Nikon d200 Repair Manual

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VBA13001-R.3677.A

VBA13001
REPAIR MANUAL
Copyrigh 2005 by Nikon Corporation.

Recycled paper All Rights Reserved.
!!
Printed in Japan November 2005
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VBA13001-R.3677..A
Specifications
Type Single-lens reflex digital camera with interchangeable lenses
Effective pixels 10.2 million
LBCAST image sensor 23.6 15.8 mm; total pixels: 10.92 million
Image size (pixels) 3872 2592 (L), 2896 1944 (M), 1936 1296 (S)
Lens mount Nikon F mount (with AF coupling and AF contacts)
Compatible lenses
Type G or D AF Nikkor All functions supported (except IX Nikkor)
Micro Nikkor 85 mm F2.8D All functions supported except autofocus and some exposure modes
Other AF Nikkor All functions supported except 3D color matrix metering and 3D multi-sensor
balanced fill-flash for digital SLR
AI-P Nikkor All functions supported except 3D color matrix metering , 3D multi-sensor
balanced fill-flash for digital SLR, and autofocus
Non-CPU Can be used in exposure modes A and M; electronic range finder can be used if
maximum aperture is f/5.6 or faster; color matrix metering, multi-sensor balanced
fill-flash for digital SLR, and aperture value display supported if user provides lens
data (Non-Ai lens cannot be used.)
Picture angle Equivalent in 35-mm format is approximately 1.5 times lens focal length
Viewfinder Fixed eyelevel pentaprism
Diopter adjustment 2 1 m 1
Eyepoint 19.5 mm (-1.0 m 1)
Focusing screen Type B BriteView clear matte screen Mark provided (Focus frame; grid line
display for composition
Frame coverage Approximately 95% of lens (vertical and horizontal)
Magnification Approximately 0.94 (50-mm F1.4 lens at infinity; -1.0 m 1)
Reflex mirror Quick return
Lens aperture Instant return with depth-of-field preview
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Focus-area selection Normal frame (11 focus areas): Single area or group can be selected from 11 focus areas
Wide frame (7 focus areas): Single area can be selected from 7 focus areas
Lens servo Instant single-servo AF (S); continuous-servo AF (C); manual (M); predictive focus tracking
automatically activated according to subject status in continuous-servo AF (C)
Autofocus TTL phase detection by Nikon Multi-CAM2000 autofocus module
Detection range -1- +19 EV (ISO 100, room temperature 20 C/68 F)
AF-area mode Single-area AF, dynamic-area AF, group dynamic-AF, dynamic-area AF with closest subject
priority
Focus lock Focus can be locked by pressing shutter-release button half-way (single-servo AF) or by
pressing AE-L/AF-L button
Exposure
Metering Three-mode through-the-lens (TTL) exposure metering
Matrix 3D color matrix metering supported with type G and D lenses; color matrix metering
available with other CPU lenses; and color matrix metering available with non-CPU lenses if
user provides lens data
Center-weighted Weight of 75% given to 6, 8, 10, or 13-mm circle in center of frame, or weighting based on
average of entire frame
Spot Meters 3-mm circle (about 2% of frame); metered area linked to selected focus area (with
non-CPU lens, fixed in center)
Range EV0 20 (3D color matrix or center weighted metering
EV2 20 (spot metering
ISO 100 equivalent, f/1.4 lens, 20 /68F
Exposure meter coupling Combined CPU and AI
Exposure modes Programmed auto with flexible program; shutter-priority auto; aperture priority auto; manual
Exposure compensation 5EV in increments of 1/3, 1/2, or 1 EV
Bracketing Exposure and/or flash bracketing (2-9 exposures in increments of 1/3, 1/2, 2/3, or 1EV)
WB (2-9 exposures in increments of 1- 3EV)
Exposure lock Luminosity locked at detected value with AE-L/AF-L button
Shutter Electronically-controlled vertical-travel focal-plane shutter
Speed 30- 1/8000 in steps of 1/3, 1/2, or 1EV, bulb
Sensitivity 100 -1600 (in steps of 1/3, 1/2, or 1EV), auto gain to ISO 1600 equivalent
White balance Auto (TTL white-balance control with 1,005 pixels RGB sensor), six manual modes with
fine-tuning, color temperature setting, preset, white balance bracketing
Built-in Speedlight Pop-up Speedlight with button release
Guide number (at 20 ISO 100: approximately 12 (Manual full-flash: approx. 13)
C/68F)
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Flash
Sync contact X-contact only; flash synchronization at up to 1/250 s
Flash control TTL flash control by 1005-segment RGB sensor:
- i-TTL balanced fill-flash for digital SLR (built in Speedlight or SB-800/SB-600 with other
meterings than spot metering)
- Standard i-TTL balanced fill-flash for digital SLR (built in Speedlight or SB-800/SB-600
with spot metering)
(Can be set on speedlight when SB-800/SB-600 is used)
Auto aperture is available with CPU lenses and SB-800
Non-TTL auto is available with SB-800, SB-80DX,SB-28DX, SB-27, SB-22S, etc
Range-priority manual is available with SB-800
Sync modes Front curtain sync (normal), slow sync, rear-curtain sync, red-eye reduction, red-eye
reduction with slow sync
Flash-ready indicator Lights when B-800, SB-600, SB-80DX, SB-28DX, SB-50DX, SB-28, SB-27, B-22S, etc,
is fully charged; blinks for 3 sec. after flash is fired at full output
Accessory shoe Standard ISO hot-she contact with safety lock
Creative Lighting System - with SB-800, SB-600, or SB-R200, supports Advanced Wireless Lighting (with SB-600
and SB-R200, remote only)
Setting Comand mode can control built-in Speedlight as Master flash
- Supports Auto FP High-Speed Sync, Flash Color Information Communication, modeling
illumination, and FV lock
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Storage
Media Type I and II CompactFlash memory cards; Microdrives
File system Compliant with DCF2.0 (Design Rule for Camera File Systems) and DPOF (Digital Print
Order Format)
Compression - Compressed NEF (RAW): 12-bit (about 50 60 ) compression
- JPEG baseline-compliant (size priority, image priority can be selected)
Self-timer Electronically controlled timer with 2, 5, 10, and 20 sec. duration
Depth-of-field preview Lens aperture stopped down when depth-of-field preview button is pressed.
Stopped down up to set aperture value with AM mode; up to control aperture value with PS
mode.
Monitor 2.5, 230,000-dot, low-temperature polysilicon TFT LCD with brightness adjustment
Video output Can be selected from NTSC and PAL
External interface USB 2.0 Hi-Speed
Tripod socket 1/4 (ISO 1222)
Firmware updates Can be updated by users
Language German, English, Spanish, French, Korean, Italian, Dutch, Portuguese, Russian, Swedish,
simplified Chinese, and Japanese
Power source - One rechargeable Nikon EN-EL3e lithium-ion battery
Voltage 7.4V DCQuick charger MH-18ais used
- MB-D200 multi-power battery pack (available separately) with one or two rechargeable
Nikon EN-EL3e lithium-ion batteries or six (LR6 (AA) alkaline, ZR6 nickel-manganese, or
HR6 nickel-metal-hydride) batteries
- EH-6 AC adapter (available separately)
Dimensions Approximately 147113 74 mm
W HD
Weight Approximately 830g without battery, memory card, body cap, or LCD monitor cover
Operating environment
Temperature 0 40
Humidity Less than 85 (no condensation)

Unless otherwise stated, all figures are for a camera with a fully-charged battery operating at an ambient temperature of 20C (68
F).
Nikon reserves the right to change the specifications of the hardware and software described this manual at any time without prior
notice. Nikon will not be held liable for damages that may result from any mistakes that this manual may contain.
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Points to notice for Disassembly and Assembly
WARNING

Take extra care not to get an electric shock when detaching

covers.
After removing covers, be sure to discharge the main

condenser according to the instructions of repair manuals.

Caution:
In disassembly/(re)assembly, be sure to use conductive mat (J5033) and wrist strap (J5033-5), in
order to protect electric parts from static electricity.
Before disassembling, be sure to remove batteries or AC power cord.
In disassembling, be sure to memorize the processing state of wires and FPC, screws to be fixed and
their types, etc.
The low-pass filter of the image PCB is easily damaged. Handle it very carefully.
Points to notice for Lead-free solder products
Lead-free solder is used for this product.

