Lawrence Pumps HPXM6000

Low-Flow, High-Head,
Fully Lined Slurry Pump
ISO 13709/API 610 (OH2)

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HPXM6000
Low-Flow, High-Head,
Fully Lined Slurry Pump

ISO 13709/API 610 (OH2)

Uncompromised Safety and Performance

Processing heavy oils and synthetic fuels requires Typical Applications
pumps capable of withstanding high-velocity abrasive
Currently available in five sizes ranging from 38 mm
slurries at high process temperatures. Thats why the (1.5 in) to 150 mm (6 in) and multiple diffuser
HPXM6000 makes no compromises. combinations, the HPXM6000 is ideally suited for:

Both a true slurry pump and a true low-flow pump, the FCCU, RCCU and vacuum tower bottoms
HPXM6000s pump within a pump design reliably and SAGD production
safely moves hot, solids-laden fluids without the danger Catalyst filtration
of pump casing erosion. Compliant with ISO 13709/ Coke slurry
API 610 (OH2), the HPXM6000 uses replaceable hard Sludge injection
metal liners to protect the pressure casing from erosion Desalter slurry
and abrasion. This design greatly extends the useful life Filter backwash slurry oil
of the pressure casing and eliminates a safety hazard
inherent to all standard unlined, partially lined or coated Complementary Pumps
pumps.
The HPXM6000 is one of a family of ISO 13709/
API 610 compliant slurry pumps from Flowserve
Partial Emission Technology Lawrence Pumps that use the pump within a pump
The HPXM6000 uses partial emission technology to achieve design. Others include:
its low-flow, high-head hydraulics. This means only a small HPX6000 fully lined slurry pump (OH2)
percentage of the impellers total fluid volume exits the HED6400 fully lined between
pump with each revolution of the impeller. Characterized by bearings, radially split,
its radial vane impeller and circular concentric casing, this two-stage slurry
Barske-style hydraulic design provides: pump (BB2)
Extended wear life in abrasive environments
Reliable operation at low flows
Greater MTBF than conventional pump designs
HED6400

3
HPXM6000
Low-Flow, High-Head,
Fully Lined Slurry Pump
2
ISO 13709/API 610 (OH2)

With its replaceable hard metal liners and low-flow, 2. Diffuser located in the throat of the discharge
high-head hydraulics, the HPXM6000 offers heavy nozzle permits greater control of the flow rate
under low-flow conditions. This modular insert is
oil processors safe and reliable performance in hot, tuned to provide precise hydraulic performance
abrasive applications. and can be easily modified to fit new process
requirements.

Typical Operating Parameters 3. Barske-style Radial Vane Impeller provides

exceptional low-flow stability.
Flows to 159 m3/h (700 gpm)
4. Fully Replaceable, Mechanically Fastened
Heads to 442 m (1450 ft)
Casing Liners protect the pressure casing,
Pressures to 83 bar (1200 psi) including all penetrations, from erosion and
Temperatures to 426C (800C) abrasion. Without disturbing the driver or piping,
Speeds to 3600 rpm liners may be economically replaced or machined
Custom designs available for limits exceeding those listed. to re-establish proper operating clearances and
restore pump efficiency. Liners are available
in several abrasion-resistant materials to meet
Features and Benefits process requirements.
1. Circular Concentric Casing With Tangential Discharge 5. Heavy-walled sections extend component life
is more hydraulically efficient at lower flow rates than beyond that of standard ISO/API pumps.
conventional volute casings. This design also reduces
6. Flanges can be machined to meet most client
radial loads and vibration at low flows, thereby extending
specifications.
bearing and seal life.

