Kinetix 350 Single-Axis Ethernet/Ip Servo Drives: User Manual
Kinetix 350 Single-Axis Ethernet/Ip Servo Drives: User Manual
Kinetix 350 Single-Axis Ethernet/Ip Servo Drives: User Manual
Activities including installation, adjustments, putting into service, use, assembly, disassembly, and maintenance are required to be carried out by suitably trained
personnel in accordance with applicable code of practice.
If this equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment may be impaired.
In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment.
The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables and requirements associated with any
particular installation, Rockwell Automation, Inc. cannot assume responsibility or liability for actual use based on the examples and diagrams.
No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits, equipment, or software described in this manual.
Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell Automation, Inc., is prohibited.
Throughout this manual, when necessary, we use notes to make you aware of safety considerations.
WARNING: ;?qTh?? ?Identifies information about practices or circumstances that can cause an explosion in a hazardous
environment, which may lead to personal injury or death, property damage, or economic loss.
ATTENTION: Identifies information about practices or circumstances that can lead to personal injury or death, property
damage, or economic loss. Attentions help you identify a hazard, avoid a hazard, and recognize the consequence.
IMPORTANT Identifies information that is critical for successful application and understanding of the product.
These labels may also be on or inside the equipment to provide specific precautions.
SHOCK HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that dangerous
voltage may be present.
BURN HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that surfaces may
reach dangerous temperatures.
ARC FLASH HAZARD: Labels may be on or inside the equipment, for example, a motor control center, to alert people to potential
Arc Flash. Arc Flash will cause severe injury or death. Wear proper Personal Protective Equipment (PPE). Follow ALL Regulatory
requirements for safe work practices and for Personal Protective Equipment (PPE).
Identifies information that is useful and can help to make a process easier to do or easier to understand.
Rockwell Automation recognizes that some of the terms that are currently used in our industry and in this publication are not in alignment with the
movement toward inclusive language in technology. We are proactively collaborating with industry peers to find alternatives to such terms and
making changes to our products and content. Please excuse the use of such terms in our content while we implement these changes.
Preface
Summary of Changes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Conventions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Additional Resources . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Chapter 1
Start About the Kinetix 350 Drive System . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Catalog Number Explanation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Agency Compliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
CE Requirements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Chapter 2
Install the Kinetix 350 Drive System Design Guidelines. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
System System Mounting Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Circuit Breaker/Fuse Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Contactor Ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Transformer Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Transformer Specifications for Input Power . . . . . . . . . . . . . . . . . 19
Enclosure Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Power Dissipation Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Minimum Clearance Requirements . . . . . . . . . . . . . . . . . . . . . . . . . 21
Electrical Noise Reduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Bonding Drives. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Bonding Multiple Subpanels. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Establish Noise Zones. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Cable Categories for Kinetix 350 Drive Components. . . . . . . . . 27
Noise Reduction Guidelines for Drive Accessories. . . . . . . . . . . . 27
Mount Your Kinetix 350 Drive. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Chapter 3
Kinetix 350 Drive Connector Data Kinetix 350 Drive Connectors and Indicators . . . . . . . . . . . . . . . . . . . 32
Safe Torque Off Connector Pinout . . . . . . . . . . . . . . . . . . . . . . . . . 33
I/O Connector Pinout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Motor Feedback (MF) Connector Pinout . . . . . . . . . . . . . . . . . . . 35
Ethernet Communication Connector Pinout . . . . . . . . . . . . . . . . 35
AC Input Power Connector Pinout . . . . . . . . . . . . . . . . . . . . . . . . . 36
Back-up Power Connector Pinout . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Shunt Resistor and DC Bus Connector Pinout. . . . . . . . . . . . . . . 36
Motor Power Connector Pinout . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Control Signal Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Digital Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Motor Brake Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Ethernet Communication Specifications . . . . . . . . . . . . . . . . . . . . 41
24V DC Back-up Power Specifications . . . . . . . . . . . . . . . . . . . . . . 41
Chapter 4
Connect the Kinetix 350 Drive Basic Wiring Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
System Recommended Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Route Power and Signal Wiring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Determine the Input Power Configuration . . . . . . . . . . . . . . . . . . . . . . 50
Three-phase Power Wired to Three-phase Drives . . . . . . . . . . . . 51
Single-phase Power Wired to Single-phase Drives . . . . . . . . . . . . 52
Voltage Doubler Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Isolation Transformer in Grounded Power Configurations . . . 53
Three-phase Power Wired to Single-phase Drives . . . . . . . . . . . . 53
Voiding of CE Compliance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Grounding Your Kinetix 350 Drive System. . . . . . . . . . . . . . . . . . . . . . 56
Ground Your Drive to the System Subpanel . . . . . . . . . . . . . . . . . 56
Ground Multiple Subpanels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Power Wiring Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Wiring Guidelines. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Wiring the Kinetix 350 Drive Connectors. . . . . . . . . . . . . . . . . . . . . . . 60
Wire the Safe Torque Off (STO) Connector . . . . . . . . . . . . . . . . 60
Wire the Back-up Power (BP) Connector . . . . . . . . . . . . . . . . . . . 60
Wire the Input Power (IPD) Connector. . . . . . . . . . . . . . . . . . . . . 61
Wire the Motor Power (MP) Connector . . . . . . . . . . . . . . . . . . . . 62
Apply the Motor Cable Shield Clamp. . . . . . . . . . . . . . . . . . . . . . . . . . . 67
Feedback and I/O Cable Connections . . . . . . . . . . . . . . . . . . . . . . . . . . 68
Flying-lead Feedback Cable Pinouts . . . . . . . . . . . . . . . . . . . . . . . . . 69
Wiring the Feedback and I/O Connectors . . . . . . . . . . . . . . . . . . . . . . 70
Wire the I/O Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
Wire the Low-profile Connector Kit . . . . . . . . . . . . . . . . . . . . . . . . 71
Shunt Resistor Connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
Ethernet Cable Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
Chapter 5
Configure and Start up the Keypad Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
Kinetix 350 Drive System Status Indicators. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
Configure the Kinetix 350 Drive Ethernet IP Address . . . . . . . . . . . . 79
Ethernet Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
Kinetix 350 Drive Ethernet Port Configuration . . . . . . . . . . . . . . 79
Obtain the Kinetix 350 Drives’ Current Ethernet Settings . . . . 79
Configure the IP Address Manually (Static Address) . . . . . . . . . 80
Configure the IP Address Automatically (Dynamic Address). . 81
Configure the Logix 5000 EtherNet/IP Controller. . . . . . . . . . . . . . . 82
Configure the Logix 5000 Controller . . . . . . . . . . . . . . . . . . . . . . . 82
Configure the Kinetix 350 Drive. . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
Configure the Motion Group. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
Chapter 6
Kinetix 350 Drive Safe Torque Off Certification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
Feature Important Safety Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
Safety Category 3 Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
Stop Category Definition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
Performance Level and Safety Integrity Level (SIL) CL2 . . . . . 100
Description of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
Troubleshoot the Safe Torque Off Function . . . . . . . . . . . . . . . . 101
PFD and PFH Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
PFD and PFH Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
Safe Torque Off Connector Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
STO Connector Pinouts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
Wiring Your Safe Torque Off Circuit. . . . . . . . . . . . . . . . . . . . . . . . . . 103
European Union Directives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
Safe Torque Off Wiring Requirements . . . . . . . . . . . . . . . . . . . . . 104
Kinetix 350 Drive Safe Torque Off Feature. . . . . . . . . . . . . . . . . . . . . 105
Safe Torque Off Feature Bypass. . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
Kinetix 350 Drive Safe Torque Off Wiring Diagrams . . . . . . . . . . . 107
Safe Torque Off Signal Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . 108
Safety Input and Output Schematics . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
Chapter 7
Troubleshoot the Kinetix 350 Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111
Drive Interpret Status Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112
Four-digit Display Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112
Error Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113
Fault Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113
Status Indicators. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120
General System Behavior. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
Logix 5000 Controller and Drive Behavior . . . . . . . . . . . . . . . . . . . . . 124
Kinetix 350 Drive Exception Behavior . . . . . . . . . . . . . . . . . . . . . 124
Web Server Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128
Appendix A
Interconnect Diagrams Interconnect Diagram Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130
Power Wiring Examples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131
Shunt Resistor Wiring Example. . . . . . . . . . . . . . . . . . . . . . . . . . . . 133
Kinetix 350 Drive/Rotary Motor Wiring Examples . . . . . . . . . . . . . 134
Kinetix 350 Drive/Actuator Wiring Examples . . . . . . . . . . . . . . . . . . 137
Motor Brake Currents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140
System Block Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141
Appendix B
Upgrade the Kinetix 350 Drive Before You Begin. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143
Firmware Configure Logix 5000 Communication . . . . . . . . . . . . . . . . . . . . . . . . 143
Update Firmware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145
Verify the Firmware Update. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149
Appendix C
Leakage Current Specifications Leakage Current Specifications Table . . . . . . . . . . . . . . . . . . . . . . . . . . 151
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155
Rockwell Automation recognizes that some of the terms that are currently used
in our industry and in this publication are not in alignment with the movement
toward inclusive language in technology. We are proactively collaborating with
industry peers to find alternatives to such terms and making changes to our
products and content. Please excuse the use of such terms in our content while
we implement these changes
Summary of Changes This publication contains the following new or updated information. This list
includes substantive updates only and is not intended to reflect all changes.
Topic Page
Added the Bulletin 140M to 140MT Motor Protection Circuit Breakers Migration Profile 7
publication information to the Additional Resources table.
Updated all 140M-C and 140M-D devices (which reached End of Life) to the equivalent 17
140MT device in Table 7 - Fuse and Circuit Breaker (CB) Specifications.
Updated European Union Directives references in the Wiring Your Safe Torque Off Circuit 103
section.
Updated the description of the Feedback Loss (F 43) fault in Table 46 - F xx Fault Codes. 116
Additional Resources These documents contain additional information concerning related products
from Rockwell Automation. You can view or download publications at
rok.auto/literature.
Start
Topic Page
About the Kinetix 350 Drive System 10
Catalog Number Explanation 13
Agency Compliance 14
About the Kinetix 350 Drive The Kinetix® 350 single-axis EtherNet/IP™ servo drive is designed to provide a
solution for applications with output power requirements between
System 0.4…3.0 kW (2…12 A rms).
Line
Input Disconnect
Fusing Device
Three-phase
Input Power
2097-Rx
Shunt Resistor
2097-V3xxxx-LM 2097-Fx (optional equipment)
Kinetix 350 Drive AC Line Filter (optional equipment)
2097-F1 Filter Shown
24V DC Control Back-up
Power Supply
2097-TB1 Terminal (optional equipment)
Expansion Block
(1) See Ethernet Cable Connections on page 72 for information on how to use an unmanaged switch in your application.
5
4
6
Stratix® 2000 Switch
1585J-M8CBJM-x (shielded) or
7 8
MOD
NET RSLogix 5000® Software
(version 20.00.00 or later) or the
2198-ABQE Studio 5000 Logix Designer® Application
Encoder Output Module OUTPUT-A OUTPUT-B
2097-V3xxxx-LM
1734-AENT POINT I/O™
Kinetix 350 Drive
EtherNet/IP Adapter
Catalog Number Explanation Kinetix 350 drive catalog numbers and descriptions are listed in these tables.
2097-V32PR0-LM 2.8
• Integrated AC line filter
2097-V32PR2-LM 240V, 1 Ø 5.7 • Safe Torque Off
2097-V32PR4-LM 11.3
Agency Compliance If this product is installed within the European Union and has the CE
marking, the following regulations apply.
For more information on electrical noise reduction, see the System Design for
Control of Electrical Noise Reference Manual, publication GMC-RM001.
CE Requirements
See Appendix A on page 129 for interconnect diagrams, including input power
wiring and drive/motor interconnect diagrams.
Topic Page
System Design Guidelines 15
Electrical Noise Reduction 22
Mount Your Kinetix 350 Drive 30
ATTENTION: Plan the installation of your system so that you can cut, drill,
tap, and weld with the system that is removed from the enclosure. Because
the system is of the open type construction, be careful to keep any metal
debris from falling into it. Metal debris or other foreign matter can become
lodged in the circuitry, which can result in damage to components.
