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Technical Diary OF Stage-1 (UNIT-1&2) (PTPS, Panipat) : 2 X 110 MW Unit-I & Ii Panipat Thermal Power Station Panipat

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2 x 110 MW UNIT-I & II PANIPAT THERMAL POWER STATION PANIPAT

TECHNICAL
DIARY
OF
STAGE-1
(UNIT-1&2)
(PTPS,Panipat)

2 x 110 MW UNIT-I & II PANIPAT THERMAL POWER STATION PANIPAT

BOILER
AND
ITS AUXILIARIES
UNIT-1&2
PTPS, PANIPAT

2 x 110 MW UNIT-I & II PANIPAT THERMAL POWER STATION PANIPAT

INDEX
Contents

Page no.

1. Boiler and its auxiliaries

----

2. Turbine and its auxiliaries

----

3. Ash Handling system

-----

4. Coal Handling system

-----

5. Fire Protection System

------

6. Mill Rejects Handling system

------

7. Pre-treatment plant

------

8. DM plant

------

9. Compress air system

------

----

10. Fuel oil system


11. Fire tender

------

12. Miscellaneous pumps

------

13. Miscellaneous hoists

------

14. Generator and Electrical System

------

15. C &I System

-------

2 x 110 MW UNIT-I & II PANIPAT THERMAL POWER STATION PANIPAT

Max Boiler
Column Height
Total No of
Columns

53.858 M
----

Total No of
Ceiling Girder

----.

Max Wt of
Ceiling
Girder (L-Row)

-----

Total Wt of

-----

Boiler Structure

Wt of Drum

-----

Total Wt of

-----

Pressure Parts
Other Non
Pressure Parts
(APH,
Insulation &
Ducting

Furnace
Dimension
(W*D*H)

-----

10.135 M,
7.696M,
29.487M

2 x 110 MW UNIT-I & II PANIPAT THERMAL


POWER STATION PANIPAT

2 x 110 MW UNIT-I & II PANIPAT THERMAL POWER STATION PANIPAT

Type : Sub critical , Single Drum, Natural Circulation, single reheat, Wet Bottom, Two Pass,
Balanced Draft, Four Corner Tangential Firing.
Manufacturer: BHEL.
Designed Fuel: Indian Bituminous Coal
1

STEAM GENERATOR WITH


AUXILIARIES

100%
BMCR

1.1

Steam flow at final super heater


outlet

(TPH)

1.2

Maximum continuous generation at


VWO conditions with offered steam
parameters at super heater outlet

(TPH)

1.3

Super heater Desuperheating spray


water flow

Ton/hr

1.4

a)

Auxiliary steam flow for Soot


blowing, Oil Burner atomization etc.

Steam for auxiliary steam tap off


1) Final Super heater Outlet
Pr./Temp.
2)Platen Super Heater Outlet
Pr./Temp
For oil

377.69

364.97

110 (VWO)

11.71

1.53

Steam for soot blowing is from panel/platen


super heater outlet and steam for oil burner
atomization is from Aux. Steam header.
During normal operation ,no steam from
Aux. Steam header is required for soot
blowing and oil burner atomization
Mpa/deg
cent
Mpa/deg
cent

burner Kg/cm2/De
g cent

138/540
138/504

b)

Aux. Steam
atomization.

1.5

Thermal efficiency of the


generating units

a)

Design coal (Eff. on GCV Basis)

87.37

b)

Worst Coal (Eff. On GCV Basis)

-----

1.6

Steam pressure at final super heater


outlet

1.7

Steam temperature at final super


heater outlet

1.8

Reheater outlet steam flow

steam

100%
TMCR

(%)

11/240

86.37

87.37

---

kg/cm (a)

(C)
TPH

143.15

138.65

539.4

539.92

313.5

----

2 x 110 MW UNIT-I & II PANIPAT THERMAL POWER STATION PANIPAT

1.9

Steam temperature at Reheater inlet


header

(C)

1.10

Steam temperature at Reheater


outlet header

(C)

kg/cm (a )

1.11

Steam pressure at Reheater inlet


header

1.12

Steam pressure at Reheater outlet


header

kg/cm (a )

1.13

a) Pressure drop across Reheater

(kg/cm )

b) Pressure drop in economizer

(kg/cm )

Pressure drop across cold reheat &


hot reheat lines

(kg/cm )

353.94

354.27

537.52

540.5

35.94

34.74

34.59

33.44

1.35

1.3

2.26

2.1

1.14

1.15 a)
b)

1.16
a)

b)

c)

d)

2
2

Feed water temperature at


Economizer inlet

(C)

Feed water temp. Of economizer


outlet

1.35 & 1.3

240.08

239.02

( C)

293.42

290.57

45.50

Boiler drum:
Elevation
Overall length

mm

Material

Diameter / thickness

--------

mm

e)

Temperature difference across the


drum metal thickness.

f)

Maximum operating pressure

Kg /cm (g)

g)

Design pressure

Kg /cm (g)

ID = 1524,
Th. = 125

NA
2

148

158.2

2 x 110 MW UNIT-I & II PANIPAT THERMAL POWER STATION PANIPAT

h)

Design Temperature

i)

Water capacity at MCR between


normal and lowest water level

1.17

340

Number of Attemperators:

a)

Superheated steam

b)

Reheat steam

1.18

Flue Gas Temperature C


o

a)

Platen Superheaters inlet/ outlet

( C)

1154/1050

1133/ 1031

871/771

791/712

1010/871

901/814

771/504

644/476

504/352

473/344

b)

Final superheaters inlet/ outlet

( C)
o

c)

Reheater finish inlet / outlet

( C)
o

d)

SH low temperature inlet/ outler

( C)

f)

Economizer inlet / outlet

( C)

g)

Air Heater inlet / outlet

( C)

h)

ESP inlet/outlet

( C)

i)

ID fan inlet/ outlet

( C)

o
o

332/156

344/136

130/125

j)
1.19

Stack Inlet

( C)

125/124

NA
80
100
%TMCR %TMCR

Pressure Drop: mmWC

80%B
MCR

100
%BMC
R

a)

Primary air side total pressure drop


through the system

Pa

NA

b)

Secondary air side total pressure


drop

Pa

NA

Pa

NA

c)

Flue gas pressure drop through the


system

2 x 110 MW UNIT-I & II PANIPAT THERMAL POWER STATION PANIPAT


1.20

Acid Dew Point Temp


o

a)

For Design Coal

( C)

b)

For Worst Coal

( C)

1.21

Steam Purity (ppm)

a)

Total Dissolved solids

b)

Silica

b)

Sodium

c)

Chloride

1.22

NA

Will not exceed .02 ppm when the total


dissolved solid is not greater than 20 ppm in
drum.
PPB
PPB
PPB

0.02 ppm (max.)


0.01 ppm (max.)

NA

Recommended time to bring boiler on Full Load

a)

After cold start


(After 72 Hrs of unit shutdown)

Hours

b)

After 36 hrs. Shut down


(Warm Start Up)

Hours

c)

After 8 hrs. Shut down


(Hot Start Up)

Hours

d)

Hot restart (Less than 1 hour after


shut down)

Hours

e)

Control Point of Boiler

1.23

NA

NA

NA

(% MCR)

NA
NA
NA

Cooling Water Requirement for Boilers & Auxiliaries

a)

Quantity

M /hr

b)

Pressure (pump discharge)

MWC

c)

Temperature

( C)

NA

2 x 110 MW UNIT-I & II PANIPAT THERMAL POWER STATION PANIPAT


1.24

a)

Instrument air & Service air Requirement


3

Quantity (for boiler, turbine &


auxiliaries) for one unit
1)Continuous

NM /min/
Unit

Quantity (for boiler, turbine &


auxiliaries) for one unit
2)Intermittent

NM /min/
Unit

Kg/cm
(g)
b)

1.25
a)

b)

1.27

NA

Pressure

4 to 6

Heat liberated by fuel:

Max. Net heat input per plan area of (kcal/m /hr)


surface

Max. Burner zone heat release rate

i.
1.26

NA

(kcal/m2/hr)

NA
NA

Furnace exit gas


Temperature

(C)

1040

ii. Boiler Exit gas temperature


AH Outlet (Uncorrected)

(C)

150
145

AH Outlet (Corrected)

( C)

871

Weight of fuel fired:

a)

Performance coal

TPH

NA

b)

Worst coal

TPH

NA

1.28

Combustion chamber volume

(cum)

NA
NA

1.29

Type of firing

Corner Tangential

10

711

504

2 x 110 MW UNIT-I & II PANIPAT THERMAL POWER STATION PANIPAT

1.30

Furnace dimensions (Width x Depth


x Height)

1.31

Heat Transfer areas:

a)

Water walls

(Meters)

10.135x7.696x29.487MTR

(Sq.M)

5526

Superheaters

2957

1)Super Heater Low Temp


b)

2)Super Heater Platen

3)Super Heater Final

379
570.4

Reheater (Type-Pendent)
1) Reheater wall
m

c)

d)

Economizers(Type continous
finned tube)

1007

4607

Primary-3809 m2

Secondary-84.728 m2

e)

Air heater(Tubular)

f)

Steam coil air heater

m2

Not Applicable

g)

Max. air leakage through air heater

11

2 x 110 MW UNIT-I & II PANIPAT THERMAL POWER STATION PANIPAT


1.32

Soot-blowers:
1) 40, Short Rotary, Single nozzle,
2) Type-Retractable
3) For furnace chamber

a)

Quantity, Type, Location

1) Short retractable soot blower-P-18.2


Mpa,T= 443 deg cent
b)

Steam Conditions (Pr. & Temp


quality)

1) For Short retractable soot blower< 3 min


c)

Time required for one cycle of


operation

Steam

Cleaning Medium

d)

a) Pressure

b) Temperature

e)

f)

: Kg/cm g 10.5

: deg.C

To be decided based on control logic of the


system.

Number of groups of soot blowers

Total operating time per group

300

min

12

To be decided based on control logic of the


system.

2 x 110 MW UNIT-I & II PANIPAT THERMAL POWER STATION PANIPAT


Blowers

Furnace

Reheater

Econ
Omis
Er

AHLW AHLW
a) Type and Make

LRSB
SRSB
AHLW

g)

b) No of soot blowers

c) Operating pressure

LRSB

Kg/cm g
2

Kg/cm g
2

Kg/cm g

h)

SRSB

40

AHLW

11.0

LRS B

11.0

SRSB

Materials of Construction - NA
AHLW
a) Lance/swivel tube in high /
intermediate / low temperature
area

LRSB
SRSB
AHLW

b) Nozzle Head

LRSB
SRSB

c)

SRSB

Feed tube
2

Kg/cm

Kg/cm

AHLW
LRSB
SRSB

1.33

BLOW DOWN VESSEL

a)

Design code followed

b)

Operating conditions

c)

CBD

EBD

NA

NA

a) Pressure

KP/CM2

0.1

b) Temperature

: deg.C

300

300

KP/CM2:

15

15

Design conditions
a) Pressure

For Private Circulation Only.

- - 11 13

Super
heater

2 x 110 MW UNIT-I & II PANIPAT THERMAL POWER STATION PANIPAT

Capacity

litres

3990

3990

d)

Hydraulic test pressure

: MPa

NA

NA

e)

Corrosion allowance

: mm

NA

NA

f)

Shell diameter

: mm

NA

NA

g)

Shell height

:M

NA

NA

h)

Materials of Construction

NA

NA

Phosphate

Hydrazine

a) Shell and head


b) Nozzle necks

1.34

HP & LP CHEMICAL DOSING


SYSTEM

a)

Quantity

Set

b)

Type

Simplex, Plunger

Simplex,
Plunger

c)

Medium to be handled

Sodium phosphate

Hydrazine

d)

Capacity

Lit/min

65

20

e)

Discharge pressure

Kg/cm2

175

25

f)

Stroke Adjustment Range

0~100

0~100

g)

Stroke adjustment

yes

yes

h)

Material of Construction

NA

NA

i)

Liquid end

NA

NA

j)

Plunger

NA

NA

k)

Drive end

NA

NA

l)

End Connection

NA

NA

14

2 x 110 MW UNIT-I & II PANIPAT THERMAL POWER STATION PANIPAT


1.35

PULVERIZERS:

Quantity, type, make

10 nos. , XRP-623, BHEL

a)
b)

Speed

RPM

62

c)

Design capacity

TPH

77

d)

Motor rating

KW

240

e)

Motor speed

RPM

990

f)

Number of operating mills and


standby mills
i) Working

ii) Standby

1.36

Coal Feeders:

a)

Type, Quantity, make

24 volumetric, belt
driven, 10 nos., BHEL
make

Model
b)

Feed Rate

T / hr

c)

Firm output

T / hr

each77

d)

Speed regulating range

RPM

900
to
1200

NA

Type of Control
e)

1.37

1)Microprocessor

Operational
amplifier

2)Frequency conversion

JROP FCC

Burners

Coal

Quantity, type, make

20

a)
b)

Fuel oil

(HFO/LSHS) (LDO)
8
12
steam
atomization

Capacity each

kg/cm2

15

Light oil Igniters

8.0

Air
Atomization

4.5

12

2 x 110 MW UNIT-I & II PANIPAT THERMAL POWER STATION PANIPAT

c)
1.38

Turn down Ratio


Stacks

a)

No.& Dia of flue for each unit

b)

Height of the stack

c)

No. Of stacks provided

d)

Velocity of flue gas at top

1.39

NA

2no. flue per stack, Dia-NA

95

1 with twin flue

m/s

NA

Air Preheater

1.39.1

Type

1.39.2

Number

1.39.3

Mounting (Vertical / Horizontal)

1.39.4

Maximum Handling Capacity

Tube type
1
Vertical

a)

Flue gas

Kg/hr

T/Hr

449.96

b)

Air
Primary
Secondary

T/Hr
T/Hr

164.57

Deg. C

150

NA

1.39.5

Flue gas temperature at air heaters


outlet
Corrected

1.39.6

Max. Air leakage through air heater

1.39.7

Total effective heating surface area

a) Gas Side

16

285.39

3993.72

2 x 110 MW UNIT-I & II PANIPAT THERMAL POWER STATION PANIPAT


b) Air Side

3993.72

- - 14 - -

1.39.8

Pressure drop at BMCR,

NA

a) Air side (primary)

NA

b) Air side(secondary)

Not Applicable

Emergency drive for Air heater


1.39.9

Primary Air temperature

Deg. C

51.49/260.48

1.39.10

Secondary Air temperature

Deg. C

44.56/264.02

1.39.11

Flue Gas temperature

Deg. C

284.99/150.88

1.40

Schedule of Weights:

a)

Structural steel

MT

NA

b)

Pressure parts

MT

NA

c)

Milling plant

Ton

NA

d)

Draft plant

Ton

e)

ESP (incl. Structural steel,


platforms, casing, etc.)

Ton

NA

f)

Air Preheater.

MT

NA

g)

Coal burner

MT

NA

Soot blower
Boiler Circulation Pumps

MT

NA
NA (Under TG mtc-1)

h)
1.41
a)

Make

b)

Type

c)

Pump Size

d)
e)

Design Pressure

Mpa

Hydrostatic pressure

Mpa

17

NA

2 x 110 MW UNIT-I & II PANIPAT THERMAL POWER STATION PANIPAT


f)

Motor rated output

g)

Motor service factor

h)

kW

Motor winding insulation

i)

Motor electrical supply

j)

Nominal speed

k)

Estimated pump curve number

l)

Estimated motor curve number

rpm

Operating points :

m)
n)

Quantity pumped

m /h

Differential head

o)

Differential pressure

p)

Pump temperature

q)

Suction pressure

r)

Min. NPSH required above Vapour


pressure

s)

Bar
0

Mpa

Specific gravity at pump suction

m
T/m

temperature

t)

Pump efficiency

u)

Power absorbed by pump

kW

v)

Motor efficiency

w)

Electrical input to motor

kW

x)

Power factor

y)

Combined efficiency

z)

Line current

1.42

%
Amp

Water wall details


Total heating surface area

Sq.M

Circulation ratio

2097
NA

18

2 x 110 MW UNIT-I & II PANIPAT THERMAL POWER STATION PANIPAT

1.42.1

Water Wall Panel


REAR & FRONT = 133 Each Side
LHS & RHS
= 85 Each Side
TOTAL
= 436

No. of tubes(WW tubes)


OD

mm

63.5

Pitch

mm

12

Wall thickness

mm

5.6 to 6.3

Tube material

SA210-A1/C

Membrane fin thickness

mm

NA

No. Of Tubes(Ribbed Tubes)

NA

1.42.2 Front Wall Middle & Upper panel


No. Of Tubes(Ribbed Tubes)
Pressure

Sq.M
Mpa

Tube material
Pitch

mm

NA

1.42.3 Rear Wall Middle & Upper Panel


Sq.M
Mpa

No. Of Tubes(Ribbed Tubes)

Pressure
Tube material
Pitch

mm

Front& rear wall middle & lower


1.42.4

NA

panel
Ribbed Tubes
Pressure

Mpa

Tube material
Pitch

mm

1.42.5 Front & rear wall lower panel


Ribbed Tubes
Pressure

NA
Mpa

Tube material
Pitch

mm

1.42.6 Front & rear wall bottom panel

19

NA

N
A

2 x 110 MW UNIT-I & II PANIPAT THERMAL POWER STATION PANIPAT


Tubes

- - 17 - Pressure

Mpa

Tube material
Pitch
1.42.7

mm

NA

Left & right side wall upper panel


Tubes
Ribbed Tube
Pressure

Mpa

Tube material
Pitch
1.428

mm

NA

Left & right side wall middle &


upper panel
Ribbed Tube
Pressure

Mpa

Tube material
Pitch

mm

Left & right side wall middle &


1.42.9

NA

lower panel
Ribbed Tube
Pressure

Mpa

Tube material
Pitch
1.42.10

mm

NA

Left & right side wall lower panel


Ribbed Tube
Pressure

Mpa

Tube material
1.43

Pitch
ESP

mm

1. 43.1 ESP:
a)

2 ESP for one boiler

BHEL

Type; make

20

2 x 110 MW UNIT-I & II PANIPAT THERMAL POWER STATION PANIPAT


b)

Collecting electrodes material,


type

CRCA

c)

Discharge electrodes material,


type

316L/SPIRAL WIRE WITH HOOKS,

d)

Pressure drop across ESP

e)

Temperature drop across ESP

mmwc

25

12
f)

Silicon diode, full Wave Bridge


connection.

Quantity, type, rating of


transformer Rectifier units for one
ESP
g)

h)

i)

70 KVDC

Particulate emission with worst


coal firing with all fields in
service

mg/Nm

Particulate emission with design


coal firing with all fields in
service

mg/Nm

Particulate emission with design


coal firing with one field out of
service

mg/Nm

150

100

NA

j)

ESP streams per boiler

Nos

k)

Specific collection area

m /m /sec

l)

Min. gas temp. At ESP inlet

m)

Max. Flue gas velocity

m/s

n)

Storage capacity of each hopper

o)

Minimum & maximum collector


plate spacing

mm

300

p)

ESP inlet Flue gas temp.

Cent

130

q)

Guaranteed Efficiency

99.85

r)

Hopper valley angle

201.5
125

Deg

21

0.89

80

45 (Pyramidal)

2 x 110 MW UNIT-I & II PANIPAT THERMAL POWER STATION PANIPAT

s)

NA

Aspect ratio

- - 19 - -

1.43.2

Collection efficiency

Design coal

Worst coal

a)

All fields in service

99.85

NA

b)

One field out of service in each


ESP

NA

NA

c)

2-fields out of service in each


ESP

NA

NA

d)

1 stream out of service; and the


other stream carrying 70% MCR
load

e)

Flue gas flow

1. 43.3

Schedule of Weights:

1. 43.4

ESP

a)

ESP Dimension

b)

No. of fields per ESP

c)

Inlet Dust burden

d)

ESP design temp

e)
f)

NA

m /s

275.00

NA
m*m*m
No./Stream
g/nm
o

2xFAA-6x45-111135-2
6
67

Cent

160

Flue Gas treatment time

sec

30

ESP Casing:Material of construction


Thickness

mm

Carbon Steel, 6 mm

g)

TR Type

w/m

h)

T/R set rating

70 KVDC (Peak)
1200 mA DC ( Mean)

i)

TR corona power

NA
22

Silicone diode, full wave


bridge connection

2 x 110 MW UNIT-I & II PANIPAT THERMAL POWER STATION PANIPAT


Sno

Description

Make ,Qty, Type

Volumetric Flow
Rate per fan(Capacity
At design Point)

Total Pressure(Fan
Total Pressure rise)
Efficiency
Motor Rating
Speed
Motor Type

4
5
6
7

Unit

FD Fan

PA Fan

BHEL,
2 nos per boiler,
Radial, double
suction
CL-2-52(2000)

ID Fan

Scanner air
fan

BHEL, 2 Nos per BHEL, 2 Nos per Centrifugal 2


boiler, Radial,
boiler, Axial,
Nos per boiler,

single suction

impulse

NDV-20

C-43-54(2240)

m /hr

203760

101520

453600

1200

Mmw
c

635

1500

377

200

%
KW
Rpm

85.2
560
990

84.44
570
1480

87.31
800
970

2
3000

BHEL Make
SQ. Induction
8

Lubrication system

Critical Speed

10

No. Stages of
Impeller

11

Regulation

Nos.

Forced Oil

Forced Oil

Forced Oil

NA

NA

NA

NA

NA

Inlet guide vane


control

Inlet guide vane Inlet guide


control
vane control

NA

1.43.2 Details of Lube oil System


Sno.

Description

Unit

PA Fans

ID Fan

FD Fans

Pressure of Hydraulic Oil

Kg/Sq.m

NA

NA

NA

Pressure of lubricating oil

Kg/Sq.m

3.2

3.2

3.2

Gross oil supply

L/min

20

NA

NA

Oil Temperature

Deg.C

45

45

45

Capacity of Oil Tank

Cu.Meter

0.42

0.7

0.075

Degree of filtration

um

NA

NA

NA

Size of cooler

Dia x L (mm)

171 x 840 mm

23

120 x 540mm

136 x 700mm

2 x 110 MW UNIT-I & II PANIPAT THERMAL POWER STATION PANIPAT

1.44.1 FD, PA, ID Fan

1)

ASH HANDLING SYSTEM


NO. provided
ash collection
per boiler
rate Per boiler
tones/hr
3.795
Furnace bottom ash hopper
2

2)

Economizer

Not provided

Not provide

Not provided

3)

A.H. hoppers

Not provided

Not provided

Not provided

4)

ESP. Hoppers

24 New ESP
16 Old ESP

30

5)

Stack Hopper

01

0.03

S.N
O

Description

PUMPS SPECIFICATION
i)

L.P. Ash water pumps (A/B)

NO. of pumps
Make
Location
Capacity
Head
Suction pressure
R.P.M
Motor

2
WPIL
Ash water pump house
350 m3/hr
8.3 m
NA
1460 rpm
110 Kw

ii)
H.P ASH WATER PUMPS
NO. of pumps
3
Make
WPIL
Location
Ash water pump house
Capacity
650 m3/hr
Head
10.5 m
Section pressure
NA
R.P.M
1460 rpm
Motor
280 Kw
iii)
SEAL WATER PUMPS
NO. of pumps
(1+1)
Make
Maxflow
Location
Ash slurry pump house
Capacity
40 m3/hr
Head
13.2m
R.P.M
1470 rpm
Motor
30 Kw
iv)
ASH SLURRY PUMPS
NO. of pumps
4( 2+2)
Make
Indure

24

2
Flowmore
Ash water pump house
110 m3/hr
4.0 m
NA
1460 rpm
Kw

Holding
capacity
(hrs)
8

2 x 110 MW UNIT-I & II PANIPAT THERMAL POWER STATION PANIPAT


Location
Capacity
Head
R.P.M
Motor

Ash slurry pump house


1320 m3/hr
30 Mtr
850 rpm
80 Kw

v) MakeUP pump
NO. of pumps
Make
Location
Capacity
Head
RPM
Motor

2 (1+1)
WPIL
Ash water pump
house
3
90 m /hr.
1.5 m
1460 rpm
7.5 kw

vi) Vacuum pumps


NO. of pumps
Make
Type
Location
Capacity
R.P.M
Motor
Vacuum

5
GARUDA
Water ring
house
Ash water pump house
3050CMH
490/600 rpm
90 Kw
650 mmhg

Vii) Transport air compressor


Manufacturers name
type
No.

