Product 19XR

Positive Pressure
Data Storage System

Carrier’s Positive Pressure Storage

(PPS) system ensures the critical
conservation of refrigerants during
service and repair work on positive
pressure chillers.
• Stores refrigerant R-134a
• Pumpdown compressor meets
EPA’s vacuum levels
• Minimizes refrigerant emissions
during service
• Provides a safe method to store
reserve refrigerant charge

Features/Benefits
The PPS system consists of a storage
tank and pumpout unit and is available
in two sizes to meet most storage
needs: 28 cu ft (0.8 cu m) or 52 cu ft
(1.5 cu m).
Carrier’s PPS systems are factory
tested and certified to the American
Society of Mechanical Engineers
(ASME) pressure vessel code. The
tanks are constructed of certified steel
and pressure rated at 185 psig
(1276 kPa).
The PPS system is equipped with
dual relief valves for proper venting per
ASHRAE 15 guidelines. An automatic
level switch is prewired to the control
circuit to ensure proper storage levels.
The hermetic pumpout unit is a
complete, compact condensing unit
that consists of a hermetic reciprocat-
ing compressor, water-cooled refriger-
ant condenser, oil separator, and
prewired safety and control devices.
The hermetic pumpout unit is
offered as a freestanding unit that can
be used in conjunction with an existing
storage tank or with chillers that have
built-in storage systems using isolation
valves.

Copyright 2004 Carrier Corporation Form 19XR-5PD

Table of contents
Page
Features/Benefits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
Model Number Nomenclature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
Physical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
Machine Components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
Performance Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7,8
Typical Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
Electrical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Control Wiring Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Guide Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11

Model number nomenclature

ASME ‘U’ STAMP NOTE: Units are ETL listed to

UL Standard 1963.

Physical data
19XR PUMPOUT UNIT
ENGLISH SI
Pumpout Unit Weight* lb (kg) 164 (75)
Pumpout Condenser Water Flow Rate gpm (L/s) 7-9 (.45-.58)
Pumpout Condenser Water Pressure Drop psig (kPa) 0.3 (2.0)
Maximum Entering Condenser Water Temperature F (C) 85 (29)
Maximum Leaving Condenser Water Temperature F (C) 100 (37)
Relief Valve psig (kPa) 235 (1620)
Condenser Pressure Rating
Refrigerant Side psig (kPa) 450 (3102)
Waterside psig (kPa) 450 (3102)

*The pumpout unit weight includes the compressor/condenser, control box, and 2. The control box is mounted and wired with an ON/OFF/AUTO. switch according
the oil separator. to NEMA 1 (National Electrical Manufacturing Association).
3. The starter contactor is located in the control box. The overloads on the motor
NOTES: are wired and the internal disconnect switch is supplied by the customer.
1. The motor is hermetic with thermal protection.

19XR STORAGE TANK RATED DRY WEIGHT AND REFRIGERANT CAPACITY

MAXIMUM REFRIGERANT CAPACITY lb (kg)
SIZE TANK OD DRY WEIGHT*
ASHRAE/ANSI 15 UL 1963
cu ft (cu m) in. (mm) lb (kg)
R-134a R-134a
28 (0.8) 24.00 (610) 2334 (1059) 1860 (844) 1716 (778)
52 (1.5) 27.25 (692) 3414 (1549) 3563 (1616) 3286 (1491)
LEGEND
ANSI — American National Standards Institute
ASHRAE — American Society of Heating, Refrigeration, and Air
Conditioning Engineers
UL — Underwriters’ Laboratories
*The above dry weight includes the pumpout unit weight of 164 lb (75 kg).

