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    78 - 6 - Rolling Contact Bearing

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    rip111176
    1) The bearing is subjected to varying radial loads over multiple revolutions, with an expected life of 20 million revolutions. The equivalent load is calculated to be 1953.8 N. 2) For a bearing with a 3000 N radial load expected to last 1000 hours at 720 rpm and 95% reliability, the dynamic load capacity is calculated to be 27840.94 N to achieve 90% reliability. 3) A one minute work cycle with varying speeds and loads is analyzed, resulting in an equivalent load of 560 N and expected life of 16.65 million revolutions, or 231.26 hours.

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    78 - 6 - Rolling Contact Bearing

    Uploaded by

    rip111176
    4K views10 pages
    1) The bearing is subjected to varying radial loads over multiple revolutions, with an expected life of 20 million revolutions. The equivalent load is calculated to be 1953.8 N. 2) For a bearing with a 3000 N radial load expected to last 1000 hours at 720 rpm and 95% reliability, the dynamic load capacity is calculated to be 27840.94 N to achieve 90% reliability. 3) A one minute work cycle with varying speeds and loads is analyzed, resulting in an equivalent load of 560 N and expected life of 16.65 million revolutions, or 231.26 hours.

    Original Description:

    Ball Bearing

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    1) The bearing is subjected to varying radial loads over multiple revolutions, with an expected life of 20 million revolutions. The equivalent load is calculated to be 1953.8 N. 2) For a bearing with a 3000 N radial load expected to last 1000 hours at 720 rpm and 95% reliability, the dynamic load capacity is calculated to be 27840.94 N to achieve 90% reliability. 3) A one minute work cycle with varying speeds and loads is analyzed, resulting in an equivalent load of 560 N and expected life of 16.65 million revolutions, or 231.26 hours.

    Copyright:

    © All Rights Reserved
    Download as DOCX, PDF, TXT or read online from Scribd
    Download as docx, pdf, or txt
    4K views10 pages

    78 - 6 - Rolling Contact Bearing

    Uploaded by

    rip111176
    1) The bearing is subjected to varying radial loads over multiple revolutions, with an expected life of 20 million revolutions. The equivalent load is calculated to be 1953.8 N. 2) For a bearing with a 3000 N radial load expected to last 1000 hours at 720 rpm and 95% reliability, the dynamic load capacity is calculated to be 27840.94 N to achieve 90% reliability. 3) A one minute work cycle with varying speeds and loads is analyzed, resulting in an equivalent load of 560 N and expected life of 16.65 million revolutions, or 231.26 hours.

    Copyright:

    © All Rights Reserved
    Download as DOCX, PDF, TXT or read online from Scribd
    Download as docx, pdf, or txt
    of 10

    Rolling Contact Bearing

    EXAMPLE-1
    The radial load acting on a ball bearing is 2500 N for the first five revolution s and reduces
    to 1500 N to next ten revolutions. The load variation then repeat itself the expected life of
    the bearing is 20 million revolutions determines the dynamic load carrying capacity of the
    bearing.
    SOLUTION:
    L10

    Given data:

    =20 million revolution

    Step -1: Equivalent load for complete work cycle


    3

    Pe

    N 1 P1 + N 2 P2
    N 1+ N
    2

    2500

    1500

    =
    3
    5

    =1953.8 N
    Step -2: dynamic load carrying capacity
    C= Pe (L10 )

    1
    3

    =1953.8(20) (20) 3
    =5303.43 N

    (Ans)

    EXAMPLE-2
    A ball bearing subjected to a radial load of 3000 N is expected to have satisfactory life of
    1000h at 720 rpm with a reliability of 95% calculate the dynamic load carrying capacity of
    the bearing. so that it can be selected from a manufactures catalogue based on 90%
    reliability. If there are four such bearing each with a reliability of 95% in a system what is
    the reliability of the complete system
    SOLLUTION
    F=3000N

    L10 =1000h
    STEP 1
    Bearing life for 95% reliability
    R95

    60 NL 95 h

    10

    =432

    STEP 2 Bearing life of 90% reliability

    L95
    L10

    L10

    )=

    [ ]
    1
    log
    R 95
    1
    log(
    )
    R 90

    L95
    0.5405

    ( )

    1
    1.17

    =0.5405

    432
    0.5404 =799.26

    STEP 2 Dynamic load


    1/ 3
    C=P ( L10
    =27840.94

    STEP 4 system reliability


    Rs =( R4 )= 0.954 =0.8145 OR 81.45%.................... ANS..

