Auriga UPS - User Manual - DT0475 Rev.003


POWERTRONIX
UNINTERRUPTIBLE POWER SUPPLY
USER MANUAL
AURIGA 60 ÷ 100kVA
Document : DT0475 English

Revision Date Checked Approved
02 10-04-2012 Ghezzi R. Ghezzi R.
03 08-04-2014 Ghezzi R. Gorlani A.
Powertronix spa reserves the right to modify this document without notice
R&D – USER MANUAL DT0475-E03

Page 1 of 45
1 UPS GENERAL INFO ............................................................................................................................................................4
1.1 UPS GENERAL DESCRIPTION........................................................................................................................................4
1.1.1 UPS APPLICATIONS.............................................................................................................................................4
1.1.2 POWER AND AUTONOMY....................................................................................................................................4
1.1.3 SAFETY AND SIMPLICITY OF USE .......................................................................................................................4
1.2 CONFIGURATIONS AND OPTIONAL EQUIPMENTS ........................................................................................................5
1.2.1 BASE CONFIGURATION.......................................................................................................................................5
1.2.2 BATTERY CABINET ..............................................................................................................................................5
1.2.3 TRANSFORMER CABINET....................................................................................................................................5
1.2.4 REMOTE COMMUNICATION CARD ......................................................................................................................5
1.2.5 UPS MANAGEMENT SOFTWARE .........................................................................................................................5
1.2.6 REMOTE PANEL...................................................................................................................................................6
1.2.7 REMOTE E.P.O. PUSHBUTTON............................................................................................................................6
1.2.8 REMOTE MANUAL BY-PASS ................................................................................................................................6
1.3 OPERATING THEORY ....................................................................................................................................................7
1.3.1 UPS BLOCK DIAGRAM .........................................................................................................................................7
1.3.2 INPUT STAGE, POWER MODULE AND OUTPUT STAGE......................................................................................8
1.3.3 LOGIC AND AUXILIARY CIRCUITS .......................................................................................................................8
1.3.4 BATTERIES ..........................................................................................................................................................8
1.3.5 MANUAL By-PASS ................................................................................................................................................9
1.3.6 FRONT PANEL .....................................................................................................................................................9
2 INSTALLATION INSTRUCTIONS .........................................................................................................................................10
2.1 GENERAL INFORMATIONS ..........................................................................................................................................10
2.2 RECEPTION AND IDENTIFICATION ..............................................................................................................................10
2.3 STORAGE.....................................................................................................................................................................10
2.4 UPS POSITIONING .......................................................................................................................................................11
2.5 ROOM SPECIFICATIONS..............................................................................................................................................13
2.6 BATTERY ROOM SPECIFICATIONS..............................................................................................................................13
2.7 CONNECTIONS AND LAYOUT TO THE MAINS ..............................................................................................................14
2.7.1 BACKFEED PROTECTION CIRCUIT ...................................................................................................................16
2.7.2 UPS’S FRONT TAGBLOCK .................................................................................................................................17
2.7.3 RESERVE LINE CONFIGURATION......................................................................................................................18
2.8 COLLEGAMENTI AUSILIARI DELL’UPS .........................................................................................................................20
2.8.1 REMOTE COMMUNICATION BOARD 0CS0191...................................................................................................21
2.8.2 REMOTE COMMUNICATION BOARD 0CS0191 (Optional) ...................................................................................23
2.8.3 REMOTE PANEL (Optional) .................................................................................................................................23
2.8.4 UPS MANAGEMENT SOFTWARE .......................................................................................................................24
2.8.5 REMOTE E.P.O. BUTTON ...................................................................................................................................25
2.8.6 REMOTE MANUAL BY-PASS ..............................................................................................................................25
2.8.7 EARTH CONNECTION ........................................................................................................................................26
3 CONTROL PANEL...............................................................................................................................................................27
3.1 INTRODUCTIONS...............................................................................................................................................................27
3.2 LCD CONTROL PANEL .................................................................................................................................................28
3.2.1 MENU MULTILEVEL INDEX.................................................................................................................................29
3.2.2 MENU 1: UPS STATUS AND ALARMS.................................................................................................................29
3.2.3 UPS IN FAULT CONDITIONS ..............................................................................................................................30
3.2.4 MENU’ 2: MESUREMENNTS ...............................................................................................................................31
3.2.5 MENU’ 3: UPS COMMANDS ................................................................................................................................32
3.2.6 MENU 4: PANEL SET-UP ....................................................................................................................................32
3.2.7 MENU 5: EVENTS RECORDER MANAGEMENT ..................................................................................................33
3.2.8 MENU 6: SERVICE MODE...................................................................................................................................33

Page 2 of 45
4 INSTRUCTIONS TO USE THE UPS......................................................................................................................................34
4.1 INTRODUCTION............................................................................................................................................................35
4.2 POWER SWITCHES......................................................................................................................................................35
4.3 UPS START-UP CONFIGURATION................................................................................................................................37
4.4 INSTRUCTION FOR SYSTEM START-UP IN “AUTOMATIC” MODE ...................................................................................................38
4.5 INSTRUCTION FOR SYSTEM START-UP IN “NORMAL” MODE........................................................................................................39
4.6 INSTRUCTIONS FOR COMPLETE SHUTDOWN OF THE UPS ........................................................................................40
4.7 INSTRUCTIONS FOR SWITCHING SYSTEM TO MANUAL BY-PASS MODE ...................................................................41
4.8 INSTRUCTIONS FOR RETURN FROM MANUAL BY-PASS MODE TO NORMAL OPERATION ........................................42
4.9 E.P.O. (EMERGENCY POWER OFF) STOP....................................................................................................................42
4.10 MANAGING THE UPS BATTERY ..............................................................................................................................43
4.11 BATTERY TEST PROGRAMMING ............................................................................................................................43
5 TROUBLESHOOTING .........................................................................................................................................................44
5.1 GENERAL ALARMS ......................................................................................................................................................44
5.2 FIRE ...............................................................................................................................................................................45
5.3 FAULTS RELATED TO THE NATURE OF THE LOAD......................................................................................................45
6. SCHEDULED MAINTENANCE .............................................................................................................................................45
6.1. ANNUAL MAINTENANCE (OR PERFORMED EVERY SIX MONTHS IN CASE OF UNITS IN CRITICAL APPLICATIONS)........45