2
Machine components
19XR POSITIVE PRESSURE STORAGE SYSTEM

FRAME TERMINAL SWITCH

ASSEMBLY CONTACTOR STRIP FUSES
CONTROL
PANEL

VALVE
2 VALVE
3
VALVE COMPRESSOR
4

OIL
HEATER
TRANSFORMER
VALVE
5
19XR CONTROL BOX (INTERIOR)
ENTERING
WATER
OIL
SEPARATOR
LEAVING CONDENSER
WATER

19XR PUMPOUT UNIT

19XR PUMPOUT UNIT: TYPICAL CHILLER MOUNT

COMPRESSOR
CONTROL
BOX

VALVE
ASSEMBLY

CONDENSER

OIL
SEPARATOR

3
Dimensions
STORAGE TANK WITH PUMPOUT UNIT
3/8" MALE FLARE
2’- 5 3/4" RELIEF VALVE CONN.
[756mm]
LEVEL GAGE
1/2" DIA. K.O. 0’ - 9 "
ELECTRICAL CONN. [229mm]
(PUMPOUT POWER) TYPICAL

0’ - 5 1/2"
[140mm]

2’ - 4 3/4 "
[730mm]

(2) 1" NPT RELIEF 1’ - 2 3/8 "

PRESSURE GAGE VALVE OUTLET (SEE FIELD [365mm]
INSTALLATION NOTES)
2’ - 0 3/8" 1’ - 7 "
[619mm] [483mm]

5’ - 0 1/4 " 0’ - 5 7/8 "

[1530mm] [149mm]
9’ - 10 "
[2997mm]

TOP VIEW

1/2" MALE FLARE 3/4" NPT

VAPOR CONN. PUMPOUT CONDENSER
WATER OUTLET CONN.
3/4" NPT
PUMPOUT CONDENSER ELECTRICAL SERVICE
WATER INLET CONN. ACCESS SPACE
20 3/4" X 8 3/4" X 4 1/2"
(BOTH SIDES)

VAPOR

3’- 4 7/8" 3’- 4 5/8"

[1038mm] [1032mm]
2’- 9 9/16"
[852mm] 3’- 1 1/4"
[946mm]

2’- 9 7/8" 1" NPT

LIQUID CONN. 0’- 9"
[860mm] [229mm]
2’- 5" 0’- 9 7/8" TYPICAL
[737mm] [249mm]
4’- 9 1/2"
[1451mm]
0’- 3 1/2" 6’- 4 3/16"
[89mm] [1935mm]
10’- 5 "
[3175mm]

28FRONT
CU.FT. VIEW
[.79 CU. METER]
STORGE TANK WITH PUMPOUT UNIT
1’-0 3/4"
[324mm]
0’- 7 15/16"
[202mm]
(FARSIDE) 3/8" MALE FLARE
RELIEF VALVE CONN.
0’- 2 3/4"
[70mm] 1/2" DIA. K.O.
ELECTRICAL CONN.
(PUMPOUT POWER) NOTES:
(FAR SIDE)
1. Denotes center of gravity.
2. Dimensions in [ ] are in millimeters.
3. The weights and center of gravity values given are for an empty
3’- 11 3/8" storage tank.
4’- 4 1/4" [1203mm] 4. For additional information on the pumpout unit, see certified
[1327mm]
drawings.
3’- 9" 5. Conduit knockout is located on the side of the control box.
[1143mm] 6. Storage tank weight: 2334 lb (1059 kg).

1’- 7 7/8"
[505mm]

0’- 3 1/4"
0’- 10" [83mm]
[254mm]

LEFT SIDE VIEW

28 CU FT [0.8 CU M] STORAGE TANK WITH PUMPOUT UNIT

4
 STORAGE TANK WITH PUMPOUT UNIT (cont)
2’-6" 3/8" MALE FLARE
[762mm] RELIEF VALVE CONN. 0’-9"
LEVEL GAGE [229 mm]
1/2" DIA. K.O. TYPICAL
ELECTRICAL CONN.
(PUMPOUT POWER)

0’-5 1/2"
[140mm]
2’-8 1/2"
[826 mm]

(2) 1" NPT RELIEF

PRESSURE GAGE VALVE OUTLET (SEE FIELD 1’-4 1/4"
INSTALLATION NOTES) [413 mm]
2’-0 5/8" 1’-7"
[625mm] [483mm]
5’-0 1/2" 0’-5 7/8"
[1537mm] [149mm]
14’-4 1/2"
[4381mm]