    EXAMPLE-3
    A one minute work cycle consists of the following parts:
    Duration(second)
    Pr (radialload)

    Part-1
    40 s
    600 N

    Part-2
    20 s
    300 N

    Pa (axial load)

    200 N

    120 N

    1440 rpm

    720 rpm

    Speed

    Static load and dynamic load carrying capacities are 695 N and 1430 N respectively, for the
    bearing. The life of the bearing in hours. Consider that the inner race of the ball bearing is
    rotating.

    SOLUTION:
    PART 1
    Static load Co= 695N
    Axial load Pa=200N
    Radial load Pr=600N

    Pa
    200
    =0.288
    C o = 695
    Pa
    200
    =
    600 =0.33
    Pr
    0.440.37
    e = 0.37+
    0.038
    0.280

    =0.38
    Pa
    Pr =0.33<0.38<e

    Therefore X=1, Y=0


    Equivalent load P1=600 N

    PART 2
    Pa=120N
    Pr=300N
    Pa
    Pr =120/300=0.4
    Pa
    Co =120/695=0.172
    Pa
    For Co
    Pa
    Pr

    , the value of e=0.31+0.06(0.172-0.130)

    = 0.4>e=0.33

    1
    0.120

    = 0.33

    For

    Pa
    Co =0.172, X=0.56

    Y=1.2-0.2(0.042/0.120) =1.13
    Equivalent load
    P2=XPr + YPa
    =0.56(300)+1.13(120)= 203.6

    We can tabulate the value of P1 and P2 is shoen in table


    Loads
    P1 600N
    P2 203.6N
    Average

    Time
    2/3 minute
    1/3 minute

    1440 rpm
    720 rpm

    Equivalent load for both parts

    Pe

    n1 P1 +n2 P2
    n 1+n
    2

    203.6

    3
    = 600 3 +240
    960

    =100(

    Life of the bearing L=

    [ ]
    C
    Pe

    3 174.488 )= 560N

    =16.65 million revolution

    n
    na=960
    n2=240
    nav=1200

    Ln

    16.65(10 )
    = 1200(60)

    =231.26 hours (Ans.)

    EXAMPLE-4
    The following data given for belt drive
    Diameter of pulley=250 mm
    Shaft diameter =20mm

    Power transmitted=5 kW
    Speed=720rpm
    Ratio of belt tension=3:1
    Load factor=3
    Assume pulley to be placed centrally with the belt tension acting vertically downward , find
    dynamic capacity of the bearing so that the bearing are selected from the manufacturer
    catalogue , which list dynamic load carrying capacity at 95% reliability
    GIVEN DATA
    D=250 mm
    P=5 KW
    d=20 mm
    n=720 rpm

    f1
    =3
    f2
    Lh =10000 hrs.
    K=3 , =0.95
    Dn
    3.15 250 720
    V= 60 =
    60 1000

    P=

    F 1F 2 V
    1000

    S=

    ( F 1F 2) 9.42
    1000

    F1-F2=530.31 N

    F1-F2=3
    Substituting this equation,

    F2

    - C =530.51

    F2

    =530.51

    F2
    F2

    265.2

    3 F 2 =795.77

    -Load on bearing
    F= F1-F2 =795.26-265.66
    F=1061.03
    Load on each bearing
    R A = RB =F/2=1061.03/2
    R A + RB =530.91 N
    F R = R A = RB =530.91 N

    -Equivalent dynamic load on bearing


    pe = F R R A =530.913
    pe =1591.55

    Ration life
    Lhos

    Lhos 60 n
    = 10000=
    1000000
    =432 million

    Lhos

    = 4.48(log e (1/R)) 1.5

    432 = 4.48( L10 (1/ 0.95))

    1
    1.5

    L10 =698.5 million revolution

    Bearing dynamic capacity:


    L10=(

    C 3
    )
    Pe

    = (698.5)
    C =14121.33 N

    1
    3

    1591.55

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