PowerFlex 700s Frames 9 A 14
PowerFlex 700s Frames 9 A 14
PowerFlex 700s Frames 9 A 14
PowerFlex 700H Adjustable Frequency AC Drive and PowerFlex 700S High Performance AC Drive
Frames 9...14
WARNING: Identifies information about practices or circumstances that can cause an explosion in a hazardous environment, which may lead to personal injury or death, property damage, or economic loss. ATTENTION: Identifies information about practices or circumstances that can lead to personal injury or death, property damage, or economic loss. Attentions help you identify a hazard, avoid a hazard, and recognize the consequence. IMPORTANT Identifies information that is critical for successful application and understanding of the product.
SHOCK HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that dangerous voltage may be present. BURN HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that surfaces may reach dangerous temperatures. ARC FLASH HAZARD: Labels may be on or inside the equipment, for example, a motor control center, to alert people to potential Arc Flash. Arc Flash will cause severe injury or death. Wear proper Personal Protective Equipment (PPE). Follow ALL Regulatory requirements for safe work practices and for Personal Protective Equipment (PPE).
Allen-Bradley, DriveExplorer, DriveExecutive, DriveTools SP, PowerFlex, Rockwell Software, Rockwell Automation, and TechConnect are trademarks of Rockwell Automation, Inc. Trademarks not belonging to Rockwell Automation are property of their respective companies.
Summary of Changes
This manual contains new and updated information.
186
196 209
Changes to this manual for previous revisions are included in Appendix F History of Changes on page 209.
Summary of Changes
Notes:
Table of Contents
Preface
Drive Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Enclosure Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Drive Frame Sizes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Conventions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . General Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . General Precautions, Continued. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Additional Resources . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 12 13 14 15 16 17
32 33 34 36 36 37 37 40
5
Table of Contents
Auto Speed Sources . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Manual Speed Sources. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Changing Speed Sources . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Auto/Manual Examples. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PLC = Auto, HIM = Manual. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PLC = Auto, Terminal Block = Manual . . . . . . . . . . . . . . . . . . . . . . . . PLC = Auto, Terminal Block = Manual (HIM Control). . . . . . . . . Auto/Manual Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
40 40 40 41 41 42 42 43
Chapter 3 Control Wiring for PowerFlex 700S Drives with Phase II Control
I/O Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Main Control Board Switch and Jumper Settings . . . . . . . . . . . . . . . . . . . I/O Terminal Blocks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Wiring the Main Control Board I/O Terminals. . . . . . . . . . . . . . . . . I/O Wiring Examples. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Hardware Enable Circuitry. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Auxiliary Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Removing the Control Cassette. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45 46 48 48 50 53 54 55
71 72 73 76 76 76 77
Table of Contents
Remove the Protective Covers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78 Ungrounded, High Resistive Ground or Grounded B Phase Delta Installations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79 Installation on an Ungrounded Distribution System or High Resistive Ground. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79 Installation on a Grounded B Phase Delta System . . . . . . . . . . . . . . . 79 Move the Common Mode Jumper to the Disconnected Position . 81 Insulate Terminal X4 on the Rectifier Circuit Board . . . . . . . . . . . . 82 Disconnect the Small Capacitors from the Input Terminals . . . . . . 83 Power Wiring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
Table of Contents
Disconnect the Small Capacitors from the Input Terminals . . . . . Power Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Input Power Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Output Power Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Table of Contents
Remove the Protective Screens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Remove the Airflow Plates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Remove the Protective Covers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 400 and 690 Volt Class AC Input Wiring for Frame 14 Drives . . Frame 14 Circuit Breakers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Circuit Breaker DIP Switch Settings . . . . . . . . . . . . . . . . . . . . . . . . . . Charging the MCCB Motor Operators . . . . . . . . . . . . . . . . . . . . . . . Closing the Circuit Breakers and Energizing the Drive. . . . . . . . . . Resetting the Circuit Breakers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Appendix A Specifications
Drive Catalog Number Designations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Drive Ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Drive Fuse & Circuit Breaker Ratings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fusing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Circuit Breakers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167 167 175 175 175
Appendix B
Option Card Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 185 PowerFlex 700S Stegmann HiResolution Encoder Feedback Option Supported Encoders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 185 Wiring the Hi-Resolution Feedback Option Card to an Encoder. . . . 186 Recommended Cables and Wiring Diagrams for the Stegmann HiResolution Feedback Option Card. . . . . . . . . . . . . . . . . . . . . . . . . . . . 186
Appendix E Instructions for ATEX Approved PowerFlex 700H Drives in Group II Category (2) Applications with ATEX Approved Motors
General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Motor Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Drive Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Removing the 20C-DG1 Option Board . . . . . . . . . . . . . . . . . . . . . . . . . . . Verify Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rockwell Automation Publication PFLEX-IN006E-EN-P - July 2013
Table of Contents
10
Preface
Topic Drive Description Enclosure Options Drive Frame Sizes Conventions General Precautions Additional Resources
Page 11 12 13 13 15 17
This manual provides information on mechanical installation and for connecting incoming power, the motor, and basic I/O to frame 914 PowerFlex 700H and 700S AC drives. The information provided is intended for qualified installers only. Only qualified personnel familiar with adjustable frequency AC drives and associated machinery should plan or implement the installation, start-up and subsequent maintenance of the system.
Drive Description
Frame 914 PowerFlex 700H and 700S AC drives are available in the following normal duty power ratings.
Drive 700H 700S AC Input Range 380500V 525690V 380500V 525690V Hp Range 2001900 1502400 2001250 1501600 kW Range 1321200 1602300 132800 1601500
The 700H features a parameter set modeled after the PowerFlex 700 AC drive. Standard I/O includes either 24V or 115V digital I/O plus analog I/O NetLinx communication options, including DeviceNet, ControlNet and EtherNet/IP networks. The PowerFlex 700S offers optimized integration for the most demanding drive control and drive system applications. Available with embedded highperformance Logix engine (DriveLogix) to produce a highly functional, costeffective drive and control solution.
11
Preface
Enclosure Options
The following enclosure types are available for PowerFlex 700H and 700S drives:
Drive 700H Enclosure Code A B H J K Enclosure Type Rittal TS 8 Modular MCC Style Rittal TS 8 Modular No enclosure MCC Style NEMA/UL Rating IP21, NEMA/UL Type 1 IP20, NEMA/UL Type 1 IP54, NEMA/UL Type 12(1) IP00, NEMA/UL Type Open IP20, NEMA/UL Type 1 Description Single Door - Freestanding, Light Grey (RAL 7035) Single Door - Freestanding, Rollin, Roll-out power structure Single Door - Freestanding, Filters in Door and Roof Vent With Conformal Coated Circuit Boards Single Door - Freestanding, Rollin, Roll-out power structure, with Conformal Coated Circuit Boards Single Door - Freestanding, Light Grey (RAL 7035), with Conformal Coated Circuit Boards Single Door - Freestanding, Filters in Door and Roof Vent Single Door - Freestanding, Light Grey (RAL 7035) Single Door - Freestanding, Rollin, Roll-out power structure Single Door - Freestanding, Filters in Door and Roof Vent
Rittal TS 8 Modular
N W 700S A B H N
No enclosure Rittal TS 8 Modular w/Conformal Coat Rittal TS 8 Modular MCC Style Rittal TS 8 Modular No enclosure
IP00, NEMA/UL Type Open IP54, NEMA/UL Type 12 IP21, NEMA/UL Type 1 IP20, NEMA/UL Type 1 IP54, NEMA/UL Type 12(1) IP00, NEMA/UL Type Open
(1) For replacement filters, see the PowerFlex Architecture Class Spare Parts & Options list available at: http://www.ab.com/support/abdrives/powerflex70/PF7ReleasedParts.pdf
12
Preface
Similar PowerFlex 700H and 700S drive sizes are grouped into frame sizes to simplify spare parts ordering, dimensioning, etc. A cross reference of drive catalog numbers and their respective frame size is provided in the following publications. PowerFlex 700H Adjustable Frequency AC Drive Technical Data, publication 20C-TD001 PowerFlex 700S High Performance AC Drive - Phase II Control Technical Data, publication 20D-TD002 You can determine the frame size of your drive by checking the data nameplate on the control frame. The frame number is printed just above the serial number.
X50
Cat No.
20D
300 N 0 NNNBNNNN
UL Open Type/IP00
Cat No.
20D
300 N 0 NNNBNNNN
UL Open Type/IP00
540V 650V 160 kW 250 kW Normal Duty Power 132 kW 200 kW Heavy Duty Power Input: DC, 462 - 594 583 - 713 DC Voltage Range 350 350 Amps Output: 3 Phase, 0 - 320Hz AC Voltage Range 0 - 400 0 - 460 50 Hz 60 Hz Base Hz (default) 300/245 300/245 Continuous Amps 330/368 330/368 1 Min Overload Amps 2 Sec Overload Amps 450/490 450/490
MFD. in 1989 on Nov 9 Frame #: 9
Series: A
Standard I/O: NONE Original Firmware No. 2.04
UL
US
2622381652
540V 160 kW Normal Duty Power 132 kW Heavy Duty Power Input: DC, 462 - 594 DC Voltage Range 350 Amps Output: 3 Phase, 0 - 320Hz AC Voltage Range 0 - 400 Base Hz (default) 50 Hz Continuous Amps 300/245 1 Min Overload Amps 330/368 2 Sec Overload Amps 450/490
MFD. in 2006 on Nov 9
650V
250 kW 200 kW 583 - 713 350 0 - 460 60 Hz 300/245 330/368 450/490
Frame #: 9
Series: A
Standard I/O: NONE Original Firmware No. 2.04
UL
US
L1
L2
L3
L1
L2
L3
2622381652
Frame Number
Conventions
In this manual we see the PowerFlex 700H or 700S Adjustable Frequency AC Drive as: drive PowerFlex 700H 700H PowerFlex 700S 700S
13
Preface
To help differentiate parameter names and LCD display text from other text, the following conventions will be used: Parameter Names will appear in [brackets]. For example: [DC Bus Voltage]. Display Text will appear in quotes. For example: Enabled. The following words are used throughout the manual to describe an action:
Word Can Cannot May Must Shall Should Should Not Meaning Possible, able to do something Not possible, not able to do something Permitted, allowed Unavoidable, you must do this Required and necessary Recommended Not recommended
14
Preface
General Precautions
ATTENTION: This drive contains ESD (Electrostatic Discharge) sensitive parts and assemblies. Static control precautions are required when installing, testing, servicing or repairing this assembly. Component damage may result if ESD control procedures are not followed. If you are not familiar with static control procedures, reference A-B publication 8000-4.5.2, Guarding Against Electrostatic Damage or any other applicable ESD protection handbook. ATTENTION: An incorrectly applied or installed drive can result in component damage or a reduction in product life. Wiring or application errors, such as, undersizing the motor, incorrect or inadequate AC supply, or excessive ambient temperatures may result in malfunction of the system. ATTENTION: Only qualified personnel familiar with adjustable frequency AC drives and associated machinery should plan or implement the installation, start-up and subsequent maintenance of the system. Failure to comply may result in personal injury and/or equipment damage. ATTENTION: To avoid an electric shock hazard, verify that the voltage on the bus capacitors has discharged completely before servicing. Check the DC bus voltage at the Power Terminal Block by measuring between the +DC and -DC terminals, between the +DC terminal and the chassis, and between the -DC terminal and the chassis. The voltage must be zero for all three measurements. ATTENTION: Risk of injury or equipment damage exists. DPI host products must not be directly connected together via 1202 cables. Unpredictable behavior can result if two or more devices are connected in this manner. ATTENTION: The sheet metal cover and mounting screws on the ASIC Board located on the power structure are energized at (-) DC bus potential high voltage. Risk of electrical shock, injury, or death exists if someone comes in contact with the assembly.
15
Preface
ATTENTION: The adjust freq portion of the bus regulator function is extremely useful for preventing nuisance overvoltage faults resulting from aggressive decelerations, overhauling loads, and eccentric loads. It forces the output frequency to be greater than commanded frequency while the drive's bus voltage is increasing towards levels that would otherwise cause a fault. However, it can also cause either of the following two conditions to occur. 1.) Fast positive changes in input voltage can cause uncommanded positive speed changes. For PowerFlex 700H drives, an OverSpeed Limit fault will occur if the speed reaches [Maximum Speed] + [Overspeed Limit]. If this condition is unacceptable, action should be taken to 1) limit supply voltages within the specification of the drive and, 2) limit fast positive input voltage changes to less than 10%. Without taking such actions, if this operation is unacceptable, the adjust freq portion of the bus regulator function must be disabled (see parameters 161 and 162). For PowerFlex 700S drives, an Abs Overspd Det fault will occur if the speed reaches [Rev Speed Limit] - [Abs OverSpd Lim] or [Fwd Speed Limit] + [Abs OverSpd Lim]. If this condition is unacceptable, action should be taken to 1) limit supply voltages within the specification of the drive and, 2) limit fast positive input voltage changes. Without taking such actions, if this operation is unacceptable, disable the bus regulator by setting parameter 414 [Brake/ Bus Cnfg], bit 3 Bus Reg En to zero (0). 2.) Actual deceleration times can be longer than commanded deceleration times. For PowerFlex 700H drives, a Decel Inhibit fault is generated if the drive stops decelerating altogether. If this condition is unacceptable, the adjust freq portion of the bus regulator must be disabled (see parameters 161 and 162). The Decel Inhibit fault can be disabled by setting parameter 238 [Fault Config 1] bit 6 Decel Inhib to zero (0). For PowerFlex 700S drives, a Vref Decel Fail fault is generated if the drive stops decelerating altogether. If this operation is unacceptable, disable the bus regulator by setting parameter 414 [Brake/Bus Cnfg], bit 3 Bus Reg En to zero (0). This fault cannot be disabled in the PowerFlex 700S. Note: For both drives, installing a properly sized dynamic brake resistor or external dynamic brake will provide equal or better performance in most cases. Important: These faults are not instantaneous. Test results show they can take 212 seconds to occur.
16
Preface
Additional Resources
Resource
These documents contain additional information concerning related products from Rockwell Automation.
Description Provides general guidelines for installing a Rockwell Automation industrial system. Provides declarations of conformity, certificates, and other certification details. Provides basic information needed to properly wire and ground Pulse Width Modulated (PWM) AC drives. Provides a checklist as a guide in performing preventive maintenance on industrial control and drive system equipment. Provides general guidelines for the application, installation, and maintenance of solidstate control in the form of individual devices or packaged assemblies incorporating solid state components. Provides a simple cross-reference of common schematic/wiring diagram symbols used throughout various parts of the world. Provides an explanation of the causes of Electrostatic Damage, and how you can guard against its effects. Provides detailed drive and option specifications, drive, fuse, and circuit breaker ratings, watts loss information, and derating guidelines. Provides detailed drive and option specifications, drive, fuse, and circuit breaker ratings, watts loss information, and derating guidelines. Provides information needed to start-up, program, and troubleshoot PowerFlex 700S Phase II adjustable frequency AC drives. Provides explanations of PowerFlex 700S drives with Phase II control functions and application programming in detail. Provides information needed to plan, install and configure the DriveGuard Safe Torque Off option for PowerFlex 700S and 700L AC drives. Provides information needed to start-up, program, and troubleshoot the PowerFlex 700H adjustable frequency AC drive. Provides information needed to plan, install and configure the Safe Torque Off option for PowerFlex 700H drives Provides instructions for the installation of PowerFlex 700S and 700H frames 1014, IP00, NEMA/UL Type Open power structures in a customer supplied enclosure(s). Provides troubleshooting and repair information for PowerFlex 700S and 700H frame 9 AC drives. Provides troubleshooting and repair information for PowerFlex 700S and 700H frame 10 AC drives. Provides troubleshooting and repair information for PowerFlex 700S and 700H frame 11 AC drives. Provides troubleshooting and repair information for PowerFlex 700S and 700H frame 12 AC drives. Provides troubleshooting and repair information for PowerFlex 700S and 700H frame 13 AC drives. Provides troubleshooting and repair information for PowerFlex 700S and 700H frame 14 AC drives.
Industrial Automation Wiring and Grounding Guidelines, publication 1770-4.1 Product Certifications website, http://www.ab.com Wiring and Grounding Guidelines for pulse Width Modulated AC Drives, publication DRIVES-IN001 Preventive Maintenance of Industrial Control and Drive System Equipment, publication DRIVES-TD001 Safety Guidelines for the Application, Installation and Maintenance of Solid State Control, publication SGI-1.1 A Global Reference Guide for Reading Schematic Diagrams, publication 100-2.10 Guarding Against Electrostatic Damage, publication 8000-4.5.2 PowerFlex 700H Adjustable Frequency AC Drive Technical Data, publication 20C-TD001 PowerFlex 700S High Performance AC Drive - Phase II Control Technical Data, publication 20D-TD002 PowerFlex 700S with Phase II Control Programming Manual, publication 20D-PM001 PowerFlex Reference Manual, publication PFLEX-RM003 DriveGuard Safe Torque Off Option for PowerFlex 700S Phase II and 700L AC Drives, publication 20D-UM007 PowerFlex 700H Programming Manual, publication 20C-PM001 PowerFlex 700H AC Drive Safe Torque Off Option User Manual, publication 20C-UM001 PowerFlex 700H and 700S IP00 Open Power Structure, Frames 1014 Installation Instructions, publication PFLEX-IN020 PowerFlex 700S and 700H Drives - Frame 9 Hardware Service Manual, publication PFLEXTG001 PowerFlex 700S and 700H Drives - Frame 10 Hardware Service Manual, publication PFLEX-TG002 PowerFlex 700S and 700H Drives - Frame 11 Hardware Service Manual, publication PFLEX-TG003 PowerFlex 700S and 700H Drives - Frame 12 Hardware Service Manual, publication PFLEX-TG004 PowerFlex 700S and 700H Drives - Frame 13 Hardware Service Manual, publication PFLEX-TG005 PowerFlex 700S and 700H Drives - Frame 14 Hardware Service Manual, publication PFLEX-TG006
You can view or download publications at http:/www.rockwellautomation.com/literature/. To order paper copies of technical documentation, contact your local Allen-Bradley distributor or Rockwell Automation sales representative.
17
Preface
Notes:
18
Chapter
Frame 914 PowerFlex 700H and 700S drives are suitable for use on a circuit capable of delivering up to a maximum of 200,000 rms symmetrical amperes, and a maximum of 690 volts. ATTENTION: To guard against personal injury and/or equipment damage caused by improper fusing or circuit breaker selection, use only the recommended line fuses/circuit breakers specified in the drive Technical Data publications. See Additional Resources on page 17 for a list of technical publications for PowerFlex 700H and PowerFlex 700S drives. If a system ground fault monitor (RCD) is to be used, only Type B (adjustable) devices should be used to avoid nuisance tripping.
If you are installing a... Frame 9 drive Frame 10 drive Frame 11 drive Frame 12 drive Frame 13 drive Frame 14 drive
see: Ungrounded, Unbalanced or High Resistive Ground Installations on page 63 Ungrounded, High Resistive Ground or Grounded B Phase Delta Installations on page 79 Ungrounded, High Resistive Ground or Grounded B Phase Delta Installations on page 93 Ungrounded, High Resistive Ground or Grounded B Phase Delta Installations on page 109 Ungrounded, High Resistive Ground or Grounded B Phase Delta Installations on page 123 Ungrounded, High Resistive Ground or Grounded B Phase Delta Installations on page 141
19
Chapter 1
20
Chapter 1
Safety Ground - PE
The drive Safety Ground - PE must be connected to system ground. Ground impedance must conform to the requirements of national and local industrial safety regulations and/or electrical codes. The integrity of all ground connections should be periodically checked. For installations within a cabinet, a single safety ground point or ground bus bar connected directly to building steel should be used. All circuits including the AC input ground conductor should be grounded independently and directly to this point/bar.
Table 1 - Typical Grounding
PE
SHLD
21
Chapter 1
Frame 914 drives can be installed with either input fuses or an input circuit breaker. National and local industrial safety regulations and/or electrical codes may determine additional requirements for these installations. See Fuses and Circuit Breakers listed in Table 9 on page 176 through Table 16 on page 183. ATTENTION: Frame 914 PowerFlex drives do not provide branch short circuit protection. Specifications for recommended fuses to provide protection against short circuits are provided in the Technical Data publications for the drives.
Power Wiring
ATTENTION: National Codes and standards (NEC, VDE, BSI etc.) and local codes outline provisions for safely installing electrical equipment. Installation must comply with specifications regarding wire types, conductor sizes, branch circuit protection and disconnect devices. Failure to do so may result in personal injury and/or equipment damage.
If you are installing... a Frame 9 drive a Frame 10 drive a Frame 11 drive a Frame 12 drive a Frame 13 drive a Frame 14 drive see: Power Wiring on page 67 Power Wiring on page 84 Power Wiring on page 97 Power Wiring on page 114 Power Wiring on page 130 Power Wiring on page 149
Wire Recommendations
Type Power (1)(2) Standard Description Four tinned copper conductors with XLPE insulation. Copper braid/aluminum foil combination shield and tinned copper drain wire. PVC jacket. Min. Insulation Rating 600V, 75 C (167 F)
(1) Control and signal wires should be separated from power wires by at least 0.3 meters (1 foot). (2) The use of shielded wire for AC input power may not be necessary but is always recommended.
22
Chapter 1
Motor Considerations
Due to the operational characteristics of AC variable frequency drives, motors with inverter grade insulation systems designed to meet or exceed NEMA MG1 Part 31.40.4.2 standards for resistance to spikes of 1600 volts are recommended. Guidelines must be followed when using non-inverter grade motors to avoid premature motor failures. Refer to Wiring and Grounding Guidelines for Pulse Width Modulated (PWM) AC Drives, publication DRIVES-IN001 for recommendations.
EMC Instructions
CE Conformity
Conformity with the Low Voltage (LV) Directive and Electromagnetic Compatibility (EMC) Directive has been demonstrated using harmonized European Norm (EN) standards published in the Official Journal of the European Communities. PowerFlex Drives comply with the EN standards listed below when installed according to this manual. CE Declarations of Conformity are available online at: http://www.ab.com/certification/ce/docs.
