Tribological Performance of Engine Oil Blended With Various Diesel Fuels
Tribological Performance of Engine Oil Blended With Various Diesel Fuels
Tribological Performance of Engine Oil Blended With Various Diesel Fuels
diesel fuels
Taipei, Taiwan.
2
ABSTRACT
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biodiesels (B100, B50, B5) were blended with a commercial engine oil at a fixed volume
12
ratio of 1:9 to investigate the tribological effect of the biodiesels on the antiwear
13
performance of the engine oil. The antiwear performance of the blended oils was
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and 150. Results show that the antiwear performance of the engine oil blended with
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petrodiesel is worse than that of the other blended oils with biodiesels at both
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effects of the blended oils dominate the tribological behavior; at 150, the biodiesel
19
seems to exhibit a promoting effect on the reaction film growth with the antiwear
20
additives in engine oil and enhance the growth rate of chemical films. However, an excess
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performance.
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KEY WORDS
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26
INTRODUCTION
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For over one hundred years, diesel engines have run mainly on petrodiesel. However,
28
increased energy demands in the face of the gradual depletion of the worlds reserves
29
have raised interest in alternative, renewable and sustainable energy sources such as solar
30
cells, biofuels and fuel cells. Biodiesel is a type of biofuel consisting of fatty acid methyl
31
esters (FAME) made from vegetable oils or animal fats through transesterification, and is
32
widely seen as having the greatest potential as a substitute for petrodiesel. The
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dioxide (CO2), contributing to climate change. The widespread use of biodiesel could
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potentially reduce the overall effect of such emissions since biofeedstocks can absorb
38
CO2 during growth and release it upon combustion of the feedstock or the energy
39
products derived from them [1]. Additionally, compared to petrochemical energy sources,
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41
Some previous studies have focused on production techniques for biodiesel to allow
42
it to be used as a substitute for petrodiesel [2-6]. However, no diesel engine has been
43
designed for the specific use of biodiesels as fuel. Many reports attempted to address
3
44
various potential obstacles for the adoption of biodiesel, including material compatibility
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and the material behavior of biodiesels [7-9], the stability of biodiesels and the impact of
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biodiesel oxidation on engine performance [10, 11], and the effect of biodiesel on diesel
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engine emissions and performance [12-16]. The tribological behavior of biodiesels has
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also been examined through bench tests, laboratory engine tests and vehicle tests [17-22].
49
Other studies have investigated the effect of biodiesels on the performance of engine oils,
50
but focused mostly on the viscosity and neutralization number (TAN and TBN) of the
51
oils, or on the amount of metallic debris in the tested oils [23-26]. Thus, the tribological
52
effect of biodiesels and petrodiesel blended with engine oils is still not well understood.
53
During combustion in a diesel engine, biodiesel may permeate the engine oil tank and
54
blend with the motor oil. Therefore this study uses a ball-on-flat reciprocating wear test
55
rig to evaluate the antiwear performance of various biodiesels blended with engine oil
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57
EXPERIMENTAL
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The antiwear performance of the blended oils was evaluated using a Plint TE77
59
tribometer with a ball-on-flat reciprocating motion (Fig. 1). The testing parameters were
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set with an average sliding speed of 0.067 m/s, a load of 120 N, a sliding distance of 1454
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m, a stroke of 11 mm and oil bath temperatures of 25 and 150. The blended oils
62
were heated through resistive heaters to reach the required temperature prior to wear tests.
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The boundary lubrication mode was controlled by manipulating the sliding speed at a
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65
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A high-frequency reciprocating tribometer (Plint TE77) was used as the wear test rig
68
(Fig. 2), equipped with a PID temperature controller, a force transducer and a contact
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force and the contact resistance between rubbing specimens to respectively monitor
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Ball-on-flat sliding specimens were used in the wear tests with a 6 mm-diameter
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moving ball specimen made of AISI 52100 hardened steel with a hardness of HRc 62. A
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stationary plate specimen was made of AISI 1045 hardened steel with a hardness of HRc
5
75
76
shown in Table 1. The dimension of the plate specimen is 58(L) x 38(W) x 4(H) mm3.
