CONTINUOUSCASTINGMACHINE

(CCM)
MECHANICALDESIGN
C O M PA N Y O V E R V I E W

CVS TURKEY
CVS EUROPE CVS MIDDLE EAST CVS CIS
ItalyUdine EgyptCairo UkraineDonetsk

FROMCONCEPTTOCOMMISSIONING
Design
Manufacturing
Erection
Training

Consultancy
Innovation
Process Development

CVS POLAND CVS IRAN CVS INDIA CVS S.KOREA CVS SINGAPORE CVS INDONESIA CVS USA CVS GREECE CVS TRADE B.V.
Warsaw Tahran Pune Seoul Singapore Jakarta New York Athens Amsterdam

info@cvs.com.trwww.cvs.com.tr
C O M PA N Y O V E R V I E W

CVS provides plants & equipments for minimills

(Meltshops & Rolling Mills), as well as turnkey
solutions in this regard.

CVS covers the complete design and

manufacturing activities for greenfield
green field projects
as well as revamping/upgrading of existing plants
and equipments.

CVS manufactures spare parts & components for

Meltshops & Rolling Mills & Off
OffGas
Gas Systems.
Systems

CVS provides technical assistance and consulting

service to steel production.
C O M PA N Y O V E R V I E W

CVS headquarter
q is located in the most sophisticated
p
industrial region of Turkey; Gebze (50 km to Istanbul
city center), close to many major ports.

Our modern facilities consist of three integrated

majorsized workshops equipped with postmodern
machinery parks and three engineering buildings
summing up approx. 100,000 sqm.

CVS workforce is formed by over than 750

specialized staff with a modern machinery park to
undertake
d t k even the th mostt challenging
h ll i projects.
j t

More than 270 engineers and administrative

employees are involved in the design and
management of the projects.
ACTIVITIES
CCM GENERALPLANVIEW
CCM SIDEVIEW
CCM DESIGNCONCEPT

According to customer request,CCMcan beequippedwiththenecessarymodernequipmentto

producehighqualitycastedproducts,suchastundish ofdeltatypetoreduceinclusionsinthe
mould,longcoppertubetoimproveprimarycoolingonthebilletsurface,automaticmouldlevel
controlsystem,highcastingradiustoreducestressduringunbending,secondaryspraycooling
dividedinthreezoneforabettercoolingeffectandcontrol,walkingbeamcoolingbedforthe
straighteningofthelongbillets.
CCM SAMPLEPROJECT
CCM DESIGNCONCEPT

CCM can be designed to produce square billets in the sections between 100 to 200 mm and
blooms between 180 to 260 mm.

Special designs for beam blank and round sections between 160 to 440 mm can be done.

Radius of 512 m and mould length of 7501000 mm can be designed according to project
requirement.
requirement

For some special casting,

casting vertical continuous casting application can be considered.
considered

The CCM can be fitted with up to eight casting strands in order to satisfy the production schedule
given by the EAF.
CCM EQUIPMENTS

MAINEQUIPMENTS
QU S
Ladle Turrets
Ladle Turret Weighing System
L dl Cover
Ladle C M i l t
Manipulator
Tundish &Tundish Car
Tundish Weighing System
Tundish PreHeater &Dryer
Moulds &Mould Oscillation
Foot Rolls
Mould Level Control
E.M.S.
S
Secondary
d C li
Cooling
Withdrawal &Straightener
Pinch Rolls &Tourch Cutting
Dummy Bars &Parking Units
RollerTables &Cooling Bed
LADLETURRET

Different
Designs
&
Solutions
LADLETURRET

Liftable Arms IndependentArms

Fixed Arms Twin Ladle Car
LADLETURRETWEIGHINGSYSTEM

Weighing System
L A D L E C O V E R M A N I P U L AT O R

Cover

Manipulator

Turret
L A D L E S H R O U D M A N I P U L AT O R

Tundish
Ladle Shroud
Manipulator

Ladles

Ladle
Turret
L A D L E S H R O U D M A N I P U L AT O R

Ladle

Ladle Shroud
Manipulator

Shroud
TUNDISH

Tundish

TundishCover

DeltaShape
High
g Residence Time
Better Inclusion Flotation
High Tundish Life
Adaptable to close casting
TUNDISHCAR

Tundish
Car

Cables

Rail
System
TUNDISHCAR

C a n t i l e v e r Ty p e

R a i l Ty p e

S e m i c a n t i l e v e r Ty p e
L i f ta b l e Ty p e

Serving tosupportthetundish andadjustitto

castingposition.
Quick nozzle changer system
Adaptable to stopper rod mechanism
Weighig Loadcells
Emergency Translation via electric motor
TUNDISHCLOSECASTINGSYSTEM

With
Liftable
Tundish Car

Mould SubEntry
Shroud
TUNDISHCARWEIGHINGSYSTEM

Tundish Car
Weighing System
T U N D I S H P R E H E AT E R & D R Y E R
S T R A N D O P E R AT O R PA N E L S U P P O R T