TOP VIEW

3/4" NPT
1/2" MALE FLARE PUMPOUT CONDENSER
VAPOR CONN. WATER OUTLET CONN.
3/4" NPT
PUMPOUT CONDENSER
WATER INLET CONN. ELECTRICAL SERVICE
ACCESS SPACE
20 3/4" X 8 3/4" X 4 1/2"
(BOTH SIDES)

VAPOR

3’ - 8 1/2 "
3’ - 8 3/4" [1130mm]
[1137mm]
3’ - 4 1/2"
3’ - 1 7/16" [1029mm]
[951mm]

2’ - 10 1/8" 1" NPT

[867mm] LIQUID CONN. 0’ - 9 "
[229mm]
2’ - 5 1/4" 0’ - 9 7/8" TYPICAL
[742mm] [249mm]
6’ - 11 5/8"
[2124mm]
0’ - 3 3/8" 7’ - 2 1/4"
[86mm] [2191mm]
14’ - 11 1/4"
[4553mm]

FRONT VIEW
52 CU. FT. [1.47 CU. METER]
STORAGE TANK WITH PUMPOUT UNIT
1’ - 0 3/4"
[324mm]

0’ - 0 15/16" NOTES:
[202mm]
(FARSIDE) 3/8" MALE FLARE 1. Denotes center of gravity.
RELIEF VALVE CONN.
2. Dimensions in [ ] are in millimeters.
0’ - 2 3/4"
[70mm] 1/2" DIA. K.O. 3. The weights and center of gravity values given are for an empty
ELECTRICAL CONN. storage tank.
(PUMPOUT POWER) 4. For additional information on the pumpout unit, see certified
(FAR SIDE)
drawings.
5. Conduit knockout is located on the side of the control box.
6. Storage tank weight: 3414 lb (1549 kg).

4’ - 3 1/4"
4’ - 8 1/4" [1302mm]
[1429mm]
4’ - 1"
[1225mm]

1’ - 8 3/4"
[527mm]

0’ - 10" 0’ - 3 1/4"
[254mm] [83mm]

LEFT SIDE VIEW

52 CU FT [1.5 CU M] STORAGE TANK WITH PUMPOUT UNIT

5
Dimensions (cont)
PUMPOUT UNIT CONTACT SURFACES AND DIMENSIONS
28.45
(723)
VAPOR CONNECTIONS 24.75
(629)
1/2" MALE FLARE VACUUM SWITCH
3.25 HIGH PRESSURE SWITCH
WATER CONNECTIONS (83)
3/4" FNPT CONTROL PANEL OIL SEPARATOR COMPRESSOR
ELECTRICAL
CONNECTION
LOCATION

23.00
(584)

13.12 18.13
(333) (461)

11.59
9.74 (294)
(247)
8.21
(209)
4.25
(108)

1.00 (25)

9.50 CONDENSER OIL SIGHTGLASS MOUNTING HOLES

(241) (2X) 1.82 OIL FILL FITTING
2.88 13.25 (33)
(73) (337) 7.94 10.50
(202) (267)
4.58 9.48
(116) (250)
19.00
(438)

Dimensions in inches (millimeters).

6
Performance data
CHILLER PRESSURE R-134a VAPOR
Evacuation Time — The removal of refrigerant from a chiller will depend on the size
of the chiller, type of refrigerant, and cooling water temperature supplied to the
pumpout condenser. The following chart depicts typical pumpout time for a nominal
500-ton capacity chiller using R-134a refrigerant.

Pumpout Vapor Transfer

PUMPOUT VAPOR TRANSFER

60

50
Chiller Pressure (psig)

40

30

20

10

0
0 5 10 15 20 25 30 35 40 45
-10
Time (minutes)

7
Performance data (cont)
R-134a VAPOR LEFT IN CHILLER (lb)
Refrigerant Vapor Transfer — A typical 500-ton chiller using R-134a refrigerant
contains about 150 lb (68 kPa) of refrigerant vapor. Once the liquid is removed, refrig-
erant is removed with the positive pressure storage system. It is possible to reclaim
almost all of this refrigerant by evacuating the chiller and condensing the vapor.

