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    CHD-3 09.08.2015

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    This document provides an analysis report of a unit tripping event at CSTPS Unit 3 power plant in India that occurred on September 8, 2015 at 19:21 hours. The 210 MW unit was withdrawn from service due to a boiler tube leak. According to the report, the first indication of the problem was a boiler trip followed by a turbine trip on low forward power. Examination after the event found a leak at the front side steam cooled wall on the right hand stubeno2 tube. Preventative actions suggested include adding this location to the thickness survey list to check for erosion during the next overhaul.

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    CHD-3 09.08.2015

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    SE EST
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    This document provides an analysis report of a unit tripping event at CSTPS Unit 3 power plant in India that occurred on September 8, 2015 at 19:21 hours. The 210 MW unit was withdrawn from service due to a boiler tube leak. According to the report, the first indication of the problem was a boiler trip followed by a turbine trip on low forward power. Examination after the event found a leak at the front side steam cooled wall on the right hand stubeno2 tube. Preventative actions suggested include adding this location to the thickness survey list to check for erosion during the next overhaul.

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    CHD-3_09.08.2015

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    This document provides an analysis report of a unit tripping event at CSTPS Unit 3 power plant in India that occurred on September 8, 2015 at 19:21 hours. The 210 MW unit was withdrawn from service due to a boiler tube leak. According to the report, the first indication of the problem was a boiler trip followed by a turbine trip on low forward power. Examination after the event found a leak at the front side steam cooled wall on the right hand stubeno2 tube. Preventative actions suggested include adding this location to the thickness survey list to check for erosion during the next overhaul.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    20 views3 pages

    CHD-3 09.08.2015

    Uploaded by

    SE EST
    This document provides an analysis report of a unit tripping event at CSTPS Unit 3 power plant in India that occurred on September 8, 2015 at 19:21 hours. The 210 MW unit was withdrawn from service due to a boiler tube leak. According to the report, the first indication of the problem was a boiler trip followed by a turbine trip on low forward power. Examination after the event found a leak at the front side steam cooled wall on the right hand stubeno2 tube. Preventative actions suggested include adding this location to the thickness survey list to check for erosion during the next overhaul.

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    © All Rights Reserved
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    Download as pdf or txt
    of 3

    *t-"'"r-%413g Date,r 2 ocT ?

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    EVENT ANALYSIS REPORT
    UNIT NO : 3 TPS: CSTPS Unit Capacity : 210 MW
    1. "HO Code Station Code Tripping Date and time No. of days from last sync.
    CSTPS U-3 T. 09/08/2015 19'.21
    o
    082015-2016

    Last Overhaul (AOH/COH) Period in year since last


    No of Days since last OH
    synchronisation Date overhaul

    29t1212014 224 061

    2. Operatingconditions at the Load MW Coal Cycles in service Oil Support


    time of Event :-
    152 Scoal mills Nil
    3. Nature of event: Unit Withdrawn due to BTL

    +. Name of First Up, Main Protections & protection on which GGB tripped:
    First up : Boiler Trip
    Main Protection: Turbine trip
    GCB Opened on : Low fonvard power 86 GT
    onitisobservedthatleakageisatfrontsidesteamcooledwallonRHStubeno2.
    Secondary damage at LTSH coil no 57 tube no 12 at top bank.

    one:.Damagedtubesreplaced.Radiographyofwweldingjointscarriedout.Air
    preheater 3A and 38 patching done. 12 oil guns servicing done. Reheat spray line valve. Bonnet repaired and gasket
    replaced. Burner tilt arrangement servicing done and ensured uniform opearation of of all BT's.

    @:.Mainfailuerisduetofluegaserosion.Firsttimeleakageobservedatthislocation.

    ortTerm):-PhysicalSurVeyofaccessibleareaoffrontsidesteamcooledwall
    carried out and found okaY.
    Sfreventlve action suggested (Long Term) :'First time leakage is observed at this location. Now this location is
    added in thickness survey list. During next overhaul thickness survey of front side steam cooled wall RHS and LHS will
    be carried out and tube replacement will carried out as per thikness Survey.

    9. Similar event occurred last time: u# 3 210 MW Time: --- Date: -----

    gAJmplementation Status of Long Term/Short Term measures stated at Sr No 9:- Nil


    10. Boiler lighted up Time- 10:00 hrs Date- 1110812015

    11. T-A Set Synchronised Time- 17'.01 Hrs Date- 1110812015


    12. Remark I

    a Nit

    Chief neer (O&M)


    CSTPS, Chandrapur.

    13. Recommendations of Works Section:

    1. ProcuremenUReplacement Plan:
    2. Operational Error:

    3. Delay in Maintenance:

    4. Delay in bringing back the Unit:

    5. Training of Staff:

    6. Whether remedial action is completed satisfactory & point is closed :

    CE/DyGE(Works)
    *HO Code will be given by Works Section.
    -

    UNIT NO #3 Nature of tripping : Unit Withdrawn due to BTL

    Date & Time of 09/08/2015 L9:21


    tri p
    Wa rm sta rt: H PT -- Top/ 237 /20s
    Bottom

    Turbine Casing Temp at Start up ( Deg C) IPT -- Top/ 204 / 196


    Bottom
    Activity Date & Time Time taken Benchmark Reason for
    from Boiler time In deviation
    lightup in hh:mm
    hh:mm
    Boiler lig htu p fi/AB/2015 10 : 00

    PRDS Charging n/08/2015 13:20 3:20

    FO Changeover

    Fire Killing L7/AB/201 5 72:75 2:L5 3:10

    Header Blow 7t/OB/2015 12:40 2:40 3: 50


    Down
    Com pletion
    Boiler Relight UP Lt/OBl201 5 L2:40 2:40 4:10

    Vacuum Pulling fi/08/2015 12:45 2:45 4:15


    com pletion

    Rolling n/o9/2015 16:05 6:05 6:00 TA set IPT diff


    expa nssion problem
    2.7 mm . Set hand
    Synch ron isation 7t/08/201 5 17 :01 7:Ol 6:40 tripped at 77:55 Hrs
    o lSupport 71/AB/2015 17:55 7:55
    W thd rawn at
    Oil Cons (LDO / LDO- 21 KL
    FO) till oil FO 34 KL
    withd rawn

    Full Load/Max
    Load (MW)
    ach ieved at

    Problems Faced
    During Start UP

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