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OH2 Pump Cat - Flowserve

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HPX

Centerline Mounted Process Pump


API 610 (OH2)

Experience In Motion
Number one OH2 process pump
The Flowserve HPX pump is the workhorse of the process industries. Fully compliant with API 610 (OH2) latest edition design
criteria and featuring an API 682 compliant seal chamber, the HPX centerline-mounted pump provides reliable, safe performance
in high-pressure, high-temperature applications with optimal emissions containment. Furthermore, the HPX pump represents
the most comprehensive range of hydraulic coverage available to the industry, thereby permitting precise selection for best
operating efficiency.

Industry-leading design and performance • Reliability is improved with the redesigned bearing
housing that provides superior bearing lubrication and heat
with low lifecycle costs
dispersion, both of which extend bearing life and mean time
The HPX pump delivers what OH2 pump users need. between repair.
• Energy costs are minimized due to its comprehensive • Maintenance is made easier thanks to its simplified skid
hydraulic coverage and numerous specialty configurations design that minimizes cooling, piping and instrumentation.
that permit precise selection for best operating efficiency. Plus its back pullout design enables the pump to be serviced
• Longer service life is made possible by its centerline- without disturbing motor or casing connections.
mounted casing that withstands nozzle loads beyond API • Lower operating costs are possible because the improved
610 requirements and minimizes shaft misalignment, thereby cooling capability of the redesigned bearing housing may
extending rotor, bearing and seal life. eliminate the need for water cooling.
• Stringent emissions containment is achieved with its • Optimal performance and low total cost of ownership
API 682 seal chamber, which accommodates all seal models are made possible with available IoT solutions that monitor
and styles, including advanced gas barrier technologies. equipment performance and predict maintenance issues
before they happen. Read more about RedRaven equipment
monitoring solutions on page 8.

2 Flowserve.com
Versatility for wide-ranging application
With more than a dozen specialty configurations (see pages 7, 10 and 11) and options as well as an extensive hydraulic range,
the HPX pump delivers efficient operation in numerous applications within the process industries and beyond.

Typical industries and applications


• Petroleum refining, • Reverse osmosis
production and desalination
distribution • Biofuels
• Petrochemical and • Solar
chemical processing
• High-temperature
• Gas industry services applications
• Boiler circulation • General industrial
• Water

Typical operating parameters

• Rated flows to • Standard pressure


5,000 m3/h limits in accordance
(22,014 gpm) with API 610
• Heads to 350 m latest edition
(1,148 ft) • Temperatures to
450°C (842°F)
• Discharge sizes
from 25 to 457 mm
(1 to 18 in.)

A legacy of excellence Flowserve HPX

Today’s HPX pump is built on a


foundation of excellence that spans
six decades and nine noteworthy Flowserve SCE IDP ® HPX
brands. It has evolved to be one
of the leading OH2 pumps in the
industry, incorporating the best
features of each predecessor Wilson- Worthington ® Ingersoll Rand Pacific ®
BW/IP SC7
Snyder ® ESN HNN A Line SVCN7
along the way.

Byron United Worthington


Pacific SVCN
Jackson ® SJA Centrifugal ® TC HNN

Byron Jackson
JA

HPX Centerline Mounted Process Pump 3


Engineering OH2 pump users need
Centerline supported pump casing withstands nozzle loads Renewable wear rings for both the casing and impeller
beyond API 610 design requirements and minimizes shaft reduce replacement parts cost. Secured by set screws or tack
misalignment, extending rotor, bearing and seal life. welds. Back wear ring is standard on all pump sizes. Optional
arrangements are available depending on specific hydraulic/
Pump casing and cover feature metal-to-metal fit with a
service conditions. Non-metallic wear rings are available.
fully confined, controlled compression gasket to ensure proper
sealing and alignment. Redesigned bearing housing provides improved reliability
and mean time between repair (MTBR) at higher process
Raised face flanges are to ASME B16.5 criteria for Class 300
temperatures due to superior bearing lubrication and heat
or 600. Surface finish meets API 610 standard. ISO and JIS
dispersion.
flanges are available.
API 682 seal chamber accommodates a wide variety of seal
Back pullout design simplifies maintenance, as neither the
configurations, including dual pressurized and unpressurized
motor or the piping is disturbed.
cartridge types for the most severe services. A full complement
Precision cast impeller is dynamically balanced to limit of API 610 seal flush piping plans is available.
vibration and assure smooth operation over a wide flow
Rugged shaft design is well within API shaft deflection and
range. Impeller is positively secured by means of a set
run-out criteria.
screw and a locknut.

