2097 Um002 - en P
2097 Um002 - en P
2097 Um002 - en P
WARNING: Identifies information about practices or circumstances that can cause an explosion in a hazardous environment,
which may lead to personal injury or death, property damage, or economic loss.
ATTENTION: Identifies information about practices or circumstances that can lead to personal injury or death, property
damage, or economic loss. Attentions help you identify a hazard, avoid a hazard, and recognize the consequence.
IMPORTANT
Identifies information that is critical for successful application and understanding of the product.
SHOCK HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that dangerous
voltage may be present.
BURN HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that surfaces may
reach dangerous temperatures.
ARC FLASH HAZARD: Labels may be on or inside the equipment, for example, a motor control center, to alert people to
potential Arc Flash. Arc Flash will cause severe injury or death. Wear proper Personal Protective Equipment (PPE). Follow ALL
Regulatory requirements for safe work practices and for Personal Protective Equipment (PPE).
]Allen-Bradley, CompactLogix, ControlFLASH, ControlLogix, Kinetix, Logix5000, MP-Series, TL-Series, RSLogix, Studio 5000 Logix Design, Rockwell Automation, Rockwell Software, Stratix 2000, and Studio 5000, and
are trademarks of Rockwell Automation, Inc.
Trademarks not belonging to Rockwell Automation are property of their respective companies.
Summary of Changes
This manual contains new and updated information. Changes throughout this
revision are marked by change bars, as shown to the right of this paragraph.
Page
12
13
14
20
44
Added vertical load and stored mechanical energy information to text and
attention statement
93, 97
103
108
113
122
Updated Figure 57 Kinetix 350 Drive with TL-Series (TLY-A) Motor high
resolution encoder cables
135
Summary of Changes
Notes:
Table of Contents
Preface
About This Publication. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Conventions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Studio 5000 Environment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Additional Resources . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Chapter 1
Start
12
14
15
15
Chapter 2
Install the Kinetix 350 Drive System
17
17
19
19
20
21
22
23
23
24
25
25
27
28
30
30
33
Chapter 3
Kinetix 350 Drive Connector Data
36
37
38
39
39
40
40
40
40
41
41
44
5
Table of Contents
45
45
46
50
Chapter 4
Connect the Kinetix 350 Drive System Basic Wiring Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Recommended Cables. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Route Power and Signal Wiring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Determine the Input Power Configuration . . . . . . . . . . . . . . . . . . . . . . . . .
Three-phase Power Wired to Three-phase Drives . . . . . . . . . . . . . . .
Single-phase Power Wired to Single-phase Drives . . . . . . . . . . . . . . .
Voltage Doubler Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Isolation Transformer in Grounded Power Configurations. . . . . . .
Three-phase Power Wired to Single-phase Drives . . . . . . . . . . . . . . .
Voiding of CE Compliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Grounding Your Kinetix 350 Drive System . . . . . . . . . . . . . . . . . . . . . . . . .
Ground Your Drive to the System Subpanel . . . . . . . . . . . . . . . . . . . .
Ground Multiple Subpanels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Power Wiring Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Wiring Guidelines. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Wiring the Kinetix 350 Drive Connectors. . . . . . . . . . . . . . . . . . . . . . . . . .
Wire the Safe Torque-off (STO) Connector . . . . . . . . . . . . . . . . . . . .
Wire the Back-up Power (BP) Connector. . . . . . . . . . . . . . . . . . . . . . .
Wire the Input Power (IPD) Connector. . . . . . . . . . . . . . . . . . . . . . . .
Wire the Motor Power (MP) Connector . . . . . . . . . . . . . . . . . . . . . . .
Apply the Motor Cable Shield Clamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Feedback and I/O Cable Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Flying-lead Feedback Cable Pin-outs . . . . . . . . . . . . . . . . . . . . . . . . . . .
Wiring the Feedback and I/O Connectors. . . . . . . . . . . . . . . . . . . . . . . . . .
Wire the I/O Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Wire the Low-profile Connector Kit . . . . . . . . . . . . . . . . . . . . . . . . . . .
Shunt Resistor Connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Ethernet Cable Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
52
52
52
53
54
54
55
55
57
58
58
59
59
62
63
63
63
64
65
70
71
72
73
73
74
75
75
Chapter 5
Configure and Start Up the
Kinetix 350 Drive System
Keypad Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Status Indicators. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Configure the Kinetix 350 Drive Ethernet IP Address . . . . . . . . . . . . . . .
Ethernet Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Kinetix 350 Drive Ethernet Port Configuration . . . . . . . . . . . . . . . . .
Obtain the Kinetix 350 Drives Current Ethernet Settings . . . . . . .
Configure the IP Address Manually (static address). . . . . . . . . . . . . .
Configure the IP Address Automatically (dynamic address) . . . . . .
Configure the Logix5000 EtherNet/IP Controller . . . . . . . . . . . . . . . . . .
Configure the Logix5000 Controller . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rockwell Automation Publication 2097-UM002C-EN-P - December 2013
78
79
81
81
81
81
82
83
84
84
Table of Contents
Chapter 6
Kinetix 350 Drive Safe Torque-off
Feature
Certification. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Important Safety Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Safety Category 3 Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Stop Category Definition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Performance Level and Safety Integrity Level (SIL) CL2 . . . . . . . .
Description of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Troubleshooting the Safe Torque-off Function . . . . . . . . . . . . . . . .
PFD and PFH Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PFD and PFH Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Safe Torque-off Connector Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
STO Connector Pinouts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Wiring Your Safe Torque-off Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
European Union Directives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Safe Torque-off Wiring Requirements . . . . . . . . . . . . . . . . . . . . . . . .
Kinetix 350 Drive Safe Torque-off Feature . . . . . . . . . . . . . . . . . . . . . . . .
Safe Torque-off Feature Bypass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Kinetix 350 Drive Safe Torque-off Wiring Diagrams . . . . . . . . . . . . . . .
Safe Torque-off Signal Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
101
101
102
102
102
102
103
103
103
104
104
105
105
106
107
107
108
109
Chapter 7
Troubleshoot the Kinetix 350 Drive
Safety Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Interpret Status Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Four-digit Display Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Error Codes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fault Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Status Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
General System Behavior . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Logix5000 Controller and Drive Behavior . . . . . . . . . . . . . . . . . . . . . . . .
Kinetix 350 Drive Exception Behavior . . . . . . . . . . . . . . . . . . . . . . . .
Web Server Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
111
112
112
113
113
119
121
123
123
127
Table of Contents
Appendix A
Interconnect Diagrams
130
131
133
134
136
139
140
Appendix B
Upgrade the Kinetix 350 Drive
Firmware
143
143
144
146
150
Index. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 151
Preface
This manual provides detailed installation instructions for mounting, wiring, and
troubleshooting your Kinetix 350 drive; and system integration for your drive/
motor combination with a Logix5000 controller.
Conventions
The Studio 5000 environment is the foundation for the future of Rockwell
Automation engineering design tools and capabilities. This environment is the
one place for design engineers to develop all of the elements of their control
system
Preface
Additional Resources
Resource
Description
Information on installing and wiring the Kinetix 300 I/O terminal expansion
block.
Ethernet/IP Benefits of Industrial Connectivity in Industrial Apps White Paper, publication 1585WP001A
This guide is arranged to help you select cabling based on the application,
environmental conditions, and mechanical requirements
Integrated Motion on SERCOS and EtherNet/IP Systems - Analysis and Comparison White Paper,
publication MOTION-WP007
This white paper compares and contrasts SERCOS and EtherNet/IP with a
ControlLogix controller.
National Electrical Code, published by the National Fire Protection Association of Boston, MA
10
Chapter
Start
Topic
Page
12
14
Agency Compliance
15
11
Chapter 1
Start
Cat. No.
Description
2097-V3xPRx-LM
Kinetix 350 integrated motion on EtherNet/IP drives with safe torque-off feature are available with 120/240V or
480V AC input power.
AC Line Filters
2090
2097-Fx
Bulletin 2090 and Bulletin 2097-Fx AC line filters are required to meet CE with Kinetix 350 drives without an
integrated line filter. Bulletin 2097 filters are available in foot mount and side mount.
Shunt Module
2097-Rx
Bulletin 2097 shunt resistors connect to the drive and provide shunting capability in regenerative applications.
2097-TB1
50-pin terminal block. Use with IOD connector for control interface connections.
1783-US05T
An Ethernet switch divides an Ethernet network into segments and directs network traffic efficiently.
Logix5000 Controller
Platform
1769-L18ERM-BB1B
1769-L27ERM-QBFC1B
1769-L33ERM
1769-L36ERM
1769-L30ERM
1756-L6x (1)
1756-L7x
CompactLogix controller with integrated dual-port Ethernet/IP interface serves as communication link with the
Kinetix 350 drive system. The communication link uses EtherNet/IP protocol over a copper cable.
N/A
The Studio 5000 Logix Designer application provides support for programming, commissioning, and maintaining the
Logix5000 family of controllers.
MP-Series, TL-Series
Compatible rotary motors include the MP-Series (Bulletin MPL, MPM, MPF, and MPS) and TL-Series (Bulletin TLY)
motors.
Linear Stages
MP-Series (Ballscrew)
Electric Cylinders
MP-Series, TL-Series
Compatible electric cylinders include MP-Series and TL- Series (Bulletin MPAR, TLAR, and MPAI) Electric Cylinders.
Encoder
842E-CM
Cables
Motor power/brake and feedback cables include SpeedTec and threaded DIN connectors at the motor. Power/brake
cables have flying leads on the drive end and straight connectors that connect to servo motors. Feedback cables have
flying leads that wire to low-profile connector kits on the drive end and straight connectors on the motor end.
Communication cables
(1) 1756-L6x CompactLogix controller requires RSLogix 5000 software version 17.01.02 or later.
12
Start
Chapter 1
1783-US05T
Stratix 2000 Switch
1
Three-phase
Input Power
Line
Disconnect
Device
Logix Designer
Application
P
W
R
Input
Fusing
2097-TB1 Terminal
Expansion Block
2097-Fx
AC Line Filter (optional equipment)
2097-F1 Filter Shown
24V DC Control Back-up
Power Supply
(optional equipment)
2090-K2CK-D15M
Low-profile Connector Kit
Bulletin 2090
Motor Feedback Cables
MP-Series and TL-Series
Rotary Motors
(MPL-Bxxxx motors shown)
2097-Rx
Shunt Resistor
(optional equipment)
Bulletin 2090
Motor Power Cables
MP-Series and TL-Series Electric Cylinders
(MPAR-Bxxxx electric cylinders shown)
MP-Series Heavy Duty Electric Cylinders
(MPAI-Bxxxx electric cylinders shown)
13
Chapter 1
Start
Kinetix 350 drive catalog numbers and descriptions are listed in these tables.
Table 2 - Kinetix 350 Drives (single-phase)
Cat. No.
Input Voltage
Continuous Output
Current A (0-pk)
Features
2097-V31PR0-LM
120V, 1
240V, 1
2.8
2097-V31PR2-LM
2097-V32PR0-LM
2097-V32PR2-LM
5.7
2.8
240V, 1
2097-V32PR4-LM
5.7
11.3
Input Voltage
2097-V33PR1-LM
2097-V33PR3-LM
2097-V33PR5-LM
Continuous Output
Current A (0-pk)
Features
2.8
120V, 1
240V, 1
240V, 3
2097-V33PR6-LM
5.7
11.3
Safe Torque-off
17.0
Input Voltage
2097-V34PR3-LM
2097-V34PR5-LM
Continuous Output
Current A (0-pk)
2.8
480V, 3
2097-V34PR6-LM
5.7
8.5
14
Features
Cat. No.
Drive Components
2097-Fx
AC line filters
2097-TB1
2097-Rx
Shunt resistors
2097-PGMR
2097-MEM
Safe Torque-off
Start
Agency Compliance
Chapter 1
If this product is installed within the European Union and has the CE mark, the
following regulations apply.
ATTENTION: Meeting CE requires a grounded system. The method of
grounding the AC line filter and drive must match. Failure to do this renders the
filter ineffective and can cause damage to the filter.
For grounding examples, refer to Grounding Your Kinetix 350 Drive System on
page 58.
For more information on electrical noise reduction, refer to the System Design
for Control of Electrical Noise Reference Manual, publication GMC-RM001.
CE Requirements
To meet CE requirements, these requirements apply:
Install an AC line filter (Bulletin 2090 or 2097) as close to the drive as
possible.
Use 2090 series motor power cables or use connector kits and terminate
the cable shields to the subpanel with clamp provided.
Use 2090 series motor feedback cables or use connector kits and properly
terminate the feedback cable shield. Drive-to-motor power and feedback
cables must not exceed 20 m (65.6 ft).
Install the Kinetix 350 system inside an enclosure. Run input power wiring
in conduit (grounded to the enclosure) outside of the enclosure. Separate
signal and power cables.
Segregate input power wiring and motor power cables from control wiring
and motor feedback cables. Use shielded cable for power wiring and
provide a grounded 360 clamp termination.
Refer to Appendix A on page 129 for interconnect diagrams, including input
power wiring and drive/motor interconnect diagrams.
15
Chapter 1
Start
Notes:
16
Chapter
Topic
Page
17
25
33
ATTENTION: Plan the installation of your system so that you can perform all
cutting, drilling, tapping, and welding with the system removed from the
enclosure. Because the system is of the open type construction, be careful to
keep any metal debris from falling into it. Metal debris or other foreign matter
can become lodged in the circuitry, which can result in damage to components.
Use the information in this section when designing your enclosure and planning
to mount your system components on the panel.
For on-line product selection and system configuration tools, including
AutoCAD (DXF) drawings of the product, refer to
http://www.ab.com/e-tools.
17
Chapter 2
Use 2090 series motor feedback cables or use connector kits and properly
terminate the feedback cable shield. Drive-to-motor power and feedback
cables must not exceed 20 m (65.6 ft).
IMPORTANT
Refer to the System Design for Control of Electrical Noise Reference Manual,
publication GMC-RM001, to better understand the concept of electrical noise
reduction.
18
Chapter 2
Transformer Selection
The Kinetix 350 drive does not require an isolation transformer for three-phase
input power. However, a transformer can be required to match the voltage
requirements of the controller to the available service.
To size a transformer for the main AC power inputs, refer to Circuit Breaker/
Fuse Specifications on page 20 and Transformer Specifications for Input Power
on page 23.
IMPORTANT
If you are using an autotransformer, make sure that the phase to neutral/
ground voltages do not exceed the input voltage ratings of the drive.
