Instrumentation & Process Control Viva
Instrumentation & Process Control Viva
Instrumentation & Process Control Viva
control
Common to: VI th sem
Title of the Practical 1: Displacement measurement using LVDT.
Zero Shift with temperature - If the TCGF of each gage is not the same, there will be a zero shift with
temperature. This is also caused by anomalies in the force collector. This is usually compensated for
with one or more resistors strategically placed in the compensation network.
Linearity - This is an error whereby the sensitivity changes across the pressure range. This is
commonly a function of the force collection thickness selection for the intended pressure and/or the
quality of the bonding.
Repeatability - This error is sometimes tied-in with hysteresis but is across the pressure range.
Q10Define hysteresis?
A10 If resistance of strain guage is measured with no strain applied and guage is then stressed to its
maximum usable resistance value, the measured resistance after stress is removed differes from
original value.The inability to guage element to resume exact physical form it had before being
elongated.This effect is called hysteresis.
Title of the Practical 3 : Speed measurement of motor using Magnetic Proximity Switch.
Q7 Define tachometer?
A7 Tachometers are used to measure the velocity of a rotating object. They operate on the principle
that a driven motor (i.e., a motor operated as a generator) produces a voltage that is proportional to the
angular velocity of the motor.
Q1:- What are the two digital methods? What are materials used for piezoelectric transducer?
A1:- 1. Photoelectric type 2.Inductive.The material used are Quartz,Rochelle salt and barium titanate.
Q2:- Can you explain the advantages of digital method for measurement of speed?
A2:- There is no physical contact is required with shaft whose speed is to be measured.It is simple and
rugged in construction .It is maintenance free.It is easy to calibrate.The information can be easily
transmitted.
Q6 Define tachometer?
A6 A tachogenerator for detecting the rotation speed of a rotating machine part comprising:
at least one magnetically acting encoder which can rotate with the machine part, said encoder
comprising magnetically acting areas subdivided into angle parts spaced a distance apart from each
other, said distance between said angle parts defining an angular pitch; wherein the magnetically acting
areas are composed of ferromagnetic material or a magnetic pole ring; and wherein during rotation said
encoder produces a measurement signal.
Q1 Define RTD?
A1. A resistance-temperature detector (RTD) is a temperature sensing device whose resistance
increases with temperature. Compared to other temperature devices, the output of an RTD is relatively
linear with respect to temperature.
Q5 The material with high or low resistivity should be used for RTD ?
A5. High value of resistivity.
Q1 Define thermistor.
A1. It is a construction of term thermal resistor .
2.PTC thermistors are used as timers in the degaussing coil circuit of CRT displays and televisions.
When the unit is initially switched on, current flows through the thermistor and degauss coil. The coil
and thermistor are intentionally sized so that the current flow will heat the thermistor to the point that the
degauss coil shuts off in under a second.
3. NTC thermistors are used as resistance thermometers in low-temperature measurements of the
order of 10 K.
4. NTC thermistors can be used as inrush-current limiting devices in power supply circuits. They
present a higher resistance initially which prevents large currents from flowing at turn-on, and then heat
up and become much lower resistance to allow higher current flow during normal operation. These
thermistors are usually much larger than measuring type thermistors, and are purposely designed for
this application.
Title of the Practical 8 : Performance of Piezo Electric Transducer
Q7How it works?
A7 The conversion of electrical pulses to mechanical vibrations and the conversion of returned
mechanical vibrations back into electrical energy is the basis for ultrasonic testing. The active element
is the heart of the transducer as it converts the electrical energy to acoustic energy, and vice versa. The
active element is basically a piece of polarized material (i.e. some parts of the molecule are positively
charged, while other parts of the molecule are negatively charged) with electrodes attached to two of its
opposite faces.
Q1 What is LDR?
A1. A photoresistor, light dependent resistor (LDR) or cadmium sulfide (CdS) cell is a resistor
whose resistance decreases with increasing incident light intensity. It can also be referred to as
a photoconductor.
Q2 If resistance is low than light is dim or bright?
A2. Bright.
This electrical output is generally very small, so it is amplified using a form of electric amplification, for
which an integrated circuit or transistor may possibly be used. The electrical output is measured and
the plugged into a computer algorithm. The algorithm uses the amount of electricity to tell a user how
much force was applied to the load .
Q5 Define capacitance?
A5.The ability to store charge in a electrically charged body is called capacitance.