For soldering work, the special solder and soldering iron are required.
Do NOT mix up lead-free solder with traditional solder.
Caution:
When "Separation of Front body from Rear body", "Disassembly of CCD/FPC unit" and
"Disassembly of Bayonet" are performed, be sure to carry out "RESET AF-DEFOCUS
COMPENSATION" of the D200 adjustment software after assembly.
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VBA13001-R.3677.A
Disassembly
1. Separate Front and Rear bodies
External rubber
Remove the external rubbers WB
IS
O
QU
(#B63,#B60,#B61,and #B447).
AR
#B447 #B61
#B63
#B60
Bottom cover
Remove the battery lid (by tilting and pulling it).
Take out two screws (#1556), six screws (#1549) and two screws (#1547).
#1547
Remove the bottom cover.
#1547
Bottom cover
#15496
#1556 #1556
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Rear cover
Take out two screws (#1552), two screws (#1547) and one screw (#1549).
Remove the rear cover.
#1549
#15522 #15472
Be careful NOT to cut the TFT-PCB connection

FPC that is at the lower side of the rear cover.
Remove the three TFT-PCB connection FPCs from the connector.
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VBA13001-R.3677.A
WARNING

Take extra care not to get an electric shock when

detaching covers.

After removing covers, be sure to discharge the main
condenser according to the instructions of repair manuals.

I/F cover
Take out two screws (#1549).

Remove the I/F cover unit.
#969
#9623 #392
#394
#393
#15492
#969 #16422
#395
#1643
#965
Discharge of Main condenser
Discharge the main condenser .
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VBA13001-R.3677.A
Disassemble Rear Cover
#467
#1538 2
#RP00007
#985
#469 #481
#474
#468 #986
#455
#476
#465
#426
#924
#1511 2
#1630
#1631
#478
#477
#479 #456
#472
#1020
#473
#1511 2
#470
#430
#480
#422
#1512 3
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#431
#433
#434 2
#435 2
#488
#1057
#1626
#489
#1629
#487
#1633
#492 #484 #432

#483 2
#485
#1546
#440
#491
#1571
#486 #987
#1632 2
#427
#1518 2
#921 #441
#425
#922
#445
#443
#424
#429
#442
#1628 2
#423
#923
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DG shield plate
Take out five screws (#1546) and two screws (#1515).

#1515 #15465
Remove the soldering bridge.
Remove the DG shield plate unit (#683, #696).
DG shield plate unit
Soldering bridge
#1515
DG-PCB unit
Remove the tape (#926).

Remove five FPCs from the connector.
Remove the two harnesses from the
connector.
Unsolder the four wires.
Remove the DG-PCB unit (#B1017).
#926
#926
#B1017 DG-PCB unit
1040
Harness
Harness
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CCD/FPC unit
CF card holder
Take out three screws (#1639) and remove the CCD/FPC unit (#B2032).
Take out three screws (#1543) and remove the CF card holder (#1018).
#16393 #15433
#1018
CF card holder
#B2032 CCD/FPC unit
Take out the screw (#1539) and remove the conductive plate (#691).
Take out four screws (#1539) and remove the conductive plates (#689, #690,and #688).
Remove the main connection FPC (#1035) from the connector of the power drive PCB (#1002).
#1539 Power drive PCB (#1002)

(Addition
#1539
Conductive plate
(#689)
Conductive plate
(#690)
#1539 #1539 #1543

Conductive #1539 Conductive plate
plate (#688) (Revice (#691)

Change page 1 - 8 - JUL.7.2006
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VBA13001-R.3677.A
Power drive PCB
Unsolder six wires.

Remove the harness of the back of the power drive PCB.
Take out two screws (#1541) and remove the power drive PCB.
#1541
Brown: Main-PCB
Yellow: Main-PCB
Black: Charge motor

Red: Charge motor
Blue:AF motor
#1541
Orange:AF motor
Power drive PCB (#1002)
Harness: DC/DC PCB
#1075
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DC/DC PCB unit
Unsolder six wires.

Take out four screws (#1541) of the DC/DC-PCB (#1047).
Remove the harness (#1074) from the DC/DC-PCB (#1047).
Remove the harness (#1075) from the DC/DC-PCB (#1047) and from the connector of the power drive PCB
(#1002).
Black: Battery contact
#1541 Red: Battery contact
#1541
Yellow:SBDI-PCB
Brown: SBDI-PCB
Black: IF-PCB
Red: IF-PCB
#1541
#1541
#1047 (Addition
Harness: DG-PCB Harness: Power drive PCB
#1074
#1075

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Top cover
Remove the tape (#930).

Unsolder four wires.
Tape (#930) Red: SB-PCB
Black: SB-PCB
Yellow: SB-PCB
Brown: SB-PCB
Remove the cover (#850). Take out the screw (#1622) , and
remove the diopter adjustment knob unit (#852, #857, #851).
Pop this up.
Pop the SB up, and take out two screws (#1548).
Take out two screws (#1511), two screws (#1547) and two #15482
screws (#1555).
Lift the top cover unit slowly not to cut the FPC.
#1511 #1511
#1555 #1555
#851 #852
#1555 #850
#1547 #1547
#857 #1622
Remove the top cover FPC (#1003) from the connector.

#1003 (Addition

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Disassembly of Top cover unit
SB upper case
Push the pop-up lever A-part of the top cover unit, and lift the built-in SB.
Take out two screws (#1623). (Fig.1)
Fold down #301 of the SB lower case on the top cover. Then while holding the hooks of the SB upper case
from both sides by hand, release them from the two holes by sliding/tilting, then remove #301. (Fig.2
#16232
Pop-up lever A-part
Fig.1
Push
SB lower case unit

SB upper case
Hooks
#301
Fig.2
Holes
SB lock cover
#917C
#310
#309
#312
Remove the spring (#310).
#309 comes off.
#1565
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Removal of Top cover FPC / Wires / SB-PCB
Unsolder the three metering mode FPC lead wires. (Addition
Unsolder the accessory shoe contact at four locations.
Metering mode FPC lead wire

Red1, Brown1, Black1
Red, Brown, Black (Revice
Accessory shoe contact4
It demounts tapes.
Unsolder the seven lead wires of the SB-PCB.

Take out the screw (#1601).
Remove the FPC of SB-PCB (#B1013).
SB(Orange)
SB(Gray)
SB(Black)
SB (Green)
SB(Red)
Sync terminal(Green)
SB(White)
#1601
#1511
#1535
FPC #B1013

#1541

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SB-up spring
Remove the SB-up spring (#305) from the hooking part.
Take out the screw (#1601) and remove the SB-up spring (#305).
#305
#305
#1601
Hooking part
SB lower case unit

Pull each wire from the holes.
While releasing the two hooks of the collar (#308), remove #308.
Remove the rotation axes (#306 and #307).
Remove the SB lower case unit (#B302) from the top cover.
Pull six wires out from the holes.
#B302
#307
Hooks
#308
Be careful of the direction of assembling.
#306
Remove #796, #322, and #325.

#7962 (Revise #796
#325
#322
#796

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VBA13001-R.3677.A
M/DFPC unit
Remove the FPC soldering bridges of #1025 and #1026.
Detach #1025 from the bosses.
Unsolder the lead wire (#1094).
Remove the solder of the lead wire (#1094). (Addition
Lift the FPC, and take out the screw (#1572).
Remove B502 and B504 (Trefoil button unit).
Trefoil button unit
#1569
Soldering
bridge
#1026
#1094 Green Screw (#1572)

#1025
Boss
#B502
ISO
R
QUA
#B504
1026FPC
#50
(Addition
When removing the solder #B43
on the synchro-terminal
unit, unsolder within 2 sec.
#513
#1532
#46 #508
#509
1025FPC
#514 #510
#515 #15442
#1569
#B505
Use the Hexagonal wrench
of 5-mm diameter
#1569 #1569
#1572

Changed page 2 - 15 - Aug.8.2006
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VBA13001-R.3677.A
Top cover FPC unit
Remove the soldering bridges .