IMPORTANT
Use a form factor of 1.5 for single and three-phase power (where form factor is
used to compensate for transformer, drive, and motor losses, and to account for
utilization in the intermittent operating area of the torque speed curve).
For example, sizing a transformer to the voltage requirements of catalog
number 2097-V34PR6-LM = 3 kW continuous x 1.5 = 4.5 KVA transformer.
19
Chapter 2
Drive
Voltage
Phase
Miniature CB
Cat. No.
Cat. No.
DIN gG Fuses
Amps, max
Miniature CB (1)
Cat. No.
120V
Single-phase
(voltage doubler)
KTK-R-20 (20 A)
1489-A1C200
140M-D8E-C20
20
1492-SP1D200
140M-D8E-C20
120/240V
Single-phase
KTK-R-10 (10 A)
1489-A1C100
140M-C2E-C10
10
1492-SP1D100
140M-C2E-C10
120V
Single-phase
(voltage doubler)
KTK-R-30 (30 A)
1489-A1C300
140M-F8E-C32
32
1492-SP1D300
140M-F8E-C32
120/240V
Single-phase
KTK-R-20 (20 A)
1489-A1C200
140M-D8E-C20
20
1492-SP1D200
140M-D8E-C20
KTK-R-15 (15 A)
1489-A1C150
140M-D8E-C16
16
1492-SP1D150
140M-D8E-C16
KTK-R-20 (20 A)
1489-A1C200
140M-D8E-C20
20
1492-SP1D200
140M-D8E-C20
KTK-R-30 (30 A)
1489-A1C300
140M-F8E-C32
32
1492-SP1D320
140M-F8E-C32
2097-V31PR0-LM
2097-V31PR2-LM
2097-V32PR0-LM
2097-V32PR2-LM
Fuses
(Bussmann)
(1)
240V
Single-phase
2097-V32PR4-LM
120/240V
Single-phase
KTK-R-20 (20 A)
1489-A1C200
140M-D8E-C20
20
1492-SP1D200
140M-D8E-C20
240V
Three-phase
KTK-R-15 (15 A)
1489-A3C150
140M-D8E-C16
16
1492-SP3D150
140M-D8E-C16
120/240V
Single-phase
KTK-R-20 (20 A)
1489-A1C200
140M-D8E-C20
20
1492-SP1D200
140M-D8E-C20
240V
Three-phase
KTK-R-15 (15 A)
1489-A3C150
140M-D8E-C16
16
1492-SP3D150
140M-D8E-C16
120/240V
Single-phase
KTK-R-30 (30 A)
1489-A1C300
140M-F8E-C32
32
1492-SP1D300
140M-F8E-C32
240V
Three-phase
KTK-R-20 (20 A)
1489-A3C200
140M-D8E-C20
20
1492-SP3D200
140M-D8E-C20
40
N/A
32
1492-SP3D300
2097-V33PR1-LM
2097-V33PR3-LM
2097-V33PR5-LM
120/240V
Single-phase
LPJ-40SP
N/A
240V
Three-phase
KTK-R-30 (30 A)
1489-A3C300
KTK-R-10 (10 A)
1489-A3C100
140M-C2E-C10
10
1492-SP3D100
140M-C2E-C10
KTK-R-10 (10 A)
1489-A3C100
140M-C2E-C10
10
1492-SP3D100
140M-C2E-C10
KTK-R-20 (20 A)
1489-A3C200
140M-D8E-C20
20
1492-SP3D200
140M-D8E-C20
2097-V33PR6-LM
140M-F8E-C32
2097-V34PR3-LM
2097-V34PR5-LM
2097-V34PR6-LM
480V
Three-phase
140M-F8E-C32
(1) Bulletin 1492 circuit protection devices have lower short-circuit current ratings than Bulletin 140M devices. Refer to http://ab.rockwellautomation.com/allenbradley/
productdirectory.page? for product literature with specific short-circuit ratings.
(2) For UL applications, Bulletin 140M devices are applied as self-protected combination motor controllers.
20
Chapter 2
Enclosure Selection
This example is provided to assist you in sizing an enclosure for your
Bulletin 2097 drive system. You need heat dissipation data from all components
planned for your enclosure to calculate the enclosure size. See Power Dissipation
Specifications on page 23 for your drive.
With no active method of heat dissipation (such as fans or air conditioning)
either of the following approximate equations can be used.
Metric
Standard English
A=
0.38Q
1.8T - 1.1
A=
4.08Q
T - 1.1
If the maximum ambient rating of the Kinetix 350 drive system is 40 C (104 F)
and if the maximum environmental temperature is 20 C (68 F), then T=20. In
this example, the total heat dissipation is 416 W (sum of all components in
enclosure). So, in the equation below, T=20 and Q=416.
A=
0.38 (416)
= 4.53 m
1.8 (20) - 1.1
In this example, the enclosure must have an exterior surface of at least 4.53 m2. If
any portion of the enclosure is not able to transfer heat, do not include heat in the
calculation.
Because the minimum cabinet depth to house the Kinetix 350 system (selected
for this example) is 332 mm (13 in.), the cabinet needs to be approximately 2000
x 700 x 332 mm (78.7 x 27.6 x 13.0 in.) HxWxD.
2 x (0.332 x 0.70) + 2 x (0.332 x 2.0) + 2 x (0.70 x 2.0) = 4.59 m2
Because this cabinet size is considerably larger than what is necessary to house the
system components, it can be more efficient to provide a means of cooling in a
smaller cabinet. Contact your cabinet manufacturer for options available to cool
your cabinet.
21
Chapter 2
Contactor Ratings
Table 6 - Kinetix 350 Drives (120/240V)
Cat. No.
2097-V31PR0-LM
2097-V31PR2-LM
Drive
Voltage
AC Coil Contactor
DC Coil Contactor
120V
100-C23x10
100-C23Zx10
240V
100-C12x10
100-C12Zx10
120V
100-C30x10
100-C30Zx10
240V
100-C23x10
100-C23Zx10
Drive
Voltage
AC Coil Contactor
DC Coil Contactor
2097-V32PR0-LM
240V
100-C23x10
100-C23Zx10
2097-V32PR2-LM
240V
100-C23x10
100-C23Zx10
2097-V32PR4-LM
240V
100-C30x10
100-C30Zx10
120V
100-C23x10
100-C23Zx10
240V
100-C16x10
100-C16Zx10
120V
100-C23x10
100-C23Zx10
240V
100-C16x10
100-C16Zx10
120V
100-C30x10
100-C30Zx10
240V
100-C23x10
100-C23Zx10
120V
N/A
N/A
240V
100-C30x10
100-C30Zx10
AC Coil Contactor
DC Coil Contactor
100-C12x10
100-C12Zx10
100-C12x10
100-C12Zx10
100-C23x10
100-C23Zx10
2097-V33PR1-LM
2097-V33PR3-LM
2097-V33PR5-LM
2097-V33PR6-LM
Drive
Voltage
2097-V34PR3-LM
2097-V34PR5-LM
2097-V34PR6-LM
22
480V
Chapter 2
Input volt-amperes
750VA
Input voltage
480V AC
Output voltage
120240V AC
Power Dissipation, W
2097-V31PR0-LM
28
2097-V31PR2-LM
39
2097-V32PR0-LM
28
2097-V32PR2-LM
39
2097-V32PR4-LM
67
2097-V33PR1-LM
28
2097-V33PR3-LM
39
2097-V33PR5-LM
67
2097-V33PR6-LM
117
2097-V34PR3-LM
39
2097-V34PR5-LM
58
2097-V34PR6-LM
99
23
Chapter 2
Mount the module in an upright position as shown. Do not mount the drive
module on its side.
3 mm (0.12 in.)
Side Clearance
3 mm (0.12 in.)
Side Clearance
Drive
Cat. No.
2097-V31PR0-LM
185 (7.29)
2097-V31PR2-LM
185 (7.29)
2097-V32PR0-LM
230 (9.04)
2097-V32PR2-LM
230 (9.04)
2097-V32PR4-LM
230 (9.04)
2097-V33PR1-LM
185 (7.29)
2097-V33PR3-LM
185 (7.29)
2097-V33PR5-LM
185 (7.29)
2097-V33PR6-LM
230 (9.04)
2097-V34PR3-LM
185 (7.29)
2097-V34PR5-LM
185 (7.29)
2097-V34PR6-LM
230 (9.04)
Chapter 2
This section outlines best practices that minimize the possibility of noise-related
failures as they apply specifically to Kinetix 350 system installations. For more
information on the concept of high-frequency (HF) bonding, the ground plane
principle, and electrical noise reduction, refer to the System Design for Control
of Electrical Noise Reference Manual, publication GMC-RM001.
Bonding Drives
Bonding is the practice of connecting metal chassis, assemblies, frames, shields,
and enclosures to reduce the effects of electromagnetic interference (EMI).
Unless specified, most paints are not conductive and act as insulators. To achieve
a good bond between drive and the subpanel, surfaces need to be paint-free or
plated. Bonding metal surfaces creates a low-impedance return path for highfrequency energy.
IMPORTANT
To improve the bond between the drive and subpanel, construct your subpanel
out of zinc plated (paint-free) steel.
Improper bonding of metal surfaces blocks the direct return path and lets highfrequency energy travel elsewhere in the cabinet. Excessive high-frequency energy
can effect the operation of other microprocessor controlled equipment.
25
Chapter 2
Back Wall of
Enclosure
Mounting Bracket or
Ground Bus
Welded Stud
Subpanel
Star Washer
Flat Washer
Nut
Welded Stud
Scrape Paint
Nut
Flat Washer
Star Washer
Bolt
Tapped Hole
Ground Bus or
Mounting Bracket
Nut
Star Washer
Scrape paint on both sides of
panel and use star washers.
Star Washer
Flat Washer
Nut
Flat Washer
Star Washer
26
Chapter 2
Wire Braid
25.4 mm (1.0 in.) by
6.35 mm (0.25 in.)
Ground bus
bonded to the
subpanel.
Remove paint
from cabinet.
Wire Braid
25.4 mm (1.0 in.) by
6.35 mm (0.25 in.)
27
Chapter 2
Clean Wireway
D
Bulletin 2090
AC Line Filter
(optional)
Contactors
VD
24V Motor
Brake PS
Circuit
Breaker
Kinetix 350
Drive
(4)
Ethernet
(shielded)
Cable
No sensitive
equipment within 150
mm (6.0 in.).(2)
C
DC
Filter
XFMR
(3)
I/O
Feedback Cables
(1) If drive system I/O cable contains (dirty) relay wires, route cable in dirty wireway.
(2) For tight spaces use a grounded steel shield. For examples, refer to the System Design for Control of Electrical Noise Reference
Manual, publication GMC-RM001.
(3) This is a clean 24V DC available for any device that requires it. The 24V enters the clean wireway and exits to the left.
(4) This is a dirty 24V DC available for motor brakes and contactors. The 24V enters the dirty wireway and exits to the right.
28
Chapter 2
Clean Wireway
D
Contactors
VD
24V Motor
Brake PS
VD
Kinetix 350
Drive
Ethernet
(shielded)
Cable
Circuit
Breaker
No sensitive
equipment within 150
mm (6.0 in.).(2)
C
(4)
XFMR
(3)
(1) If drive system I/O cable contains (dirty) relay wires, route cable in dirty wireway.
(2) For tight spaces use a grounded steel shield. For examples, refer to the System Design for Control of Electrical Noise Reference
Manual, publication GMC-RM001.
(3) This is a clean 24V DC available for any device that requires it. The 24V enters the clean wireway and exits to the left.
(4) This is a dirty 24V DC available for motor brakes and contactors. The 24V enters the dirty wireway and exits to the right.
29
Chapter 2
Connector
Very
Dirty
IPD
U, V, W (motor power)
MP
BC
24V DC
BP
STO
Motor feedback
MF
Registration
IOD
Others
Ethernet
Port 1
Dirty
Method
Clean
Ferrite
Sleeve
Shielded
Cable
X
X
X
AC Line Filters
If you are using a Bulletin 2090 line filter, mount the filter on the same panel as
the Kinetix 350 drive, and as close to the drive as possible.
Observe these guidelines when mounting your AC line filter:
Good HF bonding to the panel is critical. For painted panels, refer to the
examples on page 26.
Segregate input and output wiring as far as possible.
30
Chapter 2
Shunt Resistors
Observe these guidelines when mounting your shunt resistor outside the
enclosure:
Mount shunt resistor and wiring in the very dirty zone or in an external
shielded enclosure.
Mount resistors in a shielded and ventilated enclosure outside the cabinet.
Keep unshielded wiring as short as possible. Keep shunt wiring as flat to
the cabinet as possible.
Figure 8 - Shunt Resistor Outside the Enclosure
Clean Wireway
Customer-supplied
Metal Enclosure
Metal Conduit
(where required
by local code)
Dirty Wireway
Enclosure
D
Contactor
No sensitive
equipment within 150
Kinetix 350 Drive
Ethernet
(shielded)
Cable
VD
VD
24V Motor
Brake PS
Circuit
Breaker
AC Line
Filter
DC
Filter
XFMR
Feedback Cables
C
D
Route Encoder/Analog/Registration
Shielded Cables
(1) If drive system I/O cable contains (dirty) relay wires, route cable in dirty wire way.
(2) When space does not permit 150 mm (6.0 in.) clearance, install a grounded steel shield between the drive and clean wireway. For
examples, refer to the System Design for Control of Electrical Noise Reference Manual, publication GMC-RM001.
31
Chapter 2
When mounting your shunt module inside the enclosure, follow these additional
guidelines:
Mount the shunt resistor anywhere in the dirty zone, but as close to the
Kinetix 350 drive as possible.
Shunt wires can be run with motor power cables.
Keep unshielded wiring as short as possible. Keep shunt wiring as flat to
the cabinet as possible.
Separate shunt wires from other sensitive, low-voltage signal cables.
Figure 9 - Shunt Resistor inside the Enclosure
Clean Wireway
Dirty Wireway
Shunt Wiring Methods:
Twisted pair in conduit (first choice).
Shielded twisted pair (second choice).
Twisted pair, two twists per foot (min) (third choice).
Enclosure
Contactor
VD
24V Motor
Brake PS
Circuit
Breaker
Kinetix 350
Drive
Ethernet
(shielded)
Cable
AC Line
Filter
No sensitive
equipment within 150
mm (6.0 in.).(2)
DC
Filter
XFMR
C
D
D
Route Encoder/Analog/Registration
Shielded Cables
(1) If drive system I/O cable contains (dirty) relay wires, route cable in dirty wire way.