Page 3 of 45
1 UPS GENERAL INFO
1.1 UPS GENERAL DESCRIPTION
These UPS families have the compact construction, with the outer metal frame and the electronic circuits and
power components inside. All user accessible elements an the control panel are placed on the front side.
The top and side covers can be removed, giving an access to the internal part of the UPS for the service or
maintenance purposes.
The front side of all units contains the user interface panel useful for monitoring, maintenance and control.
The UPS has a air forced cooling system, the air is going out to the top side of the cabinet.
The terminal block for the electrical connection to the mains, reserve, load, external batteries, and the main
circuits breakers, are located on the front side of the unit.
1.1.1 UPS APPLICATIONS
The new UPS family was designed to provide stabilized and filtered power, especially for supplying
sophisticated and sensitive electronic devices (i.e. for data processing systems). Auriga UPSes can be used to
supply electronic systems of medical centres, police stations, motorway tunnels, broadcasting stations, banks,
technical and administrative offices, requiring the power source free from voltage and frequency variations.
1.1.2 POWER AND AUTONOMY
Thanks to its modular design, the UPS models are available with rated power from 60kVA to 100kVA
For all the size of the family are not available the internal battery, an or more external battery modules can be
used to increase the UPS autonomy.
1.1.3 SAFETY AND SIMPLICITY OF USE
All the UPS elements available for user daily maintenance are insulated and disconnected from hazardous
voltages.
Control of the overload and excessive temperatures guarantees the immediate and most suitable intervention
in the case when one of these conditions occurs during operation.
The operator can view the UPS status on the front panel and perform shut down or switching operations easily
(see chap. 3)
The unit is provided with the E.P.O. (Emergency Power Off). This function is activated by pressing the button
located on the front panel.
A remote E.P.O (optional) switch can be connected to UPS to provide remote emergency power off action.
The UPS state can be easily monitored with the personal computer and an interacting program (optional) or
through the remote panel (optional), especially when the UPS is installed in unmonitored areas. Refer to the
chapters 1.2.5 - 1.2.6.

Page 4 of 45
1.2 CONFIGURATIONS AND OPTIONAL EQUIPMENTS
1.2.1 BASE CONFIGURATION
The UPS is available in the following configurations:
Three-phase input -- Three-phase output 60 ÷ 100 kVA
1.2.2 BATTERY CABINET
If required, the UPS can be furnish with additional optional battery cabinet to increase the autonomy
All the batteries will be mounted in a separate cabinet with opportune dimensions complete of power circuit
breaker and protections.
1.2.3 TRANSFORMER CABINET
If required, there is available a galvanic isolating transformer, positioned in a separate cabinet.

The standard transformer is three-phase/three-phase with 1:1 ratio, but it can be supplied with a different
transformation ratio upon customer request.
1.2.4 REMOTE COMMUNICATION CARD
Remote communication board (the code CS0191), gives possibility of monitoring and communicating with
UPS.
Monitoring can be implemented with the PC and dedicated software or through a remote panel. There are also
voltage free contacts available on the terminal board CN5(more info chapter 2.8.1 , 2.8.2 ).
CN3
1.2.5 UPS MANAGEMENT SOFTWARE
The “UPS MANAGEMENT” Generex communication software allows interaction between UPS and PC or
the network based on Windows, Win-NT, Novell, OS2, Dec, and Linux operating systems.
The software is used to monitor and control parameters of one or more UPSes supplying the network (more
info chapter 2.8.4).

Page 5 of 45
1.2.6 REMOTE PANEL
The remote panel is used for remote viewing of the UPS state; it shows the status of the main UPS blocks with
LED indicators and the sound signalization in the case of alarm conditions (more info chapter 2.8.3).
1.2.7 REMOTE E.P.O. PUSHBUTTON
The remote E.P.O push-button provides the safe, remote way to fast and full disable the unit running in the
event of an emergency (more info chapter 2.8).
1.2.8 REMOTE MANUAL BY-PASS
The remote Manual By-Pass is a security system that allows, when closed, to connect directly load to the
power line, excluding the UPS (more info chapter 2.8).

Page 6 of 45
1.3 OPERATING THEORY
The UPS described here is an on-line dual conversion type UPS, with automatic by-pass in compliance with
European standard EN62040-1-2. This UPS performs the dual conversion of the incoming voltage
continuously and without interruption.
The absence of direct connection between mains and load eliminates the possibility of carrying disturbances
from mains to the load. The dual conversion technique guarantees to the load delivering energy regulated both
in voltage and frequency - thus ideal for the operation of professional applications.
When the input voltage exceeds the allowed range or - more simply - is not present, the load is supplied by
energy transferred from the batteries.
The system is supplied with an automatic by-pass; in the event of the UPS fault or overload the by-pass
connects the load directly to the mains via a reserve line, making possible maintaining normal load operation
without supply interruptions. See the fig. 1.3.1
1.3.1 UPS BLOCK DIAGRAM

Page 7 of 45
1.3.2 INPUT STAGE, POWER MODULE AND OUTPUT STAGE
From the input bars the mains voltage is connected through the MAINS INPUT l1 switch to the power module.
The PFC controlled by the control logic, performs the AC/DC conversion of the mains voltage (during normal
operating conditions) or the DC/DC conversion of the battery energy when the mains power is absent or not
within the allowed range.
The DC voltage from the converter powers the inverter module, which creates AC voltage, adjusting the
current depending on the load needs.
The last module is the automatic by-pass. It transfers the filtered and regenerated energy from the inverter
module to the load during normal operating conditions, or - when UPS fault or overload occurs - from reserve
line, still providing the energy to the load. When disappears the cause which forced UPS to switching to the
reserve line, the by-pass automatically switches the load to the inverter power source.
The filtered, regenerated and stabilized mains voltage supplies the load through the UPS OUTPUT (l4) switch.
1.3.3 LOGIC AND AUXILIARY CIRCUITS
The control logic occupies the separate board (CS0170) and represents the “intelligence” of the UPS.
It manages operations of the PFC, inverter and by-pass, based on feedback signals taken from the power
module. The control logic also manages the other three boards: the battery charger, auxiliary power supply
and signal interface.
The battery charger handles recharging of the outside batteries connected to the UPS.
The signal interface receives the signals from the control logic and converts them into the protocol required
by the front panel of the UPS and also the relays board. Going backwards, the selected commands from the
front panel (automatic by-pass forcing) and/or relay board (EPO) are sent from the signal interface to the
control logic which interprets them and performs desired operation – like switch on/off inverter or shut down
the unit.
The signal interface, except controlling standard relays board, can also control another (optional) one.
The auxiliary power supply supplies all the boards and electronic components in the UPS.
1.3.4 BATTERIES
The battery set provides energy to the system when the input mains is out of the allowed range or not present;
in all other cases batteries are constantly recharged by the charger module. In this way the batteries are
always ready for use when required.