4 Flowserve.com
Advanced bearing housing
Superior performance and value Key features and benefits
With its redesigned bearing housing, the HPX pump provides • Optimized inner slinger effectively lubricates bearings.
even better performance and lower lifecycle costs.
• Finned upper surface improves heat dispersion.
• Improved performance, reliability and service life from
• Ample oil sump extends maintenance intervals and
superior bearing lubrication and heat dispersion that enables
improves cooling capability.
the pump to better withstand higher process temperatures.
• Simplified oil collectors ensure adequate oil flow.
• Reduce water cooling and associated costs in many
applications due to improved heat dispersion. • Top-side oil passage further improves lubrication and
heat dispersion.
• Simplified installation thanks to our skid design that
minimizes cooling, piping and instrumentation and reduces • Optional dual temperature sensors are available for
capital expenditures. each bearing to ensure data accuracy.

• Lower maintenance costs due to extended MTBR, • Multiple collectors support CW or CCW rotation,
ample sump volume, reduced cooling water usage and enabling retrofits of competitor pumps.
simpler skid design.

• Faster delivery due to streamlined manufacturing process.

Backward compatibility can significantly


reduce maintenance and operating costs
The redesigned HPX bearing housing is interchangeable
with previous models. That means you can upgrade
your existing HPX pumps to reap the lifecycle
cost savings of the improved design.

What’s more, you may be able to significantly


reduce operating costs: many existing
pumps that require water cooling may
no longer need it with the redesigned
bearing housing. Flowserve engineering
can help you identify opportunities
where water cooling can be eliminated.

HPX Centerline Mounted Process Pump 5


Options
Bearing arrangements
The HPX pump is available with numerous bearing arrangements
and options. Flowserve engineering can help you select the
most appropriate arrangement for your specific applications.
• Standard single row, deep groove, radial bearing and
duplex, single row, 40° angular contact thrust bearings
provide a minimum system bearing life of 25,000 hours
uninterrupted service, as required by API 610.
• Special bearing arrangements are available for high
suction pressures.
Side view cut of
Oil seals
bearing housing
• Standard labyrinth-type oil seals retain oil and exclude
atmospheric contaminants and moisture.
• Bearing isolators are available.

Lubrication methods
• Oil slinger
• Purge oil mist
• Pure oil mist

Cooling methods
• Standard cooling method is natural convection provided
by the finned bearing housing surface.
• Fan cooling option uses forced convection between upper
fins and surrounding atmosphere to improve heat dispersal.
• Available cooling water option is required for hot stand-by
conditions only.

Seals, seal plans and seal systems


The HPX pump provides significant application flexibility in
regard to sealing systems. It accommodates all API 682
seal plans and a wide variety of seals, including dual
pressurized and unpressurized cartridge types for the
most severe services.

Flowserve engineering can help you select the optimal


seal system for your specific applications.

6 Flowserve.com
Application-specific options

Jacketed casings and covers


The HPX pump is available with jacketed casings and covers to provide process
temperature control and safety. Whether for heating or cooling, jacketed casings and
covers ensure maximum uptime in applications wherein the process fluid can solidify
and lock up rotating equipment.

Inducer
For applications with low NPSHA, the HPX pump can be fitted with an optional
inducer. This high-suction specific speed, axial flow pumping device provides
significant improvement in suction performance by reducing pump NPSHR.