System Design Guidelines Use the information in this section when designing your enclosure and
planning to mount your system components on the panel.
IMPORTANT System performance was tested at these cable length specifications. These
limitations are also a CE requirement.
See the System Design for Control of Electrical Noise Reference Manual,
publication GMC-RM001, to understand the concept of electrical noise
reduction better.
The Kinetix 350 drives use internal solid-state motor short-circuit protection
and, when protected by suitable branch circuit protection, are rated for use on
a circuit capable of delivering up to 100,000 A (fuses) and 65,000 A (circuit
breakers).
Make sure that the selected components are properly coordinated and meet
acceptable codes including any requirements for branch circuit protection.
Evaluation of the short-circuit available current is critical and must be kept
below the short-circuit current rating of the circuit breaker.
See the Kinetix 3, 300, 350, 2000, 6000, 6200, 6500, 7000 Servo Drives
Specifications Technical Data, publication KNX-TD005, for input current
and inrush current specifications for your Kinetix 350 drive.
Contactor Ratings
Table 8 - Kinetix 350 Drives (120/240V)
Drive
Cat. No. AC Coil Contactor DC Coil Contactor
Voltage
120V 100-C23x10 100-C23Zx10
2097-V31PR0-LM
240V 100-C12x10 100-C12Zx10
120V 100-C30x10 100-C30Zx10
2097-V31PR2-LM
240V 100-C23x10 100-C23Zx10
Transformer Selection
The Kinetix 350 drive does not require an isolation transformer for three-
phase input power. However, a transformer can be required to match the
voltage requirements of the controller to the available service.
To choose the size of a transformer for the main AC power inputs, refer to on
page 17 and Transformer Specifications for Input Power on page 19.
IMPORTANT If you are using an autotransformer, make sure that the phase to neutral/
ground voltages do not exceed the input voltage ratings of the drive.
IMPORTANT Use a form factor of 1.5 for single and three-phase power (where form factor
is used to compensate for transformer, drive, and motor losses, and to
account for utilization in the intermittent operating area of the torque speed
curve).
For example, to choose the size of a transformer for the voltage
requirements of catalog number
2097-V34PR6-LM = 3 kW continuous x 1.5 = 4.5 KVA transformer.
Enclosure Selection
This example is provided to assist you in choosing the size of the enclosure for
your Bulletin 2097 drive system. You need heat dissipation data from all
components that are planned for your enclosure to calculate the enclosure size.
See Power Dissipation Specifications on page 20 for your drive.
0.38Q 4.08Q
A= A=
1.8T - 1.1 T - 1.1
Where T is temperature difference between inside air Where T is temperature difference between inside air
and outside ambient (°C), Q is heat that is generated in and outside ambient (°F), Q is heat that is generated in
enclosure (Watts), and A is enclosure surface area (m2). enclosure (Watts), and A is enclosure surface area (ft2).
The exterior surface of all six sides of an enclosure is The exterior surface of all six sides of an enclosure is
calculated as calculated as
A = 2dw + 2dh + 2wh A = (2dw + 2dh + 2wh) /144
Where d (depth), w (width), and h (height) are in Where d (depth), w (width), and h (height) are in
meters. inches.
In this example, the enclosure must have an exterior surface of at least 4.53 m2.
If any portion of the enclosure is not able to transfer heat, exclude heat in the
calculation.
Because the minimum cabinet depth to house the Kinetix 350 system (selected
for this example) is 332 mm (13 in.), the cabinet must be approximately 2000 x
700 x 332 mm (78.7 x 27.6 x 13.0 in.) HxWxD.
Because this cabinet size is considerably larger than what is necessary to house
the system components, it can be more efficient to provide a means of cooling
in a smaller cabinet. Contact your cabinet manufacturer for options available to
cool your cabinet.
This table shows the maximum power dissipation of each drive. Use this table
to size an enclosure and calculate required ventilation for your Kinetix 350
drive system.
Cat. No. Power Dissipation, W
2097-V31PR0-LM 28
2097-V31PR2-LM 39
2097-V32PR0-LM 28
2097-V32PR2-LM 39
2097-V32PR4-LM 67
2097-V33PR1-LM 28
2097-V33PR3-LM 39
2097-V33PR5-LM 67
2097-V33PR6-LM 117
2097-V34PR3-LM 39
2097-V34PR5-LM 58
2097-V34PR6-LM 99
This section provides information to help you choose the size of your cabinet
and the placement of your Kinetix 350 system components.
IMPORTANT Mount the module in an upright position as shown. Do not mount the drive
module on its side.
See the Kinetix 3, 300, 350, 2000, 6000, 6200, 6500, 7000 Servo Drives
Specifications Technical Data, publication KNX-TD005, for Kinetix 350
drive dimensions.
Electrical Noise Reduction This section outlines practices that minimize the possibility of noise-related
failures as they apply specifically to Kinetix 350 system installations. For more
information on the concept of high-frequency (HF) bonding, the ground
plane principle, and electrical noise reduction, refer to the System Design for
Control of Electrical Noise Reference Manual, publication GMC-RM001.
Bonding Drives
Bonding is the practice where you connect metal chassis, assemblies, frames,
shields, and enclosures to reduce the effects of electromagnetic interference
(EMI).
Unless specified, most paints are not conductive and act as insulators. To
achieve a good bond between drive and the subpanel, surfaces must be paint-
free or plated. Bonded metal surfaces create a low-impedance return path for
high-frequency energy.
IMPORTANT To improve the bond between the drive and subpanel, construct your
subpanel out of zinc-plated (paint-free) steel.
Improper bonding of metal surfaces blocks the direct return path and lets high-
frequency energy travel elsewhere in the cabinet. Excessive high-frequency
energy can affect the operation of other microprocessor-controlled equipment.
Bonding multiple subpanels creates a common low-impedance exit path for the
high frequency energy inside the cabinet. Subpanels that are not bonded
together cannot share a common low impedance path. This difference in
impedance can affect networks and other devices that span multiple panels:
• Bond the top and bottom of each subpanel to the cabinet by using
25.4 mm (1.0 in.) by 6.35 mm (0.25 in.) wire braid. As a rule, the wider
and shorter the braid is, the better the bond.
• Scrape the paint from around each fastener to maximize metal-to-metal
contact.
Wire Braid
25.4 mm (1.0 in.) by
6.35 mm (0.25 in.)
Ground bus
that is bonded
to the
subpanel.
Wire Braid
Remove paint 25.4 mm (1.0 in.) by
from cabinet. 6.35 mm (0.25 in.)
Observe these guidelines when individual input power components are used in
the Kinetix 350 system:
• The clean zone (C) exits left of the Kinetix 350 system and includes the
I/O wiring, feedback cable, Ethernet cable, and DC filter (gray
wireway).
• The dirty zone (D) exits right of the Kinetix 350 system (black wireway)
and includes the circuit breakers, transformer, 24V DC power supply,
contactors, AC line filter, motor power, and safety cables.
• The very dirty zone (VD) is limited to where the AC line (EMC) filter
VAC output jumpers over to the drive. Shielded cable is required only if
the very dirty cables enter a wireway.
D D
Very Dirty Zone Contactors
Segregated (not in wireway)
Kinetix 2090 VD
VD
AC Line Filter
(optional) 24V Motor
Brake PS
Circuit
Kinetix 350 Breaker
Drive
(4)
Ethernet
(shielded)
Cable DC XFMR
No sensitive Filter
D D
Contactors
D
I/O (1), Motor Power, and Safety Cables
(1) If drive system I/O cable contains (dirty) relay wires, route cable in dirty wireway.
(2) For tight spaces, use a grounded steel shield. For examples, refer to the System Design for Control of Electrical Noise Reference
Manual, publication GMC-RM001.
(3) This voltage is a clean 24V DC available for any device that requires it. The 24V enters the clean wireway and exits to the left.
(4) This voltage is a dirty 24V DC available for motor brakes and contactors. The 24V enters the dirty wireway and exits to the right.
This table indicates the zoning requirements of cables that are connected to the
Kinetix 350 drive components.
See this section when mounting an AC line filter or shunt resistor module for
guidelines that are designed to reduce system failures that excessive electrical
noises cause.
AC Line Filters
If you are using a Kinetix 2090 line filter, mount the filter on the same panel as
the Kinetix 350 drive, and as close to the drive as possible.
Shunt Resistors
Observe these guidelines when mounting your shunt resistor outside the
enclosure:
• Mount the shunt resistor and wiring in the very dirty zone or in an
external shielded enclosure.
• Mount the resistors in a shielded and ventilated enclosure outside the
cabinet.
• Keep the unshielded wiring as short as possible. Keep shunt wiring as flat
to the cabinet as possible.
Ethernet
(shielded) AC Line
Cable Filter DC
Filter XFMR
Route Encoder/Analog/Registration I/O (1), Motor Power and Safety Cables Route 24V DC I/O
Shielded Cables Shielded Cable
(1) If drive system I/O cable contains (dirty) relay wires, route cable in dirty wireway.
(2) When space does not permit 150 mm (6.0 in.) clearance, install a grounded steel shield between the drive and clean wireway.
For examples, refer to the System Design for Control of Electrical Noise Reference Manual, publication GMC-RM001.
When mounting your shunt module inside the enclosure, follow these
additional guidelines:
• Mount the shunt resistor anywhere in the dirty zone, but as close to the
Kinetix 350 drive as possible.
• Shunt wires can be run with motor power cables.
• Keep unshielded wiring as short as possible. Keep the shunt wiring as flat
to the cabinet as possible.
• Separate the shunt wires from other sensitive, low-voltage signal cables.
D D
Contactor
Very dirty zone
segregated (not in wireway).
VD 24V Motor
VD Brake PS
Circuit
Kinetix 350 Breaker
Drive
Ethernet
(shielded) AC Line DC
Cable Filter Filter XFMR
No sensitive
equipment within
150 mm (6.0 in.).(2) I/O (1), Ethernet, and Feedback
C Cables C
D D
Route Encoder/Analog/Registration I/O (1), Motor Power, and Safety Cables Route 24V DC I/O
Shielded Cables
Shielded Cable
(1) If drive system I/O cable contains (dirty) relay wires, route cable in dirty wireway.
(2) When space does not permit 150 mm (6.0 in.) clearance, install a grounded steel shield between the drive and clean wireway.
For examples, refer to the System Design for Control of Electrical Noise Reference Manual, publication GMC-RM001.
Motor Brake
The brake is mounted inside the motor and how you connect to the drive
depends on the motor series.
See Kinetix 350 Drive/Rotary Motor Wiring Examples that begin on page 134
for the interconnect diagram of your drive/motor combination.
Mount Your Kinetix 350 Drive This procedure assumes that you have prepared your panel and understand
how to bond your system. For installation instructions regarding other
equipment and accessories, refer to the instructions that came with those
products.
1. Lay out the position for the Kinetix 350 drive and accessories in the
enclosure.
See Establish Noise Zones on page 25 for panel layout
recommendations. Mounting hole dimensions for the Kinetix 350 drive
are shown in the Kinetix 3, 300, 350, 2000, 6000, 6200, 6500, 7000
Servo Drives Specifications Technical Data, publication KNX-TD005.
2. Attach the Kinetix 350 drive to the cabinet, first by using the upper
mounting slots of the drive and then the lower.
The recommended mounting hardware is M4 (#6-32) steel machine
screws that are torqued to 1.1 N•m (9.8 lb•in). Observe bonding
techniques as described in Bonding Drives on page 22.
IMPORTANT To improve the bond between the Kinetix 350 drive and subpanel,
construct your subpanel out of zinc-plated (paint-free) steel.
