Symmetra PX 48kW - Guide Specification
Symmetra PX 48kW - Guide Specification
Symmetra PX 48kW - Guide Specification
Symmetra PX 48kW
16-48 kW, 3x400/230V Solutions
Uninterruptible Power System
THIS GUIDE SPECIFICATION IS WRITTEN IN ACCORDANCE WITH THE CONSTRUCTION SPECIFICATIONS
INSTITUTE (CSI) MASTERFORMAT. THIS SECTION MUST BE CAREFULLY REVIEWED AND EDITED BY THE
ARCHITECT OR THE ENGINEER TO MEET THE REQUIREMENTS OF THE PROJECT. COORDINATE THIS SECTION
WITH OTHER SPECIFICATION SECTIONS IN THE PROJECT MANUAL AND WITH THE DRAWINGS.
WHERE REFERENCE IS MADE THROUGHOUT THIS SECTION TO PROVIDE, INSTALL, SUBMIT, ETC., IT SHALL
MEAN THAT THE CONTRACTOR, SUBCONTRACTOR, OR CONTRACTOR OF LOWER TIER SHALL PROVIDE,
INSTALL, SUBMIT, ETC., UNLESS OTHERWISE INDICATED.
THIS SECTION IS WRITTEN TO INCLUDE THE 2004 MASTERFORMAT AND THE 1995 MASTERFORMAT VERSIONS.
WHERE APPLICABLE, THESE ITEMS ARE BRACKETED AND, IN EACH CASE, UNLESS OTHERWISE INDICATED,
THE FIRST CHOICE APPLIES TO THE 2004 MASTERFORMAT AND THE SECOND CHOICE APPLIES TO THE 1995
MASTERFORMAT.
PART 1 - GENERAL
1.1 SUMMARY
C. The UPS and associated equipment shall operate in conjunction with a primary
power supply and an output distribution system to provide quality uninterrupted
power for mission critical, electronic equipment load.
1.2 SUBMITTALS
A. Proposal submittals:
1. As bid system bill of materials.
2. Product catalogue sheets or equipment brochures.
3. Product guide specifications.
4. System single-line operation diagram.
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5. Installation information, including weights and dimensions.
6. Information about terminal locations for power and control connections.
7. Drawings for requested optional accessories.
B. Delivery Submittals:
1. Installation manual, which includes instructions for storage, handling,
examination, preparation, installation, and start-up of UPS.
2. User manual, which includes operating instructions.
3. As built equipment drawings for the standard solution.
PART 2 - PRODUCTS
A. The UPS shall be sized for _____ kVA and _____ kW load.
B. The UPS battery shall be sized for _____ at a Power Factor of_____ for _____
minutes.
A. System Capacity: The system shall be rated for full kW output in the following frame
sizes:
1. 48 kVA/kW - Can be configured with up to 3 power modules 16 kW for no fault
tolerance.
B. Input:
1. AC Input Nominal Voltage: 3x380 V/220 V, 3x400 V/230 V or 3x415 V/240 V with
L1,L2,L3,N, PE
2. AC Input Voltage Window: 340 - 477 at 100% load and 200 - 477 at 50% load
3. Maximum Frequency Range: 40-70Hz (autosensing)
4. Input Power Factor: > .99 at load greater than 25%.
5. Input Current Distortion with no additional filters:.< 5% at 100% load
6. Soft-Start: Shall be linear from 0-100% input current and shall not exhibit inrush.
This shall take place over a 10 seconds time period
C. Battery:
1. Nominal Battery voltage: +/-192 VDC (296 cells at 2 V)
2. Float voltage: +/-218 VDC (296 cells at 2.27 V)
3. End of discharge voltage (full load): +/-154 VDC (296 cells at 1.6 V)
4. End of discharge voltage (no load): +/-168 VDC (296 cells at 1.75 V)
5. Battery Design Life: 5-8 years
6. Battery Service Life: 3-5 years
D. Battery Charging
1. 10% of output power at low input voltage and 100% load.
2. 20% of output power at nominal voltage and 100% load (optional).