(2) When space does not permit 150 mm (6.0 in.) clearance, install a grounded steel shield between the drive and clean wireway. For
examples, refer to the System Design for Control of Electrical Noise Reference Manual, publication GMC-RM001.
Motor Brake
The brake is mounted inside the motor and how you connect to the drive
depends on the motor series.
Refer to Kinetix 350 Drive/Rotary Motor Wiring Examples beginning on
page 134 for the interconnect diagram of your drive/motor combination.
32
Chapter 2
This procedure assumes you have prepared your panel and understand how to
bond your system. For installation instructions regarding other equipment and
accessories, refer to the instructions that came with those products.
ATTENTION: This drive contains electrostatic discharge (ESD) sensitive parts
and assemblies. You are required to follow static control precautions when you
install, test, service, or repair this assembly. If you do not follow ESD control
procedures, components can be damaged. If you are not familiar with static
control procedures, refer to Guarding Against Electrostatic Damage, publication
8000-4.5.2, or any other applicable ESD Protection Handbook.
Follow these steps to mount your Kinetix 350 drive.
1. Lay out the position for the Kinetix 350 drive and accessories in the
enclosure.
Refer to Establishing Noise Zones on page 28 for panel layout
recommendations. Mounting hole dimensions for the Kinetix 350 drive
are shown in Kinetix Servo Drives Specifications Technical Data,
publication number GMC-TD003.
2. Attach the Kinetix 350 drive to the cabinet, first by using the upper
mounting slots of the drive and then the lower.
The recommended mounting hardware is M4 (#6-32) steel machine
screws torqued to 1.1 Nm (9.8 lbin). Observe bonding techniques as
described in Bonding Drives on page 25.
IMPORTANT
To improve the bond between the Kinetix 350 drive and subpanel,
construct your subpanel out of zinc plated (paint-free) steel.
33
Chapter 2
Notes:
34
Chapter
Topic
Page
36
41
46
35
Chapter 3
Although the physical size of the Kinetix 350 drives vary, the location of the
connectors and indicators is identical.
2
3
4
5
6
13
350
14
7
12
8
15
11
9
10
Item
Description
Item
Description
10
Ground lug
11
12
13
14
15
36
Designator
Description
Connector
IPD
AC input power
PORT1
RJ45 Ethernet
IOD
I/O
MF
Motor feedback
BP
Back-up power
BC
MP
Motor power
STO
Chapter 3
1 2
ntrol
DC co
V
4
+2 rol COM
Cont
tus
y sta
Safet ty input 1
Safe ty COM 2
Safe ty input
Safe
Safe Torque-off
(STO) Connector
5 6
3 4
Description
Signal
+24V DC control
Control COM
Safety status
Safety Status
Safety Input 1
Safety common
Safety COM
Safety Input 2
IMPORTANT
Use only pins STO-1 (+24V DC Control) and STO-2 (Control COM) of the motionallowed jumpers to enable the drive when the safe torque-off function is not
used. When the safe torque-off function is in operation, the 24V supply must
come from an external source.
37
Chapter 3
Description
Signal
125
Reserved
Reserved
26
COM
27
NEG_OT
28
POS_OT
29
Drive enable
ENABLE
30
Home switch
HOME_SW
3135
Reserved
36
Registration common
REG_COM
3738
Reserved
39
Registration input
REG
4042
Reserved
43
MTR_BRAKE+
44
MTR_BRAKE-
4450
Reserved
38
26
50
25
Chapter 3
Description
Signal
MF Pin
Description
Signal
SIN+
AM+
Reserved
SINAM-
10
DATAIM-
COS+
BM+
11
TS
COSBM-
12
S1
DATA+
IM+
13
S2
Common
ECOM
14
EPWR_5V (2)
EPWR_9V (2)
15
Reserved
S3
IMPORTANT
Pin 15
Pin 11
Pin 6
Pin 1
Description
Signal
Port 1 Pin
Description
Signal
+ TX
- TX
- RX
+ RX
39
Chapter 3
Description
(2097-V31PRx-LM drives)
Signal
IPD
Designator
Description
(2097-V32PRx-LM drives)
Signal
L2/N
L2/N
L2
AC power in
L2
L1
AC power in
L1
L1
AC power in
L1
PE
PE
PE
PE
IPD
Designator
Description
(2097-V33PRx-LM, and 2097V34PRx-LM drives)
Signal
L3
L3
L2
AC power in
L2
L1
AC power in
L1
PE
PE
Description
Signal
+24V
Positive 24V DC
+24V DC
-24V
Return
Description
Positive DC bus and shunt resistor
Shunt resistor
Negative DC bus
Signal
+
+
SH
-
40
MP
Designator
Description
Signal
PE
PE
Chapter 3
This section provides a description of the Kinetix 350 drive I/O (IOD),
communication, shunt resistor and DC bus (BC), and back-up power (BP)
connectors.
Digital Inputs
Five fixed inputs are available for the machine interface on the Kinetic 350 drive.
IMPORTANT
To improve registration input EMC performance, refer to the System Design for
Control of Electrical Noise Reference Manual, publication GMC-RM001.
IMPORTANT
The five digital inputs (IOD-27IOD-30 and IOD-39) have fixed pin
assignments.
Table 12 - Understanding Digital Inputs
IOD Pin
Signal
Description
Capture
Time
Edge/Level
Sensitive
IOD-29
ENABLE
Optically isolated, single-ended active high signal. Current loading is nominally 9 mA. A 24V
DC input is applied to this terminal to enable the axis.
0.5 ms
Level
IOD-30
HOME
Optically isolated, single-ended active high signal. Current loading is nominally 9 mA. Home
switch (normally open contact) inputs axis require 24V DC (nominal).
0.5 ms
Edge
IOD-39
REG
Fast registration inputs are required to inform the motor interface to capture the positional
information with less than 5 s uncertainty. Optically isolated, single-ended active high
signal. Current loading is nominally 9 mA. A 24V DC input is applied to this terminal to enable
axis.
5 s
Edge
IOD-27
IOD-28
NEG_OT
POS_OT
1 ms
Level
41
Chapter 3
Enable
Description
Behavior
Home
Registration
Positive Over-travel
If the controller configuration specifies checking of the hardware overtravel inputs, an inactive state indicates that a position limit has been
exceeded in the positive direction.
The drive generates an exception if the input is inactive when the
controller authorizes checking. The drive behavior in this situation is
programmable.
Negative Over-travel
Value
Type
Functions
9 mA, max
4.224V @ 29 mA total
02.5V
Pulse reject filtering, default (all other input functions, can be configured)
5 s
Registration repeatability
200 ns
2 ms, max
2 ms, max
The digital inputs are optically isolated and sinks up to 24V DC. Electrical
details are shown in Table 13 on page 42. You can set up the inputs for PNP
sourcing or NPN sinking.
42
Chapter 3
1.2 k
ENABLE, HOME_SW,
POS_OT, or NEG_OT
1.2 k
ENABLE, HOME_SW,
POS_OT, or NEG_OT
GND
COM
GND
ENABLE, HOME_SW,
POS_OT, or NEG_OT
1.2 k
ENABLE, HOME_SW,
POS_OT, or NEG_OT
COM
+24V
+24V
REG
1.2 k
REG
GND
REG_COM
43
Chapter 3
GND
REG
1.2 k
REG
REG_COM
+24V
Value
Circuit type
Voltage, max
30V DC
Current, max
100 mA
43
44
CR1
Motor Brake
White
BR+
Black
BR-
24V DC COM
Chapter 3
Value
Communication
Yes
Cabling
Value
Input voltage
2026V DC
Current
500 mA
Inrush, max
30 A
45
Chapter 3
Motor Feedback
Specifications
The drive accepts motor feedback signals from the following types of encoders
with these general specifications.
Table 15 - Motor Feedback General Specifications
Attribute
Value
Stegmann Hiperface
Generic TTL Incremental
Tamagawa 17-bit Serial
Thermostat
The Kinetix 350 drives support multiple types of feedback devices by using the
15-pin (MF) motor feedback connector and sharing connector pins in many
cases.
Table 16 - Motor Feedback Signals by Device Type
46
MF Pin
Stegmann Hiperface
SIN+
AM+
SIN-
AM-
COS+
BM+
COS-
BM-
DATA+
IM+
DATA+
ECOM
ECOM
ECOM
EPWR9V
S3
10
DATA-
IM-
DATA-
11
TS
TS
TS
12
S1
13
S2
14
EPWR5V
EPWR5V
EPWR5V
15
Chapter 3
This is the motor thermostat interface schematic. Although the thermostat signal
is shown for all feedback types, some motors do not support this feature because
it is not part of the feedback device.
Figure 20 - Motor Thermostat Interface
+5V
+5V
6.81 k
1 k
TS
0.01 F
Resistance at TS (1)
No Fault
500
Fault
10 k
(1) Resistance is measured between TS (MF pin 11) and ECOM (MF pin 6)
Value
Protocol
Hiperface
Memory support
Sine/Cosine interpolation
26.7 k
1 k
10 k
+
1 k
56 pF
56 pF
to A/D Converter
10 k
+5V
1 k
SIN+ or
COS+
1 k
+
-
1 k
1 k
SIN- or
COS-
to AqB Counter
56 pF
1 k
56 pF
47
Chapter 3
10 k
1 k
+
-
DATA+
1 k
DATA-
to AqB Counter
56 pF
10
56 pF
Shaded area indicates components that are part of the circuit, but support
other feedback device types (not used for Stegmann Hiperface support).
to UART
from UART
from UART
48
Attribute
Value
Quadrature interpolation
1.07.0V
DC current draw
(AM, BM, and IM)
30 mA, max
Edge separation
(AM and BM)
Hall inputs
(S1, S2, and S3)
Chapter 3
26.7 k
1 k
10 k
to A/D Converter
+
10 k
1 k
56 pF
56 pF
Shaded area indicates components that are part of the circuit, but support other
feedback device types (not used for Generic TTL incremental support).
1 k
AM+ or
BM+
+
-
1 k
to AqB Counter
1 k
AM- or
BM-
56 pF
56 pF
to AqB Counter
1 k
MTR_IM-
56 pF
56 pF
10 k
Shaded area indicates components that are part of the circuit, but support other feedback
device types (not used for Generic TTL incremental support).
to UART
from UART
from UART
+5V
1 k
S1,
S2,
or S3
1 k
56 pF
49
Chapter 3
Value
TS5669N124
Protocol
Tamagawa proprietary
Memory support
1.07.0V
Data communication
Battery
Reference
+5V DC
+9V DC
Voltage
Current mA
Min
Nominal
Max
Min
Max
EPWR_5V
5.13
5.4
5.67
EPWR_9V
8.3
9.1
9.9
50
Pin 10
Pin 5
Pin 1
Chapter
Topic
Page
51
58
59
Wiring Guidelines
62
63
70
71
73
73
75
75
This section contains basic wiring information for the Kinetix 350 drive.
ATTENTION: Plan the installation of your system so that you can perform all
cutting, drilling, tapping, and welding with the system removed from the
enclosure. Because the system is of the open type construction, be careful to
keep any metal debris from falling into it. Metal debris or other foreign matter
can become lodged in the circuitry, which can result in damage to components.
SHOCK HAZARD: To avoid hazard of electrical shock, perform all mounting and
wiring of the Bulletin 2097 drive prior to applying power. Once power is applied,
connector terminals can have voltage present even when not in use.
IMPORTANT
This section contains common PWM servo system wiring configurations, size,
and practices that can be used in a majority of applications. National Electrical
Code, local electrical codes, special operating temperatures, duty cycles, or
system configurations take precedence over the values and methods provided.
51
Chapter 4
Recommended Cables
The Motor Power Cable Compatibility table on page 66 and Motor Feedback
Cables for Specific Motor/Feedback Combinations table on page 71 show the
cables Rockwell Automation recommends you use with the Kinetix 350 drive.
IMPORTANT
Factory-made cables are designed to minimize EMI and are recommended over
hand-built cables to optimize system performance.
If it is necessary for you to build or modify your own cable, follow these
guidelines:
Connect the cable shield to the connector shells on both ends of the cable
with a complete 360 connection.
Use twisted pair cable whenever possible. Twist differential signals with
each other and twist single-ended signals with the appropriate ground
return.
Refer to the Kinetix Motion Control Selection Guide, publication
GMC-SG001, for low-profile connector kit, drive-end (mating) connector kit,
and motor-end connector kit catalog numbers.
52
Chapter 4
L2
L1
L3
L3
AC Line
L2 Filter
IPD
L3
L2
L2
L1
L1
L1
M1
Contactor
Input Fusing
IMPORTANT
For the 480V Kinetix 350 drives to meet proper voltage creepage and clearance
requirements, each phase voltage to ground must be less than or equal to 300V
AC rms. This means that the power system must use center grounded wye
secondary configuration for 400/480V AC mains.
2097-V33PRx-LM
L3
L3
L2
L2
AC Line (1)
Filter
L1
Input Fusing
L1
M1
Contactor
L3
IPD
L3
L2
L2
L1
L1
(1) Leakage current from the line filter, in this configuration, typically is higher than a balanced (center ground) configuration.
L3
IPD
L3
L2
L2
L2
L1
L1
L1
L3
AC Line (1)
Filter
L2
Input Fusing
M1
Contactor
L1
Bonded Cabinet Ground Bus
Ground Grid or Power Distribution Ground
(1) Leakage current from the line filter, in this configuration, typically is higher than a balanced (center ground) configuration.
53
Chapter 4
The 2097-V32PRx-LM models have integrated AC line filters and do not require
the AC line filter shown in this diagram.
2097-V31PRx-LM
L1
L1
240V AC
Output
AC Line
Filter
L2
L2
L2
Input Fusing
L1
M1
Contactor
2097-V32PRx-LM
IPD
L1
IPD
L1
L2/N
L2
Transformer Secondary
120V AC
Output
L1
AC Line
Filter
L2/N
L2 (Neutral)
L1
N
L2
IPD
L1
Input Fusing
M1
Contactor
L1
L2/N
2097-V33PRx -LM
IPD
L1
Reducing transformer output reduces motor speed. Feeder and branch short
circuit protection is not illustrated.
54
Chapter 4
Transformer
(WYE) Secondary
L1
L1
L2
IPD
L1
L2
IPD
L1
L2
M1 (1)
Input Fusing
L2
L2
L3
L3
M2 (1)
Input Fusing
IPD
L1
L2
L3
Grounded Neutral
L1
Input Fusing
M3 (1)
Bonded Cabinet
Ground Bus
Ground Grid or
Power Distribution Ground
(1) Contactors (MI, M2, and M3) can be optional. For more information, refer to Understanding the Machinery Directive, publication
SHB-900. AC line filter is optional, but is required for CE compliance.