Unsolder the SUB dial command unit (B725) .
Remove the SUB command dial unit (B725).
Unsolder the MAIN command dial unit (B726) .
Remove the MAIN command dial unit (B726).
Remove the relies SW unit .
#15442
Soldering bridge 9
B725
#B725
#704
#7072
Solder #15442
#1053
B726 #973
#706
#1571
#705
#3214
#974
#39
#1003
#781
#780
#913
#784 #703
#912
#914
#1028 #965
#1117(Red) #B782
#1119(Black) #15443
#1118(Brown)
#1535
#929
#B726
#15712
#1033
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Release button / Other small parts
#732
#733
#734
#742
#743
#24
#701
#B43
#787 #730
#911
#1659
#RP5
#966 #15572
#1604
#1652
#7482
#749
#16082
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Outer LCD window / Shoe mold unit / Accessory shoe / Other small parts
#502
WB
IS
O
#501
Q
U
A
R
#1026
#516
#503
#318
#16402
#316
#504
#507
#B317 #1533
#512
#701
#511
#324
#B735
#327
#323
#1605
#1565
#7662 #7652
#731
#15402
#1560
#753
#747
#750 #15372
#1606
#746
#15472
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Main PCB unit
Unsolder thirteen wires.

Remove five FPCs from the connector.
Take out three screws (#1616) and remove the main PCB unit (#B1001).
Black: Charge SW
Brown: Charge SW
Red: Charge SW
Purple: Battery contact
BlueFG-ID
Black: AF-assist
Black: Buzzer illuminator
Black: Buzzer Gold: AF-assist illuminator
Black: 10-pin FPC

Red: 10-pin FPC
#16163 (Addition
Yellow: Lens contact FPC
Brown: Lens contact FPC
Unsolder the two wires of the back of the main PCB unit (#1001).
Remove the main connection FPC (#1035) from the connector of the back of the main PCB unit (#1001).
Back of Main PCB (#1001)
Yellow: Power drive PCB

Brown: Power drive PCB

FPC (#1035)

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Separation of Front body from Rear body
Take out two screws (#1529), one screw (#67), two screws (#1531), one screw (#1525) and five screws
(#1575).
Release the AF motor wires from the bosses, and while pulling them slowly from the holes of the rear
body, remove the front body.
AF motor wires
Rear body
#15312
#1525
Front body
AF motor wires
#15292
#67
#15755
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Grip unit
Remove the grip (#57) with the screw (#1515) and two screws (#1509).
#826
#952
#952
#58
#1517
#1515
#828
#1559
#829
#1509
#1509
#439
#57 #1541
#769
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VBA13001-R.3677.A
2. Front body
Metering FPC unit
Prism box unit
(with prism and eyepiece)
Remove the metering FPC from the connector of the SI-

FPC (#1005). #8833
Take out three screws (#883), and remove the metering #B1006
FPC unit (#B10006).

Three springs (#884) come off.
Take out two screws (#1617) and remove the metering #8843
FPC unit pedestal (#B882).
#16173
Caution: #B882
The screw (#883) is attached with the
adhesive.
In case the screw (#883) is moved, the
AECCD positioning adjustment (ref.
Assembly) becomes necessary. #1528
#1525
#1528
Remove the lens contact FPC unit (#B1008) from the #1525

connector of the SI-FPC (#1005).

Take out two screws (#1525) and two screws (#1528), and
remove the prism box unit from the front body.
#1005
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Eyepiece lens-barrel unit

Inner LCD unit
Take out two screws (#1619), and remove the eyepiece lens-barrel unit.
Remove the finder-display FPC (#1004) from the connector of the SI-FPC.
Take out two screws (#1618), and remove the finder-display LCD unit.
#7
#847
#B846
#844
#1539
#848
#849
#841
#856
#853
#845
#854
#5
#1539
#858 #842
#1619x2
#1005
#1004
#1056
#878
#16182 #1054
#879
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Penta unit
#B1005
#954 *
#953 #1619x2
#955 #8
#840 #832
#904
#837
#876
#875x2
#833
#839
#1055
#838x2
#901
*
#902 #877AB #873x2
#834
#872x2
#874x2
#877C2
#836AC
#3
#835
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AF-PCB unit

Remove the AF-PCB FPC from the connector.
Take out the three screws (#295) with the Hexagonal wrench, and remove the AF-PCB unit (#B1007).
Three springs (#293) come off.
#2953
#B1007
#1507
#2933
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10-pin plug
10-pin FPC unit
Unsolder six wires.

Remove the soldering bridge at nine locations of the 10-pin terminal (#41) and 10-pin FPC.
Remove the soldering bridges at eight locations of the 10-pin FPC (#1010) and the lens contact FPC.
Take out the screw (#1503) and remove the 10-pin FPC (#1010).
Take out the screw (#65) and remove the 10-pin terminal.
Red: Main PCB unit

Black: Main PCB unit
#B1008
#1010 Blue: Lens release SW
(Revice
Green: SCM-change PCB

#1503 Red: SCM-change PCB
Black: SCM-change PCB

#1010
#65
#41
#968

INC
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Bayonet unit
Aperture coupling-ring unit
SCM-change lever unit
Front cover unit
Remove the SCM screw cover plate (both-sided adhesive tape: #389). Take out the screw (#1551) and remove
the SCM-change lever (#383).
Take out four screws (#1621) and the screw (#1620), and remove the bayonet (#401) and the bayonet spring
(#402).
Remove the front cover (#22) and the aperture coupling ring. (The aperture coupling-ring roller comes off,
too.)
#980
#40
#382
#407 #37
#388
#389
#1551
#773
#383
#1514
#66
#22
#406
#402
#401
#16214
#RP1(404,405)
#1620
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Lens release SW
Lens release PCB unit
Vertical-shooting lever
SCM-change PCB
#663
#1516 #381
Black #1568
Brown #1527
Red
#979 #378
#1034 #380
#379
#978
#377
(Revice #382
Blue
#356 #1563 #385
#386 #15392
#977 #1116
#357
#359
#384
#376
#1654x2
#372
#371

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AF drive-PCB unit
Horizontal-shooting lever unit
Take out the screw (#1513) and remove the horizontal-shooting lever unit (#B355) and the coupling shaft
(#342).
Remove the soldering bridges at four locations of the AF drive FPC.
Take out two screws (#1636) and remove the AF drive-PCB unit (#B328).
(Revice
#1513 #342
#1531
#1636 #B355
#343x2
#344x2

INC
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Mirror BOX unit
I-base plate unit
45-support base plate
Mirror unit
Remove the FPC of the I-base plate unit (#B71) from the connector of #B1009.
Be careful NOT to lose the washers (#236A - E).
#233
#1523x2
#231
#1525
#232
B10201 #229
#214
#343
#222
#B10212
#242
#1568
#210
#236A~Exn
#960
#B71
(Addition
#1523x2
#B1009
#170
#1530

INC
VBA13001-R.3677.A
Lens-contact unit
F-F0 PCB unit
Mirror-support sponge
Front plate-FPC unit
Preview button
Function button
Lens contact FPC unit
Remove the soldering bridges at three locations of #B1024 and #B1008.

Remove #1024 from #26.
Unsolder #B411 and #B1008 at eight locations.
Take out the screw (#1525) and remove the lens-contact unit (#B411).
Yellow: Main PCB unit

Brown: Main PCB unit
#B1009
B1008
Solder
#1507x2
Soldering bridge
#1510x4
#235
#234
#35x2
Soldering bridge #B1024
#4122
#B411
#1652x2
#1525
#934x2
#26
#36x2
#33x2
- 31 -
INC
VBA13001-R.3677.A
2. Rear body
DC/DC-PCB shield plate
#15372
#687
Take out two screws (#1537) and the screw (#1539).

Remove the DC/DC-PCB shield plate (#687).
#1539
Main condenser/DI-PCB
Take out the screw (#1564), and remove the DI-

PCB (#1029).
Remove the condenser (#1067).
#1067
#1564 #1029
I/F-board unit
#B1019
Remove the I/F-board unit (#B1019).
#15432
- 32 -
INC
VBA13001-R.3677.A
#397
Remove the IF GND steel plate (#397).
AF-assist lamp
#1368
Remove the AF-assist lamp (#B326). #B326
U/D base plate

Take out three screws (#1573).
#B16620
#15733
#1572
- 33 -
INC
VBA13001-R.3677.A
Shutter unit
Remove the retaining tape (#956).

Take out three screws (#1541).
Remove the GND steel plate (#398).
Remove the shutter unit (#31).
#31
#398
#956
#15413
Option pack FPC
Take out four screws (#1542).