23
Chapter 1
General Notes
The motor cable should be kept as short as possible in order to avoid electromagnetic emission as well as capacitive currents. Use of line filters in ungrounded systems is not recommended. PowerFlex drives may cause radio frequency interference if used in a residential or domestic environment. The user is required to take measures to prevent interference, in addition to the essential requirements for CE compliance listed below, if necessary. Conformity of the drive with CE EMC requirements does not guarantee an entire machine or installation complies with CE EMC requirements. Many factors can influence total machine/installation compliance. PowerFlex drives can generate conducted low frequency disturbances (harmonic emissions) on the AC supply system.
9 10 11 12 13 14
24
Chapter 1
Common Bus/Precharge
DC input drives do not have an internal precharge circuit. Therefore, the following must be provided. Precharge capability must be provided in the system to guard against possible damage. Disconnect switches must not be used between the input of the drive and a common DC bus without the use of an external precharge device.
IMPORTANT
25
Chapter 1
(1) Maximum/minimum sizes that the terminal block will accept - these are not recommendations.
26
Chapter 1
DC+ M 1 2 +24V DC 0V DC
F1
R1 CR2
Isolated
CR2 Precharge
X50 M DC+ M 21 23 25 DC Source CR1 Pilot Relay M F2 R2 CR2 M CR2 Precharge DCCR1 M Main DC Contactor
Important: For DC Input Only. Do Not Install on DC Input Drives. * Refer to Table 6 on page 28 for contact ratings.
F1
R1 CR2
26
27
Chapter 1
ASIC Board #1
F1
25 26
DC Source
PU2 X50
21
M F2 R2 CR2
DCM
23 25 26
ASIC Board #2
28
Chapter 1
X50
29
Chapter 1
Notes:
30
Chapter
Important points to remember about I/O wiring: Always use copper wire. Wire gauge requirements and recommendations are based on 75 C. Do not reduce wire gauge when using higher temperature wire. Wire with an insulation rating of 600V or greater is recommended. Control and signal wires should be separated from power wires by at least 0.3 meters (1 foot). IMPORTANT Control (I/O) terminals labeled () or Common are not referenced to earth ground and are designed to greatly reduce common mode interference. Grounding these terminals can cause signal noise.
ATTENTION: Inputs must be configured with software and jumpers (see page 36). In addition, configuring an analog input for 020 mA operation and driving it from a voltage source could cause component damage. Verify proper configuration prior to applying input signals. ATTENTION: Hazard of personal injury or equipment damage exists when using bipolar input sources. Noise and drift in sensitive input circuits can cause unpredictable changes in motor speed and direction. Use speed command parameters to help reduce input source sensitivity.
Table 7 - Recommended Control Wire
Type Signal (1)(2) Standard Analog I/O Remote Pot Digital I/O Safety Inputs Homing Input (1)(2) Un-shielded Shielded Wire Type Multi-conductor shielded cable Description 0.750 mm (18AWG), twisted pair, 100% shield with drain. 0.750 mm2 (18AWG), 3 conductor, shielded. Per US NEC or applicable national or local code. 0.750 mm2 (18AWG), 3 conductor, shielded. 300V, 60 C (140 F)
2
(1) Control and signal wires must be separated from power wires by at least 0.3 meters (1 foot). (2) If the wires are short and contained within a cabinet which has no sensitive circuits, the use of shielded wire may not be necessary, but is always recommended.
31
Chapter 2
Slot C
IMPORTANT
The boards identified in the table below can only be installed in the designated slot. Boards and slots are not interchangeable.
(1) See Appendix E, Instructions for ATEX Approved PowerFlex 700H Drives in Group II Category (2) Applications with ATEX Approved Motors on page 203 and the PowerFlex 700H AC Drive Safe Torque Off Option User Manual, publication 20C-UM001, for more information on installing and configuring the Gate Disable option board.
32
Chapter 2
J5 J3 & J4 J1 & J2
Torque Maximum 0.2 Nm 1.8 lbin 0.2 Nm 1.8 lbin 0.5 Nm 4.5 lbin Recommended 0.2 Nm 1.8 lbin 0.2 Nm 1.8 lbin 0.5 Nm 4.5 lbin
(1) Maximum/minimum that the terminal block will accept - these are not recommendations.
33
Chapter 2
34
Chapter 2
Description Isolated (3), bipolar, differential, 9 bit & sign, 88 k input impedance. A jumper (page 36) selects: 010V, 10V, 020 mA. Default: 010V (Ri =200k), 420 mA (Ri=100 ).
(2)
10 20
2 k minimum, 10 mA maximum load, 1% accuracy. For (+) and () 10V pot references. 2 k minimum, 10 mA maximum load, 1% accuracy. Bipolar (current out is not bipolar), 9 bit and sign, 2 k minimum load. A 340347 jumper (page 36) selects: 010V, 10V, 020 mA. 115V AC, 50/60 Hz - Opto isolated 361366 Low State: less than 30V AC High State: greater than 40V AC 24V DC - Opto isolated (250V) Low State: less than 5V DC High State: greater than 20V DC 11.2 mA DC Enable: Digital Input 6 is jumper selectable for HW Enable (see page 36). On-Time: < 16.7 ms, Off-Time < 1 ms Allows source or sink operation. Terminals 17, 18 and 19 can also be used to provide backup power to DPI and control devices. Drive supplied logic input power. Common for internal power supply. Max. Resistive Load: 240V AC/30V DC 1200VA, 150 W Max. Current: 5 A, Min. Load: 10 mA Max. Inductive Load: 240V AC/30V DC 840VA, 105 W Max. Current: 3.5 A, Min. Load: 10 mA
21
380391
Important: Input must be configured with a jumper. Drive damage may occur if jumper is not installed properly. See page 36. These inputs/outputs are dependant on a number of parameters (see Related Parameters column in table). Differential Isolation - External source must be maintained at less than 160V with respect to PE. Input provides high common mode immunity. 150 mA maximum load. Not present on 115V versions. Can be used to provide control power from an external 24V source when main power is not applied. See page 36. Contacts in un-powered state. Any relay programmed as Fault or Alarm will energize (pick up) when power is applied to drive and de-energize (drop out) when a fault or alarm exists. Relays selected for other functions will energize only when that condition exists and will de-energize when condition is removed.
35
Chapter 2
See Figure 6 on page 33 for the location of the jumpers indicated in the table below.
Table 11 - I/O Configuration
Signal Analog Inputs Jumper J1 (Analog In 1) J2 (Analog In 2) Setting 020 mA
J1
A B C D
010V
J2
A B C D
10V
J2
A B C D
J1
A B C D
J1
A B C D
J2
A B C D
Analog Outputs
020 mA
J3
A B C D
010V
J4
A B C D
10V
J4
A B C D
J3
A B C D
J3
A B C D
J4
A B C D
J5
A B
J5
A B
36
Chapter 2
If 24V terminals of several drives are connected in parallel, it is recommend that a diode circuit to block current flow in the opposite direction is used. Reverse current flow could damage the control board.
From Auxiliary Power Supply
24V dc Power 24V dc Common
:19
:20
:19
:20
:19
:20
:19
:20
3 4 6 7 6
Joystick Bipolar Speed Reference 10V Input Important: See the Attention statement on page 31 for important information on bipolar wiring.
4 5 7
Set I/O configuration (see Analog I/O Configuration on page 36). Set parameter 190 [Direction Mode] = 1 Bipolar 3 Adjust Scaling: Parameters 91 [Speed Ref A Hi] / 92 6 [Speed Ref A Lo] and 325 [Analog In 2 Hi] / 326 [Analog In 2 Lo] View Results: Parameter 002 [Commanded Speed]
37
Chapter 2
Input/Output Connection Example Analog Input Bipolar Speed Reference 3 10V Input 4 Important: See the Attention statement on page 31 for important information on bipolar wiring.
Required Parameter Changes Set I/O configuration (see Analog I/O Configuration on page 36). Set parameter 190 [Direction Mode] = 1 Bipolar Adjust Scaling: Parameters 91 [Speed Ref A Hi] / 92 [Speed Ref A Lo] and 325 [Analog In 2 Hi] / 326 [Analog In 2 Lo] View Results: Parameter 002 [Commanded Speed]
Set I/O configuration (see Analog I/O Configuration on page 36). Configure Input with parameter 320 [Anlg In Config] Adjust Scaling: Parameters 91 [Speed Ref A Hi] / 92 [Speed Ref A Lo] and 325 [Analog In 2 Hi] / 326 [Analog In 2 Lo] View Results: Parameter 002 [Commanded Speed]
Set I/O configuration (see Analog I/O Configuration on page 36). Configure Input for Current: Parameter 320 [Anlg In Config] and add jumper at appropriate terminals Adjust Scaling: Parameters 91 [Speed Ref A Hi] / 92 [Speed Ref A Lo] and 325 [Analog In 2 Hi] / 326 [Analog In 2 Lo] View Results: Parameter 002 [Commanded Speed]
Analog Input, PTC 0-10V Input PTC OT set > 5V PTC OT cleared < 5V PTC Short < 0.2V
1 2 6
3.32k Ohm
Set I/O configuration (see Analog I/O Configuration on page 36). Configure Analog Input for PTC function: Set parameter 259 [Alarm Config 1] bit 14 PTC Config = Enabled Configure Analog Input for Fault when input goes below 0.2V: Set parameter 324 [Analog In 1 Loss] = 1 Fault Enable Fault: Set parameter 238 [Fault Config 1] bit 7 Motor Therm = Enabled Enable Alarm: Set parameter 259 [Alarm Config 1], bit 11 Motor Therm = Enabled Set I/O configuration (see Analog I/O Configuration on page 36). Configure with Parameter 340 [Anlg Out Config] Select Source Value: Parameter 384 [Digital Out1 Sel] Adjust Scaling: Parameters 343 [Analog Out1 Hi] / 344 [Analog Out1 Lo]
38
Chapter 2
Connection Example
12
17 19 Stop-Run 20
Required Parameter Changes Disable Digital Input:#1: Parameter 361 [Digital In1 Sel] = 0 Not Used Set Digital Input #2: Parameter 362 [Digital In2 Sel] = 7 Run Set Direction Mode: Parameter 190 [Direction Mode] = 0 Unipolar Set Digital Input:#1: Parameter 361 [Digital In1 Sel] = 8 Run Forward Set Digital Input #2: Parameter 362 [Digital In2 Sel] = 9 Run Reverse
115V/ +24V
Neutral/ Common
17
Stop
No Changes Required
11 12
Start 17 19 20
3-Wire Control External supply (I/O Board dependent). Requires 3-wire functions only ([Digital In1 Sel]). Using 2-wire selections will cause a type 2 alarm.
115V/ +24V
No Changes Required
Stop 11 12
Digital Output Relays shown in powered state with drive faulted. See Table 10 on page 35. Two relays at terminals 2426.
Select Source to Activate: Parameters 380 [Digital Out1 Sel] / 384 [Digital Out2 Sel]
Enable Input
Configure with parameter 366 [Digital In6 Sel] For dedicated hardware Enable: Remove Jumper J5 (see page 36)
16
(1) Important: Programming inputs for 2 wire control deactivates all HIM Start buttons unless parameter 192 [Save HIM Ref], bit 1 Manual Mode = 1. This will allow the HIM to control Start and Jog.
39
Chapter 2
40
Chapter 2
Trim
Pure Reference
Speed Ref A Sel, Parameter 090 Speed Ref B Sel, Parameter 093 Preset Speed 2, Parameter 102 Preset Speed 3, Parameter 103 Preset Speed 4, Parameter 104 Preset Speed 5, Parameter 105 Preset Speed 6, Parameter 106 Preset Speed 7, Parameter 107 DPI Port Ref 1-6, See Parameter 209
0 0 0 0 1 1 1 1
0 0 1 1 0 0 1 1
0 1 0 1 0 1 0 1
Auto
Mod Functions (Skip, Clamp, Direction, etc.) Min/Max Speed Commanded Frequency Acc/Dec Ramp and S Curve Post Ramp to follower drive for Frequency Reference
DPI Command
Speed Adders
PI Output Slip Compensation None
Output Frequency
Auto/Manual Examples
41
Chapter 2
Example:
Use a communications adapter (like a 20-COMM-C or 20-COMM-E) in DPI port 5 for the primary - automatic speed reference. Use the on-board HIM in DPI port 1 for the secondary - manual speed reference. Wire digital input 4 to switch between automatic and manual references (high for manual, low for automatic). Make the following parameter selections: 90 [Speed Ref A Sel] = 22 DPI Port 5 96 [TB Man Ref Sel] = 18 DPI Port 1 193 [Man Ref Preload] = 1 Enabled 364 [Digital In4 Sel] = 18 Auto/Manual
42 Rockwell Automation Publication PFLEX-IN006E-EN-P - July 2013
Chapter 2
When digital input 4 is low, the drive runs in automatic mode, consuming the speed reference from the communications adapter. When digital input 4 goes high the drive takes the last value from the communication adapter and loads it into the HIM. So, the manual speed reference produced by the HIM starts at the last value produced by the communication adapter.
Application Note:
To facilitate a smooth transfer from manual HIM speed reference back to automatic (communicated) speed reference, you will need to execute the following in controller logic: While the drive is in manual mode, the controller will need to continually transfer the speed feedback or output frequency into its speed reference. This will eliminate any disturbance in the speed when the drive goes from manual mode back to automatic mode.
Auto/Manual Notes
Manual control is exclusive. If a HIM or terminal block takes manual control, no other device can take manual control until the controlling device releases manual control. If a HIM has manual control and power is removed from the drive, the drive will return to Auto mode when power is reapplied. Parameter 192 [Save HIM Ref ] can enable manual mode to allow starts and jogs from the HIM in 2-wire mode.
43
Chapter 2
Notes:
44
Chapter
ATTENTION: Hazard of personal injury or equipment damage exists when using bipolar input sources. Noise and drift in sensitive input circuits can cause unpredictable changes in motor speed and direction. Use speed command parameters to help reduce input source sensitivity.
Table 14 - Recommended Control Wire
Type Signal (1)(2) Wire Type Combined Description 0.750 mm2 (18AWG), twisted pair, 100% shield with drain. 0.750 mm2 (18AWG), 3 conductor, shielded. 0.196 mm2 (24AWG) individually shielded pairs. 0.196 mm2 (24AWG) individually shielded pairs. 0.750 mm2 (18AWG) individually shielded pairs. 0.330 mm2 (22AWG), power is 0.500 mm2 (20AWG) individually shielded pairs. 0.196 mm2 (24AWG) individually shielded pairs. 0.750 mm2 (18AWG) individually shielded pairs. 0.750 mm2 (18AWG) individually shielded pairs. Per US NEC or applicable national or local code. 0.750 mm2 (18AWG), 3 conductor, shielded. 300V, 60 C (140 F) Min. Insulation Rating 300V, 7590 C (167194 F)
Standard Analog I/O Remote Pot Encoder/ Pulse I/O <30 m (100 ft) Encoder/ Pulse I/O 30 to 152 m (100 to 500 ft) Encoder/ Pulse I/O 152 to 259 m (500 to 850 ft) Un-shielded Shielded
(1) Control and signal wires must be separated from power wires by at least 0.3 meters (1 foot). (2) If the wires are short and contained within a cabinet which has no sensitive circuits, the use of shielded wire may not be necessary, but is always recommended.
45
Chapter 3
ATTENTION: The switches for Digital Inputs 46 are set to 24V DC at the factory. If you are running a 115V AC input application, the switches must be set as indicated below before applying power to the drive or damage to the main control board may occur.
IMPORTANT
(1) Refer to publication 20D-UM007, DriveGuard Safe-Off Option for PowerFlex 700S Phase II AC Drives and PowerFlex 700L LiquidCooled AC Drives, for more information on the Safe-Off Option board, or publication, 20D-IN009 Installation Instructions - Second Encoder Option Card for PowerFlex 700S Drives with Phase II Control, for more information on the Second Encoder Option board.
46
Chapter 3
Down
Up
Center
JUMPER P22
4 2 3 1
= HW Enable
SWITCH S5
SIDE VIEW Up = Open = Off FRONT TOP VIEW
4 2
3 1
= No HW Enable
Down = Closed = On
1 2
JUMPER P13
16
16
= Gate Enabled = Gate Disabled
SWITCH S2
SIDE VIEW Up = Open = Off FRONT TOP VIEW
15
15
Down = Closed = On
1 2
3 4
SWITCH S4 SWITCH S3
SIDE VIEW Up = Open = Off FRONT TOP VIEW Up = Open = Off SIDE VIEW FRONT TOP VIEW
1 2
47
Chapter 3
Reinstall the plug when wiring is complete. The terminal blocks have keys, which make it difficult to insert a terminal plug into the wrong socket.
Table 16 - Control & Encoder Terminal Block Specifications
Name I/O Terminal Blocks Wires Size Range (1) Maximum Minimum Signal & Encoder power 1.5 mm2 0.14 mm2 connections (16 AWG) (28 AWG) Description Torque Maximum 0.25 Nm (2.2 lbin) Recommended 0.22 Nm (1.9 lbin)
(1) Maximum/minimum sizes the terminal block will accept - these are not recommendations.
Control Cassette
TB1 Terminals
TB2 Terminals
48
Chapter 3
Signal
Analog Input 1 Comm. Analog Input 1 (+/-) Shield Analog Input 2 Comm. Analog Input 2 (+/-) Analog Input 3 [NTC-] Comm. Analog Input 3 [NTC+] Shield Analog Output 1 (-) Analog Output 1 (+) Analog Output 2 (-) Analog Output 2 (+) +10V Reference Reference Common -10V Reference Encoder A Encoder A (Not) Encoder B Encoder B (Not) Encoder Z Encoder Z (Not) Encoder Reference (+) Encoder Reference (-) Encoder Shield
Factory Default
(Volt) NA (Volt) (Volt) NA (Volt) (Volt) NA NA NA NA NA NA NA NA NA NA NA NA
Description
Bipolar, differential input, +/-10V, 0-20 mA, 13 bit + sign 20 k impedance at Volt; 500 impedance at mA(1) Analog Input shield Bipolar, differential input, +/-10V, 0-20 mA, 13 bit + sign 20 k impedance at Volt; 500 impedance at mA Differential input, 0-10V, 10 bit (for motor control mode FVC2, this is the temperature adaptation input). Analog Output shield Bipolar, differential output, +/-10V, 0-20 mA, 11 bit + sign 2 k minimum load
Related Parameter
800
1 2 3 4 5 6 7 8 9 10 11 12
806 812
13 14 15 16 17 18 19 20 21 22 23 24
230233
12 or 5V DC power supply for primary encoder interface Rating: 300 mA maximum Connection point for encoder shield
(1) The analog inputs are not isolated. However, the analog inputs can be connected in series when using current mode. Note that at 20 mA the voltage source must be capable of providing 10V DC at the drive terminals for one drive - - 20V DC is required for two drives and 30V DC is required for three drives.
Signal
24V DC Common (-) 24V DC Source (+) Digital Output 1
Factory Default
NA NA
Description
Drive supplied 24V DC logic input power Rating: 300 mA maximum load 24V DC Open Collector (sinking logic) Rating: Internal Source = 150 mA max. External Source = 750 mA Common for Digital Output 1 & 2 24V DC Open Collector (sinking logic) Rating: Internal Source = 150 mA max. External Source = 750 mA Relay contact output Rating: 115V AC or 24V DC = 2 A max. Inductive/Resistive Common for Digital Inputs 1-3 High speed 12V or 24V DC(1), sinking Load:15 mA at 24V DC
Related Parameter
1 2 3 4 5 6 7 8
816, 847
4 5
NA
851, 852
9 10 11 12 13 14 15 16
6 7 8 9 10 11 12 13 14 15 16
Relay Output 3 (NC) Relay Output 3 Com Relay Output 3 (NO) Digital Input 1-3 Com Digital Input 1 Digital Input 2 Digital Input 3 Digital Input 4-6 Com Digital Input 4 Digital Input 5 Digital Input 6
856, 857
NA NA
Load:15 mA at 24V DC sourcing Common for Digital Inputs 4-6 Load: 10 mA at 24V DC sinking/sourcing Load: 7.5 mA at 115V AC Note: The 115 VAC Digital Inputs can withstand 2 mA of leakage current without turning on. If an HW Enable output device has a leakage current greater than 2 mA, a burden resistor is required. A 68.1 K resistor with a 0.5 W rating should be used to keep the 115 VAC output below 2 mA. NA
(1) Digital Inputs 1 and 2 are configured for 12V or 24V DC via DIP switches S3-1 and S3-2, respectively. 24V DC is the default setting.
49
Chapter 3
1 2 3 4 5 6 7 8 9 10 11 12
13 14 15 16 17 18 19 20 21 22 23 24
No Changes Required
1 2 3 4 5 6 7 8 9 10 11 12
13 14 15 16 17 18 19 20 21 22 23 24
No Changes Required
1 2 3 4 5 6 7 8 9 10 11 12
-Signal or Source Common +Signal Shield / Common -Signal or Source Common +Signal Shield / Common -Signal or Source Common +Signal Shield / Common
Analog Output +/-10V DC Used to drive analog meters displaying speed and current
1 2 3 4 5 6 7 8 9 10 11 12 + +
Using Analog Out 1, -10V to + 10V to meter Motor RPM and direction: Send the data to the Analog Output Par 833 [Anlg Out1 Real] (the destination) linked to Par 71 [Filtered SpdFdbk] (the source) Scale the Output to the source parameter Par 835 [Anlg Out1 Scale] = 175 (Par 4 [Motor NP RPM] = 1750 / 10V) Using Analog Out 2, -10V to + 10V to meter Motor Current: Send the data to the Analog Output Par 840 [Anlg Out2 Real] (the destination) linked to Par 308 [Output Current] (the source) Scale the Output to the source parameter Par 822 [Anlg Out2 Scale] = xx (Par 2 [Motor NP FLA] / 10 V Output)
50
Chapter 3
Input/Output Connection Example Primary Encoder Interface 13 Internal Supply 14 Supports 5V/12V DC 15 differential encoders with 16 internal power supply.