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E. UPS Output:
1. AC Output Nominal Output: 3x380 V/220 V, 3x400 V/230 V or 3x415 V/240 V
with L1, L2, L3, N, PE
2. Output frequency regulation: Frequency is synchronized to bypass input when
available over the standard range of 47 to 53 Hz. Optional +/-0.1 Hz and
+/-10 Hz setting from front panel.
3. At no bypass input present output frequency is 50 Hz.
4. AC Output Voltage Regulation: +/- 1%. For 100% linear load
+/- 3% for 100% non-linear load.
5. Voltage Transient Response: +/- 5% maximum for 100% load step
6. Voltage Transient Recovery within <50 milliseconds
7. Output Voltage Harmonic Distortion:
i. <2% THD maximum for a 100% linear load
ii. <5% THD maximum for a 100% non-linear load as defined by EN50091-
3/IEC 62040-3
8. Overload Rating:
i. Normal and battery Operation:
a. 150% for 60 seconds in normal and battery operation
b. 125% for 10 minutes in normal and battery operation
ii. Bypass Operation:
a. 125% continuous
b. 1000% for 100 milliseconds
9. System AC-AC Efficiency: >95% at 35 - 100% load
10. Output Power Factor Rating: For loads exhibiting a power factor of 0.5 leading to
0.5 lagging no derating of the UPS shall be required.
A. Normal operation: The input converter and output inverter shall operate in an on-line
manner to continuously regulate power to the critical load. The input and output
converters shall be capable of full battery recharge while simultaneously providing
regulated power to the load for all line and load conditions within the range of the
UPS specifications.
B. Battery: Upon failure of the AC input source, the critical load shall continue being
supplied by the output inverter, which shall derive its power from the battery system.
There shall be no interruption in power to the critical load during both transfers to
battery operation and retransfers from battery to normal operation.
C. Recharge: Upon restoration of the AC input source, the input converter and output
inverter shall simultaneously recharge the battery and provide regulated power to
the critical load.
D. Static Bypass: The static bypass shall be used to provide transfer of critical load
from the Inverter output to the bypass source. This transfer, along with its retransfer,
shall take place with no power interruption to the critical load. In the event of an
emergency, this transfer shall be an automatic function.
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2.4 ELECTRICAL CHARACTERISTICS
2. Input Current Total Harmonic Distortion: The input current THDI shall be held to
5% or less at full system, while providing conditioned power to the critical load
bus, and charging the batteries under steady-state operating conditions. This
shall be true while supporting loads of both a linear or non-linear type. This shall
be accomplished with no additional filters, magnetic devices, or other
components.
6. Charging
i. The battery charging circuit shall contain a temperature compensation
circuit, which will regulate the battery charging to optimize battery life.
ii. The battery charging circuit shall remain active when in requested Static
Bypass and in Normal Operation.
iii. Back-feed Protection: The above-mentioned logic controlled contactor also
provides the back-feed protection.
B. Output inverter
1. The UPS output inverter shall constantly recreate the UPS output voltage
waveform by converting the DC bus voltage to AC voltage through a set of IGBT
driven bi-directional power converters. In both normal operation and battery
operation, the output inverters shall create an output voltage independent of the
mains input voltage. Input voltage anomalies such as brown-outs, spikes,
surges, sags, and outages shall not affect the amplitude or sinusoidal nature of
the recreated output voltage sine wave of the output inverters.
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3. Output Contactor: The output inverter shall be provided with an output
mechanical contactor to provide physical isolation of the inverter from the critical
bus. With this feature a failed inverter shall be removed from the critical bus.
4. Battery Protection: The inverter shall be provided with monitoring and control
circuits to limit the level of discharge on the battery system.
5. Redundancy: The UPS shall be configured with redundant output inverters, each
with semiconductor fusing, and logic controlled contactors to remove a failed
component from the critical bus.
C. Static bypass:
1. As part of the UPS, a system static bypass switch shall be provided. The system
static bypass shall provide no break transfer of the critical load from the Inverter
output to the static bypass input source during times where maintenance is
required, or the inverter cannot support the critical bus. Such times may be due
to prolonged or severe overloads, or UPS failure. The UPS and static bypass
switch shall constantly monitor the auxiliary contacts of their respective circuit
breakers, as well as the bypass source voltage, and inhibit potentially
unsuccessful transfers to static bypass from taking place.