Page 8 of 45
1.3.5 MANUAL By-PASS
The manual by-pass is useful in the situations, when it is necessary to disable the UPS and keep the load
supplied by the mains (i.e.: UPS stopped, fault, etc.). can be activated with using the MANUAL BY-PASS (l3)
switch, located in the front part of the UPS (refer to chapter 4.7). In normal operating conditions this circuit
breaker remains in rest position, protected with the mechanical lock (the padlock).
1.3.6 FRONT PANEL
The UPS can be managed via the front panel. Using the panel it is possible to execute the commands, display
states and measurements and reset the alarm circuits.
The panel is equipped with an LCD screen used to display the operating status of the UPS, the load and all
types of measurement (see chapter 3)

Page 9 of 45
2 INSTALLATION INSTRUCTIONS
2.1 GENERAL INFORMATIONS

This chapter describes the system installation procedures and lists the following subjects:
2.2 Reception and identification

2.3 Storage
2.4 UPS positioning
2.5 Room specifications
2.6 Arrangement and connection to mains
2.7 UPS Auxiliary connections
2.8 Earth connection
2.2 RECEPTION AND IDENTIFICATION
After removing the packing, visually inspect inside and outside the UPS and battery module (if included) to
check for any damage that could occur during shipping. If there is any damage, inform the shipper or retailer
immediately.
Check the supplied material against the packing slip.
The machine has an adhesive identification plate indicating the type, power and serial number; it is located on
the right door (fig.2.2).
2.3 STORAGE
If the system is not going to be installed immediately it must be stored in an environment with adequate
protection against excessive humidity and sources of extreme heat (from +5 to +40°C, humidity less than 95%
without condensation).
If the battery module is supplied, also make sure that no more than 6 months pass between one
battery recharge and the next. Once this period of time has elapsed, temporarily hook the UPS up to the
mains and run it for the time needed to recharge the batteries.

Page 10 of 45
2.4 UPS POSITIONING
All dimensions are in mm.

All the size and configurations are developed in the same cabinet
POWER DIMENSIONS WEIGHT (Kg) Tab. 2.4

(KVA) WxDxH (mm)
60
80 400x900x1500 230
100
The UPS is fitted with wheels so as to easily move it to the right place.
All the connections are located rear the front door and can be reached by just removing the cover as shown on
the fig. 2.4

Page 11 of 45
In Fig. 2.4 shows the external connections.
1. Switching
2. Control Board
3. TagBlock cover
Looking at the front, the cables input is located on the lower side and accessible after opening the main UPS
door (fig.2.4)
For the cables connection according to the UPS configuration refer to fig. 2.7c .

Page 12 of 45
2.5 ROOM SPECIFICATIONS
The room where the UPS is installed must be clean; it must have pollution class 2 (CEI) and must be able to
dissipate the heat produced by the machine, as shown in table 2.5a.
Use an appropriate conditioning to ensure an air exchange at least 500 m3/h.
P.nom (KVA) P.diss(W) Tab. 2.5.a

60 5300
80 7000
100 8200
2.6 BATTERY ROOM SPECIFICATIONS
If battery cabinet is located in a separated room, is necessary to ensure an air exchange of at least 500m3/h
Remember that the average life of the batteries is closely correlated with the operating temperature;
a temperature of around 20°C is normally recommended.
(when the temperature rises above 20°, for each 10° higher the battery life drops by 50%)

Page 13 of 45
2.7 CONNECTIONS AND LAYOUT TO THE MAINS
For connection to the mains a layout solution like the one shown in diagram 2.7a is recommended. The circuit
breakers B-C-D are magnetothermic type without differential protection, or if this is required, with a triggering
current greater than 0.3A, delayed and suitable for load with DC current (type A).flow equal or greater than
that indicated on the label serial number on the back of the UPS (kVA) and comply with the requirements
stipulated in the IEC.
Switch A is used as external BY-PASS.
Diagram 2.7a
Before connecting the UPS it is necessary to:
- make sure that the mains voltage and frequency match those indicated on the adhesive plate located on
the rear side of the UPS (input voltage, operating frequency, etc.);
- make sure that the earth connection of the system fully complies with the requirements of IEC standards
or local laws.

Page 14 of 45
The control parts and all the power connections of the UPS in question need to be able to permanently support
the current shown in tab. 2.7.
UPS Power Input Input Output Battery discharge

(kVA) Mains Reserve current
Imax (A) Imax (A) Imax (A) (A)
60 114 114 87 84
80 152 152 115,5 111
100 190 190 144,5 138
Tabella 2.7
ATTENTION
IN ADDITION TO THE CIRCUIT BREAKER AND PROTECTION IT IS ADVISABLE TO SET UP

AN APPROPRIATE CHANGE-OVER CONTACT ON THE INPUT SIDE OUTSIDE THE UPS
TO PROTECT AGAINST VOLTAGE RETURNS,
AS INDICATED IN TABLE 2.6 AND THE FOLLOWING DRAWING:

Page 15 of 45
2.7.1 BACKFEED PROTECTION CIRCUIT
If necessary it’s possible to be created a system against voltage return in the UPS distribution panel as shown
in the diagram below.
A: general mains circuit breaker / switch

C: automatic switch or at least a fuse for the mains
B: automatic switch or at least a fuse for the reserve network
K3: protection contactor against return voltage
K1-K2: additional relays on the change-over contact coil supply
Schema 2.7b
UPS
DISTRIBUTION PANEL
A B
K3
L1
L1-RESERVE
L2
L2-RESERVE
L3
L3-RESERVE
NEUT
NEUTRAL
K1 K2
L1-MAINS
L2-MAINS
L3-MAINS
NEUTRAL

Page 16 of 45
WARNING !!
BEFORE CONNECTING THE UPS MAKE SURE THAT THE LINES WHICH CONNECT THE UPS MAINS
AND RESERVE INPUT TO THE DISTRIBUTION PANEL ARE OPEN AND DISCONNECTED.
MAKE SURE THAT THE BATTERY PANEL SWITCH IS OPEN.
PUT WARNING SIGNS ON THE DISTRIBUTION PANEL AND BATTERY PANEL
TO PREVENT ACCIDENTAL ACTIONS.
2.7.2 UPS’S FRONT TAGBLOCK
Figure 2.7c show the terminal block cables on the front of UPS.
The cables entry of UPS is located on the base.
Fig. 2.7c

Page 17 of 45
2.7.3 RESERVE LINE CONFIGURATION
The standard configuration includes the Reserve Line directly connected to Mains Input Line.
If necessary , is possible separate two lines by removing the jumpers as described in the figures below:
_Figure 2.7.3a: UPS 60-80kVA
_Figure 2.7.3b: UPS 100kVA
Fig. 2.7.3a Reserve Line directly connected to Mains Input Line

(standard configuration)
Reserve Line separated to Mains Input Line

Page 18 of 45
Fig. 2.7.3b
To switch from the configuration described in Fig. A to the one in Fig. B is necessary, unscrew the single
brackets.
To avoid any inconvenience or error during the maneuver, it is advisable to disassemble a bracket at a
time, repositioning the cable from the terminal block in the same place.