17
Required Parameter Changes Using Encoder 0 as speed feedback: Par 222 [Motor Fdkbk Sel] = 0 - Encoder 0 (default) Par 232 [Encoder0 PPR] = Pulses/Rev for installed encoder
Encoder A AB BZ Z+ -
18 19 20 21 22 23 24
Primary Encoder Interface External Supply Used as primary closed loop speed feedback.
13 14 15 16 17 18 19 20 21 22 23 24
Encoder A A-
Using Encoder 0 as speed feedback: Par 222 [Motor Fdkbk Sel] = 0 - Encoder 0 (default) Par 232 [Encoder0 PPR] = Pulses/Rev for installed encoder
B BZ Z+ -
51
Chapter 3
Required Parameter Changes Sourcing and Sinking Definitions: The digital inputs and digital outputs of the PowerFlex 700S AC drive support Sourcing or Sinking configuration. Typically, digital inputs are sourcing devices and digital outputs are sinking devices. The following definitions apply throughout this section: Sourcing a Digital Input - The digital input common (return) is connected to the power supply common. Applying a positive voltage to the digital input will cause it to activate (pull up). Sinking a Digital Input - The digital input common (return) is connected to the power supply positive voltage. Applying 0V or common to the digital input will cause it to activate (pull down). Sourcing a Digital Output - The digital output common (return) is connected to the power supply common. The device to be controlled by the digital output is connect to the positive voltage and the device common is connected to the digital output. Sinking a Digital Output - The digital output common (return) is connected to the power supply positive voltage. The digital output is connect to the device to be controlled and the device common is connected to the power supply common. Note: Digital Inputs 13 can only be configured as sourcing inputs. Digital Inputs 46 can be configured as sourcing or sinking inputs.
52
Chapter 3
Input/Output Connection Example Digital Inputs Com Sourcing Digital Inputs 1 Internal Power Supply, 2-Wire 24V DC 2 Control, 24V DC
3 4 5 6 7 8 9 10 11 12 13 14 15 16
Run Enable
Required Parameter Changes Set the value of Par 829 [Dig In5 Sel] to a value of 7 - Run Set bit 8 3WireControl of Par 153 [Control Options] to Off (0) for 2wire control. Set Par 168 [Normal Stop Mode] for the desired stopping mode: 0 = Ramp Stop 1 = CurLim Stop 2 = Coast Stop
1 2 3 4 5 6 7 8
Com 24V DC
9 10 11 12 13 14 15 16
Start Stop Enable
Set the value of Par 829 [Dig In5 Sel] to a value of 14 - Normal Stop Set Par 828 [Dig In4 Sel] to a value of 5 - Start Set Par 168 [Normal Stop Mode] for the desired stopping mode: 0 = Ramp Stop 1 = CurLim Stop 2 = Coast Stop
By default, Digital Input 6 (Par 830 [Dig In6 Sel]) is configured for hardware enable input. This is for applications requiring the drive to be disabled without software interpretation. With the HW Enable Jumper (Shunt - P22) on the pins closest to the PCB (2 and 4), Digital Input 6 is configured as a dedicated hardware enable. See Figure 1 on page 47 for jumper location. If this configuration is not required, the HW Enable Jumper (Shunt) may be moved to the out board pins (1 and 3), making Digital Input 6 user programmable via Par 830 [Dig In6 Sel].
53
Chapter 3
You may use an auxiliary power supply to keep the 700S control assembly energized, when input power is de-energized. This allows the main control board, DriveLogix controller and any feedback option cards to continue operation. Connect auxiliary power to J15 on the fiber optic interface board. You must set parameter 153 [Control Options], bit 17 Aux Pwr Sply to enable this feature. IMPORTANT For drives manufactured prior to June 2006, the voltage feedback board provides the bulk 24 volts for the fiber optic interface board. If the auxiliary power supply (24 volts) is greater than the voltage feedback board (24 volts) then the switch mode power supply on the voltage feedback board will shut down. If the auxiliary power supply has an adjustable voltage, then the voltage should be lowered (23.75). This will allow the voltage feedback board power supply to supply the 24 volts. If the auxiliary power supply cannot be adjusted, then a 500 W resistor needs to be added to the voltage feedback board. In this case, please contact Drives Technical Support for details.
J15 Auxiliary Power Connector Pin 1 (24V DC power) Pin 3 (24V DC common)
54
Chapter 3
Follow the steps below to remove the control cassette in order to gain access to the I/O and control terminal blocks. 1. Disconnect any installed communications cables from the control assembly. 2. Disconnect the ribbon cables from the main control board. 3. Loosen the captive screw on the control assembly mounting plate and swing the control assembly mounting plate away from the control frame.
Frame 9
Frames 1014
X50
=
Loosen captive screw and swing mounting plate away from drive.
4. Loosen the two mounting screws on the front of the control assembly and slide the control cassette off the mounting bracket.
Frame 9 shown
55
Chapter 3
Notes:
56
Chapter
Communication Options
Back View
X2
2, 3
X1
4 To drive control (Main Control board on 700S, DPI Interface board on 700H). No. 1 2 3 4 Connector DPI Port 1 DPI Port 2 DPI Port 3 or 2 DPI Port 5 Description HIM connection when installed in the drive. Cable connection for handheld and remote options. Splitter cable connected to DPI Port 2 provides additional port. Cable connection for communications adapter.
57
Chapter 4
Communication Options
Communication Configurations
Command
Stop (1) Start (1)(2) Jog Clear Faults Direction
Description
0 = Not Stop 1 = Stop 0 = Not Start 1 = Start 0 = Not Jog 1 = Jog 0 = Not Clear Faults 1 = Clear Faults 00 = No Command 01 = Forward Command 10 = Reverse Command 11 = Hold Present Direction 0 = No Local Control 1 = Local Control 0 = Not Increment 1 = Increment 00 = No Command 01 = Use Accel Time 1 10 = Use Accel Time 2 11 = Use Present Time 00 = No Command 01 = Use Decel Time 1 10 = Use Decel Time 2 11 = Use Present Time 000 = No Command 001 = Ref. 1 (Ref A Select) 010 = Ref. 2 (Ref B Select) 011 = Ref. 3 (Preset 3) 100 = Ref. 4 (Preset 4) 101 = Ref. 5 (Preset 5) 110 = Ref. 6 (Preset 6) 111 = Ref. 7 (Preset 7) 0 = Not Decrement 1 = Decrement
x x x x
Decel Rate
MOP Decrement
(1) A 0 = Not Stop condition (logic 0) must first be present before a 1 = Start condition will start the drive. The Start command acts as a momentary Start command. A 1 will start the drive, but returning to 0 will not stop the drive. (2) This Start will not function if a digital input (Pars 361366) is programmed for 2-Wire Control (option 7, 8 or 9). (3) This Reference Select will not function if a digital input (Pars. 361366) is programmed for Speed Sel 1, 2 or 3 (option 15, 16 or 17). Note that Reference Selection is Exclusive Ownership.
58
Communication Options
Chapter 4
Description
0 = Not Ready 1 = Ready 0 = Not Active 1 = Active 0 = Reverse 1 = Forward 0 = Reverse 1 = Forward 0 = Not Accelerating 1 = Accelerating 0 = Not Decelerating 1 = Decelerating 0 = No Alarm 1 = Alarm 0 = No Fault 1 = Fault 0 = Not At Reference 1 = At Reference 000 = Port 0 (TB) 001 = Port 1 010 = Port 2 011 = Port 3 100 = Port 4 101 = Port 5 110 = Reserved 111 = No Local 0000 = Ref A Auto 0001 = Ref B Auto 0010 = Preset 2 Auto 0011 = Preset 3 Auto 0100 = Preset 4 Auto 0101 = Preset 5 Auto 0110 = Preset 6 Auto 0111 = Preset 7 Auto 1000 = Term Blk Manual 1001 = DPI 1 Manual 1010 = DPI 2 Manual 1011 = DPI 3 Manual 1100 = DPI 4 Manual 1101 = DPI 5 Manual 1110 = Reserved 1111 = Jog Ref
Reference Source
59
Chapter 4
Communication Options
Description
0 = Not Normal Stop 1 = Normal Stop 0 = Not Start 1 = Start 0 = Not Jog using [Jog Speed 1] 1 = Jog using [Jog Speed 1] 0 = Not Clear Fault 1 = Clear Fault 00 = No Command 01 = Forward Command 10 = Reverse Command 11 = Hold Direction Control 0 = Not Jog using [Jog Speed 2] 1 = Jog using [Jog Speed 2] 0 = Not Current Limit Stop 1 = Current Limit Stop 0 = Not Coast to Stop 1 = Coast to Stop
x x x x x x x x x
Reserved Jog 2 Current Limit Stop Coast Stop Reserved Reserved Spd Ref Sel0 Spd Ref Sel1 Spd Ref Sel2
Bits 14 0 0 0 0 1 1 1 1
13 0 0 1 1 0 0 1 1
12 0 1 0 1 0 1 0 1
= = = = = = = =
Spd Ref A Spd Ref B Preset 2 Ref. 3 (Preset 3) Ref. 4 (Preset 4) Ref. 5 (Preset 5) Ref. 6 (Preset 6) Ref. 7 (Preset 7)
Reserved
(1) A Not Stop condition (logic bit 0 = 0, logic bit 8 = 0, and logic bit 9 = 0) must first be present before a 1 = Start condition will start the drive. (2) To perform this command, the value must switch from 0 to 1.
60
Communication Options
Chapter 4
Description
0 = Not Active 1 = Active Running 0 = Not Running 1 = Running Command 0 = Reverse Direction 1 = Forward Actual Direction 0 = Reverse 1 = Forward Accel 0 = Not Accelerating 1 = Accelerating Decel 0 = Not Decelerating 1 = Decelerating Jogging 0 = Not Jogging 1 = Jogging Fault 0 = No Fault 1 = Fault Alarm 0 = No Alarm 1 = Alarm Flash Mode 0 = Not in Flash Mode 1 = In Flash Mode Run Ready 0 = Not Ready to Run 1 = Ready to Run 0 = Not At Limit At Limit (1) 1 = At Limit Tach Loss Sw 0 = Not Tach Loss Sw 1 = Tach Loss Sw At Zero Spd 0 = Not At Zero Speed 1 = At Zero Speed At Setpt Spd 0 = Not At Setpoint Speed 1= At Setpoint Speed Enable 0 = Not Enabled 1 = Enabled
(1) See Parameter 304 [Limit Status] in the PowerFlex 700S Phase II drive for a description of the limit status conditions.
61
Chapter 4
Communication Options
Notes:
62
Chapter
Most start-up difficulties are the result of incorrect wiring. Every precaution must be taken to assure that the wiring is done as instructed. All information in Chapter 1 General Installation Information and in this chapter must be read and understood before the actual installation begins. ATTENTION: The following information is merely a guide for proper installation. Rockwell Automation, Inc. cannot assume responsibility for the compliance or the noncompliance to any code, national, local or otherwise for the proper installation of this drive or associated equipment. A hazard of personal injury and/or equipment damage exists if codes are ignored during installation.
CE frame 9 drives are equipped with common mode capacitors that are referenced to ground. Operating a CE frame 9 drive on a resistive ground or ungrounded distribution system could result in drive damage. ATTENTION: If you intend to operate a frame 9 drive on a resistive ground or ungrounded distribution system, you must order a non-CE PowerFlex drive.
63
Chapter 5
Operating Temperatures
Frame 9 drives require a minimum of 1300 m3/h (765 cfm) of cooling air.
PowerFlex Drive 700H 700S Voltage Class All 400/480V AC (540/650V DC) 600/690V AC (810/932V DC) Amp Rating All All 170 208 Surrounding Air Temperature Normal Duty Heavy Duty 040 C 050 C (32104 F) (32 to 122 F) 040 C 040 C (32104 F) (32104 F) 040 C 040 C (32104 F) (32104 F) 035 C 040 C (3295 F) (32104 F)
Nameplate Location
64
Chapter 5
Dimensions
5.0 (0.20) 14.0 (0.55)
Nameplate
Lifting Holes
Wire Way
Mounting Holes
9.0 (0.35) Lifting Hole 21.0 (0.83) 372.5 (14.67) 292.5 (11.52) 142.5 (5.61) 62.5 (2.46) 245.53 (9.67) 59.0 (2.32) 191.64 (7.54) 100.12 (3.94)
285.0 (11.22)
65
Chapter 5
See the PowerFlex 700H and 700S Frame 9 Drive Lifting Instructions, publication PFLEX-IN003, for detailed instructions. This instruction sheet is shipped with the drive. When you have completed the instructions in PFLEXIN003, continue with the installation as directed below.
(8 Screws)
L1
L2
L3
L1
L2
L3
(8 Screws)
L1
L2
L3
L1
L2
L3
(3 Screws)
L1
L2
L3
L1
L2
L3
66
Chapter 5
Power Wiring
No. 1 2 3 4 Name Input Power Terminal Block (2) L1, L2, L3 Output Power Terminal Block (2) U/T1, V/T2, W/T3 SHLD Terminal, PE, Motor Ground DC Bus (3) (2 Terminals; DC, DC+) DC Bus w/Brake (3) (3 Terminals; DC, DC+/R+, R) 5 Cable Clamp for Shield
(1) Maximum/minimum sizes that the terminal block will accept - these are not recommendations. (2) Do Not exceed maximum wire size. Parallel connections may be required. (3) DC terminal and brake lugs can be removed.
L1
L2
L3
L1
L2
L3
To Motor Leads
D C + /R + R
67
Chapter 5
DC
DC+/ R+
DC
DC+/ R+
Figure 19 - Connecting to an External Braking IGBT and Resistor (No Brake Option Ordered)
DB Resistor
Braking IGBT
DC
DC+/ R+
68
Chapter 5
700S
Control Wiring
700H
69
Chapter 5
Notes:
70
Chapter
Most start-up difficulties are the result of incorrect wiring. Every precaution must be taken to assure that the wiring is done as instructed. All information in Chapter 1 General Installation Information and in this chapter must be read and understood before the actual installation begins. ATTENTION: The following information is merely a guide for proper installation. Rockwell Automation, Inc. cannot assume responsibility for the compliance or the noncompliance to any code, national, local or otherwise for the proper installation of this drive or associated equipment. A hazard of personal injury and/or equipment damage exists if codes are ignored during installation.
Figure 20 - Enclosure Codes: A (NEMA/UL Type 1, IP21), M (NEMA/UL Type 1, IP21 w/Conformal Coat), H (NEMA/UL Type 12, IP54) and W (NEMA/UL Type 12, IP54 w/Conformal Coat)
71
Chapter 6
Figure 21 - Enclosure Code B (NEMA/UL Type 1, IP21) and K (NEMA/UL Type 1, IP21 w/Conformal Coat)
Operating Temperatures
Frame 10 drives require a minimum of 2600 m3/h (1530 cfm) of cooling air.
PowerFlex Drive 700H & 700S Voltage Class 400/480V AC (540/650V DC) 600/690V AC (810/932V DC) 600/690V AC (810/932V DC) Amp Rating All 261, 325, 385 416 Surrounding Air Temperature Normal Duty Heavy Duty 040 C 040 C (32104 F) (32104 F) 040 C 040 C (32104 F) (32104 F) 035 C 040 C (3295 F) (32104 F)
72
Chapter 6
Dimensions
Figure 22 - Enclosure Code A (NEMA/UL Type 1, IP21) and M (NEMA/UL Type 1, IP21 w/Conformal Coat)
Dimensions are in millimeters and (inches). * This dimension is the depth for drives with the optional door-mounted HIM installed.
42.0 (1.65)
Lifting Holes
2234.0 (87.95)
144.5 (5.7) 73.3 (2.9) Max. 116 (4.5) Gap with Overlapping Plate Removed
439 (17.3)
83 (3.3) Stationary metal front bottom plate Two pieces of soft foam taped to adjacent metal plates Overlapping metal bottom plate (slightly adjustable) Stationary metal back bottom plate
Wire entry for this enclosure is between two pieces of soft foam. If the adjustable plate is slid back, a gap develops between the foam pieces. Otherwise, the foam acts as a loose gasket around the wires.
73
Chapter 6
Figure 23 - Enclosure Code B (NEMA/UL Type 1, IP20 MCC) and K (NEMA/UL Type 1, IP20 MCC w/ Conformal Coat)
Dimensions are in millimeters and (inches).
2286 (90.0)
635 (25.0)
295.5 (11.75)
295.5 (11.75)
74
Chapter 6
Figure 24 - Enclosure Code H (NEMA/UL Type 12 - IP54) and W (NEMA/UL Type 12 - IP54 w/ Conformal Coat)
Dimensions are in millimeters and (inches).
2403.5 (94.6)
606 (24) 144.5 (5.7) 73.3 (2.9) Max. 116 (4.5) Gap with Overlapping Plate Removed 57.2 (2.3) Standard 439 (17.3) 83 (3.3)
Stationary metal front bottom plate Two pieces of soft foam taped to adjacent metal p Overlapping metal bottom plate (slightly adjusta Stationary metal back bottom plate
Wire entry for this enclosure is between two pieces of soft foam. If the adjustable plate is slid back, a gap develops between the foam pieces. Otherwise, the foam acts as a loose gasket around the wires.
75
Chapter 6
See the Lifting and Mounting PowerFlex 700S and 700H Drives, Frames 1014, Installation Instructions, publication PFLEX-IN005, for detailed instructions. These instructions are shipped with the drive. When you have completed the instructions in PFLEX-IN005, continue with the installation as directed below.
or
Frame 10 drives, from early production runs, have holes instead of slots for these screws. You must completely remove the screws from these drives in order to swing-open the control frame.
76
Chapter 6
B A
77
Chapter 6
B C
C A
78
Chapter 6
Frame 10 size drives are equipped with common mode capacitors and capacitors that are connected to the input terminals. To guard against drive damage, these capacitors should be disconnected depending upon the type of ground system on which the drive is installed.
79
Chapter 6
There is one common mode jumper located on the upperright side of the power structure.
80
Chapter 6
C B
Rectifier Circuit Board
81
Chapter 6
IMPORTANT
Do not install the screw and washer that was removed from this connection.
X4 X1
X41
X4 X1
X41
82
Chapter 6
Task A B C
Description Remove the screws and lock washers that secure each of the three capacitor supply wires to the input power terminals. Insulate the capacitor leads and leave disconnected. Install and tighten the screws and lock washers only.
IMPORTANT
L1
Input power terminal
L2
L3
Front View of Input Power Terminals
B
Capacitor Capacitor lead - leave disconnected
83
Chapter 6
Power Wiring
IMPORTANT
Once power wiring has been completed, the protective covers must be reinstalled before energizing the drive. Installation is in reverse order of removal (see Remove the Protective Covers on page 78).
(1) Maximum/minimum sizes that the terminal block will accept - these are not recommendations. (2) Do Not exceed maximum wire size. Parallel connections may be required. (3) These connections are bus bar type terminations and require the use of lug type connectors. (4) Apply counter torque to the nut on the other side of terminations when tightening or loosening the terminal bolt in order to avoid damage to the terminal.
DCDC+
V/T2
DANGER
DC BUS CONDUCTORS AND CAPACITORS OPERATE AT HIGH VOLTAGE. REMOVE POWER AND WAIT 5 MINUTES BEFORE SERVICING
Cat No.
U/T1
2
W/T3
L1 L2
1
L3
84
Chapter
Most start-up difficulties are the result of incorrect wiring. Every precaution must be taken to assure that the wiring is done as instructed. All information in Chapter 1 General Installation Information and in this chapter must be read and understood before the actual installation begins. ATTENTION: The following information is merely a guide for proper installation. Rockwell Automation, Inc. cannot assume responsibility for the compliance or the noncompliance to any code, national, local or otherwise for the proper installation of this drive or associated equipment. A hazard of personal injury and/or equipment damage exists if codes are ignored during installation.
Figure 27 - Enclosure Codes: A (NEMA/UL Type 1, IP21), M (NEMA/UL Type 1, IP21 w/Conformal Coat), H (NEMA/UL Type 12, IP54) and W (NEMA/UL Type 12, IP54 w/Conformal Coat)
85
Chapter 7
Figure 28 - Enclosure Code B (NEMA/UL Type 1, IP21) and K (NEMA/UL Type 1, IP21 w/Conformal Coat)
200 mm (7.87 in.) Min.
Operating Temperatures
Frame 11 drives require a minimum of 3900 m3/h (2295 cfm) of cooling air.
PowerFlex Drive 700H 700S Voltage Class All 400/480V AC (540/650V DC) 600/690V AC (810/932V DC) 600/690V AC (810/932V DC) Amp Rating All All 460, 502 590 Surrounding Air Temperature Normal Duty Heavy Duty 040 C 040 C (32104 F) (32104 F) 040 C 040 C (32104 F) (32104 F) 040 C 040 C (32104 F) (32104 F) 035 C 035 C (3295 F) (3295 F)
86
Chapter 7
Dimensions
Figure 29 - Enclosure Code A NEMA/UL Type 1 - IP21 and M (NEMA/UL Type 1, IP21 w/Conformal Coat)
Dimensions are in millimeters and (inches).
* This dimension is the depth for drives with the optional door-mounted HIM installed.
797.0 (31.38) 736.0 (28.98) 32.25 (1.27) 621.74* (24.48) 605.5 (23.84) 498.0 (19.61) 42.0 (1.65)
DANGER
2234.0 (87.95)
144.5 (5.7) 73.3 (2.9) Max. 153.5 (6.0) Gap with Overlapping Plate Removed 57.2 (2.3) Standard
640 (25.2)
83 (3.3)
Stationary metal front bottom plate Two pieces of soft foam taped to adjacent metal plates Overlapping metal bottom plate (slightly adjustable) Stationary metal back bottom plate)
Wire entry for this enclosure is between two pieces of soft foam. If the adjustable plate is slid back, a gap develops between the foam pieces. Otherwise, the foam acts as a loose gasket around the wires.
87
Chapter 7
Figure 30 - Enclosure Code B (NEMA/UL Type 1, IP20 MCC) and K (NEMA/UL Type 1, IP20 MCC w/ Conformal Coat)
Dimensions are in millimeters and (inches).
63.5 (2.5)
2286 (90.0)
635 (25.0)
548.6 (21.6)
43.2 (1.7)
425.5 (16.75)
88
Chapter 7
Figure 31 - Enclosure Code H (NEMA/UL Type 12, IP54) and W (NEMA/UL Type 12 - IP54 w/ Conformal Coat)
Dimensions are in millimeters and (inches).