2. The design of the static switch power path shall consist of Silicon Controlled
Rectifiers (SCR) with a continuous duty rating of 125% of the UPS output rating.
4. Manual Transfers: Manually initiated transfers to and from static bypass shall be
initiated through the UPS display interface.
5. Overloads: The static bypass shall be rated and capable of handling overloads
equal to or less than 125% of the rated system output continuously. For
instantaneous overloads caused by inrush current from magnetic devices, or
short circuit conditions, the static bypass shall be capable of sustaining
overloads of 1000% of system capacity for periods of up to 100 milliseconds.
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C. Relative Humidity: 0 to 95% non-condensing.
D. Altitude: Maximum installation with no derating of the UPS output shall be 1000 m
above sea level.
1. 1000 m: 100% load
2. 1500 m: 95% load
3. 2000 m: 91% load
4. 2500 m: 86% load
5. 3000 m: 82% load
2.6 BATTERY
B. The battery block housed within each removable battery module shall be of the
Valve Regulated Lead Acid (VRLA) type.
C. Metered Data: The following metered data, shall be available on the alphanumeric
display:
D.
1. Year, Month, Day, Hour, Minute, Second of occurring events
2. Source Input Voltage
3. Output AC voltage
4. Output AC current
5. Input Frequency
6. Battery voltage
E. Event log: The display unit shall allow the user to display a time and date stamped
log of the most recent status and alarm events.
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F. Alarms: The display unit shall allow the user to display a log of all active alarms. The
following minimum set of alarm conditions shall be available:
1. Input Frequency outside configured range
2. AC adequate for UPS but not for Bypass
3. Low/No AC input, startup on battery
4. Intelligence Module inserted
5. Intelligence Module removed
6. Redundant Intelligence Module inserted
7. Redundant Intelligence Module removed
8. Number of Batteries changed since last ON
9. Number of Power Modules changed since last ON
10. Number of Batteries increased
11. Number of Batteries decreased
12. Number of Power Modules increased
13. Number of Power Modules decreased
14. Number of External Battery Cabinets increased
15. Number of External Battery Cabinets decreased
16. Redundancy Restored
17. Need Battery Replacement
18. The Redundant Intelligence Module is in control
19. On Battery
20. Shutdown or unable to transfer to battery due to overload
21. Load Shutdown from Bypass. Input Frequency Volts outside limits
22. Fault, Internal Temp exceeded system normal limits
23. Input Circuit Breaker Open
24. System level fan failed
25. Bad Battery Module
26. Bad Power Module
27. Intelligence Module is installed and failed
28. Redundant Intelligence Module is installed and failed
29. Redundancy has been lost
30. Redundancy is below alarm threshold
31. Runtime is below alarm threshold
32. Load is above alarm threshold
33. Load is no longer above alarm Threshold
34. Minimum Runtime restored
35. Bypass is not in range (either frequency or voltage)
36. Backfeed contactor stuck in OFF position
37. Backfeed contactor stuck in ON position
38. UPS in Bypass due to Internal Fault
39. UPS in Bypass due to overload
40. System in Forced Bypass
41. Fault, Bypass Relay Malfunction
42. High DC Warning
43. High DC Shutdown
44. Low Battery Shutdown
45. Low Battery Warning
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6. Set intervals for automatic battery tests
7. Adjust set points for different alarms
8. Program the parameters for remote shutdown.
H. Potential Free (Dry) Contacts: The following potential free contacts shall be available
on an optional relay interface board:
1. Normal Operation
2. Battery Operation
3. Bypass Operation
4. Common Fault
5. Low Battery
6. UPS Off
A. Network Adaptor: The Network Management Card shall allow one or more network
management systems (NMS) to monitor and manage the UPS in TCP/IP network
environments. The management information base (MIB) shall be provided in DOS
and UNIX "tar" formats.
B. Unattended Shutdown
1. The UPS, in conjunction with the network adaptor, shall be capable of gracefully
shutting down one or more operating systems.
