LAUNCH

Installation instruction for TLT630A

4 Installation.6
4.1 Basic Requirements..6
4.2 Procedures.6
4.2.1 Base Frame Installation....6
4.2.2 Control Desk Installation...6
4.2.3 Hydraulic Hose Connection..9
4.2.4 Anchoring....9
4.2.5 Air Hose Connection10
5 Adjustment.11
5.1 Preparations11
5.2 Adjustment Procedures..11
6 Parts List..12

Contents
1 Precautions..1
2 Structure and Working Principle...2
2.1 Structure.2
2.2 Electrical Diagram.3
2.3 Hydraulic Diagram4
2.4 Pneumatic Diagram..5
2.5 Operation Panel.5
3 Tools and Unpacking6
3.1 Tools6
3.2 Unpacking..6

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Installation instruction for TLT630A

1 Precautions
Precautions for Installation and
Adjustment
y

y
y

Warnings
y
y
y
y
y

Please read and understand the manual before

operation
This manual is an important part of the product.
Please read and understand it thoroughly.
Keep the manual for future use in inspection and
maintenance.
Do not use the product for any other purposes.
The manufacturer is not responsible for any damage
caused by improper use or uses other than the
designed purpose.

y
y

Please read this manual and operation manual in full

before installation and adjustment. Any changes to
the components or use for other purpose without the
consent of the manufacturer may lead to direct or
indirect damage to the product.
Installation and adjustment personnel should have
an understanding of electronic equipment.
Never allow improperly trained personnel to operate
the lift.
Allow sufficient space for the lift so that operation
should not be hindered.
Do not install the lift in an environment with extreme
temperature and humidity conditions. Keep it away
from heating device, faucet, humidifier or furnace.
Do not install the lift outdoors or expose it to rain.
If it is really necessary to do so, a special order
should be made from the manufacturer.
Check the components against parts list before
installation. In case of any questions, please
contact your dealer or Launch Tech.
For the sake of technical improvements, Launch
(Shanghai) Machinery Co., Ltd reserves the right to
change the specifications without prior notice.

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Installation instruction for TLT630A

2 Structure and Working Principle

2.1 Structure

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Installation instruction for TLT630A

2.2 Electrical Diagram

380V ~

VD

HL

24V

KM

S-P11 AC24V

SA1

LW39B-16RE04/2-GR

Y 2

3KA210-06-L-DC24V

Y 1
SQ1

JCY5-80

220

380V/27V

FR

TH-P12

3.4-5.4A

DC24V

HL

AD16-22E/g23

ME 8122

200V 2.2Kw

SB4

LA39-11Z/r

SB1

SB3

LA39-11/k

KT

H3Y-2 DC24V 10S

SB2

LA39-22/r

VD

KBPC2510

LA39-11/g

When the UP button SB1 is pressed, relay KA will respond

lowering so that vehicle servicing can be carried out.

and contactor KM will close. The motor will drive the pump

After service is completed, push the DOWN button SB2,

and send oil to the cylinder, which will in turn raise the

relay KA will respond and contactor KM will close.

platform upward.

Once the UP button SB1 is released,

motor will drive the pump to send oil to the cylinder, which

relay KA and contactor KM will be open and the power to

will in turn push the platform upward to release the safety

the motor will be cut off to stop the platform. Keep pushing

ratchet. At the same time, solenoid air valve YA2 will be

button SB1; the platform will reach a position so that limit

powered and the air cylinder will push the safety ratchet

switch SQ1 is triggered.

Then relay KA will open to stop

away from the locking position. The relay KT will start to

the motor and the platform. Release button SB1 when the

function after the platform goes up for a little while. The

platform reaches a desired height and press safety LOCK

contact of relay KT will stop the relay KA and connector KM

button SB3 to power lowering solenoid valve YA1 and to

will open. The platform will stop together with the motor.

lower the platform.