2414.5 (95.0)
806 (31.7) 144.5 (5.7) 73.3 (2.9) Max. 153.5 (6.0) Gap with Overlapping Plate Removed 57.2 (2.3) Standard 640 (25.2) 83 (3.3)
Stationary metal front bottom plate Two pieces of soft foam taped to adjacent metal plates Overlapping metal bottom plate (slightly adjustable) Stationary metal back bottom plate)
Wire entry for this enclosure is between two pieces of soft foam. If the adjustable plate is slid back, a gap develops between the foam pieces. Otherwise, the foam acts as a loose gasket around the wires.
(1)
NEMA/UL Type 12/IP54 Roof Assembly is 242 mm (9.5 in.) for frame 11, 400V 730A and 600V, 590A drives. For these drives, the total height of the drive is 2443.5 mm (104.5 in.).
89
Chapter 7
See the Lifting and Mounting PowerFlex 700S and 700H Drives, Frames 1014, Installation Instructions, publication PFLEX-IN005, for detailed instructions. These instructions are shipped with the drive. When you have completed the instructions in PFLEX-IN005, continue with the installation as directed below.
A B
90
Chapter 7
B A
91
Chapter 7
B A
A B A
Risk Disc of elec veri onnect tric sho fy Foll DC power, ck and ow bus Ear inst volt wait dea th grouruct age 5 min th. ions befo utes nd requ in man re serv and ired ual icin . befo g. re use .
DA NG
ER
B A
92
Chapter 7
Frame 11 size drives are equipped with common mode capacitors. To guard against drive damage, these capacitors should be disconnected depending upon the type of ground system on which the drive is installed.
93
Chapter 7
94
Chapter 7
C B
Rectifier Circuit Board
95
Chapter 7
IMPORTANT
Do not install the screw and washer that was removed from this connection.
X4 X1
X41
X4 X1
X41
96
Chapter 7
Power Wiring
AC Input Wiring
The table below identifies which frame 11 drives contain only one rectifying module and which frame 11 drives contain two rectifying modules. Drives with one rectifying module contain only one set of input power terminals. Drives with two parallel rectifying modules contain two sets of input power terminals--you must supply power to both sets of input terminals on these drives. There are several methods for accomplishing this. Each of these methods is shown below.
Voltage Class 400/480V AC Input Amps 590 650 730 460 502 590 Number of Rectifiers 2 2 2 1 1 2
600/690V AC Input
IMPORTANT
Parallel wiring must have the same cable dimensions, type and routing. Nonsymmetrical wiring may cause unequal loading between the converters and reduce the drives ability to deliver current to the motor.
L1
L2
L3
1L1
1L2
1L3
2L1
2L2
2L3
97
Chapter 7
L1
L2
L3
1L1
1L2
1L3
2L1
2L2
2L3
L1
L2
L3
1L1
1L2
1L3
2L1
2L2
2L3
IMPORTANT
Once power wiring has been completed, the protective covers must be installed before energizing the drive. Installation is in reverse order of removal (see Remove the Protective Covers on page 90).
98
Chapter 7
(1) Maximum/minimum sizes that the terminal block will accept - these are not recommendations. (2) Do Not exceed maximum wire size. Parallel connections may be required. (3) These connections are bus bar type terminations and require the use of lug type connectors. (4) Apply counter torque to the nut on the other side of terminations when tightening or loosening the terminal bolt in order to avoid damage to the terminal.
DC+ DC-
2 3
U/T1
V/T2
W/T3
1L1 1L2
1L3
2L1 2L2
2L3
1 Note: 600V AC input, 460A and 502A frame 11 drives only have one set of Input Power Terminals.
99
Chapter 7
Notes:
100
Chapter
Most start-up difficulties are the result of incorrect wiring. Every precaution must be taken to assure that the wiring is done as instructed. All information in Chapter 1 General Installation Information and in this chapter must be read and understood before the actual installation begins. ATTENTION: The following information is merely a guide for proper installation. Rockwell Automation, Inc. cannot assume responsibility for the compliance or the noncompliance to any code, national, local or otherwise for the proper installation of this drive or associated equipment. A hazard of personal injury and/or equipment damage exists if codes are ignored during installation.
Figure 37 - Enclosure Codes A (NEMA/UL Type 1, IP21), M (NEMA/UL Type 1, IP21 w/Conformal Coat), H (NEMA/UL Type 12, IP54) and W (NEMA/UL Type 12, IP54 w/Conformal Coat)
101
Chapter 8
Figure 38 - Enclosure Code B (NEMA/UL Type 1, IP21) and K (NEMA/UL Type 1, IP21 w/Conformal Coat)
200 mm (8.0 in.) Min.
Operating Temperatures
Frame 12 drives require a minimum of 5200 m3/h (3060 cfm) of cooling air.
PowerFlex Drive 700H Voltage Class 400/480V AC (540/650V DC) 400/480V AC (540/650V DC) 600/690V AC (810/932V DC) 600/690V AC (810/932V DC) 400/480V AC (540/650V DC) 400/480V AC (540/650V DC) 600/690V AC (810/932V DC) 600/690V AC (810/932V DC) Amp Rating 820, 920 1030 820, 920 1030 820, 920 1030 820, 920 1030 Surrounding Air Temperature Normal Duty Heavy Duty 040 C (32104 F) 040 C (32104 F) 040 C (32104 F) 040 C (32104 F) 035 C (3295 F 040 C (32104 F) 040 C (32104 F) 040 C (32104 F) 035 C (3295 F 035 C (3295 F) 040 C (32104 F) 040 C (32104 F) 040 C (32104 F) 035 C (3295 F 040 C (32104 F) 035 C (3295 F
700S
102
Chapter 8
Dimensions
Figure 39 - Enclosure Code A (NEMA/UL Type 1 - IP21) and M (NEMA/UL Type 1, IP21 w/Conformal Coat)
Dimensions are in millimeters and (inches).
* This dimension is the depth for drives with the optional door-mounted HIM installed.
632.5* (24.90) 605.5 (23.84) 32.3 (1.27) 498.0 (19.61) 42.0 (1.65)
2234.0 (87.95)
87.9 (3.5)
144.5 (5.7) 73.3 (2.9) Max. 116 (4.5) Gap with Overlapping Plate Removed 439 (17.3)
Stationary metal front bottom plate Two pieces of soft foam taped to adjacent metal plates Overlapping metal bottom plate (slightly adjustable) Stationary metal back bottom plate
Wire entry for this enclosure is between two pieces of soft foam. If the adjustable plate is slid back, a gap develops between the foam pieces. Otherwise, the foam acts as a loose gasket around the wires.
103
Chapter 8
Figure 40 - Enclosure Code B (NEMA/UL Type 1, IP21) and K (NEMA/UL Type 1, IP21 w/Conformal Coat)
Dimensions are in millimeters and (inches).
2286 (90.0)
635 (25.0)
635 (25.0)
533.4 (21.0)
295.5 (11.75)
295.5 (11.75)
104
Chapter 8
Figure 41 - Enclosure Code H (NEMA/UL Type 12, IP54) and W (NEMA/UL Type 12, IP54 w/Conformal Coat)
Dimensions are in millimeters and (inches).
478 (18.8)
(4.8)
478 (18.8)
655.04 (25.8)
454 (17.9)
198.5(7.8)
2403.5 (94.6)
144.5 (5.7) 73.3 (2.9) Max. 116 (4.5) Gap with Overlapping Plate Removed
87.9 (3.5)
1205.05
439 (17.3)
Stationary metal front bottom plate Two pieces of soft foam taped to adjacent metal plates Overlapping metal bottom plate (slightly adjustable) Stationary metal back bottom plate
Wire entry for this enclosure is between two pieces of soft foam. If the adjustable plate is slid back, a gap develops between the foam pieces. Otherwise, the foam acts as a loose gasket around the wires.
See the Lifting and Mounting PowerFlex 700S and 700H Drives, Frames 1014, Installation Instructions, publication PFLEX-IN005, for detailed instructions. These instructions are shipped with the drive. When you have completed the instructions in PFLEX-IN005, continue with the installation as directed below.
105
Chapter 8
106
Chapter 8
B A
107
Chapter 8
B C
C A
108
Chapter 8
Frame 12 size drives are equipped with common mode capacitors and capacitors that are connected to the input terminals. To guard against drive damage, these capacitors should be disconnected depending upon the type of ground system on which the drive is installed.
109
Chapter 8
DANGER
DC BUS CONDUCTORS AND CAPACITORS OPERATE AT HIGH VOLTAGE. REMOVE POWER AND WAIT 5 MINUTES BEFORE SERVICING
110
Chapter 8
C B
Rectifier Circuit Board
111
Chapter 8
IMPORTANT
Do not install the screw and washer that was removed from this connection.
X4 X1
X41
X4 X1
X41
112
Chapter 8
Task A B C
Description Remove the screws and lock washers that secure each of the three capacitor supply wires to the input power terminals. Insulate the capacitor leads and leave disconnected. Install and tighten the screws and lock washers only.
IMPORTANT
L1
Input power terminal
L2
L3
Front View of Input Power Terminals
B
Capacitor Capacitor lead - leave disconnected
113
Chapter 8
Power Wiring
For applications that require that the DC and DC+ terminals for PowerFlex 700S or 700H frame 12 drives be connected in common (for example, 12 pulse applications, or when using a dynamic brake), you must purchase and install the frame 12 DC Bus Connector kit, which is sold separately from the drive. See the PowerFlex 700S and 700H Frame 12 DC Bus Connector Kit, Installation Instructions, publication PFLEX-IN022.
Figure 43 - Frame 12 AC Wiring Example: Two Fuses per Phase
L1
L2
L3
1L1
1L2
1L3
2L1
2L2
2L3
114
Chapter 8
L1
L2
L3
1L1
1L2
1L3
2L1
2L2
2L3
L1
L2
L3
1L1
1L2
1L3
2L1
2L2
2L3
115
Chapter 8
IMPORTANT
1T1
1T2
1T3
PE
2T1
2T2
2T3
PE
5m minimum
IMPORTANT
Once power wiring has been completed, the protective covers must be installed before energizing the drive. Installation is in reverse order of removal (see Remove the Protective Covers on page 106).
116
Chapter 8
Description Input power Motor connections Terminating point for wiring shields DC input or external brake
Input Power Terminal Block (3) 1L1, 1L2, 1L3, 2L1, 2L2, 2L3 Output Power Terminal Block ((3) 1U/1T1, 1V/1T2, 1W/1T3, 2U/2T1, 2V/2T2, 2W/2T3 SHLD Terminal, PE, Motor Ground (3) DC Bus (3) (2 Terminals; DC, DC+) Cable Clamp for Shield
Wire Size Range (1)(2) Maximum Minimum 300 mm2 2.1 mm2 (600 MCM) (14 AWG) 300 mm2 2.1 mm2 (600 MCM) (14 AWG) 300 mm2 (600 MCM) 300 mm2 (600 MCM) 2.1 mm2 (14 AWG) 2.1 mm2 (14 AWG)
Torque Recommended 40 Nm (354 lbin) 40 Nm (354 lbin) 40 Nm (354 lbin) 40 Nm (354 lbin)
Maximum/minimum sizes that the terminal block will accept - these are not recommendations. Do Not exceed maximum wire size. Parallel connections may be required. These connections are bus bar type terminations and require the use of lug type connectors. Apply counter torque to the nut on the other side of terminations when tightening or loosening the terminal bolt in order to avoid damage to the terminal.
DC- DC+
FIELD INSTALLED OPTIONS:
1234567890-*
2V/T2
DANGER
DC BUS CONDUCTORS AND CAPACITORS OPERATE AT HIGH VOLTAGE. REMOVE POWER AND WAIT 5 MINUTES BEFORE SERVICING
1U/T1
2
1W/T3
2U/T1
2W/T3
2
117
Chapter 8
Notes:
118
Chapter
Most start-up difficulties are the result of incorrect wiring. Every precaution must be taken to assure that the wiring is done as instructed. All information in Chapter 1 General Installation Information and in this chapter must be read and understood before the actual installation begins. ATTENTION: The following information is merely a guide for proper installation. Rockwell Automation, Inc. cannot assume responsibility for the compliance or the noncompliance to any code, national, local or otherwise for the proper installation of this drive or associated equipment. A hazard of personal injury and/or equipment damage exists if codes are ignored during installation.
119
Chapter 9
Operating Temperatures
Frame 13 drives require a minimum of 4200 m3/h (2472 cfm) of cooling air for the inverter unit and 1150 m3/h (677 cfm) of cooling air for each converter unit.
PowerFlex Drive 700H 700S Voltage Class All 400/480V AC (540/650V DC) 600/690V AC (810/932V DC) 600/690V AC (810/932V DC) Amp Rating All All 920, 1030 1180 Surrounding Air Temperature Normal Duty Heavy Duty 040 C (32104 F) 040 C (32104 F) 040 C (32104 F) 040 C (32104 F) 040 C (32104 F) 035 C (3295 F) 040 C (32104 F) 035 C (3295 F)
120
Chapter 9
Dimensions
Figure 48 - Enclosure Code A (NEMA/UL Type 1, IP21) and M (NEMA/UL Type 1, IP21 w/Conformal Coat)
A B C
1108.25 (43.6)
D
65 (2.6)
535 (21.1)
Stationary metal front bottom plate Two pieces of soft foam taped to adjacent metal plates Overlapping metal bottom plate (slightly adjustable) Stationary metal back bottom plate
Wire entry for this enclosure is between two pieces of soft foam. If the adjustable plate is slid back, a gap develops between the foam pieces. otherwise, the foam acts as a loose gasket around the wires.
Table 27 - Frame 13 Dimensions for Enclosure Code A (NEMA/UL Type 1, IP21) and M (NEMA/UL Type 1, IP21 w/Conformal Coat)
Amps A 1150 1412 (56) 1300 1600 (63) 1450 600/690V AC 920 1412 (56) (810/932V DC) 1030 1180 Dimensions are in mm and (in.) Voltage Class 400/480V AC (540/650V DC) B 1329 (52) 1529 (60) 1329 (52) C 1264 (50) 1464 (58) 1264 (50) D 535 (21) 735 (29) 535 (21) E 735 (29) 735 (29) 735 (29) F 1264 (50) 1464 (58) 1264 (50)
121
Chapter 9
Figure 49 - Enclosure Code H (NEMA/UL Type 12, IP54) and W (NEMA/UL Type 12, IP54 w/Conformal Coat)
A B D
122 (4.8)
65 (2.6)
535 (21.1)
Stationary metal front bottom plate Two pieces of soft foam taped to adjacent metal plates Overlapping metal bottom plate (slightly adjustable) Stationary metal back bottom plate
13 (0.5)
2 Places
Wire entry for this enclosure is between two pieces of soft foam. If the adjustable plate is slid back, a gap develops between the foam pieces. otherwise, the foam acts as a loose gasket around the wires.
Table 28 - Frame 13 Dimensions for Enclosure Code H (NEMA/UL Type 12 - IP54) and W (NEMA/UL Type 12, IP54 w/Conformal Coat)
Voltage Class 400/480V AC (540/650V DC) Amps 1150 A 1412 (56) B 478 (18.8) 678 (26.7) 478 (18.8) C 678 (26.7) 678 (26.7) 678 (26.7) D 1 @ 242 (9.5) 1 @ 213 (8.4) 2 @ 242 (9.5) 1 @ 242 (9.5) 1 @ 213 (8.4) E 2443.5 (104.5) max. 2443.5 (104.5) 2443.5 (104.5) max. F 535 (21) 735 (29) 535 (21) G 735 (29) 735 (29) 735 (29) H 1264 (50) 1464 (58) 1264 (50)
1300 1600 (63) 1450 600/690V AC 920 1412 (56) (810/932V DC) 1030 1180 Dimensions are in millimeters and (inches).
122
Chapter 9
Frame 13 size drives are equipped with common mode capacitors. To guard against drive damage, these capacitors should be disconnected depending upon the type of ground system on which the drive is installed. To access and move the common mode jumper(s) and disconnect the capacitor connections you must first move the control frame and remove the protective covers from the converter unit. These steps are detailed on the following pages. Note: See the Wiring and Grounding Guidelines for Pulse Width Modulated (PWM) AC Drives - Installation Instructions, publication DRIVES-IN001, for additional information on an ungrounded distribution system or high resistive ground installation.
Figure 50 - Common Mode Jumper and Rectifier Circuit Board Location
Rectifier Board Front View of Assembly Converter Unit Inverter Unit
Common Mode Jumper There is one jumper for each rectifier module. The rectifier modules and jumpers are located on the left side of the power stack on the drives rectifying structure (left side enclosure). Note: Control frame not shown for clarity only.
123
Chapter 9
124
Chapter 9
DC OP BUS AN ERAT COND DW E UC AIT AT HI TO 5 M GH RS INUTVO AN ES LTAGD CA PA BE E. RE CITO FO RE MOV SE E RS RV PO ICIN WER G
DA N
GE
DC OP BUS AN ERAT COND DW E UC AIT AT HI TO 5 M GH RS INUTVO AN ES LTAGD CA PA BE E. RE CITO FO RE MOV SE E RS RV PO ICIN WER G
DA N
GE
DC OP BUS AN ERAT COND DW E UC AIT AT HI TO 5 M GH RS INUTVO AN ES LTAGD CA PA BE E. RE CITO FO RE MOV SE E RS RV PO ICIN WER G
DA N
GE
125
Chapter 9
If you are installing a 600/690V AC input drive on an ungrounded distribution system or high resistive ground, you: Must move the common mode jumper(s) to the disconnected position see Move the Common Mode Jumper(s) to the Disconnected Position on page 126. Must insulate terminal X4 on the rectifier circuit board - see Insulate Terminal X4 on the Rectifier Circuit Board on page 127.
126
Chapter 9
IMPORTANT
Do not install the screw and washer that was removed from this connection.
X41
X41
X1 X4
X1 X4
Jumper
127
Chapter 9
Remove the Lower Protective Screen Remove the Protective Covers from the Inverter Unit
To access the power terminals, you must first remove the lower protective screen (on NEMA/UL Type 1 and Type 12 enclosures). Remove the screws that secure the lower protective screen to the right side enclosure only and remove the screen.
128
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Power Wiring
L1
L2
L3
Converter 1
Converter 2
Converter 3
130
Chapter 9
U/T1
V/T2
W/T3
PE
Motor
Motor Frame
IMPORTANT
Once power wiring has been completed, the protective covers must be installed before energizing the drive. Installation is in reverse order of removal (see Remove the Protective Covers from the Converter Unit on page 124 and Remove the Protective Covers from the Inverter Unit on page 128).
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Name Input Power Terminal Block (1) L1, L2, L3 Output Power Terminal Block (3) U/T1, V/T2, W/T3 SHLD Terminal, PE, Motor Ground (3) DC Bus (3) (3 Terminals; DC, DC+)
Description Input power Motor connections Terminating point for wiring shields DC input or external brake
Wire Size Range (1)(2) Maximum Minimum 300 mm2 2.1 mm2 (600 MCM) (14 AWG) 300 mm2 2.1 mm2 (600 MCM) (14 AWG) 300 mm2 2.1 mm2 (600 MCM) (14 AWG) 300 mm2 2.1 mm2 (600 MCM) (14 AWG)
Torque Recommended 40 Nm (354 lbin) 40 Nm (354 lbin) 40 Nm (354 lbin) 40 Nm (354 lbin)
Maximum/minimum sizes that the terminal block will accept - these are not recommendations. Do Not exceed maximum wire size. Parallel connections may be required. These connections are bus bar type terminations and require the use of lug type connectors. Apply counter torque to the nut on the other side of terminations when tightening or loosening the terminal bolt in order to avoid damage to the terminal.
U/T1
V/T2
W/T3
U/T1
V/T2
W/T3
1
Output Power Terminals
L1
L2
L3
132
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10
Most start-up difficulties are the result of incorrect wiring. Every precaution must be taken to assure that the wiring is done as instructed. All information in Chapter 1 General Installation Information and in this chapter must be read and understood before the actual installation begins. ATTENTION: The following information is merely a guide for proper installation. Rockwell Automation, Inc. cannot assume responsibility for the compliance or the noncompliance to any code, national, local or otherwise for the proper installation of this drive or associated equipment. A hazard of personal injury and/or equipment damage exists if codes are ignored during installation.
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Operating Temperatures
Frame 14 drives require a minimum of 4200 m3/h (2472 cfm) of cooling air for each Inverter unit and 1150 m3/h (677 cfm) of cooling air for each Converter unit.
PowerFlex Drive 700H Voltage Class 400/480V AC (540/650V DC) 600/690V AC (810/932V DC) 600/690V AC (810/932V DC) 600/690V AC (810/932V DC) Amp Rating All 1500, 1900 2250 1500 Surrounding Air Temperature Normal Duty Heavy Duty 040 C (32104 F) 040 C (32104 F) 040 C (32104 F) 035 C (3295 F) 040 C (32104 F) 040 C (32104 F) 035 C (3295 F) 040 C (32104 F)
700S
134
Chapter 10
Dimensions
Lifting Points
Figure 54 - Drives Above 1500 A, 2800 mm Enclosure Code A (NEMA/UL Type 1, IP21) and M (NEMA/ UL Type 1, IP21 w/Conformal Coat)
Dimensions are in millimeters and (inches).
Lifting Points 620 (24.5) 603 (24) 44 (1.7)
CLOSE
OPEN
1400 (55)
1400 (55)
32.75 (1.3)
10.2 16 Places
535 (21.0)
32.25 (1.3)
535 (21.0)
135
Chapter 10
Figure 55 - Drives Above 1500 A 2800 mm Enclosure Code H (NEMA/UL Type 12, IP54) and W (NEMA/UL Type 12, IP54 w/Conformal Coat)
Dimensions are in millimeters and (inches).
Lifting Points Lifting Points
662 (26)
CLOSE
OPEN
1400 (55)
1400 (55)
10.2 16 Places
32.75 (1.3)
535 (21.0)
535 (21.0)
32.25 (1.3)
136
Chapter 10
Figure 56 - 1500 A Drives 2400 mm Enclosure Code A (NEMA/UL Type 1, IP 21) and M (NEMA/UL Type 1, IP21 w/Conformal Coat)
Dimensions are in millimeters and (inches).
