DESIGN

DESIGN CONDITION CONDITION FOR

SRN PARTICULARS CASE-1 CASE-2 CASE-3 CASE-4 CASE-5 CASE-6 CASE-7 CASE-8 CASE-9 CASE-10 CASE-11 CASE-12 CASE 13 CASE 14 FOR FLOW THICKNESS CALC REMARKS
180299- 180299- 180299- 180299- 180299- 180299- 180299- NCU startup Normal opn Annexure 1
I523- I523- I523- 180299- I523- I523- 180299- I523- I523- 46deg 46deg NCU start to EIL spec
A02r-01- A02r-01- A02r-01- I523-A02r- A02r-01- A02r-01- I523-A02r- A02r-01- A02r-01- Evap co ON Evap co ON 46deg Emergency
HBD No. 0011 0012 0013 01-0014 1101 1102 01-1103 1104 0015 Evap co OFF Case Case 5
GT Power MW 36,463 36,463 36,463 36,463 31,895 31.89 31,895 31,895 28,083
ST power MW 16,909 25,364 29,063 16,909 23 34.5 33,633 23 28,083
1 HRSG OUTLET

SH Saftey valve Set press=140bar(a)

Considering 3%Margin on
Pressure (bar) in (abs) 122.6 122.6 122.6 122.6 122.6 122.81 122.6 122.6 122.6 123 144 above=0.03*140=4.2 bar(a)
Tempearture(degC) 532.3 532.3 532.3 535 535 537.5 535 535 535 535 540 Margin on temp =5DegC
Flow (kg/s) 14.562 14.562 14.562 26.525 14.107 14.106 15.685 32.006 13.394 115 Case-8

2 STG INLET (SHP)

Pressure (bar) in (abs) 122.6 122.6 122.6 122.6 122.6 122.81 122.6 122.6 122.6 123 144
Tempearture(degC) 533.1 533.1 531.7 535 534 534 531.8 535 533.5 535 540
Flow (kg/s) 35.268 43.963 47.316 35.366 42.159 53.503 52.722 42.675 45.510 193 Case-6

3 UB STEAM

SH Saftey valve Set press=140bar(a)

(assumed )Considering 3%Margin on
Pressure (bar) in (abs) 122.6 122.6 122.6 0 122.6 122.81 122.6 0 122.6 122.81 144 above=0.03*140=4.2 bar(a)
Tempearture(degC) 534.2 534.1 531.5 0 533.2 533.2 530.5 0 532.5 534.2 540 Margin on temp =5DegC
Flow (kg/s) 47.557 48.031 98.262 0.000 70.050 69.408 111.111 0.000 82.955 400 Case-7