Page 19 of 45
2.8 COLLEGAMENTI AUSILIARI DELL’UPS
In the rear of the UPS are located the communication board (CS0191). The standard equipment is
composed of the remote communication board (CS0191) and set-up for the SNMP board.
It is possible to connect a second (optional) communication board (CS0191) in addition to the standard as
shown in a fig.2.8
Fig. 2.8
COMMUNICATION BOARD
Optional Remote
Communication Board
CS0191
Remote Communication Remote Communication
Board (SNMP) Board CS0191

Page 20 of 45
2.8.1 REMOTE COMMUNICATION BOARD 0CS0191
Remote communication board is used to allow connection between the unit and external devices.
The available connections are described in a picture below (Fig 2.8.1a):
CN5 CN1 CN2 CN4
12 11 10 9 8 7 6 5 4 3 2 1
CN3
Fig2.8.1a
This board has 5 active connections:

- EPO (CN1)
- BY-PASS (CN2)
- RS232 serial port (CN3)
- RS485 serial port (CN4)
- Free contact status (CN5)
EPO : EPO (Emergency Power Off) remote contact (CN1) is a safety feature which allows in case of
emergency to switch off and completely isolate the UPS from the installation (chap. 2.8.5)
BY-PASS : BYPASS remote contact (CN2) is used by the unit to detect the status of an external by-pass
switch. When the plant uses an external by-pass switch for maintenance reasons, the unit can be seriously
damaged if not well operated and this contact helps saving unit integrity. (chap. 2.8.6)
RS232 : The RS232 port can be used to monitor unit parameters and working values, and even for service
purposes by trained technicians. (chap. 2.8.4)
RS485 : The RS485 port is only used for monitoring purposes. It implements Modbus protocol, to
communicate with dedicated devices.
FREE CONTACTS : CN5 tagblock is used to transfer UPS basic status through free contacts to external
world, for example remote panel (chap. 2.8.3) or various BMS (building management systems)

Page 21 of 45
Following are the details about all connections :
RS232 (CN3) RS485 (CN4 +JP1 + JP2 + JP3)
Pin 1 (Y+) = RS485 A+

Pin 2 (Z-) = RS485 B-
Pin 2 = RS232 Receiver Pin 3 = RS485 Ground
Pin 3 = RS232 Transmitter JP1 = RS485 A+ polarization
Pin 5 = RS232 Ground JP2 = Termination resistance
Pins 1-4-6-7-8-9 not connected JP3 = RS485 B- polarization
Free contacts (CN5) EPO (CN1)
Pin 1 = Battery Low NC

Pin 1 = Common
Pin 2 = Battery Low Common
Pin 2 = Emergency Power Off
Pin 3 = Battery Low NO
Cut short circuit to activate
Pin 4 = Mains Failure NC
Pin 5 = Mains Failure Common BY-PASS (CN2)
Pin 6 = Mains Failure NO
Pin 7 = Load On Reserve NC
Pin 8 = Load On Reserve Common
Pin 9 = Load On Reserve NO Pin 1 = Common
Pin 10 = Inverter On NC Pin 2 = By-Pass
Pin 11 = Inverter On Common Cut short circuit when external By-Pass active
Pin 12 = Inverter On NO
Fig2.8.1b

Page 22 of 45
2.8.2 REMOTE COMMUNICATION BOARD 0CS0191 (Optional)
In addition to the standard remote communication card, you can connect a second CS0191 option.
The optional remote communication card performs the same function of CS0191 standard described in the
chapter 2.8.1, except of the function of EPO remote and Manual By-Pass remote, witch required activation by
service.
2.8.3 REMOTE PANEL (Optional)
Remote panel is connected to the UPS via the terminal board CN5 located on the remote communication
board (CS0191) (connection diagram fig. 2.8.3b). This device is used for remote monitoring of the main UPS
blocks, the status of the main blocks is represented through LED, and there is also an acoustic alarm, which
can be shut off with key 5.
LED description
1) Green ON UPS LED

If it’s on, the UPS is operating correctly
If it’s off, indicates that one or more inverter section alarms are present
(acoustic alarm enabled)
2) Yellow ON BATTERY LED

If it’s on, the UPS is operating on battery
3) Red LOW BATTERY LED

If it’s on, indicates imminent end of battery discharge
4) Yellow ON BYPASS LED

If it’s on, indicates load supplied from reserve
5) ALARM SILENCE key

Fig. 2.8.3a
Used to switch off the acoustic alarm
6) Green LED
If it’s on, indicates correct power supply connected to the panel

Page 23 of 45
Following is the wiring diagram of the remote panel and communication card CS0191
Remote panel to communication board wiring

Communication board Remote panel
CN5 pin 1 M1 pin 1
CN5 pin 12 M1 pin 2
CN5 pin 9 M1 pin 3
CN5 pin 6 M1 pin 4
CN5 pin 2-5-8-11 M1 pin 5
Fig. 2.8.3b
2.8.4 UPS MANAGEMENT SOFTWARE
This software is used to monitor the conditions of the UPS via a PC connected to the system by the supplied
cable.
For more information on the installation and use of the software see the user manual which came with it.

Page 24 of 45
2.8.5 REMOTE E.P.O. BUTTON
Particular attention must be paid to the external connection of buttons or actuators for the EPO function
(emergency stop). This connection is composed of a series of normally-closed switches (Fig.2.8.5) which open
the series if commanded, generating the stop of the UPS with the consequent and irreversible interruption of
voltage to the load. The series of external EPO buttons must be connected to the CN1 terminal board of the
relay board CS0191*.
The remote communication card must be configured as described in fig. 2.8.5
The default configuration (with any ext. E.P.O connected) has the connector CN1 shortened with a wire
connection, it must be removed, when one or more E.P.O. ext. is connected to the board
*If is required to enable the EPO remote on the optional communication card is necessary contact the service.
Fig. 2.8.5
2.8.6 REMOTE MANUAL BY-PASS
The remote Manual By-Pass is a security system that allows, when closed, to connect directly load to the
power line, excluding the UPS.
The remote Manual By-Pass system is composed by a power switch for connect reserve line with load, and a
N.C. contact (fig. 2.8.6) that opens when commanded.
This contact must be connected to CN2 of CS0191**.
The remote communication card must be configured as described in fig. 2.8.6
**If is required to enable the EPO remote on the optional communication card is necessary contact the service. During the feeding of loads through external by-pass is
not guaranteed the uninterrupted supply of electric current.

Page 25 of 45
2.8.7 EARTH CONNECTION
The earth input cable must be connected to the UPS apposite TagBlock and MUST BE ALWAYS THE FIRST
CABLE TO BE CONNECTED.
It is advisable to insert an appropriate antioxidant between the earth bar and lug to keep the accurate contact
over time.
All of the cabinets and accessories must be earthed in accordance with local regulations.
ATTENTION
INADEQUATE EARTH CONNECTION MAY CAUSE A RISK

OF ELECTRIC SHOCKS TO PERSONNEL OR OF FIRE

Page 26 of 45
3 CONTROL PANEL
3.1 INTRODUCTIONS
The control panel is located on the upper front part of the UPS (Fig.3.1a)
.
It’s used for easily check the general status of the UPS and batteries and related alarms.
The panel contains an LCD screen (which indicates the operating status, measurements and alarms of the UPS)
and the red EPO button located at the left of the display.
The display panel shows text messages and operating parameters on an LCD screen with 4 lines and 20
characters per line.
The screens are organized in 6 multi-level menus, which can be selected using the membrane buttons under the
LCD display.