Lifting Points Lifting Points 620 (24.5) 603 (24) 44 (1.7)
CLOSE
OPEN
797 (31.4)
797 (31.4)
797 (31.4)
10.2 12 Places
32.75 (1.3)
535 (21.0)
735 (29.0)
32.25 (1.3)
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Chapter 10
Figure 57 - 1500 A Drives 2400 mm Enclosure Code H (NEMA/UL Type 12, IP54) and W (NEMA/UL Type 12, IP54 w/Conformal Coat)
Dimensions are in millimeters and (inches). NEMA/UL Type 12 Roof Assembly w/Filters
454 (18) 662 (26)
Lifting Points
Lifting Points
CLOSE
OPEN
797 (31.4)
797 (31.4)
10.2 12 Places
535 (21.0)
735 (29.0)
32.25 (1.3)
138
Chapter 10
Figure 58 - DC Input Drive Enclosure Code A (NEMA/UL Type 1, IP 21) and M (NEMA/UL Type 1, IP21 w/Conformal Coat)
Dimensions are in millimeters and (inches).
620 (24.5) 601 (23.7) 44 (1.7)
1597 (63.0)
Wire entry for this enclosure is between two pieces of soft foam. If the adjustable plate is slid back, a gap develops between the foam pieces. Otherwise, the foam acts as a loose gasket around the wires. Stationary metal front bottom plate Two pieces of soft foam taped to adjacent metal plates Overlapping metal bottom plate (slightly adjustable) Stationary metal back bottom plate
62.25 (2.5)
675 (26.6)
30 (1.2)
139
Chapter 10
Figure 59 - DC Input Drive Enclosure Code H (NEMA/UL Type 12, IP54) and W (NEMA/UL Type 12, IP54 w/Conformal Coat)
Dimensions are in millimeters and (inches).
Lifting Points 454 (18) 662 (26)
CLOSE
OPEN
799.5 (31.5)
Wire entry for this enclosure is between two pieces of soft foam. If the adjustable plate is slid back, a gap develops between the foam pieces. Otherwise, the foam acts as a loose gasket around the wires. Stationary metal front bottom plate Two pieces of soft foam taped to adjacent metal plates Overlapping metal bottom plate (slightly adjustable) Stationary metal back bottom plate
62.25 (2.5)
675 (26.6)
30 (1.2)
140
Chapter 10
Frame 14 size drives are equipped with common mode capacitors. To guard against drive damage, these capacitors should be disconnected depending upon the type of ground system on which the drive is installed. To access and move the common mode jumper(s) and disconnect the capacitor connections you must first move the control frame and remove the protective covers from the converter unit. These steps are detailed on the following pages. Note: See Wiring and Grounding Guidelines for Pulse Width Modulated (PWM) AC Drives - Installation Instructions, publication DRIVES-IN001, for additional information on an ungrounded distribution system or high resistive ground installation.
Figure 60 - Common Mode Jumper and Rectifier Circuit Board Location
Rectifier board
Rectifier board
1500A Drives
Common Mode Jumper There is one jumper for each rectifying module. The rectifying modules and jumpers are located on the left side of the power stack on the drives converter units.
Converter Unit
Inverter Unit
Inverter Unit
Converter Unit
Inverter Unit
Inverter Unit
141
Chapter 10
142
Chapter 10
143
Chapter 10
A A
144
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DC OP BUS AN ERAT COND DW E UC AIT AT HI TO 5 M GH RS INUTVO AN ES LTAGD CA PA BE E. RE CITO FO RE MOV SE E RS RV PO ICIN WER G
DA N
GE
DC OP BUS AN ERAT COND DW E UC AIT AT HI TO 5 M GH RS INUTVO AN ES LTAGD CA PA BE E. RE CITO FO RE MOV SE E RS RV PO ICIN WER G
DA N
GE
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146
Chapter 10
147
Chapter 10
IMPORTANT
Do not install the screw and washer that was removed from this connection.
X41
X41
X1 X4
X1 X4
Jumper
148
Chapter 10
Power Wiring
To access the power terminals, you must first remove the protective screens (on NEMA/UL Type 1 and Type 12 enclosures), air flow plate and protective covers from the inverter units. These steps are detailed below.
149
Chapter 10
B A A
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DC OP BUS AN ERAT COND DW E UC AIT AT HI TO 5 M GH RS INUTVO AN ES LTAGD CA PA BE E. RE CITO FO RE MOV SE E RS RV PO ICIN WER G
DA N
GE
DC OP BUS AN ERAT COND DW E UC AIT AT HI TO 5 M GH RS INUTVO AN ES LTAGD CA PA BE E. RE CITO FO RE MOV SE E RS RV PO ICIN WER G
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GE
400 and 690 Volt Class AC Input Wiring for Frame 14 Drives
Frame 14 size drives utilize three parallel converter units or two pairs of two parallel converter units that are pre-connected to line reactors and are fed through motor operated circuit breakers.
IMPORTANT
Parallel wiring must have the same cable dimensions, type and routing. Nonsymmetrical wiring may cause unequal loading between the converters and reduce the drives ability to deliver current to the motor.
Frame 14 drives can be ordered with or without du/dt filters. The du/dt filter limits the rate of change of output voltage and the rate of change in the IGBT or output transistor switching event. See the Wiring and Grounding Guidelines for Pulse Width Modulated (PWM) AC Drives, publication DRIVES-IN001, for minimum inductance on installations where du/dt filters are not installed.
151
Chapter 10
L1
L2
L3
L1
L2
L3
L1
L2
L3
L1
L2
L3
Converter 1
Converter 2
Converter 3
B-
B+
B-
B+
B-
B+
6x BB+ BB+
6x
Inverter 1
Inverter 2
L1
L2
L3
L1
L2
L3
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Chapter 10
L1
L2
L3
L1
L2
L3
L1
L2
L3
L1
L2
L3
L1
L2
L3
L1
L2
L3
Converter 1
Converter 2
Converter 3
Converter 4
B-
B+
B-
B+
B-
B+
B-
B+
6x BB+ BB+
6x
Inverter 1
Inverter 2
L1
L2
L3
L1
L2
L3
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Chapter 10
IMPORTANT
The minimum cable length for parallel motor cables from the drive to the point where the cables connect is 5 m (16.4 ft.). Join the parallel cables at the motor end (not the drive end). Or, install a reactor on the output of each power module with a minimum of 5 H prior to joining the parallel cables at the motor end.
154
Chapter 10
INU1
1U/T1 1V/T2 1W/T3 PE 2U/T1
INU2
2V/T2 2W/T3 PE
1L1
1L2
1L3
2L1
2L2
2L3
du/dt Filter 1
1U/T1 1V/T2 1W/T3 PE 2U/T1
du/dt Filter 2
2V/T2 2W/T3 PE
5m minimum
Motor
Motor Frame
IMPORTANT
Once power wiring has been completed, the protective covers must be installed before energizing the drive. Installation is in reverse order of removal (see Remove the Protective Covers from the Converter Unit(s) on page 142 and Remove the Protective Covers from the Inverter Units on page 149).
155
Chapter 10
(1) Maximum/minimum sizes that the terminal block will accept - these are not recommendations.
(2) Do Not exceed maximum wire size. Parallel connections may be required. (3) These connections are bus bar type terminations and require the use of lug type connectors. (4) Apply counter torque to the nut on the other side of terminations when tightening or loosening the terminal bolt in order to avoid damage to the terminal.
1
L1
U/T1
V/T2
W/T3
L2
Side View
L3
3 Ground Terminals
U/T1
V/T2
W/T3
156
Chapter 10
DC (Front Terminals)
2 Output Power Terminals without du/dt Filters (in two center enclosures)
U/T1
V/T2
W/T3
Side View
L2
L2
L3
L3
3 Ground Terminals
U/T1
V/T2
W/T3
2 Output Power Terminals with du/dt Filters (in two center enclosures)
157
Chapter 10
Frame 14 drives utilize molded case circuit breakers (MCCBs) to provide overload/overcurrent and undervoltage protection on the incoming AC lines and to synchronize the energizing of the power structures. The circuit breakers are located inside of the enclosures in front of the AC chokes.
Drives Above 1500A 1500A Drives
Push On
Push Off
Push On
Push Off
DISCHARGED SPRING
OFF
DISCHARGED SPRING
OFF
S I
L N
S I
Rectifying Structure
Power Structure
Power Structure
Rectifying Structure Note: Control Frame not shown for clarity only.
Rectifying Structure
Power Structure
Power Structure
158
Chapter 10
I1 = In x (0.4+
L
DISCHARGED SPRING
t1
S I
I2= In x I3=
t2
N
OFF
S I
159
Chapter 10
CLOSE
OPEN
CLOSE
OPEN
160
Chapter 10
CHARGED SPRING
Push On Push Off
DISCHARGED SPRING
OFF
S I
3. The MCCBs can now be closed. Continue with Closing the Circuit Breakers and Energizing the Drive on page 161 below.
161
Chapter 10
162
Appendix
Specifications
Category
Agency Certification
PowerFlex 700H
Listed to UL 508C and CAN/CSA-C2.2 No. 14-M91.
PowerFlex 700S
UL and cUL Listed to UL 508C and CAN/CSA - 22.2 No. 14-95.
Marked for all applicable European Directives (1) EMC Directive (89/336/EEC) Emissions: EN 61800-3 Adjustable Speed electrical power drive systems Low Voltage Directive (73/23/EEC) EN 50178 Electronic Equipment for use in Power Installations Certified to AS/NZS, 1997 Group 1, Class A.
N223
Marked for all applicable European Directives EMC Directive (89/336/EEC) Emissions: EN 61800-3 Adjustable Speed electrical power drive systems Part 3 Low Voltage Directive (73/23/EEC) EN 50178 Electronic Equipment for use in Power Installations Certified to AS/NZS, 1997 Group 1, Class A.
II 2 G/D
Certified to ATEX directive 94/9/EC. Group II Category (2) GD Applications with ATEX Approved Motors. Refer to Appendix E Instructions for ATEX Approved PowerFlex 700H Drives in Group II Category (2) Applications with ATEX Approved Motors on page 203 for more information. (not applicable)
Certified to ATEX directive 94/9/EC. Group II Category (2) GD Applications with ATEX Approved Motors. PowerFlex 700S Phase II Control drives only. Refer to Appendix E ATEX Approved PowerFlex 700S, Phase II Drives in Group II Category (2) Applications with ATEX Approved Motors, in publication 20D-PM001 for more information. TUV functional safety report only (no FS mark on the label)
..
Production inspected
EN 50178
Bauart geprft
Functional
TUV Rheinland
..
Type approved
(1) Applied noise impulses may be counted in addition to the standard pulse train causing erroneously high [Pulse Freq] readings.
W
Safety
The drive is also designed to meet the following specifications: NFPA 70 - US National Electrical Code NEMA ICS 7.1 - Safety standards for Construction and Guide for Selection, Installation and Operation of Adjustable Speed Drive Systems. IEC 146 - International Electrical Code.
The drive is designed to meet applicable requirements of the following codes/ standards: IEC 61800-2 Adjustable speed electrical power drive systems - General requirements IEC 61800-5-1 Adjustable speed electrical power drive systems - Safety requirements NFPA 70 - US National Electrical Code
163
Appendix A
Specifications
Category
Protection
Specification
Drive AC Input Overvoltage Trip: AC Input Undervoltage Trip: Bus Overvoltage Trip: Bus Undervoltage Shutoff/Fault: Nominal Bus Voltage (Full Load): Heat Sink Thermistor: Drive Overcurrent Trip Software Overcurrent Trip: Hardware Overcurrent Trip: Instantaneous Current Limit: Line transients: Control Logic Noise Immunity: Power Ride-Thru: Logic Control Ride-Thru: Ground Fault Trip: Short Circuit Trip: Altitude: Maximum Surrounding Air Temperature without De-rating: Storage Temperature (all const.): Atmosphere:
PowerFlex 700H
380/400V 480V 500V 611V AC 611V AC 611V AC 235VAC 235VAC 235VAC 911VDC 911VDC 911VDC 333VDC 333VDC 333VDC 517VDC 621VDC 645VDC Monitored by microprocessor overtemp trip 600V 806V AC 326VAC 1200V DC 461VDC 776VDC 690V 806V AC 326VAC 1200V DC 461VDC 890VDC
PowerFlex 700S
380/400V 480V 500V 675V AC 675V AC 675V AC Adjustable 911VDC 911VDC 911VDC Adjustable 540VDC 648VDC 645VDC Monitored by microprocessor overtemp trip 600V 889V AC 1200V DC 810VDC 690V 889V AC 1200V DC 931V DC
Environment
360% of rated Heavy Duty current (typical) up to 6000 volts peak per IEEE C62.41-1991 Showering arc transients up to 1500V peak 15 milliseconds at full load 0.5 seconds minimum, 2 seconds typical Phase-to-ground on drive output Phase-to-phase on drive output 1000 m (3300 ft.) maximum without derating. Derate the drive by 1% for every 100 m (328 ft.) above 1000 m (3300 ft.). Based on drive rating, refer to Drive Ratings on page 167. 40 to 60 C (40 to 140 F) Important: Drive must not be installed in an area where the ambient atmosphere contains volatile or corrosive gas, vapors or dust. If the drive is not going to be installed for a period of time, it must be stored in an area where it will not be exposed to a corrosive atmosphere. 5 to 95% non-condensing 15G peak for 11ms duration (1.0 ms) 2 mm (0.0787 in.) displacement, 1G peak EN50178 / EN60068-2-6 Frame Sound Level Back- ground Note: Sound pressure level is Noise Level measured at 1 meter. All devices measured are 400V 9 78 dba 49 dba IP21 and in power up mode. 10 77 dba 49 dba 13 76d ba 46 dba 10% 4763 Hz. Three-phase input provides full rating for all drives. Single-phase operation provides 50% of rated current. 0.98 across entire speed range. 97.5% at rated amps, nominal line volts. 200,000 Amps symmetrical. Determined by AIC rating of installed fuse/circuit breaker. Recommended not greater than 2:1 ratio.
Calculated value, 105% of motor rated to 200% of drive rated 360% of rated Heavy Duty current (typical) Up to 6000 volts peak per IEEE C62.41-1991 Showering arc transients up to 1500V peak 15 milliseconds at full load 0.25 seconds, drive not running Phase-to-ground on drive output Phase-to-phase on drive output 1000 m (3300 ft.) maximum without derating. Derate the drive by 1% for every 100 m (328 ft.) above 1000 m (3300 ft.). Based on drive rating, refer to Drive Ratings on page 167. 40 to 70 C (40 to 158 F) Important: Drive must not be installed in an area where the ambient atmosphere contains volatile or corrosive gas, vapors or dust. If the drive is not going to be installed for a period of time, it must be stored in an area where it will not be exposed to a corrosive atmosphere. 5 to 95% non-condensing 15G peak for 11ms duration (1.0 ms) 2 mm (0.0787 in.) displacement, 1G peak EN50178 / EN60068-2-6 Frame Sound Level Back- ground Note: Sound pressure level is Noise Level measured at 1 meter. All devices measured are 400V 9 78 dba 49 dba IP21 and in power up mode. 10 77 dba 49 dba 13 76d ba 46 dba 10% 4763 Hz. Three-phase input provides full rating for all drives. Single-phase operation provides 50% of rated current. 0.98 across entire speed range. 97.5% at rated amps, nominal line volts. 200,000 Amps symmetrical. Determined by AIC rating of installed fuse/circuit breaker. Drive to motor rating cannot exceed a 2:1 ratio.
Electrical
AC Input Voltage Tolerance: Frequency Tolerance: Input Phases: Displacement Power Factor: Efficiency: Maximum Short Circuit Rating: Actual Short Circuit Rating: Maximum Drive to Motor Power Ratio:
164
Specifications
Appendix A
Category
Control
Specification
Method:
PowerFlex 700H
PowerFlex 700S
Carrier Frequency:
Output Voltage Range: Output Frequency Range: Frequency Accuracy Digital Input: Analog Input: Frequency Control:
Sine coded PWM with programmable carrier frequency. Ratings apply to all Sine coded PWM with programmable carrier frequency, Indirect Selfdrives (refer to the Derating Guidelines in the PowerFlex Reference Manual). The Organized, Field-Oriented Control, Current-regulated. Ratings apply to all drives drive can be supplied as 6 pulse or 12 pulse in a configured package. (refer to the Derating Guidelines in the PowerFlex 700S Phase II Reference Manual, publication PFLEX-RM003). The drive can be supplied as 6 pulse or 12 pulse in a configured package. 16 kHz. 2 kHz Settings: 2, 4, 6, 8, 10 kHz (6 kHz is for V/Hz operation only) 0 to rated motor voltage 0 to rated motor voltage 0320 Hz 0400 Hz Note: For output frequencies above 320400 Hz consult the factory. Within 0.01% of set output frequency. Within 0.4% of maximum output frequency. Speed regulation - with Slip Compensation 0.5% of base speed across 40:1 speed range 40:1 operating range
Speed Control:
Torque Regulation:
Selectable Motor Control: Stop Modes: Accel/Decel: S-Curve Time: Intermittent Overload: Current Limit Capability: Electronic Motor Overload Protection:
Speed regulation - without feedback 0.1% of base speed across 120:1 speed range 120:1 operating range 50 rad/sec bandwidth Speed regulation - with feedback 0.001% of base speed across 120:1 speed range 1000:1 operating range 300 rad/sec bandwidth Torque Regulation - without feedback 10%, 600 rad/sec bandwidth Torque Regulation - with feedback 5%, 2500 rad/sec bandwidth Sensorless Vector with full tuning. Standard V/Hz with full custom capability. Field Oriented Control with and without a feedback device and permanent magnet motor control Multiple programmable stop modes including - Ramp, Coast, DC-Brake, Ramp- Multiple programmable stop modes including - Ramp, Coast and Current Limit. to-Hold and S-curve. Two independently programmable accel and decel times. Each time may be Two independently programmable accel and decel times. Each time may be programmed from 03276.7 seconds in 0.1 second increments. programmed from 06553.5 seconds in 0.1 second increments. 0100% of accel/decel time. Adjustable from 0.54.0 seconds. 110% Overload capability for up to 1 minute 110% Overload capability for up to 1 minute 150% Overload capability for up to 2 seconds 150% Overload capability for up to 3 seconds Proactive Current Limit programmable from 20 to 160% of rated output Independent Motoring and Regenerating Power Limits programmable to 800% current. Programmable proportional gain. of rated output current Provides class 10 motor overload protection according to NEC article 430 and Provides class 10 motor overload protection according to NEC article 430 and motor over-temperature protection according to NEC article 430.126 (A) (2). motor over-temperature protection according to NEC article 430.126 (A) (2). UL 508C File E59272. UL 508C File E59272.
165
Appendix A
Specifications
Category
Feedback
Specification
Encoder Inputs (2): Encoder Voltage Supply:
PowerFlex 700H
PowerFlex 700S
Dual Channel Plus Marker, Isolated with differential transmitter Output (Line Drive) Incremental, Dual Channel Quadrature type 5V DC or 12 V DC 320 mA/channel 5V DC minimum high state voltage of 3.0V DC, maximum low state voltage at 0.4V DC 12 V DC minimum high state voltage of 7.0V DC, maximum low state voltage of 0.4V DC Encoder PPR ratings are limited to the values specified in the table below:
n = 2n = 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 1 2 4 8 16 32 64 128 256 512 1024 2048 4096 8192 16384 x mod 75 mod 125 mod 225 mod 375 mod 625 mod1125 75 150 300 600 1200 2400 ---------125 250 500 1000 2000 4000 ---------225 450 900 1800 3600 7200 ---------375 750 1500 3000 6000 12000 ---------625 1250 2500 5000 10000 20000 ---------1125 2250 4500 9000 18000 -----------
Maximum Required Input Frequency: Hi-Resolution Stegmann Option: Encoder Voltage Supply: Hi-Resolution Feedback: Maximum Cable Length: RS-485 Interface: Customer-I/O Plug (P1) - Hi Res: Resolver Option: Excitation Frequency: Excitation Voltage: Operating Frequency Range: Feedback Voltage: Maximum Cable Length: User Available MemoryBase: With Memory Expansion Board: Battery: Serial Cable:
400 kHz Refer to specifications on 185 11.5V DC @ 130 mA Sine/Cosine 1V P-P Offset 2.5 182 m (600 ft.) Hi-Resolution Feedback Option card obtains the following information via the Hiperface RS-485 interface shortly after power-up: Address, Command Number, Mode, Number of turns, Number of Sine/Cos cycles, Checksum Allen-Bradley PN: S94262912 Weidmuller PN: BL3.50/90/12BK 2400 Hz 4.2526 Vrms 110 kHz 2V 300 mV 304.8 meters (1000 ft) 256 kbytes 768 kbytes 1756-BA1 (Allen-Bradley PN 94194801) 0.59g lithium 1761-CBLPM02 to 1761-NET-AIC 1761-CBLPA00 to 1761-NET-AIC 1756-CP3 directly to controller 1747-CP3 directly to controller category 3 (2) Up to (8) modules 640 mA maximum @ 5.1V DC 4100-CCF3
DriveLogix
166
Specifications
Appendix A
The first three characters of the drive catalog numbers in the drive ratings and protection devices tables on the following pages designate the type of drive control. The information in the tables are valid for PowerFlex drives with both the 700H and 700S control. Therefore, the third character of the drive catalog number in each table is replaced with an x. For ordering purposes, drives with the 700H control are designated as 20C and drives with the 700S control are designated as 20D.
Drive Ratings
The tables on the following pages provide drive ratings (including continuous, 1 minute and 3 seconds), PWM frequency ratings, ambient operating temperatures and watts loss information.