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Prior to each wear test, test specimens were rinsed and cleaned in acetone with an
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A commercial engine oil was blended with various concentrations of biodiesels and
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then evaluated using the reciprocating-type wear test. The raw material for the biodiesels
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was taken from waste cooking oil, while the engine oil used was a commercial 10W-40
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full synthetic type with API certification for use in diesel engines. With a volume ratio of
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1:9, the biodiesels and engine oil were blended in containers using a centrifugal machine
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at room temperature for 24 hours, to ensure lubricant homogeneity. The tested lubricants
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biodiesel (see Table 2). Table 3 lists lubricant viscosity, with the blended lubricants
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Prior to each wear test, ball and plate specimens were respectively fixed to the
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reciprocating device and oil bath. The oil bath was filled with 20 ml lubricant and heated
92
to the specific temperature, if necessary. While the target temperature was reached, the
6
93
wear tests were conducted with test data recorded through the friction force and ECR
94
(electrical contact resistance) [27, 28] acquisition systems, and the mean wear volume of
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wear scars was obtained through at least three time tests to evaluate the antiwear
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Surface Analysis
99
The worn morphology and chemical composition of the wear plates were
100
101
102
used to more precisely identify the composition of the chemical adsorption films. An
103
auger electron spectroscope (AES) was used to investigate the depth profiles and element
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105
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affect the physical/chemical adsorption and growth rate of chemical films. Working
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temperature plays an important role in lubricant wear performance. Hence, wear tests
110
were conducted at two temperatures, room temperature and 150, to evaluate the
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112
temperatures.
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Therefore, the wear performance of the various tested oils was tested at room
117
temperature.
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Friction Behavior
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Figures 3(a)-(e) show the typical frictional behaviors of the ball-on-flat wear tests
121
for Engine-Oil, D100-Oil, B5-Oil, B50-Oil and B100-Oil lubricants, indicating that the
122
coefficient of friction tested in Engine-Oil is the most stable. Table 3 shows that the
123
viscosity of the blended oils is lower than that of the Engine-Oil, i.e., about 30% at 40.
8
124
The reduced viscosity of the blended oils seems to be independent of fuel type. Therefore,
125
wear tests in the Engine-Oil can result in stronger physical adsorption on rubbing surfaces
126
and a local hydrodynamic effect that reduces interference between asperities. These
127
effects contribute the increased stabilization of the friction coefficient in the Engine-Oil
128
wear test. The contact resistance between the rubbing surfaces has no significant change,
129
implying that no chemical reaction film has formed on the rubbing surfaces, and the
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Wear Behavior
133
Figures 4-8 show the worn surfaces of the flat specimens tested at room temperature
134
with the various oils. The worn surfaces of the flat specimen tested in Engine-Oil show
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wear mechanisms including minor abrasive wear (Fig. 4(a)) and delamination (Fig. 4(b)).
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the end of the wear track (Fig. 4(a)). The wear mechanisms of the worn surface tested in
138
B5-Oil are similar to those found in Engine-Oil (Fig. 5), while in Figs. 6-8, the plate
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Therefore, as shown in Fig. 9, the wear loss of the flat specimen tests in those oils is
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At room temperature, Engine-Oil exhibits the best antiwear performance of all oils
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Engine-Oil exhibits stronger physical adsorption and local hydrodynamic effects than the
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other tested oils. These effects can effectively protect the rubbing surface and reduce
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interference between the asperities during the sliding process, resulting in the lowest wear
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volume in Engine-Oil. Generally, diesel has a lower viscosity than biodiesel and can
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than fuels containing oils at room temperature. In addition, blending biodiesel into diesel
150
fuel seems to reduce the negative effects on wear resistance, thus reducing wear volume.
151
The antiwear performance of D100-Oil is the worst among the blended oils, partly as a
152
result of the presence of fatty acid methyl esters in the biodiesel, which display better
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As shown in Fig. 9, among the biodiesel-oil blends, B5-Oil was found to have the
155
best antiwear performance. Comparing Fig. 5 with Figs. 6 and 7, the worn surfaces of
156
B5-Oil are smoother than those of B50-Oil and B100-Oil. This phenomenon may be
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related to the competition for surface adsorption sites between the fatty acid methyl esters
158
and the antiwear additives, such as ZDDP [29]. It also implies that a moderate
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Some of the diesel engine components work at high temperatures, which may induce
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behavior, the blended oils were tested at 150. At high temperatures the effect of
166
physical adsorption is very weak, thus suggesting that the tribological behavior is
167
dominated by chemical adsorption and chemical reaction films [31]. Therefore the
168
electrical resistance between the rubbing surfaces was monitored to trace the growth of
169
the nonconducting chemical reaction films. The contact voltage reached 45mV (contact
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surface.