Meanwhile, the relay KT will engage lowering solenoid valve

Since the safety ratchet is engaged at

YA1 so that the platform will start to go down

this moment, it will function to block the platform from

3

The

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Installation instruction for TLT630A

2.3 Hydraulic Diagram

Position 1

10

Position 2

1Mastor Cylinder
2Slave Cylinder

3Manual Change Vlave

4Lowering Solenoid Valve

5Lowering Resrictive Vlave

8
7

6Oil Pump Motor

7Pump

8Check Vlave
9Overflow Valve

10Hose burst protection valve

Under normal working conditions, manual change valve 3

To fill oil to or bleed air from slave cylinder, switch change

stays at position 1, oil from bump flows to the lower

valve to position 2, then oil from pump flows to the lower

chamber of master cylinder through check valve 8 and

chamber of slave cylinder through check valve 8 and

change valve 3 to move the piston. The force of the piston

change valve 3, forcing piston up.

causes the oil in the upper chamber of the master cylinder

check valve 8 to the lower chamber of master cylinder will

to flow to the lower chamber of slave cylinder, driving the

be cut off by change valve 3.

piston of slave cylinder. The flow of oil from check valve 8

the slave cylinder, press the DOWN button to discharge.

to the lower chamber of the slave cylinder is blocked by

When the operation of charging or discharging operation is

change valve 3.

completed, switch change valve 3 back to position 1.

The flow of oil from

If too much oil is added to

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Installation instruction for TLT630A

2.4 Pneumatic Diagram

2.5 Operation Panel

POWER

UP

EMG.STOP

DOWN

SAFETY LOCK

release the safety ratchet. Then the safety ratchet will be

pushed away from locking position by the air cylinder to
unlock the safety protection before the platforms starts to go
down. When the button is released, the platforms will stop
lowering

Push the UP button to raise the platform. When the button

is released, the platform will stop.
Push the LOCK button, the platform will go down until it is
stopped by the safety ratchet.
Push the DOWN button, the platforms will move upward to
5

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Installation instruction for TLT630A

3 Tools and Unpacking

3.1 Please get the following tools

ready for installation:
Tools

Specifications

Level Bar

L=400

Chalk Line

10mm

Taper Plunger Chip

Hammer

1.5 kg

Crescent Wrench

40mm

Open end Wrench Set

11mm-23mm

4.2 Procedures
4.2.1 Base Frame Installation
Refer to the layout plan for the size of the pits. Place the
two base frames in the pits as illustrated. Route the oil
hoses and cable through the preset pipeline.
Warnings:
The depth of the pits should over 130mm. The strength of
the concrete ground should be great than 3000PSI
(2.1kg/mm2) and the levelness error of the ground should
be lower than 5mm.
Place the base frames in the pits with lifting equipment.

Allen Wrench Set

Screwdriver

150mm

Rotary Hammer Drill

20mm

Hard Alloy Drill Bit

17mm

Frame LevelJB3239-83 LXWXH300X40X300

3.2 Unpacking
y
y

The lift is delivered in three separate boxes: 2 for

platforms and hydraulic hoses and 1 for power unit.
Unpack according to the instructions on the
packages. Remove the packing materials and
check for damage and loss of components.
To avoid accidents from occurring, keep the packing
material away from children.
The packing
materials need to be disposed of properly if they
may contaminate the environment.

4.2.2 Control Desk Installation

y Place the control desk in place according to the
actual grounding.
y Open the door at the left side of the control desk,
and fix the limit switch cable on the terminal before
connecting the power cable.
y Pour hydraulic oil N32 or N46 (approximate 20L) into
the oil tank. Special care should be paid to the
operation to avoid dust and contaminants into the oil.
y Press UP button for power test: In case of motor
failure, abnormal noise, no lifting action or heat, stop
the lift immediately for wiring inspection.

4 Installation
4.1 Basic Requirements
y

y
y

concrete slab should be made.