Page 27 of 45
Two LEDs are present on the left side of the display, a green one called “NORMAL” and a red one called
“ALARM”.
The actions of the LED are summarized in table 3.1a.
STATUS UPS OK Alarm present Alarm Stopped

LED GREEN ON OFF ON
LED RED OFF ON FLASHING**
**Configurable (paragraph 3.2.5 )
Tabella 3.1a
3.2 LCD CONTROL PANEL
Figura 3.2
NORMAL
ALARM
ESC PUSH BUTTON

To switch off the buzzer
MENU ENTER ESC
MENU’ PUSH BUTTON

To return to the previous
menu or to enter into BACK PUSH BUTTON NEXT PUSH BUTTON
main menu from the To scroll among the menu and the sub menu.
alarm display Pressing them both at the same gives
ENTER command
During normal UPS operation the control panel uses a series of messages to display the operating status of
the single component blocks of the system, thus the operator is informed in real time (also with sound signal)
of any faults occurred in the system.

Page 28 of 45
3.2.1 MENU MULTILEVEL INDEX
Table 3.2.1 summarizes the list of available menus.
MENU N° NOTE
UPS STATUS AND ALARMS 1 This is default content of the LCD screen. System returns
to this level automatically when no keys are used for 3 min.
MEASUREMENTS 2 Used to display the values of all the measurements
UPS COMMANDS 3 System on / off, static switch, battery test
PANEL SETUP 4 Settings for date / time / battery test / language
EVENTS LOG 5 Displays the log of events and related alarms
SERVICE MODE 6 Reserved for technical assistance service
Table 3.2.1
It is possible to scroll among the listed 6 menu in table 3.2 using the NEXT(>) or BACK(<) keys.
By pressing the NEXT(>) and BACK(<) keys simultaneously, you select ENTER (< >) and by confirming the
selection go to the next menu level.
To return to the previous menu level press the MENU key
Each alarm indication on the display is followed by a sound signal which can be switched off by pressing ESC
(see figure 3.2)
If the operator does not perform any actions for 3 minutes, the “1. UPS STATUS AND ALARMS” menu is automatically
displayed.
3.2.2 MENU 1: UPS STATUS AND ALARMS
This menu is characterized by the first line of the message which can be UPS OPERATING (if the UPS
is operating normally) or UPS ALARM (if the UPS has an alarm condition). The meanings of the displayed
messages are given below:
UPS IN NORMAL OPERATING CONDITIONS
MESSAGE MEANING
INVERTER ON The inverter is on and operating normally
LOAD ON INVERTER The load is supplied by the inverter
LOAD ON RESERVE The load is supplied by the by-pass line. This may
be a temporary condition which lasts 20 seconds
after short overload
RESERVE MAINS OK / NOT AVAILABLE The input by-pass supply line is on and the voltage
is / is not in the specified range
INPUT SECTION ACTIVE / NOT ACTIVE PFC is on and working properly / PFC off
FAN SPEED REDUCED / NOMINAL The fans work at reduced speed because module
temperature is below 60°C or at nominal speed
when module temperature is upper 60°C
MAINS OK / NOT AVAILABLE The input mains line is on and the voltage is / is not
in the specified range
Tabella 3.2.1

Page 29 of 45
3.2.3 UPS IN FAULT CONDITIONS
If the UPS experiences the fault, the normal status message will be replaced with the alarm one.
An alarm message will differ depending on the type of fault which occurred. Activated sound signal can be
switched off by pressing the ESC key. The ENTER (< >) key can be used to display the list of indications
which let the operator to understand the meaning of the alarm. The <BACK or NEXT> keys can be used to
scroll through all the active alarms. When the alarm cause disappears, the LCD will return to the default
message.
<ENTER>
UPS ALLARM ALLARM

CAUSE
< BACK or NEXT>
The possible alarms and associated with them help messages are listed below
ALARM MESSAGE MEANING

INPUT SECTION NOT ACTIVE PFC is off or not function
INVERTER OFF the load is supplied directly from the reserve network
INVERTER OVERLOAD The inverter is off due to an overload and the load
(>100% - >125% - >150%) is supplied by the reserve network
PFC OVERLOAD The PFC is off due to an overload
(>100% - >125% - >150%)
STATIC SWITCH LOCKED After 3 unsuccessful automatic switching attempts from
the reserve to inverter, the UPS blocks the static switch
in the reserve network position
BATTERY PREALARM At the battery voltage of around 640V the UPS warns
the user of a low battery voltage
At 600V discharging ends and the UPS goes off
BATTERY FAILURE At 600V discharging ends and the inverter goes off and
the load is supplied by the reserve network ()
BATTERY TEST FAILURE Displayed whenever the periodic test on the battery
fails for any reason
WRONG RESERVE PHASES The phase rotation on the reserve line is not correct.
SEQUENCE
MANUAL BY-PASS SWITCH The manual bypass switch has been closed
CLOSED
SYNCHRO NOT OK There is no synchro between reserve and inverter voltage.

Page 30 of 45
MAINS NOT AVAILABLE The mains is not proper for the UPS specifications,
it might be out of the range allowed by the system, or
simply not present
RESERVE NOT AVAILABLE The reserve is not proper for the UPS specifications,
it might be out of the range allowed by the system, or
with incorrect cyclic direction, or not present
INV IGBT TEMPERATURE OVER The IGBT inverter temperature is over alarm level.
ALARM LEVEL The inverter is turned off and the load supplied by reserve
line. During the feeding of loads through reserve line is not
guaranteed the uninterrupted supply of electric current.
PFC IGBT TEMPERATURE OVER The IGBT PFC temperature is over alarm level.
ALARM LEVEL The PFC is turned off and the inverted is feeding by
battery.
PARALLEL DATA EXCHANGE This alarm occurs when there is not data exchange
FAILURE between UPSes in parallel, for any reason.
It may be due to a missing or incorrect connection
of one or more parallel fibers
COMMAND E.P.O. Displayed if for any reason the E.P.O. button is pressed
(LOCAL, RELAY1, RELAY2) (local or remote)
3.2.4 MENU’ 2: MESUREMENNTS
To access this screen press ENTER on position “2. Measurements” on the main menu. The operator can
now check the value of the following electrical measurements by using the arrows < or >:
V phase/neutral = Y voltage of mains input

V phase/phase = Voltage between lines of mains input
Input Current = UPS mains input current
V phase/neutral = Y voltage of reserve input

V phase/phase = Voltage between lines of reserve input
Frequency = Input, reserve and output UPS voltage frequency

Battery V,I = Battery voltage and current (+ -)
V phase/neutral = Y voltage of output

V phase/phase = Voltage between lines of output
Output Current = UPS output current
Temperatures = PFC and inverter temperature, external battery temperature (optional)

Power supply KVA = UPS power supply
displayed.