4 SHP AT HEADER -1
Pressure (bar) in (abs) 122.6 122.6 122.6 122.6 122.6 122.81 122.6 122.6 122.6 123 144
Tempearture(degC) 533.1 533.1 531.7 535 534 534 532 535 533.5 535 540 Margin on temp =5DegC
Flow (kg/s) 105.805 106.279 141.948 106.098 126.477 125.833 158.165 128.024 136.529 250 900 As per NCU startup condition
Considering Steam flow during
the Condition no-2 of Annexure-1
5 FROM HEADER TO SHP PROCESS STEAM of Customer Spec
Pressure (bar) in (abs) 122.6 122.6 122.6 122.6 122.6 122.6 122.6 122.6 122.6 122.6 144
Tempearture(degC) 533.1 533.1 533.1 533.1 533.1 533.1 533.1 533.1 533.1 535 540 Margin on temp =5DegC
During emergency, 265 for SHP
Flow (kg/s) 0 0 0 0 0 0 0 0 0 88.3 265 process steam
SHP PROCESS STEAM AFTER
6 DESUPERHEATING
Pressure (bar) in (abs) 122.6 122.6 122.6 122.6 122.6 122.6 122.6 122.6 122.6 122.6 144
Tempearture(degC) 525 525 525 525 525 525 525 525 525 525 540
During emergency, 265 for SHP
Flow (kg/s) 0 0 0 0 0 0 0 0 0 88.3 265 process steam
7 SHP STEAM TO HP STEAM BEF PRD
Pressure (bar) in (abs) 122.6 122.6 122.6 122.6 122.6 122.81 122.6 122.6 122.6 122.6 144 (Same as SHP pressure)
Tempearture(degC) 533.1 533.1 531.7 535 534 534 531.8 535 533.5 535 540 Margin on temp =5DegC
During emergency, 39.8 for HP
process + 75 for drives BFP, FD fan
Flow (kg/s) 0 18.354 0 0 0 18.828 0 0 0 47.164 169.8 and forwarding pumps
8 SHP STEAM TO HP STEAM AFTER PRD
Pressure (bar) in (abs) ?? ?? ?? ?? ?? ?? ?? ?? ?? 48 55 (Same as SHP pressure)
Tempearture(degC) ?? ?? ?? ?? ?? ?? ?? ?? ?? 535 540 Margin on temp =5DegC
During emergency, 39.8 for HP
process + 75 for drives BFP, FD fan
Flow (kg/s) ?? ?? ?? ?? ?? ?? ?? ?? ?? 47.164 169.8 and forwarding pumps
9 HP Extraction from each ST
Pressure (bar) in (abs) 48 48 48 48 48 50.91 49.21 48 48 49.21 55 considering 10% margin
Tempearture(degC) 414.7 411.4 408.8 416.6 414.7 414.5 409.9 414.9 409.1 409.9 427 As per EIL spec
Flow (kg/s) 22.538 24 24.252 22.696 24.124 26 26.008 24.836 23.763 93.6
10 HP Extraction Header from all ST
Pressure (bar) in (abs) 48 48 48 48 48 50.91 49.21 48 48 49.21 55
Tempearture(degC) 414.7 411.4 408.8 416.6 414.7 414.5 409.9 414.9 409.1 409.9 427
Flow (kg/s) 67.615 48.000 72.550 68.080 72.371 50.910 78.023 74.509 71.290 280.9

11 HP STEAM HEADER
Pressure (bar) in (abs) 48 48 48 48 48 50.91 49.21 48 48 49.21 55
Tempearture(degC) 414.7 411.4 408.8 416.6 414.7 414.5 409.9 414.9 409.1 409.9 427
Flow (kg/s) 67.615 48.000 72.550 68.080 72.371 50.910 78.023 74.509 71.290 125.187 450.7

12 HP STEAM BEF PRDS FOR PROCESS

Pressure (bar) in (abs) 48 48 48 48 48 50.91 49.21 48 48 49.21 55
Tempearture(degC) 414.7 411.4 408.8 416.6 414.7 414.5 409.9 414.9 409.1 409.9 427
Flow (kg/s) 46.22 46.22 46.22 46.22 46.22 46.22 46.22 46.22 46.22 50.0 179.9

13 HP STEAM AFTER PRDS FOR PROCESS

Pressure (bar) in (abs) 44.1 44.1 44.1 44.1 44.1 44.1 44.1 44.1 44.1 44.1 44.1 50
Tempearture(degC) 400 400 400 400 400 400 400 400 400 400 400 427
Flow (kg/s) 46.22 46.22 46.22 46.22 46.22 46.22 46.22 46.22 46.22 50.0 179.9

14 HP STEAM TO MP STEAM BEF PRD

Pressure (bar) in (abs) 48 48 48 48 48 50.91 49.21 48 48 49.21 55
Tempearture(degC) 414.7 411.4 408.8 416.6 414.7 414.5 409.9 414.9 409.1 409.9 427
Flow (Kg/sec ) 6.019 6.029 10.78 6.615 10.773 10.509 16.068 12.928 9.337 65.557 236.0

15 HP STEAM TO MP STEAM AFTER PRD

Pressure (bar) in (abs) ?? ?? ?? ?? ?? ?? ?? ?? ?? ??
Tempearture(degC) ?? ?? ?? ?? ?? ?? ?? ?? ?? ??
Flow (Kg/sec ) ?? ?? ?? ?? ?? ?? ?? ?? ?? ??