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Friction Behavior
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Figures 10(a)-(e) show the typical frictional behaviors and contact resistance
175
evolution tested in the various oils at 150. Results show that the friction coefficients
176
are all higher than 0.4 during the run-in period, with no chemical films on the rubbing
177
surfaces. These results confirm that the physical adsorption and local hydrodynamic
11
178
effects are very weak, resulting from the thermal vibrations of oil molecules and
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decreased viscosity of the tested oils. Therefore, the high contact stress on the surface
180
causes the plastic deformation of the contacting region, thus increasing the contact area
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and reducing the stress in the contact region. Following the run-in process, the rubbing
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effect promotes the growth of the chemical films to prevent adhesion between the rubbing
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surfaces and reduce the friction force. The friction coefficient then decreases rapidly to
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about 0.1, as shown in Fig. 10. The rubbing surface becomes smooth due to the run-in
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process, and the increased temperature also enhances the growth rate of the chemical
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films. These effects are conducive to the formation of chemical films. Therefore,
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following the run-in period, the growth rate of the chemical films and the removal rate by
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a plough effect reach an equilibrium state, and the friction coefficient decreases rapidly to
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about 0.1. The magnitude of the friction coefficient confirms that the lubrication mode is
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located in the boundary lubrication regime, and the properties of the boundary films
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dominate the wear behavior. It is worth noting that in the tested oils without added
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biodiesel, the contact resistance only began to rise when the sliding distance exceeded
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around 400 m, and the contact resistance never approached 45 mV, as shown in Figs. 10(a)
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and (b). However, the contact resistance rises quickly when the blended oils contain
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biodiesel, being shorter than the previous tests, as shown in Figs. 10 (c)-(e). Given a
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sliding distance of over 220 m, a clear rise in contact resistance is seen in the blended oils
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containing biodiesel, and the higher the biodiesel concentration the faster the rise in
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contact resistance. As shown in Fig. 10(e), the fastest rise in contact resistance was
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recorded with B100-Oil, with contact resistance rising to 45 mV (sliding distance over
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700 m), indicating the formation of a complete chemical reaction film. These results seem
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to imply that biodiesel has a positive effect on the tribological performance of antiwear
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additives.
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Wear Behavior
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Figures 11-15 show the worn surfaces of the plate specimens tested at 150 in the
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various oils. These results indicate that the worn surfaces of these plate specimens have
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similar morphologies. Delamination is found near the ends of the wear tracks, while the
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mid region of the wear tracks is characterized by delamination along with the pitting
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appearance. EDS analysis results show that the areas near the end of the wear tracks are
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covered with chemical films, marked by 1 in Figs. 11(a)-15(a). These areas feature rich
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ploughed from other positions. Moreover, EDS analysis also shows that worn surfaces at
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the end of the wear tracks tested in Engine-Oil, B5-Oil and B50-Oil contain higher
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concentrations of Zn than those of tested in the other oils, thus the friction coefficient for
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Engine-Oil, B5-Oil and B50-Oil can be lower (Figs. 10 (a), (c) and (d)).
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At 150, physisorption and the local hydrodynamic effect are weak, and antiwear
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this case, B50-Oil has the best antiwear performance, followed by B5-Oil, Engine-Oil,
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B100-Oil and D100-Oil, as shown as Fig. 16. At 150, superior antiwear performance
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was obtained for B5-Oil and B50-Oil due to the promoting effect of biodiesel with the
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effective formation of chemical films. In Fig. 10(b), the promoting effect of biodiesel was
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absent and the competing for adsorption sites between petrodiesel and antiwear additives
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took place. This phenomenon results in D100-Oil to be the worst-performing oil in terms
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of antiwear performance. The contact resistance variation implies that D100-Oil takes
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longer time to form a valid chemical film than the other oils do. During the initial stage of
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the wear test, the contact resistance starts to rise earlier in B5-Oil and B50-Oil (Figs. 10(c)
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and 10(d)), implying the quicker formation of an effective thickness of chemical films.