Ingress Rolland

Capacity

28.5 m3/min
7.5 kg/cm2

Dish pressure
R.P.M
Motor

Oil free Screw


3
NA
160 Kw,

Viii) Instrument Air Compressor


Manufacturers name
Type
NO.

Capacity
Dish pressure
Motor
R.P.M

Atlas Corpo (India) Limited


Reciprocating
2 nos
NA
7.5 kg/cm2
55 KW
1485 RPM

ix)Silo-Common for both units

25

2 x 110 MW UNIT-I & II PANIPAT THERMAL POWER STATION PANIPAT

Intermediate silo

4x50 MT

Out side Storage silo


Bulk density of fly ash

1x500 MT
0.75 T/m3

Ash Booster Pumps

Stage-1

Stage-2

Stage-4

Stage-3

Make
Model
Quantity
Capacity (m3/hr)
Head (MWC)
RPM
Motor Rating (KW)
Seal Water Pumps (Indoor)

Indure
8/10 FF
2
700
25.33
1480
90

Indure
8/10 FF
2
820
28.00
1485
110

Indure
8/10 FF
2
750
42.5
1485
155

SAM Turbo
AR 150/510
2
650
50
975
180

Make
Model
Quantity
Capacity
Head (MWC)
RPM
Motor Rating
Seal Water Pumps (Outdoor)

Mather & Platt


-2
16
135
2900
15

Mather & Platt


-1
16
138
2900
15

Make
Quantity (m3/hr)
Capacity
Head (MWC)
RPM
Motor Rating (KW)

Mather & Platt


2
16
35
2830
5.5

Mather & Platt


1
16
35
2830
3.7

26

2 x 110 MW UNIT-I & II PANIPAT THERMAL POWER STATION PANIPAT

DM PLANT

Clarified
Water

Pressurize
d Sand
Filter

Activated
Carbon
Filter

Strong
Acid
Cation

Degasser
Tower

DMST

Mixed Bed

Strong
Base
Anion

Pump

ETP

Degasified
water
Tank

Neutralization Pit

Regeneration Waste water SAC, SBA &MB F_8

27

2 x 110 MW UNIT-I & II PANIPAT THERMAL POWER STATION PANIPAT


ACTIVATED CARBON FILTERS (ACF-A/B)
= 2 nos
No. of units
= 1934 m3
Gross output of ACF
Design flow velocity as per
3
2
= 12 m /hr/m
specification
3
= 33.5 m /hr
Design flow
= 2.0 m
Diameter of ACF selected
BED DEPTH
=600 mm
Carbon
= 200 mm
Fine
= 150 mm
Coarse
= 150 mm
Medium
= 75 mm
Pebbles 20-12
Vessel size
= 2.0m Dia x2.0 m HOS
Working Pressure
=4 kg/cm2
Design Pressure
=6 kg
Hydraulic test Pressure
= 9 kg
Working Hours
=20
Joint Efficiency
=0.85
Strong Acid Cation Exchanger (SAC-A/B)
No. of units
Gross output of ACF
Design flow velocity as per
specification
Design flow
Diameter of ACF selected

= 2 nos
= 670 m3
3

= 15 m /hr/m
3
= 33.5 m /hr
= 1.7 m

Resin Bed Depth


Resin Volume
Effective Resin Volume
Insert resin Volume
Type of Resin
Time required for regeneration

= 1245 mm

= 2794
=2457
=337
Auchtel C-20
= 117 minutes

Vessel size
Working Pressure
Design Pressure
Hydraulic test Pressure
Working Hours
Acid Regeneration Tank (ART-1/2)
No. of units
Tag No.
Type

= 1.7m Dia x2.5 m HOS


=3.5 kg/cm2
=6 kg
= 9 kg
=20

2 nos
ART-1/2
Cylindrical, vertical with flat top
& bottom
1000 mm x 900 mm
Carbon Steel as per IS 2062
5
5
Rubber lined with 3.0 mm

Dimension dia x length


Material of construction of shell
Shell Thickness mm
Dish thickness mm
Internal Lining
Strong Base Anion Exchanger (SBA-A/B)
No. of units
Gross output of ACF

2 nos.
670
28

2 x 110 MW UNIT-I & II PANIPAT THERMAL POWER STATION PANIPAT


Design flow velocity as per
specification
Design flow
Diameter
Height

13.3
35.4
1800
2500
1224
3082
2704
378
Auchtel A-101D
122 min.

Resin Bed Depth


Resin Volume
Effective Resin Volume
Insert resin Volume
Type of Resin
Time required for regeneration

=1.8m Dia x2.5 m HOS

Vessel size
Working Pressure
Design Pressure
Hydraulic test Pressure
Working Hours
Alkali Regeneration Tank (CRT-1/2)
No. of units
Tag No.
Type

3.5
6.0
9.0
20
2 nos
CRT-1/2
Cylindrical, vertical with flat top
& bottom
1000 mm x 1100 mm
Carbon Steel as per IS 2062
5
5
Rubber lined with 3.0 mm
Flow rate
Volume m3
7.913 m3/hr 1.319
3.597 m3/hr. 0.899
2.998 m3/hr 1.125
5.404 m3/hr 1.351
4.503m3/hr 1.688
33.500m3/hr 8.375

Dimension dia x length


Material of construction of shell
Shell Thickness mm
Dish thickness mm
Internal Lining
MIXED BED
Backwash
Acid injection
Acid Rinse
Alkali injection
Alkali Rinse
Final Rinse

29

2 x 110 MW UNIT-I & II PANIPAT THERMAL POWER STATION PANIPAT


DEGASSER AIR BLOWERS (BDG- 1/2/3

Number
Type
Air velocity required for DGT
Air pressure required
Capacity
Material of construction

Two
centrifugal

NA
NA
NA
= CS

DEGASSED WATER PUMP (PDG)


Number
Type
Capacity of pump
Head provided
Material of construction

= 4 nos
= Horizontal centrifugal
NA

NA
NA

DEGASSED WATER STORAGE TANK (SDG -1/2)


Quantity
Capacity
Type
Size of unit
Material of construction
MIXED BED AIR BLOWERS (BMB-1/2)
Number
Type
Size
Material of construction

2 Nos.
NA

Horizontal
NA
NA
2 Nos.
Rotary twin lube compressor
N 53
NA

DEMINERALISED WATER STORAGE TANK (SDM-1/2)


Quantity
= 2 Nos
= 500 MT + 1000 MT
Capacity
Type
= Vertical cylindrical
Diameter selected
NA
Size of unit
NA
BULK ACID STORAGE TANKS (1)
Quantity
Capacity
Type
Size of unit
MOC

=1
= 30 MT
= Horizontal
NA
Carbon steel rubber line

30

2 x 110 MW UNIT-I & II PANIPAT THERMAL POWER STATION PANIPAT


BULK ACID STORAGE TANK-2
Quantity
Capacity
Type
Size of unit

= 1 No
= 30MT
= Vertical
NA

MOC

Carbon Steel Epoxy Painted

ACID STORAGE TANK-3/4/5


Number
Type
Capacity
Size of unit
Material of construction

=3 Nos
= Horizontal
= 12 MT
= NA
Carbon Steel Epoxy Painted

ACID UNLODING PUMPS (1)


Number
Type
Capacity as per specification
Head provided as per specification
Material of construction

= One
= Horizontal centrifugal
= 20 m3/hr
= 20 m
= NA

ALKALI UNLODING PUMPS (PAK-1/2)


Number
Type
Capacity as per specification
Head
Material of construction

NA
NA
NA

ALKALI STORAGE TANK (1)


Number
Capacity

One
12 MT

Type Material of construction


Type

Carbon Steel
Horizontal

For Private Circulation Only.


Revision-1

= two
= Horizontal centrifugal

- - 29- -

31

2 x 110 MW UNIT-I & II PANIPAT THERMAL POWER STATION PANIPAT


ALKALI MEASURING TANK SBA (MAK-1)
Number
Capacity

= 1 No

500 Kg.
Vertical

Type
NEUTRALISATION PIT (SEF)
Quantity
Number of section/Compartments
Effective capacity per section required
Size of section
EFFLUENT TRANSFER PUMPS (PEF-1/2)

= one
= one
= NA
= NA

Number
Type
Capacity as per specification
Head provided
Material of construction

= two
= Horizontal centrifugal

For Private Circulation Only.


Revision-1

NA
NA
NA

- - 30 - -

32

2 x 110 MW UNIT-I & II PANIPAT THERMAL POWER STATION PANIPAT


9. AIR COMPRESSOR
AIR SYSTEM

Description

Plant Instrument Air

Capacity

541.6 Nm /min

536 Nm3/min

2HA2TERT

12x7x7 IHE5NL Package

Make

KG KHOSLA

Ingersoll Rand
Double acting two stage ,

Type

Double acting two


stage, Non-Lub.

Model

Plant Instrument Air

6
Numbers
Discharge pressure (kg/cm2 (g)) at
7Kg/cm2
compressor HP outlet

Non-Lub.
5
-

6Kg/cm2

Method of cooling

Pressurized water

Pressurized water

Total cooling water requirement

2.65 m3/hr

277 LPM

Discharge pressure (kg/cm2 (g)) of


instrument air at ADP Outlet

6.0 Kg/cm2

6.0 Kg/cm2

100oC above
Outlet air temperature after high
pressure stage of compressor (deg.
C) at design capacity

ambient temp

Outlet air temperature after cooler


(C)

NA

Outlet air temperature after Air


Drying Plant

187 C

59oC
o

52 C

KW input required at the


compressor shaft at design
condition

52 C
NA

100 hp
KW input required at the motor
input terminals at rated conditions

------150 HP-------

NA

KW input required at the


compressor shaft at unload
condition

- - 31 - 33

2 x 110 MW UNIT-I & II PANIPAT THERMAL POWER STATION PANIPAT


Size of Air Outlet

Size of Cooling Water Inlet and

Outlet
Material of construction
NA

Compressor chamber casing

NA

Rotors

NA

NA

Bull gear

NA

Pinion Gear

NA

Timing Gears

NA

Drive shaft

NA

Oil cooler [ Plate type ]


Intake air filter & silencer
Type

Dry paper filter

Efficiency in % with
corresponding particle size in
microns in new conditions
Filtering medium

NA

------------------------------ Paper--------------------------------

Heat exchangers
Number per compressor

50

50

Temperature C
Compressed air outlet

33/38

Cooling water inlet/outlet C


Moisture separator provided as per
specification

Yes

Material of construction
Tube
Shell
Total cooling water requirement
o
for 10 c water temp.rise

32 / 56

NA
NA
NA

34

2 x 110 MW UNIT-I & II PANIPAT THERMAL POWER STATION PANIPAT

MOTOR
Make

Marathon Electric Motors(I) Ltd.

Type

Sq.Cage Induction motor

Service

For Instrument and service air compressors

Rated continuous output


At 40deg Celsius amb.KW

375

At 50deg Celsius amb.KW

360

Actual KW required by the driven


equipment at design condition

312 (required at compressor shaft)

Full load / No load current

78A/30A

Rated Voltage

6.6KV

Winding connection

STAR

Bearing s

DE:NU 224-C3 and NDE:6320-C3 (Grease lubricant)

RPM

1490

Insulation

Class F with Temp rise limited to class B

P.F

0.85

Space heaters

2Nos

Noise level at 1.0 mtr in db

85+3db

Max. Weight

3000Kg

Compressor control

Microprocessor based Elektronikon regulator MKiV-III D

AIR DRYING PLANT


Manufacturer

INDCON Projects & Equipments Ltd.

Type

Refrigerated type

Purpose

Air drying for instrument air

Model

------35

2 x 110 MW UNIT-I & II PANIPAT THERMAL POWER STATION PANIPAT


MOC

IS 2062

Nos

Type of operation / Location

Automatic

Design Air Flow

850 CFM (1445 m /hr)

Inlet pressure

7 Kg/cm

Discharge pressure

6.5Kg/cm

Dew point at air dyer outlet (atm pressure)

-40 C

2
2

Air pressure drop

0.5 kg/cm2

Method of cooling

Air cooling

Material of construction
Condenser

NA

Water Separators(Head & Housing)

NA

Liquid Receiver

NA

Heat Exchanger

NA

Size & Type Of Connection


Compressed Air Inlet

80NB

Dry Air Outlet

80 NB

Air Inlet & Outlet

100 NB

Blower Motor Rating

9.3 KW, 2900 RPM

Weight

------

INSTRUMENT/SERVICE AIR RECEIVER


Quantity

Installation

Outdoor

Type

Vertical

36

2 x 110 MW UNIT-I & II PANIPAT THERMAL POWER STATION PANIPAT


Design pressure

8.75 kg/cm2

Working pressure

4.5 to 6 kg/cm2

Hydraulic test pressure

NA

Design code

NA

37

2 x 110 MW UNIT-I & II PANIPAT THERMAL POWER STATION PANIPAT


10. FUEL OIL SYSTEM
STORAGE TANK DATA

Description

HFO Tank

LDO Tank

Capacity

4000

1000

Numbers

Tank size

20IDX14.75H

12IDX9.8H

Description

HFO Tank

LDO Tank

Capacity

200

100

Numbers

Tank size

7IDX7H

6.0IDX4.5H

DAY TANK DATA

UNLOADING PUMPS

Description

Wagon unloading pumps

Service

HFO

LDO

Nos

2W+1S (3 nos.)

(2W+1S)

Type

Gear type

Gear type

Capacity (m /hr)

200

70

Make

NA
Decanting Pump
house

NA
Decanting Pump
house

Head (Kg/CM )

3.75

Pump RPM

1470

960

KW

112

37

Mechanical Pump
efficiency %

NA

NA

Location
2

38

2 x 110 MW UNIT-I & II PANIPAT THERMAL POWER STATION PANIPAT

TRANSFER PUMPS
Description

Fuel oil transfer

Service
Nos

HFO
2 nos per
boiler (4 nos)

Type

Multi screw
positive
displacement

Type of Duty

LDO
1W+1S

Multi screw
positive
displacement

Continuous

Intermittent

Capacity (m /hr)

220

115

Make

NA

NA

Head (Kg/Cm )

20

20

Pump RPM

2900

2900

KW

15

7.5

Pump efficiency %

__NA

__NA

Sealing

Mechanical

Mechanical

Bearing

NA

NA

FUEL OIL CHARACTERISTICS


Characteristics

Furnace Oil IS-1593-1982

Total sulfur content

4.0% max

Gross calorific value (kcal/kg)

~10133

Flash point

66C min

Water content by vol

1.00% max

Sediment by weight
Density-inorganic in mg
KOH/G

0.25% max
0.00 mg KOH

Kinematic viscosity, CSt at 50C

Max 180.0 CST

Ash content by weight

0.1% max

39

Drain

2 x 110 MW UNIT-I & II PANIPAT THERMAL POWER STATION PANIPAT

Acidity (inorganic)

Nil

Pour point

21C max

For Continuous Power Generation:


1) Coal Requirement /Hr- 77 Tones/Hr
2) Coal Requirement /Day-1848 Tones/Day
COAL ANALYSIS:
SrNo.

Particulars

Unit

Performance
Coal

Worst Coal for


ESP/MILL

PROXIMATE ANALYSIS

1.

Moisture

15

2.

Ash

32

40-45

3.

Fixed Carbon

25

19.73

4.

Volatile Matter

20

19.27

ULTIMATE ANALYSIS
Carbon

35.50

31.88

Hydrogen

2.54

2.13

Sulphur

0.30

.28

Nitrogen

0.67

.59

Oxygen(By Difference)

5.9

4.12

Moisture

15.0

15.0

Kcal/Kg

4000

3150

HGO

50

50

GCV
Grindability Index

40

2 x 110 MW UNIT-I & II PANIPAT THERMAL POWER STATION PANIPAT

Diesel Engine
i

Number of DG sets

3 ( 1 per each unit, 1 common)

ii

Configuration

VEE type

iii

RPM

1500

iv

Engine Make

Cummins

Type No. of cycles

4 Stroke

vi

Engine Rating

890 BHP

vii

No. of Cylinders

12

viii

Bore/ Stroke

159 mm/159 mm

ix

Piston Displacement

37.8 liters

LO Pump

Engine Driven

xi

Cooling System

Radiator water cooled

xii

Starting System

Electrical starter

xiii

Silencer

Residencial type

xiv

Generator Make

xv

Type

xvi

Rating

xvii

Excitation

xviii

Insulation class

41

2 x 110 MW UNIT-I & II PANIPAT THERMAL POWER STATION PANIPAT

TURBINE AND ITS AUXILIARIE


UNIT-1

42

2 x 110 MW UNIT-I & II PANIPAT THERMAL POWER STATION PANIPAT

117.8 MW, UNIT-1 PANIPAT THERMAL POWER STATION, PANIPAT


2.1
STEAM TURBINE
Make / Type
BHEL make, Subcritical, Reheat,
Three cylinder, three shaft,

Type of Governing

hydraulic control
system

Speed

(rpm)

3000

Rated output

MW

117.8 (TMCR condition)

Maximum Capacity

MW

120

Steam Pressure before ESV

Kg/cm2(a)

130 kg/cm2

Steam Temp. Before ESV

535

LP exhaust pressure

Kg/cm2(a)

0.106

H.P. Turbine
No. of stages

25

I.P. Turbine
No. of Stages

19

L.P. Turbine
No. Of stages

6 X 6 Double Flow

43

2 x 110 MW UNIT-I & II PANIPAT THERMAL POWER STATION PANIPAT

117.8 MW, UNIT-1 PANIPAT THERMAL POWER STATION, PANIPAT


Critical Speed
Shaft section
1st critical speed 2nd critical speed 3rd crit.speed
1200
1800
2200
LUBRICATING & GOVERNING OIL SYSTEM
Main Oil Pump
Type

centrifugal

Capacity

LPM

4500

Discharge Pressure,
Inlet Pr.

ata
ata

10-12

Starting Oil Pump


(AC Motor Driven)
Type

Qty

Capacity

LPH

2000

Discharge Pressure

10

Pump speed,

Kg/c
m2(g)
RPM

Motor Rating,

KW

95KW ,415 Volt ,50 Cycle

Centrifugal

1480

Emergency Oil Pump (AC Motor Driven)


Type

Centrifugal

Capacity

LPH

800

Discharge pressure

MWC

23

Pump speed

RPM

1450

Motor Rating

KW

11KW, 415Volt, 50 cycle

Emergency Oil Pump (DC Motor Driven)


Type

Centrifugal

Capacity

LPH

800

Discharge pressure

MWC

23
44

2 x 110 MW UNIT-I & II PANIPAT THERMAL POWER STATION PANIPAT

Motor Rating

KW

11KW, 220 Volt DC

Jacking Oil Pump


Type / No.

Piston type /7

Delivery Pressure

Kg/cm2 (g)

65kg/cm2 (50ata)

Capacity

M3/Hr

10.5

Pump Speed

RPM

1465

Motor Rating

KW

30 KW, 415 Volt, 50 Cycle

Turning Gear
Type of Drive

Motor

Hand Barring facility

YES

Turning gear speed

RPM

62

DUPLEX OIL FILTER


Make

HYDAC-GERMANY

Model

RFLD W400 CC8.50

CAPACITY

LPM

4000

Filtration aperture

microns

50

No. of filter element

Type of filter element

cleanable

45

2 x 110 MW UNIT-I & II PANIPAT THERMAL POWER STATION PANIPAT

Condenser:
Type, number

Condenser cooling area


(Steam Side)
Quantity of cooling water
(for both condensers)
Steam flow

Sq. m.

Two way surface


condenser(spring
supported),Two
3380 for each condenser
15400 cu.m. / hr(32deg C)

T/hr

Resistance on water side of each


condenser
Rated temp. of cooling water

259
5 meters wel

32

CW outlet temperature

41.26

Condensate outlet temperature

45.45

C
C
C

Each condenser pass

CONDENSER TUBES
OD

mm

22

Thickness of wall

mm

No of tubes in each condenser

6500( including 600 nos. in air


cooling zone)
Al brass

material
Length of intermediate extension pipe

6.3

Air Extraction System( EJECTOR)


Starting Ejector/stage/type

One/ single-stage/ jet

Operating steam pressure/Temp.

7 Kg/cm2 , 300 oC

46

2 x 110 MW UNIT-I & II PANIPAT THERMAL POWER STATION PANIPAT

Steam requirement

Kg/hr

2400

ata

One/Two stage/Duplex Type jet


(each one with its own condenser)
7

Main ejector/stage/type
Minimum pressure of working steam

7-11Kg/cm2 , 300 oC

Operating steam condition


Steam consumption

Kg/hr

1600

ON LINE CONDENSER TUBE CLEANER


Cooling water quality

Softened water

Number of condenser

1 with 4 section

Number and diameter of CW outlets


per condenser
Number of tube cleaning systems per
condenser

4 X ND 800
4
M3/h

Outlet number x nominal water flow


per outlet
Number of passes per CW outlet

15400
1

Number of tubes per pass/per


condenser
Inside diameter

6500

Tube material

Al Brass

20

Water boxes design pressure

bar

Resistance on water side of each


condenser
SPONG RUBBER BALL

mwc

FOR LOOP TESTING


Reference of commissioning balls

ST 20 N1

Nominal diameter of commissioning


balls

20

47

2 x 110 MW UNIT-I & II PANIPAT THERMAL POWER STATION PANIPAT

Ball manufacturer

TECHNOS

Ball Charge Quantity

250

OPERATING BALLS
Reference of cleaning balls

ST 20 N1

Nominal diameter of new balls

mm

22

Diameter of discarded balls

mm

17

Ball manufacturer

TECHNOS

Ball charge quantity per cleaning


system
Average number of charges per year

500
12

ABRASIVE BALLS
Reference of commissioning balls

SX 22 N1

Nominal diameter of commissioning


balls
Ball manufacturer

22

Ball charge quantity

500

TECHNOS

BALL STAINER
Inlet outlet flanges

Flat flange 32

Weight

Kg

900

Number of grids

1 per strainer

Number of vortex chamber

1 per strainer

Ball outlet number x size

1 x 2 with flange

MATERIALS

48

2 x 110 MW UNIT-I & II PANIPAT THERMAL POWER STATION PANIPAT

Grid and vortex chamber

SS 316L

Shell

IS 2062

Electrical actuators of ball strainer


Quantity

1 per grid 1 per strainer

Manufacturer

AUMA Germany

Type

Multi turn actuator SA 7.5 fitted


with gear box GS80.3

Motor of Actuator
Power

KW

0.37

Power supply

415V 50Hz 3 phase

Protection class

IP 67

BALL PUMP
Quantity

1 per system

Manufacturer

Microfinish pumps Pvt.Ltd Hubli

Type

Horizontal centrifugal (Non-clog)

Flow rate

M3/h

20

Total Head

mwc

13

Absorbed power

KW

1.36

Speed

RPM

1450

Impeller Type

Non-Clog Type

Gland packing

PIWA

Material

49

2 x 110 MW UNIT-I & II PANIPAT THERMAL POWER STATION PANIPAT

casing

SGI

Impeller

CF8M

Shaft

SS316

Shaft sleeve

SS316

BALL PUMP MOTOR


Motor Manufacturer

ABB, Fridabad

Motor Type

Squirrel cage AC Induction motor

Electrical supply

415V 50Hz 3Phase

Application standard

IS 325-1996

Degree of protection

IP 55

Standard continuous rating

KW

2.2

BALL COLLECTOR
Size of collector body

ND250

Material
Internals

SS 316L

Shell

IS 2062

Inlet

Outlet (balls and water)

2 with ball collecting actuated valve

Outlet(water only)

1 with manual valve

Drain plug

1 with manual valve

Vent plug

with manual valve

50

2 x 110 MW UNIT-I & II PANIPAT THERMAL POWER STATION PANIPAT

Valve type

Ball Valve

Data of outlet valve actuator


Manufacturer

ROTORK India

Model

K-series(sycropak with integral


starter)
Electrical actuator

Type
Isolating Valve
Manufacturer

HAWA ENGINEERING LTD.