Topic Page
Kinetix 350 Drive Connectors and Indicators 32
Control Signal Specifications 37
Motor Feedback Specifications 42
Kinetix 350 Drive Connectors Although the physical size of the Kinetix® 350 drives vary, the location of the
connectors and indicators is identical.
and Indicators
Figure 10 - Kinetix 350 Drive Connector and Indicators
10
2
3
4
5 13
6 14
350
12
8
15
1
11
10
Kinetix 350 Drive, Top View Kinetix® 350 Drive, Front View Kinetix 350 Drive, Bottom View
(2097-V33PR5-LM drive is shown) (2097-V33PR5-LM drive is shown) (2097-V33PR5-LM drive is shown)
The Kinetix 350 drive ships with the (6-pin) wiring-plug header that connects
your Safe Torque Off (STO) connector. If your system does not use the Safe
Torque Off feature, follow the instructions in Safe Torque Off Feature Bypass
starting on page 105 to wire the drive with motion-allowed jumpers.
Safe ty input
Safe
5 6
IMPORTANT Use only pins STO-1 (+24V DC Control) and STO-2 (Control COM) of the
motion-allowed jumpers to enable the drive when the Safe Torque Off
function is not used. When the Safe Torque Off function is in operation, the
24V supply must come from an external source.
26 1
50 25
IMPORTANT Drive-to-motor power and feedback cable length must not exceed 20 m
(65.6 ft). System performance was tested at these specifications and also
apply when meeting CE requirements.
Pin 10
Pin 15 Pin 5
Pin 11 Pin 1
Pin 6
Control Signal Specifications This section provides a description of the Kinetix 350 drive I/O (IOD),
communication, shunt resistor and DC bus (BC), and back-up power (BP)
connectors.
Digital Inputs
Five fixed inputs are available for the machine interface on the Kinetic 350
drive.
IMPORTANT To improve registration input EMC performance, refer to the System Design
for Control of Electrical Noise Reference Manual, publication GMC-RM001.
The five digital inputs (IOD-27…IOD-30 and IOD-39) have fixed pin
assignments.
Capture Edge/Level
IOD Pin Signal Description Time Sensitive
Optically isolated, single-ended active high signal. Current loading is nominally 9 mA. A 24V
IOD-29 ENABLE 0.5 ms Level
DC input is applied to this terminal to enable the axis.
Optically isolated, single-ended active high signal. Current loading is nominally 9 mA. Home
IOD-30 HOME 0.5 ms Edge
switch (normally open contact) inputs axis require 24V DC (nominal).
Optically isolated, single-ended active high signal. Current loading is nominally 9 mA.
IOD-39 REG A 24V DC input is applied or removed from this terminal to trigger registration event. Fast 5 µs Edge
registration inputs are required to ensure that the motor interface can capture the positional
information with less than 5 µs uncertainty.
NEG_OT Overtravel detection is available as an optically isolated, single-ended active high signal.
IOD-27
IOD-28 Current loading is nominally 9 mA per input. The positive/negative limit switch (normally 1 ms Level
POS_OT closed contact) inputs for axis require 24V DC (nominal).
The digital inputs are optically isolated and sink up to 24V DC. Electrical
details are shown in Table 15 on page 38. You can configure the inputs for PNP
sourcing or NPN sinking.
+24V 1.2 kΩ
ENABLE, HOME_SW,
POS_OT, or NEG_OT
1.2 kΩ
ENABLE, HOME_SW,
POS_OT, or NEG_OT
GND COM
GND 1.2 kΩ
ENABLE, HOME_SW,
POS_OT, or NEG_OT
1.2 kΩ
ENABLE, HOME_SW,
POS_OT, or NEG_OT
+24V COM
1.2 kΩ
+24V
REG
1.2 kΩ
REG
GND REG_COM
GND 1.2 kΩ
REG
1.2 kΩ
REG
+24V REG_COM
The two digital outputs (IOD-43 and IOD-44) have fixed pin assignments for
motor brake function.
Attribute Value
Circuit type Optically isolated open collector/emitter
Voltage, max 30V DC
Current, max 100 mA
24V DC
43
MTR_BRAKE +
44
MTR_BRAKE -
CR1
Motor Brake
White 7 BR+
Black 9 BR-
24V DC COM
Attribute Value
Communication 100BASE-TX, full-duplex
Auto MDI/MDIX crossover detection/correction Yes
Rockwell Automation® CAT5E shielded, 100 m
Cabling (328 ft), max
The Kinetix 350 drive can use an external power supply to power the logic and
communication circuits. If an independent 24V (@ 1 A) power supply is
connected to the BP connector, the logic and communication circuits remain
active during a mains input power loss.
Attribute Value
Input voltage 20…26V DC
Current 500 mA
Inrush, max 30 A
Motor Feedback The drive accepts motor feedback signals from the following types of encoders
with these general specifications.
Specifications
Table 17 - Motor Feedback General Specifications
Attribute Value
• Stegmann Hiperface
Feedback device support • Generic TTL Incremental
• Tamagawa 17 bit Serial
Power supply (EPWR5V) 5.13…5.67V, 400 mA, max
Power supply (EPWR9V) 8.3…9.9V, 275 mA, max
Single-ended, under 500 Ω = no fault, over
Thermostat 10 kΩ = fault
The Kinetix 350 drives support multiple types of feedback devices by using the
15-pin (MF) motor feedback connector and shared connector pins in many
cases.
+5V +5V
6.81 kΩ
1 kΩ
TS
0.01 µF
47 pF
+5V
1 kΩ
SIN+ or
COS+
1 kΩ +
1 kΩ to AqB Counter
-
SIN- or 1 kΩ
COS- 56 pF
1 kΩ 56 pF
+5V
10 kΩ
1 kΩ
DATA+ +
- to AqB Counter
1 kΩ
DATA-
56 pF
56 pF
10 Ω
Shaded area indicates components that are part of the circuit, but support
other feedback device types (not used for Stegmann Hiperface support).
to UART
26.7 kΩ
1 kΩ 10 kΩ
-
to A/D Converter
+
1 kΩ 10 kΩ
56 pF 56 pF
Shaded area indicates components that are part of the circuit, but support other
feedback device types (not used for Generic TTL incremental support).
AM+ or 1 kΩ
BM+
+
1 kΩ - to AqB Counter
AM- or 1 kΩ
BM- 56 pF
56 pF
+5V
10 kΩ
1 kΩ
MTR_IM+
+
- to AqB Counter
1 kΩ
MTR_IM-
56 pF
56 pF
10 kΩ
Shaded area indicates components that are part of the circuit, but support other feedback
device types (not used for Generic TTL incremental support).
to UART
from UART
from UART
Kinetix 350 Drive
+5V +5V
1 kΩ
S1,
S2,
or S3 1 kΩ
56 pF
Kinetix 350 Drive
See Figure 22 for the Tamagawa 17-bit serial interface schematic. It is identical
to the Stegmann Hiperface (DATA) signals schematic.
The Kinetix 350 drive generates +5V and +9V DC for motor feedback power.
Short circuit protection and separate common mode filtering for each channel
is included.
Pin 10
Pin 15 Pin 5
Pin 11 Pin 1
Pin 6
Notes:
Topic Page
Basic Wiring Requirements 49
Grounding Your Kinetix 350 Drive System 56
Power Wiring Requirements 58
Wiring Guidelines 59
Wiring the Kinetix 350 Drive Connectors 60
Apply the Motor Cable Shield Clamp 67
Feedback and I/O Cable Connections 68
Wiring the Feedback and I/O Connectors 70
Shunt Resistor Connections 72
Ethernet Cable Connections 72
Basic Wiring Requirements This section contains basic information on how to wire the Kinetix® 350 drive.
ATTENTION: Plan the installation of your system so that you can cut, drill,
tap, and weld with the system that is removed from the enclosure. Because
the system is of the open type construction, be careful to keep any metal
debris from falling into it. Metal debris or other foreign matter can become
lodged in the circuitry, which can result in damage to components.
IMPORTANT This section contains common PWM servo system wiring configurations,
size, and practices that can be used in most applications. National Electrical
Code, local electrical codes, special operating temperatures, duty cycles, or
system configurations take precedence over the values and methods
provided.
Recommended Cables
The Motor Power Cable Compatibility table on page 63 and Motor Feedback
Cables for Specific Motor/Feedback Combinations table on page 68 show the
cables that Rockwell Automation® recommends you use with the Kinetix® 350
drive.
IMPORTANT Factory-made cables are designed to minimize EMI and are recommended
over hand-built cables to optimize system performance.
If it is necessary for you to build or modify your own cable, follow these
guidelines:
• Connect the cable shield to the connector shells on both ends of the
cable with a complete 360° connection.
• Use twisted-pair cable whenever possible. Twist differential signals with
each other and twist single-ended signals with the appropriate ground
return.
When you route power and signal wiring on a machine or system, radiated
noise from nearby relays, transformers, and other electronic drives can be
induced into motor or encoder feedback signals, input/output
communication, or other sensitive low voltage signals. Radiated noise can cause
system faults and communication anomalies.
See Electrical Noise Reduction on page 22 for examples of routing high and
low voltage cables in wireways. See the System Design for Control of Electrical
Noise Reference Manual, publication GMC-RM001, for more information.
Determine the Input Power This section contains examples of typical single-phase and three-phase facility
input power that is wired to single-phase and three-phase Kinetix 350 drives.
Configuration
The grounded power configuration lets you ground your single-phase or three-
phase power at a neutral point. Match your secondary to one of the examples
and be certain to include the grounded neutral connection. See Table 68 on
page 152 for leakage currents.
Ground Grid or
Power Distribution Ground
ATTENTION: For the 480V Kinetix 350 drives to meet proper voltage
creepage and clearance requirements, each phase voltage to ground must be
less than or equal to 300V AC rms. This requirement means that the power
system must use a center grounded wye secondary configuration for 400/
480V AC mains.
See Appendix C for leakage currents.
(1) Leakage current from the line filter, in this configuration, typically is higher than a balanced (center ground) configuration.
L2 L1 L1
L1
Input Fusing M1 E
Contactor
L1
Bonded Cabinet Ground Bus
(1) Leakage current from the line filter, in this configuration, typically is higher than a balanced (center ground) configuration.
IMPORTANT The 2097-V32PRx-LM models have integrated AC line filters and do not
require the AC line filter that is shown in this diagram.
If you reduce transformer output, the motor speed is reduced. Feeder and
branch short circuit protection is not illustrated.
You can wire the 2097-V31PRx-LM drives with 120V input voltage and
achieve twice the output voltage. To use the voltage-doubler circuit, connect
the 120V single-phase input power to the IPD-L1 and IPD-N terminals.
For Kinetix 350 drive power specifications, refer to the Kinetix 3, 300, 350,
2000, 6000, 6200, 6500, 7000 Servo Drives Specifications Technical Data,
publication KNX-TD005. For Kinetix 350 drive input wiring diagrams, refer
to Power Wiring Examples on page 131.
When you are using an isolation transformer, attach the chassis ground wire to
the neutral connection. This grounded neutral connection does the following:
• Helps prevent the system from floating and avoids any high voltages that
can otherwise occur, for example due to static electricity
• Provides a solid earth path for fault conditions
Transformer 2097-V32PRx-LM
(wye) Secondary L1 IPD Kinetix 350 Drives
L1
L1 L2 L2 (System A)
Input Fusing M1 (1) Single-phase AC Input
L2
IPD
L2
L1
Kinetix 350 Drives
L3 L3 L2 (System B)
Input Fusing M2 (1) Single-phase AC Input
L3 IPD
L1 Kinetix 350 Drives
Grounded Neutral L1 L2 (System C)
Input Fusing M3 (1) Single-phase AC Input
Bonded Cabinet
Ground Bus
Ground Grid or
Power Distribution Ground
(1) Contactors (MI, M2, and M3) can be optional. For more information, see Understanding the Machinery Directive, publication
SHB-900. AC line filter is optional, but is required for CE compliance.
L3 IPD IPD
Kinetix 350 Drives
L1 L1 L1 L1 (System A)
AC Line N L2 Single-phase AC Input
Filter
L2 E L2
Grounded Neutral IPD IPD
L1 L1 Kinetix 350 Drives
L1 L1 (System A)
Input Fusing M1 AC Line Single-phase AC Input
Contactor N L2
Filter
L2 E L2
Grounded
Neutral
IMPORTANT An AC line filter for each drive is the preferred configuration and required for
CE compliance.