Remove the option pack FPC (#1027).
#1027
#15424
- 34 -
INC
VBA13001-R.3677.A
Battery contact spring

#B823
#1567
Take out the screw (#1567), and remove #B822.
Take out the screw (#1567), and remove #B823.
Take out the screw (#1540), and remove #B824. #1540
#B824
#1567
#B822
Rear body small parts
#16412 #9152
#6822
#8892
#959
- 35 -
INC
VBA13001-R.3677.A
Rear body small parts
Attach two #682 on the body and fix them with two screws (#1641).
Attach two #889 to cover the screw holes without fail.
Attach the 2 pieces of the both-sided adhesive tape (#915).
#16412 #9152
Position for attaching #915

#6822
at 2 locations)

#8892
#959
Battery chamber cover tape
Attach the tape (#959) by aligning with the reference position.
#959
Without
running off the
edge
Reference position
- 1 -
INC
VBA13001-R.3677.A
Both-sided adhesive tape (to collect dust around aperture)
Attach 4 pieces of #244 on the body.
Attach the tape from the inside

without any slackness, then fold it down
to conform to the shape of the corner.
#244
Attach the tape
without any gap
at the corner.
#2444
Battery contact spring

Arrange the wires in
the groove
#B823
Assemble #B824 into the body by fitting in
the boss of the body.
Tighten the screw (#1540).
#1567
Assemble #B822 into the body.

Tighten the screw (#1567). #1540
#B824
Assemble #B823 into the body.
#1567
Arrange the wires (red and black) in the
groove.
#B822
- 2 -
INC
VBA13001-R.3677.A
Optional pack
Attach the both-sided adhesive tape (#927) on #1027. Position for attaching the both-sided
adhesive tape
Do NOT cover the positioning hole of #1027.
Attach #1027 on #825.
Attach #994 on #1027.
#1027
Make a crease on #1027.
Assemble #825 in the body, and tighten four screws (#1542) in #927
order.
Positions for folding FPC #15424

Valley fold
Mountain fold

#825
#825
#927
#994
#1027
- 3 -
INC
VBA13001-R.3677.A
Shutter unit
Position for attaching the both-sided adhesive tape

Attach the both-sided adhesive tape (#245 and
#246) on #31 to collect dust.
#31
When attaching, be careful NOT to give
pressure on the shutter side.
#246 #245
Installment of Shutter unit
Peel off the four pieces of the backing paper (#244) that were attached on the rear body. (ref. Page A2
Assemble the shutter unit (#31) into the body.
Assemble the GND steel plate (#398).
Tighten three screws (#1541) in order.
Attach the retaining tape (#956) as shown below.
#31
#31
#15413
#398
#956
- 4 -
INC
VBA13001-R.3677.A
U/D PCB unit
Assemble the U/D PCB unit (#B16620) in the body.
The shutter must be in state of charging (being about to be released).

(Check this by the shutter curtain.)
The charging SW must be at the initial position.
(All the brushes are on the gold pattern.)
The mirror charge lever and shutter charge lever must be at the initial position.
Charge lever(Mirror):
In state of charging Charge SW: No gap Charge lever(shettur):
OK Initial position Initial position
NG
Tighten three screws (#1573) in order.

#15733

#B16620
#1572
- 5 -
INC
VBA13001-R.3677.A
AF-assist lamp
Hook the shutter FPC to the boss.

(See below)
Put the AF-assist lamp (#B326), and tighten the screw (#1638).
FPC hooking position

#1638
#B326
Lamp positioning pinhole
I/F board unit

Positioning boss4
#397
Fit the I/F GND steel plate (#397) in the

positioning bosses.
Put and fix the I/F-board unit (#B1019)
with two screws (#1543).
#B1019
#15432
- 6 -
INC
VBA13001-R.3677.A
Main condenser/DI-PCB
Assemble the main condenser (#1067) in the body,

and attach two pieces of the both-sided adhesive
tape (#915).
When the main condenser is

Refer to the below for the lead direction of the
mounted, the connector must be
main condenser. closed.
Mount the DI-PCB (#1029), and tighten the screw

(#1564).
#9152
Position by following the direction of the arrow
#1067
Direction of leads of
the main condenser
#1564 #1029
- 7 -
INC
VBA13001-R.3677.A
DC/DC shield plate
Attach the DC/DC-PCB insulating sheet (#697) on the DC/DC-PCB shield plate (#687).
#687
Reference position
#697
Assemble the DC/DC-PCB shield plate (#687) in the body.

Put the bending portions of #687 into the square holes of the body.)
Tighten two screws (#1537).

Tighten screws (#1539). (Addtion
#15372
#687
#1539 (Addtion

INC
VBA13001-R.3677.A
Assembly / Adjustment NOTE: For undescribed tapes and sponges here in"Assembly",
refer to PARTS LIST.
1. Front body
Lens-contact unit
F-F0 PCB unit
Mirror-support sponge
Front plate-FPC unit
Preview button
Function button
Lens contact FPC unit Oil barrier: OS-30MF
Position #B411 upwards, and fix it with the screw (#1525).
Attach #B1024 by aligning with the positioning boss of #26.
Solder #B411 and #B1008 at eight locations.
Make soldering bridges of #B1024 and #B1008 at three locations.
Yellow: Main PCB unit
Brown: Main PCB unit
#B1009
B1008
Solder
#1507x2
Soldering bridge
#1510x4
#235
#234
#35x2
Soldering bridge #B1024
#4122
#B411
#1652x2 Direction
for Position
#1525
#934x2
#26
#36x2 Grease: G-92KA
#33x2
- 9 -
INC
VBA13001-R.3677.A
Installment of Mg
U-groove lever
When mount each Mg, arrange clearances between the U-groove lever and the
iron core.
Check the clearances when the iron core of Mg is attached.
Iron core of Mg
Mirror-drive Mg (#131)
Ratchet gear Locking lever
0.2 0.3
#1342
Adhesive:
Screwlock
When the aperture-stop Mg is attached, in order to

leave clearances of 0.2-0.3 mm between the ratchet
gear and locking lever, put the 0.2-mm washers, etc,
in the clearances, and fix the Mg with two screws
Adhesive:
(#134).
Screwlock
#1342
#1342 Adhesive: Screwlock
Aperture-start Mg (#133) Aperture-stop Mg (#135)
Wire arrangement of each Mg and Soldering
Yellow: Aperture start Mg

Green: Aperture start Mg
Orange: Aperture stop Mg
Blue: Aperture stop Mg
Red: Mirror-drive Mg
Black: Mirror-drive Mg
- 10 -
INC
VBA13001-R.3677.A
Mirror BOX unit
Mirror unit
I-base plate unit
Position #B211 in the direction of the arrow, and

fix it with three screws (#1525).
When the mirror unit (#10201) is mounted, adjust
the horizontal clearance , if any, by washers
(#236A-E).
Connect the FPC of the I-base plate (#B71) to the
connector of #B1009. #233 Grease: LEN317A
#1523x2
#231
#1525 3
#232
B10201 #229
#214
#343
#222 #10201
Direction
for position #B10212
#242
#1568
#210
#B211
#236A~Exn
#960
#B71 #B1009
#1523x2
#170
#1530
- 11 -
INC
VBA13001-R.3677.A
AF drive unit
Horizontal-shooting lever unit
Fix the AF drive-PCB unit (#328) with two screws (#1636).