AHMEDABAD
Ball valves

Type
BALL INJECTOR AND BALL DISTRIBUTOR
Quantity

1 per unit inlet pipe

Connecting Nozzle

Support Flange

Material

SS 316L

CHIMNEY STEAM CONDENSER


Design/ No.

Vertical / One

Area on steam side

Sq.m.

30

Quantity of steam for condensing

Kg/hr

900

Temp. of steam In/Out

Deg.C

217/85

No. of tubes

121

size

mm

15/13

Resistance on water side at a flow of


250 t/hr

mwc

51

2 x 110 MW UNIT-I & II PANIPAT THERMAL POWER STATION PANIPAT

Operating pressure on steam side

ata

0.95

Operating pressure on water side

atg

20

Exhaust fan No.

Two

Output

M3/sec

0.33

Temp. of mixture

Deg C

150

Suction pressure

mwc

0.250

Fan derive motor No.

Two

Rating

10HP, 415 Volt, 50 Cycle,3 phase

GLAND STEAM CONDENSER


Design/ No.

Vertical / One

Area

Sq.m.

80

Quantity of steam for condensing

Kg/hr

3800

No. of tubes

121

size

mm

15/13

Test pressure on water side

atg

60

Operating pressure on steam side

Kg/cm2
(a)

1.02

Inlet temp. condensate water

73.57

Outlet temp. condensate water

78.57

Inlet steam temp

391

Outlet steam temp.

81

C
C
C
C

EXPANDER
Design /No.

Vertical/One

52

2 x 110 MW UNIT-I & II PANIPAT THERMAL POWER STATION PANIPAT

Type

EX-100

Capacity

Ltr

1100

Working Pressure

ata

Working Temperature

164

LPH3

LP 1A LP 1B LP 2A LP 2B LP3 LP4
LP5
HPH1
HPH2
LPH4
LPH5
HPH1
HPH2

Heaters
LP heaters
HP Heaters
LP1A
&
LP1B

LP2A
&
LP2B

TOTAL STEAM
ENTERING

Kg/hr

3975

Temp. of
entering steam
Drain fluid
entering total at
76.17deg.C
Feed water
entering total at
48.68 deg.C
Operating
pressure
Condensate
outlet temp.
Area

Deg.C

59.12

7941
at
79.0
deg.C
--145

Kg/hr

7941

----

Kg/hr

27605
1

-----

219

310.88

215

251

548 U
type

548 U
type

Kg/cm2

20

40

Kg/cm2 0.195
(a)
5
Deg.C
57.12

0.415 0.959

2/24G

5.18

----

99.38

122.93

152.42

Sq.m.

80
each
242
each
15/1
3
----

250

250

250

710

710

710

15/13

15/13

15/13

Size

mm

80
each
242
each
15/13

Resistance on
water side at a
flow of 259 t/hr
Design pressure
on steam side
Design pressure
on water side

mwc

---

Kg/cm2

240

240

Corrosion
allowance

mm

3.2

3.2

No. of tubes

53

2 x 110 MW UNIT-I & II PANIPAT THERMAL POWER STATION PANIPAT

DEAERATOR
Type
Perforated tray type with external vent condenser
DESIGN PRESSURE
Storage tank &
Kg/cm2 12 & full vacuum
header
Vent condenser shell Kg/cm2 12 & full vacuum
side
Water side
Kg/cm2 16
Mean active storage Sq.m
80
capacity of tank 2/3
dia(normal level)
Volume of D/A
m3
120
storage tank
Dissolved O2
Cc/litre Less than0.005
contained in
outgoing feed water
HYDROGEN SYSTEM
Hydrogen gas
6 cylinders
cylinder
No. per distributer
2 Group/3 cylinder per group
Cylinder pressure
atg
150
3
Free volume of
m
6
cylinder
Setting of safety
atg
5
valve at header
Pressure regulator
atg
3.0 to 3.5
for feeding to
generator
No. of cylinders
At rest 28 cylinders ( 168 m3)
required for filling
the generator to 2
atg pressure
No. of cylinders 5
20 cylinders
days operation ( max.
allowable leakage
24m3/day
CARBON DIOXIDE GAS CYLINDER
2 per each of two groups
No. per distributer
Cylinder pressure
Free volume of
cylinder
Setting of safety
valve at header
Pressure to be
maintained inside the

atg
m3

65

atg

mmwc

150-200

10 (20 kg of CO2)

54

2 x 110 MW UNIT-I & II PANIPAT THERMAL POWER STATION PANIPAT

generator during
scavenging
No.of cylinders
stored for scavenging
operation (at rest)
HYDROGEN DRIER
Number per unit
Drying media
Drying temp.
Deg.C
HYDROGEN COOLERS
No. per unit
Type
Position
Cooling medium
Losses dissipated

18 Co2 bottles (for scavenging 7 cylinder required)

2 No.
Silica Gel
108

KW

Cooled medium

6
HC-WII-BS/CU. 6(10X5-2-260)
Horizontal
Clarified water
1500

Hydrogen at 2 atg

Flow of H2 thru cooler

M cu/hr

30

Flow of water thru


cooler

M cu/hr

250

Cooler water
temperature
Inlet cold H2
temperature
Flow resistance
(Hydrogen water side)
SEAL OIL SYSTEM

Deg C

34

Deg C

40
12mm of wc-4000mm wc

SEAL OIL PRESSURE / TEMPERATURE

Hydrogen side
Air side
Seal oil temperature at
inlet of sealing rings
Temperature of oil in
vacuum tank
Working pressure of
vacuum tank

Deg. C

0.75 atg higher than H2 pressure


0.55 atg higher than H2 pressure
23.25

Deg. C

40-50
-0.85 to -0.92

55

2 x 110 MW UNIT-I & II PANIPAT THERMAL POWER STATION PANIPAT


SEAL OIL COOLERS
No. per unit
Type
Total cooling water flow
Heat transfer area
Inlet oil temperature
Outlet oil temperature
Working pressure of oil
Main seal oil pump
motor
Emergency seal oil
pump

EQUALISING TANK
Number per unit
Capacity up to normal
level (including stilling
chamber)
SEAL OIL PUMPS
Main Seal oil pump
motor
Emergency seal oil
pump
VACCUM PUMP
Type of pump
Pump motor rating

M cu/hr
Sq.m.
Deg.C
Deg.C
atg

1+1
Shell & tube, Horizontal
70
24.2
40-50
25-35
4.5
7 Kw. 415 volt , 50Hz, 700 RPM
4.8 Kw, 220 Volt DC

Litres

One
450

Two
7 KW, 415V, 50 Hz, 700 RPM
4.8 KW, 220V- DC
One
Gear pump
7 KW, 415V, 50 Hz

56

2 x 110 MW UNIT-I & II PANIPAT THERMAL POWER STATION PANIPAT

TURBINE AND ITS AUXILIARIE


UNIT-2

57

2 x 110 MW UNIT-I & II PANIPAT THERMAL POWER STATION PANIPAT

110 MW, UNIT-2 PANIPAT THERMAL POWER STATION, PANIPAT


2.1
STEAM TURBINE
UOM
Specification
Make / Type
ABB make, Subcritical, Reheat,
Three cylinder, three shaft,

Type of Governing

hydraulic control
system

Speed

(rpm)

3000

Rated output

MW

110 (TMCR condition)

Maximum Capacity

MW

110

Steam Pressure before ESV

Kg/cm2(a)

130 kg/cm2

Steam Temp. Before ESV

535

H.P. Turbine
No. of stages

1 Curtis wheel & 16

I.P. Turbine
No. of Stages

20

L.P. Turbine
No. Of stages

7 x 7, double flow

58

2 x 110 MW UNIT-I & II PANIPAT THERMAL POWER STATION PANIPAT

110 MW, UNIT-2 PANIPAT THERMAL POWER STATION, PANIPAT


Critical Speed
Shaft section
1st critical speed 2nd critical speed 3rd cri.speed
1200
1800
2200
LUBRICATING & GOVERNING OIL SYSTEM
Main Oil Pump
Type

centrifugal

Capacity

LPM

4500

Discharge Pressure,
Inlet Pr.

ata
ata

10-12

Starting Oil Pump


(AC Motor Driven)
Type

Qty

Capacity

LPH

2000

Discharge Pressure

10

Pump speed,

Kg/cm
2
(g)
RPM

Motor Rating,

KW

95KW ,415 Volt ,50 Cycle

Centrifugal

1480

Emergency Oil Pump (AC Motor Driven)


Type

Centrifugal

Capacity

LPH

800

Discharge pressure

MWC

23

Pump speed

RPM

1450

Motor Rating

KW

11KW, 415Volt, 50 cycle

Emergency Oil Pump (DC Motor Driven)


Type

Centrifugal

Capacity

LPH

800

Discharge pressure

MWC

23
59

2 x 110 MW UNIT-I & II PANIPAT THERMAL POWER STATION PANIPAT

Motor Rating

KW

11KW, 220 Volt DC

Jacking Oil Pump


Type / No.

Piston type /7

Delivery Pressure

Kg/cm2 (g)

65kg/cm2 (50ata)

Capacity

M3/Hr

10.5

Pump Speed

RPM

1465

Motor Rating

KW

30 KW, 415 Volt, 50 Cycle

Turning Gear
Type of Drive

Motor

Hand Barring facility

YES

Turning gear speed

RPM

62

DUPLEX OIL FILTER


Make

HYDAC-GERMANY

Model

RFLD W400 CC8.50

CAPACITY

LPM

4000

Filtration aperture

microns

50

No. of filter element

Type of filter element

cleanable

Condenser:
Type, number

Condenser cooling area


(Steam Side)

Sq. m.

60

Two way surface


condenser(spring
supported),Two
3380 for each condenser

2 x 110 MW UNIT-I & II PANIPAT THERMAL POWER STATION PANIPAT

Quantity of cooling water


(for both condensers)
Steam flow

15400 cu.m. / hr(32deg C)


T/hr

Resistance on water side of each


condenser
Rated temp. of cooling water

259
5 meters wel

32

CW outlet temperature

41.26

Condensate outlet temperature

45.45

C
C
C

Each condenser pass

CONDENSER TUBES
OD

mm

22

Thickness of wall

mm

No of tubes in each condenser

6500( including 600 nos. in air


cooling zone)
Al brass

material
Length of intermediate extension pipe

6.3

Air Extraction System( EJECTOR)


Starting Ejector/stage/type

One/ single-stage/ jet

Operating steam pressure/Temp.

7 Kg/cm2 , 300 oC

Steam requirement

Kg/hr

2400

ata

One/Two stage/Duplex Type jet


(each one with its own condenser)
7

Main ejector/stage/type
Minimum pressure of working steam

7-11Kg/cm2 , 300 oC

Operating steam condition


Steam consumption

Kg/hr

61

1600

2 x 110 MW UNIT-I & II PANIPAT THERMAL POWER STATION PANIPAT

CHIMNEY STEAM CONDENSER


Design/ No.

Vertical / One

Area on steam side

Sq.m.

30

Quantity of steam for condensing

Kg/hr

900

Temp. of steam In/Out

Deg.C

217/85

No. of tubes

121

size

mm

15/13

Resistance on water side at a flow of


250 t/hr
Operating pressure on steam side

mwc

ata

0.95

Operating pressure on water side

atg

20

Exhaust fan No.

Two

Output

M3/sec

0.33

Temp. of mixture

Deg C

150

Suction pressure

mwc

0.250

Fan derive motor No.

Two

Rating

10HP, 415 Volt, 50 Cycle,3 phase

GLAND STEAM CONDENSER


Design/ No.

Vertical / One

Area

Sq.m.

80

Quantity of steam for condensing

Kg/hr

3800

No. of tubes

121

62

2 x 110 MW UNIT-I & II PANIPAT THERMAL POWER STATION PANIPAT

size

mm

15/13

Test pressure on water side

atg

60

Operating pressure on steam side

Kg/cm2
(a)

1.02

Inlet temp. condensate water

Deg.C

73.57

Outlet temp. condensate water

Deg.C

78.57

Inlet steam temp

Deg.C

391

Outlet steam temp.

Deg.C

81

EXPANDER
Design /No.

Vertical/One

Heaters
LP heaters
HP Heaters
LP1A
&
LP1B

LP2A
&

LPH3

LP 1A LP 1B LP 2A LP 2B LP3 LP4
LP5
HPH1
HPH2
LPH4
LPH5
HPH1
HPH2

LP2B

TOTAL STEAM
ENTERING

Kg/hr

3975

Temp. of
entering steam
Drain fluid
entering total at
76.17deg.C
Feed water
entering total at
48.68 deg.C
Operating
pressure
Condensate
outlet temp.
Area

Deg.C

59.12

7941
at
79.0
deg.C
--145

Kg/hr

7941

----

Kg/hr

27605
1

-----

310.88

Kg/cm2 0.195
(a)
5
Deg.C
57.12

0.415 0.959

2/24G

5.18

----

99.38

122.93

152.42

Sq.m.

80
each
242
each
15/1
3

250

250

250

710

710

710

15/13

15/13

15/13

No. of tubes
Size

219

mm

80
each
242
each
15/13

63

320

320

25/15

25/15

2 x 110 MW UNIT-I & II PANIPAT THERMAL POWER STATION PANIPAT


Resistance on
water side at a
flow of 259 t/hr
Design pressure
on steam side
Design pressure
on water side

mwc

Operating
pressure on
steam

---

----

17 at
17 at
320t/hr 320t/hr

atg

20

40

atg

300

240

Kg/cm2

17.61

58.8atg

Desuperheating
section

Sq.m.

55

55

Condensing
section

Sq.m.

190

190

Flow

Kg/hr

365100

365100

Inlet temp

Deg.C

183.59

198.46

Outlet temp

Deg.C

198.46

231.42

Flow

Kg/hr

11099

29960

Pressure at
heater

Kg/cm2

17.61

34.32

Temp. of drain
leaving heater

Deg.C

204.76

237.2

Flow of drain
leaving heater

Kg/hr

33315

29960

Flow of drain
entering heater

Kg/hr

29916

---

Heating surface

Feed water

Extraction steam

64

2 x 110 MW UNIT-I & II PANIPAT THERMAL POWER STATION PANIPAT

DEAERATOR
Type

Perforated tray type with external vent condenser

DESIGN PRESSURE
Storage tank &
header
Vent condenser shell
side
Water side

Kg/cm2

12 & full vacuum

Kg/cm2

12 & full vacuum

Kg/cm2

16

Mean active storage


capacity of tank 2/3
dia(normal level)
Volume of D/A
storage tank

Sq.m

80

m3

120

Dissolved O2
contained in
outgoing feed water
HYDROGEN SYSTEM

Cc/litre

Less than0.005

Hydrogen gas
cylinder

6 cylinders

No. per distributer

2 Group/3 cylinder per group

Cylinder pressure

atg

150

Free volume of
cylinder

m3

Setting of safety
valve at header

atg

Pressure regulator
atg
for feeding to
generator
No. of cylinders
required for filling
the generator to 2
atg pressure
No. of cylinders 5
days operation ( max.

3.0 to 3.5

At rest 28 cylinders ( 168 m3)

20 cylinders

65

2 x 110 MW UNIT-I & II PANIPAT THERMAL POWER STATION PANIPAT

allowable leakage
24m3/day
CARBON DIOXIDE GAS CYLINDER
2 per each of two groups

No. per distributer


Cylinder pressure

atg

65

Free volume of
cylinder

m3

10 (20 kg of CO2)

Setting of safety
valve at header

atg

Pressure to be
mmwc
maintained inside the
generator during
scavenging
No.of cylinders
stored for scavenging
operation (at rest)
HYDROGEN DRIER

150-200

Number per unit

2 No.

Drying media

Silica Gel

Drying temp.

Deg.C

18 Co2 bottles (for scavenging 7 cylinder required)

108

HYDROGEN COOLERS
No. per unit

Type

HC-WII-BS/CU. 6(10X5-2-260)

Position

Horizontal

Cooling medium

Clarified water

Losses dissipated

Cooled medium

KW

1500

Hydrogen at 2 atg
66

2 x 110 MW UNIT-I & II PANIPAT THERMAL POWER STATION PANIPAT

Flow of H2 thru cooler

M cu/hr

30

Flow of water thru


cooler

M cu/hr

250

Cooler water
temperature
Inlet cold H2
temperature
Flow resistance
(Hydrogen water side)
SEAL OIL SYSTEM

Deg C

34

Deg C

40
12mm of wc-4000mm wc

SEAL OIL PRESSURE / TEMPERATURE

Hydrogen side
Air side
Seal oil temperature at
inlet of sealing rings
Temperature of oil in
vacuum tank
Working pressure of
vacuum tank
SEAL OIL COOLERS
No. per unit
Type
Total cooling water flow
Heat transfer area
Inlet oil temperature
Outlet oil temperature
Working pressure of oil
Main seal oil pump
motor
Emergency seal oil
pump

EQUALISING TANK
Number per unit
Capacity up to normal
level (including stilling
chamber)
SEAL OIL PUMPS
Main Seal oil pump
motor
Emergency seal oil

Deg. C

0.75 atg higher than H2 pressure


0.55 atg higher than H2 pressure
23.25

Deg. C

40-50
-0.85 to -0.92

M cu/hr
Sq.m.
Deg.C
Deg.C
atg

1+1
Shell & tube, Horizontal
70
24.2
40-50
25-35
4.5
7 Kw. 415 volt , 50Hz, 700 RPM
4.8 Kw, 220 Volt DC

Litres

One
450

Two
7 KW, 415V, 50 Hz, 700 RPM
4.8 KW, 220V- DC
67

2 x 110 MW UNIT-I & II PANIPAT THERMAL POWER STATION PANIPAT

pump
VACCUM PUMP
Type of pump
Pump motor rating

One
Gear pump
7 KW, 415V, 50 Hz

EMD- I
UNIT-I
2X110MW PANIPAT THERMAL POWER STATION PANIPAT
1.1 GENERATOR & GENERATOR AUXILIARIES
1.2 GENERATOR MAIN DATA (2 NOS.)
1. Type
:
2. Rating
:
3. Hydrogen Pressure
:
4. Apparent output
:
5. Active output
:
6. Power factor
:
7. Rated Voltage
:
8. Rated Current
:
9. Rated speed
:
10. Critical speed
:
11. J of Generator Rotor
:
12. Frequency
:
13. Phase Connections
:
14. Generator Terminals
:
15. Generator Brushes
:
Number
:
Size
:
Grade
:
16. Minimum Diameter of slip Rings
:
68

TGP 234260/2H
Continuous
2 atg
137, 500 KVA
110,000 KW
0.8 lagging
11,000 V+5%,11,000-5%
7220 A
3000 rpm
2150 rpm
13.78 tm2
50 Hz
Double star
6
42
25 X 32 mm.
HM 6 R
420 mm.

2 x 110 MW UNIT-I & II PANIPAT THERMAL POWER STATION PANIPAT


17. Maximum output with Hydrogen
Cooling and with one of the 3 cooler
units out of operation
:
18. Maximum output with Air Cooling
19. Maximum inductive output at the
rated Voltage and Zero power
factor leading
20. Maximum capacitive output at the
rated Voltage and Zero power
factor leading
21. Maximum amplitude of the sudden
short circuit current including
DC component
22. Inherent voltage regulation
23. Short Circuit ratio

96,250 kVA
:
68,750 kVA

110,000 kVAr

50,000 kVAr

:
:
:

9.2 x In peak
39%
0.5

REACTANCES (INFORMATIVE)
Direct axis unsaturated synchronous reactance Xd :
Direct axis transient reactance
Xd
Direct axis subtransient reactance
Xd
Negative sequence reactance
Zero sequence reactance
Xo

217%
:
:
X2
:

30%
20.7%
:
22.9%
10.7%

Time Constants (Informative)


Direct axis transient open-circuit time
constant
Direct axis transient short-circuit time
Constant
Direct axis sub-transient short-circuit time
Constant
Armature short-circuit time constant Ta

Tdo

6.84 sec.

Td

0.945 sec.

Td
:

:
0.0313 sec.
0.23 sec.

Hydrogen Coolers
Type

Number of Cooler elements


Cooling Medium

:
:

HC-----W II-Bs/Cu 6
(10x5-2-260)
6
Water of a quality
Accepted by both

BHEL,
Hyderabad and
the Customer.
69

2 x 110 MW UNIT-I & II PANIPAT THERMAL POWER STATION PANIPAT


Cooled Medium
Losses dissipated
Quantity of hydrogen
Quantity of cooling water
Cooling water maximum temperature
Intel cold hydrogen maximum temperature
Flow resistance Hydrogen side
Flow resistance---water side

:
:
:
:
:
:
:
:

Hydrogen at 2 atg.
1500 KW
30 m3 / sec
250 m3 / hour
34C
40 C
12 mm of w.c.
4000 mm of w.c.

WEIGHT LIST OF TURBOGENE ROTOR PARTS AND ACCESSORIES (WEIGHTS


ARE IN METRIC TONS)
Turbo-generator Stator (Without Coolers)
Turbo-generator Rotor (Without Couplings)
Hydrogen Cooler (6 Units)
Piping for Coolers with Valves etc
Half Coupling (Supplied along with Turbine)
Exciter with Bearings
Gear Box
Pedestal for Exciter and Gear Box
Covers for Turbo-generator and Exciter
Foundation Frame for Turbo-generator
Foundation Frame for Exciter and Brush Gear
Foundation Bolts
Base Plates
Foundation frame for covers
Max. Transport Weight
Max. Assembly Weight

:
:
:
:
:
:
:
:
:
:
:
:
:
:
:
:

107
27.6
3.6
0.8
0.83
7.8
2.1
2.5
1.2
3.3
2.4
1.1
1.2
0.13
111
105

RESISTANCE TEMPERATURE DETECTORS DESCRIPTION

7 RTDs in the teeth + 7 spare RTDs


7 RTDs in the winding + 7 spare RTDs
3 RTDs in the core + 3 spare RTDs
Apart from the above there are:
6 RTDs in the inlet of individual coolers + 6 spare RTDs and

70

2 x 110 MW UNIT-I & II PANIPAT THERMAL POWER STATION PANIPAT


6 RTDs at the outlet of the individual coolers + 6 spare RTDs for remote
measurement of temperature of hydrogen at inlet and outlet (cold and hot) within the
stator frame.
1 RTD at the outlet of one cooler + 1 spare RTD for signalization.
6 RTDs one at each outlet of the gas coolers.

HT Switchgear
1. Jyoti Make MOCBs (630AMP)
Type OD-1
Rated frequency -50Hz
Rated voltage 11/6.6KV
Rated current 630 amp
Phase 3 phase
Impulse S.C.C.-- 108 KA peak
S.T.C. (1sec) 60KA
Rated breaker capacity -500/350VA
Rated making current -81 KA peak
2. Jyoti Make MOCBs (2000Amp)
Type OD-1M/1020/500
Rated frequency -50Hz
Rated voltage 11/6.6KV
Rated Current 2000Amp
Rated impulse with stand 75 KV peak
Voltage
Rated one minute Power
Frequency with stand voltage 35KV (rms)
Oil per pole 2-4 litres
Weight of breaker
With truck 350Kgs (approx)
Impulse S.S.C. 100 KA peak
S.T.C. (1 Sec) -60 KA
Rated Br. Cap- 500/350 MVA
Rated max. current 90 KA peak
3. ABB make SF-6 gas HT breaker (HPA-1600)
1. Data
Rated voltage--------------------------- 12kV
Rating current -------------------------- 1600amp
Rated breaking current ------------40kA
Rated making current (peak)------- 100kA
Short time rated current 1/3 sec 40kA
SF6- pressure, (over pressure)----- 2.5bar
Electrical endurance (number of interruptions at rated breaking current)---6No.

