Waqas Flour Mill
Waqas Flour Mill
Waqas Flour Mill
LIST OF ABBREVIATIONS
INTRODUCTION
PROJECT OBJECTIVES
The main aim of carrying out the Establishment of Waqas Flour & General
Mills Pvt. Ltd is to produce and market best quality flour to meet the basic
necessity of the community at affordable prices through dedication,
sincerity, hard work and attitude. It will benefit both the locals as well as
the government.
SITE ALTERNATIVES
After the consideration of alternative sites, the site chosen is best suited for
the project because there is no protected area or human settlement or
important religious, archaeological, historical or recreational site exists
within a safe radius of the selected site, and since the site is under the
ownership of the proponent, there is no need to consider any alternative
site for the project. Moreover, the Site has a road access, easy availability of
utilities, is at adequate distance from locality and there is no ecologically
SCREENING
PROJECT OUTLINE
Purification of wheat:
Before wheat can be ground into flour it must be free of foreign matter. This
requires several different cleaning processes. At each step of purification
the wheat is inspected and purified again if necessary.
The first device used to purify wheat is known as a separator. The wheat
and other small particles pass through the screen while large objects
such as sticks and rocks are removed.
The wheat next passes through an aspirator. The aspirator sucks up
foreign matter which is lighter than the wheat and removes it.
Other foreign objects are removed in various ways. One device, known
as a disk separator, moves the wheat over a series of disks with
indentations that collect objects the size of a grain of wheat. Smaller or
larger objects pass over the disks and are removed.
The wheat moves between two large metal rollers known as breaker rolls.
These rollers are of two different sizes and move at different speeds. They
also contain spiral grooves which crack open the grains of wheat and begin
to separate the interior of the wheat from the outer layer of bran. The
product of the breaker rolls passes through metal sieves to separate it into
three categories. The finest material resembles coarse flour and is known as
middlings or farina. Larger pieces of the interior are known as semolina. The
third category consists of pieces of the interior which are still attached to
the bran. The middlings move to the middlings purifier and the other
materials move to another pair of breaker rolls. About four or five pairs of
breaker rolls are needed to produce the necessary amount of middlings.
Small amounts of bleaching agents and oxidizing agents are usually added
to the flour after milling. Vitamins and minerals are added as required by
law to produce enriched flour. Leavening agents and salt are added to
produce self-rising flour. The flour is matured for one or two months. Then
this flour is packed in flour bags to sale in markets.
Keeping in view, all the findings of the baseline study, and through general
observation and desktop study, and understanding of the activities and
processes involved in the project, environmental impacts have been
anticipated.
Construction Noise
Solid Waste
Soil Contamination
Air Pollution
Noise
Wastewater
Since the soil of the area is rich in water reserve, water extraction for the
unit operation; i.e. to meet the requirement for the process and the
municipal water requirements and for fire safety, and for cleaning up of the
unit, will not disturb the water availability in the area. Besides municipal
wastewater, wastewater from process and floor cleaning will be generated.
Air emissions will chiefly arise from floor cleaning.
During construction, ambient air quality for dust level in particular, vehicle
and equipment exhaust, noise level (tests), solid waste management and
soil contamination, and community and workers safety (visual) need to be
monitored. Monitoring Plan has been included in Chapter-6. During
operation, noise level, and generator exhaust and maintenance level,
ambient air quality (tests), solid waste management and community and
workers safety need to be monitored. Plan has been included in Chapter-6.