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Variation of the friction coefficient for B50-Oil and B5-Oil also confirms a short run-in
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process, which can reduce the amount of wear. Although B100-Oil can quickly form a
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valid chemical film on the rubbing surfaces to shorten the run-in process (Fig. 10(e)), its
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antiwear performance is less than that of Engine-Oil, B5-Oil and B50-Oil due to
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tribochemical wear.
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Tribofilms Analysis
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To further understand the effect of biodiesel and diesel on the antiwear performance
236
of engine oil, the worn surfaces of the plate specimens tested in Engine-Oil, D100-Oil
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and B100-Oil at 150 with a sliding distance of 1453 m were characterized by XPS and
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AES to identify the compounds and diffusion depth of the additives. Figure 17 shows a
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typical AES screen of B100-Oil. At the end of the wear track, O, S, P and Zn elements
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were found on the worn surface. Moreover, the distribution of O, S, P and Zn elements in
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the depth direction is also characterized by a sputtering rate of 2 nm/min (using a SiO2
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test piece as a benchmark), with a typical result shown in Fig.18. The results show O, S,
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P and Zn elements diffused into the subsurface to form the antiwear chemical films. At
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high temperatures, this antiwear behavior is a dynamic problem [26], and is difficult to
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contact resistance monitoring provides some useful information. Figure 19 shows the
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typical result of XPS inspection of the Engine-Oil worn surface. According to reports [32,
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33], the chemical films are composed of FeS, Fe2O3, PO 3 , ZnO, ZnS, and PO 4 .
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Table 4 shows the results of XPS quantitative analysis of the chemical films for the
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250
specific elements, showing that, in the inspected region of the B100-Oil specimen, the Fe
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concentration is lower than that for Engine-Oil and D100-Oil. This implies that the
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growth of chemical film on the rubbing surface of the B100-Oil specimen is more
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complete than that of the Engine-Oil and D100-Oil specimens. Thus, it seems reasonable
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to indirectly infer the promoting effect of biodiesel on the growth of the chemical films.
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CONCLUSION
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This study analyzes the tribological effect of engine oil blended with B5, B50, B100
257
and D100 fuels. Experimental results for the resulting blended lubricants suggest the
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following conclusions.
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1.
Blending fuel reduces the viscosity of engine oil, thus decreasing the oils antiwear
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2.
At 150, the promoting effect induced by biodiesels accelerates the growth rate of
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chemical films, which protect the rubbing surfaces from direct contact. Accelerated
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growth of chemical films can improve wear resistance. However, biodiesel also
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3.
Engine oil blended with petrodiesel (D100-Oil lubricant) exhibits the poorest
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petrodiesels
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ACKNOWLEDGEMENT
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The authors would like to acknowledge the financial support by Bureau of Energy,
274
Ministry of Economic Affairs (R.O.C.) under contract 102-D0107 which has made this
275
report successful.
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276
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360
361
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363
Appendix A
364
In the wear test, ball-on-flat sliding specimens were applied on the reciprocating
365
tribometer. Due to the ball geometry, there are convergent wedges on the two leading
366
edges, and the local and weak hydrodynamic effects would be induced near these contact
367
368
369
370
24
371
372
373
AISI
52100
AISI
1045
Cr
Mn
0.98-1.10
1.30-1.60
0.25-0.45
Cr
Mn
Si
0.42-0.48
0.20
0.60-0.90
0.03
0.15-0.35
0.025
Si
Fe
0.15-0.30
0.025
Bal.
Cu
0.035
Ni
0.30 0.20
Fe
Bal.
374
375
Engine-Oil
Composition
engine oil
(100%)
D100-Oil
B5-Oil
B50-Oil
B100-Oil
D100 (10%)
B5 (10%) +
B50 (10%) +
B100 (10%)
+ engine oil
(90%)
engine oil
(90%)
engine oil
(90%)
+ engine oil
(90%)
376
377
Engine-Oil
D100-Oil
B5-Oil
B50-Oil
B100-Oil
Viscosity at 40
(mm2/s, cSt)
85.3
57.34
60.11
57.8
57
Viscosity at 100
(mm2/s, cSt)
13.17
9.94
10.05
9.86
9.86
378
379
NEW
D100
B100
65.26
63.83
68.91
8.94
9.49
11.19
3.56
2.57
2.51
Zn
3.15
3.19
2.19
25
Fe
19.09
20.92
15.19
Total(%)
100
100
100
380
Ball
Plate
Reciprocating direction
Oil bath
381
382
383
384
(a)
(b)
(c)
(d)
(e)
Fig. 3 Typical friction behavior of ball-on-flat tested in the various oils at room
27
temperature. (a) Engine-Oil (b) D100-Oil (c) B5-Oil (d) B50-Oil (e) B100-Oil.