71

2 x 110 MW UNIT-I & II PANIPAT THERMAL POWER STATION PANIPAT


Mechanical endurance (Number of interruptions at rated current)--------10000No.
With maintenance as detailed in this manual
L&T make Breakers
1. Rating (A)
Rating current (In)
Rated operational voltage (Ue)
Rating short time with stand capacity for 1sec (Icw)
Utilization category-(B)
Rated ultimate short circuit breaking capacity (Icu)
Rated service short circuit braking capacity (Ics)
IS-13947-2 C
IEC 60947-2
BSEN 60947-2
CN-CS-2500 C
2. Rating (A)
Rating current (In)
Rated operational voltage (Ue)
Rating short time with stand capacity for (Icw)
Utilization category-(B)
Rated ultimate short circuit breaking capacity (Icu)
Rated service short circuit braking capacity (Ics)
IS-13947-2 C
IEC 60947-2
BSEN 60947-2
CN-CS-2500 C
3. Rating (A)
Rating current (In)
Rated operational voltage (Ue)
Rating short time with stand capacity for (Icw)
Utilization category-(B)
Rated ultimate short circuit breaking capacity (Icu)
Rated service short circuit braking capacity (Ics)
IS-13947-2
IEC 60947-2
CN-CS-2500 C

:
:
:

2500
2500
:
415V, 50/60Hz
60KA

60KA
:
60KA

:
:

1600
1600
:
:

415V, 50/60Hz
50KA

50KA
:
50KA

:
:

1000
1000
:
:

415V, 50/60Hz
50KA

50KA
:
50KA

:
:
:
:
:
:
:

DSA
2500amp
60KA
50KA
140KA
50Hz
DSA-1

VOLTAS MAKE BREAKERS


1. Type
Rated current (In)
Breaking capacity RMS
STI Therm/ 1 sec
Making capacity
Un 500V frequency
2. Type
72

2 x 110 MW UNIT-I & II PANIPAT THERMAL POWER STATION PANIPAT


Rated current (In)
Breaking capacity RMS
STI Therm/ 1 sec
Making capacity
Un 500V frequency

:
:
:
:
:

C&S MAKE BREAKERS


1. Type
Poles
Voltage AC
Current
Amb.Temp
CT ratio
Breaking capacity
Short time current

1600amp
70KA
50KA
140KA
50Hz

:
:

AH-25C-CS
3
:
660V
:
2500amp for 50Hz
:
45C
2500:5
:
50KA at 415V AC
:
40KA at 250V DC
50KA/1 sec

2. Type
Poles
Voltage AC
Current
Amb.Temp
CT ratio
Breaking capacity

:
:
:
:
:
:
:

Short time current

AH-12-B-CS
3
:
660V
1250amp for 50Hz
45C
1250:5
50KA at 415V AC
40KA at 250V DC
50KA/1 sec

GE MAKE BREAKER
1. Circuit breaker code-M16
2. Sr. No. M1034680
3. CT 160015
4. Frequency.50Hz
5. Making capacity 105KA
6. Breaking capacity -50
7. Utilization category-B
8. ICE-50 KA RMS
9. Shunt Trip-220DC
10. Insulation voltage-1000V

SEIMENS MAKE BREAKER


1. Rating current (In)

:
73

630Amp

2 x 110 MW UNIT-I & II PANIPAT THERMAL POWER STATION PANIPAT


Rated operational voltage (Ue)
Rating short time with stand capacity for 0.5 sec (Icw)
Utilization category-(B)
Rated ultimate short circuit breaking capacity (Icu) :
Rated service short circuit braking capacity (Ics)
Model
2UA33-5AB2

:
:

500V, 50/60Hz
50KA

66KA
66KA

2. Rating current (In)


:
Rated operational voltage (Ue)
Rating short time with stand capacity for 1 sec (Icw) :
Utilization category-(B)
Rated ultimate short circuit breaking capacity (Icu) :
Rated service short circuit braking capacity (Ics)
Model
2UA33-5AB2

1600Amp
:
500V, 50/60Hz
50KA

55KA
:
55KA
:
3WT8161-

DC SUPPLY SYSTEM
26 V BATTERY CHARGER
i)
ii)
iii)
iv)
v)

MAKE: HBL NIFE POWER SYSTEM LTD.


TYPE: 26 TP 850
INPUT: 415V AC, 50 Hz
OUTPUT: 26V DC, 850A
YEAR OF MFG: AUGUST 2002

26V BATTERY BANK


i)
ii)
iii)
iv)

MAKE: HBL
TYPE: Maintenance Free Voltage Regulated Lead Acid (VRLA)
CAPACITY: 1360AH
NO. OF CELLS: 14

220V DC SYSTEM
MAIN PLANT BATTERY CHARGER
i)
ii)
iii)
iv)
v)
vi)
vii)
viii)
ix)

MAKE: CHHABI ELECTRICALS PVT LTD.


TYPE: FLOAT & FLOAT CUM BOOST CHARGER
RATED INPUT VOLTAGE: 415V 10%, 3 phase
OUTPUT DC; 237 1%
AMP. DC: 80A
CYCLES: 50Hz 5%
AMBIENT TEMPERATURE: 50C
NO. OF CHARGER: 3 (1st, 2nd & standby)
YEAR OF MFG: 2007
74

3WT8060-

2 x 110 MW UNIT-I & II PANIPAT THERMAL POWER STATION PANIPAT


MAIN PLANT BATTERY BANK
i)
ii)
iii)
iv)
v)
vi)
vii)
viii)

MAKE: EXIDE
TYPE: LEAD ACID
DC OUTPUT: 237V 1%
CAPACITY: 800AH
VOLTAGE PER CELL: 2.1V
FLOAT CUM BOOST CHARGING
NO. OF BATTERY BANK: 2
NO. OF CELLS: 110/BATTERY BANK

DETAIL OF RELAY UNIT#1


PAN
EL
REF.

GA.
DESCRIPTION
REF.
GRP
-1

MAKE/SPECIFICATI
ON

GENERATOR PROTECTION-MAN
THE BECKWITH RELAY HAS THE
FOLLOWING FEATURES.
1. DIFFERENTIAL PROTN.
2. OVER FLUX PROTN (STAGE1)
3. OVER FLUX PROTECTION.
(STAGE-II)
4. OVER VOLTAGE PROTN.
5. LOSS OF EXCITATION
WITHOUT U/V PROTN.
6. UNDER FREQUENCY PROTN.
STAGE-1
7. UNDER FREQUENCY PROTN.
STAGE-II
8. NEGATIVE SEQUENCE
PROTN.
9. REVERSE POWER PROTN.
10. 100% STATOR EARTH-FAULT
PROTN.
11. LBB PROTN.
12. IMPEDANCE PROTECTION
13. DEAD MACHINE PROTN.
75

MAKE:- BECKWITH,
USA, M3425A
COMP. MODEL
PT:110V AC, CT:-5A
POWER SUPPLY:220V DC
FREQUENCY:- 50HZ

QTY/
PAN
EL
1

INSCRIPTION
DETAILS
FRONT
LABEL:
GEN. PROTN.
RELAY
MAIN-GPR-I

INTERNAL
LABEL:
GPR-I

2 x 110 MW UNIT-I & II PANIPAT THERMAL POWER STATION PANIPAT

50/5
1UA
T

14. GENERATOR OVERLOAD


PROTN.
15. TWO STAGE ROTOR EARTH
FAULT PROTECTION
THE BECKWITH RELAY HAS
THE FOLLOWING ADDITIONAL
FEATURES.
1. OSCILLOGRAPHY
RECORDING.
2. PROGRAMMABLE 23
OUTPUT AND 15 INPUT.
3. 24 TARGET STORAGE.
4. TWO RS. 232 COM PORT,
AND ONE RS. 485 COM,
PORT WITH MOD BUS
PROTOCOL
5. METERING OF ALL
MEASURED PARAMETERS
6. EXTERNAL COUPLER
MODULE TYPE M3921
REQUIRED FOR
ISOLATION FROM DC
FIELD VOLTAGE
ADDITIONAL EQUIPMENT:1. 20HZ SIGNAL
GENERATOR-FGMOUNTED IN RP3
PANEL
2. BAND PASS FILTERBFP-MOUNTED IN RP3
PANEL
3. 20HZ MEASURING
CTLOOSE SUPPLY
4. M-3820A IPS COM
COMMUNICATION
SOFTWARE
5. SELF DIAGNOSTIC
FACILITY.
6. IPS PLOT
COMMUNICATION
SOFTWARE FOR
RECORDING FEATURE
ANALYSIS.
UNIT AUXILLARY
TRANSFORMER
OVERCURRENT PROTN.

76

External couple
module type M3921
Is mounted inside the
panel

MAKE:EASUN
REYROLLE LTD.
TYPE: DCD314A(ARGUS-1)
CASE:E6
CT SEC:5A
O/C SETTING:-0.1-25X IN STEP 0.05
E/F SETTING:-0.1-25X IN STEP 0.05
AUX. SUPPLY-220V
DC

FRONT
LABEL:
UAT O/C
PROTN.

2 x 110 MW UNIT-I & II PANIPAT THERMAL POWER STATION PANIPAT


WD:2434W20003
STATUS INPUT:1
OUTPUT:7

64G
3

PAN
EL
REF.
RP-2

GENERATOR STATOR STAND BY


E/F PROTECTION

TYPE:DCD124A
MOUNTING:-FLUSH
CT SEC:1A
CASE SIZE: E4
AUX. SUPPLY: 220V
DC.
CONTACTS:
70/P+1I/P, (48V
STATUS INPUT)
WD
NO:2434W50002

INTERNAL
LABEL:
50/51UAT
FRONT
LABEL:
GEN. STAND
BY
E/F PROTN.

INTERNAL
LABEL:64RGT

GA.
REF.

DESCRIPTION

MAKE/SPECIFIC
ATION

QTY/
PANEL

INSCRIPTION
DETAILS

GPR
-II

GENERATOR PROTECTIONREDUNDANT

MAKE:BECKWITH,
USA, M3425A
PT:110V AC, CT,
5A
POWER
SUPPLY:- 220V
DC
FREQUENCY:
50HZ

FRONT LABEL:
GEN. PROTN.
RELAY
REDU-GPR-II

THE BECKWITH RELAY HAS


THE FOLLOWING
FEATURES.
1. INTERTURN
PROTECTION
2. OVER FLUX PROTN
(STAGE-1)
3. OVER FLUX
PROTECTION.
(STAGE-II)
4. OVER VOLTAGE
PROTN.
5. LOSS OF
EXCITATION WITH
U/V PROTN.
6. LOSS OF
EXCITATION
WITHOUT U/V
PROTN.
7. OVER FREQUENCY
PROTN.
8. NEGATIVE
SEQUENCE PROTN
STAGE-2.
9. REVERSE POWER
PROTN.
10. LOW FORWARD
POWER PROTN
77

INTERNAL LABEL:

2 x 110 MW UNIT-I & II PANIPAT THERMAL POWER STATION PANIPAT


11. 100% STATOR
EARTH-FAULT
PROTN.
12. LBB PROTN.
13. IMPEDANCE
PROTECTION
THE BECKWITH RELAY
HAS THE FOLLOWING
ADDITIONAL FEATURES.
1. OSCILLOGRAPHY
RECORDING.
2. PROGRAMMABLE
23 OUTPUT AND
15 INPUT.
3. 24 TARGET
STORAGE.
4. TWO RS. 232 COM
PORT, AND ONE
RS. 485 COM,
PORT WITH MOD
BUS PROTOCOL
5. METERING OF
ALL MEASURED
PARAMETERS
6. M-3820A IPS COM
COMMUNICATION
SOFTWARE.
7. SELF DIAFNOSTIC
FACILITY
8. IPS PLOT
COMMUNICATION
SOFTWARE FOR
RECORDING
FEATURE
ANALYSIS

87-O

50/5

NUMERICAL OVERALL
DIFFERENTIAL
PROTN.RELAY

GT-STANDBY EARTH FAULT


78

MAKE:ER
TYPE:DUOBIASM200
CASE SIZE:- E12
CT SEC:1/5AMP
BIAS SETING
:10-50%
AUX SUPPLY :
220V DC
SUITABLE FOR
3 WDG TRAFO
WITH IEC
PROTOCOL
W.D.
2661W11002
TYPE:DCD124A

FRONT LABEL
NUM.OVERALL
DIRR.PROTN.RELA
Y-87-O
INTERNAL LABEL
87-O

FRONT LABEL

2 x 110 MW UNIT-I & II PANIPAT THERMAL POWER STATION PANIPAT

PAN
EL
REF.

1NG
T

PROTN

86B
1
86B
2
86B
3

MASTER TRIP RELAYCLASS A.


MASTER TRIP RELAYCLASS A.
MASTER TRIP RELAYCLASS B.

MOUNTING:FLUSH
CT SEC:1A
CASE SIZE:E4
AUX.
SUPPLY:220V
DC
CONTACTS:70/P
+1I/P, (48V
STATUS INPUT)
WD:2434W50002
MAKE:ER
TYPE:TR221
MOUNTING:FLUSH
CASE SIZE: E4
AUX. SUPPLY
;220V DC
CONTACTS:
10M6B/10M6B/1
0M6B
WD NO.
8112W00043

GEN.TRAFO REF
PROTN
INTERNAL
LABEL:64R-GT

FRONT LABEL
MASTER TRIP
RELAY FOR CLASS
A-86B1
MASTER TRIP
RELAY FOR CLASS
A-86B2
MASTER TRIP
RELAY FOR CLASS
B-86B3
INTERNAL
LABEL:86B1,86B2,
86B3,

GA.
REF.

DESCRIPTION

MAKE/SPECIFICA
TION

QTY/
PANEL

INSCRIPTION
DETAILS

595AB
C
695AB
C

TRIP OAT. SUPN.RELAY


FOR
TRIP RELAY- 861312,
86C11

MAKE-ER
TYPE-XR351
AUX. SUPPLY:220V DC
CASE SIZE-2/3V
CONTACTS:-2M2B
WD NO:8112W00033

86ATX .
86BTX

WIPE OUT TIMER RELAY


FOR
INTER TRIPPING OF
CLASS-A. B

MAKE - ER
TYPE- MDDA/MDDA
AUX SUPPLY: 220V
DC
SETTING. 0-29.9
SEC
4MSR, HR FLAG
CASE SIZE:2/3VX3H
W/O H2441W70012

FRONT LABEL:
UAT IB BRKR
TC-I
SUPVN.
RELAY-595ABC
UAT IB BRKR
TC-2
SUPVN.
RELAY-695ABC
INTERNAL
LABEL: 595ABC
695ABC
FRONT LABEL:
WIPE OUT
TIMER RELAY
FOR CLASS-A86ATX
WIPE OUT
TIMER RELAY
FOR CLASS-B86BTX

79

2 x 110 MW UNIT-I & II PANIPAT THERMAL POWER STATION PANIPAT

GX 1 GX 16

PAN
EL
REF.
RP3

MOUNTED INSIDE
CONTACT MLPTN RELAY MAKE: OEN/JOTHI
MOUNTING:- DIN
FOR GPR RELAY
RAIL
AUX. SUPPLY:220V DC
CONTACTS: 30/0

16

INTERNAL
LABEL:
GX1-GX16

GA.
REF.

DESCRIPTION

MAKE/SPECIFICA
TION

QTY/
PANEL

INSCRIPTION
DETAILS

60. 1/
60.2
/
60.3/

FUSE FAILURE
DETECTION RELAY
FOR AVR, METERING &
PROTECTION

MAKE:-ER
TYPE:-B68X 3X3
AUX. SUPPLY:63.5V AC
CASE SIZE :- 3H
MAKE-ER
PICK UP:-40 %
DROP UP :-20%
CONTACTS:2M2B/2M2B/2M2B
WD NO:H408W1417

FRONT
LABEL:
FUSE
FAILURE
RELAY FOR
AVR PT-60.1
.
FUSE
FAILURE
RELAY
FOR
PROTN.
PT1-60.3
FUSE
FAILURE
RELAY FOR
FOR MET.
PT-60.2

30AB
C-G

AUX RELAY FOR GEN


TRAFO FUNCTIONS

30DEF
-G
30GHIG

30JK
L-G

30PQ
R

AUX RELAY FOR BEN


TRAFO FUNCTIONS

AUX RELAY FOR BEN


TRAFO FUNCTIONS

1
MAKE - ER
TYPE:
B33X3/B33X3/B333
X3
CASE SIZE
2/3VX3H
AUX SUPPLY: 220V
DC
0/P: 4M/4M/4M HR
WD H408W1352
1
MAKE - ER
TYPE: B333X3
CASE SIZE 2/3V
AUX SUPPLY: 220V
DC
0/P: 4M/4M/4M HR
W/D: H408W1352
MAKE - ER
TYPE:
80

INTERNAL
LABEL: 60.1.
60.2. 60.3
FRONT
LABEL:
AUX RELAY
FOR
GEN TRAFO
FN.-30ABCG,
30DEFG.30GHI-G
INTERNAL
LABEL:
30ABCG,
30DEF-G,
30GHI-G
FRONT
LABEL:
AUX RELAY
FOR
GEN TRAFO
FN.- 30JKL-G
INTERNAL
LABEL
30JKL-G
FRONT
LABEL:

2 x 110 MW UNIT-I & II PANIPAT THERMAL POWER STATION PANIPAT


B33X3/B33X3/B3
3X3
CASE SIZE 2/3VX3H
AUX SUPPLY: 220V
DC
0/P: 4M/4M/4M HR
W/D: H408W1352

30ST
U
30V
WX

30M
NO

AUX RELAY FOR GEN


TRAFO FUNCTIONS

52GX

AUX.RELAY FOR GEN.


BREAKER
CONTACT
MULTIPLICATION

DC SUPPLY FAIL
CHANGE OVER RELAY

80AB
80CD
1

1
MAKE - ER
TYPE: B333X3
CASE SIZE 2/3V
AUX SUPPLY: 220V
DC
0/P: 4M/4M/4M HR
WD: H408W1352
MAKE-ER
TYPE:-TR231
AUX.SUPPLY:220V DC
CONTACTS:-5M5B
WD NO:8112W00028
CASE SIZE - 1V

MAKE:-ER
TYPE:-ERAR101X2
AUX.SUPPLY:220V DC
CONTACTS:-2B2M
WD NO.
8112W00009ITEM1
CASE SIZE: 2/3V

AUX RELAY
FOR
GEN TRAFO
FN.-30ABCU.
30DEFG,30GHI-G
INTERNAL
LABEL
30ABC-G,
30DEF-G,
30GHIG
FRONT
LABEL:
AUX RELAY
FOR
GEN TRAFO
FN.- 30JKL-G
INTERNAL
LABEL.
30JKL-G
FRONT
LABEL:
AUX. RELAY
FOR GEN.
ERR
CONTACT
MULTI.-52GX
INTERNAL
LABEL:
52GX
FRONT
LABEL:
1. DC DHANGE
OVER RELAYGRP1
2. DC CHANGE
OVER RELAYGRP2
3. AC CHANG
INTERNAL
LABEL:80AB
80CD

80EF

AC SUPPLY FAIL
CHANGE OVER RELAY

MAKE:-ER
TYPE:-ERAR101X2
AUX.SUPPLY:240
V AC
CONTACTS:-2B2M
WD NO:8112W000091TEM1
CASE SIZE : 2/3V
81

FRONT
LABEL:
I. AC CHANGE
OVER RELAY
INTERNAL
LABEL:
80EF
80CD

2 x 110 MW UNIT-I & II PANIPAT THERMAL POWER STATION PANIPAT

GX 1 OX 4

PAN
EL
REF.

GA.
REF.
50/51
GT

87UA
T

MOUNTED INSIDE
MAKE: OEN/JOTHI
CONTACT MLPTN RELAY
MOUNTING:- DIN
FOR GPR RELAY
RAIL
AUX. SUPPLY:220V DC
CONTACTS: 3C/0
TWISTED PAIR 2
CABLE TO COMMUNICATE CORE SINGLE
BETWEEN
STAND CABLE
EROS & BECKWITH RELAY 25 METERS
(ALREADY
CONNECTED)

INTERNAL
LABEL:
GX1GX4

DESCRIPTION

MAKE/SPECIFIC
ATION

QTY/
PANEL

INSCRIPTION
DETAILS

GENERATOR
TRANSFORMER
OVERCURRENT & GT
PESTRICTED EARTH
PAULT PROTN RELAY

MAKE:-ER
TYPE: DCD424A(ARGUS - 1)
CT SEC:1A
0/C
SETTING:0.1-2.5
XIN STEP 0.05
EF SETTING:0.12.5 x IN STEP
0.05
AUX.
SUPPLY:220V
DC
WD:
2434W10062
STATUS INPUT :
1
OUTPUT : 7
MAKE: ER
TYPE: DUOBIASM200
CASE SIZE :E12
CT SEC: 5AMP
BIAS SETTING:
10-50%
AUX.SUPPLY:
220V DC
SUITABLE FOR
3 WDG TRAFO
WITH IEC
PROTOCOL
W.D -

PRONT LABEL:
GT BACKUP O/C
& REF PROTN

NUMERICAL UAT
DIFFERENTIAL PROTN
RELAY

82

INTERNAL
LABEL 50/51GT

FRONT LABEL:
DIFE. PROTN.
RELAY-87-UAT
INTERNAL
LABEL
87-UAT

2 x 110 MW UNIT-I & II PANIPAT THERMAL POWER STATION PANIPAT


2661W11002
86A1/
86A2/
86A3/

MASTER TRIP RELAYCLASS A


MASTER TRIP RELAYCLASS A
MASTER TRIP RELAYCLASS B

MAKE-ER
TYPE:- TR221
MOUNTING:FLUSH
CASE SIZE :- E4
AUX. SUPPLY:220V DC.
CONTACTS:10M6B/10M6B/10
M6B
WD NO:8112W00043

FRONT LABEL:
MASTER TRIP
RELAY FOR
CLASS A-86A1
MASTER TRIP
RELAY FOR
CLASS A-86A2
MASTER TRIP
RELAY FOR
CLASS A-86A3
INTERNAL
LABEL: 86A1,
86A2, 86A3

TRIP CKT1, SUPN,


RELAY FOR
GENERATOR BREAKER

MAKE:-ER
TYPE:-XR351X3
AUX. SUPPLY:220V DC
CASE SIZE:-2/3
V X 3H
CONTACTS:2M2B/2M2B/2M2
B SR
WD NO:8112W00033

FRONT LABEL:
TRIP CKT
SUPVN RELAY
FOR GEN
BREAKER- RPH
TRIP CKT
SUPVN RELAY
FOR GEN
BREAKER- YPH
TRIP CKT
SUPVN RELAY
FOR GEN
BREAKER- BPH
INTERNAL
LABEL: 195ABCR1, 195ABC-Y1,
195ABC-B1

395AB
C
495AB
C

TRIP CKT SUPN RELAY


FOR
TRIP RELAY

80GH

DC SUPPLY
SUPERVISION RELAY

MAKE:-ER
TYPE:-XR351
AUX. SUPPLY:220V DC
CASE SIZE:-2/3V
CONTACTS:2M2B
WD NO:8112W00033
MAKE:-ER
TYPE:-XR351
AUX. SUPPLY:220V DC
CASE SIZE:-2/3V
CONTACTS:2M2B
WD NO:8112W00033

195AB
C-R1
195AB
C-Y1
195AB
C-B1

80I

AC SUPERVISION
RELAY

MAKE:ER
1
TYPE-ER-AR12X2
83

FRONT LABEL:
DC
SUPVN FAIL
SUPERVISIO
N RELAY
80GH
INTERNAL
LABEL-80GH
FRONT
LABEL:

2 x 110 MW UNIT-I & II PANIPAT THERMAL POWER STATION PANIPAT


AUX.
SUPPLY:220V
DC-AR121
CONTACTS:
2B2M/2B2M
WD NO.
8112W00002
CASE SIZE:1N

AC SUPVN
RELAY -80I
INTERNAL
LABEL-80I

MOUNTED INSIDE
CONTACT MLPTN
RELAY FOR GPR
RELAY
GX 1GX20

64R1
64M1

RESISTOR FOR GT
REF RELAY
METROSIL FOR REF
RELAY

MAKE:
OEN/JOTHI
MOUNTING: DIN
RAIL
AUX.SUPPLY:220V DC
CONTACTS:3C/
O
MAKE: REPUTED

20

INTERNAL LABEL:
GX1-GX20

1
1

UNIT-II, EMD-I
GENERATOR RELAY PROTECTION UNIT#2

NAME OF RELAY

MAKE

TYPE/DESCRIPTION

DIFFERENTIAL
PROTECTION

ENGLISH ELECTRIC

INSTANTANEOUS
DIFFERENTIAL RELAY

ENGLISH ELECTRIC

GROUND OVER
CURRENT PROTN.