55
Chapter 4
2097-V31PRx-LM
L1
L1
L1
AC Line
Filter
L2
L2
L1
AC Line
Filter
L2
Input Fusing
M1
Contactor
L1
AC Line
Filter
L2
L2
IPD
L1
IPD
L1
L2
IPD
L1
N
IPD
L1
L2
Grounded Neutral
L1
IPD
L1
L2
L3
L1
2097-V33PRx-LM
IPD
L1
L2
L2
Grounded
Neutral
Bonded Cabinet Ground Bus
56
Providing an AC line filter for each drive is the preferred configuration and
required for CE compliance.
Chapter 4
Voiding of CE Compliance
The three-phase and neutral in-line filter applications described above are not
adequate for CE compliance for EMC. Therefore, EMC validity and CE
marking by Rockwell Automation is voided when three-phase and neutral in line
filters are used.
ATTENTION: The three-phase isolation transformer and neutral in-line filter
applications described in this document have not been tested for EMC by
Rockwell Automation and products used in such installations are not considered
CE marked by Rockwell Automation.
If this three-phase isolation transformer and neutral in-line filter application is
used, the responsibility for EMC validation lies with the user and CE marking of the
system becomes the user's responsibility.
If CE compliance is a customer requirement, use single-phase line filters that have
been tested by Rockwell Automation and specified for the product. Refer to Kinetix
Servo Drives Specifications Technical Data, publication GMC-TD003 for catalog
numbers.
57
Chapter 4
To improve the bond between the Kinetix 350 drive and subpanel, construct
your subpanel out of zinc plated (paint-free) steel.
Bonded Cabinet
Ground Bus
Ground Grid or Power
Distribution Ground
58
Chapter 4
Figure 33 - Chassis Ground Configuration (multiple Kinetix 350 drives on one panel)
Chassis Ground
Chassis Ground
Chassis Ground
Chassis Ground
Bonded Ground Bar
(optional)
Bonded Cabinet
Ground Bus
Bonded Ground
Bus
The National Electrical Code and local electrical codes take precedence over the
values and methods provided.
59
Chapter 4
Description
Pins
Signals
L3
L2
L1
PE (1)
L2/N
L1
N
PE (2)
L2
L1
PE (3)
Recommended
Wire Size
mm2 (AWG)
Strip Length
mm (in.)
Torque Value
Nm (lbin)
7 (0.28)
0.5 (4.5)
2.5 (14)
2097-V32PR4-LM
2097-V33PR5-LM
4.0 (12)
7 (0.28)
0.5 (4.5)
2097-V31PR2-LM
2097-V33PR6-LM
6.0 (10)
7 (0.28)
0.560.79
(5.07.0)
2.5 (14)
7 (0.28)
0.5 (4.5)
4.0 (12)
7 (0.28)
0.5 (4.5)
2.5 (14)
7 (0.28)
0.5 (4.5)
4.0 (12)
7 (0.28)
0.5 (4.5)
1.5 (16)
6 (0.25)
0.5 (4.5)
2097-V31PR0-LM
2097-V31PR2-LM
2097-V32PR0-LM
2097-V32PR2-LM
2097-V32PR4-LM
2097-V33PR1-LM
2097-V33PR3-LM
2097-V33PR5-LM
2097-V34PR3-LM
2097-V34PR5-LM
2097-V34PR6-LM
PE
W
V
U
Motor power
(MP connector)
2097-V33PR6-LM
2097-V31PR0-LM
2097-V31PR2-LM
2097-V32PR0-LM
2097-V32PR2-LM
2097-V32PR4-LM
2097-V33PR1-LM
2097-V33PR3-LM
2097-V33PR5-LM
2097-V34PR3-LM
2097-V34PR5-LM
2097-V34PR6-LM
+
+
SH
-
2097-V33PR6-LM
2097-V3xPRx-LM
2097-V3xPRx-LM
(1)
(2)
(3)
(4)
(5)
60
Safe torque-off
(STO connector)
+24V DC
-24V DC
STO-1 (5)
STO-2 (5)
STO-3
STO-4
STO-5
STO-6
+24V DC Control
Control COM
Safety Status
Safety Input 1
Safety COM
Safety Input 2
Chapter 4
Description
2097-Rx
Shunt resistor
Connects to
Terminals
+
SH
Recommended Wire
Size
mm2 (AWG)
Torque Value
Nm (lbin)
2.5 (14)
0.5 (4.5)
61
Chapter 4
Wiring Guidelines
For connector locations of the Kinetix 350 drives, refer to Kinetix 350 Drive
Connectors and Indicators on page 36.
When tightening screws to secure the wires, refer to the tables beginning on
page 59 for torque values.
When removing insulation from wires, refer to the tables beginning on
page 59 for strip lengths.
IMPORTANT
Follow these steps when wiring the connectors on your Kinetix 350 drive
modules.
1. Prepare the wires for attachment to each connector plug by removing
insulation equal to the recommended strip length.
IMPORTANT
62
Chapter 4
This section provides examples and wiring tables to assist you in making
connections to the Kinetix 350 drive.
+
24
-
+24V DC
-24V DC
2097-V3xPRx-LM
Terminals
+24V DC
-24V DC
Recommended
Wire Size
mm2 (AWG)
Strip Length
mm (in.)
Torque Value
Nm (lbin)
1.5 (16)
6 (0.25)
0.5 (4.5)
63
Chapter 4
L2
L3
L2/N
L2
L3
L1
L1
L2
L1
PE
L2
L1
L1
N
N
L1
PE
PE
Strip Length
mm (in.)
Torque Value
Nm (lbin)
2.5 (14)
7 (0.28)
0.5 (4.5)
2097-V32PR4-LM
2097-V33PR5-LM
4.0 (12)
7 (0.28)
0.5 (4.5)
2097-V31PR2-LM
2097-V33PR6-LM
6.0 (10)
7 (0.28)
0.560.79
(5.07.0)
Terminals
L3
L2
L1
PE (1)
L2/N
L1
N
PE (2)
L2
L1
PE (3)
64
Chapter 4
PE
W
W
V
V
U
U
Terminals
PE
W
V
U
2097-V33PR6-LM
Recommended
Wire Size
mm2 (AWG)
2.5 (14)
Strip Length
mm (in.)
Torque Value
Nm (lbin)
7 (0.28)
0.5 (4.5)
4.0 (12)
IMPORTANT
For TL-Series motors, also connect the 152 mm (6.0 in.) termination wire to the
closest earth ground.
Refer to Pigtail Terminations on page 66 for more information.
65
Chapter 4
Pigtail Terminations
TL-Series motors have a short pigtail cable that connects to the motor, but is not
shielded. The preferred method for grounding the TL-Series power cable on the
motor side is to expose a section of the cable shield and clamp it directly to the
machine frame. The motor power cable also has a 150 mm (6.0 in.) shield
termination wire with a ring lug that connects to the closest earth ground. Use
this method in addition to the cable clamp. The termination wire can be
extended to the full length of the motor pigtail if necessary, but it is best to
connect the supplied wire directly to ground without lengthening.
Figure 35 - Pigtail Terminations
Cable Braid Clamped (1)
to Machine Frame
Connectors
Pigtail Cable
TL-Series
Motor
Machine Frame
(1)
(1)
(1) Remove paint from machine frame to be sure of proper HF-bond between machine frame, motor case, shield clamp, and ground
stud.
Connector
MPL-A/B15xxx-4xAA and
MPL-A/B2xxx-4xAA
2090-XXNPMF-xxSxx
(standard)
2090-CPBM4DF-xxAFxx
(continuous-flex)
2090-CPWM4DF-xxAFxx
(continuous-flex)
MPL-A/B3xxx-7xAA,
MPL-A/B4xxx-7xAA, and
MPL-A/B45xxx-7xAA
2090-CPBM7DF-xxAAxx (1)
(standard)
2090-CPBM7DF-xxAFxx (1)
(continuous-flex)
2090-CPWM7DF-xxAAxx (1)
(standard)
2090-CPWM7DF-xxAFxx (1)
(continuous-flex)
2090-XXNPMF-xxSxx
(standard)
2090-CPBM4DF-xxAFxx
(continuous-flex)
2090-CPWM4DF-xxAFxx
(continuous-flex)
2090-CPBM7DF-xxAAxx (1)
(standard)
2090-CPBM7DF-xxAFxx (1)
(continuous-flex)
2090-CPWM7DF-xxAAxx (1)
(standard)
2090-CPWM7DF-xxAFxx (1)
(continuous-flex)
2090-CPBM6DF-16AAxx (standard)
2090-CPWM6DF-16AAxx (standard)
Circular DIN
MPS-A/Bxxxx
MPAS-A/Bxxxx
MPM-A/Bxxxx
MPF-A/Bxxxx
MPAR-A/B3xxx
MPAI-A/Bxxxx
Circular Plastic
TLY-Axxxx
TLAR-Axxxx
(1) You must remove the motor-side o-ring when you are using 2090-CPxM7DF-xxAxx cables.
66
Chapter 4
Motor Cable
Shield Clamp
Kinetix 350 Drive
The cable shield clamp shown above is mounted to the subpanel. Ground and
secure the motor power cable in your system following instructions on page 70.
67
Chapter 4
This diagram shows an example of wiring with three-phase power wires and brake
wires. The brake wires have a shield braid (shown below as gray) that folds back
under the cable clamp before the conductors are attached to the motor brake
circuit. Thermal switch wires are included in the feedback cable.
Refer to Kinetix 350 Drive/Rotary Motor Wiring Examples beginning on
page 134 for interconnect diagrams.
Figure 37 - Motor Power Terminations (three-phase and brake wires)
3
2
4
1
To Motor
Item
Description
Item
Description
1 (1)
2 (1)
(1) User supplied. Size as required by motor brake, See Motor Brake Currents on page 139.
(2) Pin 43 and 44 are configured as MTR_ BRAKE+ and MTR_BRAKE- Common respectively. Wire the output as sourcing and set brake engage and disengage
times for motor selected. Motor brake is active on enable.
(3) Diode 1N4004 rated 1.0 A @ 400V DC. See Interconnect Diagram Notes beginning on page 131.
(4) Exposed shield under clamp and place within 5075 mm (23 in.) of drive, see page 70 for details.
Cable shield and lead preparation is provided with most Allen-Bradley cable
assemblies. Follow these guidelines if your motor power cable shield and wires
require preparation.
68
Chapter 4
Outer Insulation
V
W
Refer to Shunt Resistor Wiring Example beginning on page 133 for interconnect
diagrams.
Table 28 - Motor Power (MP) Connector
MP-Series or TL-Series Servo
Motor
Terminal
U / Brown
V / Black
W / Blue
Green/Yellow
Terminals
PE
W
V
U
Recommended
Wire Size
mm2 (AWG)
2.5 (14)
Strip Length
mm (in.)
Torque Value
Nm (lbin)
7 (0.28)
0.5 (4.5)
4.0 (12)
69
Chapter 4
This procedure assumes you have completed wiring your motor power (MP)
connector and are ready to apply the cable shield clamp.
Follow these steps to apply the motor cable shield clamp.
1. Locate a suitable position for installing cable shield clamp within
5075 mm (23 in.) of the drive.
25
(1.0)
34.0
(1.34)
12.7
(0.50)
5075
(23)
5075
(23)
70
Chapter 4
Factory made cables with premolded connectors are designed to minimize EMI
and are recommended over hand-built cables to improve system performance.
However, other options are available for building your own feedback and I/O
cables.
Cat. No.
Cable
Premolded connectors
N/A
Motor feedback
Low-profile connector
2090-K2CK-D15M
Motor feedback
2097-TB1
I/O interface
Feedback Type
MPL-A/B15xxx-V/Ex4xAA,
MPL-A/B2xxx-V/Ex4xAA
High-resolution encoder
MPL-A/B15xxx-Hx4xAA,
MPL-A/B2xxx-Hx4xAA
MPL-A/B3xxx-Hx7xAA,
MPL-A/B4xxx-Hx7xAA,
MPL-A/B45xxx-Hx7xAA
MPL-A/B3xxx-M/Sx7xAA,
MPL-A/B4xxx-M/Sx7xAA,
MPL-A/B45xxx-M/Sx7xAA
Feedback Cable
Premolded
Flying-lead
N/A
2090-XXNFMF-Sxx (standard)
2090-CFBM4DF-CDAFxx (continuousflex)
N/A
2090-XXNFMF-Sxx (standard)
2090-CFBM7DF-CDAFxx (1) (continuousflex)
Incremental encoder
High-resolution encoder
2090-CFBM7DD-CEAAxx (1) (standard)
2090-CFBM7DF-CEAAxx (1) (standard)
2090-CFBM7DD-CEAFxx (1) (continuous- 2090-CFBM7DF-CEAFxx (1) (continuousflex)
flex)
MPM-A/Bxxxxx-M/S
MPF-A/Bxxxx-M/S
MPAR-A/B3xxxx
MPAI-A/Bxxxx
High-resolution encoder
MPS-A/Bxxxx-M/S
MPAS-A/Bxxxx-V/A
N/A
2090-XXNFMF-Sxx (standard)
2090-CFBM4DF-CDAFxx (continuousflex)
2090-CFBM6DD-CCAAxx (standard)
2090-CFBM6DF-CBAAxx (standard)
MPAR-A/B1xxxx,
MPAR-A/B2xxxx
TLY-Axxxx-B
TLAR-Axxxxx
TLY-Axxxx-H
High-resolution encoder
Incremental encoder
(1) You must remove the motor-side o-ring when you are using 2090-CPxM7DF-xxAxx cables.
71
Chapter 4
Connector Pin
Incremental
Feedback
Drive MF
Connector Pin
9V Encoder
5V Encoder
5V Encoder
Sin+
Sin+
AM+
Sin-
Sin-
AM-
Cos+
Cos+
BM+
Cos-
Cos-
BM-
Data+
Data+
IM+
Data-
Data-
IM-
10
Reserved
EPWR_5V
EPWR_5V
14
10
Reserved
ECOM
ECOM
11
EPWR_9V
Reserved
Reserved
12
ECOM
Reserved
Reserved
13
TS+
TS+
TS+
11
14
TS-
TS-
TS-
15
Reserved
Reserved
S1
12
16
Reserved
Reserved
S2
13
17
Reserved
Reserved
S3
Incremental Feedback
Connector Pin
TLY-Axxxx-B
TLAR-Axxxxx
TLY-Axxxx-H
Drive MF
Connector Pin
BAT+
Reserved
BAT+
AM+
AM-
BM+
BM-
9
10
11
Reserved
12
13
DATA+
IM+
14
DATA-
IM-
10
S1
12
S2
13
S3
15
17
Reserved
19
72
22
EPWR 5V
EPWR 5V
14
23
ECOM
24
Shield
Shield
Connector housing
Chapter 4
These procedures assume you have mounted your Kinetix 350 system, completed
the power wiring, and are ready to connect motor feedback.