Coke crusher
Incorporating a special cutter screw, the coke crusher facilitates the handling of
coke particles in suspension. By reducing their size, the cutter screw enables the
coke particles to easily pass through the impeller.

Ringless impeller
For applications that cause significant impeller wear, the HPX pump can
be supplied with a specialized impeller design that forgos wear rings and
incorporates a rotating wear surface embedded on the impeller hub. This
design typically includes a surface hardening treatment as well.

HPX Centerline Mounted Process Pump 7


Sensors Network Gateway Cloud and Analytics Platform
Data Structure

Improve uptime and TCO with predictive maintenance


Flowserve HPX pumps are RedRaven Ready. RedRaven is a predictive maintenance
service from Flowserve that improves plant performance by detecting anomalies in
pumps, valves and seals. It enables you to predict when and why your critical assets
may experience issues so you can take preventive action.

RedRaven is a complete end-to-end proactive maintenance solution. It enables you TM

to leverage the internet of things (IoT) for a connected platform of smart products,
software and services. It gives you the tools you need to monitor, analyze and predict
the performance of your pumps, seals and valves, as well as the insights you need
to make more informed decisions for improving your plant’s reliability, efficiency,
productivity and bottom line.

A ready-to-deploy, scalable solution


Most Flowserve fluid motion and control equipment is RedRaven
Ready. That means it’s designed and built to accept RedRaven
wired or wireless sensors using cloud architecture for condition
monitoring and predictive analytics services.

RedRaven Ready pumps, seals and valves securely connect to


an IoT platform that includes hazardous area-certified equipment
sensors, secure communication, performance analytics and
trend reporting tools — all tailored to your plant’s unique needs.

Options include:
Condition monitoring: Enables you to capture asset
performance data for analysis

Predictive analytics: Applies data analysis software and


algorithms to help you identify and diagnose equipment problems

For more information on RedRaven, contact your Flowserve


representative or visit www.flowserve.com/redraven

8 Flowserve.com
TDH — 50 Hz TDH — 50 Hz

ft
ft

30
40
50
60
70
80
90
100
200
300
400
500
600
700
800
900
40
50
60
70
80
90
100
200
300
400
500
600
700
800
900
1,000

9
10
20
30
40
50
60
70
80
90
m
m3/h

gpm

m3/h

gpm
20
30
40
50
60
70
80
90

100
200
m

100
200
300
m3/h

gpm

m3/h

gpm
4 5
60 70 1
80 5 6
70 20
90 6 7
80 100 8
90 20 7 2
9
100 8 10
30 9 2
10
30 3
40 3
200 4
40

50 or 60 Hz operation

50 or 60 Hz operation
50 20
200 4 5
50 60 20
300 5 6
60 70
6 30 7
Hydraulic coverage

300 80
70 30 8
400 90 7
80 40 9
100 8 10
400 90 40 9
500 50
100 10
500 600 50 60
700 60 70
600
800 80

50 Hz operation only
70

50 Hz operation only
700 90 20
900 200 80
800 20 100
200 1,000 90
900 100
1,000 30
300
30
300 40
400 40 200
50
400 2,000 200
500 60

Flow Rate—50 Hz
50

Flow Rate—60 Hz
Flow Rate — 60 Hz

Flow Rate — 50 Hz
2,000 300
500 600 60 70
3,000 300 80
700 70 90
600 400
800 80 100
3,000 700 90
4,000 900 400 500
800 100
1,000
4,000 900 500 600
5,000 700
1,000 600
5,000 6,000 700 800
900 200
6,000 7,000 800 1,000
8,000 900 200
7,000 2,000 1,000
9,000 300
8,000 10,000
9,000 2,000 300
10,000 400
3,000 2,000
400 500
3,000 2,000
4,000 500 600
20,000 600 3,000 700
4,000