ENGLISH ELECTRIC

SYNC CHECK RELAY

ENGLISH ELECTRIC

DEFINITE TIME RELAY

ENGLISH ELECTRIC

GEN ROTOR SECONDE/F RELAY

ENGLISH ELECTRIC

TRIP SUPERVISION

ENGLISH ELECTRIC

RYDSA-20-355B
DIFF. PROTN-87-0(R3/870)
SA 50 HZ
ASEA7454300A
GEN DIFF. PROTN.87G(R187G)
CAG-34AF58A 50OHM
5.2 AMP
E/F RELAY (INVERSE)
TYPE: CAG
CAG-11AF208A5
220V DC
ASEA
R-36/25
110V 25-60 HZ
TYPE VTT: 11ZG8054B(M)
220VDC
TYPE CAE M33AF1A
ROTOR VOLTS 220V DC
AUX VOLTS 230V 50 HZ
TYPE: VAX 31BF8001B(M)

84

2 x 110 MW UNIT-I & II PANIPAT THERMAL POWER STATION PANIPAT


RELAY
DEFINITE TIME RELAY

ENGLISH ELECTRIC

AUX. RELAY

ENGLISH ELECTRIC

AUX. RELAY

ENGLISH ELECTRIC

AUX. RELAY

ENGLISH ELECTRIC

DEFINITE TIME RELAY

ENGLISH ELECTRIC

T/F DIFF. PROTECTION

ENGLISH ELECTRIC

AUX. RELAY

ENGLISH ELECTRIC

AUX. RELAY

ENGLISH ELECTRIC

AUX. RELAY

ENGLISH ELECTRIC

AUX. RELAY

ENGLISH ELECTRIC

AUX. RELAY

ENGLISH ELECTRIC

GENERATOR REVERSE
POWER PROTN RELAY
GENERATOR LOSS OF
EXCITATION
GENERATOR NEGATIVE
SEQ. PROTECTION
DEFINITE TIME OVER
CURRENT RELAY
GENERATOR OVER
CURRENT PROTN RELAY
DEFINITE TIME RELAY

ENGLISH ELECTRIC

DEFINITE TIME RELAY

ENGLISH ELECTRIC

DEFINITE TIME RELAY

ENGLISH ELECTRIC

BACKUP IMPEDANCE
PROTN RELAY
AUX. RELAY

ENGLISH ELECTRIC

GEN POWER DECA


PROTECTION RELAY
DEFINITE TIME RELAY

ENGLISH ELECTRIC

VOLTAGE BALANCE
PROTECTION, INST.
UNDER VOLTAGE RELAY
AUX. RELAY

ENGLISH ELECTRIC

TYPE: VTT11ZG8055B(M)
220VDC, M 322456
TYPE: VAGM61BF4A

ENGLISH ELECTRIC

TYPE: VAA21YF8069E(M)

ENGLISH ELECTRIC
GEC MEASUREMENTS
ENGLISH ELECTRIC
ENGLISH ELECTRIC
ENGLISH ELECTRIC

ENGLISH ELECTRIC

ENGLISH ELECTRIC

85

220VDC
M 331050
TYPE VTT-11ZG8053B(M)
220VDC
TYPE: VAA11YF18F
220VDC M-334588
TYPE: VAA11YF1021E
220VDC M-334609
TYPE: VAA11YF18F
220VDC M-334588
M 331082
TYPE VTT-11ZG8054B(M)
220VDC
TYPE:
VAT-87-VAT
(R6/87VAT)
RYDSA-20-255B
TYPE: VAA11AF1021E
220VDC M-795015
TYPE: VAA11AF1021E
220VDC M-334611
TYPE: VAA11AF1021E
220VDC M-334724
TYPE: VAA11AF1021E
220VDC M330946
TYPE: VAA11YF19F
220VDC M-334594
TYPE: WCD11BF86A
ASEA
RRTNC11, 110V MAX-50MA
NO. 911281G, IN 5A, 50HZ
CTN 31D8FA6A
TYPE: CTU12BF8055A(M)
M 393152, 2.5-10 AMP
51G (R31/51G)
TYPE: VTT11ZG8054B(M)
220VDC, M 464584
TYPE: VTT11ZG8054B(M)
220VDC, M 464587
TYPE: VTT11ZG8053B(M)
220VDC, M 312313
TYPE: YCG15PF8001A(M)
M 306459
TYPE: VAA31ZG8014F(M)
220VDC
ASEA

2 x 110 MW UNIT-I & II PANIPAT THERMAL POWER STATION PANIPAT

DEFINITE TIME RELAY

ENGLISH ELECTRIC

DEFINITE TIME RELAY

ENGLISH ELECTRIC

AUX. RELAY

ENGLISH ELECTRIC

DEFINITE TIME RELAY


86GX
AUX. RELAY

ENGLISH ELECTRIC

GEN OVER CURRENT


PROTECTION 59G
DEFINITE TIME RELAY

ENGLISH ELECTRIC

ENGLISH ELECTRIC

ENGLISH ELECTRIC

UNDER FREQUENCY
PROTECTION 81G1
UNDER FREQUENCY
PROTECTION 81G2
UNDER FREQUENCY
PROTECTION 81G3
TIMER 2/81G1-G2-G3
AUX. RELAY

ENGLISH ELECTRIC

AUX. RELAY

ENGLISH ELECTRIC

AUX. RELAY

ENGLISH ELECTRIC

OVER FLUXING
PROTECTION

GEN NEUTRAL
DISPLACEMENT
PROTECTION RELAY 64G
GEN SHUT DOWN RELAY
86G

ENGLISH ELECTRIC

AUX. RELAY

ENGLISH ELECTRIC

GEN SHUT DOWN AUX.


RELAY 86GX
DEFINITE TIME RELAY

ENGLISH ELECTRIC

MHO MEASURING UNIT

ENGLISH ELECTRIC

ENGLISH ELECTRIC

ENGLISH ELECTRIC

86

220VDC
TYPE: VTT11ZG8053B(M)
220VDC
TYPE: VTT11ZG8053B(M)
220VDC, M 325503
TYPE: VAA21YF8069E(M)
220VDC,M 334687
TYPE: VTT11ZG8053B(M)
220VDC, M 325469
TYPE: VAA11YF1021E
220VDC,M 330945
TYPE: VAGM22AF18C
AUX VOLTS:220V
TYPE: VTT11ZG8054B(M)
220VDC (2/59G)
ASEA RAF 351
110V, 50 HZ, MADE IN
SWEDAN
ASEA RAF 351
110V, 50 HZ, MADE IN
SWEDAN
ASEA RAF 351
110V, 50 HZ, MADE IN
SWEDAN
ASEA RRKT 24-508
TYPE: VAA11YF1021E,
AUX RELAY 86GX/WO
220VDC
TYPE: VAA11YF1021E,
AUX RELAY 86G3/X
220VDC
TYPE: VAA11YF1021E,
AUX RELAY 86GX
220VDC
ASEA
RTXP-18, RXLA-4
RK621001-BA
7454339-BA
TYPE: VDG14AF1151A5
220V DC
R9/64G, M 301886
TYPE: VAJHM53SF26D
220V DC
M788378
TYPE: VAA11ZG8022F(M),
AUX RELAY 99X
220VDC, M 469157
TYPE: VAJHM33SF42D
220C DC, M 325457
TYPE: VTT11ZG8055B(M)
220VDC, M 325457
TYPE:YCG15PF8001A(M)

2 x 110 MW UNIT-I & II PANIPAT THERMAL POWER STATION PANIPAT


AUX. RELAY

ENGLISH ELECTRIC

AUX. RELAY

ENGLISH ELECTRIC

AUX. RELAY

ENGLISH ELECTRIC

TYPE: VAA11B18E
220VDC, GZ
TYPE: VAA11BF21E
220VDC,M 331031
TYPE: VAA21YF8001
220VDC,M 334671
52G1X-2

RELAY OF BFP

NAME OF RELAY
AUXILIARY
RELAY
LOCKED ROTOR
RELAY
INSTANTANEOUS
OVER CURRENT
RELAY
OVERLOAD
RELAY

MAKE
ENGLISH ELECTRIC

DESCRIPTION /TYPE
CAA 11YF8008J(M)
M327841
TYPE RMA 420, 220V DC

JYOTI LTD
ENGLISH ELECTRIC

CAG37AF8D
M340455

ENGLISH ELECTRIC

CDGM12AF3A
M321106, 220V DC

RELAY OF COAL MILLS


NAME OF RELAY
AUXILIARY
RELAY
INSTANTANEOUS
OVER CURRENT
RELAY
OVERLOAD
RELAY
LOCKED ROTOR
RELAY
DEFINITE TIME
RELAY

MAKE
ENGLISH ELECTRIC

DESCRIPTION /TYPE
CAA 11YF8008J(M)
M321155
CAG37AF8D
M345352

ENGLISH ELECTRIC

ENGLISH ELECTRIC

CDGM12AF3A
M327849, 220V DC
TYPE RMA 420, 220V DC

JYOTI LTD
ENGLISH ELECTRIC

VTT11BF8415D (M)
220 -230V DC

RELAY OF ASH WATER PUMP


NAME OF
RELAY
AUXILIARY
RELAY

MAKE

DESCRIPTION /TYPE

ENGLISH ELECTRIC

CAA 11YF8008J(M)
M321154
87

2 x 110 MW UNIT-I & II PANIPAT THERMAL POWER STATION PANIPAT


LOCKED
ROTOR RELAY
OVERLOAD
RELAY
NEGATIVE
SEQUENCE
RELAY

JYOTI LTD

TYPE RMA 420, 220V DC

ENGLISH ELECTRIC

CDGM12AF3A
M327849, 220V DC
CTNM12ZG22A
220 TO 250V DC

ENGLISH ELECTRIC

RELAY OF ID FAN
NAME OF RELAY
AUXILIARY
RELAY
LOCKED ROTOR
RELAY
OVERLOAD
RELAY
INSTANTANEOUS
OVER CURRENT
RELAY

MAKE
ENGLISH ELECTRIC

DESCRIPTION /TYPE
CAA 11YF8008J(M)
M327836
TYPE RMA 420, 220V DC

JYOTI LTD
ENGLISH ELECTRIC

CDGM12AF3A
M321101, 220V DC
CAG37AF8D
M343746

ENGLISH ELECTRIC

RELAY OF FD FAN
NAME OF RELAY
AUXILIARY
RELAY
LOCKED ROTOR
RELAY
OVERLOAD
RELAY
INSTANTANEOUS
OVER CURRENT
RELAY

MAKE
ENGLISH ELECTRIC

DESCRIPTION /TYPE
CAA 11YF8008J(M)
M366981
TYPE RMA 420, 220V DC

JYOTI LTD
ENGLISH ELECTRIC

CDGM12AF3A
M321101, 220V DC
CAG37AF8D
M349103

ENGLISH ELECTRIC

RELAY OF PA FAN
NAME OF RELAY
AUXILIARY
RELAY
LOCKED ROTOR

MAKE
ENGLISH ELECTRIC

DESCRIPTION /TYPE
CAA 11YF8008J(M)
M321148
TYPE RMA 420, 220V DC

JYOTI LTD
88

2 x 110 MW UNIT-I & II PANIPAT THERMAL POWER STATION PANIPAT


RELAY
OVERLOAD
ENGLISH ELECTRIC
RELAY
INSTANTANEOUS ENGLISH ELECTRIC
OVER CURRENT
RELAY

CDGM12AF3A
M305218, 220V DC
CAG37AF8D
M343745

89

RELAY OF CEP
NAME OF RELAY
AUXILIARY
RELAY
LOCKED ROTOR
RELAY
OVERLOAD
RELAY
INSTANTANEOUS
OVER CURRENT
RELAY

MAKE
ENGLISH ELECTRIC
JYOTI LTD
ENGLISH ELECTRIC
ENGLISH ELECTRIC

DESCRIPTION /TYPE
CAA 11YF8008J(M)
M321147
TYPE RMA 420, 220V DC
CDGM12AF3A
M321106, 220V DC
CAG37AF8D
M336697

RELAY OF CW PUMP
NAME OF RELAY
AUXILIARY
RELAY
LOCKED ROTOR
RELAY
OVERLOAD
RELAY
INSTANTANEOUS
OVER CURRENT
RELAY

MAKE
ENGLISH ELECTRIC
JYOTI LTD
ENGLISH ELECTRIC
ENGLISH ELECTRIC

DESCRIPTION /TYPE
CAA 11YF8008J(M)
M338247
TYPE RMA 420, 220V DC
CDGM12AF3A
M321109, 220V DC
CAG37AF8D
M345351

6.6 KV SF-6 BREAKER BUS-1A UNIT-1

NAME OF
RELAY
COMIFLEX
RELAY
For PA fan

MAKE

DESCRIPTION /TYPE

ABB

RXMEI
INRK221027-AS
220-250V
RXTCS V, 220-250V AC /DC
ART No. 1MYN563645-EAC
Type-RXPSU14H
96 COMIFLEX
SPAM-150C
SPCJ4034
Sr. No. M07-1048
Motor Protection

2 x 110 MW UNIT-I & II PANIPAT THERMAL POWER STATION PANIPAT

COMIFLEX
RELAY
For ID fan

ABB

COMIFLEX
RELAY
For FD fan

ABB

COMIFLEX
RELAY
For Coal Mills

ABB

RXMEI
INRK221027-AS
220-250V
RXTCS V, 220-250V AC /DC
ART No. 1MYN563645-EAC
Type-RXPSU14H
96 COMIFLEX
SPAM-150C
SPCJ4034
Sr. No. M07-1048
Motor Protection
RXMEI
INRK221027-AS
220-250V
RXTCS V, 220-250V AC /DC
ART No. 1MYN563645-EAC
Type-RXPSU14H
96 COMIFLEX
SPAM-150C
SPCJ4034
Sr. No. M07-1048
Motor Protection
RXMEI
INRK221027-AS
220-250V
RXTCS V, 220-250V AC /DC
ART No. 1MYN563645-EAC
Type-RXPSU14H
96 COMIFLEX
SPAM-150C
SPCJ4034
Sr. No. M07-1048
Motor Protection

91

2 x 110 MW UNIT-I & II PANIPAT THERMAL POWER STATION PANIPAT


COMIFLEX
RELAY
For CW pumps

ABB

RXMEI
INRK221027-AS
220-250V
RXTCS V, 220-250V AC /DC
ART No. 1MYN563645-EAC
Type-RXPSU14H
96 COMIFLEX
SPAM-150C
SPCJ4034
Sr. No. M07-1048
Motor Protection

COMIFLEX
RELAY
For CEP

ABB

COMIFLEX
RELAY
For BFP

ABB

COMIFLEX
RELAY
FOR UNIT
SERVICE T/F

ABB

RXMEI
INRK221027-AS
220-250V
RXTCS V, 220-250V AC /DC
ART No. 1MYN563645-EAC
Type-RXPSU14H
96 COMIFLEX
SPAM-150C
SPCJ4034
Sr. No. M07-1048
Motor Protection
RXMEI
INRK221027-AS
220-250V
RXTCS V, 220-250V AC /DC
ART No. 1MYN563645-EAC
Type-RXPSU14H
96 COMIFLEX
SPAM-150C
SPCJ4034
Sr. No. M07-1048
Motor Protection
RXMEI
INRK221027-AS
220-250V
RXTCS V, 220-250V AC /DC
ART No. 1MYN563645-EAC
Type-RXPSU14H
96 COMIFLEX
SPAJ-140C
1DMTL+INST O/C
& E/F RELAY
92

2 x 110 MW UNIT-I & II PANIPAT THERMAL POWER STATION PANIPAT

C&I-I, Unit-I
a)
b)
c)
d)
e)
f)
g)
h)
i)
j)
k)
l)
m)
n)
o)
p)
q)
r)

a)
b)
c)
d)
e)

f)
g)
h)
i)
j)

DCS
MAKE

BHEL

MODEL
VERSION
PROCESSOR CARD
PROCESSOR SCRIPT LANGUAGE
NUMBER OF DPU(PROCESSOR)
NUMBER OF STATION C&I PANELS
NUMBER OF UNIT & FSSS PANELS
NUMBER OF INTERPOSING RELAY PANELS
NUMBER OF NETWORK PANEL
ANALOG INPUT MODULE ISOLATED INPUT
MODULE(IOP301)
ANALOG INPUT MODULE 3 WIRE RTD
MODULE(IOP303)
ANALOG INPUT MODULE TC
MODULE(IOP304)
ANALOG OUTPUT MODULE 4-20mA OUTPUT
MODULE(IOP320)
DIGITAL INPUT MODULE 24V COMMON
INPUT MODULE(IOP330)
DIGITAL OUTPUT MODULE FORM A/B RELAY
MODULE(IOP351)
NO. OF NETWORK
NETWORK SPEED FOR DCS
NUMBER OF FAST ETHERNET SWITCHES FOR
DPU CONNECTION
MMI/HMI
NUMBER OF max-DNA WORKSTATIONS
NO. OF NETWORK
NUMBER OF FAST ETHERNET SWITCHES FOR
WORKSTATION CONNECTION
NETWORK SPEED FOR WORKSTATIONS
NUMBER OF STATIONS DIRECTLY
CONNECTED TO ETHERNET SWITCHES

SIZE OF MONITOR
RESOLUTION OF MONITOR
OPERATOR STATION HARD DISK CAPACITY
OPERATING SYSTEM
CDRW/DVD DRIVE
93

max-DNA
4.2.1
DPU4F
VISUAL BASIC
32 NO(HOT STANDBY)
16 NO(CRE-01- CRE16)
14 NO
4 NO(CTE-01- CTE-04)
1 NO
43 NO
47 NO
24 NO
21 NO
169 NO
140 NO
2NO(NET-A & NET-B)
10MBPS
4 NO

08 NO
2NO(NET-A & NET-B)
2 NO
100MBPS
08 NO
ENGINEERING STATION-01
STORIAN STATION-02
SHIFT IN CHARGE STATION-01
OPERATOR WORKSTATION-04
1280 x 1024 pixels
80GB
WINDOWS XP
1 NO EACH

2 x 110 MW UNIT-I & II PANIPAT THERMAL POWER STATION PANIPAT

a)
b)
c)
d)

UPS SYSTEM
MAKE
CAPACITY RATING
INPUT VOLTAGE ARNGE
OUTPUT VOLTAGE

e)
f)

LOSSES WITH NO LOAD


COLOUR

g)
h)
i)

a)

ACCOUSTIC NOISE AT RATED LOAD


VANTILATION
AIR FLOW
BATTERY FOR UPS SYSTEM
VOLTAGE LIMITS OF INVERTER OPERATTION
MAKE
CAPACITY
NO. OF BATTERIES
EACH CELL VOLTAGE
SWAS MEASUREMENT
MAKE
CONDENSATE EXTRACTION PUMP DISCHARGE

b)

MAIN STREAM FLOW

c)

BOILER DRUM WATER

d)

FEED WATER FLOW

a)
b)
c)
d)
e)

a)
b)
c)
d)

a)
b)
c)
d)

HITACH HI- REL


30KVA
415V15%,3PH 3 Wire, 50Hz
2340V, 1PH,50Hz
REGULATION : 3%

FLUE GAS MONITORING


O2 CONTENT ON FLUE GAS
MAKE
NOX/SO2
Make
DUST MONITOR
Make
CO CONTENT IN FLUE GAS
Make
TOURBOVISORY SYSTEM
MAKE
TURBINE DIFFERENTIAL EXPANSION
TURBINE AXIAL SHIFT MEASUREMENT
TURBINE OVERALL CASING EXPANSION
TURBINE VIBRATION

94

EXTERIOR AND INTERNAL : RAL


7032
< 63dB
BY INTERNAL FANS

405V
HBL VRLA
200AH
180 CELLS
2V
ABB
CONDUCTIVITY
PH
DO2
CONDUCTIVITY
PH
SILICA
CONDUCTIVITY
SILICA
CONDUCTIVITY
PH
1 NO
YOKOGAWA
1 NO
YOKOGAWA
1 NO
FORBES MARSHELLS
1 NO
LAND
Shinkawa
3 NO
3 NO
2 NO
12 NO

2 x 110 MW UNIT-I & II PANIPAT THERMAL POWER STATION PANIPAT

First Cause of Boiler Trip


Purge Permissives
Sr.No. Description
Remarks Sr.No. Description
1
2
3

1
2
3

NO BOILE TRIP
HOTV CLOSED
LOTV CLOSED

ALL HONV CLOSED

ALL LONV CLOSED

6
7
8

ALL ID FAN OFF


ALL FD FAN OFF
DRUM PRESSURE VERY
HIGH
FURNCE PREESURE VERY
HIGH
FURNCE PREESURE VERY
LOW
DRUM LEVEL VERY HIGH
DRUM LEVEL VERY LOW
LOW AIR FLOW < 30%

6
7
8

EMERGENCY TRIP

10
11
12

FLAME FAILURE TRIP


LOSS OF ALL FUEL TRIP
<F.B & LOSS OF AC

10
11
12

ALL PA FAN OFF


ALL FEEDERS OFF
ALL HOT AIR GATE
CLOSED
ALL AUX. DMP
MODULATING
AIR FLOW>30% & <40%
ALL SCAN NO FLAME
MFT O/P MODS NOT
FREEZED

13
14
15

LOSS OF UNIT 220V DC


LOSS OF UNIT 24V DC
EITHER MFT ALL NW
FAILED

4
5

First Cause of Turbine Trip


Sr.No. Description
Remarks
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16

LO HDR PR V.LO
EXH PR VHI
DIST OIL PR V.LO
LPH-1 LVL VHI
LPH-2 LVL VHI
LP EXH TMP HI
TURBINE VIB HI
DRM LVL VHI
TURB AXIAL DIS VHI
PRIMARY OIL PR V HIGH
BOILER TRIP
GENERATOR TRIP
HP EXH TMP HI
EMER TRIP
MS IL TEMP Vs SPEED
MS IL TEMP Vs LOAD

95

Remarks

2 x 110 MW UNIT-I & II PANIPAT THERMAL POWER STATION PANIPAT

Sr.No. Permissive

FD FAN-1A
Remarks Sr.No. First Cause of Tripping

FDFA SWGR AVAILABLE

FDFA SWGR DIST

FD FAN-A DISCH DMPR CLS

FD FAN-A REGULAT DMPR


C
FDF START PERMIT FROM
ID
FD FAN-A LOPR NORMAL

5
6

5
6
7

Sr.No. Permissive

VANE MIN
IDFA SWGR AVAILABLE
IDFA SWGR NOT DIST

1
2
3

4
5

IDFA LO PRESS NORMAL


IDFA DISCH DMPR CLSD

4
5

Sr.No. Permissive

FD FAN-A WDN TEMP


VHI
FD FAN-A BRG TEMP
VHIFD
FD FAN-A MTR BRG
TEMP VHI
FDFA SWGR TROUBLE
FDF TRIP CMD FROM
IDF
FDF A ON & LO PRESS
V.LOW
FDFA ON & O/L DMPR
N. OPEN

ID-FAN-1A
Remarks Sr.No. First Cause of Tripping

1
2
3

SWGR AVAILABLE

2
3
4
5

SWGR DISTBD
DISCH DMPR POSN MIN
LUBE OIL PR NORMAL
FDF PERMIT START

2
3
4
5
6
7

96

Remarks

IDFA WNDG TEMP VHI


IDFA BRG TEMP VHI
IDFA MTR BRG TEMP
VHI
IDFA SWGR TROUBLE
IDFA ON & LO PRLO

PA-FAN-1A
Remarks Sr.No. First Cause of Tripping

Remarks

WINDING TEMP
V.HIGH
BEARING TEMP V.HIGH
MTR BRG TEMP V.HI
SWGR DISTURBED
MFT ACTED
PAFA ON & LO PRESS
V.LOW
PAFA ON & O/L DMPR
N. OPEN

Remarks

2 x 110 MW UNIT-I & II PANIPAT THERMAL POWER STATION PANIPAT

Sr.No. Pemissive
1

BFP-IA
Remarks Sr.No. First Cause of Tripping
1

DIS VLV CLS/BFP AUTO


SEL
RCV OPEN

BFP-A SUC PRESS OK(>3.0)

BFP-A LUB OIL PR OK

6
7

BFP AUTO SEL/SCOOP


MIN.
BFP-A SWGR NOT DISTD
DEA LVL NRML

8
9

BFP-A MTR BRG TMP NRML


BFP-A SWGR AVBL

Sr.No. Pemissive
1
2
3

SWGR N.DIST
SWGR AVAILABLE
CE-A WDG TMP N.HI

HOTWLL LVL NOERMAL

Sr.No. Pemissive
1
2
3
4

6
7

BFP A SUCTION PRESS


LOW
BFP-A MTR WDN TEMP
V. HI
BFPA BRG TEMP VHI
>480 TPH
BFP A WKG OIL TEMP
HIGH
BFP A LUBE OIL PRESS
VPOW
DEALVL VLO
BFP-A ON & DIS PR
LO&DV OF

CEP-IA
Remarks Sr.No. First Cause of Tripping
1
2
3

1
2
3
4
5
6
7
8
9

Auto Loops Status


97

Remarks

HOT WELL LVL V.LO


CEP-A WDG TEMP V.HI
DISCHARGE PRESSURE
LOW

Coal MILL-IA
Remarks Sr.No. First Cause of Tripping

SEAL AIR HDR DP ADEQ


PULV READY
PULV OFF
IGN PERMIT AVAL

Remarks

MFT
PULV DIS VV N.OP
GN ENER N.AVAL
PULV BRKR TRIP
SA HDR/PUL DP LO
LOSS OF PRIMARY AIR
PUL FAILTO STRT IN
10S
ALL BUR Igs NOT OPEN
MILL A MOTOR WDG
TEMP VH

Remarks

2 x 110 MW UNIT-I & II PANIPAT THERMAL POWER STATION PANIPAT

Sr.No.