Page 31 of 45
3.2.5 MENU’ 3: UPS COMMANDS
Using this menu it is possible to have operating control to the UPS
MESSAGE MEANING
3.1 SYSTEM START With these commands, pressing ENTER 's user can turn on or turn off the
3.2 SYSTEM STOP system
3.3 SWITCH THE LOAD With these commands, pressing ENTER 's user can switch load on inverter or
reserve
3.4 START BATTERY TEST With these commands, pressing ENTER 's user can start battery test
3.5 MANUAL COMMANDS*** Through this menu you have access to all power controls on individual blocks
of the UPS
***The menu 3.5 is activated and can be used only by authorized personnel
displayed.
3.2.6 MENU 4: PANEL SET-UP
MESSAGE MEANING
4.1 DATE SETTING Used to set up the actual date, using the arrows to increase / decrease the
numbers
4.2 TIME SETTING Used to set up the actual time, using the arrows to increase / decrease the
numbers
4.3 PANEL LANGUAGE Used to select the display language available languages
SETTING
4.4 ALARMS SETUP It allows the user to select the possibility to hide or show a recorded alarm until
the ESC button is pushed
4.5 BATTERY TEST Used to set the periodic battery test, selecting the day of the week, the number
SETTING of weeks between the tests and the time of day to start the test
displayed.

Page 32 of 45
3.2.7 MENU 5: EVENTS RECORDER MANAGEMENT
In this menu the user can see last 2048 events / alarms in chronological order.
The event log display can be opened by selecting 5. EVENT LOG in the main menu. The screen will show the
date and time of the last event that occurred.
It is possible to scroll the list using the buttons <BACK or NEXT>
In all positions on the event list, pressing MENU causes the return of the display to the MAIN MENU.
displayed.
3.2.8 MENU 6: SERVICE MODE
Entering into this menu the user can change UPS rated data, reset the EPO, reset event log, identify the
software and hardware version, set-up the start-up of the UPS from normal to automatic and viceversa. This
menu is password protected to prevent unauthorized access.
displayed.

Page 33 of 45
4 INSTRUCTIONS TO USE THE UPS
IMPORTANT
Please carefully follow the below procedures to avoid damages to

the system.
ATTENTION
Ups Can not Start From Battery

Page 34 of 45
4.1 INTRODUCTION
This chapter describes how to correctly use the system.

The UPS may be in one of the following operating conditions:
• Normal operation - The load is supplied by the UPS.

The UPS is in normal operation and uses mains to supply energy to the load and charge the
batteries.
This mode guarantees complete uninterrupted power passed to the load.
• Operation with internal automatic by-pass – The load is supplied by the mains
In the event of an inverter fault and/or overload, the power to the load is provided by the reserve line.
This mode does not guarantee complete uninterrupted power passed to the load.
• Operation with maintenance manual by-pass enabled – The UPS is disabled.
The load is connected directly to the mains through the maintenance or emergency manual by-pass
line.
This mode does not guarantee complete uninterrupted power passed to the load.
• Battery operation - The load is supplied by the UPS.
The UPS is in normal operation and uses the battery to supply energy to the load because the mains
voltage is out of the allowed range.
This mode guarantees complete uninterrupted power passed to the load.
4.2 POWER SWITCHES
The system maintenance elements are located behind the front doors, installed horizontally on two strips and
described in order from top left in a counter clockwise (refer to the fig. 4.2 a-b):
MAINS INPUT SWITCH (I1): connects the UPS to the mains voltage.
RESERVE INPUT SWITCH (I2): connects the UPS to the reserve line voltage.
MANUAL BYPASS SWITCH (I3): allows disconnecting the entire UPS and providing mains supply to
the load. This switch is protected with the small padlock to avoid accidental use.
UPS OUTPUT SWITCH (l4): connects the UPS to the load.
Above has been described UPS switches. There are also battery breakers, placed inside battery module
and in every external battery module
ATTENTION
To completely isolate the unit from hazardous voltages it is necessary

to open also the battery switch, which is not present on the UPS.
Also remember about the presence of potentially charged capacitors inside the converter
It means that you must wait for at least 10 min. before accessing to the internal parts of the UPS.

Page 35 of 45
ATTENTION
THE SWITCH IN ORIZONTAL POSITION MEANS THAT THE CIRCUIT IS OPEN

THE SWITCH IN VERTICAL POSITION MEANS THAT THE CIRCUIT IS CLOSED
The figure 4.2 a/b presents all the switches in OFF position (fig.a for 60-80kVA version and fig.b for 100kVA)
MAINS INPUT RESERVE INPUT

SWITCH (I1): SWITCH (I2)
UPS OUTPUT MANUAL BYPASS

SWITCH (l4): SWITCH (I3):
Fig.4.2b
MAINS INPUT RESERVE INPUT

SWITCH (I1): SWITCH (I2)
UPS OUTPUT MANUAL BYPASS

SWITCH (l4): SWITCH (I3):
ATTENTION
All the operations described below can be executed
by authorized electrician or qualified personnel only

Page 36 of 45
4.3 UPS START-UP CONFIGURATION
This UPS can be configured in two different start-up mode, the first is “AUTOMATIC” and the second is
“NORMAL”.
The default configuration of the UPS is “AUTOMATIC”
(see chapter 3.2.8)
The two configuration have the following characteristics:

_ AUTOMATIC mode (standard)
This mode initiate a start-up sequential totally automatic of all UPS block.
A scroll bar on the LCD display will show the percentage of advance of the start-up.
After the wizard on the display you can read the message “AUTOSTART PROCESS FINISHED” and a green
LED switch-on on the control panel.
_ NORMAL mode (optional)

This mode initiate a start-up sequential fully automatic from Precharge to the input stadium to ensure a
proper battery charger.
The manual activation by the operator of the inverter stadium complete the start-up procedure, at the end
you will display the message “AUTOSTART PROCESS FINISHED” and a green LED switch-on on the
control panel.
For proper UPS start-up follow the procedure described below.
ATTENTION
If for any reason should stop the start-up procedure, is necessary perform the “3.2 SYSTEM STOP”
command through the “menu 3. UPS COMMAND”
The start-up sequence will be immediately suspended and the LCD panel displays the message
“AUTOSTART PROCESS INTERRUPTED”
If it is necessary to restart the UPS must use the “3.1 SYSTEM START” command in” menu 3. UPS
COMMAND” or shut down complete the UPS and repeat the start-up as described in the below
procedure

Page 37 of 45
4.4 INSTRUCTION FOR SYSTEM START-UP IN “AUTOMATIC” MODE
(Standard configuration)
For the switches explanations refer to the fig. 4.2a/b
1. Close the INPUT RESERVE (l2) switch

The LCD panel and all UPS logic boards will begin normal operation.
If the reserve line voltage parameters are correct, the UPS fans will switch on.
In case of anomaly if the fans don’t switch on don’t proceed with the start-up and call the service.
2. Close the UPS OUTPUT (l4) switch

The load connected to the UPS output will be supplied with the power provided by the reserve line.
3. Close the MAINS INPUT (l1) switch