30
2097-TB1
I/O Terminal
Expansion Block
40
50
GND
11
12
20
21
I/O (IOD)
Connector
29
73
Chapter 4
Bare Wires
Wire Insulation
Foil Shield
Pin 10
Pin 5
Mounting
Screws
Braided Shield
Bulletin 2090
Feedback Cable
74
Pin 11
Pin 6
Pin 1
0 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
Outer Insulation
Pin 15
Chapter 4
When tightening screws to secure the wires, refer to the tables beginning on
page 59 for torque values.
IMPORTANT
+
+
SH
Shunt/DC Bus
(BC) Connector
This guideline assumes you have your Logix5000 Ethernet/IP module and
Kinetix 350 drive mounted and ready to connect the network cables.
IMPORTANT
75
Chapter 4
If the entire channel is constructed of stranded cable (no fixed cable), then this is
the equation for calculating maximum length:
Maximum Length = (113-2N)/y, meters
where N = the number of connections in the channel
and y = the loss factor compared to fixed cable (typically 1.21.5).
Figure 43 - CompactLogix Ethernet Port Location
CompactLogix Controller Platform
1769-L33ERM Shown
Personal Computer
P
W
R
76
Chapter
Topic
Page
Keypad Input
78
81
84
93
94
100
TIP
Before you begin make sure you know the catalog number for the
drive, the Logix5000 controller, and the servo motor/actuator in your
motion control application.
77
Chapter 5
Keypad Input
The Kinetix 350 drive is equipped with a diagnostic status indicator and three
push buttons that are used to select displayed information and to edit a limited
set of parameter values. Parameters can be scrolled by using
value, press
After pressing
. To view a
to change the
78
Status Indicator
Description
Hx.xx
Fx.xx
dHCP
IP_1
IP_2
IP_3
IP_4
nEt1
nEt2
nEt3
nEt4
gat1
gat2
gat3
gat4
Chapter 5
Status Indicators
The Kinetix 350 drive has four status indicators and a four-digit display on the
top front panel as shown below. These status indicators and the display are used
to monitor the system status, activity, and troubleshoot faults.
Figure 45 - Front Panel Display
Function
Description
Data entry
Network state
Module state
Axis state
State
Off
Power off
Flash red/green
Drive self-testing
Flashing green
Standby
Solid green
Operational
Flashing red
Solid red
79
Chapter 5
State
Off
Off
Flash red/green
Self test
Off
Flashing green
Initialization - bus up
Off
Flashing amber
(1)
Off
Start inhibit
(1) (2)
Stopped
Flashing amber
Flashing green
Shutdown - bus up
Stopping
Solid green (1) (2)
Starting
Running
Testing
Flashing red
Solid red
Aborting
Major faulted
Aborting
Major faulted
(1) The axis and the drive define minor fault conditions. While a minor fault does not affect the drive status
indicator, it does affect the axis status indicator. When a minor fault condition is detected, a normally solid green
status indicator indication changes to alternating red-green-red-green, a normally flashing green status
indicator indication changes to alternating red-off-green-off, and a normally flashing amber indications
changes to red-off-amber-off.
(2) The drive also defines alarm conditions. When an alarm condition is detected, a normally solid green status
indicator indication changes to alternating amber-green-amber green while a normally flashing green status
indicator indication changes to alternating amber-off-green-off.
80
Status Indicator
State
Steady off
Flashing green
No connections
Steady green
Connected
Flashing red
Connection time-out
Steady red
Duplicate IP
Self-test
Chapter 5
Ethernet Connection
Configuration, programming, and diagnostics of the Kinetix 350 drive are
performed over the standard 10/100 Mbps Ethernet communication port by
using the Studio 5000 Logix Designer application.
The Kinetix 350 drive and your personal computer must be configured to
operate on the same Ethernet network. The IP addresses of the Kinetix 350 drive,
the personal computer, or both drive and personal computer can require
configuring to enable Ethernet communication between the two devices.
IMPORTANT
81
Chapter 5
By accessing these four parameters the full IP address on the drive can be
obtained.
If parameters IP_1, IP_2, IP_3, and IP_4 all contain ---- rather than a numerical
values it means that the drive has DHCP enabled and the DHCP server is yet to
assign the drive its dynamic IP address. As soon as an IP address is assigned by the
server the address assigned is displayed by the drive in the above parameters. See
Configure the IP Address Automatically (dynamic address) on page 83.
.
to access parameter DHCP.
and
to set to 0.
82
Chapter 5
2. Use the
and
A useful feature of the Logix Designer application. and communication interface to the
Kinetix 350 drive is the ability to assign the drive a name (text string). This name can then be used
to discover the drives IP address and is useful when the drive has its IP address assigned
automatically by the server for easy connection.
83
Chapter 5
This procedure assumes that you have wired your Kinetix 350 drive system and
are using Logix Designer application version 21.00.00 or later.
For help using Logix Designer application as it applies to configuring the
ControlLogix EtherNet/IP controller, refer to Additional Resources on page 10.
3. Select the controller you are using for your project and click Next.
84
Chapter 5
85
Chapter 5
2. Clear the Module Type Category Filter and check the Motion category.
3. Select your 2097-V3xPRx-LM drive as appropriate for your actual
hardware configuration and click Create.
86
Chapter 5
6. From the Power Structure pull-down menu, choose the Bulletin 2097
drive appropriate for your application.
In the example, the 2097-V3xPRx-LM module is chosen.
7. Click OK to close the Module Definition dialog box.
8. Click OK to close the Module Properties dialog box.
The 2097-V3xPRx-LM drive appears under the EtherNet/IP module in
the I/O Configuration folder.
87
Chapter 5
88
Chapter 5
5. Click the Axis Assignment tab and move your axes (created earlier) from
Unassigned to Assigned.
6. Click the Attribute tab and edit the default values as appropriate for your
application.
7. Click OK.
89
Chapter 5
Chapter 5
7. Click Apply.
Motor data specific to your motor appears in the Motor category.
8. Click the Scaling category and edit the default values as appropriate for
your application.
91
Chapter 5
From this dialog box, you can program actions and change the action for
exceptions (faults).
13. Click Parameters.
The Motion Axis Parameters dialog box appears.
From this dialog box you can set delay times for servo motors. For
recommended motor brake delay times, refer to the Kinetix Motion
Control Selection Guide, publication GMC-SG001.
14. Click OK.
15. Verify your Logix5000 program and save the file.
92
Chapter 5
This procedure assumes that you have wired and configured your Kinetix 350
drive system and your Ethernet/IP interface controller.
SHOCK HAZARD: To avoid hazard of electrical shock, perform all
mounting and wiring of the Bulletin 2097 drive prior to applying power.
Once power is applied, connector terminals can have voltage present
even when not in use.
Follow these steps to apply power to the Kinetix 350 drive system.
1. Disconnect the load to the motor.
The axis does not operate in position mode during the execution of this
process. Therefore, the position of the axis cannot be guaranteed if the axis
is connected to a vertical load, or the axis is connected to a stored
mechanical energy.
ATTENTION: To avoid personal injury or damage to equipment,
disconnect the load to the motor; including vertical loads. Make
sure each motor is free of all linkages when initially applying power
to the system.
2. Determine the source of the drive logic power.
If Your Logic Power
Then
Apply 120, 240,or 460V AC mains input power to the drive (IPD
connector).
3. Apply 120, 240, or 460V AC mains input power to the Kinetix 350 drive
IPD connector.
4. Observe the four digit status indicator.
Data Entry Status
Indicator
Four Character
Status Indicator
Then
-00-
Go to step 5
Blank
93
Chapter 5
5.
If Your Logic Power
Then
Apply 120, 240, or 460V AC mains input power to the drive (IPD
connector)
Go to step 5
If drive ENABLE is
Then
Hard wired
Apply 24V DC
Not used
6.
7. Observe the status indicator on the front of the Kinetix 350 drive.
Status Indicator
Module
Axis
Network
Condition
Status
Do This
Steady green
Operational condition
Drive is faulted
Operational condition
Axis is faulted
Steady green
Communication is ready
Communication error
This procedure assumes that you have configured your Kinetix 350 drive, your
ControlLogix EtherNet/IP controller, and applied power to the system.
IMPORTANT
Before proceeding with testing and tuning your axes, verify that the drive
status indicators are operating as described in Status Indicators on page 119.
For help using Logix Designer Application as it applies to testing and tuning your
axes with ControlLogix EtherNet/IP controller, refer to Additional Resources on
page 10.
94
Chapter 5
4. Type 2.0 as the number of revolutions for the test or another number more
appropriate for your application.
This Test
Marker
Motor Feedback
If drive ENABLE is
Then
Hard wired
Apply 24V DC
Not used
5.
95
Chapter 5
The RSLogix 5000 - Motor and Feedback Test dialog box appears. The
Test State is Executing.
When the test completes successfully, the Test State changes from
Executing to Passed.
8. Click OK.
This dialog box appears asking if the direction was correct.
9. Click Yes.
If the test fails, this dialog box appears.
a. Click OK.
b. Verify the Axis status indicator turned solid green during the test.
c. Verify that the drive ENABLE signal is applied to the axis you are
testing or that the enableInputChecking attribute is set to zero.
d. Verify the unit values entered in the Scaling category.
e. Return to main step 6 and run the test again.
96
Chapter 5
97
Chapter 5
6.
If drive ENABLE is
Then
Hard wired
Apply 24V DC
Not used
Tuned values populate the Loop and Load parameter tables. Actual
bandwidth values (Hz) depend on your application and can require
adjustment once motor and load are connected.
At this point, you can compare existing and tuned values for your gains
and inertias with the prospective tune values.
8. Accept the new values and apply them to the controller.
Now you can run the system with the new gain set and evaluate
performance. You can improve the performance by adjusting application
type, loop response, and/or load coupling selections.
TIP
Chapter 5
a. Click OK.
b. Make an adjustment to motor velocity.
c. Refer to the appropriate Logix5000 motion module user manual for
more information.
d. Return to step 7 and run the test again.
12. Repeat Test and Tune the Axes for each axis.
99
Chapter 5
Disable EnableInputChecking
by Using a Logix Designer
Message Instruction
4. Click the Communications tab and browse to the drive tag, in this case
K350, as shown.
5. When the program is in Run mode, trigger the rung to run the instruction.
The drive does not check the enable input signal on IOD-29 Enable to
IOD -26 Common. This MSG instruction is executed only once as it is a
persistent type instruction and gets saved to the drive Non-volatile
Memory. To re-enable the enable input signal checking on IOD-29 Enable
to IOD-26 Common, change the Source Element register,
EnableInputChecking from 0 to 1 and trigger the run again.
100
Chapter
Certification
Topic
Page
Certification
101
Description of Operation
102
103
103
104
105
107
108
109
The safe torque-off circuit is type-approved and certified for use in safety
applications up to and including ISO 13849-1 performance level d (PLd) safety
category 3.
The TV Rheinland group has approved the Kinetix 350 drives for use in safetyrelated applications up to ISO 13849-1 performance level d (PLd) safety
category 3, in which the de-energized state is considered to be the safe state. All of
the examples related to I/O included in this manual are based on achieving deenergization as the safe state for typical machine safety systems.
101
Chapter 6
In the event of drive or control failure, the most likely stop category is category
0. When designing the machine application, consider timing and distance for a
coast to stop. For more information regarding stop categories, refer to
EN 60204-1.
Description of Operation
The safe torque-off feature provides a method, with sufficiently low probability
of failure on demand, to force the power-transistor control signals to a disabled
state. When disabled, or any time power is removed from the safety enable inputs,
all of the drives output-power transistors are released from the ON state,
effectively removing motive power generated by the drive. This results in a
condition where the motor is in a coasting condition (stop category 0). Disabling
the power transistor output does not provide mechanical isolation of the
electrical output, which can be required for some applications.
Under normal drive operation, the safe torque-off switches are energized. If either
of the safety enable inputs are de-energized, the gate control circuit is disabled. To
meet ISO 13849-1 (PLd) both safety channels must be used and monitored.
ATTENTION: Permanent magnet motors can, in the event of two simultaneous
faults in the IGBT circuit, result in a rotation of up to 180 electrical degrees.
102
Chapter 6
These PFD and PFH calculations are based on the equations from EN 61508
and show worst-case values.
This table provides data for a 20-year proof test interval and demonstrates the
worst-case effect of various configuration changes on the data.
Table 39 - PFD and PFH for 20-year Proof Test Interval
Attribute
Value
PFH [1e-9]
5.9
PFD [1e-3]
1.0
103
Chapter 6
This section provides safe torque-off (STO) connector and header information
for the Kinetix 350 drive safe torque-off.
1 2
3 4 5 6
STO
Safe Torque-off
(STO) Connector
104
STO Pin
Description
Signal
+24V DC control
Control COM
Safety status
Safety Status
Safety Input 1
Safety common
Safety COM
Safety Input 2
Chapter 6
This section provides guidelines for wiring your Kinetix 350 safe torque-off drive
connections.
EMC Directive
This unit is tested to meet Council Directive 2004/108/EC Electromagnetic
Compatibility (EMC) by using these standards, in whole or in part:
EN 61800-3 - Adjustable Speed Electrical Power Drive Systems,
Part 3 - EMC Product Standard including specific test methods
EN 61000-6-4 EMC - Emission Standard, Part 2 - Industrial Environment
EN 61000-6-2 EMC - Immunity Standard, Part 2 - Industrial
Environment
The product described in this manual is intended for use in an industrial
environment.
CE Conformity
Conformity with the Low Voltage Directive and Electromagnetic Compatibility
(EMC) Directive is demonstrated by using harmonized European Norm (EN)
standards published in the Official Journal of the European Communities. The
safe torque-off circuit complies with the EN standards when installed according
instructions found in this manual.
CE Declarations of Conformity are available online at:
http://www.rockwellautomation.com/products/certification/ce.
105
Chapter 6
The National Electrical Code and local electrical codes take precedence over the
values and methods provided.
IMPORTANT
Stranded wires must terminate with ferrules to prevent short circuits, per table
D7 of EN 13849.