4
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Diffuser

Improved Performance and Reliability Hydraulic Flexibility

The radial vane impeller and circular concentric casing The hydraulic performance of the HPXM6000 is easily
of the HPXM6000 allow for efficient low-flow, high-head altered by changing the diffuser, casing liner and/or
operation over a wide operating range while minimizing impeller. This flexibility enables plant operators to adapt
radial loads. Moreover, pump reliability is improved and pump performance to changing process conditions or
maintenance needs are reduced when compared to operating requirements. Changes may be completed
conventional designs. without modifying the pump foundation and piping,
keeping associated implementation costs low.
Reduced radial and thrust loads
Reduced NPSH requirements
Reduced shaft vibration and deflection
Guaranteed to Not Wear Out
Reduced erosive/abrasive wear In the HPXM6000, the fluid is contained within renew-
Extended bearing and mechanical seal life able hard metal liners. At no time is the pressure casing
Increased MTBF exposed to erosion or abrasion from the fluid. The pressure
casing in a typical ISO/API pump is completely exposed to
erosive and/or abrasive wear that can quickly compromise
safety and result in expensive, unplanned repairs.
Flowserve can offer a lifetime warranty* against erosive/
abrasive wear-through on the HPXM6000 pressure casings.

Low Total Cost of Ownership

Available in several abrasion-resistant materials,
HPXM6000 impellers and casing liners are designed to
last more than three times longer than standard ISO/API
pumps with coated parts in similar services. In addition,
replacing or re-machining casing liners is a fraction of the
cost of replacing or repairing an ISO/API coated pump
pressure casing. Extended operational cycles combined
with reduced maintenance costs translates into low total
cost of ownership.

*Subject to terms and conditions; please inquire for details.

5
Options and
Technical Data

Materials of Construction Heavy-Duty Bearing System

The HPXM6000 is available in numerous abrasion- and The HPXM6000 utilizes a rigid, oversized bearing
corrosion-resistant materials to maximize service life. frame to maintain shaft deflection below ISO/API
Materials are selected to suit applications. Examples include: requirements. Standard antifriction or optional
hydrodynamic bearings provide an L10 life in excess
Liners are most commonly constructed of 25% chrome
of 100 000 hours at rated flow conditions, providing
iron per ASTM 532 Class IIIA. CA6NM (ASTM A743)
the durability required for extended operation.
and other specialty materials are also available.
Pressure-retaining components may be specified in all
standard API materials, including carbon steel and Optional Inducer
austenitic, duplex and martensitic stainless steels. Inducers are available for low-NPSHA applications.
An upgraded rotor is utilized to manage the additional
loads on the shaft.
HPXM6000 Range Chart
Flow Rate - 60 Hz
114

136

160

182

m3/h
23

45

68

91
0

gpm
0

100

200

300

400

500

600

700

800

ft m ft m
1400 427 2000 610

1800 549
1200 366
1600 488

1000 305
1400 427
TDH - 50 Hz

1200 366
TDH - 60 Hz

800 244

1000 305

600 183
800 244

400 122 600 183

400 122
200 61
200 61

0 0 0 0
114

136

m3/h
23

45

68

91
0

gpm
100

200

300

400

500

600
0

6
Flow Rate - 50 Hz
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Global Service
and Technical
Support

Life Cycle Cost Solutions

Typically, 90% of the total life cycle cost (LCC) of a Typical Pump Life Cycle Costs 1
pumping system is accumulated after the equipment
is purchased and installed. Flowserve has developed
a comprehensive suite of solutions aimed at providing
customers with unprecedented value and cost savings
throughout the life span of the pumping system.
These solutions account for every facet of life cycle 17%
44%
cost, including:

Capital Expenses Operating Expenses

12%
Initial purchase Energy consumption
Installation Maintenance
Production losses 9% 16%
Environmental
Inventory 2%
Operating
Removal

Energy

Maintenance and Repair

Innovative Life Cycle Cost Solutions Loss of Production

New Pump Selection Purchase and Installation

Turnkey Engineering and Field Service
Operational
Energy Management
Pump Availability Decontamination and Removal
Proactive Maintenance
Inventory Management

1 Whileexact values may differ, these percentages are consistent with 7

those published by leading pump manufacturers and end users, as
well as industry associations and government agencies worldwide.
 USA and Canada
Flowserve Corporation
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Telephone: +1 937 890 5839

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Buenos Aires, Argentina
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Singapore 637345
Telephone: +65 6771 0600
Telefax: +65 6862 2329

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