Description
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35

Sr.No.

Remarks

SH HEATER TEMP. CONTROL


RE HEATER TEMP. CONTROL
DRUM LEVEL CONTROL
BFP SCOOP CONTROL
BFP RECIRCULATION CONTROL
TOTAL AIR FLOW CONTROL
FURNCE PR CONTROL
FEED RATE CONTROL
MILL O/L TEMP CONTROL
PA FLOW TO MILL CONTROL
PA FAN HDR PR CONTROL
COND EXPANDER LVL CONTROL
HOT WELL LEVEL CONTROL
CBD TANK LVL CONTROL
FUEL OIL PR CONTROL
FO TEMP AT STRG TANK CONTROL
FUEL OIL TEMP AT HTR O/L CONTROL
FUEL OIL SUPLLY PR CONTROL
FUEL OIL HTNG STEM CONTROL
LO PR CONTROL
ATM STM PR CONTROL
BURNER TILT CONTROL
LPH4 LVL CONTROL
LPH5 LVL CONTROL
HPH1 DRN TO DEA. CONTROL
HPH1 DRN TO EXPN. CONTROL
HPH1 DRN TO LPH5 CONTROL
HPH2 DRN TO HPH1 CONTROL
DEAERATOR LVL CONTROL
DEAERATOR PR CONTROL
CEP RECIRCULATION CONTROL
GLAND STEAM PR CONTROL
LP SEAL STEAM TEMP. CONTROL
HP AVACUATION TEMP CONTROL
GLAND STEAM PR CONTROL(LEAK OFF
STEAM)

Damper Detail

98

2 x 110 MW UNIT-I & II PANIPAT THERMAL POWER STATION PANIPAT


1

Hot Air Damper 1A

Cold Air Damper 1A

Hot Air Damper 1B

Cold Air Damper 1B

Hot Air Damper 1C

Cold Air Damper 1C

Hot Air Damper 1D

Cold Air Damper 1D

Hot Air Damper 1E

10

Cold Air Damper 1E

11

ID Fan 1A

12

ID Fan 1B

13

FD Fan 1A

14

FD Fan 1B

15

PA Fan 1A

16

PA Fan 1B

Sr.No.

Power Cylinder CV detail

BFP Scoop 1A

BFP Scoop 1B

Hot start temp. control valve

Atomising Steam temp. control valve TCV-66

CBD tank lvl control valve

Sr.No.

Valve Detail

Gland Steam Pressure control valve (PCV)

Gland Steam Temperature control valve

Leak of steam control valve

Drip to deaerator LCV 48

LCV 47 (HPH1 to LPH5)

LCV 49 (HPH2 LCV)

LCV 33 (LPH-4 LCV)

LCV 34 (LPH-5 LCV)

Dearator Control Valve (LCV-7)

10

Hotwell Control valve Main

99

2 x 110 MW UNIT-I & II PANIPAT THERMAL POWER STATION PANIPAT


11

Hotwell Control valve Sby

12

Feed Control Valve 1A

13

Feed Control Valve 1B

14

Light Oil Flow Control LO -23

15

Heavy Oil Flow Control LO -33

16

Atomising Temperature Control Valve

17

RH sparay Valve ( TCV-Left) Main

18

RH sparay Valve( TCV-Left) Sby

19

RH sparay Valve( TCV-Right) Main

20

RH sparay Valve( TCV-Right) Sby

21

PCV 39 (Heating Station)

22

TCV 117 (Heating Station)

23

Inching Line (FW low load CV)

24

SH sparay Valve ( TCV-Left) Main

25

SH sparay Valve ( TCV-Left) Sby

26

SH sparay Valve ( TCV-Right) Main

27

SH sparay Valve ( TCV-Right) Sby

28

Light Oil Pr cntrol valve PCV-43

29

Expander Level Main LCV-28

30

Expander Level Bypass LCV-27

31

HP Evacuation Valve

32

11 ata Control Valve Main (PCV)

33

11 ata Control Valve stand by (PCV)

34

6 ata Control Valve Main (PCV)

35

CEP RCV

36

HO 48

100

2 x 110 MW UNIT-I & II PANIPAT THERMAL POWER STATION PANIPAT

Hot Air Damper 1A


Make

Hot Air Damper 1B

IL

Make

Sr.No.
Model

IL

Sr.No.
Model

OR.No.

PCD
06X08
2740663

OR.No.

PCD
06X08
2740663

Tag No.

AD33

Tag No.

AD33

Bore Stroke

Bore Stroke

Supply Pr.

150X200
mm
7 Kg/ cm2

Supply Pr.

150X200
mm
7 Kg/ cm2

St. pr. To Cylinder

3 Kg/ cm2

St. pr. To Cylinder

3 Kg/ cm2

Air locking Pr.

Air locking Pr.

Signal Air

2.8 Kg/
cm2
4-20 mA

Signal Air

2.8 Kg/
cm2
4-20 mA

Positioner Make

Type

Sr.No./M.No.

Positioner Make

Type

PCP 001

Instrumentation
Ltd.
IP converter Make

Instrumentation
Ltd.
IP converter Make

Type

Sr.No./M.No.

Watson Smith
EPT Make

422
Type

Instrumentation
Ltd.
Hot Air Damper 1C
Make

Type

422

EPT 002

Instrumentation
Ltd.
Hot Air Damper 1D
Make

Type

EPT 002

Sr.No.
Model

OR.No.

OR.No.

PCD
06X08
2740663

Tag No.

AD33

Tag No.

AD33

Bore Stroke

Bore Stroke

Supply Pr.

150X200
mm
7 Kg/ cm2

Supply Pr.

150X200
mm
7 Kg/ cm2

St. pr. To Cylinder

3 Kg/ cm2

St. pr. To Cylinder

3 Kg/ cm2

Air locking Pr.

Air locking Pr.

Signal Air

2.8 Kg/
cm2
4-20 mA

Signal Air

2.8 Kg/
cm2
4-20 mA

Positioner Make

Type

Sr.No./M.No.

Positioner Make

Type

PCP 001

Instrumentation
Ltd.
IP converter Make

Watson Smith

Sr.No./M.No.

IL

PCD
06X08
2740663

Instrumentation
Ltd.
IP converter Make

Sr.No./M.No.

Watson Smith
EPT Make

Sr.No.
Model

PCP 001

Sr.No./M.No.

IL

Sr.No./M.No.

Type

Sr.No./M.No.
422

Watson Smith

101

Sr.No./M.No.
PCP 001

Type

Sr.No./M.No.
422

2 x 110 MW UNIT-I & II PANIPAT THERMAL POWER STATION PANIPAT


EPT Make

Type

Instrumentation
Ltd.
Hot Air Damper 1E
Make

Sr.No./M.No.

EPT Make

EPT 002

Instrumentation
EPT 002
Ltd.
Cold Air Damper 1A

IL

Make

Sr.No.
Model

Type

IL

Sr.No.
Model

OR.No.

PCD
06X08
2740663

OR.No.

PCD
06X08
2740663

Tag No.

AD33

Tag No.

AD33

Bore Stroke

Bore Stroke

Supply Pr.

150X200
mm
7 Kg/ cm2

Supply Pr.

150X200
mm
7 Kg/ cm2

St. pr. To Cylinder

3 Kg/ cm2

St. pr. To Cylinder

3 Kg/ cm2

Air locking Pr.

Air locking Pr.

Signal Air

2.8 Kg/
cm2
4-20 mA

Signal Air

2.8 Kg/
cm2
4-20 mA

Positioner Make

Type

Sr.No./M.No.

Positioner Make

Type

PCP 001

Instrumentation
Ltd.
IP converter Make

Instrumentation
Ltd.
IP converter Make

Type

Sr.No./M.No.

Watson Smith
EPT Make

Sr.No./M.No.

422
Type

Sr.No./M.No.

Sr.No./M.No.
PCP 001

Type

Sr.No./M.No.

Watson Smith
EPT Make

422
Type

Sr.No./M.No.

Instrumentation
EPT 002
Ltd.
Cold Air Damper 1B

Instrumentation
EPT 002
Ltd.
Cold Air Damper 1C

Make

Make

IL

Sr.No.
Model

IL

Sr.No.
Model

OR.No.

PCD
06X08
2740663

OR.No.

PCD
06X08
2740663

Tag No.

AD33

Tag No.

AD33

Bore Stroke

Bore Stroke

Supply Pr.

150X200
mm
7 Kg/ cm2

Supply Pr.

150X200
mm
7 Kg/ cm2

St. pr. To Cylinder

3 Kg/ cm2

St. pr. To Cylinder

3 Kg/ cm2

Air locking Pr.

Air locking Pr.

Signal Air

2.8 Kg/
cm2
4-20 mA

Signal Air

2.8 Kg/
cm2
4-20 mA

Positioner Make

Type

Sr.No./M.No.

Positioner Make

Type

PCP 001

Instrumentation
Ltd.
IP converter Make

Instrumentation
Ltd.
IP converter Make
Watson Smith

Type

Sr.No./M.No.
422

Watson Smith

102

Sr.No./M.No.
PCP 001

Type

Sr.No./M.No.
422

2 x 110 MW UNIT-I & II PANIPAT THERMAL POWER STATION PANIPAT


EPT Make

Type

Instrumentation
Ltd.

Sr.No./M.No.

EPT Make

EPT 002

Instrumentation
Ltd.

Cold Air Damper 1D


Make

EPT 002

IL

Make

IL

Sr.No.
Model

OR.No.

PCD
06X08
2740663

OR.No.

PCD
06X08
2740663

Tag No.

AD33

Tag No.

AD33

Bore Stroke

Bore Stroke

Supply Pr.

150X200
mm
7 Kg/ cm2

Supply Pr.

150X200
mm
7 Kg/ cm2

St. pr. To Cylinder

3 Kg/ cm2

St. pr. To Cylinder

3 Kg/ cm2

Air locking Pr.

Air locking Pr.

Signal Air

2.8 Kg/
cm2
4-20 mA

Signal Air

2.8 Kg/
cm2
4-20 mA

Positioner Make

Type

Sr.No./M.No.

Positioner Make

Type

PCP 001

Instrumentation
Ltd.
IP converter Make

Instrumentation
Ltd.
IP converter Make

Type

Sr.No./M.No.

Watson Smith
EPT Make

422
Type

Instrumentation
Ltd.

Sr.No./M.No.

EPT Make

EPT 002

Instrumentation
Ltd.

PCP 001
Type

Sr.No./M.No.
422

Type

Sr.No./M.No.
EPT 002

ID Fan 1B

IL

Make

Sr.No.

IL

Sr.No.

Model

PCD 10X16

Model

PCD 10X16

OR.No.

2740663

OR.No.

2740663

Tag No.

GD1

Tag No.

GD2

Bore Stroke

Bore Stroke

Supply Pr.

250X400
mm
7 Kg/ cm2

Supply Pr.

250X400
mm
7 Kg/ cm2

St. pr. To Cylinder

3 Kg/ cm2

St. pr. To Cylinder

3 Kg/ cm2

Air locking Pr.

Air locking Pr.

Signal Air

2.8 Kg/
cm2
4-20 mA

Signal Air

2.8 Kg/
cm2
4-20 mA

Positioner Make

Type

Sr.No./M.No.

Positioner Make

Type

PCP 001

Instrumentation
Ltd.

Instrumentation
Ltd.

Sr.No./M.No.

Watson Smith

ID Fan 1A
Make

Sr.No./M.No.

Cold Air Damper 1E

Sr.No.
Model

Type

103

Sr.No./M.No.
PCP 001

2 x 110 MW UNIT-I & II PANIPAT THERMAL POWER STATION PANIPAT


IP converter Make

Type

Sr.No./M.No.

IP converter Make
Watson Smith

Type

---- / TEIP
-11
Sr.No./M.No.
EPT 002

Instrumentation
Ltd.

ABB
EPT Make
Instrumentation
Ltd.

Sr.No./M.No.
EPT 002

Make

Sr.No.

Sr.No.
PCDE
04X04

Model

OR.No.

OR.No.

Tag No.

Tag No.

Bore Stroke

Type

BFP Scoop 1B

Make
Model

Sr.No./M.No.
422

EPT Make

BFP Scoop 1A

Type

PCDE
04X04

Bore Stroke

Supply Pr.

100X100
mm
7 Kg/ cm2

Supply Pr.

100X100
mm
7 Kg/ cm2

St. pr. To Cylinder

3 Kg/ cm2

St. pr. To Cylinder

3 Kg/ cm2

Air locking Pr.

Air locking Pr.

Signal Air

2.5 Kg/
cm2
4-20 mA

Signal Air

2.5 Kg/
cm2
4-20 mA

Positioner Make

Type

Sr.No./M.No.

Positioner Make

Type

PCP 001

Instrumentation
Ltd.
IP converter Make

Instrumentation
Ltd.
IP converter Make

Type

Watson Smith
EPT Make

Sr.No./M.No.
422

Type

Instrumentation
Ltd.

EPT Make

EPT 002

Instrumentation
Ltd.

FD Fan 1A
Make

PCP 001
Type

Watson Smith
Sr.No./M.No.

Sr.No./M.No.

Sr.No./M.No.
422

Type

Sr.No./M.No.
EPT 002

FD Fan 1B

IL

Make

Sr.No.

IL

Sr.No.

Model

PCD 08X16

Model

PCD 08X16

OR.No.

2740663

OR.No.

2740663

Tag No.

AD1

Tag No.

AD2

Bore Stroke

Bore Stroke

Supply Pr.

250X400
mm
7 Kg/ cm2

Supply Pr.

250X400
mm
7 Kg/ cm2

St. pr. To Cylinder

3 Kg/ cm2

St. pr. To Cylinder

3 Kg/ cm2

Air locking Pr.

Air locking Pr.

Signal Air

2.8 Kg/
cm2
4-20 mA

Signal Air

2.8 Kg/
cm2
4-20 mA

Positioner Make

Type

Positioner Make

Type

Sr.No./M.No.

104

Sr.No./M.No.

2 x 110 MW UNIT-I & II PANIPAT THERMAL POWER STATION PANIPAT


Instrumentation
Ltd.
IP converter Make

PCP 001
Type

Sr.No./M.No.

ABB

Type

---- / TEIP
-11
Sr.No./M.No.
EPT 002

Instrumentation
Ltd.

ABB
EPT Make

Instrumentation
Ltd.
IP converter Make

Instrumentation
Ltd.

EPT Make

PA Fan 1A
Make

Type

Sr.No./M.No.

Type

---- / TEIP
-11
Sr.No./M.No.
EPT 002

PA Fan 1B

keltron

Make

Sr.No.

keltron

Sr.No.

Type

C08165224

Type

C08165224

OR.No.

OR.No.

Tag No.

Tag No.

Bore Stroke

Bore Stroke

Supply Pr.

Supply Pr.

St. pr. To Cylinder

St. pr. To Cylinder

Air locking Pr.

Air locking Pr.

Signal Air

Signal Air

Positioner Make
IP converter Make

Type
Type

Sr.No./M.No.
Sr.No./M.No.

Watson Smith
EPT Make

422
Type

Sr.No./M.No.

Keltron in built in
positioner

Sr.No.
1

PCP 001

Positioner Make

Type

Sr.No./M.No.

keltron

CL-3-N 32

IP converter Make

Type

Sr.No./M.No.

Watson Smith
EPT Make

422
Type

Sr.No./M.No.

Keltron in built in
positioner

Valve Description
Gland Steam Pressure control valve
Positioner Make

Type

Sr.No./M.No.

Type

Sr.No./M.No.

HTP
IP converter Make
Watson Smith

100X

EPT Make

Type

IL
2

Sr.No./M.No.
EPT 002

Gland Steam Temp. control valve


Positioner Make

Type

Sr.No./M.No.

Type

Sr.No./M.No.

FOEBES MARSHELL
IP converter Make
ABB

TEIP 11

EPT Make
IL

Type

105

Sr.No./M.No.
EPT 002

2 x 110 MW UNIT-I & II PANIPAT THERMAL POWER STATION PANIPAT

Leak of steam control valve


Positioner Make

Type

Sr.No./M.No.

Type

Sr.No./M.No.

HTP
IP converter Make
Watson Smith

422

EPT Make

Type

Sr.No./M.No.

IL
4

EPT 002

Drip to deaerator LCV 48


Positioner Make

Type

Sr.No./M.No.

Type

Sr.No./M.No.

HTP
IP converter Make
ABB

TEIP 11

EPT Make

Type

IL
5

Sr.No./M.No.
EPT 002

LCV 49
Positioner Make

Type

Sr.No./M.No.

Type

Sr.No./M.No.

HTP
IP converter Make
ABB

TEIP 11

EPT Make

Type

IL
6

EPT 002

Light Oil Flow Control LO -23


Positioner Make

Type

MIL CONTROL
Type

Watson Smith

Sr.No./M.No.
422

EPT Make

Type

MIL

Sr.No./M.No.
400X

Heavy Oil Flow Control LO -33


Positioner Make

Type

MIL CONTROL

Sr.No./M.No.
7401-8020

IP converter Make

Type

Watson Smith

Sr.No./M.No.
422

EPT Make

Type

MIL
8

Sr.No./M.No.
7400-800

IP converter Make

Sr.No./M.No.

Sr.No./M.No.
400X

Atomising Temperature Control Valve


Positioner Make

Type

106

Sr.No./M.No.

2 x 110 MW UNIT-I & II PANIPAT THERMAL POWER STATION PANIPAT


MIL CONTROL

7401-700

IP converter Make

Type

Watson Smith

422

EPT Make
9

Type

MIL
RH sparay Valve R-28
Type

Fisher
Type

Watson Smith
Type

IL

Sr.No./M.No.
EPT 002

TCV 117 (Heating Station)


Positioner Make

Type

MIL CONTROL

Sr.No./M.No.
7401-700

IP converter Make

Type

Watson Smith

Sr.No./M.No.
422

EPT Make

Type

MIL

Sr.No./M.No.
400X

SH sparay Valve S-31


Positioner Make

Type

Fisher

Sr.No./M.No.
FS-3582-1A

IP converter Make

Type

Watson Smith

Sr.No./M.No.
422

EPT Make

Type

IL

Sr.No./M.No.
EPT 002

SH sparay Valve S-35


Positioner Make

Type

Fisher

Sr.No./M.No.
FS-3582-1A

IP converter Make

Type

Watson Smith

Sr.No./M.No.
422

EPT Make

Type

IL
13

Sr.No./M.No.
422

EPT Make

12

Sr.No./M.No.
FS-3582-1A

IP converter Make

11

Sr.No./M.No.
400X

Positioner Make

10

Sr.No./M.No.

Sr.No./M.No.
EPT 002

Light Oil Pr cntrol valve PCV-43


Positioner Make

Type

Sr.No./M.No.

Type

Sr.No./M.No.

IL
IP converter Make

107

2 x 110 MW UNIT-I & II PANIPAT THERMAL POWER STATION PANIPAT


ABB

TEIP-II

EPT Make

Type

IL
14

Sr.No./M.No.
EPT 002

Condensate Expander Level Bypass LCV-28


Positioner Make

Type

Sr.No./M.No.

Type

Sr.No./M.No.

HTP
IP converter Make
ABB

TEIP 11

EPT Make

Type

IL
15

Sr.No./M.No.
EPT 002

11 ata Control Valve Main (PCV)


Positioner Make

Type

Sr.No./M.No.

Type

Sr.No./M.No.

HTP
IP converter Make
Watson Smith

422

EPT Make

Type

IL
16

Sr.No./M.No.
EPT 002

6 ata Control Valve Main (PCV)


Positioner Make

Type

Sr.No./M.No.

Type

Sr.No./M.No.

HTP
IP converter Make
Watson Smith

422

EPT Make

Type

IL
17

Sr.No./M.No.
EPT 002

LCV 34 LPH 5 drain to LPH 4


Positioner Make

Type

Sr.No./M.No.

Type

Sr.No./M.No.

HTP
IP converter Make
ABB

TEIP 11

EPT Make

Type

IL
18

Sr.No./M.No.
EPT 002

Dearator LVL Control Valve LCV-7


Positioner Make

Type

Sr.No./M.No.

Type

Sr.No./M.No.

HTP
IP converter Make
Watson Smith

100X

EPT Make

Type

IL

Sr.No./M.No.
EPT 002

108

2 x 110 MW UNIT-I & II PANIPAT THERMAL POWER STATION PANIPAT

Sr.No.
19

Valve Description
Hotwell Control valve (2 Nos.)
Positioner Make

Type

Sr.No./M.No.

Type

Sr.No./M.No.

HTP
IP converter Make
Watson Smith

100X

EPT Make

Type

IL
20

Sr.No./M.No.
EPT 002

Feed Control Valve 2B


Positioner Make

Type

Sr.No./M.No.

Type

Sr.No./M.No.