1 2
5 6
3 4
ntrol
DC co
V
4
+2 rol COM
Cont
tus
y sta
Safet ty input 1
Safe ty COM 2
Safe ty input
Safe
Pin
Signal
Stranded Wire
with Ferrule
mm2 (AWG)
STO-1
STO-2
STO-3
STO-4
STO-5
STO-6
+24V DC Control
Control COM
Safety Status
Safety Input 1
Safety COM
Safety Input 2
0.75 (18)
106
Solid Wire
mm2 (AWG)
1.5 (16)
Strip Length
mm (in.)
Torque Value
Nm (lbin)
6 (0.25)
0.2 (1.8)
IMPORTANT
Use only pins STO-1 (+24V DC Control) and STO-2 (Control COM) of the motionallowed jumpers to defeat the safe torque-off function. When the safe torqueoff function is in operation, the 24V supply must come from an external source.
IMPORTANT
Chapter 6
The safe torque-off circuit, when used with suitable safety components, provides
protection according to ISO 13849-1 (PLd). The safe torque-off option is just
one safety control system. All components in the system must be chosen and
applied correctly to achieve the desired level of operator safeguarding.
The safe torque-off circuit is designed to safely remove power from the gate firing
circuits of the drives output power devices (IGBTs). This prevents them from
switching in the pattern necessary to generate AC power to the motor.
You can use the safe torque-off circuit in combination with other safety devices to
meet the stop and protection-against-restart requirements of ISO 13849-1.
ATTENTION: This option is suitable for performing mechanical work on only
the drive system or affected area of a machine. It does not provide electrical
safety.
SHOCK HAZARD: In Safe Torque-off mode, hazardous voltages can still be
present at the motor. To avoid an electric shock hazard, disconnect power to the
motor and verify that the voltage is zero before performing any work on the
motor.
IMPORTANT
Use only pins STO-1 (+24V DC Control) and STO-2 (Control COM) of the motionallowed jumpers to defeat the safe torque-off function. When the safe torqueoff function is in operation, the 24V supply must come from an external source.
107
Chapter 6
This section provides typical wiring diagrams for the Kinetix 350 drive safe
torque-off feature with other Allen-Bradley safety products.
The Kinetix 350 drive meets the requirements of ISO 13849-1 Safety of
Machinery, Safety-related Parts of Control Systems, category (CAT 3),
performance level (PL)d and Safety Integrity Level (SIL) 2 per EN 61800-52:2007. Dual inputs and drive monitoring of the safe torque-off circuit, STO-4
and ST0-6, are done to prevent drive enable if either or both of these inputs do
not function.
It is suggested to evaluate the entire machine performance level required with
a risk assessment and circuit analysis. Contact your local distributor or Rockwell
Automation Sales for more information.
Allen-Bradley
Monitoring Safety Relay
MSR127RP (440R-N23135)
440R-D22R2
Safe Torque-off
Demand
A1
A2
S11
Y32
S21
L12
S12
DI
L11
Auxiliary Signal
to PLC
Input 1
S22
S32
S42
Input 2
1
2
3
S34
108
13
14
23
24
4
5
6
+24V DC
COM
Status
Safety Input 1
Safety Common
Safety Input 2
Chapter 6
This table provides specifications for the safe torque-off signals used in the
Kinetix 350 servo drives.
Attribute
Value
Insulated, compatible with single-ended output (+24V DC)
Input impedance
6.8 k
Safety status
100 mA
30V DC
109
Chapter 6
Notes:
110
Chapter
Safety Precautions
Topic
Page
Safety Precautions
111
112
121
123
127
Observe the following safety precautions when troubleshooting your Kinetix 350
drive.
ATTENTION: Capacitors on the DC bus can retain hazardous voltages after input
power has been removed. Before working on the drive, measure the DC bus
voltage to verify it has reached a safe level or wait the full time interval as
indicated in the warning on the front of the drive. Failure to observe this
precaution could result in severe bodily injury or loss of life.
ATTENTION: Do not attempt to defeat or override the drive fault circuits. You
must determine the cause of a fault and correct it before you attempt to operate
the system. Failure to correct the fault could result in personal injury and/or
damage to equipment as a result of uncontrolled machine operation.
ATTENTION: Provide an earth ground for test equipment (oscilloscope) used in
troubleshooting. Failure to ground the test equipment could result in personal
injury.
111
Chapter 7
Refer to these troubleshooting tables to identify faults, potential causes, and the
appropriate actions to resolve the fault. If the fault persists after attempting to
troubleshoot the system, please contact your Rockwell Automation sales
representative for further assistance.
112
Device Condition
Display Digit
xxx.xxx.xxx.xxx
-08-
-00-
-01-
-02-
-03-
Device is operational
-04-
S xx
Scxx
F xx
Fcxx
Boot error
Lxxx
Pxxx
Icxx
nFxx
Priority
(lower is
higher)
Chapter 7
Error Codes
The following list helps you resolve memory anomalies.
When a fault is detected, the status indicator displays an E and a two-digit error
code until the anomaly is cleared.
Error
Code
Anomaly
Possible Cause
Action/Solution
E38
E76
Fault Codes
These fault code tables are designed to help you resolve anomalies. When a fault
is detected, the four-digit status indicator scrolls the display message. This is
repeated until the fault code is cleared.
Table 42 - Fault Code Summary
Fault Code Type
S xx
Scxx
F xx
Fcxx
Description
Conditions that prevent the drive from enabling, see Table 43.
Lxxx
Pxxx
Unrecoverable errors that occurred during the Power on Self Test (POST). Return drive
to Rockwell Automation.
Icxx
Anomalies that prevent normal operation and occur during the initialization process.
nFxx
Anomalies that prevent normal operation of the drive. Node Fault. This type of fault
that impacts the servo drive not just the axis of motion.
RSLogix 5000
Fault Message
Problem or Symptom
Potential Cause
Possible Resolution
S 01
113
Chapter 7
RSLogix 5000
Fault Message
Problem or Symptom
S 02
Potential Cause
Possible Resolution
Cycle power or reset the drive.
Check proper motor has been selected
in Logix Designer Application.
Replace motor if faulting continues.
Apply 24V sources to safety circuit.
Use jumpers to bypass safety circuit.
S 03
Sc05
RSLogix 5000
Fault Message
Problem or Symptom
Potential Cause
Possible Resolution
F 02
Improper connections.
F 03
Motor Overspeed
F 05
Motor Overtemperature
F 07
F 10
Inverter Overcurrent
114
Chapter 7
F 11
F 13
F 33
F 35
RSLogix 5000
Fault Message
Inverter Overtemperature
Bus Undervoltage
Bus Overvoltage
Problem or Symptom
Potential Cause
Possible Resolution
F 43
Feedback Loss
F 45
F 47
F 50
F 51
F 54
Check wiring.
Verify motion profile.
Verify axis configuration in software.
115
Chapter 7
F 55
RSLogix 5000
Fault Message
Problem or Symptom
Potential Cause
Possible Resolution
F 56
Overtorque Limit
F 57
F 61
Undertorque Limit
F 62
RSLogix 5000
Fault Message
Problem or Symptom
Potential Cause
Possible Resolution
Fc 02
Fc 05
Fc 06
Fc 14
Current in one or more phases has been lost or remains below a preset level.
Fc 26
116
Replace battery.
Check battery connection.
Chapter 7
RSLogix 5000
Fault Message
Problem or Symptom
Potential Cause
Possible Resolution
Ic 01
Ic 02
Ic 03
Ic 06
Faulty wiring.
Status messages of the format Lxxx indicate an unrecoverable error while starting
the drive. Reload firmware and restart the drive, if status message repeats contact
Rockwell Automation technical support to return drive for repair.
Table 47 - Lxxx Fault Codes
Four-digit
Display Message
Cause
L001
L002
L004
L008
Status messages of the format Pxxx indicate an unrecoverable error during the
Power on Self Test (POST). Contact Rockwell Automation technical support to
return drive for repair.
Table 48 - Pxxx Fault Codes
Four-digit
Display Message
Cause
P001
P002
P004
P005
P006
P007
117
Chapter 7
RSLogix 5000
Fault Message
Problem or Symptom
Potential Cause
Possible Resolution
Noisy environment.
nF 02
nF 03
118
Hardware Fault
Nonvolatile write or write to memory failed.
nF 04
Chapter 7
Status Indicators
Table 50 - Drive Status Indicator
Status
Description
Off
Alternating green/red
Flashing green
Steady green
Flashing red
Steady red
Description
Off
Off
Flash red/green
Self test
Off
Flashing green
Initialization - bus up
Off
Shutdown - bus up
Off
Start inhibit
Stopped
Stopping
Starting
Running
Testing
Flashing red
Solid red
Aborting
Major faulted
Aborting
Major faulted
(1) The axis and the drive define minor fault conditions. While a minor fault does not affect the drive status indicator, it does affect the
axis status indicator. When a minor fault condition is detected, a normally solid green status indicator indication changes to
alternating red-green-red-green, a normally flashing green status indicator indication changes to alternating red-off-green-off,
and a normally flashing amber indications changes to red-off-amber-off.
(2) The drive also defines alarm conditions. When an alarm condition is detected, a normally solid green status indicator indication
changes to alternating amber-green-amber green while a normally flashing green status indicator indication changes to
alternating amber-off-green-off.
119
Chapter 7
Description
Off
Alternating green/red
Flashing green
Steady green
Flashing red
Steady red
IMPORTANT
Under some fault conditions, two reset commands can be required to clear
drive.
120
Status
Description
Off
Flashing green
Steady green
Chapter 7
These events do not always result in a fault code, but can require troubleshooting
to improve performance.
Potential Cause
Possible Resolution
Check wiring.
setups.
Motor Select limit is incorrectly set (servo motor is not matched to axis module). Check
Run Tune in RSLogix 5000 software.
Mechanical resonance.
Disable the axis, wait for 1.5 seconds, and enable the
axis.
Enable signal has not been applied or the enable wiring is incorrect.
The coupling between motor and machine has broken (for example, the motor
moves, but the load/machine does not).
Verify grounding.
Route wire away from noise sources.
Refer to System Design for Control of Electrical Noise,
publication GMC-RM001.
Verify grounding.
Route wire away from noise sources.
121
Chapter 7
Potential Cause
Possible Resolution
Check coupling.
Tighten bolts.
Mechanical resonance.
Sine, cosine or rotor leads are reversed in the feedback cable connector.
No rotation
Motor overheating
Abnormal noise
122
Chapter 7
By using Logix Designer Application, you can configure how the Bulletin 2097
drives respond when a drive fault/exception occurs.
TIP
The Ixx faults are always generated after powerup, but before the drive is
enabled, so the stopping behavior does not apply.
Definition
Ignore
The controller completely ignores the exception condition. For some exceptions that are
fundamental to the operation of the planner, Ignore is not an available option.
Alarm
The controller sets the associated bit in the Motion Alarm Status word but does not otherwise
affect axis behavior. Like Ignore, if the exception is so fundamental to the drive, Alarm is not
an available option. When an exception action is set to Alarm, the Alarm goes away by itself
when the exceptional condition has cleared.
Fault Status Only instructs the controller to set the associated bit in the Motion Fault Status
word, but does not otherwise affect axis behavior. However, an explicit Fault Reset is required
to clear the fault once the exceptional condition has cleared. If the exception is so
fundamental to the drive, Fault Status Only is not an available option.
Stop Planner
The controller sets the associated bit in the Motion Fault Status word and instructs the Motion
Planner to perform a controlled stop of all planned motion at the configured maximum
deceleration rate. An explicit Fault Reset is required to clear the fault once the exceptional
condition has cleared. If the exception is so fundamental to the drive, Stop Planner is not an
available option.
Stop Drive
When the exception occurs, the associated bit in the Fault Status word is set and the axis
comes to a stop by using the stopping action defined by the drive for the particular exception
that occurred. There is no controller based configuration to specify what the stopping action
is, the stopping action is device dependent.
Shutdown
When the exception occurs, the drive brings the motor to a stop by using the stopping action
defined by the drive (as in Stop Drive) and the power module is disabled. Optionally, if the
Shutdown Action attribute is configured for Drop DC Bus, the contactor opens. An explicit
Shutdown Reset is required to restore the drive to operation.
123
Chapter 7
Only selected drives faults can be configured. In the Drive Behavior, F xx Fault
Codes tables, the controlling attribute is given for programmable fault actions.
Figure 50 - RSLogix 5000 Axis Properties - Actions Category
Exception
Description
F 02
Motor Commutation
Disable/Coast
F 03
Motor Overspeed
Motor speed has exceeded its maximum limit given by the Motor Overspeed
Factory Limit attribute associated with the motor type. This exception
triggers when either the electrical frequency exceeds 500 Hz or the motor is
command to go 125% of its max rated speed.
Disable/Coast
F 05
Motor Overtemperature
Motor temperature has exceeded its factory set temperature limit given by
Motor Overtemperature Factory Limit, or the integral motor thermal switch
has tripped.
Disable/Coast
F 07
Motor thermal model has exceeded its factory set thermal capacity limit
given by Motor Thermal Overload Factory Limit. This limit is 108 C (226 F)
for the Kinetix 350 drive.
Decel/Disable
F 10
Inverter Overcurrent
Inverter current has exceeded the factory set peak or instantaneous current
limit. This limit is set to 450% of the rated drive current for a single phase.
Disable/Coast
F 11
Inverter Overtemperature
Inverter temperature has exceeded its factory set temperature limit given by
Inverter Overtemperature Factory Limit. Detected when an internal
temperature sensor senses 108 C (226 F).
Disable/Coast
F 13
Inverter thermal model has exceeded its factory set thermal capacity limit
given by Inverter Thermal Overload Factory Limit. This threshold is set to 108
C (226 F).
Disable/Coast
F 33
Bus Undervoltage
DC Bus voltage level is below the factory set limit given by Bus Undervoltage
Factory Limit. This limit is set at 75% of the nominal voltage as determined
on powerup.
Decel/Disable
F 35
Bus Overvoltage
DC Bus voltage level is above the factory set limit given by Bus Overvoltage
Factory Limit. For 240V drives the limit is 420V. For 480V drives, the limit is
840V.
Disable/Coast
124
Chapter 7
Description
One or more A/B channel signals from a feedback device are open, shorted,
missing, or severely attenuated. Specifically, the detected voltage levels of
the signals are below the Feedback Signal Loss Factory Limit. The offending
feedback channel is encoded in the associated Fault/Alarm Sub Code.