CONCLUSION
LIST OF
FIGURES
.15
LIST OF
TABLES
.15
1 CHAPTER 1: INTRODUCTION..................................................17
1.1 GENERAL..........................................................................................17
2.1 GENERAL..........................................................................................20
3.3 ALTERNATIVES..................................................................................27
3.11.3 Capacity.....................................................................................30
3.11.6 SUPPLIES....................................................................................33
3.11.6.2 Electricity..............................................................................33
3.11.6.3 Manpower.............................................................................33
3.11.6.4 Firefighting............................................................................33
3.11.7 WASTEWATER.............................................................................33
3.11.9 NOISE.........................................................................................34
3.11.11 AREA........................................................................................34
4.1 GENERAL..........................................................................................36
4.2.2 Climate.......................................................................................36
4.2.3 Topography.................................................................................37
5.1 GENERAL..........................................................................................45
5.2 OBJECTIVES......................................................................................45
5.5.4 Noise..........................................................................................51
5.5.5 Safety.........................................................................................52
5.6.1 Noise..........................................................................................54
5.6.2 WASTEWATER.............................................................................54
6.1 GENERAL..........................................................................................59
6.7.4.1 MEETINGS.............................................................................72
7.1 CONCLUSION....................................................................................74
7.2 RECOMMENDATIONS........................................................................74
LIST OF FIGURES
LIST OF TABLES
LIST OF ANNEXURE
1 CHAPTER 1: INTRODUCTION
1.1 GENERAL
Pakistan's principal natural resources are arable land and water. About 25%
of Pakistan's agriculture accounts for about 21% of GDP and employs about
43% of the labor force. Pakistan's largest food crop is wheat. In 2005,
Pakistan produced 21,591,400 metric tons of wheat, more than all of Africa
(20,304,585 metric tons) and nearly as much as all of South America
(24,557,784 metric tons), according to the FAO.
During the last 60 years, there has been tremendous increase in the milling
capacity in Pakistan. Starting with 19 flour mills, Now 915 flour mills
(Registered with the Pakistans Flour Mills Association) working in Pakistan
with the daily milling capacity of 77275 Metric Tons daily.
Address: Muslim Ginning Industry, Abu Zabbi Road, P/O Darri Sangi,
Aman Garh, Tehsil & District Rahim Yar Khan
The Project under study is titled as Establishment of Waqas Flour & General
Mills Pvt. Ltd located at KLP Road, Muslim Chowk, Tehsil & District Rahim Yar
Khan. Its salient features have been described later in this Chapter, Chapter
3 and briefly in Executive Summary of the IEE.
This project is the Establishment of M/S Waqas Flour & General Mills
Pvt. Ltd.
Mill will produce 480 Bags of all the products in 8 hours of working.
2.1 GENERAL
Pak EPA has been established at the Federal level and EPAs are
established at Provincial level also. In Punjab an independent
Environmental Protection Agency is constituted headed by the
Director General.
The applicable laws for the environmental study of the project are briefly
given below. The proponent of the project will abide by the applicable
laws and regulations.
Categories of project requiring IEE and EIA are issued through two
schedules attached with the regulations
A fee depending on the cost of the project has been imposed for
The Pak EPA has also framed Guidelines for the Preparation of IEE /
EIA of projects in various developmental sectors.
The Land Acquisition Act (1894) deals with the acquisition of private
properties for public purposes. There are 55 sections in this Act mainly
dealing with area notification, surveys, acquisition, compensation,
apportionment awards, disputes resolution, penalties and exemptions.
Although quite old, this act laid out the legal basis for any property
affected by a project and for compensating the effected owners of the
land.
The clauses relevant to the project are those that concern the health,
safety, and welfare of workers, disposal of solid waste and effluent and
damage to private and public property. The Factories Act also provides
regulations for handling and disposal of toxic and hazardous materials.
Given that construction activity is classified as industry, these regulations
will be applicable to the project contractors.
The main objective for the Establishment of M/S Waqas Flour & General
Mills Pvt. Ltd is to produce and market best quality flour to meet the basic
necessity of the community at affordable prices through dedication,
sincerity, hard work and attitude.
3.3 ALTERNATIVES
Main roads and markets are in easy and close access of the project site.
National highway 5 is running in front of the project.
Various local plants will be grown at the project site in the open areas, and
along the boundary.
Flour will be the main finished product in mill. Along with flour; suji,
maida and chokar will also be produced
3.11.3 Capacity
Wheat Cleaning:
Before wheat can be grinded into flour it must be free of foreign
material such as stones, dust and weed seeds. This requires several
different cleaning processes.
The wheat and other small particles pass through the screen
while large objects such as sticks and rocks are removed.
2. The wheat next passes through an aspirator. This device works
like a vacuum cleaner. The aspirator sucks up foreign matter
which is lighter than the wheat and removes it.
3. Another device, known as a spiral seed separator, makes use of
the fact that wheat grains are oval while most other plant seeds
are round. The wheat
small pieces of metal, scourers to scrape off dirt and hair, and
electronic color sorting machines to remove material which is
not the same color as wheat.