Be careful NOT to pinch the AFFPC.
While holding the pedestal of the horizontal-shooting lever unit (#B355), turn the lever unit clockwise to apply
compression to the spring.
Fit the groove part of the coupling shaft (#342) in the U-part of the horizontal-shooting lever unit (#B355),
and tighten the screw (#1513).
Put the edge of the AF drive unit FPC into the hole of the I-base plate FPC, and make soldering bridges at four
locations.
Grease: G-92KA
#342
#1513
#B355
#1636
#343x2
#B328
#344x2
- 12 -
INC
VBA13001-R.3677.A
Lens release SW
Lens release unit
Vertical lever
SCM-change PCB
Grease: AX-115
Grease: G-92KA
Apply to the front, back, and Grease: G-92KA
inner surface of the hole.
#663
#1516 #381
Black #1568
Brown
Red
#979 #1527
#378
#1034
#380
#978
#377 #379
#356 #1563 #385 #382

(Revise
#386 #15392
#977 Blue
#357 #1116
#359
#977.#978.#979
#384
Oil barrier: OS-30MF
Grease:
G-92KA
#376
#1654x2
#372

#371

INC
VBA13001-R.3677.A
Front cover unit
Aperture coupling-ring unit
Drysurf: AX-115
Bayonet
Assemble the aperture coupling-ring (#RP1) into the

apron (#22), and attach the spring (#406) and roller
(#407). Then mount this assembled unit on the front
body by turning slightly clockwise, and fix it with two
screws (#1514) and two screws (#66).
Drysurf: AX-115
#980
#40
#382
#407 #37
#388
#389
#1551 (Addition
#773
#383
#26 Oil barrier: OS-30MF

#1514
Apply to the holes on the
back side.
#66
Be careful NOT to #22
bend the brush of the aperture #406
coupling-ring (#RP1).
drop the roller (#407).
dirt the pattern of the F-F0 PCB
unit (#B1024).
#402
#401
#16214
Grease: G-92KA
#RP1(404,405)
#1620
Caution: After mounting the bayonet, press the lens release-pin and
confirm that the pin moves smoothly without catching.

Change page 1 - 14 -

JUL.7.2006
INC
VBA13001-R.3677.A
Height adjustment of AF coupling shaft
Set the SCM-change lever (#383) to "S mode".

(AF coupling shaft (#342) protrudes from the bayonet face.)
Adjust the height of the AF coupling shaft (#342) by using the screw (#359) to "1.70.2 mm".
After the adjustment, fix the screw (#359) with Screwlock.
#383
1.70.2 mm
Lens-release pin
Bayonet surface #359
#342 Lens-release button
#359
Apply after the adjustment

Adhesive: Screwlock
Height adjustment of Aperture lever
Measure the height of the aperture lever by using the tool (J18004).
Standard3.40.1
0.5 mm

.355 mm
Aperture
lever
Adjustable screw
Adhesive: Screwlock
Apply after the
adjustment
- 15 -
INC
VBA13001-R.3677.A
Angle adjustment of Main mirror and sub-mirror
Main mirror 45 adjustment
Caution: Before and after the adjustment, check the accuracy by moving the main mirror up- and downwards
a few times.
Check for the right-left deviation.
In case the deviation is out of standard, loose three screws (#1523) and make an adjustment by moving the
main mirror shaft PCB (#B10212).
Check for the up-down deviation. In case the deviation is out of standard, make an adjustment by turning the
eccentric pin with Hexagonal wrench.
Sub-mirror 59 adjustment
Caution: Before and after the adjustment, check the accuracy by moving the main mirror up- and downwards a
few times. Confirm if the two-pronged part of the sub-mirror firmly fits in the eccentric pin.
Check for the up-down deviation.
In case the deviation is out of standard, make an adjustment by turning the sub-mirror eccentric pin.
Device
1. For Main mirror adjustment
Collimator (J19002)
45 mirror tool (J18389)
Mirror 45 inspection tool (J18037)
Hexagonal wrench (1.5mm
2. For sub-mirror adjustment Main mirror shaft
Collimator (J19002
Sub-mirror 59 inspection tool (J18391)
Hexagonal wrench (1.5mm
#15233
Apply after the adjustment
Adhesive:
Screwlock PCB (#B10212)
Collimator
Mirror 45checking tool Bayonet mount
Eccentric pin for the main

J18389 mirror
Mirror of J18391
Width of line indicates deviation.
Main mirror
Sub-mirror
Eccentric pin for the sub-

mirror
Main mirror Sub-mirror

Up-down
Left-right 15 15
deviation
Up-down 5 15 Reference line
deviation
Distortion 6or less 6or less
Left-right
- 16 -
INC
VBA13001-R.3677.A
10-pin plug
10-pin FPC unit
Position the 10-pin plug (#41) so that the V-groove comes in the lower right-hand corner (viewed from the
front), then fit it in the holes of the back side of the 10-pin FPC (#1010), and assemble them into #26.
Apply Locktite to the screw (#65) and tighten it.
Fix the 10-pin FPC (#1010) with the screw (#1503).
Make soldering bridges of the 10-pin plug (#41) and 10-pin FPC at nine locations.
Make soldering bridges of 10-pin FPC (#1010) and lens contact-FPC at eight locations.
Solder six wires.
Red: Main PCB unit

Black: Main PCB unit
#B1008
Blue: Lens release SW

#1010 #1010
(Revise
Red: SCM-change PCB

Brown: SCM-change PCB
#1503
Black: SCM-change PCB
#1010
#65
Adhesive: Loctite
#41
Oil barrier:
OS-30MF
#968
#26 V-groove

INC
VBA13001-R.3677.A
AF CCD FPC unit
Assemble the adjustment springs (#293) in the bottom of the mirror

BOX unit (#B211).
Attach the AF CCD FPC unit (#B1007) with three Hexagonal-Key
screws (#295). Then, turn lightly the screws all the way in, and
(Revise #B1009
then back them out two-and-half turns.
Connect the FPC of the AF CCD FPC unit (#B1007) to the connector
of #B1009, and tighten the screw (#1507) together with the I-base
plate FPC.
#2953
#B1007 #1507
#B211
#2933

INC
VBA13001-R.3677.A
Penta unit
Prism box unit
Press #8 into #832.
Attach #1055, #833, and two #872 by positioning them.
*
If a gap is found in #1055, replace #877A by #877B.
Taking careful of up/down/front/back direction, assemble #1055 and
#833.
Caution:
Press #8 all the way into #832 until the one step lower #1619x2
Press-fitting
position.
#8
Do NOT let the two #875 and #832 run off the edge of
the frame.
#832
#B1005
#954
#876
#875x2
#B1005
Direction for
#833
position
Direction for
#953 position
#955 #1055
871
#840
#904
#837
#902 #877AB #873x2
Direction for Direction for

#839
position position
#872x2
#874x2
#838x2 #877C2
#901 #836AC
*
#834 #3
#835
- 19 -
INC
VBA13001-R.3677.A
Eyepiece lens-barrel unit
#5
#7 #845
Adhesive: Super X
Adhesive: Super X
#841
#847
#841
Grease: AX-115
#7
#B846
#847
#B846
#844
#1539
#848
#849
#841
#856
Connect the finder-display

#853
#845 FPC (#1004) to SI-FPC
#854
#5 (#1005).
#1539
#858 #842
#1619x2
Align the grooves of #848 and #1005

#853.
#848
#842
#1004
#853
#841
#16182
#878
#1054
#842 must not protrude from #841.
#879
- 20 -
INC
VBA13001-R.3677.A
Metering FPC unit
Fix the metering adjusting plate (#B882) with three screws (#1617).
Fix the metering FPC unit (#B1006) and three springs (#884) temporarily with three screws (#883).
Make a mountain fold of FPC, and hook
-part to the SI-FPC (#1005), while -part to the connector.
Fix the prism BOX unit with two screws (#1525) and two screws (#1528).
Connect the lens contact-FPC (#B1008) to the connector -part of the SI-FPC (#1006).
#8833
Attach the metering FPC unit. Turn lightly three screws
#B1006 Mountain (#883) all the way in, and then back one reference screw
fold of them out one three -and-halfturn.
(Revise

#8843 3
#16173 #B882
#995
Reference screw
#996
#15282 #1005
#15252 #1006

#1005
#B1008

INC
VBA13001-R.3677.A
3. Mount Front body on Rear body
Mount the front body on the rear body

Operate the charge-lever of the I-base plate unit (#B71) for mechanical reset.
Check the connection status of the FPC (#1009).
While passing the two lead wires of the AF motor
(#B26) into the hole of the rear body, assmeble the
Orange
front body (by taking care NOT to pinch the wires but Blue Charge lever
to pull them.) Grease:
G-92KA
Tighten the five screws (#1575) in the order from
#B71
to .
Tighten two screws (#1531) in the order of and . FPC #1009
Tighten the screw (#1525). Check the
Tighten two screws (#1529) in the order of and . insertion.
Rear body
#15312