Disable/Coast
F 45
The number of consecutive missed or corrupted serial data packets over the
serial data channel from a feedback device has exceeded the Feedback Data
Loss Factory Limit. The offending feedback channel is encoded in the
associated Fault/Alarm Sub Code. The threshold is set at four misses.
Disable/Coast
F 47
Disable/Coast
F 50
Axis moved beyond the physical travel limits in the positive direction and
activated the Positive Overtravel limit switch.
Decel/Disable
F 51
Axis moved beyond the physical travel limits in the negative direction and
activated the Negative Overtravel limit switch.
Decel/Disable
F 54 (1)
The Position Error value of the position control loop has exceeded the
configured value for Position Error Tolerance.
Decel/Disable
F 55 (1)
The Velocity Error value of the velocity control loop has exceeded the
configured value for Velocity Error Tolerance.
Decel/Disable
F 56
Overtorque Limit
Motor torque has risen above user defined maximum torque level given by
Overtorque Limit.
Decel/Disable
F 57
Undertorque Limit
Motor torque has dropped below user defined minimum torque level given
by Undertorque Limit.
Decel/Disable
F 61
Decel/Disable
F 62
Disable/Coast
Four-digit Display
F 43
(1)
(1) When a TTL encoder loses its A/B signals it is not detected directly. Instead a secondary fault to detect the condition, typically excessive position or velocity error. In this case the motor coasts to a stop, but
is still be enabled in Logix Designer application.
IMPORTANT
The fault detection ability of TTL encoders is not as advanced as with Stegmann
hiperface or Tamagawa 17-bit serial encoders. When a TTL encoder loses its A/
B signals, the Kinetix 350 drive is unable to detect this directly. Instead it relies
on a secondary fault to detect the condition, typically excessive position or
velocity error. There are some cases, particularly in Torque mode where the
fault isn't detected at all. In this case the motor coasts to a stop, but is still be
enabled in Logix Designer application.
Exception
Description
Fc02
Disable/Coast
Fc05
Decel/Disable
Fc06
Decel/Disable
125
Chapter 7
Exception
Description
Fc14
Current in one or more phases has been lost or remains below a preset
level.
Disable/Coast
Fc26
Runtime Error
Disable/Coast
Fc63
Product Specific
Disable/Coast
Name
Description
nF01
The Control Connection Update Fault code is used to indicate that updates
from the controller over the controller to drive connection have been
excessively late as determined by the Controller Update Delay High Limit
attribute value.
Disable/Coast
nF02
The Processor Watchdog Fault code indicates that the processor associated
with the device node has experienced an excessive overload condition that
has tripped the associated processor watchdog mechanism.
Disable/Coast
nF03
Hardware Fault
The Hardware Fault code indicates that the critical support hardware such
as the FPGA or ASIC associated with the device node has experienced a
fault condition. This occurs when the EPM module has been removed.
Disable/Coast
nF04
This fault code indicates that an error has occurred in the data format
between the controller and the device, such as a Format Revision
mismatch.
Disable/Coast
nF06
The Control Connection Loss fault code indicates that the Motion controller
to drive connection from the controller has timed out.
Disable/Coast
126
Chapter 7
The Kinetix 350 drive supports a basic web interface for common status
reporting and network configuration attributes. No attributes are configurable
from this page. To access the page open a web browsers program and enter the IP
address of the drive.
Figure 51 - Main Page
127
Chapter 7
Notes:
128
Appendix
Interconnect Diagrams
Topic
Page
130
131
134
136
139
140
129
Appendix A
Interconnect Diagrams
This appendix provides wiring examples to assist you in wiring the Kinetix 350
system. The notes below apply to the wiring examples on the pages that follow.
Note
Information
For power wiring specifications, refer to Power Wiring Requirements on page 59.
For input fuse and circuit breaker sizes, refer to Circuit Breaker/Fuse Specifications on 20.
Place the AC (EMC) line filters as close to the drive as possible and do not route very dirty wires in the wireway. If routing in wireway is unavoidable, use shielded cable with
shields grounded to the drive chassis and filter case. For AC line filter specifications, refer to Kinetix 350 Drive Power Specifications in Kinetix Servo Drives Specifications
Technical Data, publication GMC-TD003.This filter does not apply to 2097-V32PRx-LM drives because they have integrated AC line filters.
Contactor coil (M1) needs integrated surge suppressors for AC coil operation. Refer to Contactor Ratings on 22.
Refer to the Motor Brake Currents table on page 139 to size the interposing relay for your application and for a detailed schematic of brake implementation.
Drive Enable input must be opened when main power is removed, or a drive fault occurs. A delay of at least 1.0 second must be observed before attempting to enable the
drive after main power is restored.
Cable shield clamp must be used to meet CE requirements. No external connection to ground is required.
For motor cable specifications, refer to the Kinetix Motion Accessories Specifications Technical Data, publication GMC-TD004.
10
Motor power cables (catalog numbers 2090-XXNPMF-xxSxx and 2090-CPBM6DF-16AAxx) have a drain wire that must be folded back under the cable shield clamp.
11
MPL-Axxx, MPM-Axxx, MPF-Axxx, MPS-Axxx, MPAR-Axxx, MPAI-Axxx, and MPAS-Axxx, encoders use the +5V DC supply. MPL-Bxxx, MPM-Bxxx, MPF-Bxxx, MPS-Bxxx, MPARBxxx, MPAI-Bxxx, and MPAS-Bxxx, encoders use +9V DC.
12
Brake connector pins are labeled plus (+) and minus (-) or F and G respectively. Power connector pins are labeled U, V, W, and GND or
A, B, C, and D respectively.
130
Interconnect Diagrams
Appendix A
You must supply input power components. The single-phase and three-phase line
filters are wired downstream of fusing and the M1 contactor.
In this example, the 2097-V31PRx-LM drives are wired to use the voltage
doubling circuit. The 120V input voltage provides 240V output to motors. The
2097-V33PRx-LM drives are wired for single-phase 120V operation.
Figure 53 - Kinetix 350 Drive (120V single-phase input power)
2097-V31PRx -LM and
2097-V33PRx-LM
Kinetix 350 Drives
Ground Stud
Bonded Cabinet
Ground Bus *
AC Line Filter
(Optional)
L2/N
Single-phase AC Input
120V rms AC, 50/60 Hz
Fuse Disconnect
or Circuit Breakers
Input Fusing *
2097-V33PRx-LM
PE
PE
L2
L1
L1
L2/N
L3
Note 3
L1
Notes 1, 2
2097-V31PRx-LM
M1 *
Notes 5, 7
Mains
Single-phase
AC Input
(IPD) Connector
Shunt Resistor
and DC Bus
(BC) Connector
Back-up Power
(BP) Connector
Motor Power
(MP) Connector
+
+
SH
-
Shunt Resistor
Connections
+24V DC
User-supplied
+24V DC
-24V DC
U
V
W
PE
29
26
EN
ACOM
I/O (IOD)
Connector
Three-phase
Motor Power
Connections
Note 9
Cable Shield
Clamp
Note 8
Note 4
131
Appendix A
Interconnect Diagrams
The 2097-V32PRx-LM models have integrated AC line filters and do not require
the AC line filter shown in this diagram.
Ground Stud
Bonded Cabinet
Ground Bus *
2097-V31PRx-LM
2097-V32PRx-LM
PE
L1
Single-phase AC Input
120/240V rms AC, 50/60 Hz
AC Line Filter
(Optional)
Note 3
L1
L1
L2/N
L2
L2/N
Notes 1, 2
Fuse Disconnect
or Circuit Breakers
Input Fusing *
PE
M1 *
Notes 5, 7
Mains
Single-phase
AC Input
(IPD) Connector
Shunt Resistor
and DC Bus
(BC) Connector
Back-up Power
(BP) Connector
Motor Power
(MP) Connector
+
+
SH
-
+24V DC
-24V DC
U
V
W
PE
29
26
EN
ACOM
User-supplied
+24V DC
Three-phase
Motor Power
Connections
Note 9
I/O (IOD)
Connector
Cable Shield
Clamp
Note 4
Note 8
132
Shunt Resistor
Connections
Interconnect Diagrams
Appendix A
Ground Stud
Shunt Resistor
and DC Bus
(BC) Connector
Bonded Cabinet
Ground Bus *
PE
AC Line Filter
(optional)
Note 3
L1
Three-phase AC Input
240/480V rms AC, 50/60 Hz
L2
Notes 1, 2
L1
Input Fusing *
Shunt
Resistor
Connections
Mains
Three-phase Input
(IPD) Connector
L2
L3
Fuse Disconnect
or Circuit Breakers
+
+
SH
-
L3
Back-up Power
(BP) Connector
M1 *
Notes 5, 7
+24V DC
-24V DC
29
26
Motor Power
(MP) Connector
EN
ACOM
I/O (IOD)
Connector
V
W
PE
User-supplied
+24V DC
Three-phase
Motor Power
Connections
Note 9
Note 4
Cable Shield
Clamp
Note 8
* Indicates User Supplied Component
IMPORTANT
For the 480V Kinetix 350 drives to meet ISO 13849-1 (PLd) spacing
requirements, each phase voltage to ground must be less than or equal to 300V
AC rms. This means that the power system must use center grounded wye
secondary configuration for 400/480V AC mains.
+
+
SH
-
2097-Rx
Shunt
Resistor
(1) This connector is for the shunt resistor, not the motor brake.
133
Appendix A
Interconnect Diagrams
These wiring diagrams apply to Kinetix 350 drives with compatible rotary
motors.
2097-V3xPRx-LM
Kinetix 350 Drives
0
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
MPL-A/Bxxx, MPM-A/Bxxx
MPF-A/Bxxx, and MPS-A/Bxxx
Servo Motors with
High Resolution Feedback
Shield
Green/Yellow
Motor Power
(MP) Connector
1
2
BLACK
WHT/BLACK
3
4
RED
WHT/RED
5
6
9
10
11
13
GREEN
WHT/GREEN
C/W
B/V
Brown
A/U
Motor Feedback
(MF) Connector
2090-K2CK-D15M
Connector Kit
Three-phase
Motor Power
Black
Blue
W
V
U
D/
GND
Motor
Feedback
Note 12
Thermostat
Black
G/-
BR-
14
White
F/+
BR+
12
Motor Brake
I/O (IOD)
Connector
Note 4
MTR_BRAKE MTR_BRAKE +
Cable Shield
Clamp
Note 6
Note 8
ORANGE
WHT/ORANGE
DATA+
DATA+5VDC
ECOM
+9VDC
TS+
5
10
14
6
7
11
BLUE
TS-
GRAY
WHT/GRAY
COM
2090-XXNFMF-Sxx (standard) or
2090-CFBMxDF-CDAFxx (continuous-flex)
(flying-lead) Feedback Cable
Notes 9, 11
24V DC
24V DC COM
User Supplied
24V DC
C
B
A
3
4
44
43
CR1
GND
Three-phase
Motor Power
Motor
Feedback
Thermostat
G
F
Clamp
Exposed shield secured
under clamp.
BRBR+
Motor Brake
2090-K2CK-D15M
Connector Kit
1
2
BLACK
WHT/BLACK
3
4
RED
WHT/RED
5
6
9
10
11
13
GREEN
WHT/GREEN
14
15
16
17
12
GRAY
WHT/GRAY
ORANGE
WHT/ORANGE
BLUE
WHT/BLUE
YELLOW
WHT/YELLOW
AM+
AMBM+
BMIM+
IM+5VDC
ECOM
TS+
TSS1
S2
S3
COM
134
1
2
SIN+
SINCOS+
COS-
1
2
3
4
5
10
14
6
11
12
13
8
Interconnect Diagrams
Appendix A
0
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
Motor Power
(MP) Connector
W
V
U
Green/Yellow
Blue
3
2
Black
Brown
GND
Motor
Feedback
Black
BR-
White
BR+
Motor Brake
Note 4
MTR_BRAKE +
Cable Shield
Clamp
44
43
2090-K2CK-D15M
Connector Kit
Three-phase
Motor Power
Motor Feedback
(MF) Connector
I/O (IOD)
MTR_BRAKE Connector
TLY-Axxxx-H (230V)
Servo Motors with
Incremental Feedback
9
10
BLACK
WHT/BLACK
11
12
RED
WHT/RED
3
4
13
14
GREEN
WHT/GREEN
IM+
IM-
5
10
22
23
GRAY
WHT/GRAY
+5VDC
ECOM
14
6
15
17
19
WHT/BLUE
S1
YELLOW
WHT/YELLOW
S2
S3
SHIELD
12
13
8
24
Note 8
CR1
Note 6
2090-CFBM6DF-CBAAxx (flying-lead) or
2090-CFBM6DD-CCAAxx (with drive-end connector)
Feedback Cable
Note 9
24V DC
24V DC COM
TLY-Axxxx-B (230V)
Servo Motors with
High-Resolution Feedback
User Supplied
24V DC
Grounding Technique for
Feedback Cable Shield
5
3
2
1
W
V
U
1
2
AM+
AMBM+
BM-
GND
13
14
GREEN
WHT/GREEN
22
23
6
GRAY
WHT/GRAY
24
Turn clamp over to hold
small cables secure.
BR-
BR+
ORANGE
WHT/ORANGE
DATA+
DATA+5VDC
ECOM
BAT+
BATSHIELD
5
10
14
6
BAT+
BAT-
135
Appendix A
Interconnect Diagrams
These wiring diagrams apply to Kinetix 350 drives with compatible linear
actuators.
Figure 59 - Kinetix 350 Drive with MP-Series (Bulletin MPAS-A/B) Linear Stages
2090-XXNPMF-xxSxx (standard)
or 2090-CPBM4DF-xxAFxx
(continuous-flex)
Motor Power Cable
Notes 9, 10
Use 2090-CPWM4DF-xxAFxx
cable for continuous-flex non-brake
applications.
2097-V3xPRx-LM
Kinetix 350 Drives
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
MPAS-A/Bxxxxx-VxxSxA
Ballscrew Linear Stages
with
High Resolution Feedback
Shield
Motor Power
(MP) Connector
2090-K2CK-D15M
Connector Kit
Three-phase
Motor Power
Green/Yellow
Blue
C
B
Black
Brown
W
V
U
GND
Motor
Feedback
Motor Feedback
(MF) Connector
Thermostat
Black
BR-
White
BR+
1
2
BLACK
WHT/BLACK
3
4
RED
WHT/RED
5
6
9
10
11
13
GREEN
WHT/GREEN
14
12
Motor Brake
44
43
MTR_BRAKE +
Cable Shield
Clamp
Note 8
CR1
Note 6
24V DC
24V DC COM
User Supplied
24V DC
Clamp
Exposed shield secured
under clamp.
