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GB Teguflex A4 2015

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Teguflex

Expansion joints

TEGUFLEX
Expansion joints
www.trelleborg.com/fluidhandling

TRELLEBORG FLUID HANDLING SOLUTIONS


Expansion joints Teguflex
Functions and advantages Stainless steel vacuum ring PTFE lining
Compensate for thermal elongation. The vacuum ring is recommended when the PTFE lining is recommended for acids and
expansion joint is used in negative pressure strong and/or condensed bases.
Isolate vibrations. (pumps, etc). Movements allowed by the expansion joints
Absorb water hammers. Available in stainless steel 316 Ti. are then reduced by 50 %.
The use in negative pressure is forbidden.
Compensate misalignments. Maximal pressure: 6 bar.
Ensure sealing of the pipe.

Materials and applications of TEGUFLEX Expansion Joints


Inner Outer Maximal
Color stripe Applications
tube cover temperature

WATER
RE EPDM EPDM - 35/+ 90C
Hot water, cooling water with salt solutions, chlorine solutions, esters and ketones.

EPDM STEAM 130C


HP EPDM - 35/+ 130C
HP Hot water, vapour, hot air up to 130C.

EPDM ACS
DW EPDM - 25/+ 90C
ACS Drinkable water (ACS certificate : 08 MAT LY 095).

FOOD
NITRILE Food and beverages.
WH ECO - 25/+ 90C
BLANC Including fats and oils.

OIL
YE ECO ECO - 25/+ 90C Water, saline solutions, alkalis, mineral oils, vegetable or animal oils, oils aerosols,
propane and butane gas, etc...

OIL 120C
HO HNBR HNBR - 25/+ 120C
Oil, mix of water and oils, mix of compressed air and oils, etc...

ABRASION
BL SBR CR - 35/+ 90C
Abrasive materials, suspended stones, mud, calcium, etc...

CHEMICALS
GR CSM CR - 25/+ 90C Strong and concentrated acids, etc...
Compressed air that bears oil aerosols.

CHEMICAL HIGH TEMPERATURE


FP Viton Viton - 20/+ 150C
Chemical products highly aggressive with high temperature up to 150C.

Certifications
Teguflex P
Turnable flanges expansions joints - DN 25 - DN 300

TEGUFLEX P applications TEGUFLEX P design


For all types of industrial applications, residential The addition of the rubber properties and various
houses, industrial plants, industrial premises as type of reinforcement provides a flexible pipe joint
well as heating and sanitary installations. that is easy to install, efficient and a long service
Compensate for thermal elongation and life.
misalignment. TEGUFLEX PU building length: 130 mm.
Isolate vibration, dampen noise and pressure
surges coming from engines, pumps, turbines etc.

Dimensions and movements


Effective Permissible movements Maximum vacuum Weight Rigidity
cross Without Incl.
ND BL (E) (F) With support Incl. Compression Elongation Lateral
sectio- Compression Elongation Lateral Angular support tie-rod
mm mm mm mm ring flange stiffness stiffness Stiffness
nal area mm mm mm ring flange
Q (cm2) bar kg kg/cm kg/cm kg/cm
bar kg
25/32 130 35 77 72 30 20 20 35 0.8 1.0 2.8 4.5 50 75 50

40 130 50 85 80 30 20 20 35 0.8 1.0 3.3 4.8 50 75 50

50 130 74 95 90 30 20 20 35 0.7 1.0 3.7 5.0 50 75 50

65 130 87 110 105 30 20 20 30 0.6 1.0 4.8 6.4 50 75 50

80 130 120 125 120 30 20 20 30 0.5 1.0 5.3 7.5 50 75 50

100 130 143 145 140 30 20 20 25 0.5 1.0 6.2 9.0 65 85 65

125 130 210 170 165 30 20 20 25 0.4 1.0 8.2 11.2 65 85 65

150 130 283 195 190 30 20 20 15 0.3 1.0 11.2 13.4 75 100 75

200 130 525 245 240 30 20 20 15 0.3 1.0 16.8 19.4 75 100 75

250 130 636 295 290 30 20 20 10 0.2 1.0 21.6 25.4 100 150 100

300 130 897 345 340 30 20 20 10 0.2 1.0 30.1 33.1 100 150 100

Note: maximum values do not apply simultaneously.