#1525 #1097 Orange :AF motor

#1098 Blue :AF motor
Front body

#15292
#67

#15755
- 22 -
INC
VBA13001-R.3677.A
Inspection and Adjustment of Body back
"0" positioning of the dial gauge
0" position of D200
70
60
80
50
90
40
30
0
10
20
10
20
Surface plate
Put the tool (J18001-1) on the surface plate, and set the dial gauge to "0".
Turn the index ring in the direction of the arrow, and shift the position by "0.17 mm" from 0 that was set in
. (This is "0"-position of D200.)
Measure the body back based on "0" reference position of the index ring.
Measure 4 parts from the bayonet face to the CCD-PCB

attaching face.
Standard:48.50.015mm/ Parallelism: within 0.015mm
In case it is out of standard, make an adjustment

by loosening screws that attach the front and rear
bodies, or by putting the washer(s) on the contact
surface between the front body and rear body.
Measuring points
Measure the outside angle of view.
- 23 -
INC
VBA13001-R.3677.A
Grip unit
Fix the grip (#57) with the screw (#1515) and two screws (#1509).
#826
#952
#952
#58
#1517
#1515
#828
#1559
#829
#1509
#1509
#439
#57 #1541
#769
- 24 -
INC
VBA13001-R.3677.A
Main PCB unit
Solder two wires on the back side of the main PCB unit (#1001).
Connect the main connection-FPC (#1035) to the connector of the back side of (#1001).
Back side of Main PCB (#1001)
Yellow: Power drive PCB

Brown: Power drive PCB
FPC #1035
Pass the FPC (#1035) through the hole of the rear body, and fix the main PCB unit (#1001) with three screws
(#1616).
Connect the five FPCs to the connectors in the order of - .
Be careful NOT to forget to connect the FPC of . Black: Charge-SW
Solder thirteen wires. Brown: Charge-SW
Caution: 10-pin wires and buzzer wires must Red: Charge-SW
be put under the convex portion of Purple: Battery contact

the front of the prism. (see below) BlueFG-ID
Black: Buzzer Black: AF-assist illuminator
Black: Buzzer Gold: AF-assist illuminator
Penta prism
Black: 10--pin FPC

Red: 10-pin FPC

(Addtion
#16133
Yellow: Lens contact FPC
Brown: Lens contact FPC

INC
VBA13001-R.3677.A
AF motor wire arrangement
Arrange the AF motor wires by placing them properly among bosses at four locations.
Put the power drive-PCB (#1002) into the rear body groove, and fix it with two screws (#1541).
Solder six wires.
Fix the conductive plate (#688, #689, and #690) with three screws (#1539).
Fix the conductive plate (#691) with the screw (#1543).
#1541
Brown: Main PCB

Yellow: Main PCB
Put #1002 in the groove.
Black: Charge motor

Red: Charge motor
Blue: AF motor
#1541
Orange: AF motor
#1539
Power drive PCB (#1002)
(Addtion
#1035
Conductive plate
(#689) (Addtion
#1002
Conductive plate
(#690)
#1539 #1539 #1539 #1543 Conductive plate (#691)

Conductive plate (#688) #1539
(Revise

INC
VBA13001-R.3677.A
DC/DC PCB unit
Connect the harness (#1075) to the DC/DC PCB (#1047) and the connector of the power drive PCB (#1002).
Fix the DC/DC PCB (#1047) with four screws (#1541).
Solder six wires.
Wire arrangement
Battery contact wire
Charge motor wire
AF motor wire
Harness connection
#1047
#1075
#1002
Black: Battery contact
#1541 Red: Battery contact
#1541
Yellow: SBDI-PCB
Brown: SBDI-PCB
Black:IF-PCB
Red: IF-PCB
#1541
#1541
- 27 -
INC
VBA13001-R.3677.A
Inspection and adjustment of AE CCD Alignment
Under the environment where the AE-CCD positioning is adjusted, use the reference body (and change the
envoronment depending on measured results).
In case the measured value is out of standard, check if there is no misalignment of the grid lines.
In case the measured value is out of standard, change the environment of measurements. (e.g. setting place/
direction, room brightness, etc)
Procedure
Fix the bottom cover with four screws.
Mount "AF50/1.4D" on the camera, and fix them on the tripod horizontally.
Connect the camera and PC via the cable (MC-31).
Provide power to camera by the AC adapter (EH-6).
Be careful NOT to cause a short-circuit at uncovered portions.
Attach the AE-CCD positioning tool (J15427) in the color viewer (J63070), and turn power ON.
Keep the 0.7-m distance between the front face of the AE-CCD positioning tool and the reference surface
of the camera. Set the camera AF to manual, and the focus ring to "0.7 m" by rotating it.
Start up the inspection and adjustment software for D200 (J18397), and select "INSPECTION AND
ADJUSTMENT FOR AECCD POSITION" then "Set Camera for AE CCD POSITION".
Looking through the viewfinder, and move the camera so that the grid lines of the camera coincide with the
extension lines of the AE-CCD positioning tool. (Turn "d2: Grid Display" of Custom menu to ON.)
Set the camera and AE-CCD positioning tool horizontally.
Select "CCD ALIGNMENT INSPECTION AND ADJUSTMENT".
Cover the camera with a black cloth, etc, when measured.
By following instructions on PC, make the position adjustment of AECCD by the screws (a:#883,b:#883).
Select CCD SLANT INSPECTION of the adjustment software and make an inspection. Then, fix the
three screws with Screwlock slightly. The adjustment is completed.
AE-CCD positioning Attaching surface of

tool (J15427) the imaging-PCB
Attach the metering FPC unit.
AF 50/1.4D
Turn lightly three screws (#883)
approx. 0.7
all the way in, and then back one
reference screw of them out one
(Revise
three-and-half turn, and adjust by Color viewer (J63070)
the screw (a. and b.).
Standard Reference screw
X-directiona: Screw
Adhesive: Screwlock
Y-directionb: Screw
-direction (a) Y-direction (b) (#B1006) Metering FPC unit
loosening loosening
b:#883
a:#883
-direction (a) Y-direction (b) Reference screw

tightening tightening

INC
VBA13001-R.3677.A
Outer LCD window / Shoe mold unit / Accessory shoe / Other small parts
#502
Apply the grease to the
inner surface. WB
IS
Grease: G-92KA
O
#501
Q
U
A
R
#1026
#516
#503
#318
#16402
#316
#504
#507
#B317 #1533
#512
#701
#511
AdhesiveC-8008B
Align the four corners

of two sponges (#766) #324
and two sponges #B735
(#765), and attach all #327
the corners. #323
#1605
Do NOT let the inner #1565
sponges run off the edges
of the frame.
#7652
#7662
#731
#15402
#1560
#753
#747
#750 #15372
#1606
#746
#15472
Apply to the claw.
Grease: G-92KA
- 29 -
INC
VBA13001-R.3677.A
Release button / Other small parts
Apply to shaft. #732

Grease: G-92KA
Apply to the overall back side.
Apply overall.
#733
#734
#742
#743
Apply overall.
#24
GreaseG-92KA
Direction for assembling.
#701
Apply to about two

screw threads.
Adhesive: Loctite
#B43
#787 #730
#1659
Apply to entire #911
circumferential surface.
#1659
Adhesive:
#RP5 C8008B
Oil barrier: #15572

#966
Apply OS-30MF #1604
overall.
#1652
#7482
#749 #9672
Grease: G-92KA
#16082 #968
Use ink brush to apply.
Oil barrierOS-30MF
Apply to 967, and #968 overall.
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INC
VBA13001-R.3677.A
Top cover FPC unit
Mount the rear command dial unit (B726).
Solder the rear command dial unit (B726) at three locations.
Mount the front command dial unit (B725).
Solder the front command dial unit (B725) at three locations.
Make soldering bridges at nine locations.
#1544 2
Soldering bridge
B725
#B725

#704
B726 #7072
#15442
#1571
#1053
#973
#706
#705
#781 #3214
#780
#974
#39
#1003
#784
#914
#1028
#1117(Red) #B782
#913
#1119(Black) #703
#1118(Brown)
#912
#1535
#965
#781
#784 #15443
#780
Grease: #929
MZ-800S
Grease: #B726
Apply to the clicking part of
MZ-800S
#784.
#15712
#1033
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INC
VBA13001-R.3677.A
B502,B504( )
FPC #1572
#1094 (
#1025
#1569
#1025#1026 FPC
#1569
#1026

(
#1025
#1572
Green#1094:SB

OS-30MF ISO
#B504
QUA
R
1026FPC
#50
#B43
#513
#1532 G-92KA
#46 #508
#509
OS-30MF
1025FPC
#514 #510
#515 #1544 2
5
#1569
#B505
#1569 #1569
#1572

2 - 32 - Aug.8.2006
INC
VBA13001-R.3677.A
SB lower case unit
Dipping
Assemble #796, #322, and #325. Grease: AX-115
#7962
(Revise
#796
#325
#322
#796
Insert the collar (#308).