Voiding of CE Compliance
The three-phase and neutral in-line filter applications that are described Three-
phase Power Wired to Single-phase Drives on page 53 are not adequate for CE
compliance for EMC. Therefore, EMC validity and CE marking by Rockwell
Automation is voided when three-phase and neutral in line filters are used.
Grounding Your Kinetix 350 All equipment and components of a machine or process system must have a
common earth ground point that is connected to their chassis. A grounded
Drive System system provides a safety ground path for short circuit protection. Grounding
your modules and panels minimize shock hazard to personnel and damage to
equipment caused by short circuits, transient overvoltages, and accidental
connection of energized conductors to the equipment chassis. For CE
grounding requirements, refer to CE Requirements in Chapter 1.
IMPORTANT To improve the bond between the Kinetix 350 drive and subpanel, construct
your subpanel out of zinc-plated (paint-free) steel.
If the Kinetix 350 drive is mounted on a painted subpanel, ground the drive to
a bonded cabinet ground bus by using a braided ground strap or 4.0 mm2
(12 AWG) solid copper wire 100 mm (3.9 in.) long.
For drive dimensions, refer to Product Dimensions in the Kinetix 3, 300, 350,
2000, 6000, 6200, 6500, 7000 Servo Drives Specifications Technical Data,
publication KNX-TD005.
Figure 34 - Chassis Ground Configuration (Multiple Kinetix 350 Drives on One Panel)
Chassis Ground
Chassis Ground
Bonded Ground Bar
(optional)
Bonded Cabinet
Ground Bus Ground Grid or Power
Distribution Ground
Always follow NEC and
applicable local codes.
Bonded Ground
Bus
Power Wiring Requirements The wire must be made of copper with 75 °C (167 °F) minimum rating.
Phasing of main AC power is arbitrary and an earth ground connection is
required for safe and proper operation. See Power Wiring Examples on
page 131 for interconnect diagrams.
IMPORTANT The National Electrical Code and local electrical codes take precedence over
the values and methods provided.
2097-V31PR0-LM
2097-V32PR0-LM
2097-V32PR2-LM Motor power cable depends
2097-V33PR1-LM on motor/drive combination. 7 (0.28) 0.5 (4.5)
2097-V33PR3-LM
2097-V34PR3-LM L3 L2/N L2 2.5 (14)
2097-V34PR5-LM Mains input power L2 L1 L1
2097-V34PR6-LM (IPD connector) L1 N PE (5)
PE (3) PE (4)
2097-V32PR4-LM 4.0 (12) 7 (0.28) 0.5 (4.5)
2097-V33PR5-LM
2097-V31PR2-LM 0.56…0.79
6.0 (10) 7 (0.28)
2097-V33PR6-LM (5.0…7.0)
2097-V31PR0-LM
2097-V31PR2-LM
2097-V32PR0-LM
2097-V32PR2-LM
2097-V32PR4-LM PE
2097-V33PR1-LM Motor power W 2.5 (14) 7 (0.28) 0.5 (4.5)
2097-V33PR3-LM (MP connector) V
2097-V33PR5-LM U
2097-V34PR3-LM
2097-V34PR5-LM
2097-V34PR6-LM
2097-V33PR6-LM 4.0 (12) 7 (0.28) 0.5 (4.5)
2097-V31PR0-LM
2097-V31PR2-LM
2097-V32PR0-LM
2097-V32PR2-LM
2097-V32PR4-LM +
2097-V33PR1-LM + 2.5 (14) 7 (0.28) 0.5 (4.5)
Shunt/DC Bus (1) SH
2097-V33PR3-LM (BC connector)
2097-V33PR5-LM -
2097-V34PR3-LM -
2097-V34PR5-LM
2097-V34PR6-LM
2097-V33PR6-LM 4.0 (12) 7 (0.28) 0.5 (4.5)
Control back-up power +24V DC
2097-V3xPRx-LM (BP connector) -24V DC
STO-1 (2) +24V DC Control
STO-2 (2) Control COM 1.5 (16) 6 (0.25) 0.5 (4.5)
Safe Torque Off STO-3 Safety Status
2097-V3xPRx-LM (STO connector) STO-4 Safety Input 1
STO-5 Safety COM
STO-6 Safety Input 2
(1) Use for only shunt resistor connection.
(2) Use for bypassing only the STO circuit.
(3) Applies to 2097-V33PRx-LM, and 2097-V34PRx-LM drive modules.
(4) Applies to 2097-V31PRx-LM drive modules.
(5) Applies to 2097-V32PRx-LM drive modules.
Wiring Guidelines Use these guidelines as a reference when wiring the connectors on your
Kinetix 350 drive power modules.
IMPORTANT For connector locations of the Kinetix 350 drives, refer to Kinetix 350 Drive
Connectors and Indicators on page 32.
When you tighten screws to secure the wires, refer to the tables that begin
on page 58 for torque values.
When you remove insulation from wires, refer to the tables that begin on
page 58 for strip lengths.
IMPORTANT To improve system performance, run wires and cables in the wireways as
established in Establish Noise Zones on page 25.
Follow these steps when wiring the connectors on your Kinetix 350 drive
modules.
IMPORTANT Use caution not to nick, cut, or otherwise damage strands as you
remove the insulation.
Wiring the Kinetix 350 Drive This section provides examples and wiring tables to assist you when you make
connections to the Kinetix 350 drive.
Connectors
For the Safe Torque Off (STO) connector pinouts, feature descriptions, and
wiring information, see Chapter 6 on page 99.
+ +24V DC
24
- -24V DC
Kinetix 350
Drive
L2 L2/N L3
L2 L2/N L3
L1 L1 L2
L1 L1 L2
PE N L1
N L1
PE PE
Connections to the motor power (MP) connector include rotary motors and
rotary motor driven actuators.
W
V
V
U
U
IMPORTANT For Kinetix TL motors, also connect the 152 mm (6.0 in.) termination wire to
the closest earth ground.
See Pigtail Terminations on page 63 for more information.
Pigtail Terminations
Kinetix TL motors have a short pigtail cable that connects to the motor, but is
not shielded. The preferred method for grounding the Kinetix TL power cable
on the motor side is to expose a section of the cable shield and clamp it directly
to the machine frame. The motor power cable also has a 150 mm (6.0 in.)
shield termination wire with a ring lug that connects to the closest earth
ground. Use this method and the cable clamp. The termination wire can be
extended to the full length of the motor pigtail if necessary, but it is best to
connect the supplied wire directly to ground without lengthening.
(1) Remove paint from machine frame to be sure of proper HF-bond between machine frame, motor case, shield clamp, and ground
stud.Motor Power Cable Compatibility
See Kinetix 350 Drive/Rotary Motor Wiring Examples that start on page 134
for interconnect diagrams.
Motor Cable
Shield Clamp
The cable shield clamp that is shown in Figure 37 is mounted to the subpanel.
Ground and secure the motor power cable in your system following
instructions on page 67.
This diagram shows an example of wiring with three-phase power wires and
brake wires. The brake wires have a shield braid that is shown in Figure 38 as
gray, which folds back under the cable clamp before the conductors are
attached to the motor brake circuit. Thermal switch wires are included in the
feedback cable.
See Kinetix 350 Drive/Rotary Motor Wiring Examples that begin on page 134
for interconnect diagrams.
3 7
8
4
1
To Motor
Cable shield and lead preparation are provided with most Allen-Bradley® cable
assemblies. Follow these guidelines if your motor power cable shield and wires
require preparation.
U
Outer Insulation
V
W
Motor Power Cable
See Shunt Resistor Wiring Example that being on page 133 for interconnect
diagrams.
Apply the Motor Cable Shield This procedure assumes that you have completed wiring your motor power
(MP) connector and are ready to apply the cable shield clamp.
Clamp
Follow these steps to apply the motor cable shield clamp.
34.0 12.7
(1.34) (0.50)
50…75
Dimensions are in mm (in.). (2…3)
50…75
(2…3)
ATTENTION: Plan the installation of your system so that you can cut, drill,
tap, and weld with the system that is removed from the enclosure. Because
the system is of the open type construction, be careful to keep any metal
debris from falling into it. Metal debris or other foreign matter can become
lodged in the circuitry, which can result in damage to components.
3. Locate the position on the motor power cable that comes under the
clamp and remove about an inch of the cable jacket to expose the shield
braid.
4. Position the exposed portion of the cable braid directly in line with the
clamp.
5. Clamp the exposed shield to the panel by using the clamp and two
#6-32 x 1 screws provided.
6. Repeat step 1…step 5 for each Kinetix 350 drive you are installing.
Feedback and I/O Cable Factory made cables with premolded connectors are designed to minimize
EMI and are recommended over hand-built cables to improve system
Connections performance. However, other options are available for building your own
feedback and I/O cables.
Table 31 - Options for Connecting Motor Feedback and I/O
Connection Option Cat. No. Cable By Using This Type of Cable
See the table Table 32 for the premolded motor feedback
Premolded connectors N/A Motor feedback cable available for your motor.
See the table Table 32 for the flying-lead cable available for
Low-profile connector 2090-K2CK-D15M Motor feedback your motor.
I/O Terminal Block 2097-TB1 I/O interface User-supplied flying-lead cable.
Incremental
High-resolution Feedback Drive MF
Connector Pin Feedback
Connector Pin
9V Encoder 5V Encoder 5V Encoder
1 Sin+ Sin+ AM+ 1
2 Sin- Sin- AM- 2
3 Cos+ Cos+ BM+ 3
4 Cos- Cos- BM- 4
5 Data+ Data+ IM+ 5
6 Data- Data- IM- 10
9 Reserved EPWR_5V EPWR_5V 14
10 Reserved ECOM ECOM 6
11 EPWR_9V Reserved Reserved 7
12 ECOM Reserved Reserved 6
13 TS+ TS+ TS+ 11
14 TS- TS- TS- –
15 Reserved Reserved S1 12
16 Reserved Reserved S2 13
17 Reserved Reserved S3 8
Wiring the Feedback and I/O These procedures assume that you have mounted your Kinetix 350 system,
completed the power wiring, and are ready to connect motor feedback.
Connectors
Connect your I/O wires to the IOD connector by using the 2097-TB1 I/O
Terminal Expansion Block. See the Kinetix 300 I/O Terminal Expansion
Block Installation Instructions, publication 2097-IN005.
1
30
2097-TB1
I/O Terminal
Expansion Block
I/O (IOD)
Connector
11
40 12
20
21
50 29
GND
Feedback Cable
3.6V battery (catalog number 2090-DA-BAT2)
required for use with only TLY-Axxxx-B motors and TLAR
Axxxxx electric cylinders
Low Profile Connector Kit
(high-resolution 17-bit encoders).
(2090-K2CK-D15M)
See Appendix 3 for feedback signal
Clamp descriptions.
See Appendix A for the motor feedback
Exposed Braid Under Clamp interconnect drawing for your application.
Shunt Resistor Connections Follow these guidelines when wiring your 2097-Rx shunt resistor.
IMPORTANT When tightening screws to secure the wires, refer to the tables that begin on
page 58 for torque values.
IMPORTANT To improve system performance, run wires and cables in the wireways as
established in Chapter 2.
SH Shunt/DC Bus
(BC) Connector
-
-
Ethernet Cable Connections This guideline assumes that you have your Logix5000™ Ethernet/IP™ module
and Kinetix 350 drive that is mounted and ready to connect the network
cables.
If the entire channel is constructed of stranded cable (no fixed cable), then this
equation is for calculating maximum length:
2
P
W
R
Switch (1)
3
(1) See Ethernet Cable Connections on page 72 for information on how to use an unmanaged switch in your application.
Notes:
Topic Page
Keypad Input 76
Configure the Kinetix 350 Drive Ethernet IP Address 79
Configure the Logix 5000 EtherNet/IP Controller 82
Apply Power to the Kinetix 350 Drive 91
Test and Tune the Axes 92
Disable EnableInputChecking by Using a Logix Designer Message Instruction 97
TIP Before you begin make sure that you know the catalog number for the
drive, the Logix 5000® controller, and the servo motor/actuator in your
motion control application.