PumpoutVAPOR
PUMPOUT Vapor Transfer
TRANSFER

160

140

120

100
R-134a Vapor (lb)

80

60

40

20

0
0 5 10 15 20 25 30 35 40 45
Time (minutes)

8
Typical piping
TYPICAL PUMPOUT UNIT/CHILLER CONNECTION SCHEMATIC
TO TOP OF PRESSURE RELIEF PRESSURE RELIEF
CHILLER VALVE VALVE
COOLER
OR CONDENSER

TO TOP OF
CHILLER
COOLER

PUMPOUT PUMPOUT
COMPRESSOR COMPRESSOR

SEE NOTE SEE NOTE

#1 OIL #1 OIL
SEPARATOR PUMPOUT
CONDENSER SEPARATOR PUMPOUT
TO ADDITIONAL CONDENSER
CHILLERS 2 3 2 3
WATER
SERVICE VALVES CONNECTIONS WATER
SERVICE VALVES CONNECTIONS

4 5 SEE NOTES 4 5 SEE NOTES

# 1 AND 2 # 1 AND 2

TO TOP OF
STORAGE TANK TO TOP OF
CHECK CHECK STORAGE TANK
VALVE TO TOP OF VALVE
TO BOTTOM OF STORAGE TANK CHILLER
COOLER AND VAPOR VALVE CONDENSER STORAGE TANK
TEE FOR TEE FOR VAPOR VALVE
CHILLER REFRIGERANT
CONDENSER REFRIGERANT
CHARGING CHARGING
FROM BOTTOM FROM BOTTOM
OF STORAGE TANK OF STORAGE TANK
STORAGE TANK STORAGE TANK
LIQUID REFRIGERANT VALVE LIQUID REFRIGERANT VALVE

CHILLERS WITHOUT ISOLATION VALVES CHILLERS WITH ISOLATION VALVES

(WITH OR WITHOUT PUMPOUT STORAGE TANKS)

GENERAL PIPING CONNECTION SIZES LEGEND

Factory-Supplied Tubing
CONNECTION SIZE (in.)
1/ Field-Supplied Tubing
Refrigerant Transfer Connections 2 Flare (male)
3/ Field-Supplied Tubing (Multiple Chillers)
Condenser Water Cooling Connectors 4 NPT (female)
3/ Service Valve (Factory Supplied)
Safety Relief Head Pumpdown 8 Flare (male)
Service Valve (Field Supplied)
NOTES:
1. The field-supplied tubing is to be 1/2-in. OD tubing (min.) and
must be arranged and supported to avoid stresses on the equip-
ment, transmission of vibrations, and interference with routine
access during the reading, adjusting, and servicing of the equip-
ment. If the distance from the chiller to the pumpout unit is over
50 ft, then 7/8-in. OD tubing (min.) must be used. Provisions
should be made for adjustment in each plane of the tubing and
for both periodic and major servicing of the equipment. Special
care must be taken so that the safety head does not experience
tubing strain. Vent the safety head per ASHRAE 15 (American
Society of Heating, Refrigeration, and Air Conditioning Engi-
neers), latest revision.
2. The tubing and valve from the storage tank to the pumpout com-
pressor is factory supplied when the unit is factory mounted.

9
Electrical data
ELECTRICAL DATA FOR PPS AND OPTIONAL FREE-STANDING PUMPOUT UNIT
PUMPOUT UNIT POWER SUPPLY
PPS SYSTEM MOUNTING MAX RLA LRA
ASSEMBLY NUMBER V-Ph-Hz
19XR04027401 19XR04026501 208/230-3-50/60 15.8 105.0
19XR04027402 28 cu ft storage tank 19XR04026502 460-3-60 7.8 52.0
19XR04027403 19XR04026503 400-3-50 7.8 52.0
19XR04027501 19XR04026501 208/230-3-50/60 15.8 105.0
19XR04027502 52 cu ft storage tank 19XR04026502 460-3-60 7.8 52.0
19XR04027503 19XR04026503 400-3-50 7.8 52.0
LEGEND
LRA — Locked Rotor Amps
PPS — Positive Pressure Storage
RLA — Rated Load Amps