Insert the rotation axes (#306 and #307).
Mount the SB lower case unit (#B302) on the top cover.
Pass wires through the holes.
Pass six wires through the holes.

Dipping
#B302 Wire arrangement
Grease: AX-115
#307
Hooks
#308
Be careful of the direction for assembling.
#306 Grease: AX-115 Dipping
SB-up spring
Attach the SB-up spring (#305) to the hooking part.

Fix the SB-up spring (#305) with the screw (#1601).
#305
#305
#1601

Hooking part
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VBA13001-R.3677.A
Installment of Top cover FPC / Wires / SB-PCB

Attach the FPC of the SB-PCB#B1013).
Solder seven lead wires of the SB-PCB.
#1511
#1535
FPC #B1013
#1541
SB-PCB (Orange)
SB-PCB (Gray)
SB-PCB (Black)
SB-PCB (Green)
SB-PCB (Red)
Sync terminal (Green)
SB-PCB (White)
#1601
Solder the three metering lead FPC lead wires.
(Addtion
Solder the four accessory shoe-contacts.
Black
Brown
Red Accessory shoe contact4
The tape is applied.

INC
VBA13001-R.3677.A
Assembly of Top cover unit
SB lock cover
#917C
#310
#309
#312
Attach #309.
Attach the spring (#310).
#1565
SB upper case
While sliding the SB lower case (#301) downwards, attach its two hooks to the holes. (Fig.1)
Tighten two screws (#1623). (Fig.2)
SB upper case
Hooks
#301
Fig.1
Holes
#16232
Pop-up lever unit
Fig.2
SB lower case unit

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INC
VBA13001-R.3677.A
Top cover
Eyepiece frame
Fix the eyepiece frame unit (#861, #963, and #903) with two screws (#1619).
Connect the top cover FPC (#1003) to the connector of the main PCB unit (#1001).
#1001
#1003
#1039
#963
#16192
#903
#861
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INC
VBA13001-R.3677.A
Top cover
Diopter adjustment knob
Fix the top cover with two screws (#1511), three screws (#1555), two screws (#1547), the two screws (#1548).
Fix the diopter adjustment knob unit (#851, #857, and #852) with the screw (#1622). Then attach the cover
(#850).
After attaching the top cover, turn the diopter adjustment knob to check the operations of the diopter
adjustment lens.
Pop SB up.
#15482
#1511 #1511
#1555
#1555
#1555
#1547 #1547
#851 Oil barrier: OS-30MF

Apply to teflon surface side.
#857
#852
#1622
#850
#850
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INC
VBA13001-R.3677.A
Accuracy inspection and adjustment (Camera body)
: Newly prepared RJ Commercially available straight cable
To RS232C terminal
Stabilized power supply

Set value 7.4V 0.35.0A
or AC adapter EH-6

J18397
Battery tool D200 inspection and adjustment software

J15423
Use [9pin-25pin] conversion connector for a

computer with 9-pin RS-232C terminal.
RJ is not available, so use a commercial item.
Note:
When checking battery check, be sure to use the battery tool (J15423). Flash meter
When this tool is used, LCD indications of camera disappear. Not prepared as RJ
Shutter tester
J61199
Light receiving adapter (in common with D100)
J19042E AE-CCD J15427

T.V.measuring adapter (APS) EF-8000
Set up in front of color viewer (J63070)
Traditional adapter for camera

AF50/1.4D AF28/2.8D
When 1/8000 is adjusted, use the T.V.measuring adapter (APS) EF-8000(J19042E) and the light receiving adapter
(J61199).
Caution: When the inspection and adjustment are made with the shutter tester, turn the tester ON to light a lamp, and carry
out the aging for 3-5 minutes.
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INC
VBA13001-R.3677.A
D200 Inspection and Adjustment Software (J18397)
This inspection and adjustment software runs on Windows.

Install the software by following the below procedure.
<Operating environment>
Check the following operating environment which is required for installing this program on PC.
PC IBM PC/AT compatible

OS Windows XP Professional Edition, Windows XP Home Edition,
Windows2000, Windows 98 Second Edition (SE)
CPU 80486 100MHz Pentium 4 2.2GHz
RAM (memory) 32MB or more
HD 6MB-or-more free disk space is required when installing
Monitor resolution 800600 pixels or more
Interface Serial interface (switchable from COM1 to COM9)
USB interface is not available.
As long as the above hardware requirements are met, any PC such as desktop or laptop, etc is available.
Cautions in starting program

When starting this program, close all the other applications.
If some other applications are running, this program may not be activated.
<Procedure for installation>

The file (D200SOFT.EXE) of this program is provided via FD or e-mail.
Because this is the self-extracting file, decompress the file before installing, following the next procedure.
1. Create a folder for installation under a name you like and PC drive.
(e.g.) C:\D200
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VBA13001-R.3677.A
2. Paste the file (D200SOFT.EXE) in the created folder.
3. Double-click on the pasted file to display the following screen.

Press the OK button, then decompression starts.
4. When the decompression of file is finished, the file (D200.EXE) is created.
5. The installation is completed.
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VBA13001-R.3677.A
<Start-up of Program>
1. Double-click the file (D200.EXE), then Inspection and adjustment program for D200 starts.
2. To display in Japanese, select the radio button "JAPANESE" in "LANGUAGE" in the lower right-hand
corner of the screen.
However, this is not properly viewed in the English OS.
3. For "COM PORT" (communication port), the selection from COM1 to COM9 is available.
4. When the "HISTORY" button at the lower-left is pressed, the program version will be displayed.
5. Select each item button according to operation.

Follow the instructions on the next screen that will be shown after pressing the item button.
6. To finish the program, press the "Close ()" button in the right-hand corner of the screen or "QUIT.".
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INC
VBA13001-R.3677.A
AE inspection and adjustment
AE CCD alignment inspection and adjustment (ref. Page A28for details
AE accuracy inspection and adjustment
Aperture accuracy inspection
M1/8000 Accuracy inspection and adjustment
Adjustment for battery check level (Use the battery tool (J15423) and stabilized power supply.
* Check & Adjust an out put of Built-in Speed light,after assembling until Rear cover.
Built-in SB flash inspection and adjustment
Tools requiredref. Page A38.
AE accuracy inspection and adjustment
For this camera, the AE shift amount, which is fundamental for other lenses, is adjusted by using the AF28/
2.8D lens.
Check in advance, by "INSPECTION for AF28mm/1:2.8D LENS." on the main menu, whether the
adjustment AF28/2.8 D lens is available.
When checking the lens, measure by using the reference body (used for the shooting image adjustment, too),
using the adjustment AF50/1.4D lens, and using the adjustment AF28/2.8D lens.
When inspecting and adjusting the AE accuracy, make an adjustment by combining the adjustment AF50/
1.4D lens, which was confirmed by "INSPECTION for AF28mm/1:2.8D LENS." and the adjustment AF28/
2.8D lens.
"Battery check" inspection
When the battery tool (J15423) is connected, the indications of the outer LCD of this camera disappear. After
adjusting "Battery check", inspect by the software by powering to camera at 7.8V.
Built-in SB flash inspection and adjustment
Set the distance between camera and flash meter to 1 m, and inspect and adjust the light volume of the built-in
SB. (ref. adjustment software for details)
AF inspection and adjustment
Note: When using the adjustment software for the first time, prepare 3 cameras of D200 and measure by
"WRITING OF AF ADJ. LENS OFFSET VALUE" on the main menu.
AF accuracy inspection and adjustment (Make all the following adjustments.)
YAW, PITCH inspection and adjustment
LARK adjustment (inc. CCD output adjustment)
AF shift adjustment
Tools required
1. When adjusting for all adjustment items
ref. Page A38.
2. When inspecting AF accuracy
AF adjustment lens (J18266)
AF adjusting tool (J15259
Lens holder for F4 (J15280)
AF chartJ18344
Chart illuminator for AFJ15264
3. When adjusting YAW, PITCH
YAW, PITCH toolJ18230
4. When adjusting LARK
The above tool when inspecting AF accuracy
In "AF shift adjustment", the distance from the bayonet reference plane to the imaging area (CCD) is calculated
by the actual shot photo, and its error is recorded in EEPROM as compensation amount, and adjusted.
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INC
VBA13001-R.3677.A
Solder four wires that are connected from the SB-PCB.