HTP
IP converter Make
Watson Smith

422

EPT Make

Type

IL
21

Sr.No./M.No.
EPT 002

Feed Control Valve 2A


Positioner Make

Type

Sr.No./M.No.

Type

Sr.No./M.No.

HTP
IP converter Make
Watson Smith

422

EPT Make

Type

IL
22

EPT 002

RH sparay Valve Left-1


Positioner Make

Type

Fisher

Sr.No./M.No.
FS-3582-1A

IP converter Make

Type

Watson Smith

Sr.No./M.No.
422

EPT Make

Type

IL
23

Sr.No./M.No.

Sr.No./M.No.
EPT 002

RH sparay Valve Left-2


Positioner Make

Type

Fisher

Sr.No./M.No.
FS-3582-1A

IP converter Make

Type

Watson Smith

Sr.No./M.No.
422

EPT Make

Type

IL

Sr.No./M.No.
EPT 002

109

2 x 110 MW UNIT-I & II PANIPAT THERMAL POWER STATION PANIPAT


24

RH sparay Valve R-26


Positioner Make

Type

Sr.No./M.No.

Fisher

FS-3582-1A

IP converter Make

Type

Sr.No./M.No.

Watson Smith

422

EPT Make
25

Type

Sr.No./M.No.

IL
PCV 39 (Heating Station)

EPT 002

Positioner Make

Type

Sr.No./M.No.

MIL CONTROL

7401-800

IP converter Make

Type

Sr.No./M.No.

Watson Smith

422

EPT Make

Type

Sr.No./M.No.

MIL
26

400X

Inching Line
Positioner Make

Type

Sr.No./M.No.

Type

Sr.No./M.No.

HTP
IP converter Make
Watson Smith

422

EPT Make

Type

IL
27

EPT 002

SH sparay Valve S-33


Positioner Make

Type

Fisher
Type

Watson Smith

Sr.No./M.No.
422

EPT Make

Type

IL

Sr.No./M.No.
EPT 002

SH sparay Valve S-29


Positioner Make

Type

Fisher

Sr.No./M.No.
FS-3582-1A

IP converter Make

Type

Watson Smith

Sr.No./M.No.
422

EPT Make

Type

IL
29

Sr.No./M.No.
FS-3582-1A

IP converter Make

28

Sr.No./M.No.

Sr.No./M.No.
EPT 002

Expander Level Main LCV-27


Positioner Make

Type

110

Sr.No./M.No.

2 x 110 MW UNIT-I & II PANIPAT THERMAL POWER STATION PANIPAT


HTP
IP converter Make

Type

Watson Smith

422

EPT Make

Type

IL
30

Sr.No./M.No.
Sr.No./M.No.
EPT 002

HP Evacuation Temp. control Valve


Positioner Make

Type

Sr.No./M.No.

Type

Sr.No./M.No.

FOEBES MARSHELL
IP converter Make
ABB

TEIP 11

EPT Make

Type

IL
31

Sr.No./M.No.
EPT 002

11 ata Control Valve stand by (PCV)


Positioner Make

Type

Sr.No./M.No.

Type

Sr.No./M.No.

HTP
IP converter Make
Watson Smith

422

EPT Make

Type

IL
32

Sr.No./M.No.
EPT 002

LCV 47 HPH 1 drain to LPH 5


Positioner Make

Type

Sr.No./M.No.

Type

Sr.No./M.No.

HTP
IP converter Make
ABB

TEIP 11

EPT Make

Type

IL
33

Sr.No./M.No.
EPT 002

LCV 33 LPH 5 drain to LPH 4


Positioner Make

Type

Sr.No./M.No.

Type

Sr.No./M.No.

HTP
IP converter Make
ABB

TEIP 11

EPT Make
34

Type

IL
CEP RCV

Sr.No./M.No.
EPT 002

Positioner Make

Type

Sr.No./M.No.

Type

Sr.No./M.No.

HTP
IP converter Make

111

2 x 110 MW UNIT-I & II PANIPAT THERMAL POWER STATION PANIPAT


ABB

TEIP 11

EPT Make

Type

IL

Sr.No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31

Sr.No./M.No.
EPT 002

Transmitter Detail
DESCRIPTION / SERVICE
Auxilary Steam Flow
DM water Flow
Condensate Flow after Ejector
FW flow from BFP A
FW flow from BFP B
Secondary air Flow (]L)
Sec. Air Flow ( L)
Secondary air Flow (R)
Sec. Air Flow (R )
Drum Level (L)
Boiler Drum Level (L)
Boiler Drum Level (R)
Drum Level (R )
Deaerator Water level (UCB)
Deaerator Water level (LOCAL)
Deaerator Level
Expander Level
Expander Level
HP Heater -II level
HP Heater -I level
HP Heater -1 level
HP Heater II level
LP Heater -V level
LP Heater -IV level
Air Pr. of FD Fan discharge ( L )
Air Pr. of FD Fan discharge ( R )
Feed Water Flow
Feed Water Flow
Flue Gas at Air heater outlet (R )
Furnace Draft
Furnace Draft
112

Remarks

2 x 110 MW UNIT-I & II PANIPAT THERMAL POWER STATION PANIPAT


32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72

Furnace Pr. after RH


Furnace Pr. after FSH
Furnace Pr. after Econm
ID Fan-B DISCH PR
FG Draft after Dust Collector (R )
ID Fan-A DISCH PR
FG Draft after Dust Collector (L )
MS FLOW (R) FOR AF CTRL
MS FLOW (L) FOR AF CTRL
Flue Gas at Air heater outlet (L )
SH Spray Water Flow (R )
SH Spray Water Flow (L)
PA Flow to Mill A Diff Pr.
Mill A Diff Pr.
Primary Air Flow to mill A
Furnace Draft (Auto loop)
Wind Box/Furnace draft diff. Pr (second tx)
Wind Box/Furnace draft diff. Pr.
Furnace Draft control
Primary Air Flow to mill B
Mill B Diff Pr.
PA Flow to Mill B Diff Pr.
Main Steam Flow (L)
Main Steam Flow (R)
DP across FCV Station
Primary Hot Air Pressure Regulation
DP across FCV Station
Mill C Diff Pr.
PA Flow to Mill C Diff Pr.
Primary Air Flow to mill C
PA Flow to Mill D Diff Pr.
Primary Air Flow to mill D
Mill D Diff Pr.
PA Flow to Mill E Diff Pr.
Mill E Diff Pr.
Primary Air Flow to mill E
CBD Tank Level
Wind Box Pressure
Wind Box Pressure
Wind Box Pressure
Wind Box Pressure
113

2 x 110 MW UNIT-I & II PANIPAT THERMAL POWER STATION PANIPAT


73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
101
102
103
104
105
106
107
108
109
110
111
112
113

Main Steam Pressure (L)


Boiler Drum Pr. (for LVL compnsn.)
Drum Pressure (for Compensation)
Hot RH Steam Pressure
Hot RH Steam Pressure
Drum Pressure
Deaerator Steam Pr.
PA Fan A discharge Pr.
PA Fan B discharge Pr.
BFP Hdr discharge Pr.
PA pr. after hot air damper C
PA pr. after hot air damper B
PA pr. after hot air damper A
PA pr. after hot air damper D
PA pr. after hot air damper E.
PA Pr. at Air heater outlet
Sec.Air Pr.at Air heater inlet (R )
Sec.Air Pr.at Air heater outlet (R )
Furnace draft spare (wide range)
Furnace draft (wide range)
Sec.Air Pr.at Air heater outlet (L )
Sec.Air Pr.at Air heater inlet (L )
FW. Pr. at Economiser Inlet
Steam Pr. after Curtis wheal
MS Pr. at Turbine inlet (L )
Thermal load regulation
MS Pr. at Turbine inlet (R)
Cold RH steam Pr.
RH Steam Pr before turbine (R)
Pr. of heating steam to HP Flanges
RH Steam Pr before turbine (L)
MP Flange heating steam Pr.
Pr. of steam from Flanges
VI extraction Steam Pr.
VII extraction Steam Pr.
Main Steam Pressure (R)
11 Ata-AuxStmPr Ctrl (second tx)
IV extraction Steam Pr.
6 Ata - AuxStm Pr Ctrl (second tx)
6 ATA Pr. control
11-ATA Header Pr.
114

2 x 110 MW UNIT-I & II PANIPAT THERMAL POWER STATION PANIPAT


114
115
116
117
118
119
120
121
122
123
124
125
126
127
128
129
130
131
132
133
134
135
136
137
138
139

Exhaust steam Pr. from LP body


V extraction Steam Pr.
III extraction Steam Pr.
Mill A inlet Pr.
Fuel Oil Pr. control
Fuel Oil supply Pr.
Burner Oil Header Pr.
Main Oil Pump suction Pr.
Main Oil Pump disc. Pr.
Primary Governing Oil Pr.
secondary Governing Oil Pr.
Light Oil header Pr.
Warm up Oil Pr
Light Oil Pressure
Fuel Oil Pr.
Ignitor colling Air Pr.
Automising steam Pr.
Warm up Air Pr.
Mill B inlet Pr.
BFP-B suction Pr
BFP-A suction Pr
PA header Pr
Lubrication Oil Pr (after Oil cooler)
Mill C inlet Pr.
Mill D inlet Pr.
Mill E inlet Pr.

140

Hotwell Level Control (L)

141

Hotwell Level Control (R)

142

LP Heater III Level

143
144
145
146
147
148
149
150
151
152
153

LP Heater IV Level
LP Heater V Level
ID FAN-B LOP PR
FD FAN-A LOP PR
FD FAN-B LOP PR
PA FAN-A LOP PR
PA FAN-B LOP PR
CEP DISCH PR
ID FAN-A LOP PR
Instrument Air Hdr Pr
INSTRUMENT AIR PR
115

2 x 110 MW UNIT-I & II PANIPAT THERMAL POWER STATION PANIPAT


154
155
156
157
158
159
160
161
162
163
164
165
166
167
168
169
170

BFP-A LUBE OIL PR


DC EOP PR
AC SEAL OIL PR
AC EOP PR
BFP-B LUBE OIL PR
JOP PR
Lub Oil Pressure Bearing No.1
Lub Oil Pressure Bearing No.2,3
Lub Oil Pressure Bearing No.4
Lub Oil Pressure Bearing No.5
Fuel Oil tank Level
Blow Down Sump Level
BCW Header Pressure
BCW Over-Head Tank Level
SB Steam Pressure
SB Steam Pressure
H2 / SEAL OIL DIFF PR

24 VOLMETRIC FEEDER
24" VOLUMETRIC FEEDER
For Speed control EDDY CURRENT CONTROLS MAKE Dyndrive is used
Specifiaction of Electronic Regulator
Power Input : 110V AC
O/P to drive Clutch : 0-80 V DC
Techogenerator I/P : 0-30 V AC
To Potentiometer : 12 V DC
Specifiaction of Operational Amplifier
Supply I/P : 110 V AC
O/P : 0-12 V DC
Specifiaction of Monitor
Supply I/P : 110 V AC
I/P Signal to Monitor : 0-80 V DC
O/P From Monitor (Supply for Regulator): 110 V AC

116

2 x 110 MW UNIT-I & II PANIPAT THERMAL POWER STATION PANIPAT

BHELSCAN FLAME SCANNER SYSTEM(BN10)


SYSTEM SPECIFICATION
Input signal : 0 to 2mA AC from Head Electronics
Signal Processor: 4 Microcontroller Modules for 1 elevation
2/4 Processor : 2/4 logic detection & fault alarm
Programmable Parameters : Pull in, Pull out, Flicker frequency for oil,Flicker frequency for
coal
Display : 2 digit LED display
Display mode selection : By Push button
Parameter : 4 x 8 bit DIP switch setting
Communication : Serial interface
Enclosure : 19 Rack with 3U size cards

HIGH ENERGY PULSE ARC IGNITOR


SYSTEM SPECIFICATION
Specification of Spark Exiciter Box
Input Voltage;240V
Input Current;5A AC(RMS) Max
Output Voltage: 2300V DC (Nominal)
Spark Energy : 12Joules(Nominal)
Spark Rate : 5 Spark/Second (Nominal)
Duty Cycle : 15 Min on & 30 Min. off
Specification of Flexible Cable
Length : 12 Feet
Min Band Radius : 100 mm
Operating Voltage : 3000 V DC Max
Specification of Spark Rod Assembely
Construction: SS Wire braid & SS Tube
Operating Voltage : 3000 V DC Max
Specification of Spark Tip

Length of Spark Tip : 180+/- 3mm


Diameter : 16 mm Max

117

2 x 110 MW UNIT-I & II PANIPAT THERMAL POWER STATION PANIPAT

C&I-I, Unit-II
a)
b)
c)

DCS
MAKE
MODEL
PROCESSOR CARD

BHEL
Pro-control
PR-05

PROCESSOR PROGRAMMING LANGUAGE


PROCESSOR PROGRAMMING MACHINE

NUMBER OF STATION C&I PANELS


NUMBER OF UNIT & FSSS PANELS
NUMBER OF INTERPOSING RELAY PANELS
NUMBER OF DIAGNOSTIC PANEL
HMI/MMI
VERSION
NUMBER OF SERVERS
NUMBER OF DIAGNOSTIC STATION
NUMBER OF WORKSTATIONS(CLIENTS)
SIZE OF MONITOR
RESOLUTION OF MONITOR
OPERATOR STATION HARD DISK CAPACITY
OPERATING SYSTEM FOR SERVERS
OPERATING SYSTEM FOR CLIENTS
CDRW/DVD DRIVE

118

MACHINE LANGUAGE
(HXA-DECIMAL)
SK-06

11 NO
3 NO
1 NO
SERVER-CLIENT BASED
2 NO
1 NO
SHIFT IN CHARGE STATION-01
OPERATOR WORKSTATION-04
19 TFT
1280 x 1024 pixels
WINDOWS 2000 SERVER FAMILY
WINDOWS 2000 PROFESSIONAL
1 NO EACH FOR SERVERS ONLY

2 x 110 MW UNIT-I & II PANIPAT THERMAL POWER STATION PANIPAT

a)
b)
c)
d)

UPS SYSTEM
MAKE
CAPACITY RATING
INPUT VOLTAGE ARNGE
OUTPUT VOLTAGE

e)
f)

LOSSES WITH NO LOAD


COLOUR

g)
h)
i)

a)

ACCOUSTIC NOISE AT RATED LOAD


VANTILATION
AIR FLOW
BATTERY FOR UPS SYSTEM
VOLTAGE LIMITS OF INVERTER OPERATTION
MAKE
CAPACITY
NO. OF BATTERIES
EACH CELL VOLTAGE
SWAS MEASUREMENT
Make
CONDENSATE EXTRACTION PUMP DISCHARGE

b)

MAIN STREAM FLOW

c)
d)

BOILER DRUM WATER


FEED WATER FLOW

a)
b)
c)
d)
e)

a)

a)
b)
c)
d)
e)

FLUE GAS MONITORING


Make
O2 CONTENT ON FLUE GAS
TOURBOVISORY SYSTEM
Make
TURBINE DIFFERENTIAL EXPANSION
TURBINE AXIAL SHIFT MEASUREMENT
TURBINE OVERALL CASING EXPANSION
TURBINE VIBRATION
SPEED MEASUREMENT

119

HITACHI HI-REL
20KVA
415V15%,3PH 3 Wire, 50Hz,
230V, 1PH, 50Hz
REGULATION : 3%
3.6KW(UPS-1&2), 1.4KW(AUX.)
EXTERIOR AND INTERNAL : RAL
7032
< 63dB
BY INTERNAL FANS

405V
HBL VRLA
120AH
180 CELLS
2V
FORBES MARSHELLS
CONDUCTIVITY
PH
DO2
CONDUCTIVITY
PH
SILICA
SILICA
CONDUCTIVITY
PH
YOKOGAWA
1 NO
IRD MECHANALYSIS
3 NO
3 NO
2 NO
12 NO
1 NO

2 x 110 MW UNIT-I & II PANIPAT THERMAL POWER STATION PANIPAT

FIRST CAUSE BOILER OF TRIP


Descrption
Remarks

Sr.No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24

BOTH ID FANS OFF


BOTH FD FANS OFF
TURBINE TRIP
EMERGENCY TRIP
AIR FLOW < 30%
RH PROTECTION TRIP
FURNACE PR V HIGH
FURNACE PR V LOW
DRUM LVL V HIGH
DRUM LVL V LOW
LOSS OF 220V DC
FLAME FAILURE T
LOSS OF FUEL
<FB & LOSS OF AC
LOSS OF 24V DC
BOTH ID FANS OFF
BOTH FD FANS OFF
EMERGENCY TRIP
AIR FLOW < 30%
RH PROTECTION TRIP
FURNACE PR V LOW
DRUM LVL VHIGH
DRUM LVL V LOW
TURBINE TRIP

Sr.No. Descrption
1
2
3
4
5
6
7
8
9
10
11

PURGE PERMISSIVE
Remarks

NO BOILER TRIP
IOTV CLOSED
LOTV CLOSED
HOTU CLOSED
ALL HOT AIR GATES
CLOSED
ALL AUX- AIR DAMPER
MODU
AIR FLOW > 30% < 40%
ALL IGNITION OFF
ALL SCAN NO FLAME
ALL FEEDERS OFF
ALL PULV-OFF
120

2 x 110 MW UNIT-I & II PANIPAT THERMAL POWER STATION PANIPAT


12
13
14

BOTH PA FANS OFF


ALL LONV CLOSED
ALL HONV CLOSED

Sr.No. Descrption
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18

FIRST CAUSE OF TURBINE TRIP


Remarks

AXIAL SHIFT > 0.8


PRI- OIL PR- HIGH
DISTRIBUTION OIL PRTURBINE EPB PRESSED
EXHAUST PRESS- HIGH
SWITCH
DRUM LEVEL V-HI
PA HDR- PR- V- LOW
BOILER TRIPPED
TURBINE OIL PRESSLOW
OVERSPEED TRIP
THRUST BRG-FAIL HYDTRIP
TURB- ELECTROMAGRELAY TRIP
THRUST BRG- FAILURE
ELEC- TRIP
BOILER TRIP
LPH-1 TURB END V-HI
LPH-1 GEN END V-HI
LPH-2 TURB END V-HI
LPH-2 GEN- END V-HI

PA FAN 2A
Sr.No. Permissive
Sr.No.
1

Vane Position < 5%

I/L Damper Closed

O/L Damper Closed

4
5

FD#2A status on
PA Fan 2A Motor WDNG
Temp DE Not High

Tripping
1
2
3
4
5
121

PA FAN A MCC
Distrubed
PA FAN 2A Motor
BRG. Temp.DE
V.HIGH
PA FAN 2A Motor
BRG.Temp.NDE
V.high
FD FAN# 2A TRIP
MFT ACTED FROM
FSSS

2 x 110 MW UNIT-I & II PANIPAT THERMAL POWER STATION PANIPAT


6

MCC Not Distrubed

Breaker in Service

Breaker NOT in
Service

BFP 2A
Sr.No. Permissive
Sr.No.
1

Lub oil Pr. OK > 1.5

2
3
4
5

Suction Pr. OK > 2.5


BFP Recir.Vlv Fully Open
MCC Distrubed
Dearator Lvl Adequate

Tripping
1
2
3
4
5

Discharge Temp.
High
Lub. Oil Pr. Low , 1.4
Suc. Pr. Low < 2.4
Dearator level low
Moto Wdg. Temp.
high
Working oil
temp.High

COAL MILL 2A
Sr.No. Permissive
1
2
3
4
5
6
7
8
9
10
11
12

PULV START PERMIT


PULV DISCH VALVE
OPEN
PULV O/L TEMP NOT
HIGH
COLD AIR GATE OPEN
TRAMP IRON HOPPER
VLV OPEN
PA PERMIT
NO PULV TRIP
FEEDER SW IN REMOTE
SEAL AIR VALVE N
CLOSED
NO AUTO PULV
UNSUCC START
PULV READY
PULV IGNITION PERMIT

ID FAN 2A
Sr.No. Permissive
Sr.No.

Tripping

1
2

Discharge Damper closed


Suchon Damper closed

1
2

Lub oil Pr. Normal> 1.5 kg

3
122

ID FAN# A ON
Lub oil Pr. Low <
1kg
Motor Wdg.

2 x 110 MW UNIT-I & II PANIPAT THERMAL POWER STATION PANIPAT

4
5

Scoope position<3%
Breaker in Service

Sr.No.

Transmitters Detail

DM water Flow

Condensate Flow after Ejector

FW flow from BFP A

FW flow from BFP B

Secondary air Flow (]L)

Sec. Air Flow ( L)

Secondary air Flow (R)

Sec. Air Flow (R )

Drum Level (L)

10

Boiler Drum Level (L)

11

Boiler Drum Level (R)

12

Drum Level (R )

13

Deaerator Water level (UCB)

14

Deaerator Water level (LOCAL)

15

Deaerator Level

16

Expander Level

17

Expander Level

18

HP Heater -I level

19

HP Heater -1 level

20

HP Heater -II level

21

HP Heater II level

22

LP Heater -V level

23

LP Heater -IV level

24

Air Pr. of FD Fan discharge ( L )

25

Air Pr. of FD Fan discharge ( R )

26

Feed water Flow

27

Feed Water Flow

28

Feed Water Flow

29

Flue Gas at Air heater outlet (R )

30

Furnace Draft

31

Furnace Draft

32

Furnace Pr. after RH

33

Furnace Pr. after FSH

34

Furnace Pr. after Econm

123

Temp.high
Bearing Temp High

2 x 110 MW UNIT-I & II PANIPAT THERMAL POWER STATION PANIPAT

35

ID Fan-B DISCH PR

36

FG Draft after Dust Collector (R )

37

ID Fan-A DISCH PR

38

FG Draft after Dust Collector (L )

39

MS FLOW (R) FOR AF CTRL

40

MS FLOW (L) FOR AF CTRL

41

Flue Gas at Air heater outlet (L )

42

SH Spray Water Flow (R )

43

SH Spray Water Flow (L)

44

PA Flow to Mill A Diff Pr.

45

Mill A Diff Pr.

46

Primary Air Flow to mill A

47

Furnace Draft (Auto loop)

48

Wind Box/Furnace draft diff. Pr.

49

Furnace Draft control

50

Primary Air Flow to mill B

51

Mill B Diff Pr.

52

PA Flow to Mill B Diff Pr.

53

Main Steam Flow (L)

54

Main Steam Flow (R)

55

DP across FCV Station

56

Primary Hot Air Pressure Regulation

57

DP across FCV Station

58

Mill C Diff Pr.

59

PA Flow to Mill C Diff Pr.

60

Primary Air Flow to mill C

61

PA Flow to Mill D Diff Pr.

62

Primary Air Flow to mill D

63

Mill D Diff Pr.

64

PA Flow to Mill E Diff Pr.

65

Mill E Diff Pr.

66

Primary Air Flow to mill E

67

Wind Box Pressure

68

Wind Box Pressure

69

Wind Box Pressure

70

Wind Box Pressure

71

Main Steam Pressure (L)

72

Boiler Drum Pr. (for LVL compnsn.)

73

Drum Pressure (for Compensation)

74

Hot RH Steam Pressure

75

Drum Pressure

124

2 x 110 MW UNIT-I & II PANIPAT THERMAL POWER STATION PANIPAT

76

Deaerator Steam Pr.

77

PA Fan A discharge Pr.

78

PA Fan B discharge Pr.

79

BFP Hdr discharge Pr.

80

PA pr. after hot air damper C

81

PA pr. after hot air damper B

82

PA pr. after hot air damper A

83

PA pr. after hot air damper D

84

PA pr. after hot air damper E.

85

PA Pr. at Air heater outlet

86

Sec.Air Pr.at Air heater inlet (R )

87

Sec.Air Pr.at Air heater outlet (R )

88

Furnace draft spare (wide range)

89

Furnace draft (wide range)

90

Sec.Air Pr.at Air heater outlet (L )

91

Sec.Air Pr.at Air heater inlet (L )

92

FW. Pr. at Economiser Inlet

93

Steam Pr. after Curtis wheal

94

MS Pr. at Turbine inlet (L )

95

Thermal load regulation

96

MS Pr. at Turbine inlet (R)

97

Cold RH steam Pr.

