UNIT-IV Question Bank

UNIT-IV SHEET METAL PROCESSES
PART-A
1. What do you mean by minimum bending radius?
2. Define limiting drawing ratio.
3. What is peen forming process?
4. Differentiate coining and embossing operations in sheet metal.
6. What will be the effects of cold working on metals?
7. What are the advantages of metal spinning?
8. Name the commonly used explosives in forming.
10. State the limitations of high energy rate forming processes.
12. What are the common explosives used in Explosive forming process?
1. What is stretch forming ? What are its applications?
2. What are the different types of metals used in sheet metal work?
3. What is the purpose of piercing operation?
4. Mention any four parts produced by spinning process.
5. List any components manufactured by the drawing process.
6. Write short notes on notching.
7. Write short notes on dynapack machine.
8. What is press break?
9. Define hydro forming process
10. Show the details of punching process with the help of a simple sketch.
11. What is punching operation?
12. What is super plastic forming?
13. What are cutting dies? Name any two common cutting dies.
14. Give some characteristics of electro magnetic forming.
15. What is stand off distance in explosive forming?
16. Name any four applications of dynapack machine.
17. What is meant by spring back in bending?
18. Define blanking.
19. What is meant by Ragging?
20. Enumerate the advantages of Electro-hydraulic forming process.
21. Write any two limitations of Electro magnetic forming process.
39. List the advantages of explosive forming.
40. In which member the clearance should be given for blanking and piercing?
41. List various operations generally performed in a sheet metal shop.
42. Name two common methods of converting electrical energy to mechanical energy in
electro-hydraulic forming.
43. Enumerate the various typical applications of electro-magnetic forming process.
PART-B
1 i. Discuss the characteristics of metal and its impotence in sheet metal forming.
ii. What is explosive forming? Explain with neat sketches.

2 i. Name and explain the common bending operations.
ii. Briefly explain about magnetic pulse forming and its applications
3 i. Explain the principle of bending operation. How the cylindrical tubes are bent in industries.
ii. What are the common methods used for stretch forming? Explain any one in detail.
4 i. With neat sketch explain the super plastic forming process. List the specific advantages and
applications.
ii. Distinguish between confined and non confined system in explosive forming process.
5. i. Describe the process of hydro forming.
ii. Describe the shearing, bending operations with suitable examples.
6 i. Describe the process of metal spinning.
ii. Describe the deep drawing operation with suitable examples
7. Write short notes on the following
1. Stretch forming 2.Deep drawing 3.Combination die.
8. Describe the process of explosive forming .State its applications.
9. Describe the process of electro-magnetic forming, with its limitations.
10.i. How sheet metal forming process differ from metal forming process? Explain in detail.
ii. List the products manufactured by: 1.Embossing 2. Nibbing 3. Stretch forming 4.Coining.
11. i. What is confined and unconfined system in explosive forming process? Explain with neat
sketch.
ii. What are the common die materials used for explosive forming? List their applications.
12. i. List the application of electro-hydraulic forming process.
ii. What is the basic principle of electro magnetic forming process? Explain the electromagnetic forming process with neat sketch.
13. Write short notes on I. Shearing ii.Blanking iii. Piercing iv. Shaving
14 i. Describe the process of hydro forming.
ii. Describe the various methods of rubber forming. Where are the processes used?
15.i. Describe the stretch forming operation
ii. Explain the metal spinning process.
iii. What is super plastic forming?
16. i. Explain the principle of magnetic pulse forming with a sketch.
ii. Describe the hydro forming process with help of neat diagram.
17. Explain the following sheet metal operations based on principle operation, advantages,
limitations, applications 1.bending 2. Drawing 3.Strech forming.
18. i. In what circumstances magnetic pulse forming can be employed economically?
ii. Distinguish between confined and nonconfined system in explosive forming process
21. Explain the process of electro hydraulic forming and give its salient characteristics.
22. Explain the process of electro magnetic forming and give its salient characteristics.
23. Explain in detail the working principles of any two special forming processes.
24. Describe the various testing methods used in sheet metal forming.
25 i. Describe the operation of a compound die with the help of neat diagram.
ii. Explain the function of the different parts of the compound die.
26.i. What is deep drawing operation? Explain with neat sketch.
ii. Explain the metal spinning operation.
27. i. Define extrusion. Explain the two methods of hot extrusions with neat sketches.
ii.Briefly explain the following press operations
1. Piercing 2. Cut off 3.Shaving.

28 i. Define the following terms.
1. Bend radius 2. Bend allowance 3. Spanking 4. Spring back
ii. Classify dies and explain any one type of die.
29 i. Sketch and explain the Explosive forming for stand- off operation.
ii. List out the advantages and limitations of high explosive forming.
5. Bottoming force

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UNIT-IV SHEET METAL PROCESSES

ii. What is explosive forming? Explain with neat sketches.

1. Piercing 2. Cut off 3.Shaving.

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