Inspect for possible hindrance such as low ceiling,
overhead pipelines in the work area, passageways
and escapes. The working area of the lift should
be 4m high to give enough space.
Allow enough space at the front and back of the lift
so that operation should not be hindered.
Power supply: Put the power source in place before
installation. All the wiring should be performed by a
qualified electrician.

The lift can only be installed on concrete floor with a

minimal thickness of 130mm and a solidification
period of 7 days.
The strength of the concrete ground should exceed
3000PSI (2.1kgf/mm2)
The levelness error of the concrete floor should not
exceed 5mm. Slight slope can be corrected with
shims. Excessive slope on the ground will greatly
affect the performance of the lift. In this case, new
6

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Installation instruction for TLT630A

FA1

FA2

Warnings: The control desk must be well grounded

owing to 380V inside.

Note: Terminal 15 and terminal 16 should be connected

to limit switch SQ1.

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Installation instruction for TLT630A

Platform 2 (Slave Cylinder)

Preset pipe (inner diameter

Platform 1 (Master Cylinder)

Control desk

Layout
8

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Installation instruction for TLT630A

y

4.2.3
Hydraulic Hose Connection
y The hydraulic hose connection is illustrated in the
following figure. Connect the hydraulic pipe (pipe 1)
with the fitting 1 inside the control box. Meanwhile,
switch the change valve to Position 1.
y Press the UP button to lift Platform 1. Stop the lift
when Platform 1 reaches a height of 1.5M. Press
the LOCK button to engage the safety protection.
y Connect other hoses according to the plan. Fasten
all fittings so that no leakage will occur.

Switch the change valve to Position 2. Press the

UP button to lift Platform 2. Stop the lift when
Platform 2 reaches a height of 1.5M. Press the
LOCK button to engage the safety protection.
Level the platforms. Insert shims under the base
frame where the ground is lower to keep the height
difference of the platforms smaller than 5mm.

Master cylinder
Slave cylinder
Hydralic unit

Position1

Hose 1

Position 2

Hose 2

T connector

4.2.4
Anchoring
y Wrap the oil fittings, cable connections and joints of
the lift to prevent dusts from getting in.
y With the help of the holes on the base plate, drill and
install the anchor bolts. In the process of drilling,
make sure that there is no movement at the base
frames. Fasten the base frames of the lift to the
pits with 8 M16*120 anchor bolts.
y Tighten out the nuts to fix the base frames on the
pits.
Cautions: To ensure safety and performance, follow the
installation procedures step by step.
y Wear safety goggles.
y Use strong alloy drill bit with a diameter of 17mm.
Do not use worn-out drill bit.

y
y

y
y
y

Keep the hammer drill upright with the surface of the

hole.
Keep hammer drill going by itself. Do not apply
extra pressure.
The depth of the hole depends on the length of the
bolt. It is advisable that the bolts above the base
frames should be around 30mm.
Remove the dust from the holes.
Tap the bolt into the hole, insert and hit the core until
the bolt fully expands
Tighten out the bolts with torque wrench with a
capacity of 80N.M.

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Installation instruction for TLT630A

M16120

130 280

expansion bolts

150

Keep the intensity of the concrete ground 3000PSI(2.1Kg/mm2 )

22

Drilling

Cleaning

Expanding

4.2.5
Air Hose Connection
y Connect the hoses according to the air hose plan.
y Keep the output pressure of the air source at 5kg/cm2.

10

Fastening

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Installation instruction for TLT630A

5 Adjustment
5.1
y

y
y

5.2
y
y

Preparation
Lubricate the moving surface of the roller with #2
lithium lubricant. Lubricant should be applied
evenly from left to right.
Lubricate the joints of the lifts with #2 lithium
lubricant.
Check the oil tank for enough hydraulic oil.

y
y

Position 2; press the UP button to add oil; when

Platform 2 reaches the maximal height, press the
DOWN button to lower platform 2 to minimal height.
All the air in the slave cylinder can be bled after the
operation is repeated three times.
Adjust the amount of oil added to level the two
platforms.
Switch change valve to Position 1 to complete the
adjustment.