16 HP INLET TO FD FAN
Pressure (bar) in (abs) 48 48 48 48 48 50.91 49.1 48 48 48 55
Tempearture(degC) 414.7 435.3 408.8 417 415 437.3 410 415 409.1 408.8 427
Flow (Kg/sec ) 15.87 15.429 16.003 15.827 15.871 15.427 15.996 15.885 15.995 57.6
17 MP STEAM FROM FD FAN OUTLET
Pressure (bar) in (abs) 20 20 20 20 20 20 20 20 20 20 22
Tempearture(degC) 323.6 343.5 317.9 325.4 323.5 343.6 318.2 323.8 318.2 317.9 350
Flow (Kg/sec ) 15.87 15.429 16.003 15.827 15.871 15.427 15.996 15.885 15.995 57.6

18 MP STEAM HEADER
Pressure (bar) in (abs) 20 20 20 20 20 20 20 20 20 20 22
Tempearture(degC) 323.6 343.5 317.9 325.4 323.5 343.6 318.2 323.8 318.2 317.9 350
Flow (Kg/sec ) 21.889 21.458 26.783 22.442 26.644 25.936 32.064 28.813 25.332 81.557 293.6

19 MP INLET HEADER TO BOTH BFP

Pressure (bar) in (abs) 20 20 20 20 20 20 20 20 20 20 22
Tempearture(degC) 343 364 345.8 346.2 351.9 373.2 353 355.3 343.8 353 380
Flow (Kg/sec ) 9.332 9.129 10.9 9.923 10.123 9.854 11.527 11.234 10.623 41.5

20 MP INLET EACH BFP

Pressure (bar) in (abs) 20 20 20 20 20 20 20 20 20 20 22
Tempearture(degC) 343 364 345.8 346.2 351.9 373.2 353 355.3 343.8 353 380
Flow (Kg/sec ) 4.66 4.565 5.45 4.961 5.061 4.927 5.763 5.617 5.311 20.7

21 MP STEAM TO LP STEAM BEF PRD

Pressure (bar) in (abs) 20 20 20 20 20 20 20 20 20 20 22
Tempearture(degC) 342.8 364 345.8 346.2 351.9 373.2 353 355.3 343.8 353 380
Flow (TPH) 0 0 3.358 0 4.063 3.85 8.091 5.139 2.164 29.1

22 MP STEAM TO LP STEAM AFTER PRD

Pressure (bar) in (abs) ?? ?? ?? ?? ?? ?? ?? ?? ?? ?? 22
Tempearture(degC) ?? ?? ?? ?? ?? ?? ?? ?? ?? ?? 380
Flow (TPH) ?? ?? ?? ?? ?? ?? ?? ?? ?? ??

23 MP STEAM TO PROCESS BEF PRDS

Pressure (bar) in (abs) 20 20 20 20 20 20 20 20 20 20 22
Tempearture(degC) 342.8 364 345.8 346.2 351.9 373.2 353 355.3 343.8 373.2 380
Flow (Kg/sec ) 12.557 12.329 12.524 12.519 12.458 12.233 12.446 12.420 12.546 61 219.6

24 MP STEAM TO PROCESS AFTER PRDS

Pressure (bar) in (abs) 18.850 18.850 18.850 18.850 18.850 18.850 18.850 18.850 18.850 20 22
Tempearture(degC) 310.000 310.000 310.000 310.000 310.000 310.000 310.000 310.000 310.000 310 350
Flow (Kg/sec ) 12.917 12.917 12.917 12.917 12.917 12.917 12.917 12.917 12.917 61.94 223.0
25 LP STEAM FROM EACH BFP TURBINE OUTLET
Pressure (bar) in (abs) 7 7 7 7 7 7 7 7 7 7 8
Tempearture(degC) 253.9 273.5 246.2 252.8 256.2 275.9 248.4 252.1 246.3 248.4 288
Flow (Kg/sec ) 4.66 4.565 5.45 4.961 5.061 4.927 5.763 5.617 5.331 20.7

LP STEAM COMMON HEADER FROM BFP TURBINE

26 OUTLET
Pressure (bar) in (abs) 7 7 7 7 7 7 7 7 7 7 8
Tempearture(degC) 253.9 273.5 246.2 252.8 256.2 275.9 248.4 252.1 246.3 248.4 288
Flow (Kg/sec ) 9.32 9.13 10.9 9.922 10.122 9.854 11.526 11.234 10.662 41.5

27 LP STEAM HEADER
Pressure (bar) in (abs) 7 7 7 7 7 7 7 7 7 7 8
Tempearture(degC) 253.9 273.4 266.4 252.8 256.2 300 286.2 280.4 260.4 286.2 305
Flow (Kg/sec ) 9.32 9.13 14.258 9.922 14.185 13.704 19.617 16.373 12.826 70.6