Tundish

Control Panels
MOULDS

Moulds
MOULDS&FOOTROLLERS

Mould

Foot
Rollers
Electric Motorfor
Oscillation
RADIOACTIVEMOULDLEVELCONTROL

Shutter

High speedsampling
ofthelevel inthe mold
MAGNETICMOULDLEVELCONTROL

Liquid Sensor
Sensor
Eddy Body Connector
Steel
Currents

Flexible
Protection Hose
p
Cap

ILD
Sensor

Alternating
Magnetic
Copper Field
Mould
MAGNETICMOULDLEVELCONTROL

Mould ILDDetector
OPTICMOULDLEVELCONTROL

Black &White
Monitor

Haco

Mould

Optical Sensor
M O U L D O S C I L L AT I O N :
ECCENTRICTYPE

Air
Spring

Electric
Mould Support Eccentric Motor
Gear Box
M O U L D O S C I L L AT I O N :
HYDRAULICTYPE

Air
Spring

Mould Support
Hydraulic Unit
M O U L D O S C I L L AT I O N

Heavyduty design
Sized to support the mould housings assembly
Adjustable stroke, frequency and negative strip time
Designed to permit mould oscillation along the casting radius

Easy access to the mechanism

it lf
itself
Protected from the cooling chamber
environment
Allowing for fast and precise
positioning
M O U L D O S C I L L AT I O N
MONITORINGSYSTEM

Mould
Sensor

Graphics OnScreen
E.M.S.

Electro Magnetic
Stirrer

Magnetic Coils
E.M.S.
E.M.S.

FEMbuildingofasystemconsisting Visualizationofadetailofthe
of magneticinductionfluxlines,
stirrer + mould+steel. forasingleelectricphase
g p
E.M.S.

Internal type MEMS

CartridgeType
MEMS
MEMS
Water Out
SubChamber

InternalMEMS

Without Stainless
Steel Case Mould
Support
MEMS Assembly
Water In
E.M.S.

External type MEMS

Cartridgetype
g yp
Mould

Mould

External
MEMS MEMS
Water Water

Connection
Mould
Box
Support
Assemblyy
With Stainless
Steel Case Subchamber
SECONDARYCOOLING

Cooling
Chamber

Cooling
Systems
SECONDARYCOOLING

Heat resistant concrete walls

Modular structure
Steel doors and walkways allow
maintenance access to the sprayers and to
the bow guide
Visual inspection openings
Steam extraction fan
Automatic Control of Spray Water Quantity
Completelly water spray nozzle or air mist
design
Guiding rollers
SecondaryCoolingArea
SECONDARYCOOLING

Water Spray
System

Foot Rolls
ROLLS

Rolls

Rolls
ROLLS

Rolls
WITHDRAWAL&STRAIGHTENERUNIT
WITHDRAWAL&STRAIGHTENERUNIT
D U M M Y B A R S & PA R K I N G U N I T S
D U M M Y B A R S & PA R K I N G U N I T S

Rigid
Dummy Bar

Parking
Unit
PINCHROLLS

Pinch
Rolls

Auxiliary Pinch
Rolls
PINCHROLLS

Pinch Rolls

Auxiliary
Pinch Rolls
I N T E R M E D I AT E R O L L E R TA B L E

Rigid
Auxiliary
Dummy Intermediate Pinch
Bar RollerTable Rolls
I N T E R M E D I AT E R O L L E R TA B L E

Intermediate
Roller
Ta b l e
TOURCHCUTTINGSYSTEM

Auxiliary To u r c h
Pinch Cutting
Rolls

Tra n s p o r t
R o l l e r Taa b l e

Crop End Box

M O VA B L E & T R A N S P O R R O L L E R TA B L E

To u r c h D i s c h a r g e R o l l e r Ta b l e
Cutting

Tra n s p o r t
R o l l e r Ta b l e

M o v a b l e R o l l e r Ta b l e
D I S C H A R G E R O L L E R TA B L E

D i s c h a r a g e R o l l e r Ta b l e

B i l l e t Tra n s fe r C a r

Billet
Lifting
System

Marking
Machine

Designed to move the billets from the elevated position above the discharge rollertable to
the cooling bed area
D I S C H A R G E R O L L E R TA B L E

Billet
B i l l e t Tra n s fe r C a r Lifting
System

The transfersystem iscomposed by abridge beam that spans over the removal area and
translates across it.
WEIGHINGSYSTEM

Weighing System Weighing System

Loaded Unloaded
COOLINGBED

The bed is composed by two frames having a set of mounted blades: one frame is
fixed while the other is alternately moved in a vertical and horizontal direction by two
sets of hydraulic cylinders.

Walking Beam System

Hydraulic
System
COOLINGBED

During its movement,

movement the movable frame
advances the billets along the fixed frame
thus allowing an uniform cooling of each
bar.
bar
Discharge
Roller
Ta b l e

Walking Beam Cooling Bed

COOLINGBED

Walking Beam Unit

Discharge
R o l l e r Ta b l e
C C M A U T O M AT I O N

Casting
Platform
Control

Strand
Control
C C M A U T O M AT I O N

Wal k i n g
Beam
Control

Discharge
Area
Control
 Yo u r O n e S t o p
Solution Provider for
Meltshops &RollingMills

info@cvs.com.tr_____I____www.cvs.com.tr