28
385
Wear scar
(b)
(a)
(a)
(b)
Fig. 5 Worn surface of plate specimen wear test in B5-Oil at room temperature. (a)
end of wear track (b) middle region of wear track.
29
(a)
(b)
Fig. 6 Worn surface of plate specimen wear test in B50-Oil at room temperature,
(a) end of wear track (b) middle region of wear track
(a)
(b)
Fig. 7 Worn surface of plate specimen wear test in B100-Oil at room temperature,
(a) end of wear track (b) middle region of wear track
30
(a)
(b)
Fig. 8 Worn surface of plate specimen wear test in D100-Oil at room temperature,
(a) end of wear track (b) middle region of wear track
386
387
388
Fig. 9 Wear loss of the plate specimens test in the various oils at room temperature.
31
389
(a)
(b)
(c)
(d)
(e)
Fig. 10 Typical frictional behaviors of ball-on-flat tested in the various oils at 150. (a)
32
Element
Wt.%
At.%
OK
17
37
PK
SK
23
25
Fe L
27
17
Zn L
25
13
Totals
100
(a)
Element
Wt.%
At.%
OK
PK
18
25
SK
14
19
Fe L
66
52
Totals
100
(b)
Fig. 11 Worn surface and EDS analysis of plate specimen wear test in the
Engine-Oil at 150. (a) end of wear track (b) middle region of wear track.
33
Wear scar
Element
Wt.%
At.%
OK
17
35
PK
16
21
SK
20
21
Fe L
30
14
Zn L
17
Totals
100
(a)
2
Element
Wt.%
At.%
OK
11
27
PK
13
16
SK
10
Fe L
60
42
Zn L
Totals
100
(b)
Fig. 12 Worn surface and EDS analysis of plate specimen wear test in the B5-Oil at
150. (a) end of wear track (b) middle region of wear track.
1
Wear scar
34
Element
Wt.%
At.%
OK
23
44
PK
16
16
SK
22
21
Fe L
14
Zn L
26
12
Totals
100
(a)
2
Element
Wt.%
At.%
OK
16
36
PK
SK
17
20
Fe L
61
40
Zn L
Totals
100
(b)
Fig. 13 Worn surface and EDS analysis of plate specimen wear test in the B50-Oil at
150. (a) end of wear track (b) middle region of wear track.
Wear scar
(a)
35
Element
Wt.%
At.%
OK
17
37
PK
12
14
SK
Fe L
64
41
Zn L
Totals
100
2
2
Element
Wt.%
At.%
OK
18
41
SK
13
14
Fe L
69
45
Totals
100
(b)
Fig. 14 Worn surface and EDS analysis of plate specimen wear test in the B100-Oil
at 150. (a) end of wear track (b) middle region of wear track.
Wear scar
Element
Wt.%
At.%
OK
20
40
PK
22
22
SK
12
12
Fe L
39
23
Zn L
Totals
100
(a)
2
36
Element
Wt.%
At.%
OK
18
41
PK
SK
Fe L
73
50
Zn L
Totals
100
(b)
Fig. 15 Worn surface and EDS analysis of plate specimen wear test in the D100-Oil
at 150. (a) end of wear track (b) middle region of wear track.
391
392
393
Fig
.16 Wear loss of the plate specimens test in the different oils at 150
37
394
Wear scar
395
396
Surface morphology
(Fe)
397
398
(O)
399
400
(S)
401
402
(P)
(Zn)
Fig. 17 Element distribution at the end of wear track, tested in B100-Oil at 150 with a
sliding distance of 1453m.
403
38
404
405
406
Fig. 18 Elements distribution on the worn surface in depth direction, tested in B100-Oil at
150 with a sliding distance of 1453m.
407
408
409
Fig. 19 Typical XPS energy spectra of wear zone lubricated with Engine-Oil.
39