In these capacitive transducer the dielectric material between the two plates changes, due to which the
capacitance of the transducer also changes. When the input quantity to be measured changes the
value of the dielectric constant also changes so the capacitance of the instrument changes. This
capacitance, calibrated against the input quantity, directly gives the value of the quantity to be
measured. This principle is used for measurement of level in the hydrogen container, where the change
in level of hydrogen between the two plates results in change of the dielectric constant of the
capacitance transducer. Apart from level, this principle can also be used for measurement of humidity
and moisture content of the air.
The capacitance of the variable capacitance transducer also changes with the area of the two plates.
This principle is used in the torquemeter, used for measurement of the torque on the shaft. This
comprises of the sleeve that has teeth cut axially and the matching shaft that has similar teeth at its
periphery.
In he plates is variable, while the area of the plates and the dielectric constant remain constant. This is
the most commonly used type of variable capacitance transducer. For measurement of the
displacement of the object, one plate of the capacitance transducer is kept fixed, while the other is
connected to the object. When the object moves, the plate of the capacitance transducer also moves,
this results in change in distance between the two plates and the change in the capacitance. The
changed capacitance is measured easily and it calibrated against the input quantity, which is
displacement. This principle can also be used to measure pressure, velocity, acceleration etc.
A9 1.simple to construct and inexpensive to produce. 2.It is insensitive to temperature and pressure
variations.
A10 the parameter varied are dielectric and width of the capacitive transducer.
Title of the Practical 13,14 &15: Study of Proportional mode of control. Study of
proportional + integral type control. Study of Proportional + integral + derivative control
Q3 Define offset?
A3 The residual error in the operating point of controlled variable when a change in load occurs is
called offset.
Q5 What is transducer ?
A5. They convert a physical quantity into electrical quantity .
Q7Define sensor?
A7 Data acquisition begins with the physical phenomenon or physical property to be measured.
Examples of this include temperature, light intensity, gas pressure, fluid flow, and force. Regardless of
the type of physical property to be measured, the physical state that is to be measured must first be
transformed into a unified form that can be sampled by a data acquisition system. The task of
performing such transformations falls on devices called sensors.
Q8 Define signals?
A8 Signals may be digital (also called logic signals sometimes) or analog depending on the transducer
used.
Signal conditioning may be necessary if the signal from the transducer is not suitable for the DAQ
hardware being used. The signal may need to be amplified, filtered or demodulated. Various other
examples of signal conditioning might be bridge completion, providing current or voltage excitation to
the sensor, isolation, linearization. For transmission purposes, single ended analog signals, which are
more susceptible to noise can be converted to differential signals. Once digitized, the signal can be
encoded to reduce and correct transmission errors.
A9 DAQ hardware is what usually interfaces between the signal and a PC. It could be in the form of
modules that can be connected to the computer's ports (parallel, serial, USB, etc.) or cards connected
to slots (S-100 bus, AppleBus, ISA, MCA, PCI, PCI-E, etc.) in the mother board. Usually the space on
the back of a PCI card is too small for all the connections needed, so an external breakout box is
required. The cable between this box and the PC can be expensive due to the many wires, and the
required shielding.
DAQ cards often contain multiple components (multiplexer, ADC, DAC, TTL-IO, high speed timers,
RAM). These are accessible via a bus by a microcontroller, which can run small programs. A controller
is more flexible than a hard wired logic, yet cheaper than a CPU so that it is alright to block it with
simple polling loops. For example: Waiting for a trigger, starting the ADC, looking up the time, waiting
for the ADC to finish, move value to RAM, switch multiplexer, get TTL input, let DAC proceed with
voltage ramp. Many times reconfigurable logic is used to achieve high speed for specific tasks and
Digital signal processors are used after the data has been acquired to obtain some results. The fixed
connection with the PC allows for comfortable compilation and debugging. Using an external housing a
modular design with slots in a bus can grow with the needs of the user.
Not all DAQ hardware has to run permanently connected to a PC, for example intelligent stand-alone
loggers and oscilloscopes, which can be operated from a PC, yet they can operate completely
independent of the PC.
A10 software is needed in order for the DAQ hardware to work with a PC. The device driver performs
low-level register writes and reads on the hardware, while exposing a standard API for developing user
applications. A standard API such as COMEDI allows the same user applications to run on different
operating systems, e.g. a user application that runs on Windows will also run on Linux and BSD.