Grinding of wheat
The wheat moves between two large metal rollers known as breaker
rolls. These rollers are of two different sizes and move at different
speeds. They also contain spiral grooves which crack open the grains
of wheat and begin to separate the interior of the wheat from the
outer layer of bran. The product of the breaker rolls passes through
metal sieves to separate it into three categories. The finest material
resembles coarse flour and is known as middlings or farina. Larger
pieces of the interior are known as semolina. The third category
consists of pieces of the interior which are still attached to the bran.
The middlings move to the middlings purifier and the other materials
move to another pair of breaker rolls. About four or five pairs of
breaker rolls are needed to produce the necessary amount of
middlings.
Processing of flour:
Quality Control:
3.11.6 SUPPLIES
The water requirement for the project includes process Water, service
water, drinking water, and water for fire hydrants. Ground Water will
be used.
3.11.6.2 Electricity
3.11.6.3 Manpower
The fire fighting system will include water and gas devices /
extinguishers. Plant will establish a proper fire fighting system. Indoor
and outdoor fire hydrants will be installed according to the codes and
standards. Fire Extinguishers will be installed and will always remain
in ready state.
3.11.7 WASTEWATER
Flour particles will be the source of emissions. But these will not be
emitted in atmosphere as Flour dust collector will collect and reuse
these particles within process. Floor cleaning will be other source of
PM emissions. Wet suppression will control PM emission from floor
cleaning
3.11.9 NOISE
All the machinery will be installed and operated in a closed hall and
from operation of machinery noise will not be a problem for the
residents in the area nearby. Further Administration of the unit will
take the precautionary measures to avoid the noise emissions. There
is no possibility of Noise pollution. Construction activities will however
add great to the noise, but that noise will be temporary, and will be
mitigated by measures as stated in Chapter-5.
3.11.11 AREA
Total Area of the Project is 16 Kanals and 9 marlas. Covered Area of
the Project is 1.78 Kanals (Approximately).
4.1 GENERAL
This section covenants with the prevailing environmental conditions of the
project area. Information that has been collected from different sources,
including public literature, reports of other studies conducted in this area,
knowledge with the proponent and the concerned government departments
and the first-hand surveys and field measurements has been presented in
this section. This encompasses all the important aspects of local
environment; such as biological resources, socioeconomic development and
quality of living values.
Reference:
4.2.3 Topography
The Rahim Yar Khan District is bounded on the north by Muzaffargarh
District, on the east by Bahawalpur District, on the south
by Jaisalmer (India) and Ghotki District of Sindh province, and on the
west by Rajanpur District.
The affluent areas of City are quieter than rest of the city. The noise
level in these areas is still far higher than the standards set by the
World Health Organization and the Pak-EPA as the safe noise level; i.e.
60-85 dB(A). Environmental noise is a common cause of hearing loss
of people indulged in industrial activities. Noise pollution in the city is
on the rise with most residents complaining that the noise is
becoming a public nuisance.
It was observed during the visit that Petrol and Diesel operated
vehicles are emitting smoke and exhaust gasses in excessive quantity
which are the leading sources of environmental pollution and are
responsible for the air quality worsening. In fact, exhaust emissions
(including dangerous gases such as carbon monoxide, oxides of
nitrogen, hydrocarbons and particulates) and Evaporative emissions
(including vapors of fuel which is released into the atmosphere,
There are no surface water resources like ponds or wetlands, etc. near
the project area.
Ground Water
The city is underlain by the deep permeable aquifer formed within the
alluvial plane, which is the part of Greater Indus Plain. Ground water
is the principal source of municipal water supply. This is also the case
in the immediate vicinity of the site. The Citys drinking water is
obtained from groundwater aquifer by means of tube wells located
throughout the area.
The project area lies in the district where the groundwater table
normally exists 40 to 50 ft below the ground level and contains high
level of salinity, and in order to assess the quality of ground water,
chemical parameters were analyzed using Method (APHA). The water
quality in the project area quietly meets the standards of NEQS.
Pakistan comprises of a total of nine major ecological zones and the term
has relevance for each of Pakistans administrative unitsdistrict, province,
City is enriched with the presence of natural flora and fauna; although with
the growing population and development activities, the presence of some
has been somewhat affected.