Nominal pressure
Condition Max. temperature C Pressure
Maximal working pressure 70C /90C 16 bar/10 bar
Test pressure 20C 25 bar
Bursting pressure 20C > 50 bar

Flange measurements and qualities


Flange qualities
Turnable yellow steel flanges.
d

Other types of materials are available: stainless steel, hot dipped galvanized,
epoxy, etc.
Flange measurements
DN

D
C
E

ND 32/1000 - PN 6/10/16
(see flange dimensions table for details)
Other flange standards available on request.

Optional equipment BL
PTFE lining, vacuum ring stainless steel 316 Ti, flame guards, PTFE safety shield.
Teguflex W
Turnable flanges expansions joints - DN 25 - DN 1000

TEGUFLEX W applications TEGUFLEX W design


For all types of industrial applications, residential The addition of the rubber properties and various
houses, industrial plants, industrial premises as type of reinforcement provides a flexible pipe joint
well as heating and sanitary installations. that is easy to install, efficient and a long service
Compensate for thermal elongation and life.
misalignment. TEGUFLEX WU building length:
Isolate vibration, dampen noise and pressure from 150 to 300 mm related to ND.
surges coming from engines, pumps, turbines etc.

Dimensions and movements


Effective Permissible movements Maximum vacuum Weight Rigidity
cross Without Incl.
ND BL (E) (F) With sup- Incl. Compression Elongation Lateral
sectional Compression Elongation Lateral Angular support tie-rod
mm mm mm mm port ring flange stiffness stiffness Stiffness
area mm mm mm ring flange
Q (cm2) bar kg kg/cm kg/cm kg/cm
bar kg
25/32 150 24 77 72 30 20 20 35 0.8 1.0 3 4 50 75 50

40 150 45 85 80 30 20 20 35 0.8 1.0 3 5 50 75 50

50 150 46 95 90 30 20 20 35 0.8 1.0 4 6 50 75 50

65 150 82 110 105 30 20 20 30 0.8 1.0 5 7 50 75 50

80 150 110 125 120 30 20 20 30 0.5 1.0 6 8 50 75 60

100 150 163 145 140 30 20 20 25 0.5 1.0 7 10 65 85 65

125 150 228 170 165 30 20 20 15 0.5 1.0 8 12 65 85 65

150 150 321 195 190 30 20 20 15 0.5 1.0 10 16 75 100 75

200 200 549 240 240 30 20 20 15 0.3 1.0 15 24 100 150 100

250 200 766 295 290 30 20 20 10 0.3 1.0 20 34 100 150 100

300 200 975 345 340 30 20 20 10 0.3 1.0 24 45 100 150 100

350 200 1290 430 425 30 20 20 10 0.3 1.0 32 54 100 150 100

400 200 1628 475 470 30 20 20 10 0.3 1.0 45 71 100 150 100

450 200 2054 532 510 30 20 20 10 0.3 1.0 52 81 150 200 150

500 200 2546 590 560 30 20 20 10 0.3 1.0 63 100 150 200 150

600 200 3466 685 655 30 20 20 6 0.3 1.0 95 140 175 250 175

700 275 4500 820 778 40 25 30 5 0.3 1.0 125 347 175 250 175

800 275 5600 920 878 40 25 30 4 0.2 1.0 160 406 200 300 200

900 300 7000 1060 988 40 25 30 4 0.2 1.0 175 456 200 300 200

1000 300 8500 1160 1088 40 25 30 3 0.1 1.0 210 490 225 350 225

Note: maximum values do not apply simultaneously.


U Type L Type A Type
Standard unit for axial, Unit with tie bars for Unit with hinges to take up
lateral and angular move- lateral movements. angular movements in one
ments. plane.

Rubber bushes for vibrations. Spherical washers for a smo-


ther movement.
Teguflex FFL
Full-faced rubber flange expansion joints - DN 500 - DN 2600

TEGUFLEX FFL applications TEGUFLEX FFL dsign


For use in pressurized large sized pipe systems The TEGUFLEX FFL expansion joint allows a
with requirements for small reaction forces, great movement compensation for axial, lateral
providing high reliability and long life. and angular directions.
Steel backing flanges with collar to ensure more
Used in cooling water systems at power plants, flexible movements.
in condensers, in gas and drinking water supply TEGUFLEX FFL building length: from 250 to
lines for pumps, turbines and boilers. 300 mm.