98

RH Steam Pr before turbine (R)

99

Pr. of heating steam to HP Flanges

100

RH Steam Pr before turbine (L)

101

MP Flange heating steam Pr.

102

Pr. of steam from Flanges

103

Main Steam Pressure (R)

104

6 ATA Pr. control

105

11-ATA Header Pr.

106

Exhaust steam Pr. from LP body

107

V extraction Steam Pr.

108

III extraction Steam Pr.

109

Mill A inlet Pr.

110

Mill B inlet Pr.

111

Mill C inlet Pr.

112

Mill D inlet Pr.

113

Mill E inlet Pr.

114

Fuel Oil Pr. control

115

Fuel Oil supply Pr.

116

Burner Oil Header Pr.

125

2 x 110 MW UNIT-I & II PANIPAT THERMAL POWER STATION PANIPAT

117

Main Oil Pump suction Pr.

118

Main Oil Pump disc. Pr.

119

Primary Governing Oil Pr.

120

secondary Governing Oil Pr.

121

Light Oil header Pr.

122

Warm up Oil Pr

123

Light Oil Pressure

124

Fuel Oil Pr.

125

Ignitor colling Air Pr.

126

Automising steam Pr.

127

BFP-B suction Pr

128

BFP-A suction Pr

129

SB Steam Pressure

130

SB Steam Pressure

131

PA header Pr

132

Lubrication Oil Pr (after Oil cooler)

133

ID FAN-A LOP PR

134

ID FAN-B LOP PR

135

PA FAN-A LOP PR

136

PA FAN-B LOP PR

137

CEP DISCH PR

138

Instrument Air Hdr Pr

139

BFP-A LUBE OIL PR

140

BFP-B LUBE OIL PR

141

DC EOP PR

142

AC SEAL OIL PR

143

AC EOP PR

144

JOP PR

145

Lub Oil Pressure Turbine Bearing No.1

146

Lub Oil Pressure Turbine Bearing No.2,3

147

Lub Oil PressureTurbine Bearing No.4

148

Lub Oil Pressure Turbine Bearing No.5

149

BCW Header Pressure

126

2 x 110 MW UNIT-I & II PANIPAT THERMAL POWER STATION PANIPAT

Sr.No.

Damper Detail

Hot Air Damper 2A

Hot Air Damper 2B

Hot Air Damper 2C

Hot Air Damper 2D

Hot Air Damper 2E

Cold Air Damper 2A

Cold Air Damper 2B

Cold Air Damper 2C

Cold Air Damper 2D

10

Cold Air Damper 2E

11

ID Fan 2A

12

ID Fan 2B

13

FD Fan 2A

14

FD Fan 2B

15

PA Fan 2A

16

PA Fan 2A

17
18
19
Sr.No.

Power Cylinder CV detail

BFP Scoop 2A

BFP Scoop 2B

PCV 39 (Heating Station)

TCV 117 (Heating Station)

Inching Line

127

2 x 110 MW UNIT-I & II PANIPAT THERMAL POWER STATION PANIPAT

SH sparay Valve S-33

SH sparay Valve S-29

Hot start temp. control valve

Atomising Steam temp. control valve TCV-66

10

Light Oil Pr cntrol valve PCV-43

11

CBD tank lvl control valve


Sr.No.

Valve Detail

Gland Steam Pressure control valve

Gland Steam Temperature control valve

Leak of steam control valve

Drip to deaerator LCV 48

LCV 49

LCV 34

Dearator Control Valve

Hotwell Control valve

Feed Control Valve 2B

10

Feed Control Valve 2A

11

Light Oil Flow Control LO -23

12

Heavy Oil Flow Control LO -33

13

Atomising Temperature Control Valve

14

RH sparay Valve R-26

15

RH sparay Valve R-28

128

2 x 110 MW UNIT-I & II PANIPAT THERMAL POWER STATION PANIPAT


Hot Air Damper 2A

Hot Air Damper 2B

Make

IL

Make

IL

Sr.No.

2730710

Sr.No.

2730709

Model

Model

PCD 06X08

OR.No.

PCD
06X08
2740663

OR.No.

2740663

Tag No.

AD33

Tag No.

AD33

Bore Stroke

Bore Stroke

150X200 mm

Supply Pr.

150X200
mm
7 Kg/ cm2

Supply Pr.

7 Kg/ cm2

St. pr. To Cylinder

3 Kg/ cm2

3 Kg/ cm2

Air locking Pr.


Signal Air

2.8 Kg/
cm2
4-20 mA

St. pr. To
Cylinder
Air locking Pr.
Signal Air

4-20 mA

Positioner Make

Type

Positioner
Make
Instrumentation
Ltd.
IP converter
Make
ABB

Type

Type

Sr.No./M.No.

EPT Make

Type

---- / TEIP
-11
Sr.No./M.No.

Instrumentation
Ltd.
IP converter Make

PCP 001
Type

Sr.No./M.No.

Type

---- / TEIP
-11
Sr.No./M.No.

ABB
EPT Make

Sr.No./M.No.

2.8 Kg/ cm2

Sr.No./M.No.
PCP 001

Instrumentation
EPT 002
Ltd.
Cold Air Damper 2A

Instrumentation
EPT 002
Ltd.
Cold Air Damper 2B

Make

IL

Make

IL

Sr.No.

2730707

Sr.No.

2730704

Model

Model

PCD 06X08

OR.No.

PCD
06X08
2740663

OR.No.

2740663

Tag No.

AD33

Tag No.

AD33

Bore Stroke

Bore Stroke

150X200 mm

Supply Pr.

150X200
mm
7 Kg/ cm2

Supply Pr.

7 Kg/ cm2

St. pr. To Cylinder

3 Kg/ cm2

3 Kg/ cm2

Air locking Pr.


Signal Air

2.8 Kg/
cm2
4-20 mA

St. pr. To
Cylinder
Air locking Pr.
Signal Air

4-20 mA

Positioner Make

Type

Positioner
Make

Type

Sr.No./M.No.

129

2.8 Kg/ cm2

Sr.No./M.No.

2 x 110 MW UNIT-I & II PANIPAT THERMAL POWER STATION PANIPAT


Instrumentation
Ltd.
IP converter Make

PCP 001
Type

Sr.No./M.No.

Type

---- / TEIP
-11
Sr.No./M.No.

ABB
EPT Make
Instrumentation
Ltd.

EPT 002

Instrumentation
Ltd.
IP converter
Make
ABB

PCP 001
Type

Sr.No./M.No.

EPT Make

Type

---- / TEIP
-11
Sr.No./M.No.

Instrumentation
Ltd.

ID Fan 2A

EPT 002

ID Fan 2B

Make

IL

Make

IL

Sr.No.

2730701

Sr.No.

2730702

Model

PCD 10X16

Model

PCD 10X16

OR.No.

2740663

OR.No.

2740663

Tag No.

GD1

Tag No.

GD2

Bore Stroke

Bore Stroke

250X400 mm

Supply Pr.

250X400
mm
7 Kg/ cm2

Supply Pr.

7 Kg/ cm2

St. pr. To Cylinder

3 Kg/ cm2

3 Kg/ cm2

Air locking Pr.


Signal Air

2.8 Kg/
cm2
4-20 mA

St. pr. To
Cylinder
Air locking Pr.
Signal Air

4-20 mA

Positioner Make

Type

Positioner
Make
Instrumentation
Ltd.
IP converter
Make
ABB

Type

Type

Sr.No./M.No.

EPT Make

Type

---- / TEIP
-11
Sr.No./M.No.

Instrumentation
Ltd.
IP converter Make

PCP 001
Type

Sr.No./M.No.

Type

---- / TEIP
-11
Sr.No./M.No.

ABB
EPT Make

Sr.No./M.No.

Instrumentation
Ltd.

EPT 002

2.8 Kg/ cm2

PCP 001

Instrumentation
Ltd.

BFP Scoop 2A

EPT 002

BFP Scoop 2B

Make

Make

Sr.No.

3230907

Sr.No.

Model

PCDE
04X04

Model

130

Sr.No./M.No.

PCDE 04X04

2 x 110 MW UNIT-I & II PANIPAT THERMAL POWER STATION PANIPAT


OR.No.

3240253

OR.No.

Tag No.
Bore Stroke

Tag No.
Bore Stroke

100X100 mm

Supply Pr.

100X100
mm
7 Kg/ cm2

Supply Pr.

7 Kg/ cm2

St. pr. To Cylinder

3 Kg/ cm2

3 Kg/ cm2

Air locking Pr.


Signal Air

2.5 Kg/
cm2
4-20 mA

St. pr. To
Cylinder
Air locking Pr.
Signal Air

4-20 mA

Positioner Make

Type

Positioner
Make
Instrumentation
Ltd.
IP converter
Make
Watson Smith

Type

Sr.No./M.No.

EPT Make

Type

EPT 002

Instrumentation
Ltd.

Instrumentation
Ltd.
IP converter Make

PCP 001
Type

Watson Smith
EPT Make

Sr.No./M.No.

Sr.No./M.No.
422

Type

Instrumentation
Ltd.

PCV 39 (Heating Station)

2.5 Kg/ cm2

Sr.No./M.No.
PCP 001

Type

Sr.No./M.No.
422

EPT 002

TCV 117 (Heating Station)

Make

IL

Make

IL

Sr.No.

2730834

Sr.No.

2730842

Model

PCDE
04X04
2740985

Model

PCDE 04X04

OR.No.

2740985

OR.No.
Tag No.
Bore Stroke

Tag No.
Bore Stroke

100X100 mm

Supply Pr.

100X100
mm
7 Kg/ cm2

Supply Pr.

7 Kg/ cm2

St. pr. To Cylinder

3 Kg/ cm2

3 Kg/ cm2

Air locking Pr.


Signal Air

2.8 Kg/
cm2
4-20 mA

St. pr. To
Cylinder
Air locking Pr.
Signal Air

4-20 mA

Positioner Make

Type

Positioner
Make
Instrumentation
Ltd.
IP converter
Make

Type

Instrumentation
Ltd.
IP converter Make

Sr.No./M.No.

Sr.No./M.No.
PCP 001

Type

Sr.No./M.No.

131

2.8 Kg/ cm2

Sr.No./M.No.
PCP 001

Type

Sr.No./M.No.

2 x 110 MW UNIT-I & II PANIPAT THERMAL POWER STATION PANIPAT


ABB
EPT Make

Type

Instrumentation
Ltd.

---- / TEIP
-11
Sr.No./M.No.

ABB

EPT 002

Instrumentation
Ltd.

EPT Make

Inching Line
Make

Type

---- / TEIP
-11
Sr.No./M.No.
EPT 002

SH sparay Valve S-33 & S-29

IL

Make

Sr.No.

IL

Sr.No.

Model

PCD
04X08

Model

PCD 04X04

OR.No.

OR.No.

Tag No.

Tag No.

Bore Stroke

Bore Stroke

Supply Pr.

7 Kg/ cm2

Supply Pr.

7 Kg/ cm2

St. pr. To Cylinder

3 Kg/ cm2

3 Kg/ cm2

Air locking Pr.


Signal Air

2.8 Kg/
cm2
4-20 mA

St. pr. To
Cylinder
Air locking Pr.
Signal Air

4-20 mA

Positioner Make

Type

Positioner
Make
Instrumentation
Ltd.
IP converter
Make
ABB

Type

Type

Sr.No./M.No.

EPT Make

Type

---- / TEIP
-11
Sr.No./M.No.

Instrumentation
Ltd.
IP converter Make

Sr.No./M.No.
PCP 001

Type

Sr.No./M.No.

Type

---- / TEIP
-11
Sr.No./M.No.

ABB
EPT Make
Instrumentation
Ltd.

EPT 002

2.8 Kg/ cm2

PCP 001

Instrumentation
Ltd.

Hot Air Damper 2C

Hot Air Damper 2D

Make

IL

Make

IL

Sr.No.

2730711

Sr.No.

2730708

Model

Model

PCD 06X08

OR.No.

PCD
06X08
2740663

OR.No.

2740663

Tag No.

AD33

Tag No.

AD33

Bore Stroke

150X200
mm
7 Kg/

Bore Stroke

150X200 mm

Supply Pr.

7 Kg/ cm2

Supply Pr.

132

Sr.No./M.No.

EPT 002

2 x 110 MW UNIT-I & II PANIPAT THERMAL POWER STATION PANIPAT


cm2
St. pr. To
Cylinder
Air locking Pr.
Signal Air

3 Kg/
cm2
2.8 Kg/
cm2
4-20 mA

Positioner
Make
Instrumentation
Ltd.
IP converter
Make
ABB

Type

Sr.No./M.No.

Type

Sr.No./M.No.

EPT Make

Type

---- / TEIP
-11
Sr.No./M.No.

PCP 001

St. pr. To
Cylinder
Air locking Pr.

3 Kg/ cm2

Signal Air

4-20 mA

Positioner
Make
Instrumentation
Ltd.
IP converter
Make
ABB

Type

EPT Make

Type

2.8 Kg/ cm2

PCP 001
Type

Instrumentation
Ltd.

Make

IL

Make

IL

Sr.No.

2730705

Sr.No.

2730703

Model

Model

PCD 06X08

OR.No.

PCD
06X08
2740663

OR.No.

2740663

Tag No.

AD33

Tag No.

AD33

Bore Stroke

150X200
mm
7 Kg/
cm2
3 Kg/
cm2
2.8 Kg/
cm2
4-20 mA

Bore Stroke

150X200 mm

Supply Pr.

7 Kg/ cm2

St. pr. To
Cylinder
Air locking Pr.

3 Kg/ cm2

Signal Air

4-20 mA

Positioner
Make
Instrumentation
Ltd.
IP converter
Make
ABB

Type

EPT Make

Type

St. pr. To
Cylinder
Air locking Pr.
Signal Air
Positioner
Make
Instrumentation
Ltd.
IP converter
Make
ABB

Type

Type

Sr.No./M.No.

EPT Make

Type

---- / TEIP
-11
Sr.No./M.No.

Instrumentation
Ltd.

Sr.No./M.No.
PCP 001

EPT 002

Sr.No./M.No.
---- / TEIP -11

Instrumentation
EPT 002
Ltd.
Cold Air Damper 2C

Supply Pr.

Sr.No./M.No.

Sr.No./M.No.
EPT 002

Cold Air Damper 2D

Instrumentation
Ltd.

133

2.8 Kg/ cm2

Sr.No./M.No.
PCP 001

Type

Sr.No./M.No.
---- / TEIP -11
Sr.No./M.No.
EPT 002

2 x 110 MW UNIT-I & II PANIPAT THERMAL POWER STATION PANIPAT

FD Fan 2A

FD Fan 2B

Make

IL

Make

IL

Sr.No.

2730699

Sr.No.

2730700

Model

Model

PCD 08X16

OR.No.

PCD
08X16
2740663

OR.No.

2740663

Tag No.

AD1

Tag No.

AD2

Bore Stroke

250X400
mm
7 Kg/
cm2
3 Kg/
cm2
2.8 Kg/
cm2
4-20 mA

Bore Stroke

250X400 mm

Supply Pr.

7 Kg/ cm2

St. pr. To
Cylinder
Air locking Pr.

3 Kg/ cm2

Signal Air

4-20 mA

Positioner
Make
Instrumentation
Ltd.
IP converter
Make
ABB

Type

EPT Make

Type

Supply Pr.
St. pr. To
Cylinder
Air locking Pr.
Signal Air
Positioner
Make
Instrumentation
Ltd.
IP converter
Make
ABB

Type

Sr.No./M.No.

Type

Sr.No./M.No.

EPT Make

Type

---- / TEIP
-11
Sr.No./M.No.

PCP 001

Instrumentation
Ltd.

EPT 002

2.8 Kg/ cm2

Sr.No./M.No.
PCP 001

Type

Sr.No./M.No.
---- / TEIP -11
Sr.No./M.No.

Instrumentation
Ltd.

Hot Air Damper 2E

EPT 002

PA Fan 2B

Make

IL

Make

keltron

Sr.No.

2730712

Sr.No.

986056

Model

PCD 06X08

Type

C08165224

OR.No.

2740663

OR.No.

Tag No.

AD33

Tag No.

Bore Stroke

150X200 mm

Bore Stroke

Supply Pr.

7 Kg/ cm2

Supply Pr.

St. pr. To Cylinder

3 Kg/ cm2

St. pr. To Cylinder

Air locking Pr.

2.8 Kg/ cm2

Air locking Pr.

Signal Air

4-20 mA

Signal Air

134

2 x 110 MW UNIT-I & II PANIPAT THERMAL POWER STATION PANIPAT

Positioner Make
Instrumentation
Ltd.

Type

IP converter Make

Type

ABB
EPT Make
Instrumentation
Ltd.

Type

Sr.No./M.No.

Positioner Make

Sr.No./M.No.

keltron

Type
CL-3-N
32

PCP 001
Sr.No./M.No.

IP converter Make

Type

Sr.No./M.No.

---- / TEIP 11

ABB

Sr.No./M.No.
EPT 002

Cold Air Damper 2E

EPT Make
Type
Sr.No./M.No.
Keltron in built in
positioner
RH sparay Valve R-26 & R-28

Make

IL

Make

Sr.No.

2730706

Sr.No.

Model

PCD 06X08

OR.No.

2740663

OR.No.

Tag No.

AD33

Tag No.

Bore Stroke

150X200 mm

Bore Stroke

Supply Pr.

7 Kg/ cm2

St. pr. To Cylinder

3 Kg/ cm2

Model

Supply Pr.

Signal Air

4-20 mA

Positioner Make
Instrumentation
Ltd.

Type

Positioner Make

Type

Mil Control

7401 802

PCP 001
Type

Type

Sr.No./M.No.

Sr.No./M.No.
ABB

---- / TEIP 11

---- / TEIP 11

ABB

EPT Make
EPT Make
Instrumentation
Ltd.

Sr.No./M.No.

Sr.No./M.No.

IP converter Make
IP converter Make

PCD
04X04

Signal Air

Air locking Pr.


2.8 Kg/ cm2

IL

7 Kg/
cm2
3 Kg/
cm2
2.8 Kg/
cm2
4-20 mA

St. pr. To Cylinder

Air locking Pr.

---- / TEIP 11

Type

Type

Sr.No./M.No.

Sr.No./M.No.
Mil Control
EPT 002
PA Fan 2A

Make

keltron

Sr.No.

986057

Type

C08165224

135

Mil 400A

2 x 110 MW UNIT-I & II PANIPAT THERMAL POWER STATION PANIPAT


OR.No.
Tag No.
Bore Stroke
Supply Pr.
St. pr. To Cylinder
Air locking Pr.
Signal Air

Positioner Make

Type

Sr.No./M.No.

IP converter Make

Type

Sr.No./M.No.

ABB

---- / TEIP -11

EPT Make
Keltron in built in
positioner

Type

Sr.No./M.No.

Sr.No.

Valve Description

Sr.No.

Valve Description

Gland Steam Pressure control valve

Atomising Temperature Control Valve

Positioner Make

Type

Sr.No./M.No.

Positioner Make

Type

Sr.No./M.No.

Foursess
IP converter
Make

600-1

2K2164/--

Type

Sr.No./M.No.

Mil Control
IP converter
Make

Type

Sr.No./M.No.

TEIP 11

ABB

Sr.No./M.No.

EPT Make

Type

Sr.No./M.No.

Mil Control

496.7

02LS429

ABB
EPT Make
2

Type

Gland Steam Temp. control valve


Positioner Make
ABB
IP converter
Make

Type

Type

TEIP 11

LCV 34

Sr.No./M.No.

Positioner Make

Type

Sr.No./M.No.

--- / TZIM

HTP
IP converter
Make

Type

Sr.No./M.No.

Sr.No./M.No.

Watson Smith
EPT Make

Type

Sr.No./M.No.

Leak of steam control valve

Positioner Make
ABB

Type

EPT Make
10

Type

Sr.No./M.No.

Dearator Control Valve

Sr.No./M.No.

Positioner Make

--- / TZIM

HTP

136

100X

Type

Sr.No./M.No.

2 x 110 MW UNIT-I & II PANIPAT THERMAL POWER STATION PANIPAT


IP converter
Make

Type

IP converter
Make

Sr.No./M.No.

Type

Watson Smith
EPT Make

Type

Sr.No./M.No.

EPT Make

100X
Type

IL
Drip to deaerator LCV 48

Positioner Make
HTP
IP converter
Make

Type

Type

IL
Positioner Make
HTP
IP converter
Make

Type

Type

Sr.No./M.No.

600-1

2K2164/--

Sr.No./M.No.

Foursess
IP converter
Make

Type

Sr.No./M.No.

EPT Make

EPT 002

Foursess
12

Type

Mil Control
IP converter
Make

Type

Type

ABB

-- / NC01
Type

Sr.No./M.No.

Sr.No./M.No.

Yamatake
IP converter
Make

Type

Sr.No./M.No.

Watson Smith

Sr.No./M.No.

EPT Make

EPT 002

IL
13

100X
Type

Sr.No./M.No.
EPT 002

Feed Control Valve 2A

Sr.No./M.No.

Positioner Make

Type

Sr.No./M.No.

Sr.No./M.No.

Yamatake
IP converter
Make

Type

Sr.No./M.No.

TEIP 11

Watson Smith

Type

Sr.No./M.No.

EPT Make

Mil Control

496.7

02LS429

IL

Heavy Oil Flow Control LO -33


Positioner Make

Type

Sr.No./M.No.

Mil Control
IP converter
Make

Type

Sr.No./M.No.

ABB

Sr.No./M.No.

Feed Control Valve 2B

EPT Make

Type

Positioner Make

Light Oil Flow Control LO -23


Positioner Make

100X

Sr.No./M.No.

422

IL
6

Watson Smith

Sr.No./M.No.

Watson Smith
EPT Make

Hotwell Control valve (2 Nos.)


Type

LCV 49

EPT 002

Positioner Make

422
Type

Sr.No./M.No.

Sr.No./M.No.

Watson Smith
EPT Make

11

Sr.No./M.No.

TEIP 11

EPT Make

Type

Sr.No./M.No.

Mil Control

496.7

02LS429

137

100X
Type

Sr.No./M.No.
EPT 002

2 x 110 MW UNIT-I & II PANIPAT THERMAL POWER STATION PANIPAT


HIGH ENERGY PULSE ARC IGNITOR
SYSTEM SPECIFICATION
Specification of Spark Exiciter Box
Input Voltage;240V
Input Current;5A AC(RMS) Max
Output Voltage: 2300V DC (Nominal)
Spark Energy : 12Joules(Nominal)
Spark Rate : 5 Spark/Second (Nominal)
Duty Cycle : 15 Min on & 30 Min. off
Specification of Flexible Cable
Length : 12 Feet
Min Band Radius : 100 mm
Operating Voltage : 3000 V DC Max
Specification of Spark Rod Assembely
Construction: SS Wire braid & SS Tube
Operating Voltage : 3000 V DC Max
Specification of Spark Tip

Length of Spark Tip : 180+/- 3mm


Diameter : 16 mm Max

RC FEEDER DETAIL
24" VOLUMETRIC FEEDER
For Speed control EDDY CURRENT CONTROLS MAKE Dyndrive is used
Specifiaction of Electronic Regulator
Power Input : 110V AC
O/P to drive Clutch : 0-80 V DC
Techogenerator I/P : 0-30 V AC
To Potentiometer : 12 V DC
Specifiaction of Operational Amplifier
Supply I/P : 110 V AC
O/P : 0-12 V DC
Specifiaction of Monitor
Supply I/P : 110 V AC
I/P Signal to Monitor : 0-80 V DC
O/P From Monitor (Supply for Regulator): 110 V AC

138

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