2.9 ACCESSORIES
A. Battery disconnect breaker: Each UPS system shall have a 250 A 500 VDC rated,
thermal magnetic trip molded case circuit breaker. Each circuit breaker shall be
equipped a shunt trip mechanism and 1A/1B auxiliary contacts (1 AUX contact for
the internal DC circuit breaker). The circuit breakers are to be located within the
UPS enclosure or as part of a line-up-and-match type battery cabinet.
B. Maintenance bypass: The maintenance bypass shall provide power to the critical
load bus from the bypass source, during times where maintenance or service of the
UPS is required.
100 A gL/gG fuse must be in front of the Mains input and for dual mains an 80A gL
fuse on the bypass input must be installed.
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PDU will be channeled via overhead power feeds exiting through the top of the
PDU. They will lie across the top of the cabinets via an overhead troughing
system. These troughs will sit on top of the cabinets and will be of tool less
installation. The PDU shall have branch circuit monitoring that links to the
management system interface.
2. ELECTRICAL: The PDU functionality is contained within the same frame as the
UPS, all in a standard 600 mm IT equipment rack.
The PDU shall contain at least (1) 3-phase distribution panel standard. The
panel shall be fed by the output of the 3-phase Symmetra modular UPS system
and shall be shall be rated for 3-phase 3x380 V/220 V, 3x400V/230 V or 3x415
V/240 V, L1,L2,L3,N, PE, 50 Hz. The PDU should be populated with standard
modular distribution breakers either as 1p (18) or 3p (6) or with RCD breakers
either as 1p (9) or 3p (3).
The panel should have Input and Output distribution from the top and power
cables shall be provided by the UPS vendor connecting the distribution breakers
cited above to, Schneider Electric supplied equipment rack. Each cable shall
include an IEC-309 plug that connects to a rack PDU (outlet strip). The layout of
the IT room equipment racks shall determine power cable length.
PART 3 - EXECUTION
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monitoring with PowerChute Network Shutdown (PCNS) for the following operating system
families for:
A. Windows
B. Hyper-V
C. VMware
D. Linux
E. Unix
F. Mac OS X
The full and updated supported OS compatibility chart can be found here:
http://www.apc.com/whitepaper/?um=200
A. Standards: All equipment shall be designed and built in accordance with accepted
engineering practice and applicable international standards, in particular the
standards listed below:
1. 89/336/EEC
2. 73/23EEC
3. EN/IEC62040-1-1, EN/IEC/UL60950-1
4. EN50091-2/IEC62040-2 (class A), FCC15A
5. EN/IEC62040-3 (VFI-SS-111)
6. IEC62040-2/EN/IEC 61000-4-2 level 3, performance criteria B
7. IEC62040-2/EN/IEC 61000-4-4 level 2, performance criteria A
8. IEC62040-2/EN/IEC 61000-4-3 level 2, performance criteria A
9. IEC62040-2/EN/IEC 61000-4-5 Level 3, performance criteria A
A. Visual Inspection:
1. Inspect equipment for signs of damage.
2. Verify installation per manufacturers instructions.
i. Inspect cabinets for foreign objects.
ii. Inspect Battery Units.
iii. Inspect Power Modules.
B. Mechanical Inspection:
1. Check all UPS and external maintenance bypass cabinet internal control wiring
connections.
2. Check all UPS and external maintenance bypass cabinet internal power wiring
connections.
3. Check all UPS and external maintenance bypass cabinet terminal screws, nuts,
and/or spade lugs for tightness.
C. Electrical Inspection:
1. Verify correct input and bypass voltage.
2. Verify correct phase rotation of all mains connections.
3. Verify correct UPS control wiring and terminations.
4. Verify voltage of all battery modules.
5. Verify neutral and ground conductors are properly landed.
6. Inspect external maintenance bypass switch for proper terminations and phasing.
D. Site Testing:
1. Ensure proper system start-up.
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2. Verify proper firmware control functions.
3. Verify proper firmware bypass operation.
4. Verify proper maintenance bypass switch operation.
5. Verify system set points.
6. Verify proper inverter operation and regulation circuits.
7. Simulate utility power failure.
8. Verify proper charger operation.
9. Document, sign, and date all test results.
END OF SECTION
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