Keypad Input The Kinetix® 350 drive is equipped with a diagnostic status indicator and three
push buttons that are used to select displayed information and to edit a limited
set of parameter values. Parameters can be scrolled by using . To view a
value, press . To return back to Scroll mode press .
Status Indicators
The Kinetix 350 drive has four status indicators and a four-digit display on the
top front panel as shown Figure 46. These status indicators and the display are
used to monitor the system status, activity, and troubleshoot faults.
Configure the Kinetix 350 This section offers guidance on how to configure your Ethernet connection to
the Kinetix 350 drive.
Drive Ethernet IP Address
Ethernet Connection
The Kinetix 350 drive and your personal computer must be configured to
operate on the same Ethernet network. The IP addresses of the Kinetix 350
drive, the personal computer, or both drive and personal computer can require
configuring to enable Ethernet communication between the two devices.
IMPORTANT Any changes that are made to the Ethernet communication settings on the
Kinetix 350 drive do not take effect until the drive is powered off and
powered on again. Until the power is cycled, the drive continues to use its
previous settings.
The IP address of the Kinetix 350 drive is composed of four suboctets that are
separated by three dots to conform to the Class C Subnet structure. Each
suboctet can be configured with number from 1 to 254. As shipped from the
factory the default IP address of a drive is 192.168.124.200.
There are two methods of changing the current IP address. An address can be
assigned to the drive automatically (dynamic IP address) when the drive is
connected to a DHCP (Dynamic Host Configuration Protocol) enabled
server, or you can manually assign an IP address to the drive (static IP address).
Both methods of configuring the drive’s IP address are shown here.
By accessing these four parameters, the full IP address on the drive can be
obtained.
If parameters IP_1, IP_2, IP_3, and IP_4 all contain ‘----‘ rather than a
numerical values it means that the drive has DHCP enabled and the DHCP
server has yet to assign the drive its dynamic IP address. As soon as the server
assigns an IP address the drive displays the address in the IP_1, IP_2, IP_3, and
IP_4 parameters. See Configure the IP Address Automatically (Dynamic
Address) on page 81.
When connecting directly from the Kinetix 350 drive to the personal
computer without a server or when connecting to a private network, where all
devices have static IP addresses, assign the IP address of the Kinetix 350 drive
manually.
To assign the address manually, disable the DHCP mode. Do following the
steps by using the drive keypad.
1. Press .
When DHCP is disabled and the power is cycled to the drive, it reverts to its
previous static IP address.
If you are connecting multiple drives to the personal computer, create a unique
IP address for each drive. Do it by using the keypad on each drive to change the
IP_4 parameter. IP_4 is the only octet that can be changed via the keypad.
IP_1, IP2, and IP_3 are read-only accessed this way. The dive power must be
cycled for any changes to take effect.
1. Press .
DHCP can be enabled through the Logix Designer application. If you choose
to configure the drive by using a manual (static) IP address, you can switch over
to an automatic (dynamic) address once configuration is complete. See Obtain
the Kinetix 350 Drives’ Current Ethernet Settings on page 79 for information
on how to enable the DHCP from within the Logix Designer application.
Configure the Logix 5000 This procedure assumes that you have wired your Kinetix 350 drive system and
are using Logix Designer application version 21.00.00 or later.
EtherNet/IP Controller
For help with using Logix Designer application as it applies to the
configuration of the ControlLogix® EtherNet/IP™ controller, refer to
Additional Resources on page 7.
1. Apply power to your Logix 5000 controller that contains the EtherNet/
IP port and open your Studio 5000® environment.
3. Select the controller that you are using for your project and click Next.
9. Click OK.
IMPORTANT To configure Kinetix 350 drive (catalog numbers 2097-V3xPRx-LM) you must
be using RSLogix 5000® software, version 20 or later, or Logix Designer
application.
1. Right-click the Logix 5000 EtherNet/IP controller that you created and
choose New Module.
The Select Module dialog box appears.
2. Clear the Module Type Category Filter and check the Motion category.
In this example, the last octet of the address is 1. This octet must
match the base node address of the drive.
5. Click Change in the Module Definition area.
The Module Definition dialog box appears.
6. From the Power Structure pull-down menu, choose the Bulletin 2097
drive appropriate for your application.
In the example, the 2097-V3xPRx-LM module is chosen.
7. To close the Module Definition dialog box, click OK.
8. To close the Module Properties dialog box, click OK.
5. Click the Axis Assignment tab and move your axes (created earlier) from
Unassigned to Assigned.
6. Click the Attribute tab and edit the default values as appropriate for
your application.
7. Click OK.
7. Click Apply.
Motor data specific to your motor appears in the Motor category.
8. Click the Scaling category and edit the default values as appropriate for
your application.
From this dialog box, you can program actions and change the action for
exceptions (faults).
13. Click Parameters.
The Motion Axis Parameters dialog box appears.
From this dialog box, you can set delay times for servo motors. For
recommended motor brake delay times, refer to the Kinetix Motion
Control Selection Guide, publication KNX-SG001.
14. Click OK.
15. Verify your Logix 5000 program and save the file.
After completing the Logix 5000 configuration, you must download your
program to the Logix 5000 processor.
Apply Power to the This procedure assumes that you have wired and configured your Kinetix 350
drive system and your Ethernet/IP interface controller.
Kinetix 350 Drive
SHOCK HAZARD: To avoid hazard of electrical shock, perform all mounting and
wiring of the Bulletin 2097 drive before you apply power. Once power is applied,
connector terminals can have voltage present even when not in use.
Follow these steps to apply power to the Kinetix 350 drive system.
3. Apply 120, 240, or 460V AC mains input power to the Kinetix 350
drive IPD connector.
4. Observe the four-digit status indicator.
Four Character Data Entry Status
Status Indicator Indicator
5.
If Your Logic Power Then
Apply 120, 240, or 460V AC mains input power to the drive
Is from (24V DC) back-up power (IPD connector)
Mains input power Go to step 5
6.
If Drive ENABLE is Then
Hard wired Apply 24V DC
Not used Disable enableInputChecking by using procedure on page 97
7. Observe the status indicator on the front of the Kinetix 350 drive.
Status Indicator Condition Status Do This
Steady green Operational condition Observe the Axis, status indicator page 78
Module
Steady or flashing red Drive is faulted Go to Module State Status Indicator on page 77
Steady green or amber, flashing Operational condition Observe the Network, status indicator page 78
Axis
Steady or flashing red Axis is faulted Go to Axis State Status Indicator on page 78
Steady green Communication is ready Go to Test and Tune the Axes on page 92
Network
Any state other than steady green Communication error Go to Network State Status Indicator on page 78
Test and Tune the Axes This procedure assumes that you have configured your Kinetix 350 drive, your
ControlLogix EtherNet/IP controller, and applied power to the system. See
Motion System Tuning Application Techniques, publication MOTION-
AT005 for more information on Kinetix servo drive tuning.
.
IMPORTANT Before proceeding with testing and tuning your axes, verify that the drive
status indicators are operating as described in Status Indicators on page 120
For help with using Logix Designer application as it applies to testing and
tuning your axes with ControlLogix EtherNet/IP controller, refer to
Additional Resources on page 7.
4. Type 2.0 as the number of revolutions for the test or another number
more appropriate for your application.
This Test Performs this Test
Verifies marker detection capability as you rotate the motor
Marker shaft.
Verifies that the feedback connections are wired correctly as
Motor Feedback you rotate the motor shaft.
Verifies that motor power and feedback connections are wired
Motor and Feedback correctly as you command the motor to rotate.
5.
If Drive ENABLE is Then
Hard wired Apply 24V DC
Not used Disable enableInputChecking by using procedure on page 97
The RSLogix 5000 Motor and Feedback Test dialog box appears. The
Test State is Executing.
When the test completes successfully, the Test State changes from
Executing to Passed.
8. Click OK.
This dialog box appears, to confirm that the direction was correct.
9. Click Yes.
a. Click OK.
b. Verify that the Axis status indicator turned steady green during the
test.
c. Verify that the drive ENABLE signal is applied to the axis you are
testing or that the enableInputChecking attribute is set to zero.
d. Verify the unit values that are entered in the Scaling category.
e. Return to main step 6 and run the test again.
The following is a basic procedure for simple systems. If you have a complicated
system, see Integrated Motion on the EtherNet/IP Network: Configuration
and Startup, publication MOTION-UM003 and Motion System Tuning
Application Techniques, publication MOTION-AT005.
1. Verify that the load is still removed from the axis being tuned.
7. Click Start.
The RSLogix - Autotune dialog box appears. When the test completes,
the Test State changes from Executing to Success.
.
Tuned values populate the Loop and Load parameter tables. Actual
bandwidth values (Hz) depend on your application and can require
adjustment once motor and load are connected.
At this point, you can compare existing and tuned values for your gains
and inertias with the prospective tune values.
8. Accept the new values and apply them to the controller.
Now you can run the system with the new gain set and evaluate
performance. You can improve the performance by adjusting application
type, loop response, and/or load coupling selections.
TIP If your application requires stricter performance, you can further improve
performance with manual tuning.
9. To close the RSLogix 5000 Autotune dialog box, click OK.
10. To close the Axis Properties dialog box, click OK.
11. If the test fails, this dialog box appears.
a. Click OK.
b. Make motor velocity adjustments.
c. See the appropriate Logix 5000 motion module user manual for
more information.
d. Return to step 7 and run the test again.
12. Repeat Test and Tune the Axes for each axis.
Disable EnableInputChecking This procedure sends a Logix 5000 message to disable the
EnableInputChecking attribute in the Kinetix 350 drive.
by Using a Logix Designer
Message Instruction 1. From the Controller Organizer, choose Tasks > MainTask >
MainProgram > MainRoutine.
2. Create an MSG instruction rung as shown.
4. Click the Communications tab and browse to the drive tag, in this case
K350, as shown.
5. When the program is in Run mode, trigger the rung to run the
instruction.
The drive does not check the enable input signal on IOD-29 Enable to
IOD -26 Common. This MSG instruction is executed only once as it is
a persistent type instruction and gets saved to the drive nonvolatile
memory. To re-enable the enable input signal checking on IOD-29
Enable to IOD-26 Common, change the Source Element register,
EnableInputChecking from 0 to 1 and trigger the run again.
Notes:
Topic Page
Certification 99
Description of Operation 100
PFD and PFH Definitions 101
PFD and PFH Data 101
Safe Torque Off Connector Data 102
Wiring Your Safe Torque Off Circuit 103
Kinetix 350 Drive Safe Torque Off Feature 105
Kinetix 350 Drive Safe Torque Off Wiring Diagrams 107
Safe Torque Off Signal Specifications 108
Certification The Safe Torque Off circuit is type-approved and certified for use in safety
applications up to and including ISO 13849-1 Performance Level d (PLd)
safety category 3.
The TÜV Rheinland group has approved the Kinetix® 350 drives for use in
safety-related applications up to ISO 13849-1 Performance Level d (PLd)
safety category 3, in which the de-energized state is considered to be the safe
state. All examples that are related to I/O included in this manual are based on
achieving de-energization as the safe state for typical machine safety systems.
IMPORTANT If there is a drive or control failure, the most likely stop category is category
0. When designing the machine application, consider timing and distance
for a coast-to-stop. For more information regarding stop categories, refer to
EN 60204-1.
See the EN ISO 13849-1, EN 61508, and EN 62061 standards for complete
information on requirements for PL and SIL determination.
Description of Operation The Safe Torque Off feature provides a method, with sufficiently low
probability of a dangerous failure on demand, to force the power-transistor
control signals to a disabled state. When disabled, or any time power is
removed from the safety enable inputs, all drives output-power transistors are
released from the ON state, effectively removing motive power generated by
the drive. This results in a condition where the motor is in a coasting condition
(stop category 0). Disabling the power transistor output does not provide
mechanical isolation of the electrical output, which can be required for some
applications.