Flora
Fauna
Reference:
Punjab Cities Improvement Investment Program Rahim Yar Khan City Profile
Reference:
3. Jump up^ defined as the language for communication between parents and
children
4. ^ Jump up to:a b 1998 District Census report of Rahim Yar Khan. Census
publication. 126. Islamabad: Population Census Organization, Statistics Division,
Government of Pakistan. 2000.
5. Wagha, Muhammad Ahsan (1997). The development of Siraiki language in
Pakistan (Ph.D.). School of Oriental and African Studies. pp. 22931. (requires
registration).
Almost all of the interviewed members were in favor of the project; rather
they commented even more similar projects should be initiated in such
areas as to yield lowering of goods prices and controlling inflation when not
comprising on quality of the products and the environment.
5.1 GENERAL
5.2 OBJECTIVES
Objectives of screening out all possible impacts and then providing their
mitigation measures are:
The proponent has selected the site owing to the following reasons:
Impact Assessment
There are no visible signs of any adverse impacts on the soils and to
avoid any such condition to arise, following mitigation measures are
provided and will be followed
Mitigation Measures
Spill Prevention and Response Plan for storage, use and transfer of
fuel should be prepared.
Workers should be trained on spill prevention and response plan.
Thick Plantation is recommended after completion of construction
Maintenance and washing of vehicles and equipment should be
carried out at designated areas
Any hard surface or tarpaulin should be spread on area to prevent
soil contamination.
Residual impacts
Monitoring requirement
Impact Assessment
Mitigation Measures
Residual Impacts
Potential Impacts
Impact Assessment
Mitigation measures
The effects of the dust nuisance are temporary with no long lasting
impact expected after the completion of the construction.
Monitoring requirements
5.5.4 Noise
Potential issues
Impact Assessment
Mitigation Measures
Monitoring requirement
5.5.5 Safety
Potential Issues
The safety issue is that of traffic entering and leaving project site for
transport of goods and materials. Workers safety is also an issue
because of machinery if they show carelessness.
Mitigation measures
Residual Impacts
Monitoring Requirements
5.6.1 Noise
Potential Issues
The noise may affect the community and the workers.
Impact Analysis
Noise, if emitted during the project operation can potentially be a
nuisance for the nearby surroundings. In this project noise shall be
emitted during running of machinery. Sound proof room will isolate
the noise to the room.
Mitigation
5.6.2 WASTEWATER
Potential Issues
The discharge effluent from the project can potentially affect the
water resources if it is discharged into fresh water channel, canal,
pond etc. But wastewater of this project shall cause no adverse
impacts, as the wastewater will be used for agriculture purpose.
Impact Analysis
Mitigation
Raw material (Wheat) and unit cleaning activities are the only sources
of dust and other micro-pollutants during project operation. Many
different factors may influence the quality of air, in particular physical
conditions (e.g. temperature, humidity, air circulation). Since the
cleaning activities will be carried out in closed halls, only the workers
or visitors inside the processing halls may be at risk to breathing the
particulates and falling prey to the negative impacts these
particulates are likely to cast; outdoor air quality will not be impacted
at all. Moreover, proper ventilation in the processing halls will also
help maintain indoor air quality.
Mitigation:
Proper ventilation will limit the amount of indoor pollutants and will
assure the supply of clean air at all times to all the workers inside.
Workers shall wear dust masks and other breathing PPEs before
entering the processing halls.
Water spraying should be practiced where required.
Regular monitoring
No waste should be burnt at the premises.
Residual Impacts
Dust and PM level will remain within the limits described by NEQS.
Monitoring Requirements
To ensure PM emissions are within the prescribed ranges, PM levels
will be monitored at the project site.
Potential issues
Waste minimization is very important part; focusing on the waste
avoidance and reduction through the use of cleaner production
processes and practices, pollution control and waste disposal cost can
be lowered. Preference will be given to waste avoidance and
reduction instead of recycling and reuse. Only domestic waste will be
generated.
Mitigation
A useful approach to waste minimization involves the preparation of
proper waste minimization plan. The starting point for the waste
minimization will be waste audit. This includes:
Operation of the project may cause some concerns for safety, public
health and nuisances within the project area.
Mitigation:
Fire hazard
The fire fighting system will include water and gas devices /
extinguishers.