Table 1 - 400 Volt AC Input Frames 914 Drive Ratings
Frame Drive Catalog Number kW Rating ND HD PWM Freq. kHz Temp. C Input Ratings Amps Output Amps Cont. 1 Min. 3 Sec. Watts Loss Watts
20xC261 20xC300 20xC385 20xC460 20xC500 20xC590 20xC650 20xC730 20xC820 20xC920 20xC1K0 20xC1K1 20xC1K3 20xC1K4 20xC1K7(1) 20xC2K1(1) 20xC2K7(1)
9 9 10 10 10 11 11 11 12 12 12 13 13 13 14 14 14
132 160 200 250 250 315 355 400 450 500 560 630 710 800 1000 1200 1600 -
110 132 160 200 250 250 315 355 400 450 500 560 630 710 900 1100 1300
2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2
40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 35 40 40 40 40 40 40 40 40 40 40 40 40
263 207 302 247 388 302 463 388 504 423 594 524 655 594 735 655 826 735 927 826 1038 927 1158 1038 1310 1158 1461 1209 1783 1612 2166 1954 2720 2317
261 205 300 245 385 300 460 385 500 420 590 520 650 590 730 650 820 730 920 820 1030 920 1150 1030 1300 1150 1450 1200 1770 1600 2150 1940 2700 2300
287 308 330 368 424 450 506 578 550 630 649 780 715 885 803 975 902 1095 1012 1230 1133 1370 1265 1545 1430 1725 1595 1800 1947 2400 2365 2910 2970 3287
410 410 450 490 600 600 770 770 750 840 956 956 1062 1062 1095 1170 1230 1314 1380 1476 1555 1600 1620 1620 2079 2079 2175 2400 2655 2880 3225 3492 3933 3933
2700 2700 3100 3100 4320 4320 5335 5335 5921 5921 6620 6620 7538 7538 8312 8312 9201 9201 10670 10670 11729 11729 13801 13801 15077 15077 16511 16511 24800 24800 29900 29900 39680 39680
167
Appendix A
Specifications
9 9 10 10 10 11 11 11 12 12 12 13 13 13 14 14 14
168
Specifications
Appendix A
Temp. C 40 40 35 40 40 40 40 40 40 40 35 40 40 40 40 40 35 35 40 40 40 40 35 35 40 40 40 40 35 35 40 40 40 40 30 30
9 9 10 10 10 10 11 11 11 12 12 12 13 13 13 14 14 14
(3) (3) (3) (3) (3) (3) (3) (3) (3) (3) (3) (3) (3) (3) (3) (3) (3) (3) (3) (3) (3) (3) (3) (3) (3) (3) (3) (3) (3) (3) (3) (3) (3) (3) (3)
Input Ratings Amps 164 139 201 164 252 201 314 252 372 314 402 314 444 372 485 444 570 485 628 570 724 628 792 628 888 792 994 888 1139 994 1448 1255 1834 1448 2172 1834
Output Amps Cont. 170 144 208 170 261 208 325 261 385 325 416 325 460 385 502 460 590 502 650 590 750 650 820 650 920 820 1030 920 1180 1030 1500 1300 1900 1500 2250 1900 1 Min. 187 216 230 250 287 312 358 392 424 488 458 488 506 578 552 690 649 753 715 885 825 975 902 975 1012 1230 1133 1380 1298 1463 1650 1950 2090 2250 2475 2782 3 Sec. 245 245 289 289 375 375 470 470 585 585 585 585 693 693 828 828 885 904 1062 1062 1170 1170 1170 1170 1380 1410 1545 1755 1755 1755 2250 2340 2700 2700 3335 3335
Watts Loss Watts 4206 4206 4751 4751 5527 5527 5622 5622 6345 6345 6925 6925 7539 7539 9502 9502 10570 10570 11082 11082 12690 12690 15907 15907 17306 17306 22500 22500 28500 28500 33400 33400
(1) 20DE820 drives (ND) are only capable of producing 95% of starting torque under 10 Hz. (2) Not available with 700S Control. (3) Rated PWM for 700H control 1.5kHz, Rated PWM for 700S control 2.0kHz.
169
Appendix A
Specifications
9 9 10 10 10 10 11 11 11 12 12 12 13 13 13 14 14 14
(1) 20DF820 drives (ND) are only capable of producing 95% of starting torque under 10 Hz. (2) Not available with 700S Control.
170
Specifications
Appendix A
9 9 10 10 10 11 11 11 12 12 12 13 13 13 14 14 14
171
Appendix A
Specifications
9 9 10 10 10 11 11 11 12 12 12 13 13 13 14 14 14
172
Specifications
Appendix A
9 9 10 10 10 10 11 11 11 12 12 12 13 13 13 14 14 14
(1) 20DK820 drives (ND) are only capable of producing 95% of starting torque under 10 Hz. (2) Not available with 700S Control.
173
Appendix A
Specifications
ND 9 160 9 200 10 250 10 315 10 355 10 400 11 450 11 500 11 560 12 630 12 710 12 800 13 900 13 1000 13 1100 14 1500 14 1800 14 2000
(1) 20DM820 drives (ND) are only capable of producing 95% of starting torque under 10 Hz. (2) Not available with 700S Control.
174
Specifications
Appendix A
The tables on the following pages provide recommended AC line input fuse and circuit breaker information. See Fusing and Circuit Breakers below for UL and IEC requirements. Sizes listed are the recommended sizes based on 40 C (104 F) and the U.S. NEC. Other country, state, or local codes can require different ratings. Tables with DC link fuse recommendations for DC input drives are also provided.
Fusing
The recommended fuse types are listed below. If available current ratings do not match those listed in the tables provided, choose the next higher fuse rating. IEC BS88 (British Standard) Parts 1 & 2, EN60269-1, Parts 1 & 2(1), type gG or equivalent should be used. UL - UL requirements specify that UL Class CC, T, or J fuses must be used for all drives in this section.
Circuit Breakers
The non-fuse listings in the following tables include inverse time circuit breakers and instantaneous trip circuit breakers (motor circuit protectors). If one of these is chosen as the desired protection method, the following requirements apply: IEC Both types of circuit breakers are acceptable for IEC installations. UL Only inverse time circuit breakers are acceptable for UL installations.
(1) Typical designations include, but may not be limited to the following; Parts 1 & 2: AC, AD, BC, BD, CD, DD, ED, EFS, EF, FF, FG, GF, GG, GH.
175
Appendix A
Specifications
9 9 10 10 10 11
Not available with 700S Control. Minimum protection device size is the lowest rated device that supplies maximum protection without nuisance tripping. Maximum protection device size is the highest rated device that supplies drive protection. These fuses and disconnect are supplied with AC input NEMA/UL Type 1 drives.
176
Specifications
Appendix A
(5) Inverse time breaker. Ratings shown are maximum. (6) Maximum allowable rating by US NEC. Exact size must be chosen for each installation. (7) Motor Circuit Protector - instantaneous trip circuit breaker. For US NEC minimum size is 125% of motor/drive FLA. Ratings shown are suggested. Instantaneous trip settings must be set to US NEC code. Not to exceed 1300% FLA.
9 9 10 10 10 11
177
Appendix A
Specifications
Not available with 700S Control. Minimum protection device size is the lowest rated device that supplies maximum protection without nuisance tripping. Maximum protection device size is the highest rated device that supplies drive protection. These fuses and disconnect are supplied with AC input NEMA/UL Type 1 drives. Inverse time breaker. Ratings shown are maximum. Maximum allowable rating by US NEC. Exact size must be chosen for each installation. Motor Circuit Protector - instantaneous trip circuit breaker. For US NEC minimum size is 125% of motor/drive FLA. Ratings shown are suggested. Instantaneous trip settings must be set to US NEC code. Not to exceed 1300% FLA.
9 9 10 10 10 10 11
178
Specifications
Appendix A
Frame
14
Dual Element Time Delay Fuse Min. (3) 2300 (1 per phs) 800 (3 per phs) 1900 (1 per phs) 650 (3 per phs) 2800 (1 per phs) 950 (3 per phs) 2300 (1 per phs) 800 (3 per phs) Max. (4) 4200 3200 5000 4200
Non-Time Delay Fuse Min. (3) 2300 (1 per phs) 800 (3 per phs) 1900 (1 per phs) 650 (3 per phs) 2800 (1 per phs) 950 (3 per phs) 2300 (1 per phs) 800 (3 per phs) Max.(4) 5700 4500 6700 5700
20xE2K2(2)
14
1200
20DE820 drives (ND) are only capable of producing 95% of starting torque under 10 Hz. Not available with 700S Control. Minimum protection device size is the lowest rated device that supplies maximum protection without nuisance tripping. Maximum protection device size is the highest rated device that supplies drive protection. These fuses and disconnect are supplied with AC input NEMA/UL Type 1 drives. Inverse time breaker. Ratings shown are maximum. Maximum allowable rating by US NEC. Exact size must be chosen for each installation. Motor Circuit Protector - instantaneous trip circuit breaker. For US NEC minimum size is 125% of motor/drive FLA. Ratings shown are suggested. Instantaneous trip settings must be set to US NEC code. Not to exceed 1300% FLA.
9 9 10 10 10 10 11
179
Appendix A
Specifications
Frame
13
Input Ratings Amps 1038 927 1189 1038 1511 1310 1914 1511 2267 1914
Dual Element Time Delay Fuse Min. (3) 1300 (1 per phs) 650 (2 per phs) 1200 (1 per phs) 600 (2 per phs) 1500 (1 per phs) 750 (2 per phs) 1300 (1 per phs) 650 (2 per phs) 1900 (1 per phs) 650 (3 per phs) 1700 (1 per phs) 575 (3 per phs) 2400 (1 per phs) 800 (3 per phs) 1900 (1 per phs) 650 (3 per phs) 2900 (1 per phs) 950 (3 per phs) 2400 (1 per phs) 800 (3 per phs) Max. (4) 2300 2000 2600 2300 3300 2900 4200 3200 5000 4200
Non-Time Delay Fuse Min. (3) 1300 (1 per phs) 650 (2 per phs) 1200 (1 per phs) 600 (2 per phs) 1500 (1 per phs) 750 (2 per phs) 1300 (1 per phs) 650 (2 per phs) 1900 (1 per phs) 650 (3 per phs) 1700 (1 per phs) 575 (3 per phs) 2400 (1 per phs) 800 (3 per phs) 1900 (1 per phs) 650 (3 per phs) 2900 (1 per phs) 950 (3 per phs) 2400 (1 per phs) 800 (3 per phs) Max. (4) 3000 2700 3500 3000 4500 3900 5700 4500 6700 5700
Bussmann Style SemiConductor Fuse 170M6466 (5) 170M6466 (5) 170M6466 (5) 170M6466 (5) 170M6466 170M6466 170M6466 170M6466 170M6466 170M6466
Circuit Breaker (6) Max. (7) 3000 2700 3500 3000 4500 3900 5700 4500 6700 5700
Motor Circuit Protector (8) Max. 1300 1200 1500 1300 1900 1700 2400 1900 2900 2400
20xF1K1
13
1100
20xF1K5
14
1500
20xF1K9(2)
14
1800
20xF2K2(2)
14
2000
20DF820 drives (ND) are only capable of producing 95% of starting torque under 10 Hz. Not available with 700S Control. Minimum protection device size is the lowest rated device that supplies maximum protection without nuisance tripping. Maximum protection device size is the highest rated device that supplies drive protection. These fuses and disconnect are supplied with AC input NEMA/UL Type 1 drives. Inverse time breaker. Ratings shown are maximum. Maximum allowable rating by US NEC. Exact size must be chosen for each installation. Motor Circuit Protector - instantaneous trip circuit breaker. For US NEC minimum size is 125% of motor/drive FLA. Ratings shown are suggested. Instantaneous trip settings must be set to US NEC code. Not to exceed 1300% FLA.
Specifications
Appendix A
Drive Catalog Number Frame kW Rating ND HD 20xH1K4 13 800 710 20xH1K7(1) 14 1000 900 20xH2K1(1) 14 1200 1100 20xH2K7(1) 14 1600 1300
(1) Not available with 700S Control.
DC Input Ratings Amps 1707 1413 2084 1883 2531 2284 3178 2708
Bussmann Style Fuse 170M7107 170M7107 170M8610 170M8610 170M8610 170M8610 170M8610 170M8610
DC Input Ratings Amps 294 231 338 294 434 338 519 434 564 474 666 587 733 666 824 733 925 824 1038 925 1162 1038 1297 1162 1467 1297 1636 1354 1997 1805 2425 2189 3046 2595
Fuse 500 500 630 630 700 700 900 900 500 (2 per phs) 500 (2 per phs) 550 (2 per phs) 550 (2 per phs) 630 (2 per phs) 630 (2 per phs) 700 (2 per phs) 700 (2 per phs) 700 (2 per phs) 700 (2 per phs) 550 (3 per phs) 550 (3 per phs) 630 (3 per phs) 630 (3 per phs) 2400 2400 2400 2400 2400 2400
Bussmann Style Fuse 170M6608 170M6608 170M6610 170M6610 170M6611 170M6611 170M6613 170M6613 170M6608 170M6608 170M6609 170M6609 170M6610 170M6610 170M6611 170M6611 170M6611 170M6611 170M6609 170M6609 170M6610 170M6610 170M7107 170M7107 170M7107 170M7107 170M7107 170M7107 170M8610 170M8610 170M8610 170M8610 170M8610 170M8610
181
Appendix A
Specifications
(1) 20DK820 drives (ND) are only capable of producing 95% of starting torque under 10 Hz. (2) Not available with 700S Control.
182
Specifications
Appendix A
(1) 20DM820 drives (ND) are only capable of producing 95% of starting torque under 10 Hz. (2) Not available with 700S Control.
183
Appendix A
Specifications
Notes:
184
Appendix
Consideration Encoder Voltage Supply Stegmann Feedback Maximum Cable Length Maximum Frequency (Encoder Speed) RS-485 Interface
Description 11.5V DC @ 130 mA Sine/Cosine 1V P-P Offset 2.5 90 m (295 ft) 12.5 s/cycle (4687.5 RPM for encoders with 1024 sine cycles per revolution) (9375 RPM for encoders with 512 sine cycles per revolution) The Hi-Resolution Feedback Option card obtains the following information via the Hiperface RS-485 interface shortly after power-up: Address Command Number Mode Number of turns Number of Sine/Cos cycles Checksum
Supported Encoders
Table 17 below specifies which encoders are supported by the Stegmann HiResolution Encoder Feedback Option card. IMPORTANT Please note that encoders must be ordered as Single Ended. This will ensure that the RS-485 channel has the proper termination network installed at the factory.
Allen-Bradley 842HR
185
Appendix B
Terminal block P1 contains connection points for a Stegmann Hiperface encoder. This terminal block resides on the Hi-Resolution Encoder Feedback Option card.
Hiperface is a registered trademark of Stegmann Inc.
Recommended Cables and Wiring Diagrams for the Stegmann HiResolution Feedback Option Card
If you are using this motor and feedback device: Allen-Bradley MPL-A/B3xx, -A/B4xx, -A/B45xx, -A/B5xx, and -A/B6xx motors with embedded Stegmann rotary encoder Allen-Bradley MPL-A/B3xx, -A/B4xx, -A/B45xx, -A/B5xx, and -A/B6xx motors with embedded Stegmann rotary encoder HPK-Series motors with embedded Stegmann rotary encoder Allen-Bradley 1326AB-BXXXX-21ML and -21MKXL motors with embedded Stegmann rotary encoder Allen-Bradley 1326AB-BXXXX-M2L, -M2KXL, -S2L and -S2KXL motors with embedded Stegmann rotary encoder Allen-Bradley MPL-A5xx and all MPL-Bxxx motors with embedded Stegmann rotary encoder Allen-Bradley 1326AB-BXXXX-M2L, -M2KXL, -S2L and -S2KXL motors with embedded Stegmann rotary encoder Allen-Bradley MPL-A5xx and all MPL-Bxxx motors with embedded Stegmann rotary encoder Allen-Bradley MPL-A3xx - MPL-A45xx and all MPG series motors with embedded Stegmann rotary encoder Allen-Bradley MPL-A3xx - MPL-A45xx and all MPG series motors with embedded Stegmann rotary encoder Any other motor with external Stegmann SHS-170 rotary encoder Any other motor with external Stegmann SCS-60, SCS-70, SCM-60 or SCM-70, SRS-50, SRS-60, SRM-60, SRM-60, SRS-25, SRM-25, or Allen-Bradley 842HR rotary encoder Any other motor with external Stegmann SCS-Kit 101 or SCK-Kit 101 rotary encoder Any other motor with external Stegmann SRS660 rotary encoder Use this cable: Allen-Bradley 2090-CFBM7E7-CDAFXX Allen-Bradley 2090-CFMB7DF-CDAFXX Allen-Bradley 2090-XXNFMF-SXX Allen-Bradley 1326-CECU-XXL-XXX Allen-Bradley 2090-CDNFDMP-SXX Allen-Bradley 2090-CDNFDMP-SXX Allen-Bradley 2090-XXNFMP-SXX Allen-Bradley 2090-XXNFMP-SXX Allen-Bradley 2090-XXNFMP-SXX Allen-Bradley 2090-UXNFDMP-SXX Stegmann shielded twisted-pair cable with 12-pin DIN style connector Stegmann shielded twisted-pair cable with 10-pin MS style connector Stegmann shielded twisted-pair cable with 8-pin Berg style connector Is available only with pre-attached Stegmann shielded twisted-pair cable of various lengths See this wiring diagram: Figure 1 on page 187 Figure 1 on page 187 Figure 2 on page 187 Figure 3 on page 187 Figure 4 on page 188 Figure 4 on page 188 Figure 5 on page 188 Figure 5 on page 188 Figure 6 on page 188 Figure 7 on page 189 Figure 8 on page 189 Figure 9 on page 189 Figure 10 on page 190 Figure 11 on page 190
186
1 2
3 4 5 6
7 8
9 10 11 12
Appendix B
Connection Examples
Figure 1 - All MPL-A/B3xx, -A/B4xx, -A/B45xx, -A/B5xx, and -B6xx motors with 2090-CFBM7E7-CDAFXX or 2090-CFBM7DF-CDAFXX cable
Note: Thermal Switch cannot be accessed using 2090-CFBM7X7-CDAFXX cable.
Hi-Res Feedback Option Board POWER COMMON 12 POWER 11 REFSIN 10 +SIN 9 REFCOS 8 +COS 7 SHIELD 6 SHIELD 5 N/C 4 N/C 3 DATA+ (RS 485) 2 DATA- (RS 485) 1 WH/GY OR WH/BK BK WH/RD RD BK WH/BK RD WH/RD GN WH/GN OR WH/GY A B C D E F N P R S ENCODER +SIN REFSIN +COS REFCOS DATA+ (RS-485) DATA- (RS 485) POWER COMMON TS+ TS-
GN WH/GN
GN WH/GN
BK GN
187
Appendix B
Connection Examples
Figure 4 - MPL-A5xx and all MPL-Bxxx motors or 1326AB-BXXXX-M2L, -M2KXL, -S2L, and -S2KXL motors with 2090-CDNFDMP-SXX cable
Hi-Res Feedback Option Board POWER COMMON 12 POWER 11 REFSIN 10 +SIN 9 REFCOS 8 +COS 7 SHIELD 6 SHIELD 5 N/C 4 N/C 3 DATA+ (RS 485) 2 DATA- (RS 485) 1 WH/OR OR BK/WH BK WH/RD RD BK BK/WH RD WH/RD GN WH/GN OR WH/OR BU WH/BU A B C D E F N P R S ENCODER +SIN REFSIN +COS REFCOS DATA+ (RS-485) DATA- (RS 485) POWER COMMON TS+ TS-
BU WH/BU GN WH/GN
Figure 5 - MPL-A5xx and all MPL-Bxxx Motor or 1326AB-BXXXX-M2L, -M2KXL, -S2L, and -S2KXL motor with 2090-XXNFMP-SXX cable
Note: Thermal Switch cannot be accessed using 2090-XXNFMP-SXX cable.
Hi-Res Feedback Option Board POWER COMMON 12 POWER 11 REFSIN 10 +SIN 9 REFCOS 8 +COS 7 SHIELD 6 SHIELD 5 N/C 4 N/C 3 DATA+ (RS 485) 2 DATA- (RS 485) 1 WH/GY OR WH/BK BK WH/RD RD BK WH/BK RD WH/RD GN WH/GN OR WH/GY A B C D E F N P R S ENCODER +SIN REFSIN +COS REFCOS DATA+ (RS-485) DATA- (RS 485) POWER COMMON TS+ TS-
GN WH/GN
Figure 6 - MPL-A3xx - MPL-A45xx and all MPG series motors with 2090-XXNFMP-SXX cable
Note: Thermal Switch cannot be accessed using 2090-XXNFMP-SXX cable.
Hi-Res Feedback Option Board POWER COMMON 12 POWER 11 REFSIN 10 +SIN 9 REFCOS 8 +COS 7 SHIELD 6 SHIELD 5 N/C 4 N/C 3 DATA+ (RS 485) 2 DATA- (RS 485) 1 WH/GY GY BK/WH BK WH/RD RD BK BK/WH RD WH/RD GN WH/GN GY WH/GY A B C D E F K L R S ENCODER +SIN REFSIN +COS REFCOS DATA+ (RS-485) DATA- (RS 485) POWER COMMON TS+ TS-
GN WH/GN
188
Appendix B
Connection Examples
Figure 7 - MPL-A3xx - MPL-A45xx and all MPG series motors with 2090-UXNFDMP-SXX cable
Hi-Res Feedback Option Board POWER COMMON 12 POWER 11 REFSIN 10 +SIN 9 REFCOS 8 +COS 7 SHIELD 6 SHIELD 5 N/C 4 N/C 3 DATA+ (RS 485) 2 DATA- (RS 485) 1 WH/GY GY BK/WH BK WH/RD RD BK BK/WH RD WH/RD GN WH/GN GY WH/GY BU WH/BU A B C D E F K L R S ENCODER +SIN REFSIN +COS REFCOS DATA+ (RS-485) DATA- (RS 485) POWER COMMON TS+ TS-
BU WH/BU GN WH/GN
Figure 8 - Stegmann shielded twisted-pair cable with 12-pin DIN style connector
Hi-Res Feedback Option Board POWER COMMON 12 POWER 11 REFSIN 10 +SIN 9 REFCOS 8 +COS 7 SHIELD 6 SHIELD 5 N/C 4 N/C 3 DATA+ (RS 485) 2 DATA- (RS 485) 1 BU RD BN WH BK PK RD BU PK GN BN WH 12 11 10 9 8 7 6 5 4 3 2 1 ENCODER POWER N/C POWER COMMON SHIELD +COS DATA- (RS 485) REFSIN +SIN N/C N/C DATA+ (RS 485) REFCOS
GY GN
GY BK
GY GN
189
Appendix B
Connection Examples
Figure 10 - Stegmann shielded twisted-pair cable with 8-pin Berg style connector
Hi-Res Feedback Option Board POWER COMMON 12 POWER 11 REFSIN 10 +SIN 9 REFCOS 8 +COS 7 SHIELD 6 SHIELD 5 N/C 4 N/C 3 DATA+ (RS 485) 2 DATA- (RS 485) 1 BU RD BN WH BK PK RD BU BN BK GY GN WH PK 1 2 3 4 5 6 7 8 ENCODER POWER POWER COMMON REFSIN REFCOS DATA+ (RS 485) DATA- (RS 485) +SIN +COS
GY GN
GY GN
190
Appendix
Compatible Resolvers
Table 19 below specifies which resolvers are supported by the Resolver Feedback Option card.