Under normal drive operation, the Safe Torque Off switches are energized. If
either of the safety enable inputs are de-energized, the gate control circuit is
disabled. To meet EN ISO 13849-1 (PLd) both safety channels must be used
and monitored.
ATTENTION: When the Safe Torque Off function is activated, the drive posts
a Start Inhibit (Sc05). After troubleshooting, a proof test safety function
must be performed to verify correct operation.
PFD and PFH Definitions Safety-related systems can be classified as operating in either a Low Demand
mode, or in a High Demand/Continuous mode:
• Low Demand mode: where the frequency of demands for operation that
is made on a safety-related system is no greater than one per year or no
greater than twice the proof test frequency.
• High Demand/Continuous mode: where the frequency of demands for
operation that is made on a safety-related system is greater than once per
year or greater than twice the proof test interval.
The SIL value for a low demand safety-related system is directly related to
order-of-magnitude ranges of its average probability of failure to perform its
safety function on demand satisfactorily or, simply, average probability of a
dangerous failure on demand (PFD). The SIL value for a High Demand/
Continuous mode safety-related system is directly related to the probability of
a dangerous failure occurring per hour (PFH).
PFD and PFH Data These PFD and PFH calculations are based on the equations from EN 61508
and show worst-case values.
This table provides data for a 20-year proof test interval and demonstrates the
worst-case effect of various configuration changes on the data.
Safe Torque Off Connector This section provides Safe Torque Off (STO) connector and header
information for the Kinetix 350 drive Safe Torque Off.
Data
Headers extend the STO connector signals for use in wiring or to defeat (not
use) the Safe Torque Off function.
1 2
Safe Torque Off STO
(STO) Connector 3 4 5 6
Wiring Your Safe Torque Off This section provides guidelines for wiring your Kinetix 350 Safe Torque Off
drive connections.
Circuit
If this product is installed within the European Union or EEC regions and has
the CE marking, the following restrictions apply.
EMC Directive
The product that is described in this manual is intended for use in an industrial
environment.
CE Conformity
These units are tested to meet Council Directive 2014/35/EU Low Voltage
Directive. The EN 60204-1 Safety of Machinery-Electrical Equipment of
Machines, Part 1-Specification for General Requirements standard applies in
whole or in part.
The following are the Safe Torque Off (STO) wiring requirements. The wire
must be copper with 75 °C (167 °F) minimum rating.
IMPORTANT The National Electrical Code and local electrical codes take precedence over
the values and methods provided.
IMPORTANT Stranded wires must terminate with ferrules to help prevent short circuits,
per table D7 of EN ISO 13849.
ol
contr
2 4 V DC M
+ rol CO
Cont
1 2
tus
y sta
Safet ty input 1
Safe ty COM 2
3 4
Safe ty input
Safe
5 6
IMPORTANT Use only pins STO-1 (+24V DC Control) and STO-2 (Control COM) of the
motion-allowed jumpers to defeat the Safe Torque Off function. When the
Safe Torque Off function is in operation, the 24V supply must come from an
external source.
IMPORTANT To be sure of system performance, run wires and cables in the wireways as
established in the user manual for your drive.
Kinetix 350 Drive Safe Torque The Safe Torque Off circuit, when used with suitable safety components,
provides protection according to EN ISO 13849-1 (PLd). The Safe Torque
Off Feature Off option is just one safety control system. All components in the system must
be chosen and applied correctly to achieve the desired level of operator
safeguarding.
The Safe Torque Off circuit is designed to remove power safely from the gate
firing circuits of the drives output power devices (IGBTs). This helps prevent
them from switching in the pattern necessary to generate AC power to the
motor.
You can use the Safe Torque Off circuit in combination with other safety
devices to meet the stop and protection-against-restart requirements of EN
ISO 13849-1.
SHOCK HAZARD: In Safe Torque Off mode, hazardous voltages can still be
present at the motor. To avoid an electric shock hazard, disconnect power to
the motor and verify that the voltage is zero before performing any work on
the motor.
The drive is supplied from the factory with the Safe Torque Off circuit
enabled. The drive is not operational until +24V is present at terminals STO-4
and
STO-6. When safety connections are not required, the drive can be operated
with the safety circuit disabled.
Use jumper wires, as shown, to defeat the Safe Torque Off function.
STO-1
STO-2
STO-3
STO-4
STO-5
STO-6
IMPORTANT Use only pins STO-1 (+24V DC Control) and STO-2 (Control COM) of the
motion-allowed jumpers to defeat the Safe Torque Off function. When the
Safe Torque Off function is in operation, the 24V supply must come from an
external source.
Kinetix 350 Drive Safe Torque This section provides typical wiring diagrams for the Kinetix 350 drive Safe
Torque Off feature with other Allen-Bradley safety products.
Off Wiring Diagrams
For additional information regarding Allen-Bradley safety products, including
safety relays, light curtain, and gate interlock applications, refer to the Safety
Products website https://www.rockwellautomation.com/en-us/products/
hardware/allen-bradley/safety-products.html.
The drive is shown in a single-axis relay configuration for category 0 stop per
EN-60204-1 Safety of Machinery Directive. Figure 50 and Figure 51 are
examples, however, and user applications can differ based on the required
overall machine-performance level requirements.
IMPORTANT The Kinetix 350 drive meets the requirements of EN ISO 13849-1 Safety of
Machinery, Safety-related Parts of Control Systems, category (CAT 3),
Performance Level (PL)d and Safety Integrity Level (SIL) 2 per EN 61800-5-
2:2007. Dual inputs and drive monitoring of the Safe Torque Off circuit, STO-
4 and ST0-6, are done to help prevent drive enable if either or both of these
inputs do not function.
It is suggested to evaluate the entire machine Performance Level that is
required with a risk assessment and circuit analysis. Contact your local
distributor or Rockwell Automation Sales for more information.
DI L11
S12
Input 1
S22 Safe Torque Off (STO)
S32
Connector with
Input 2
Wiring Header
+ - S42 1
+24V DC
S34 2
COM
3
CR1 Status
13 14 4
Safety Input 1
5
Safety Common
23 24 6
Safety Input 2
DI L11
S12
Input 1
S22
Safe Torque Off (STO)
S32 Connector with
Input 2 Wiring Header
+ - S42 1
+24V DC
S34 2
COM
Reset 3
CR1 Status
13 14 4
Safety Input 1
5
Safety Common
23 24 6
Safety Input 2
Safe Torque Off Signal This table provides specifications for the Safe Torque Off signals that are used
in the Kinetix 350 servo drives.
Specifications
Attribute Value
Insulated, compatible with single-ended output (+24V DC)
Safety inputs (1) Enable voltage range: 20…24V DC
Disable voltage range: 0…1.0V DC
Input impedance 6.8 kΩ
Safety status Isolated Open Collector (Emitter is grounded.)
Output load capability 100 mA
Digital outputs max voltage 30V DC
(1) Safety inputs are not designed for pulse testing.
Safety Input and Output The following are generic safety input and output schematics for the
Kinetix 350 drive.
Schematics
Figure 52 - Safety Input
Safety Status 4 C A 1
STO-3 C
B 3 2
E K COM
E
Safety COM
STO-5
SAFETYCOM
Notes:
Topic Page
Safety Precautions 111
Interpret Status Indicators 112
General System Behavior 121
Logix 5000 Controller and Drive Behavior 124
Web Server Interface 128
Safety Precautions Observe the following safety precautions when troubleshooting your
Kinetix® 350 drive.
ATTENTION: Do not attempt to defeat or override the drive fault circuits. You
must determine the cause of a fault and correct it before you attempt to
operate the system. Failure to correct the fault could result in personal injury
and/or damage to equipment as a result of uncontrolled machine operation.
Interpret Status Indicators See these troubleshooting tables to identify faults, potential causes, and the
appropriate actions to resolve the fault. If the fault persists after attempting to
troubleshoot the system, contact your Rockwell Automation sales
representative for further assistance.
The Four-digit Display Messages table lists the messages along with their
priorities. When messages of different priorities are to be displayed, for
example, when the drive has both a fault and a start inhibit, only the higher
priority message is displayed. When messages of equal priority are needed, for
example, when there are multiple faults, the messages are displayed in a round-
robin fashion. Only two messages scroll in this manner. When a fault is
annunciated, the entire fault text scrolls on the display regardless of when the
fault is cleared
The IP address is always an active condition, meaning that it scrolls with the
axis state as long as there are no higher priority messages to display.
See the table on Four-digit Display Messages for a description of the messages
that scroll across the display during powerup.
Table 43 - Four-digit Display Messages
Priority
Device Condition Display Digit (Lower Is
Higher)
IP address (always active) xxx.xxx.xxx.xxx
Executing device self-test -08-
Waiting for connection to controller -00-
Configuring device attributes -01- 4
Waiting for group synchronization -02-
Waiting for DC Bus to charge -03-
Device is operational -04-
Start inhibit code S xx
3
Start inhibit code - custom Scxx
Axis fault code F xx
2
Axis fault code - custom Fcxx
Boot error Lxxx
Power on Self Test (POST) error Pxxx 1
Initialization fault code - custom Icxx
Node fault code nFxx 1
Error Codes
Fault Codes
These fault code tables are designed to help you resolve anomalies. When a
fault is detected, the four-digit status indicator scrolls the display message. The
display is repeated until the fault code is cleared.
No power or safety circuitry not The safety function has disabled the • Apply 24V sources to safety circuit.
Sc05 Safe torque off.
configured. power structure. • Use jumpers to bypass safety circuit.
Value Description
• The number of illegal state transitions of Excessive noise on feedback
the motor AQB encoder feedback signals 0 Feedback signal is lost
has exceeded the limit. signals
1 Wrong or invalid state of Hall
feedback detected
2 Feedback signal Sin or Cos
peak to-peak amplitude is
outside of defined limits
(min-max)
3 Feedback Noise count is more
than the limit
Feedback Serial Comms The number of consecutive missed or corrupted Communication was not
• Verify motor selection.
F 45 (only Kinetix TL motors and serial data packets from the feedback device established with an intelligent
• Verify motor encoder wiring.
actuators) has exceeded a factory set limit. encoder.
Call your Rockwell Automation sales
The feedback device has detected an internal
F 47 Feedback Self Test Damage to feedback device. representative to return the motor for
error.
repair.
Axis that is moved beyond the physical travel
F 50 Hardware Overtravel - Positive • Check wiring.
limits in the positive direction. Dedicated overtravel input is
• Verify motion profile.
Axis that is moved beyond the physical travel inactive.
F 51 Hardware Overtravel - Negative • Verify axis configuration in software.
limits in the negative direction.
Check all wiring at the motor feedback
Partial loss of feedback signals.
(MF) connector.
Improperly sized drive or motor. Verify the sizing of the system.
• Increase the feed forward gain.
F 54 Excessive Position Error Position error limit was exceeded. • Increase following error limit or
time.
Mechanical system out of
• Check position loop tuning.
specifications.
• Verify mechanical integrity of
system within specification limits.
• Check motor power wiring.
Status messages of the format Pxxx indicate an unrecoverable error during the
Power-on Self Test (POST). Contact Rockwell Automation technical support
to return the drive for repair.
Status Indicators
Table 52 - Drive Status Indicator
Status Description
Off No power. Apply power.
Alternating green/red Self-test (power-up diagnostics). Wait for steady green.
Flashing green Standby (device not configured). Wait for steady green.
Steady green Normal operation, no faults.
Flashing red Minor fault (recoverable). See four-digit fault message.
Steady red Major fault (non-recoverable). See four-digit fault message.
IMPORTANT Under some fault conditions, two reset commands can be required to clear
the drive.
General System Behavior These events do not always result in a fault code, but can require
troubleshooting to improve performance.
Axis or system is unstable. Improper grounding or shielding techniques are causing noise to be transmitted
into the position feedback or velocity command lines, causing erratic axis Check wiring and ground.
movement.
Motor Select limit is incorrectly set (servo motor is not matched to axis module). •• Check setups.
Run Tune in RSLogix 5000 software.