After 5” will start an automatic start-up procedure and on the LCD display will show the percentage of
advance.
At the end will show the 2° message: ”AUTOSTART PROCESS FINISHED” and a green LED switch-on on
the control panel.
In the event of anomaly on LCD displays the message “AUTOSTART PROCESS FAILED” and the control
panel remain on the red light.
In this situation don’t proceed with the start-up and call the service.
4. Battery connection
After checking the correct polarity of the batteries close the battery panel switch on battery cabinet. It
makes the connection between the batteries and the UPS circuits.
At this point the unit is in normal operating mode, and guarantees uninterrupted power supply to the load.
It is suggested to simulate the short power failure to check the correct operation of the entire UPS / battery
system. To perform this operation just open and then close the mains switch powering the UPS.
ATTENTION
procedure

Page 38 of 45
4.5 INSTRUCTION FOR SYSTEM START-UP IN “NORMAL” MODE
(Standard configuration)
For the switches details refer to the fig. 4.2a/b

The LCD panel and all UPS logic boards will begin normal operation.
On the control panel the red indicator will appear.

The load connected to the UPS output will be supplied with the power provided by the reserve line.
On the control panel the red indicator remains on.

After 5 seconds the automatic start-up procedure will be started and the LCD display will show ”Autostart
process activated” message, and later - the percentage of process advance.
At the process end UPS will show message: ”Autostart process finished” and on the control panel the red
indicator will remain on.
In the event of anomaly on LCD displays the message “Autostart process failed” and on the control panel
the red indicator remains on.
In this situation don’t proceed with the start-up and call the service.
4. Battery connection
After checking the correct polarity of the batteries close the battery panel switch on battery cabinet. It
makes the connection between the batteries and the UPS circuits.
5. Switch on the inverter

To complete the start-up procedure, enter into “3. UPS COMMANDS” of the menu, choose and confirm
“3.1 SYSTEM START”. The inverter will be activated and after 20 seconds automatically switch the load on
it (if the UPS is configured to POWER SAVE, the load remains on reserve line).
At the end of procedure on the LCD panel displays the message “Autostart process finished” and the green
indicator on the control panel will appear.
At this point the unit is in normal operating mode, and guarantees uninterrupted power supply to the load.
It is suggested to simulate the short power failure to check the correct operation of the entire UPS / battery
system. To perform this operation just open and then close the mains switch powering the UPS.
ATTENTION
procedure

Page 39 of 45
4.6 INSTRUCTIONS FOR COMPLETE SHUTDOWN OF THE UPS
For the switches explanations refer to the fig. 4.2a/b
1. UPS Shutdown
Enter in the “menu 3. UPS COMMANDS” and confirm “3.2 SYSTEM STOP”
Will start an automatic shutdown procedure and on the LCD display will show the percentage of advance.
At the end will show the 2° message: ”System stop done” and on the control panel will be a red LED light
From this moment the load is supplied directly from the reserve network.
2. Disconnect the battery

Open the battery switch on the battery cabinet
3. Open switches
Open in sequence, MAINS INPUT SWITCH (I1), the OUTPUT SWITCH (I4) and finally RESERVE INPUT
SWITCH (I2).
At this moment the UPS is completely isolated and load is not powered.
ATTENTION
At this point the load is supplied directly by the reserve network

and inside the UPS there are not hazardous voltages, except of the compartment
(covered with metal panel) where the input and output cables are connected,
and - for few minutes - inverter DC and AC capacitors (also covered with metal panel).

Page 40 of 45
4.7 INSTRUCTIONS FOR SWITCHING SYSTEM TO MANUAL BY-PASS MODE
For the switches details refer to the fig. 4.2a/b
1. Disconnect the battery

Open the battery switch on the battery cabinet
2. Switch load on reserve line (skip this step if the UPS is configured to POWER SAVE)
Enter into “3. UPS COMMANDS” of the menu, choose and confirm “3.3 SWITCH THE LOAD”.
The red indicator will appear on the control panel and the sound will be audible.
Since this moment the load is supplied directly from the reserve line.
3. UPS Shutdown
Enter into “3. UPS COMMANDS” of the menu, choose and confirm “3.2 SYSTEM STOP”.
An automatic shutdown procedure will start and the LCD display will show percentage of it's advance.
When the procedure finishes, the message ”System stop done” will be displayed and the red indicator
will be present on the control panel.
4. Close MANUAL BY-PASS (I3) switch

Remove the padlock (or any other mechanical safety lock) from the switch and lift the knob to ON position
The warning sound will be activated and the LCD screen will display “Manual bypass switch closed”.
The red indicator of the control panel will remain on.
5. Open switches
Open in sequence, MAINS INPUT SWITCH (I1), the OUTPUT SWITCH (I4) and finally RESERVE INPUT
SWITCH (I2).
The load is supplied directly from the reserve line through the manual by-pass.
ATTENTION
At this point the load is supplied directly by the reserve network

and inside the UPS there are not hazardous voltages, except of the compartment
(covered with metal panel) where the input and output cables are connected,
and - for few minutes - inverter DC and AC capacitors (also covered with metal panel).

Page 41 of 45
4.8 INSTRUCTIONS FOR RETURN FROM MANUAL BY-PASS MODE TO NORMAL OPERATION

UPS will begin normal operation.
On the control panel the red indicator will appear.

3. Open MANUAL BY-PASS (l3) switch

Since this moment load will be supplied from the reserve line.
Mount the padlock on the manual by-pass switch (l3).

After few seconds the start-up procedure will be started. Depending of the UPS start-up configuration
setting, refer to one of the following sections:
- see section 4.4 for “AUTOMATIC” Start-up mode: steps 3 - 4
- see section 4.5 for “NORMAL” Start-up mode: steps 3 - 4 - 5
4.9 E.P.O. (EMERGENCY POWER OFF) STOP
The purpose of the emergency stop is to completely shut down the UPS if necessary, with the resulting instant
switch off the static switch from both reserve and inverter sources. This eliminates any power presence at the
UPS output and - in consequence - at the load.
Obviously, hazardous voltages remain inside the UPS panel.
To reset EPO mode, the complete UPS shut down procedure is required.

Page 42 of 45
4.10 MANAGING THE UPS BATTERY
In addition to the battery voltage and current measurements, displayed in menu “2. MEASUREMENTS”, it
is also possible to test the battery efficiency without any interruption to the load.
During the test the input section lowers the DC voltage until the battery discharging level is reached. In this
way all the current required to supply the load, will be taken from the battery set.
If the test is successful (about 45 seconds of battery discharging) the message “BATTERY TEST PASSED”
will be displayed, otherwise the alarm “BATTERY TEST FAILED” will be activated. If for any reason the test
cannot be executed, the “BATTERY TEST NOT EXECUTED” message will be displayed.
4.11 BATTERY TEST PROGRAMMING
The battery test can be executed at any time by selecting the menu “3. UPS COMMANDS” and pressing
ENTER on “START BATTERY TEST” command.
The test lasts about 50 seconds.
It is also possible to schedule a periodic battery test following the instructions below:
1. Select the “4. PANEL SETUP” menu and press ENTER
2. Select the “BATTERY TEST SETTING” and press ENTER.
Select, using the arrows, the day of the week to perform the test, the number of weeks between tests
(from 1 to 52, [--] means no automatic test) and the time of the day to start the test.
Press ENTER to confirm each choice.