28 LP STEAM FOR PROCESS BEF PRDS

Pressure (bar) in (abs) 7 7 7 7 7 7 7 7 7 7 8
Tempearture(degC) 253.9 273.4 266.4 252.8 256.2 300 286.2 280.4 260.4 252.8 305
Flow (Kg/sec ) 4.288 4.215 4.241 4.292 4.192 4.121 4.169 4.189 4.263 15.5

29 LP STEAM FOR PROCESS AFTER PRDS

Pressure (bar) in (abs) 5.4 5.4 5.4 5.4 5.4 5.4 5.4 5.4 5.4 5.4 8
Tempearture(degC) 225 225 225 225 225 225 225 225 225 225 288
Flow (Kg/sec ) 4.389 4.389 4.389 4.389 4.389 4.389 4.389 4.389 4.389 15.8

30 LP STEAM TO LP HEATER BEF PRD

Pressure (bar) in (abs) 7 7 7 7 7 7 7 7 7 7 8
Tempearture(degC) 253.9 273.4 266.4 252.8 279.9 300 286.2 280.4 260.4 286.2 305
Flow (Kg/sec ) 3.577 3.45 2.809 4.218 8.27 7.88 13.306 10.439 1.46 47.9

31 LP STEAM TO LP HEATER AFTER PRD

Pressure (bar) in (abs) ?? ?? ?? ?? ?? ?? ?? ?? ?? ?? 8
Tempearture(degC) ?? ?? ?? ?? ?? ?? ?? ?? ?? ?? 305
Flow (Kg/sec ) ?? ?? ?? ?? ?? ?? ?? ?? ?? #VALUE!

32 LP STEAM TO DEARATOR BEF PRD

Pressure (bar) in (abs) 7 7 7 7 7 7 7 7 7 7 8
Tempearture(degC) 253.9 273.4 266.4 252.8 256.2 300 286.2 280.4 280.4 280.4 305
Flow (Kg/sec ) 1.467 1.464 7.209 1.412 1.724 1.702 2.143 1.745 7.063 7.063

33 LP STEAM TO DEARATOR AFTER PRD

Pressure (bar) in (abs) ?? ?? ?? ?? ?? ?? ?? ?? ?? ?? 8
Tempearture(degC) ?? ?? ?? ?? ?? ?? ?? ?? ?? ?? 305
Flow (Kg/sec ) ?? ?? ?? ?? ?? ?? ?? ?? ?? ??

34 CEP SUCTION
Pressure (bar) in (abs) 0.07 0.0832 0.0892 0.07 0.0797 0.0986 0.0967 0.0793 0.0861 0.0986 8
Tempearture(degC) 39 42.3 43.6 39 41.4 45.5 45.2 41.3 42.9 45.5 305
Flow (Kg/sec ) 12.73 13.30833 23.06467 12.670333 18.03533 18.335 26.714 17.83833 21.74633 26.714

35 CEP DISCHARGE
Pressure (bar) in (abs) 10 10 10 10 10 10 10 10 10 10 8
Tempearture(degC) 39.1 42.4 43.7 39.1 41.6 45.6 45.3 41.5 43 45.6 305
Flow (Kg/sec ) 12.73 13.30833 23.06467 12.670333 18.03533 18.335 26.714 17.83833 21.74633 26.714

36 CEP COMMON DISCHARGE HEADER

Pressure (bar) in (abs) 10 10 10 10 10 10 10 10 10 10 8
Tempearture(degC) 39.1 42.4 43.7 39.1 41.6 45.6 45.3 41.5 43 45.6 305
Flow (Kg/sec ) 38.19 39.925 69.194 38.011 54.106 55.005 80.142 53.515 65.239 80.142

37 MAKE UP WATER
Pressure (bar) in (abs) - - - - - - - - - 0 8
Tempearture(degC) 40.1 40.1 40.1 40.1 40.1 40.1 40.1 40.1 40.1 40.1 305
Flow (Kg/sec ) 63.528 63.528 63.528 63.528 63.528 63.528 63.528 63.528 63.528 63.528
38 CONDENSATE BEFORE LP HEATER
Pressure (bar) in (abs) 10 10 10 10 10 10 10 10 10 10 8
Tempearture(degC) 39.7 41.0 42.0 39.7 40.8 42.7 43.0 40.7 41.6 43.0 305
Flow (Kg/sec ) 101.718 103.453 132.722 101.539 117.634 118.533 143.67 117.043 128.767 143.67