Notch filter or output filter can be required (refer to Axis
Mechanical resonance. Properties dialog box, Output tab in RSLogix 5000
software).
Erratic operation - Motor Motor power phases U and V, U and W, or V and W reversed. Check and correct motor power wiring.
locks into position, runs Sine, cosine, or rotor leads are reversed in the feedback cable connector. Check and correct motor feedback wiring.
without control or with
reduced torque. Sine, cosine, rotor lead sets of resolver feedback are reversed. Check and correct motor feedback wiring.
No motion from a motor with a TTL Sine and cosine signals are broken. Check feedback wiring.
encoder, axis is enabled and there
are no faults
Logix 5000 Controller and By using Logix Designer application, you can configure how the Bulletin 2097
drives respond when a drive fault/exception occurs.
Drive Behavior
TIP The Ixx faults are always generated after powerup, but before the drive is
enabled, so the stopping behavior does not apply.
For Kinetix 350 drives, you can configure exception behavior in RSLogix 5000
software from the Axis Properties dialog box, Actions category.
IMPORTANT The fault detection ability of TTL encoders is not as advanced as with
Stegmann Hiperface or Tamagawa 17-bit serial encoders. When a TTL
encoder loses its A/B signals, the Kinetix 350 drive is unable to detect this
fault directly. Instead it relies on a secondary fault to detect the condition,
typically excessive position or velocity error. There are some cases,
particularly in Torque mode where the fault isn't detected at all. In this case,
the motor coasts to a stop, but is still enabled in Logix Designer application.
Only selected drives faults can be configured. In the Drive Behavior, F xx Fault
Codes tables, the controlling attribute is given for programmable fault actions.
F 54 (1) The Position Error value of the position control loop has exceeded the
Excessive Position Error Decel/Disable
configured value for Position Error Tolerance.
The Velocity Error value of the velocity control loop has exceeded the
F 55 (1) Excessive Velocity Error Decel/Disable
configured value for Velocity Error Tolerance.
Motor torque has risen above user-defined maximum torque level that is
F 56 Overtorque Limit Decel/Disable
given by Overtorque Limit.
Motor torque has dropped below user-defined minimum torque level that is
F 57 Undertorque Limit Decel/Disable
given by Undertorque Limit.
F 61 Enable Input Deactivated Enable has been deactivated while the axis is in Running state. Decel/Disable
F 62 Controller Initiated Exception Exception generated specifically by controller. Disable/Coast
(1) When a TTL encoder loses its A/B signals, it is not detected directly. Instead a secondary fault to detect the condition, typically excessive position or velocity error. In this case, the motor coasts to a stop,
but is still be enabled in Logix Designer application.
IMPORTANT The fault detection ability of TTL encoders is not as advanced as with
Stegmann Hiperface or Tamagawa 17-bit serial encoders. When a TTL
encoder loses its A/B signals, the Kinetix 350 drive is unable to detect this
fault directly. Instead it relies on a secondary fault to detect the condition,
typically excessive position or velocity error. There are some cases,
particularly in Torque mode where the fault isn't detected at all. In this case,
the motor coasts to a stop, but is still enabled in Logix Designer application.
Web Server Interface The Kinetix 350 drive supports a basic web interface for common status
reporting and network configuration attributes. No attributes are configurable
from this page. To access the page, open a web browsers program and enter the
IP address of the drive.
Interconnect Diagrams
Topic Page
Interconnect Diagram Notes 130
Power Wiring Examples 131
Kinetix 350 Drive/Rotary Motor Wiring Examples 134
Kinetix 350 Drive/Actuator Wiring Examples 137
Motor Brake Currents 140
System Block Diagrams 141
Interconnect Diagram Notes This appendix provides wiring examples to assist you in wiring the Kinetix® 350
system. These notes apply to the wiring examples on the pages that follow.
Note Information
1 For power wiring specifications, refer to Power Wiring Requirements on page 58.
2 For input fuse and circuit breaker sizes, refer to on page 16.
3 Place the AC (EMC) line filters as close to the drive as possible and do not route very dirty wires in the wireway. If routing in a wireway is unavoidable, use shielded cable
with shields that are grounded to the drive chassis and filter case. For AC line filter specifications, refer to Kinetix 350 Drive Power Specifications in Kinetix Servo Drives
Specifications Technical Data, publication KNX-TD003.This filter does not apply to 2097-V32PRx-LM drives because they have integrated AC line filters.
4 Terminal block is required to make connections.
5 Contactor coil (M1) needs integrated surge suppressors for AC coil operation. See on page 16
6 See the Motor Brake Currents table on page 140 to size the interposing relay for your application and for a detailed schematic of brake implementation.
7 Drive Enable input must be opened when main power is removed, or a drive fault occurs. A delay of at least 1.0 second must be observed before attempting to enable the
drive after main power is restored.
8 Cable shield clamp must be used to meet CE requirements. No external connection to ground is required.
9 For motor cable specifications, refer to the Kinetix Rotary and Linear Motion Cable Specifications Technical Data, publication KNX-TD004.
10 Motor power cables (catalog numbers 2090-XXNPMF-xxSxx and 2090-CPBM6DF-16AAxx) have a drain wire that must be folded back under the cable shield clamp.
11 MPL-Axxx and MPL-B15xxx-H...MPL-B45xxx-H, MPM-Axxx, MPF-Axxx, MPS-Axxx, MPAR-Axxx, MPAI-Axxx, and MPAS-Axxx, encoders use the +5V DC supply.
12 MPL-B15xxx-S/M...MPL-B45xxx-S/M, MPM-Bxxx, MPF-Bxxx, MPS-Bxxx, MPAR-Bxxx, MPAI-Bxxx, and MPAS-Bxxx, encoders use +9V DC.
13 Brake connector pins are labeled plus (+) and minus (-) or F and G respectively. Power connector pins are labeled U, V, W, and GND or
A, B, C, and D respectively.
Power Wiring Examples You must supply input power components. The single-phase and three-phase
line filters are wired downstream of fusing and the M1 contactor.
In this example, the 2097-V31PRx-LM drives are wired to use the voltage
doubling circuit. The 120V input voltage provides 240V output to motors.
The 2097-V33PRx-LM drives are wired for single-phase 120V operation.
Bonded Cabinet
Ground Bus *
2097-V31PRx-LM 2097-V33PRx-LM
PE PE
AC Line Filter Mains
Single-phase AC Input
L2/N (Optional) N L2 Single-phase
120V rms AC, 50/60 Hz
Note 3 AC Input
L1
Notes 1, 2
L1 L1 (IPD) Connector
Fuse Disconnect Input Fusing * M1 * L3
or Circuit Breakers Notes 5, 7 L2/N
U Three-phase
Motor Power Motor Power
V
(MP) Connector Connections
W
Note 9
PE
IMPORTANT The 2097-V32PRx-LM models have integrated AC line filters and do not
require the AC line filter that is shown in this diagram.
2097-V31PRx-LM, 2097-V32PRx-LM
See table on page 130 for note information. 2097-V33PRx-LM and
Kinetix 350 Drive
Ground Stud
Bonded Cabinet
Ground Bus * 2097-V31PRx-LM 2097-V32PRx-LM
PE PE
Mains
AC Line Filter N Single-phase
L1 (Optional) AC Input
Single-phase AC Input Note 3 L1 L1 (IPD) Connector
120/240V rms AC, 50/60 Hz L2/N
Notes 1, 2 L2/N L2
Input Fusing *
Fuse Disconnect M1 *
Shunt Resistor
+ Shunt Resistor
or Circuit Breakers Notes 5, 7 +
and DC Bus Connections
SH
(BC) Connector -
-
U Three-phase
Motor Power Motor Power
V
(MP) Connector Connections
W
Note 9
PE
2097-V33PRx-LM and
See table on page 130 for note information.
2097-V34PRx-LM
Kinetix 350 Drive
+ Shunt
Shunt Resistor
Ground Stud + Resistor
and DC Bus
SH Connections
(BC) Connector -
-
Bonded Cabinet
Ground Bus *
PE
Mains
L1 AC Line Filter
Three-phase AC Input (optional) L1 Three-phase Input
240/480V rms AC, 50/60 Hz Note 3 (IPD) Connector
L2
Notes 1, 2 L2
L3
L3
Back-up Power +24V DC User-supplied
Input Fusing * M1 *
Fuse Disconnect
Notes 5, 7 (BP) Connector -24V DC +24V DC
or Circuit Breakers
U Three-phase
Motor Power V Motor Power
(MP) Connector W Connections
Use discrete logic or PLC to 29 Note 9
control ENABLE to drive
EN I/O (IOD) PE
26 Connector
ACOM
Note 4
Cable Shield
Clamp
Note 8
* Indicates User Supplied Component
IMPORTANT For the 480V Kinetix 350 drives to meet EN ISO 13849-1 (PLd) spacing
requirements, each phase voltage to ground must be less than or equal to
300V AC rms. This requirement means that the power system must use
center grounded wye secondary configuration for 400/480V AC mains.
See the Kinetix 350 Drive Power Specifications in the Kinetix 3, 300, 350,
2000, 6000, 6200, 6500, 7000 Servo Drives Specifications Technical Data,
publication KNX-TD005, for the Bulletin 2097-Rx shunt resistors available
for the Kinetix 350 drives. See the Shunt Resistor Installation Instructions,
publication 2097-IN002, for additional installation information.
2097-V3xPRx-LM 2097-Rx
Kinetix 350 Drive Shunt
Resistor
+
Shunt/DC Bus +
(BC) Connector (1) SH
-
-
(1) This connector is for the shunt resistor, not the motor brake.
Kinetix 350 Drive/Rotary These wiring diagrams apply to Kinetix 350 drives with compatible rotary
motors.
Motor Wiring Examples
IMPORTANT The Kinetix MP motor wiring examples on this page apply to motors
equipped with circular DIN (threaded) connectors.
MPL-A/B15xxx and MPL-A/B2xxx See table on page 130 for note information.
2097-V3xPRx-LM 2090-XXNPMF-xxSxx (standard)
Kinetix 350 Drives or 2090-CPBM4DF-xxAFxx and MPS-A/Bxxx
(continuous-flex) Servo Motors with
Motor Power Cable High-Resolution Feedback 2090-K2CK-D15M
Notes 9, 10 Connector Kit
0 SHIELD 1 SIN+ BLACK 1
1 WHT/BLACK
GREEN/YELLOW D/ 2 SIN- 2
2
3 BLUE C/W W 3 COS+ RED 3
Motor Power W GND
Three-phase 4 COS- WHT/RED 4
4 BLACK B/V V
(MP) Connector V
5 BROWN A/U U
Motor Power 5 DATA+ GREEN 5
6 U WHT/GREEN
6 DATA- 10
7 Motor 9 +5VDC GRAY 14
Motor Feedback Use
8 2090-CPWM4DF-xxAFxx Feedback 10 ECOM WHT/GREY 6
9
(MF) Connector Note 13
cable for continuous-flex
11 +9VDC ORANGE 7
10 non-brake applications.
Thermostat 13 TS WHT/ORANGE 11
11
12 See Low Profile Connector
BLACK G/- BR- 14 illustration (lower left)
13
Motor for proper ground technique.
14 WHITE F/+ BR+ Brake 12
15 COM
2090-XXNFMF-Sxx (standard) or
2090-CFBM4DF-CDAFxx (continuous-flex)
I/O (IOD) (flying-lead) Feedback Cable
OUT4-E
Connector Notes 9, 11, 12
Note 4 OUT4-C
Cable Shield
CR1 Clamp
Note 8
MPL-A/B15xx and MPL-A/B2xx
Note 6 Servo Motors with
Incremental Feedback
2090-K2CK-D15M
Connector Kit
24V DC
24V DC COM
1 AM+ BLACK 1
User Supplied 2 AM- WHT/BLACK 2
24V DC W
C GND 3 BM+ RED 3
V Three-phase 4 BM- WHT/RED 4
B
U
Motor Power GREEN
A 5 IM+ 5
6 IM- WHT/GREEN 10
Ground Technique for Motor
9 +5VDC GRAY 14
Feedback Cable Shield Feedback
Low Profile Connector 10 ECOM WHT/GREY 6
(2090-K2CK-D15M shown) 11 – ORANGE 7
Thermostat 13 TS WHT/ORANGE 11
BR- 14
G Motor WHT/BLUE
15 S1 12
Clamp BR+ Brake
F 16 S2 YELLOW 13
Exposed shield that is secured
17 S3 WHT/YELLOW 8
under clamp.