Control wiring schematic

19XR PUMPOUT UNIT WIRING SCHEMATIC

C 2 CL

C 2 CL PUMPOUT
MTR-1 COMPRESSOR
C 2 CL

GND HTR-1
L1 8 CRANKCASE HEATER
L2 240-600v
7
27-40 WATT
0.25A

0.25A
FU1

FU2

LEGEND
C — Contactor
CONTROL POWER H1 H4 FU — Fuse
TRANSFORMER GND — Ground
XFMR-1
69 VA HTR — Heater
MTR — Motor
X1 X2
NC — Normally Closed
OL — Overload
SS — Selector Switch
FU3

0.5A

HIGH PRESSURE
SAFETY
NC OPEN > 185 psig X2
2 1 6

55-1
OFF
AUTO ON
2 X2
4 5 C
LOW PRESSURE CONTROL
NC OPEN < 7 psia {-15.7 in. HG}
2 CLOSE > 9 psia {-11.6 in. HG}
3

10
Guide specifications
Positive Pressure Pumpout System 2. Tank to be supplied with automatic shutoff level
switch.
HVAC Guide Specifications
3. Tank to have drain valve located at the lowest
Carrier Model Number: 19XR point of drain with minimum 1 in. NPT.
Part 1 — General F. Pumpout unit and storage tank to be applied for use
1.01 SYSTEM DESCRIPTION with R-134a refrigerant.
The installation of the chiller system shall have on 1.02 QUALITY ASSURANCE
site a storage system consisting of a storage tank, a A. The PPS (Positive Pressure Storage) system shall
transfer pump unit with a condensing tank, a valve meet or exceed the following code approvals from:
system, a filter drier, and controls in an assembled
component package from the manufacturer. 1. Underwriters’ Laboratories for storage tank
Requirements include: systems.
A. Pumpout Compressor Assembly: 2. The American Society of Mechanical Engi-
neers, Section VIII.
1. Assembly to be hermetic compressor.
3. The Environmental Protection Agency for com-
2. Assembly shall have thermal protection on the pliance with guideline regarding 20 in. Hg vac-
motor. uum capacity during pumpout of refrigerant.
3. Assembly to be equipped with an in-line oil 4. Storage tank and condenser transfer tank to
separator. comply to ASHRAE 15 for safety relief valves.
B. Controls: Rupture disc type safety devices are not
1. Controls shall be NEMA 1 rated, and include a acceptable.
control box with single point power. 5. Air Conditioning and Refrigeration Institute
2. Controls to be supplied with high pressure cut- (ARI) 740 Standard for Refrigerant Recovery
out protection. and Recycling Equipment.
3. Controls shall be supplied with an ON/OFF/ B. The PPS System shall be fully tested as per ASME
AUTO. switch. Section VIII guidelines for 185 psig (1276 kPa) rat-
ing and nameplated with ASME code approval.
C. Transfer Condenser:
C. The PPS system shall be factory tested for wiring,
Water-cooled condenser for condensing of refriger-
ant vapor to liquid during transfer at a rate of not controls, and compressor run-in operation.
less than 150 lb of vapor to 20 lb of vapor in D. The PPS system shall be shipped to site with 5 psig
45 minutes of time using R-134a as a base example. (34 kPa) holding charge of nitrogen after full dehy-
D. Transfer Piping: dration of tank to remove moisture.
1.03 SHIPPING/PACKAGING
Storage unit to be equipped with four-way transfer
valve manifold to interconnect both liquid and vapor A. All controls and electrical components are to be pro-
transfer along with pressurization of chiller during tected from dirt and rain with protective wrappings.
transfer of refrigerant from chiller to storage tank. B. Unit is to be labeled with: customer’s name, serial
E. Storage Tank: number, and designation clearly displayed on the
1. To be rated for HCFC-134a under ASME Sec- outside of packaging.
tion VIII pressure vessel codes with a minimum
185 psig (1276 kPa) rating.

11
 Carrier Corporation • Syracuse, New York 13221 8-04
Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.
Book 2 New Book 3 Pg 12 Catalog No. 521-913 Printed in U.S.A. PC 211 Form 19XR-5PD
Tab 5a Tab 3CC1 Replaces: 19XB-1PD