Dimensions and movements


Effective Maximum
Permissible movements Weight
cross vacuum
ND BL (E) (S) (B)
sectional Without sup- Including
mm mm mm mm mm Compression Elongation Lateral Angular
area port ring flange
Q (cm2) mm mm mm
bar kg

500 250 1860 620 12 12 40 30 30 6.5 0.2 45

600 250 2790 725 15 12 40 30 30 5.4 0.2 57

700 250 4300 840 15 15 40 30 30 4.8 0.2 84

800 250 4950 950 15 15 40 30 30 4.3 0.2 100

900 250 6610 1050 15 15 40 30 30 3.7 0.2 113

1000 250 8700 1160 15 15 40 30 30 3.3 0.2 133

1100 250 10900 1270 15 15 40 30 30 3.1 0.2 150

1200 300 12900 1380 20 20 40 30 30 2.8 0.2 180

1400 300 17200 1590 20 20 40 30 30 2.4 0.2 230

1500 300 19600 1705 20 20 40 30 30 2.3 0.2 250

1600 300 22200 1820 20 20 40 30 30 2.1 0.2 285

1800 300 27800 2020 20 20 40 30 30 1.9 0.2 315

2000 300 34000 2230 20 20 40 30 30 1.7 0.2 360

2200 300 40800 2440 25 25 40 30 30 1.5 0.2 445

2400 300 48000 2650 25 25 40 30 30 1.4 0.2 520

2600 300 55200 2860 25 25 40 30 30 1.2 0.2 550

Note: maximum values do not apply simultaneously. Other dimensions on request.

Nominal pressure
Condition Max. temperature C Pressure
Maximal working pressure 90C 10 bar
Test pressure 20C 15 bar
Bursting pressure 20C > 30 bar

Flange measurements and qualities S B

Flange qualities
Standard unit S235 following EN 10025 with rust resisting primer coating.
Other materials and surface treatments available on request.
Flange measurements
ND 500/2600 - PN 6/10
E
DN

(See flange dimensions table for details).


Other flange standards available on request.

BL
Teguflex FFI
Full-faced rubber flange expansion joints - DN 200 - DN 3200

TEGUFLEX FFI applications TEGUFLEX FFI design


Used in cooling water systems at power plants, A molded rubber expansion joint with full-face
in condensers, in gas and drinking water supply rubber flanges which suits for high dimensions
lines for pumps, turbines and boilers. movements for axial, lateral and angular direc-
Compensate for thermal elongation, isolate vi- tions.
bration, dampen noise and pressure surges. Designed for working pressure 6-10 bar and va-
Expansion Joints best use is in pressurized large cuum 0.8-1.0 bar as standard.
sized pipe systems with requirements for small
reaction forces, providing high reliability and
long life.

Hand-built manufacturing
Materials EPDM, NBR, SBR, CSM, FKM, etc.
Dimensions on request (from 200 to 3200 mm).
Building length on request.
Flanges material standard steel with painting. Treatment and materials on request.
Pitch Circle on request.
Integrated vacuum ring

Flange measurements and qualities


S B

Flange qualities
Painted steel flanges.
Other treatments available on request.
D
C

E
DN

Dimensions des brides


DN 200 - DN 3200
All flange standards available on request.
BL

Teguflex FFS
Taylor made
Trelleborg can supply all kind of expansion joints on drawing:
multi convolutions, no convolution, conical, square...
Flange dimensions table PN 6 (EN 1092) PN 10 (EN 1092)
OD Pitch Circle Number Diameter OD Pitch Circle Number Diameter
ND D mm Diameter of holes of holes ND D mm Diameter of holes of holes
C mm d mm C mm d mm
25 100 75 4 11 25 115 85 4 14