Warnings:
Attention should be paid to the position of oil pipes and
hydraulic hose when the platforms move to the minimal
height for the first time. Make sure they don not get stuck
with platforms moving downwards.
When bleeding the air in the slave cylinder, do not lift
Platform 1 to the maximal height. Otherwise, the limit
switch is triggered, the power will be cut off and Platform 2
can not move.
When bleeding the air in the slave cylinder, release the UP
button as soon as Platform 2 is lifted to the maximal position.
Otherwise the cylinder can be damaged by the hydraulic oil.
When bleeding the air in the slave cylinder or leveling the
two platforms, lift Platform 2 to 1.5m, and then insert
cardboard under the safety ratchet near the air cylinder to
keep the safety ratchet from becoming effective.
Otherwise the Platform 2 can not be lowered even when the
DOWN button is pushed. Remove the cardboard after
bleeding or leveling.

Adjustment Procedures
Check if all the connection bolts are tightly fastened.
Press the UP button to lift the platforms. When the
button is released, the platforms will stop. Press
the DOWN button, the platforms will go up a little bit
to release the safety ratchet. Meanwhile the air
cylinder will push the safety ratchet away from the
locking position before the platforms start to move
down.
Adjust the screw of the trigger so that the limit switch
will be touched into action when Platform 1 rises to
appropriate height. This will cut off the oil supply to
the cylinder, stop the platform and protect the lift.
If there is air in hydraulic system, air bleeding
performance is needed. The air in the master
cylinder can be bled after the platform goes up and
down several times. The air in the slave cylinder
can be bled by following steps: lift platform 1 close to
the maximal height; place the change valve to

11

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Installation instruction for TLT630A

in case it is used for any other purposes.
If any parts get damaged, please order your dealer or
Launch Tech.

6 Parts List
This parts list is only to be used by maintenance and
servicing personnel. The manufacturer is not responsible

12

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Installation instruction for TLT630A

13

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Installation instruction for TLT630A

No

Material Code

Name

11MC138AX

Base Frame

11MC134AX

Outer Lower Arm

11MC135AX

Inner Lower Arm

11MC136AX

Outer Higher Arm

11MC137AX

Inner Higher Arm

11MC139AX

Platform

11BC652AX

Joint axle

11AB437A

Anchor Bolt M16*120

11AB436A

Screw M8*12

10

11AD138A

Bushing 3028

11

11AC102A

Nut M24

12

11AD133A

Flat Washer 24

13

11AD134A

Flat Washer 30

14

11BC655AX

Terminal axle

15

11BC653A

Cylinder axle

16

11BC656AX

Cylinder pushing axle

17

11AD140A

Bushing 3057

18

11BC654AX

Middle Axle

19

11BC666AX

Roller

20

11BC665AX

Roller Axle

21

11AD137A

Bushing 2536

22

11AD135A

Retaining ring 25

23

11AD655A

Terminal axle

24

11AB683A

Long nut

25

11AC083A

Nut M16

26

11AD136AX

Bushing 2528

27

11AD139AX

Bushing 3040

101

16AG841A

Pump Assembly
Nut M14X1.5

102
103

11BD546A

Straight Fitting

104

11AD099A

Seal Set14

105

10AX391A

Manual Change Valve

106

16AG837A

Right Angle Fitting

107

12AJ110A

HP Hydraulic Hose 6II-3000

108

16AG611A

Master Cylinder

109

11BD529A

Cutting Ferrule Fitting

110

12AE622A

O Ring7.5X1.8

111

12AJ091A

HP Hydraulic Hose 6II-200

112

16AG613A

Slave Cylinder

113

11BD528A

Fitting

114

12AJ092A

HP Hydraulic Hose 6II-1800

115

11BD532A

T Fitting

116

12AJ093A

HP Hydraulic Hose 6II-500

14