Page 43 of 45
5 TROUBLESHOOTING
5.1 GENERAL ALARMS
In the event of a UPS fault, the default screen will be replaced by one of the alarm messages shown
in the table below:
ALARM CAUSE ACTION

INVERTER OFF Initial start-up Start the Inverter
Permanent overload Check the output
INVERTER OVERLOAD Continuous overload on UPS Check the output load and restart
(>100% - >125% - >150%) output the inverter
Check the output short circuit
STATIC SWITCH LOCKED High transient loads on UPS output
Check the output load and restart
3 failed switching attempts on
the inverter
inverter
BATTERY TEST FAILURE Battery test not OK Check the battery
Check the battery fuses
BATTERY PREALARM Battery almost discharged, the Shut down connected non-critical
inverter is about to go off load
MAINS NOT AVAILABLE Switch is open Check the mains line voltage and
No mains input the switch position
RESERVE NOT AVAILABLE The input phase rotation is not Check the line cyclic direction
correct.
No input voltage Check the reserve line voltage.
UPS EMERGENCY The EPO control has been Turn off the UPS fully opening all
POWER OFF activated switches and fuses for battery. Wait
until the LCD is completely off, then
restart the UPS or reset the EPO
via menu 6.1 EPO RESET
PARALLEL DATA EXCHANGE The machine is disabled due to Call technical assistance
FAILURE absence of communication
When an UPS experiences the fault which cannot be resolved and it is not able to guarantee uninterrupted
power to the load, perform an EMERGENCY BY-PASS and then leave the machine isolated and off.
Call the technical assistance.

Page 44 of 45
5.2 FIRE
In the almost impossible case of fire, remember to only use CO2 or powder extinguishers. Always activate
the emergency BY-PASS and completely shut off the machine, disconnecting the battery panel as well.
5.3 FAULTS RELATED TO THE NATURE OF THE LOAD
Many times normal UPS reactions to the non-standard load or installation environment are incorrectly
recognized by the users as the UPS faults.
The most common situations are described below:
• The UPS is left with load supplied by the reserve line even if the inverter section is operating correctly:
this may occur on excessive absorbed peak current. It causes the major drop-down voltage, which –
if is repetitive - leads to the switching load to the reserve line.
The system, after three failed attempts to switch and return to the inverter, blocks the static switch on
the reserve line to protect the inverter, therefore it is necessary to study the load current and eliminate
the causes of the overcurrents.
The repetitive peak current should not exceed 2.5 times the effective value.
• The accuracy of the UPS output voltage is not optimal: this may depend on an excessively unbalanced
and/or distorting load.
6. SCHEDULED MAINTENANCE
The UPS while its lifetime requires scheduled maintenance cycles to maintain operating reliability and
efficiency.
Scheduled maintenance must be performed by the company which provided the machine or company
specialized and trained on the system by the seller.
6.1. ANNUAL MAINTENANCE (OR PERFORMED EVERY SIX MONTHS IN CASE OF UNITS IN
CRITICAL APPLICATIONS)
The following actions and tests are performed while the scheduled maintenance:
• cleaning the machine
• cleaning the control logic and interface boards
• checking the tightening of all nuts and bolts and electrical connections (UPS and battery)
• testing the ventilation efficiency
• testing the inverter output wave form
• testing output voltage / frequency
• testing synchronization
• testing signals, alarms and EPO tripping
• display calibration with calibrated instrument
• operating test of manual switches and automatic devices
• operating test of switching circuits
• power failure test of UPS line, battery efficiency test and test of correct battery charger operation.

Page 45 of 45

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Document : DT0475 English

R&D – USER MANUAL DT0475-E03

R&D – USER MANUAL DT0475-E03

R&D – USER MANUAL DT0475-E03

1.1 UPS GENERAL DESCRIPTION

1.1.1 UPS APPLICATIONS

1.1.2 POWER AND AUTONOMY

1.1.3 SAFETY AND SIMPLICITY OF USE

R&D – USER MANUAL DT0475-E03

1.2.1 BASE CONFIGURATION

The UPS is available in the following configurations:

Three-phase input -- Three-phase output 60 ÷ 100 kVA

1.2.2 BATTERY CABINET

1.2.3 TRANSFORMER CABINET

If required, there is available a galvanic isolating transformer, positioned in a separate cabinet.

1.2.4 REMOTE COMMUNICATION CARD

1.2.5 UPS MANAGEMENT SOFTWARE

R&D – USER MANUAL DT0475-E03

1.2.7 REMOTE E.P.O. PUSHBUTTON

1.2.8 REMOTE MANUAL BY-PASS

R&D – USER MANUAL DT0475-E03

1.3.1 UPS BLOCK DIAGRAM

R&D – USER MANUAL DT0475-E03

1.3.3 LOGIC AND AUXILIARY CIRCUITS

R&D – USER MANUAL DT0475-E03

1.3.6 FRONT PANEL

R&D – USER MANUAL DT0475-E03

2.1 GENERAL INFORMATIONS

2.2 Reception and identification

2.2 RECEPTION AND IDENTIFICATION

R&D – USER MANUAL DT0475-E03

All dimensions are in mm.

POWER DIMENSIONS WEIGHT (Kg) Tab. 2.4

R&D – USER MANUAL DT0475-E03

R&D – USER MANUAL DT0475-E03

P.nom (KVA) P.diss(W) Tab. 2.5.a

2.6 BATTERY ROOM SPECIFICATIONS

R&D – USER MANUAL DT0475-E03

Before connecting the UPS it is necessary to:

R&D – USER MANUAL DT0475-E03

UPS Power Input Input Output Battery discharge

IN ADDITION TO THE CIRCUIT BREAKER AND PROTECTION IT IS ADVISABLE TO SET UP

R&D – USER MANUAL DT0475-E03

A: general mains circuit breaker / switch

R&D – USER MANUAL DT0475-E03

2.7.2 UPS’S FRONT TAGBLOCK

R&D – USER MANUAL DT0475-E03

Fig. 2.7.3a Reserve Line directly connected to Mains Input Line

Reserve Line separated to Mains Input Line

R&D – USER MANUAL DT0475-E03

R&D – USER MANUAL DT0475-E03

R&D – USER MANUAL DT0475-E03

CN5 CN1 CN2 CN4

This board has 5 active connections:

R&D – USER MANUAL DT0475-E03

RS232 (CN3) RS485 (CN4 +JP1 + JP2 + JP3)

Pin 1 (Y+) = RS485 A+

Free contacts (CN5) EPO (CN1)

Pin 1 = Battery Low NC