12 COM
Clamp Screws (2)
See low profile connector
Turn clamp over to hold
illustration (lower left)
small cables secure.
for proper grounding technique.
2090-XXNFMF-Sxx (non-flex) or
2090-CFBM4DF-CDAFxx (continuous-flex)
(flying-lead) Feedback Cable
Note 9, 11
IMPORTANT The Kinetix MP motor wiring examples on this page apply to motors
equipped with circular DIN (SpeedTec) connectors.
BR- 14
G Motor WHT/BLUE
15 S1 12
Clamp F
BR+ Brake
16 S2 YELLOW 13
Exposed shield that is secured
17 S3 WHT/YELLOW 8
under clamp.
12 COM
Clamp Screws (2)
Turn clamp over to hold See Low Profile Connector
small cables secure. illustration (lower left)
for proper ground technique.
2090-XXNFMF-Sxx (standard) or
2090-CFBM7DF-CDAFxx (continuous-flex)
(flying-lead) Feedback Cable
Note 9, 11
Note 6
2090-CFBM6DF-CBAAxx (flying-lead) or
2090-CFBM6DD-CCAAxx (with drive-end connector)
Feedback Cable
Note 9
24V DC
24V DC COM TLY-Axxxx-B (230V)
User Supplied Servo Motors with
24V DC High-Resolution Feedback
Kinetix 350 Drive/Actuator These wiring diagrams apply to Kinetix 350 drives with compatible linear
actuators.
Wiring Examples
Figure 64 - Kinetix 350 Drive with Kinetix MP (MPAS-A/B) Linear Stages
24V DC
24V DC COM
User Supplied
24V DC
Clamp
Exposed shield that is secured
under clamp.
Figure 65 - Kinetix 350 Drive with Kinetix MP (MPAR and MPAI) Electric Cylinders
CR1
Note 6
24V DC
24V DC COM
User Supplied
24V DC Table 61 - Kinetix MP Electric Cylinder Power and Feedback Cables
Low Profile Connector
(2090-K2CK-D15M shown) Kinetix MP Electric Power Cable Feedback Cable
Frame
0 Three-phase
1 GREEN/YELLOW
Motor Power
5
2 2090-K2CK-D15M
3 Motor Power BLUE 3 W GND
W Connector Kit
4 (MP) Connector BLACK 2 V
V
5 BROWN 1 U
U 13 DATA+ GREEN 5
6
Motor Feedback 14 DATA- WHT/GREEN 10
7
8
(MF) Connector Motor 22 +5VDC GRAY 14
9 Feedback 23 ECOM WHT/GRAY 6
10 6 BAT+ ORANGE BAT+
11 BAT- WHT/ORANGE BAT-
12 24 SHIELD
13 BLACK 9 BR-
14 See low-profile connector
WHITE 7 BR+ illustration (lower left)
15 for proper grounding technique.
Motor Brake
2090-CFBM6DF-CBAAxx (flying-lead) or
2090-CFBM6DD-CCAAxx (with drive-end connector)
I/O (IOD) MTR_BRAKE - 44 Cable Shield Feedback Cable
Connector Note 9
43 Clamp
Note 4 MTR_BRAKE + Note 8
CR1
Note 6
24V DC
24V DC COM
User Supplied
24V DC
Motor Brake Currents Use these coil current values to size the interposing relay that is required for
your application. See the interconnect diagram for your Kinetix 350 drive/
motor beginning on page 134 for typical motor brake circuitry. See Kinetix
Rotary Motion Specifications Technical Data, publication KNX-TD001 for
more information on Motor Holding brake specifications.
U V W
Brake Connector
L1 and L2 inputs apply to
2097-V32PRx-LM servo drives. B+ BR B-
DC+
L1
2097-Rx (1)
Shunt
Figure 67 - Power Block Diagram
L2
Shunt
Transistor
L3
(1) The 2097-Rx shunt module is external to the Kinetix 350 drive.
Interconnect Diagrams
141
Appendix A
Appendix A Interconnect Diagrams
W
Three-phase Motor Output
Inverter Section
V
U
(1) The 2097-Rx shunt module is external to the Kinetix 350 drive.
B-
2097-Rx (1)
Brake Connector
Transistor
Chassis
Shunt
Shunt
BR
B+
DC+
DC-
by using the voltage-doubler feature.
2097-V31PRx-LM servo drives
L1 and N inputs apply to
L2/N
L1
Topic Page
Before You Begin 143
Configure Logix 5000 Communication 143
Update Firmware 145
Verify the Firmware Update 149
Before You Begin You need the following software and information before you begin.
IMPORTANT Input power or back-up power must be present at the IPD or BP connector
before upgrading your target drive.
Configure Logix 5000 This procedure assumes that you are communicating to the Logix 5000
controller by using the Ethernet protocol. It is also assumed that your Logix 5000
Communication Ethernet module has already been configured.
For more information, see the ControlLogix® System User Manual, publication
1756-UM001.
3. From the Available Drive Types pull-down menu, choose Ethernet devices.
4. Click Add New.
The Add New RSLinx Classic Driver dialog box appears.
5. Type the new driver name.
6. Click OK.
The Configure driver dialog box appears.
9. Click Close.
10. Minimize the RSLinx application dialog box.
Update Firmware Follow these steps to select the drive module to upgrade.
2. Click Next.
The Catalog Number dialog box appears.
7. Confirm the drive catalog number and firmware revision and click Finish
This ControlFLASH warning dialog box appears.
The drive four-digit status indicator changes to -PS- and scrolls IP address,
which indicates that upgrading is in progress.
After the upgrade information is sent to the drive, the drive resets and
performs diagnostic check-in, then it displays 350, -08-, and scrolls -00-
and the IP address.
IMPORTANT Do not cycle power to the drive during this process or the firmware
update is not completed successfully.
10. The Update Status dialog box appears and indicates success or failure as
described here.
Status If
Success 1. Update complete appears in a GREEN Status dialog box.
2. Go to step 11.
Failure 1. Update failure appears in a RED Status dialog box.
2. See ControlFLASH firmware update Kit Quick Start, publication 1756-
QS105, for troubleshooting information.
Verify the Firmware Update Follow these steps to verify that your firmware update was successful.
13. Expand your Ethernet node, Logix 5000 backplane, and EtherNet/IP
network module.
14. Right-click the drive module and choose Device Properties.
Leakage Current This appendix contains a table of the leakage currents to be expected for center,
wye, and delta corner-grounded Kinetix® 350 drives used with or without
Specifications Table mains filters.
152
Mains Input - Nominal Line Mains Input - High Line (Nominal +10%)
Appendix C
2097-V31PR0-LM 2A
120/240V, 240V 7 mA pk — — — 8 mA pk — — —
single-phase,
doubler 120V 6 mA pk — — — 7 mA pk — — —
2097-V31PR2-LM 4A
240V 1 7 mA pk — — — 8 mA pk — — —
2097-V32PR0-LM 2A 27 mA pk — — — 29 mA pk — — —
208/240V,
2097-V32PR2-LM single-phase, with 240V 4A 26 mA pk — — — 28 mA pk — — —
integrated filter
2097-V32PR4-LM 8A 26 mA pk — — — 29 mA pk — — —
1 18 mA pk — — — 20 mA pk — — —
— 2 mA pk — — — 2 mA pk — —
2097-V33PR1-LM 2A
3 — — 1 mA pk — — — 1 mA pk —
— — — 29 mA pk — — — 31 mA pk
1 18 mA pk — — — 19 mA pk — — —
— 2 mA pk — — — 3 mA pk — —
2097-V33PR3-LM 4A
3 — — 1 mA pk — — — 1 mA pk —
208/240V,
400/480V, — 15 mA pk — — — 17 mA pk — —
2097-V34PR5-LM three-phase 480V 4A 3
— — 3 mA pk — — — 4 mA pk —
— 16 mA pk — — — 18 mA pk — —
2097-V34PR6-LM 6A
— — 4 mA pk — — — 5 mA pk —
153
Appendix C
Appendix C Leakage Current Specifications
Notes:
Numerics certification
TÜV Rheinland 99
120/240V single-phase input power 132 user responsibilities 99
120V single-phase input power 131 circuit breaker
240/480V three-phase input power 133 selection 16
circuit breaker specifications
Kinetix 350 17
A clamp 67
AC input power clean zone 25
pinouts 36 clearance requirements 21
actions tab 89 configure
actuators axis properties 88
interconnect diagram delay times 90
Kinetix MPAI 137 drive modules 85
Kinetix MPAR 137 EtherNet/IP controller 82
Kinetix MPAS 137 connect
Kinetix TLAR 139 Ethernet 72
additional resources 7 external shunt resistor 72
application feedback 68
Logix Designer 82 I/O 68
apply power 91 motor shield clamp 67
axis module connector
axis properties 88 designators 32
status indicators 120 locations 32, 102
axis unstable 121 contactor specifications 18
ControlFLASH
firmware upgrade 143
B troubleshooting 149
controller properties 83
back-up power 41
pinouts 36 conventions used in this manual 7
block diagrams
power block diagram 141 D
voltage-doubler block diagram 142
bond 23 data type 86
EMI (electromagnetic interference) 22 date/time tab 83
high frequency energy 24 delay times 90
subpanels 24 digital inputs 37
brake currents 140
dirty zone 25
build your own cables 50
download program 91
drive
C wire BP connector 60
wire IPD connector 61
cables wire MP connector 62
build your own cables 50 wire STO connector 60
Ethernet cable length 73 wiring requirements 58
length, UL, CE 16 drive status indicator 121
motor feedback 68
motor power 63
shield clamp 67 E
catalog numbers 13
EMC
category 3
directive 103
requirements 100 motor ground termination 62
stop category definitions 100
motor ground termination at motor 62
CE
EMI (electromagnetic interference)
compliance 14, 55
comply with CE 103 bonding 22
EN 61508 100
conformity 103
meet requirements 103 EN 62061 100
EN ISO 13849-1 CAT 3
requirements 100
stop category definitions 100
Rockwell Automation Publication 2097-UM002E-EN-P - December 2022 155
Index
R T
related publications 7 Tamagawa 42
requirements test axes
clearance 21 hookup test 93
RJ45 transformer
Ethernet connector 72 sizing 18
route power and signal wiring 50 specifications 19
RSLogix 5000 software 10 troubleshooting 121
ControlFLASH 149
drive status indicator 121
S exception behavior 124
safe torque-off fault code summary 113
bypass 105 fault codes 113
connector location 102 fault status only 124
operation 100, 105 four-digit display messages 112
PFD and PFH data 101 general system problems 121
PFD and PFH definition 101 abnormal noise 123
pinouts 33 axis unstable 121
specifications 108 erratic operation 123
troubleshooting 101 feedback noise 122
wiring diagram 107 motor accel/decel 122
wiring requirements 104 motor overheating 122
safety products catalog 107 motor velocity 122
shield clamp 67
no rotation 122
Logix/drive fault behavior 124
network status indicator 121
PORT 1 status indicator 121
safe torque-off 101
safety precautions 111
shutdown 124
stop drive 124
stop planner 124
tune axes
autotune tab 95
V
voltage doubler
block diagram 142
operation 52
power diagram 131
W
wiring
build your own cables 50
diagram, safe torque-off 107
drive
BP connector 60
IPD connector 61
MP connector 62
STO connector 60
Ethernet connections 72
grounded power configuration 51
grounding drive 56
guidelines 59
I/O connector 70
input power
determine type 50
low profile connectors 71
motor cable shield clamp 67
motor feedback 68
motor power 63, 64, 65
requirements 49, 104
drive 58
shunt resistor 72
route power and signal wiring 50
shunt resistor 72
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