Table 19 - Compatible Resolvers
Manufacturer Tamagawa Tamagawa Tamagawa Tamagawa Tamagawa Tamagawa Tamagawa Tamagawa Advanced Micro Controls Inc. (AMCI) Manufacturer Catalog Number TS-2014N181E32 TS-2014N182E32 TS-2014N185E32 TS-2087N12E9 TS-2087N1E9 TS-2087N2E9 TS-2087N5E9 TS-2087N11E9 R11X-C10/7 Parameter 277 [Reslvr0 Type Sel] Configuration 1 - T2014/2087x1 2 - T2014/2087x2 3 - T2014/2087x2 2 - T2014/2087x2 1 - T2014/2087x1 2 - T2014/2087x2 3 - T2014/2087x2 1 - T2014/2087x1 14 - AmciR11XC107 Notes x 1, flange-mounted enclosure x 2, flange-mounted enclosure x 5, flange-mounted enclosure x 2, HD foot-mounted enclosure, double shaft x 1, HD foot-mounted enclosure x 2, HD foot-mounted enclosure x 5, HD foot-mounted enclosure x 1, HD foot-mounted enclosure, double shaft
Allen-Bradley servo motors may be ordered with factory installed resolvers. Table 20 specifies which factory installed resolvers are supported by the Resolver Feedback Option card.
Table 20 - Compatible Factory Installed Resolvers
Motor / Resolver Type 1326 AB 460V Primary Resolver 1326 AB 460V Secondary Resolver Parameter 277 [Reslvr0 Type Sel] Configuration 9 - 1326Ax 460v 13 - Reserved Notes Transmitter type resolver - supported Secondary resolver is geared to motor - not intended for motor speed / position feedback Transmitter type resolver - supported Transmitter type resolver - supported Transmitter type resolver - supported Transmitter type resolver - supported
1326AH 460V Explosion Proof Motor 9 - 1326Ax 460v Primary Resolver 1326AS 460V Rare Earth Primary Resolver 9 - 1326Ax 460v MPL 460V Primary Resolver 4 - MPL 460v
191
Appendix C
Recommended Cable
Rockwell Automation strongly recommends the use of Reliance Electric 417900207CG or Belden 9730 cable for installation, or an equivalent cable that meets these specifications: 3 Twisted Pairs, 80 C, 300V Chrome FPR Jacket, Plenum Rated Conductor Size: 18 AWG Twists Per Inch: 2-3 twists per inch of wire lay per pair Capacitance Per Pair: not to exceed 30 pF per foot 0.3 pF as read on a GEN_RAD Model 1658 RLC Digibridge or equivalent Capacitance Difference Pair to Pair: not to exceed 0.6 pF per foot as read on a GEN_RAD Model 1658 RLC Digibridge or equivalent Resistance per 1000 ft: 17.15 10% Inductance per 1000 ft: 0.13 mH 10% as read on a GEN_RAD Model 1658 RLC Digibridge or equivalent Insulation Thickness: 0.008 in. Conductor Stranding 16/30 Jacket Thickness: 0.018 in.
192
1 2 3 4 5
7 8
Appendix C
REF HIGH 8 SHIELD 7 REF LOW 6 SIN HIGH 5 SHIELD 4 SIN LOW 3 COS HIGH 2 COS LOW 1
+
Resolver Interface - Clockwise Rotation = Count Down (Reverse Polarity of Sine or Cosine Signals)
REF HIGH 8 GROUND 7 REF LOW 6 SIN HIGH 5 GROUND 4 SIN LOW 3 COS HIGH 2 COS LOW 1
+
REF HIGH 8 SHIELD 7 REF LOW 6 SIN HIGH 5 SHIELD 4 SIN LOW 3 COS HIGH 2 COS LOW 1
+
193
Appendix C
Notes:
194
Appendix
Consideration Rotary Encoder Voltage Supply Rotary Encoder Hi-Resolution Feedback Rotary Encoder Maximum Cable Length Linear Encoder Maximum Cable Length Rotary Encoder RS-485 Interface
Registration Inputs
Description 11.5V DC @ 130 mA Sine/Cosine 1V P-P Offset 2.5 90 m (295 ft) 245 m (800 ft) The MDI Option card obtains the following information via the Hiperface RS-485 interface shortly after power-up: Address Command Number Mode Number of turns Number of Sine/Cos cycles Checksum High speed 1224V DC sinking digital inputs
Temposonics R-Series Linear sensors with MTS part numbers ending in 1S2G1102 work with the MDI option.
Part Number Character 1 S 2 G 1 1 02 Characteristic Input Voltage = +24VDC SSI output Data Length = 24 Bits Output Format = Gray Code Resolution = 0.005 mm Performance = Standard Scale Orientation = Forward-acting Synchronized
195
Appendix D
Model SINCOS SCS-60, SCS-70, SCM-60, and SCM-70 SINCOS SCS-KIT-101 and SCMKIT-101 SINCOS SRS-50, SRS-60, SRM-50, and SRM-60 SINCOS SRS/M 25 SINCOS SRS660 SINCOS SHS-170
Resolution 512 sine cycles per revolution. 1024 sine cycles per revolution. 1024 sine cycles per revolution. 1024 sine cycles per revolution 1024 sine cycles per revolution 512 sine cycles per revolution.
Allen-Bradley 842HR
Comment SCM-60 and SCM-70 have built-in mechanical turns counter. SCM-60 and SCM-70 have built-in mechanical turns counter. SRM-50 and SRM-60 have built-in mechanical turns counter. SRS25 and SRM25 have built-in mechanical turns counter. IP65 Protection Class. Size 25 square flange mounting. Hollow-shaft up to 14 mm diameter While the software supports this encoder, the SHS-170 draws excessive current and should only be used with an external power supply. Has built-in mechanical turns counter. IP65 Protection Class. Size 25 square flange mounting.
Signal Rotary Encoder POWER COMMON Rotary Encoder POWER Rotary Encoder REFSIN Rotary Encoder +SIN Rotary Encoder REFCOS Rotary Encoder +COS Rotary Encoder DATA+ (RS485) Rotary Encoder DATA- (RS485) Linear Sensor CLOCK+ Linear Sensor CLOCKLinear Sensor DATA+ Linear Sensor DATARotary Encoder REGISTRATION+ Rotary Encoder REGISTRATIONLinear Sensor REGISTRATION+ Linear Sensor REGISTRATIONCHASSIS GND
196
9 10 11 12 13 14 15 16 17
Appendix D
Recommended Cables and Wiring Diagrams for the MDI Option Card
If you are using this motor and feedback device: Allen-Bradley MPL-A/B3xx, -A/B4xx, -A/B45xx, -A/B5xx, and -A/B6xx motors with embedded Stegmann rotary encoder Allen-Bradley MPL-A/B3xx, -A/B4xx, -A/B45xx, -A/B5xx, and -A/B6xx motors with embedded Stegmann rotary encoder HPK-Series motors with embedded Stegmann rotary encoder Temposonics R-Series Linear sensors with MTS part numbers ending in 1S2G1102 Allen-Bradley 1326AB-BXXXX-M2L, -M2KXL, -S2L, and -S2KXL motors with embedded Stegmann rotary encoder Allen-Bradley MPL-A5xx and MPL-Bxxx motors motors with embedded Stegmann rotary encoder Allen-Bradley 1326AB-BXXXX-M2L, -M2KXL, -S2L, and -S2KXL motors with embedded Stegmann rotary encoder Allen-Bradley MPL-A5xx and MPL-Bxxx motors motors with embedded Stegmann rotary encoder Allen-Bradley MPL-A3xx - MPL-A45xx and all MPG series motors with embedded Stegmann rotary encoder Allen-Bradley MPL-A3xx - MPL-A45xx and all MPG series motors with embedded Stegmann rotary encoder Any other motor with external Stegmann SHS-170 rotary encoder Any other motor with external Stegmann SCS-60, SCS-70, SCM-60 or SCM-70, SRS-50, SRS-60, SRM-60, SRM-60, SRS-25, SRM-25 or Allen-Bradley 842HR rotary encoder Any other motor with external Stegmann SCS-Kit 101 or SCK-Kit 101 rotary encoder Any other motor with external Stegmann SRS660 rotary encoder Use this cable: Allen-Bradley 2090-CFBM7E7-CDAFXX Allen-Bradley 2090-CFMB7DF-CDAFXX Allen-Bradley 2090-XXNFMF-SXX Mating MTS molded extension cable for RG connector or integral P cable Allen-Bradley 2090-CDNFDMP-SXX Allen-Bradley 2090-CDNFDMP-SXX Allen-Bradley 2090-XXNFMP-SXX Allen-Bradley 2090-XXNFMP-SXX Allen-Bradley 2090-XXNFMP-SXX Allen-Bradley 2090-UXNFDMP-SXX Stegmann shielded twisted-pair cable with 12-pin DIN style connector Stegmann shielded twisted-pair cable with 10-pin MS style connector Stegmann shielded twisted-pair cable with 8-pin Berg style connector Is available only with pre-attached Stegmann shielded twisted-pair cable of various lengths See this wiring diagram: Figure 13 below Figure 13 on page 197 Figure 14 on page 198 Figure 15 on page 198 Figure 16 on page 198 Figure 16 on page 198 Figure 17 on page 199 Figure 17 on page 199 Figure 18 on page 199 Figure 19 on page 199 Figure 20 on page 200 Figure 21 on page 200 Figure 22 on page 200 Figure 23 on page 201
Figure 13 - All MPL-A/B3xx, -A/B4xx, -A/B45xx, -A/B5xx, and -B6xx motors with 2090-CFBM7E7-CDAFXX or 2090-CFBM7DF-CDAFXX cable
Note: Thermal Switch cannot be accessed using 2090-CFBM7X7-CDAFXX cable.
Hi-Res Feedback Option Board POWER COMMON 12 POWER 11 REFSIN 10 +SIN 9 REFCOS 8 +COS 7 SHIELD 6 SHIELD 5 N/C 4 N/C 3 DATA+ (RS 485) 2 DATA- (RS 485) 1 WH/GY OR WH/BK BK WH/RD RD BK WH/BK RD WH/RD GN WH/GN OR WH/GY A B C D E F N P R S ENCODER +SIN REFSIN +COS REFCOS DATA+ (RS-485) DATA- (RS 485) POWER COMMON TS+ TS-
GN WH/GN
197
Appendix D
Example
ENCODER WH/GY OR BK/WH BK WH/RD RD BK BK/WH RD WH/RD GN WH/GN OR WH/GY A B C D E F N P R S +SIN REFSIN +COS REFCOS DATA+ (RS-485) DATA- (RS 485) POWER COMMON TS+ TS-
GN WH/GN
Rotary Encoder POWER COMMON Rotary Encoder POWER Rotary Encoder REFSIN Rotary Encoder +SIN Rotary Encoder REFCOS Rotary Encoder +COS Rotary Encoder DATA+ (RS485) Rotary Encoder DATA- (RS485) Linear Sensor CLOCK+ Linear Sensor CLOCKLinear Sensor DATA+ Linear Sensor DATARotary Encoder REGISTRATION+ Rotary Encoder REGISTRATIONLinear Sensor REGISTRATION+ Linear Sensor REGISTRATIONCHASSIS GND
LINEAR SENSOR WH RD or BN GN YE GY PK 7 6 5 4 3 2 1 No Connection DC Ground +24 Vdc (-) CLOCK (+) CLOCK (+) DATA (-) DATA
YE GN GY PK
Figure 16 - Rotary Encoder connections for MPL-A5xx and MPL-Bxxx motors or 1326AB-BXXXX-M2L, -M2KXL, -S2L, and -S2KXL motors with 2090CDNFDMP-SXX cable
MDI Feedback Option Board Rotary Encoder POWER COMMON Rotary Encoder POWER Rotary Encoder REFSIN Rotary Encoder +SIN Rotary Encoder REFCOS Rotary Encoder +COS Rotary Encoder DATA+ (RS485) Rotary Encoder DATA- (RS485) Linear Sensor CLOCK+ Linear Sensor CLOCKLinear Sensor DATA+ Linear Sensor DATARotary Encoder REGISTRATION+ Rotary Encoder REGISTRATIONLinear Sensor REGISTRATION+ Linear Sensor REGISTRATIONCHASSIS GND 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 WH/OR OR BK/WH BK WH/RD RD GN WH/GN BU WH/BU BK BK/WH RD WH/RD GN WH/GN OR WH/OR BU WH/BU A B C D E F N P R S ROTARY ENCODER +SIN REFSIN +COS REFCOS DATA+ (RS-485) DATA- (RS 485) POWER COMMON TS+ TS-
198
Appendix D
Example
Figure 17 - Rotary Encoder connections for MPL-A5xx and MPL-Bxxx motors or 1326AB-BXXXX-M2L, -M2KXL, -S2L, and -S2KXL motors with 2090XXNFMP-SXX cable
Note: Thermal Switch cannot be accessed using 2090-XXNFMP-SXX cable.
MDI Feedback Option Board Rotary Encoder POWER COMMON Rotary Encoder POWER Rotary Encoder REFSIN Rotary Encoder +SIN Rotary Encoder REFCOS Rotary Encoder +COS Rotary Encoder DATA+ (RS485) Rotary Encoder DATA- (RS485) Linear Sensor CLOCK+ Linear Sensor CLOCKLinear Sensor DATA+ Linear Sensor DATARotary Encoder REGISTRATION+ Rotary Encoder REGISTRATIONLinear Sensor REGISTRATION+ Linear Sensor REGISTRATIONCHASSIS GND 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 WH/GY OR BK/WH BK WH/RD RD GN WH/GN BK BK/WH RD WH/RD GN WH/GN OR WH/GY A B C D E F N P R S ROTARY ENCODER +SIN REFSIN +COS REFCOS DATA+ (RS-485) DATA- (RS 485) POWER COMMON TS+ TS-
Figure 18 - Rotary Encoder connections for MPL-A3xx - MPL-A45xx and all MPG series motors with 2090-XXNFMP-SXX cable
Note: Thermal Switch cannot be accessed using 2090-XXNFMP-SXX cable.
MDI Feedback Option Board Rotary Encoder POWER COMMON Rotary Encoder POWER Rotary Encoder REFSIN Rotary Encoder +SIN Rotary Encoder REFCOS Rotary Encoder +COS Rotary Encoder DATA+ (RS485) Rotary Encoder DATA- (RS485) Linear Sensor CLOCK+ Linear Sensor CLOCKLinear Sensor DATA+ Linear Sensor DATARotary Encoder REGISTRATION+ Rotary Encoder REGISTRATIONLinear Sensor REGISTRATION+ Linear Sensor REGISTRATIONCHASSIS GND 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 WH/GY GY BK/WH BK WH/RD RD GN WH/GN BK BK/WH RD WH/RD GN WH/GN GY WH/GY A B C D E F N P R S ROTARY ENCODER +SIN REFSIN +COS REFCOS DATA+ (RS-485) DATA- (RS 485) POWER COMMON TS+ TS-
Figure 19 - Rotary Encoder connections for MPL-A3xx - MPL-A45xx and all MPG series motors with 2090-UXNFDMP-SXX cable
MDI Feedback Option Board Rotary Encoder POWER COMMON Rotary Encoder POWER Rotary Encoder REFSIN Rotary Encoder +SIN Rotary Encoder REFCOS Rotary Encoder +COS Rotary Encoder DATA+ (RS485) Rotary Encoder DATA- (RS485) Linear Sensor CLOCK+ Linear Sensor CLOCKLinear Sensor DATA+ Linear Sensor DATARotary Encoder REGISTRATION+ Rotary Encoder REGISTRATIONLinear Sensor REGISTRATION+ Linear Sensor REGISTRATIONCHASSIS GND 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
WH/GY GY BK/WH BK WH/RD RD BK BK/WH RD WH/RD GN WH/GN GY WH/GY BU WH/BU A B C D E F K L R S ENCODER +SIN REFSIN +COS REFCOS DATA+ (RS-485) DATA- (RS 485) POWER COMMON TS+ TS-
BU WH/BU GN WH/GN
199
Appendix D
Example
Figure 20 - Stegmann shielded twisted-pair cable with 12-pin DIN style connector
MDI Feedback Option Board Rotary Encoder POWER COMMON Rotary Encoder POWER Rotary Encoder REFSIN Rotary Encoder +SIN Rotary Encoder REFCOS Rotary Encoder +COS Rotary Encoder DATA+ (RS485) Rotary Encoder DATA- (RS485) Linear Sensor CLOCK+ Linear Sensor CLOCKLinear Sensor DATA+ Linear Sensor DATARotary Encoder REGISTRATION+ Rotary Encoder REGISTRATIONLinear Sensor REGISTRATION+ Linear Sensor REGISTRATIONCHASSIS GND 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 BU RD BN WH BK PK GY GN RD BU PK GN BN WH 12 11 10 9 8 7 6 5 4 3 2 1 ROTARY ENCODER POWER N/C POWER COMMON SHIELD +COS DATA- (RS 485) REFSIN +SIN N/C N/C DATA+ (RS 485) REFCOS
GY BK
Figure 21 - Rotary Encoder connections with Stegmann shielded twisted-pair cable and 10-pin MS style connector
MDI Feedback Option Board Rotary Encoder POWER COMMON Rotary Encoder POWER Rotary Encoder REFSIN Rotary Encoder +SIN Rotary Encoder REFCOS Rotary Encoder +COS Rotary Encoder DATA+ (RS485) Rotary Encoder DATA- (RS485) Linear Sensor CLOCK+ Linear Sensor CLOCKLinear Sensor DATA+ Linear Sensor DATARotary Encoder REGISTRATION+ Rotary Encoder REGISTRATIONLinear Sensor REGISTRATION+ Linear Sensor REGISTRATIONCHASSIS GND 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 BU RD BN WH BK PK GY GN RD BU BN BK GY GN WH PK A B C D E F G H I J ROTARY ENCODER POWER POWER COMMON REFSIN REFCOS DATA+ (RS 485) DATA- (RS 485) +SIN +COS N/C SHIELD
Figure 22 - Rotary Encoder connections with Stegmann shielded twisted-pair cable and 8-pin Berg style connector
MDI Feedback Option Board Rotary Encoder POWER COMMON Rotary Encoder POWER Rotary Encoder REFSIN Rotary Encoder +SIN Rotary Encoder REFCOS Rotary Encoder +COS Rotary Encoder DATA+ (RS485) Rotary Encoder DATA- (RS485) Linear Sensor CLOCK+ Linear Sensor CLOCKLinear Sensor DATA+ Linear Sensor DATARotary Encoder REGISTRATION+ Rotary Encoder REGISTRATIONLinear Sensor REGISTRATION+ Linear Sensor REGISTRATIONCHASSIS GND 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
BU RD BN WH BK PK RD BU BN BK GY GN WH PK 1 2 3 4 5 6 7 8
ROTARY ENCODER
POWER POWER COMMON REFSIN REFCOS DATA+ (RS 485) DATA- (RS 485) +SIN +COS
GY GN
200
Appendix D
Example
Figure 23 - Rotary Encoder connections with Stegmann pre-attached shielded twisted-pair cable
MDI Feedback Option Board Rotary Encoder POWER COMMON Rotary Encoder POWER Rotary Encoder REFSIN Rotary Encoder +SIN Rotary Encoder REFCOS Rotary Encoder +COS Rotary Encoder DATA+ (RS485) Rotary Encoder DATA- (RS485) Linear Sensor CLOCK+ Linear Sensor CLOCKLinear Sensor DATA+ Linear Sensor DATARotary Encoder REGISTRATION+ Rotary Encoder REGISTRATIONLinear Sensor REGISTRATION+ Linear Sensor REGISTRATIONCHASSIS GND 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
BU RD BN WH BK PK BU RD BN WH BK PK GY GN
ROTARY ENCODER
POWER COMMON POWER REFSIN +SIN REFCOS +COS DATA+ (RS 485) DATA- (RS 485)
GY GN
Rotary Encoder POWER COMMON Rotary Encoder POWER Rotary Encoder REFSIN Rotary Encoder +SIN Rotary Encoder REFCOS Rotary Encoder +COS Rotary Encoder DATA+ (RS485) Rotary Encoder DATA- (RS485) Linear Sensor CLOCK+ Linear Sensor CLOCKLinear Sensor DATA+ Linear Sensor DATARotary Encoder REGISTRATION+ Rotary Encoder REGISTRATIONLinear Sensor REGISTRATION+ Linear Sensor REGISTRATIONCHASSIS GND
201
Appendix D
Notes:
202
Appendix
Instructions for ATEX Approved PowerFlex 700H Drives in Group II Category (2) Applications with ATEX Approved Motors
General Information
This document provides information on operation of an ATEX(1) Approved drive and ATEX approved motor. The motor is located in a defined hazardous environment, while the drive is not. A protective system is required to stop current flow to the motor when an over temperature condition has been sensed in the motor. When sensed, the drive will go into a stop condition. To restart the drive, the over temperature condition must be resolved, followed by a valid start command to the drive. The PowerFlex 700H drive must have the 20C-DG1 option board installed in slot B of the control assembly for ATEX applications. See 700H Control Circuit Board Designations on page 32 for more information. The drive is manufactured under the guidelines of the ATEX directive 94/9/EC. These drives are in Group II Category (2) Applications with ATEX Approved Motors. Certification of the drive for the ATEX group and category on its nameplate requires installation, operation, and maintenance according to the requirements found in this document and the appropriate Motor Instruction Manual(s). ATTENTION: Operation of this ATEX certified drive with an ATEX certified motor that is located in a hazardous environment requires additional installation, operation, and maintenance procedures beyond those stated in the standard user manual. Equipment damage and/or personal injury may result if all additional instructions in this document are not observed.