39 CONDENSATE AFTER LP HEATER

Pressure (bar) in (abs) 9.62 9.61 9.36 9.63 9.49 9.49 9.49 9.5 9.4 9.63 8
Tempearture(degC) 62.5 62.5 62.5 62.5 62.5 62.5 62.5 62.5 62.5 62.5 305
Flow (Kg/sec ) 105.295 106.903 135.53 105.757 125.904 126.413 156.976 127.482 130.227 156.976

40 DRAIN AFTER LP HEATER

Pressure (bar) in (abs) 6.5 6.5 6.5 6.5 6.5 6.5 6.5 6.5 6.5 6.5 8
Tempearture(degC) 67.5 67.5 67.5 67.5 67.5 67.5 67.5 67.5 67.5 67.5 305
Flow (Kg/sec ) 3.577 3.450 2.808 4.218 8.270 7.880 13.306 10.439 1.460 13.306

41 DRAIN AFTER LP HEATER DRAIN PUMP

Pressure (bar) in (abs) 10.12 10.11 9.86 10.13 9.99 9.99 9.99 10 9.9 10.13 8
Tempearture(degC) 72.6 72.6 72.6 72.6 72.6 72.6 72.6 72.6 72.6 72.6 305
Flow (Kg/sec ) 3.577 3.450 2.808 4.218 8.270 7.880 13.306 10.439 1.460 13.306

42 CONDENSATE BEFORE DEAERATOR

Pressure (bar) in (abs) 2.72 2.72 2.72 2.72 2.72 2.72 2.72 2.72 2.72 2.72 8
Tempearture(degC) 122.1 122.1 99.3 122.4 122.1 122.1 122 122.1 98.9 122.4 305
Flow (Kg/sec ) 105.295 106.903 135.530 105.757 125.904 126.413 156.976 127.482 130.227 156.976

25 LP STEAM FROM EACH BFP TURBINE OUTLET

Pressure (bar) in (abs) 7 7 7 7 7 7 7 7 7 7 8
Tempearture(degC) 253.9 273.5 246.2 252.8 256.2 275.9 248.4 252.1 246.3 275.9 288
Flow (Kg/sec ) 4.66 4.565 5.45 4.961 5.061 4.927 5.763 5.617 5.331 5.763

26 CEP COMMON DISCHARGE HEADER

Pressure (bar) in (abs) 7 7 7 7 7 7 7 7 7 7 8
Tempearture(degC) 253.9 273.4 266.4 252.8 279.9 300 286.2 280.4 260.4 300.0 305
Flow (Kg/sec ) 3.577 3.45 2.809 4.218 8.27 7.88 13.306 10.439 1.46 13.306

CASE-1 4 Nos GT gas firing (4x36.463)+No SF in HRSG +No SHP Flow +1UB is Running +3 Nos ST (3x16.990)
CASE-2 4 Nos GT gas firing (4x36.463)+No SF in HRSG +No SHP Flow +1UB is Running +2 Nos ST (2x25.364)
CASE-3 3 Nos GT gas firing (3x36.463)+No SF in HRSG +No SHP Flow +1UB is Running +3 Nos ST (3x29.063)
CASE-4 4 Nos GT gas firing (4x36.463)+ SF in HRSG +No SHP Flow +No UB is Running +3 Nos ST (2x16.990)
CASE-5 4 Nos GT HSD firing (4x31.895)+No SF in HRSG +No SHP Flow +1UB is Running +3 Nos ST (3x23.00)
CASE-6 4 Nos GT HSD firing (4x31.895)+No SF in HRSG +No SHP Flow +1UB is Running +2 Nos ST (2x34.50)
CASE-7 3 Nos GT HSD firing (3x31.895)+No SF in HRSG +No SHP Flow +1UB is Running +3Nos ST (3x33.633)
CASE-8 4 Nos GT HSD firing (4x31.895)+SF HSD in HRSG +No SHP Flow +No UB is Running +3 Nos ST (3x23)
CASE-9 4 Nos GT gas firing (4x28.083)+No SF in HRSG +No SHP Flow +1UB is Running +3 Nos ST (3x28.083)
 25 37
35 10 12
17
12
78
-20
58