Tree plantation within and outside the premises and the introduction
of an ecologically effective and efficient design of a commercial
building are the environmental enhancement measures planned by
the proponent to be incorporated into the design of the intended
project. A large area will be reserved for the plantation and among
plants native flora like Peepal and Amaltas will be involved which
have maximum capacity to reduce noise pollution and tolerance index
of these species are more than 10. Some floral species like rose will
also be introduced in the lawn for aesthetic beauty and trees like
sufaida will be planted as boundary wall inside the lawn which will
look like green wall. The Proponent will also make arrangements for
protection and maintenance of trees.
6.1 GENERAL
This IEE provides the Environmental Management Plan (EMP) of the project
for its construction and operation phases to keep it environment benign as
well as the monitoring plan to ensure the compliance of the established EMP.
As per the environmental legislation in Pakistan, the EMP for the operations
phase, along with other documents, is to be submitted to the Environmental
Protection Agency to obtain confirmation for compliance and Environmental
Approval for project operation.
Even after implementation of the suggested mitigation measures, the
impact may remain significant, and require monitoring. This section also
underlines the monitoring framework for both construction and operation
phases to check compliance of the EMP and to take timely actions for
correction in case any accidence of significant criteria, requirements or
goals are found.
Management plan
Monitoring Plan
Institutional capacity
Environmental training
It lists all the mitigation measures identified in the IEE and the associated
POTENTIAL
PROJECT TYPE OF IMPACTS ON
MITIGATION MEASURE
ACTIVITIES IMPACT ENVIRONMEN
T
PRE-CONSTRUCTION
A no-hunting, no trapping, no
harassment policy will be strictly
Accidents/ enforced.
Wildlife
Biological dangers to Trading of wild animals or birds by
protection
fauna project personnel will also be
prohibited.
Avoidance:
Reduction:
Biological community
Where possible, water should be
reused
POST-CONSTRUCTION/OPERATION
Reduction:
Noise generation social, and hearing encouraged to use PPEs (ear plugs
biological problems or ear muffs).
Proponent has planned a proper
plantation plan which will also act as
barrier for noise.
Restoration measures
Ambient level of PM
Employment
Paramet
Compone er to be
Frequency Location Responsibility
nts Monitore
d
Noise
level on
At least three
the site at least 3
locations on the unit
Noise and working Environment
boundary and three
Levels adjacent days and on Officer /manager
locations at the
area on weekend
receptor end
dB(A)
scale
Inspectio
n of
Waste
Waste
Generatio Construction site
Collection,
n, Environmental
Storage Once daily
collection officer/manager
and
, Storage
Disposal
and
Disposal
at site
Inspectio monthly
Soil n of inspection all vehicles and
Contractor/Enviro
contaminat equipmen equipments in use
nmental officer
ion t and at construction site
vehicles
Injuries
Workers
and daily Onsite HSE/contractor
safety
accidents
Water On monthly
leakages, basis
conservatio Environmental
spills and at all points of use
n officer/manager
wastages
Air
on three
quality at
typical
different At least three points
working
points around the vehicles
Vehicle and days
around and equipment and Administration
equipment
the three points at
exhaust
vehicles some distance
and downwind
equipmen
t
Potential
activity and Parameter to be Frequenc Responsibilit
potential Location
monitored y y
impact
At least three
Disturbance due
location on the
to noise from Noise level near Environment
plant boundary and Quarterly
operational the receptor officer
three location at
activities
the receptor level
Emission of
exhaust gases Environment
Source Emission
and particulates Generator Exhaust Monthly Officer/Manage
parameters
which may pollute r
the environment
Procedure in place
to handle the
Soil
liquids and After
contamination Unit, machinery
availability of every Environment
due to leakage of and other
procedure and three Officer
oil and /chemicals suspected places
equipment for month
on the ground
emergency
response
Inspection of
Waste disposal, waste generation,
procedure for collection, storage,
Administration
waste collection, and disposal will Entire unit Once daily
Officer
storage, and be undertaken at
disposal each site of the
project activity
Kick-off meetings
Weekly meetings
Environmental training will help to ensure that the requirements of the IEE
and EMP are clearly understood and followed by all project personnel in the
course of the project.
7.1 CONCLUSION
The performed IEE showed all anticipated impacts (both positive and
negative), associated with the project. Appropriate mitigation measures as
explained in the environmental study shall reduce, if not eliminate, these
impacts so that these are within acceptable limits. Moreover, no
deterioration, depletion or exploitation of local natural resources is
expected to be caused by this project.