Motor Requirements
The motor must be manufactured under the guidelines of the ATEX directive 94/9/EC. It must be installed, operated, and maintained per the motor manufacturer supplied instructions. Only motors with nameplates marked for use on an inverter power source, and labeled for specific hazardous areas, may be used in hazardous areas on inverter (variable frequency) power. When the motor is indicated for ATEX Group II Category 2 for use in gas environments (Category 2G) the motor must be of flameproof construction, EEx d (according to EN50018) or Ex d (according to EN60079-1 or IEC60079-1). Group II motors are marked with a temperature or a temperature code.
(1) ATEX is the French acronym for Atmosphres Explosibles which translates to Explosive Atmospheres in English.
203
Appendix E
Instructions for ATEX Approved PowerFlex 700H Drives in Group II Category (2) Applications with ATEX Approved Motors
When the motor is indicated for ATEX Group II Category 2 for use in dust environments (Category 2D) the motor must be protected by an enclosure (according to EN50281-1-1 or according to IEC61241-1: Ex tD). Group II motors are marked with a temperature. The motor over temperature signal supplied to the drive must be a normally closed contact (open during over temperature condition) compatible with the digital (logic) input circuitry of the drive. If multiple sensors are required in the motor, the connection at the drive must be the resultant of all required contacts wired in series. See all product markings for additional cautions that may apply. Typical motor markings are contained on a motor certification nameplate similar to the sample below.
Drive Wiring
IMPORTANT ATEX certification of this drive requires that two separate inputs be configured to monitor a normally closed over temperature contact (or multiple contacts wired in series) presented to the drive from the motor.
The first input must energize the SD1 input (terminals X5-1 & X5-2) on the drive option board (20C-DG1). The second input must energize the SD2 input (terminals X5-3 & X5-4) on the option board. This option board must be installed in the drive for ATEX applications. It is offered with 24V DC input only. Both input signals are wired with respect to the drive's digital input common when using a control board with 24V I/O. See Figure 6 on page 33 for wiring examples. Motor supplied contacts must have ratings compatible with the input circuit ratings and applied voltage level of the drive.
204
Instructions for ATEX Approved PowerFlex 700H Drives in Group II Category (2) Applications with ATEX Approved Motors
Appendix E
ON OFF
X2
X10
X3 X7
25 26
28 29
X7 X3
21 1 2 3 4 22 23
X2
X5
IMPORTANT
The drive will not run unless one of the following conditions is met:
A wire must be installed in the hardware thermistor input (X7-28 and X729) and the thermistor short circuit supervisor jumper X10 must be installed in the OFF position. OR A thermistor must be installed in the hardware thermistor input (X7-28 and X7-29).
205
Appendix E
Instructions for ATEX Approved PowerFlex 700H Drives in Group II Category (2) Applications with ATEX Approved Motors
Micro Controller
28 TI1+ 29 TI1-
Configuration
The PowerFlex 700H drive can be configure in one of five ways when using the 20C-DG1 option board, each resulting in the drive being put into a Gate Disabled state when digital inputs are removed or the thermistor is out of range. 1. Gate Disable Fault (59): Configured by setting bit 10 Gate Disable of parameter 238 [Fault Config1]. If both digital inputs open, the drive output will be disabled and the motor will coast to a stop. The drive HIM will display fault 59 Gate Disable. When the condition is cleared, the fault can be reset and the drive can be restarted. If only one digital input opens, the drive output will be disabled and the motor will coast to a stop. See Table 25 on page 208 for a description of drive conditions and actions.
206
Instructions for ATEX Approved PowerFlex 700H Drives in Group II Category (2) Applications with ATEX Approved Motors
Appendix E
2. Gate Disable Alarm (59): Configured by setting bit 15 Gate Disable of parameter 259 [Alarm Config1]. If both digital inputs open, the drive output will be disabled and the motor will coast to a stop. The drive HIM will display alarm 59 Gate Disable. When the condition is cleared, the alarm will automatically clear in 10 seconds and the drive can be restarted. If only one digital input opens, the drive output will be disabled and the motor will coast to a stop. See Table 25 on page 208 for a description of drive conditions and actions. 3. Neither of the Gate Disable bits, 10 in parameter 238 [Fault Config1] or 15 in parameter 259 [Alarm Config1], are set. If both digital inputs open, the drive output will be disabled and the motor will coast to a stop. No fault or alarm indication will be given, but the Gate Disable status can be seen in bit 0 Gate Disable of parameter 359 [20CDG1 Status]. When the condition is cleared, the drive can be restarted after 3 seconds. If only one digital input opens, the drive will be disabled and the motor will coast to a stop. See Table 25 on page 208 for a description of drive conditions and actions. 4. Both Gate Disable bits, 10 in [Fault Config1] and 15 in [Alarm Config1], are set: The Gate Disable fault takes precedence. 5. Thermistor Input: If the thermistor input goes out of range, the drive output will be disabled and the motor will coast to a stop. The drive will display fault 60 Hrdwr Therm on the drive HIM. When the condition is cleared, the fault can be reset and the drive can be restarted. This configuration requires that the two digital inputs remain closed to function.
207
Appendix E
Instructions for ATEX Approved PowerFlex 700H Drives in Group II Category (2) Applications with ATEX Approved Motors
During maintenance or service there may be a need to remove the 20C-DG1 option board. The drive is designed to generate a non-resettable fault F10 System Fault if the option board is removed. The operator must manually change parameter 358 [20C-DG1 Remove] to 1- Remove and then back to 0 - Ready to clear and acknowledge the fault. Once maintenance or service is completed and the 20C-DG1 option card has been reinstalled, the drive will recognize the option card on power-up.
Verify Operation
At regular intervals during the life of the machine check the protective system for proper operation. Both channels shall be verified using the table below. How frequently the protective system is checked is dependent on the safety analysis of the machine section controlled by the drive.
Table 25 - Gate Disable Status and Verification
Protective System Status Drive In Drive In Gate Disable Gate Disable State State Channel Operation Bit 3 = 1 Bit 3 = 0 No Power Applied Power Applied Bit 4 = 1 No Power Applied Bit 4 = 1 No Power Applied Drive In Gate Disable State Bit 3 = 1 No Power Applied Bit 4 = 0 Power Applied Drive Able To Run
SD1 - terminals X5-1 & X5-2 Par 359 [20C-DG1 Status], bit 3 No Enable CH1 SD2 - terminals X5-3 & X5-4 Par 359 [20C-DG1 Status], bit 4 No Enable CH2 PowerFlex 700H Drive Status Par 359 [20C-DG1 Status], Bit 0 Gate Disable or Bits 2 Unexp In Pro and 15 Unexp HW Pro Fault or Alarm
Description For Verification Output Disabled Output Disabled Output Disabled Output Enabled Bit 0 = 1 Bit 2 = 1 Bit 2 = 1 Bit 0 = 0 Bit 15 = 1 Bit 15 = 1
F59 Gate Disable F10 System Fault F10 System Fault (Fault or Alarm Based on drive set up)
None
208
Appendix
History of Changes
This appendix briefly summarizes changes that have been made with revisions of this manual. Reference this appendix if you need information to determine what changes have been made across multiple revisions. This may be especially useful if you are deciding to upgrade your hardware or software based on information added with previous revisions of this manual.
209
Appendix F
History of Changes
Change Updated the Normal Duty power ratings Updated the Reference Materials List Added information on installations using single-phase input power Updated the Common Bus/Precharge information Added a description for the use of output reactors on frame 14 drives Updated the 700H I/O board options chart Updated the Auto/Manual Notes section to include information on enabling manual mode to allow starts and jogs from the HIM in 2-wire mode Added a note to the analog inputs on the 700S Phase II control Added terminal wiring illustration for external brake resistor and external brake IGBT and resistor connections on frame 9 drives Updated all Frame 10 dimension drawings to include cable routing information. Added a dimension drawing for the frame 10 Motor Control Center (MCC), Enclosure Codes B and K Updated the instructions for frame 10 Ungrounded, High Resistive Ground or Grounded B Phase Delta installations Updated the Power Terminal Block designations for frame 10 (removed brake option terminals) Updated all Frame 11 dimension drawings to include cable routing information. Added a dimension drawing for the frame 11 Motor Control Center (MCC), Enclosure Codes B and K Updated the instructions for frame 11 Ungrounded, High Resistive Ground or Grounded B Phase Delta installations Updated all Frame 12 dimension drawings to include cable routing information. Added a dimension drawing for the frame 12 Motor Control Center (MCC), Enclosure Codes B and K Updated the instructions for frame 12 Ungrounded, High Resistive Ground or Grounded B Phase Delta installations Updated all Frame 13 dimension drawings to include cable routing information. Updated the frame 13 dimensions for the NEMA/UL Type 12 - IP54 Enclosures Updated the instructions for frame 13 Ungrounded, High Resistive Ground or Grounded B Phase Delta installations Added Chapter 11 - Frame 14 Installation Updated the Agency Certification information for drives with 700H control Separated the drive ratings information from the drive protection devices - now in separate tables Updated the drive rating, fusing and circuit breaker specifications Added new Appendix B to consolidate the common lifting and mounting instructions Added the Allen-Bradley 842HR rotary encoder to the list of compatible encoders Updated wiring diagrams for the Hi-Resolution Encoder Updated wiring diagrams for Resolvers Updated wiring diagrams for the MDI board Added Appendix E on ATEX Approved PowerFlex 700H Drives in Group II Category (2) Applications with ATEX Approved Motors
210
History of Changes
Appendix F
Change Updated the drive ratings for PowerFlex 700H and 700S Updated the information on installing unbalanced, ungrounded or resistive grounded distribution systems Added information on DC input precharge control wiring Updated the Control Board Slot Designations table for the new 20C-DG1 digital I/O option board Added drive catalog numbers for 700H control I/O board options Updated the Analog Input, PTC 0-10V Input wiring example Added Chapter 4, Control Wiring for PowerFlex 700S Drives with Series II Control Updated information on frame 9 operating temperatures Updated frame 9 installation instructions for unbalanced, ungrounded or resistive grounded distribution systems Updated frame 10 minimum mounting clearances Updated frame 10 operating temperatures Added dimensions drawing for frame 10 NEMA/UL Type 12 - IP54 Enclosure Updated frame 10 Moving Control Frame to show slotted holes in Control Frame Updated frame 10 Removing Protective Covers to omit screws that were not present. Updated frame 10 installation instructions for unbalanced, ungrounded or resistive grounded distribution systems Updated frame 11 minimum mounting clearances Updated frame 11 operating temperatures Added dimensions drawing for frame 11 NEMA/UL Type 12 - IP54 Enclosure Updated frame 11 installation instructions for unbalanced, ungrounded or resistive grounded distribution systems Added Chapter 9, Frame 12 Installation Added Chapter 10, Frame 13 Installation Updated the agency certifications Updated the drive protection specifications Updated the fusing and circuit breaker specifications Added specifications and wiring diagram for using the Stahltronic linear encoder
211
Appendix F
History of Changes
Notes:
212
Index
Numerics
20C-DG1 option board configuration 206 description of use 203 operation 208 removing 208 terminal descriptions 205 wiring example 206 bus capacitors discharging precaution 15, 16 Bus Overvoltage Trip 700H,700S 164 Bus Undervoltage Shutoff/Fault 700H,700S 164 bus/brake connections (frame 9) 68
A
AC Input Circuit Breakers 175 Line Fuses 175 AC input ground 21 AC Input Overvoltage Trip 700H,700S 164 AC Input Undervoltage Trip 700H,700S 164 AC Input Voltage Tolerance 700H,700S 164 AC supply source 19 unbalanced 19 ungrounded 19 Accel/Decel 700H,700S 165 Actual Short Circuit Rating 700H,700S 164 Agency Certification 163 Altitude Rating 700H,700S 164 ambient temperature frame 10 72 frame 11 86 frame 12 102 frame 13 120 frame 14 134 frame 9 64 ATEX drive configuration 206 drive wiring 204 motor requirements 203 Atmosphere 700H,700S 164 Auto mode 40 Auto/Manual control 41 modes 40 auxiliary power supply 54
C
cable SHLD terminal 21 cable trays using 23 Carrier Frequency 700H,700S 165 CE conformity 23 requirements 24 circuit breakers closing (frame 14) 161 DIP switch settings (frame 14) 159 input 22 resetting (frame 14) 162 clearances mounting (frame 10) 71 mounting (frame 11) 85 mounting (frame 12) 101 mounting (frame 13) 120 mounting (frame 14) 134 mounting (frame 9) 64 common mode interference 45 reducing 31 communications logic command word (700H) 58 logic command word (700S) 60 logic status word (700H) 59 logic status word (700S) 61 programmable controller 58 routing for cabling (frame 9) 69 conditioning input power 20 conduit using 23 configure ATEX applications 206 hardware enable (700H) 36 hardware enable (700S) 53 control Auto/Manual 41 Control Logic Noise Immunity 700H,700S 164 Control Method 700H,700S 165 control wire 700H 31 700S 45 frame 9 69
B
bipolar inputs hazards 31 using 45 brake resistor ratings (frame 9) 69
213
Index
converter covers opening (frame 13) 124 opening (frame 14) 142 covers opening (frame 10) 76 opening (frame 11) 90 opening (frame 12) 106 opening (frame 9) 66 Current Limit Capability 700H,700S 165
D
digital inputs wiring examples (700S) 52 dimensions frame 10 - IP21 enclosure 73 frame 10 - IP54 enclosure 75 frame 10 - MCC enclosure 74 frame 11 - IP21 enclsoure 87 frame 11 - IP54 enclosure 89 frame 11 - MCC enclosure 88 frame 12 - IP21 enclosure 103 frame 12 - IP54 enclosure 105 frame 12 - MCC enclosure 104 frame 13 - IP21 enclosure 121 frame 13 - IP54 enclosure 122 frame 14, 1500 A - IP21 enclosure 137 frame 14, 1500 A - IP54 enclosure 138 frame 14, DC input - IP21 enclosure 139 frame 14, DC input - IP54 enclosure 140 frame 14, over 1500 A - IP21 enclosure 135 frame 14, over 1500 A - IP54 enclosure 136 frame 9 65 DIP switches circuit breaker settings (frame 14) 159 settings (700S) 46 Displacement Power Factor 700H,700S 164 distribution systems unbalanced 19 ungrounded 19 DPI port locations 57 drive grounding 21 Drive Ratings 175 DriveLogix Specifications Battery 166 Flex I/O Connection 166 Serial Cable 166 User Available MemoryBase 166 With Memory Expansion Board 166
enclosure rating frame 10 72 frame 11 86 frame 12 102 frame 13 120 frame 14 134 frame 9 64 Encoder inputs 166 maximum required input frequency 166 PPR rating 166 voltage supply 166
F
Feedback Encoder Option 166 first environment installations 24 frame 10 dimensions - IP21 enclosure 73 dimensions - IP54 enclosure 75 dimensions - MCC enclosure 74 power terminal block 84 frame 11 dimensions - IP21 enclsoure 87 dimensions - IP54 enclosure 89 dimensions - MCC enclosure 88 power terminal block 99 frame 12 dimensions - IP21 enclosure 103 dimensions - IP54 enclosure 105 dimensions - MCC enclosure 104 power terminal block 117 frame 13 dimensions - IP21 enclosure 121 dimensions - IP54 enclosure 122 power terminal block 132 frame 14, 1500 A dimensions - IP21 enclosure 137 dimensions - IP54 enclosure 138 power terminal block 156 frame 14, DC input dimensions - IP21 enclosure 139 dimensions - IP54 enclosure 140 frame 14, over 1500 A dimensions - IP21 enclosure 135 dimensions - IP54 enclosure 136 power terminal block 157 frame 9 brake resistor ratings 69 DC bus/brake connections 68 dimensions 65 power terminal block 67 Frame Designations 175 Frequency Accuracy Analog Input 700H 165 Frequency Accuracy Digital Input 700H 165 Frequency Control 700H 165
E
Efficiency 700H,700S 164 Electronic Motor Overload Protection 700H,700S 165 EMC directive 23 instructions 23
214
Index
J
jumpers setting (700S) 46
L
Line transients 700H,700S 164 logic command word 700H 58 700S 60 Logic Control Ride-Thru 700H,700S 164 logic status word 700H 59 700S 61 Low Voltage directive 23
G
Ground Fault Trip 700H,700S 164 grounding bus 21 conductor 21 general 21 impedance 21 RFI filter 21 safety, PE 21 shields 21
H
hardware enable configuration (700H) 36 configuration (700S) 53 Hardware Overcurrent Trip 700H,700S 164 Heat Sink Thermistor 700H,700S 164 Hi-Resolution Stegmann Option 166 Customer-I/O Plug (P1) - Hi Res 166 Encoder Voltage Supply 166 Hi-Resolution Feedback 166 specifications 166
M
Manual mode 40 Maximum Drive to Motor Power Ratio 700H,700S 164 Maximum Short Circuit Rating 700H,700S 164 Maximum Surrounding Air Temperature without De-rating 700H,700S 164 MCCB motor operators charging (frame 14) 160 modes, Auto/Manual 40 mounting clearances frame 10 71 frame 11 85 frame 12 101 frame 13 120 frame 14 134 frame 9 64 MOV 19 Multi-Device Interface option card recommended cables 197 wiring 196
I
I/O terminal block wire size (700H) 33 I/O terminal blocks 700H 35 input devices circuit breakers 22 fuses 22 using 25 input fusing 22 Input Phases 700H,700S 164 input power conditioning 20 interference common mode 45 Intermittent Overload 700H,700S 165 inverter covers opening (frame 13) 128 opening (frame 14) 149
N
Nominal Bus Voltage (Full Load) 700H,700S 164 Non-operational Shock 700H,700S 164
215
Index
O
opening converter covers (frame 13) 124 converter covers (frame 14) 142 covers (frame 10) 76 covers (frame 11) 90 covers (frame 12) 106 covers (frame 9) 66 inverter covers (frame 13) 128 inverter covers (frame 14) 149 operating temperature frame 10 72 frame 11 86 frame 12 102 frame 13 120 frame 14 134 frame 9 64 output devices using 25 Output Frequency Range 700H,700S 165 Output Voltage Range 700H,700S 165
Relative Humidity 700H,700S 164 removing 20C-DG1 option board 208 converter covers (frame 13) 124 converter covers (frame 14) 142 covers (frame 10) 76 covers (frame 11) 90 covers (frame 12) 106 covers (frame 9) 66 inverter covers (frame 13) 128 inverter covers (frame 14) 149 resistive ground supply 63 Resolver feedback option card recommended cables 192 wiring 192 Resolver Option 166 excitation frequency 166 excitation voltage 166 feedback voltage 166 maximum cable length 166 operating frequency range 166 RFI filter grounding 21
P
PE ground 21 ports DPI 57 potentiometer wiring (700H) 37 Power Ride-Thru 700H,700S 164 power supply auxiliary 54 power terminals specifications (frame 10) 84 specifications (frame 11) 99 specifications (frame 12) 117 specifications (frame 13) 132 specifications (frame 14) 156 specifications (frame 9) 67 precautions discharging bus capacitors 15, 16 ESD 15, 16 using input contactors 25 using output contactors 25 programmable controller configurations 58
S
safety ground PE 21 S-Curve Time 700H,700S 165 Selectable Motor Control 700H,700S 165 SHLD terminal grounding 21 short circuit protection 22 Short Circuit Trip 700H,700S 164 signal wire recommended (700H) 31 recommended (700S) 45 sinking input (700S) 52 sinking output (700S) 52 Software Overcurrent Trip 700S 164 Sound 700S 164 sourcing input (700S) 52 sourcing output (700S) 52 Specifications Agency Certification 163 Control 165 Drive Ratings 175 Electrical 164 Environment 164 Protection 164 speed command sources 40
R
Ratings, Drive 175 recommended cables Multi-Device Interface option card 197 Resolver feedback option card 192 Stegmann Hi-Resolution feedback option card 186 reference control sources 40
216
Index
speed reference Auto mode 40 control 40 manual mode 40 Speed regulation with feedback 700S 165 Speed regulation without feedback 700S 165 Stegmann Hi-Resolution feedback option card recommended cables 186 wiring 186 Stop Modes 700H,700S 165 Storage Temperature 700H,700S 164 supply source 19 switches settings (700S) 46 system grounding 21
W
wire size encoder (700H) 33 power (frame 10) 84 power (frame 11) 99 power (frame 12) 117 power (frame 13) 132 power (frame 14) 156 power (frame 9) 67 wiring frame 9 control and communication 69 hardware enable (700H) 36 hardware enable (700S) 53 Multi-Device Interface option card 196 potentiometer (700H) 37 Resolver feedback option card 192 Stegmann Hi-Resolution feedback option card 186 wiring examples digital inputs (700S) 52
T
TB1 terminal descriptions (700S) 49 TB2 terminal descriptions (700S) 49 terminal block location power (frame 10) 84 power (frame 11) 99 power (frame 12) 117 power (frame 13) 132 power (frame 14, 1500 A) 156 power (frame 14, over 1500 A) 157 power (frame 9) 67 Torque Regulation with feedback 700S 165 Torque Regulation without feedback 700S 165
U
unbalanced ground supply 63 ungrounded ground supply 63
V
Vibration 700H,700S 164
217
Index
218
Installation Assistance
If you experience a problem within the first 24 hours of installation, review the information that is contained in this manual. You can contact Customer Support for initial help in getting your product up and running.
United States or Canada Outside United States or Canada 1.440.646.3434 Use the Worldwide Locator at http://www.rockwellautomation.com/support/americas/phone_en.html, or contact your local Rockwell Automation representative.
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