32 120 90 4 14 32 140 100 4 18

40 130 100 4 14 40 150 110 4 18

50 140 110 4 14 50 165 125 4 18

65 160 130 4 14 65 185 145 4 18

80 190 150 4 18 80 200 160 8 18

100 210 170 4 18 100 220 180 8 18

125 240 200 8 18 125 250 210 8 18

150 265 225 8 18 150 285 240 8 22

200 320 280 8 18 200 340 295 8 22

250 375 335 12 18 250 395 350 12 22

300 440 395 12 22 300 445 400 12 22

350 490 445 12 22 350 505 460 16 22

400 540 495 16 22 400 565 515 16 26

450 595 550 16 22 450 615 565 20 26

500 645 600 20 22 500 670 620 20 26

600 755 705 20 26 600 780 725 20 30

700 860 810 24 26 700 895 840 24 30

800 975 920 24 30 800 1015 950 24 33

900 1075 1020 24 30 900 1115 1050 28 33

1000 1175 1120 28 30 1000 1230 1160 28 36

1200 1405 1340 32 33 1200 1455 1380 32 39

1400 1630 1560 36 36 1400 1675 1590 36 42

1600 1830 1760 40 36 1600 1915 1820 40 48

1800 2045 1970 44 39 1800 2115 2020 44 48

2000 2265 2180 48 42 2000 2325 2230 48 48

2200 2475 2390 52 42 2200 2550 2440 52 56

2400 2685 2600 56 42 2400 2760 2650 56 56

2600 2905 2810 60 48 2600 2960 2850 60 56

2800 3115 3020 64 48 2800 3180 3070 64 56

3000 3315 3220 68 48 3000 3405 3290 68 62

PN 16 (EN 1092) PN 20 (ANSI B16.5 150 psi)


OD Pitch Circle Number Diameter OD Pitch Circle Number Diameter
ND D mm Diameter of holes of holes ND D mm Diameter of holes of holes
C mm d mm C mm d mm
25 115 85 4 14 25 108 79.4 4 15.9

32 140 100 4 18 32 117 88.9 4 15.9

40 150 110 4 18 40 127 98.4 4 15.9

50 165 125 4 18 50 152 120.6 4 19.0

65 185 145 4 18 65 178 139.7 4 19.0

80 200 160 8 18 80 190 152.4 4 19.0

100 220 180 8 18 100 229 190.5 8 19.0

125 250 210 8 18 125 254 215.9 8 22.2

150 285 240 8 22 150 279 241.3 8 22.2

200 340 295 12 22 200 343 298.4 8 22.2

250 405 355 12 26 250 406 361.9 12 25.4

300 460 410 12 26 300 483 431.8 12 25.4

350 520 470 16 26 350 533 476.2 12 28.6

400 580 525 16 30 400 597 539.7 16 28.6

450 640 585 20 30 450 635 577.8 16 31.7

500 715 650 20 33 500 698 635.0 20 31.7

600 840 770 20 36 600 813 749.3 20 34.9

700 910 840 24 36 700 837 863.6 28 34.9

800 1025 950 24 39 800 941 977.9 28 41.3

900 1125 1050 28 39 900 1057 1085.8 32 41.3

1000 1255 1170 28 42 1000 1175 1200.1 36 41.3

1200 1485 1390 32 48 1200 1392 1422.4 44 41.3

1400 1685 1590 36 48 1400 1600 1593.8 44 47.7

1600 1930 1820 40 56 1600 - - - -

1800 2130 2020 44 56 1800 - 2095.6 60 47.7

2000 2345 2230 48 62 2000 - 2260.6 64 53.9

2200 2555 2440 52 62 2200 - - - -

2400 - - - - 2400 - 2755.9 68 60.3


2015 - Non contractual document - Reproduction forbidden without prior authorization - TRELLEBORG pictures
BU Fluid Handling Solutions
Trelleborg Industrie SAS
ZI La Combaude - Rue de Chantemerle - CS 10725
63050 Clermont-Ferrand cedex 2 France
Tel +33 (0)4 73 25 81 00 - Fax +33 (0)4 73 25 82 17
tes.serviceclients@trelleborg.com - www.trelleborg.com/fluidhandling
SAS au capital de 10 412 700 - RCS Clermont-Ferrand B 391 933 397
SIRET 391 933 397 00013 - APE 2219Z - TVA FR 56 391 933 397

WWW.TRELLEBORG.COM

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