Clamp Screws (2)
Turn clamp over to hold
small cables secure.
136
1
2
SIN+
SINCOS+
COS-
3
4
ORANGE
WHT/ORANGE
DATA+
DATA+5VDC
ECOM
+9VDC
TS+
5
10
14
6
7
11
BLUE
TS-
GRAY
WHT/GRAY
COM
Refer to low profile connector
illustration (lower left)
for proper grounding technique.
2090-XXNFMF-Sxx (standard) or
2090-CFBM4DF-CDAFxx (continuous-flex)
(flying-lead) Feedback Cable
Notes 9, 11
Interconnect Diagrams
Appendix A
Figure 60 - Kinetix 350 Drive with MP-Series (Bulletin MPAR and MPAI)
Electric Cylinders
2097-V3xPRx-LM
Kinetix 350 Drives
0
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
MPAR-A/Bxxxxx-xxx
and MPAI-A/Bxxx
Electric Cylinder with
High Resolution Feedback
Shield
Motor Power
(MP) Connector
W
V
U
2090-K2CK-D15M
Connector Kit
1
2
BLACK
WHT/BLACK
SIN+
SIN-
1
2
3
4
RED
WHT/RED
COS+
COS-
3
4
5
6
9
10
11
13
GREEN
WHT/GREEN
GRAY
WHT/GRAY
DATA+
DATA+5VDC
ECOM
ORANGE
WHT/ORANGE
+9VDC
TS+
5
10
14
6
7
11
BLUE
TSCOM
Three-phase
Motor Power
Green/Yellow
Blue
C
B
Black
Brown
GND
Motor
Feedback
Motor Feedback
(MF) Connector
Thermostat
Black
BR-
White
BR+
14
12
Motor Brake
I/O (IOD) MTR_BRAKE Connector
Note 4
MTR_BRAKE +
44
43
Cable Shield
Clamp
Notes 9, 11
Note 8
CR1
Note 6
24V DC
24V DC COM
User Supplied
24V DC
Clamp
Exposed shield secured
under clamp.
Clamp Screws (2)
Turn clamp over to hold
small cables secure.
MP-Series Electric
Cylinder Cat. No.
MPAR-A/B1xxx
MPAR-A/B2xxx
40
MPAR-A/B3xxx
63
MPAI-A/Bxxx
Frame
Power Cable
Cat. No.
Feedback Cable
Cat. No.
32
2090-XXNPMF-16Sxx
(standard)
2090-CPxM4DF-16AFxx
(continuous-flex)
2090-XXNFMF-Sxx
(standard)
2090-CFBM4DF-CDAFxx
(continuous-flex)
2090-CPxM7DF-16AAxx
(standard)
2090-CPxM7DF-16AFxx
(continuous-flex)
2090-CFBM7DF-16AAxx
(standard)
2090-CFBM7DF-CEAAxx
(continuous-flex)
83
110
137
Appendix A
Interconnect Diagrams
Figure 61 - Kinetix 350 Drive with TL-Series (Bulletin TLAR) Electric Cylinders
2097-V3xPRx-LM
Kinetix 350 Drives
0
1
2
Motor Power
3
(MP) Connector
4
5
6
Motor Feedback
7
(MF) Connector
8
9
10
11
12
13
14
15
2090-CPBM6DF-16AAxx
Motor Power and Brake Cable
Notes 9, 10
Use 2090-CPWM6DF-16AAxx
cable for non-brake applications.
W
V
U
TLAR-Axxxxx-B (230V)
Servo Motors with
High Resolution Feedback
MTR_BRAKE +
Three-phase
Motor Power
GREEN/YELLOW
BLUE
BLACK
3
2
BROWN
Motor
Feedback
BLACK
BR-
WHITE
BR+
44
43
Cable Shield
Clamp
Note 8
24V DC
24V DC COM
User Supplied
24V DC
138
13
14
GREEN
WHT/GREEN
22
23
6
GRAY
WHT/GRAY
24
ORANGE
WHT/ORANGE
DATA+
DATA+5VDC
ECOM
BAT+
BATSHIELD
Motor Brake
Note 6
2090-K2CK-D15M
Connector Kit
GND
CR1
2090-CFBM6DF-CBAAxx (flying-lead) or
2090-CFBM6DD-CCAAxx (with drive-end connector)
Feedback Cable
Note 9
5
10
14
6
BAT+
BAT-
Interconnect Diagrams
Appendix A
Use these coil current values to size the interposing relay required for your
application. Refer to the interconnect diagram for your Kinetix 350 drive/motor
beginning on page 134 for typical motor brake circuitry.
Table 66 - Motor Brake Coil Currents
Compatible Brake Motors/Actuators (1)
Coil Current
0.430.53 A
0.460.56 A
0.450.55 A
MPS-x330
MPL-x420, MPL-x430, MPL-x4520, MPL-x4530, MPL-x4540,
MPL-B4560
MPM-x130
0.5760.704 A
0.180.22 A
0.3330.407 A
0.3510.429 A
(1) Use of the variable x indicates this specification applies to 230V and 460V motors.
139
140
L1, L2, and L3 inputs apply to
2097-V33PRx-LM and 2097-V34PRx-LM servo drives.
L3
BR
Chassis
Shunt
Transistor
2097-Rx (1)
Shunt
B-
(1) The 2097-Rx shunt module is external to the Kinetix 350 drive.
DC-
DC+
Brake Connector
Inverter Section
L2
L1
Appendix A
Interconnect Diagrams
Interconnect Diagrams
Appendix A
Inverter Section
L2/N
L1
(1) The 2097-Rx shunt module is external to the Kinetix 350 drive.
Chassis
Shunt
Transistor
2097-Rx (1)
Shunt
BR
DC+
B+
Brake Connector
B-
141
Appendix A
Interconnect Diagrams
Notes:
142
Appendix
Topic
Page
143
Cat. No.
Firmware Revision
9324-RLD300NE
20.x or later
RSLinx software
2.58 or later
8.00.017 or later
Catalog numbers of the targeted Kinetix 350 drive you want to upgrade.
Network path to the targeted Kinetix 350 drive module you want to upgrade.
(1) Download the ControlFLASH kit from http://support.rockwellautomation.com/controlflash. Contact Rockwell Automation Technical
Support at (440) 646-5800 for assistance.
For more ControlFLASH information (not drive specific), refer to the ControlFLASH Firmware Upgrade Kit Quick Start, publication
1756-QS105.
IMPORTANT
143
Appendix B
3. From the Available Drive Types pull-down menu, choose Ethernet devices.
4. Click Add New.
The Add New RSLinx Classic Driver dialog box appears.
5. Type the new driver name.
144
Appendix B
6. Click OK.
The Configure driver dialog box appears.
9. Click Close.
10. Minimize the RSLinx application dialog box.
145
Appendix B
Upgrade Firmware
Follow these steps to select the drive module to upgrade.
1. Open your ControlFLASH software.
You can access the ControlFLASH software by either of these methods:
In RSLogix 5000 software from the Tools menu, choose
ControlFLASH.
Choose Start>Programs>FLASH Programming Tools>
ControlFLASH.
The Welcome to ControlFLASH dialog box appears.
2. Click Next.
The Catalog Number dialog box appears.
146
Appendix B
147
Appendix B
7. Confirm the drive catalog number and firmware revision and click Finish
This ControlFLASH warning dialog box appears.
The drive four-digit status indicator changes to -PS- and scrolls IP address,
which indicates that upgrading is in progress.
After the upgrade information is sent to the drive, the drive resets and
performs diagnostic check in. It displays 350, -08-, and scroll -00- and the
IP address.
148
Do not cycle power to the drive during this process or the firmware
upgrade is not completed successfully.
Appendix B
10. The Update Status dialog box appears and indicates success or failure as
described below.
Upgrading Status
If
Success
Failure
149
Appendix B
150
Index
Numerics
120/240V single-phase input power 132
120V single-phase input power 131
240/480V three-phase input power 133
A
about this publication 9
AC input power
pinouts 40
actions tab 92
actuators
interconnect diagram
MPAI 137
MPAR 137
MPAS 136
TLAR 138
additional resources 10
application
Logix Designer 84
apply power 93
axis module
axis properties 90
status indicators 119
axis unstable 121
B
back-up power 45
pinouts 40
block diagrams
power block diagram 140
voltage-doubler block diagram 141
bond 26
EMI (electromagnetic interference) 25
high frequency energy 27
subpanels 27
brake currents 139
build your own cables 52
C
cables
build your own cables 52
Ethernet cable length 75
length, CE 18
motor feedback 71
motor power 66
shield clamp 70
catalog numbers 14
category 3
requirements 102
stop category definitions 102
CE
compliance 15, 57
comply with CE 105
conformity 105
invalidate compliance 57
meet requirements 105
certification
TV Rheinland 101
user responsibilities 101
circuit breaker
selection 19
specifications 20
clamp 70
clean zone 28
clearance requirements 24
configure
axis properties 90
delay times 92
drive modules 87
EtherNet/IP controller 84
connect
Ethernet 75
external shunt resistor 75
feedback 71
I/O 71
motor shield clamp 70
connector
designators 36
locations 36, 104
contactor specifications 22
ControlFLASH
firmware upgrade 143
troubleshooting 149
verify upgrade 150
controller properties 85
conventions used in this manual 9
D
data type 88
date/time tab 85
delay times 92
digital inputs 41
dirty zone 28
download program 93
drive
wire BP connector 63
wire IPD connector 64
wire MP connector 65
wire STO connector 63
wiring requirements 60
drive status indicator 120
E
EMC
directive 105
motor ground termination 65
motor ground termination at motor 65
EMI (electromagnetic interference)
bonding 25
EN 61508 102
EN 62061 102
enable time synchronization 85
enableInputChecking 95, 100
151
Index
enclosure
requirements 17
sizing 21
erratic operation 122
Ethernet
cable length 75
cables
RJ45 connector 75
pinouts 39
wiring 75
F
fault code summary 113
fault codes 113
fault status only 123
feedback connections 71
feedback power supply 50
firmware upgrade 143
verify upgrade 150
fuse
selection 19
specifications 20
G
generic TTL incremental 46
ground
multiple subpanels 59
system to subpanel 58
grounded power configuration 53
H
hardware enable input 95, 98
HF bonding 25
high frequency energy 27
hookup test 95
I
I/O
specifications 41
I/O connections 71
I/O connector wiring 73
I/O specifications
back-up power 45
pinouts 38
input power wiring
3-phase Delta 53
3-phase WYE 53
determine input power 52
grounded power configuration 53
single-phase 54
voltage doubler 54
single-phase amplifiers on 3-phase power 55,
56
152
L
Logix Designer application 84
low profile connector kits
wiring 74
low voltage directive 105
M
module properties
drive modules 87
motion group properties 89
motor feedback
pinouts 39
specifications
general 46
thermostat 47
wiring 71
motor power
pinouts 40
wiring 66
motor tab 90
motors
accel/decel problems 121
brake currents 139
feedback pinouts 72
ground termination 65
interconnect diagram
MPL/MPM/MPF/MPS 134
Index
TLY 135
overheating 122
power wiring
3-phase and brake 68
3-phase only 67
TL-Series 66
shield clamp wiring 70
test 94
tune 94
velocity 121
mount
Kinetix 350 drive 33
MSG instruction 100
N
network status indicator 120
noise 28
abnormal 122
feedback 121
P
panel
requirements 17
parameters 92
PFD and PFH data 103
PFD and PFH definition 103
pinouts
AC input power (IPD) 40
back-up power (BP) 40
Ethernet (Port 1) 39
I/O (IOD) 38
motor feedback (MF) 39
motor feedback connector 72
motor power (MP) 40
safe torque-off (STO) 37
shunt resistor and DC bus (BC) 40
PORT 1 status indicator 120
power block diagram 140
power supply, feedback 50
powerup 93
publications, related 10
R
related publications 10
requirements
clearance 24
RJ45
Ethernet connector 75
route power and signal wiring 52
S
safe torque-off
bypass 107
connector location 104
operation 102, 107
PFD and PFH data 103
PFD and PFH definition 103
pinouts 37
specifications 109
troubleshooting 103
wiring diagram 108
wiring requirements 106
safety products catalog 108
shield clamp 70
shunt resistor 31
interconnect diagram 133
wiring requirements 61
shunt resistor and DC bus
pinouts 40
shunt/DC bus connector 75
shutdown 123
specifications
back-up power 45
circut breaker 20
contactor ratings 22
digital inputs 41
feedback
power supply 50
fuse 20
motor feedback 46
generic TTL 48
Stegmann 47
Tamagawa 50
motor thermostat interface 47
safe torque-off 109
transformer 23
status indicators 112, 119
drive status 120
PORT 1 status 120
Stegmann 46
stop drive 123
stop planner 123
Studio 5000 environment 84
system block diagrams
power block diagram 140
voltage-doubler block diagram 141
system mounting requirements 17
system overview 12
diagram 13
T
Tamagawa 46
test axes
hookup test 95
transformer
sizing 19
specifications 23
153
Index
troubleshooting 120
ControlFLASH 149
drive status indicator 120
exception behavior 123
fault code summary 113
fault codes 113
fault status only 123
four-digit display messages 112
general system problems 121
abnormal noise 122
axis unstable 121
erratic operation 122
feedback noise 121
motor accel/decel 121
motor overheating 122
motor velocity 121
no rotation 122
Logix/drive fault behavior 123
network status indicator 120
PORT 1 status indicator 120
safe torque-off 103
safety precautions 111
shutdown 123
stop drive 123
stop planner 123
tune axes
autotune tab 97
V
voltage doubler
block diagram 141
operation 54
power diagram 131
W
wiring
build your own cables 52
diagram, safe torque-off 108
drive
BP connector 63
IPD connector 64
MP connector 65
STO connector 63
Ethernet connections 75
grounded power configuration 53
grounding drive 58
guidelines 62
I/O connector 73
input power
determine type 52
low profile connectors 74
motor cable shield clamp 70
motor feedback 71
motor power 66, 67, 68
requirements 51, 106
drive 60
shunt resistor 61
route power and signal wiring 52
shunt resistor 75
154
Index
Notes:
155
Installation Assistance
If you experience a problem within the first 24 hours of installation, review the information that is contained in this
manual. You can contact Customer Support for initial help in getting your product up and running.
United States or Canada
1.440.646.3434
Contact your distributor. You must provide a Customer Support case number (call the phone number above to obtain one) to your
distributor to complete the return process.
Please contact your local Rockwell Automation representative for the return procedure.
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