4-Pole
2-Pole

5,000 3,000 800


20,000 700
4,000 900
5,000 6,000 800 1,000
30,000 4,000 900 5,000
6,000 7,000 1,000
30,000 8,000 5,000 6,000
7,000

ft
ft

50
60
70
80
90
100
200
300
400
500
600
700
800
900
1,000

50
60
70
80
90
100
200
300
400
500
600
700
800
900
1,000
m

20
30
40
50
60
70
80
90
20
30
40
50
60
70
80
90
m

100
200
300
100
200
300
400
500

TDH — 60 Hz TDH — 60 Hz

HPX Centerline Mounted Process Pump


9
Specialty configurations

HPX-MP — Medium-pressure design


The HPX-MP pump incorporates a special bearing arrangement with tapered
thrust roller bearings. This design supports suction pressures up to 35 bar
(500 psi) and maximum working pressures in accordance to API limits.

HPX-H — High-pressure design


Engineered for discharge pressures to 150 bar (2,175 psi), the HPX-H pump
features a heavy-duty casing capable of handling suction pressures to 75 bar
(1,088 psi) and a high axial thrust rotor with anti-friction roller bearings that are
reliable for 25,000 hours of operation.

HPX-HX — Triplex design


For applications involving both high speed and high pressure, the HPX-HX
pump is the solution. It incorporates three angular contact ball bearings at
the drive end to ensure proper handling of axial loads.

HPXM — Low-flow, high-head design


With a multiple radial blade impeller and a custom machined casing or volute
insert the HPXM pump provides best efficiency point hydraulic fits. Custom-
tuned hydraulic deliver a stable, rising performance curve to minimum
continuous flow. It is often specified for viscous process fluids.

10 Flowserve.com
HPX-V — OH3 vertical in-line design
The HPX-V vertical in-line pump allows you to save space without giving up
performance. Its compact API 610 (OH3) construction makes it ideal for high-
pressure, high-temperature applications where installation space is limited.

HPX-SL — Slurry design


The HPX-SL pump is equipped with a semi-open impeller suitable for
handling slurries and long chain hydrocarbons that tend to polymerize
and clog closed impellers.

HPX-TOP — Top-top nozzle design


The HPX-TOP pump features a special casing design with top suction and
top discharge nozzles. The top-top nozzle arrangement simplifies piping
layout and generally reduces the installation footprint.

HPX-MAG — Magnetic drive design


The HPX-MAG sealless pump provides outstanding leakage protection and
can handle the high pressures, temperatures and aggressive/toxic media
often found in the process industries. It is fully compliant with the API 685.

HPX Centerline Mounted Process Pump 11


Flowserve Corporation Flowserve Corporation has established industry leadership in the design and manufacture of its products.
When properly selected, this Flowserve product is designed to perform its intended function safely during
5215 North O’Connor Blvd. its useful life. However, the purchaser or user of Flowserve products should be aware that Flowserve
products might be used in numerous applications under a wide variety of industrial service conditions.
Suite 700 Although Flowserve can provide general guidelines, it cannot provide specific data and warnings for all
possible applications. The purchaser/user must therefore assume the ultimate responsibility for the proper
Irving, Texas 75039-5421 USA sizing and selection, installation, operation, and maintenance of Flowserve products. The purchaser/user
should read and understand the Installation Instructions included with the product, and train its employees
and contractors in the safe use of Flowserve products in connection with the specific application.
While the information and specifications contained in this literature are believed to be accurate, they are
supplied for informative purposes only and should not be considered certified or as a guarantee of
satisfactory results by reliance thereon. Nothing contained herein is to be construed as a warranty or
guarantee, express or implied, regarding any matter with respect to this product. Because Flowserve is
continually improving and upgrading its product design, the specifications, dimensions and information
contained herein are subject to change without notice. Should any question arise concerning these
provisions, the purchaser/user should contact Flowserve Corporation at any one of its worldwide operations
or offices.
PUBR000427-09 (EN/A4) August 2023 ©2023 Flowserve Corporation. All rights reserved. This document contains registered and unregistered
trademarks of Flowserve Corporation. Other company, product, or service names may be trademarks or
(Formerly PS-10-5) service marks of their respective companies.

flowserve.com Experience In Motion

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