Arrange four wires by positioning them towards the front body, and attach the tape (#930).
SBDI-PCB: #1029
Red: SB-PCB
Black: SB-PCB
Yellow: SB-PCB
Brown:SB-PCB
Tape (#930)
CF card holder
Connect the CF-DG connection-FPC (#1038) to the CF card holder (#1018).

Pass the CF-DG connection-FPC (#1038) through the hole of the body, and fix it with three screws (#1543).
#15433
#1018
CF card holder
(Revise
#1038
(Addtion

INC
VBA13001-R.3677.A
CCD/FPC unit
Position the CCD/FPC unit (#B2032) towards the direction of the arrow, and fix it with three screws (#1639).
Connect the harness SZ (#1073) and harness AK (#1074) to the DC/DC-PCB (#1047).
Solder the four shielding wires. (ref. Fig)
Solder the GND line of the shielding wire on the outer soldering lands of
the CCD-PCB (#B2032). (See below)
C A

D 2

B
Core wire (coated)
GND line

Fig
#16393
Position
Harness SZ (#1073) Harness AK (#1074)

#B2032 CCD/FPC unit
Note: For some bodies, washer(s) are already put on the attaching face of the CCD-bracket.
There are 2 cases as follows.
1. PurposeTo adjust the height of the camera body
There are indications by color marker (washer thickness) on the camera body side of the CCD-PCB attach-
ing face.
{One red marking =0.02mm (#534), Two red markings 0.04mm (#5342)}
* The position, number, etc of washers are not the same at 3 locations.
By adding the measured value to the thickness of washers, check if it is within the standard (48.50.015mm).
2. PurposeTo adjust the height of the CCD bracket
There are indications by blue marker (doughnut shaped) of the CCD-bracket attaching face
{One marking at upper right corner 3 locations 0.01mm}* Washers are equally put on the 3 locations.
When the CCD PCB is replaced, remove the washers.
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INC
VBA13001-R.3677.A
DG-PCB unit
Solder the GND line on G-side of the DG-PCB (#B1017). (There are "S" and "G" letters on the
DG-PCB)
Solder each shield wire on A, B, C, and D. (ref. Fig)
C A

D 2
B
Core line (coated)

GND
Fig.
Mount the DG-PCB unit (#B1017).

Solder the four shield wires. (ref. Fig. )
Connect two harnesses to the connector. Tape (#926)
Put the ferrite core in the CCD FPC.
Connect the four FPCs to the con-
nectors.
Attach the tape (#926).
Put the shield wires under the
viewfinder for arrangement.
#926
#B1017 (DG-PCB unit)
1040
Harness
Harness
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INC
VBA13001-R.3677.A
DG shield plate
Fix the DG-shield plate with five screws (#1546) and two screws (#1515).
Make soldering bridge.
#1515 #15465
DG-shield plate unit
#771
GASKET
Soldering bridge
(Addition #1515
I/F cover
Assemble the conductive plate (#695) by aligning with the boss.
Position the I/F cover towards the top cover, and fix it with two screws (#1510).
(#1549)
(Revise
#969
#9623 #392
#961
#394
#393
#16422 Direction
#395 for position
#1643
#695
#15102
#15102
(Revise

INC
VBA13001-R.3677.A
#467
#1538 2
#985,#986 #RP00007
Oil barrierOS-30MF
#985
#469 #481
#474
#468 Grease:G-92KA
#986
Grease:G-92KA
#455
#476
Grease:G-92KA
Direction #465
for position
#426 #475
Crazy glue
Grease:G-92KA
Crazy glue
#1511 2
#1630
#1631
#478
#477
#479 #456
#472
#1020
#473
#470 #1511 2
#430
#480
#422
#1512 3
- 47 -
INC
VBA13001-R.3677.A
#431
#433
#434,#435
Oil barrierOS-30MF
#434 2
#435 2
#488
#1057
#1626
Grease:G-92KA #489
Direction
Grease:G-92KA #1629 for position
#487
#1633
Grease:G-92KA
#492 #484 #432
#483 2
#485
#1546
#440
#440 #491
Oil barrierOS-30MF
#1571
#486 #987
#987
Oil barrierOS-30MF
#1632 2
#427 Grease:G-92KA
#1518 2
#921
#441
#425
#922
#445
#443
#429 #424
#442 #442,#921,#922,#923,#441
Oil barrierOS-30MF
#1628 2
#423
#923
- 48 -
INC
VBA13001-R.3677.A
Rear cover
Connect the three TFT-PCB connection PCBs to the DG-PCB connectors.
Fix the rear cover with two screws (#1547), two screws (#1552), and one screw (#1549).
#1549
#15522 #15472
- 49 -
INC
VBA13001-R.3677.A
Bottom cover
Mount the bottom cover.

Tighten two screws (#1556), six screws (#1549), and two screws (#1547).
Attach the battery lid.
#1547
#1547
Bottom cover
#15496
#1556 #1556
Infinity focus inspection & adjustment

Replace the finder screen with the infinity focus check screen (J18394), and use the reference lens (J18010)
and read the value. In case it is out of standard, increase or decrease washers (#836A, #836B, or #836C) for
adjustments. * Supply the power (Battery or EH-6) for checking.
Caution: When (J18394) is put in to replace the finder screen, put it with the silver spacers upward, which are
attached on both sides.
Standard: 0.04mm 1 scale 0.01mm
J18010 "0" position
Value of J18010 Adjustment
+0.04 -0.04 Within standard, adjustment unnecessary
+0.05 +0.07 Replace with #836C
+0.08 +0.14 Replace with #836A
+0.15 Remove the washer.
-0.05 -0.07 Replace with #836A, #836C
-0.08 -0.14 Add #836A
Reference line
-0.15 -0.17 Add #836C
-0.18 Add #836B
#836A 1K602-832 Screen washer A0.10mm

#836B 1K602-833 Screen washer B0.20mm
#836C 1K602-840 Screen washer C0.15mm
- 50 -
INC
VBA13001-R.3677.A
External rubber
Attach the external rubbers (#B63, #B60,

#B61, and #B447).
WB
IS
O
QU
AR
#447 #B61
#B63
#B60
- 51 -
INC
VBA13001-R.3677.A
Necessary adjustments when parts are replaced
1. D200 adjustment software and updates

Adjustments AE Built-in SB AF
EEPROM AE CCD accuracy M1/8000 Aperture Battery light volume accuracy
fixed positioning inspection & inspection & accuracy check level inspection & inspection &
Parts to be values adjustment adjustment adjustment inspection adjustment adjustment adjustment
replaced
Shutter unit
1 2
Main FPC
Sub-PCB
AF sensor unit
Top cover or
SB lower case unit
DC/DC PCB unit
Metering FPC unit
Aperture control
PCB unit
1. When the main PCB unit is replaced, be sure to update the version before writing the fixed values.
2. Make an inspection.
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INC
VBA13001-R.3677.A
2. Shooting image adjustment software and updates
Adjustments Writing Gr/Gb Sensi- Shading Gr/Gb com- Sensitiv- Pixel de- Pixel defect Rewriting of Initial
of fixed difference tivity pensation ity ratio fect com- compensa- TFT fixed (factory
Parts to be values compensa- adj. (R/B pensation - tion - data default)
replaced tion ADJ (G filter) Black White point setting
filter) point
Shutter unit
Main PCB unit
AF sensor unit
DC/DC PCB unit
Metering FPC unit
1
DG PCB unit
CCD/FPC PCB unit
TFT monitor
When the DG-PCB unit is replaced, be sure to update the firmware before writing the fixed value.
- 53 -
INC
VBA13001-R.3677.A
Shooting Image Adjustment
1. Summary A53 (Revise

When D200 shooting image-related and listed parts on Page A51 are replaced, be sure to make an adjustment
by the shooting image adjustment software for D200 (J65084). The details of its function and how to use this
software are as follows:
2. Adjustment software function
(1) Writing of fixed values
(2) Gr/Gb difference compensation adjustment (G filter)
(3) "Sensitivity" adjustment
(4) Shading adjustment
(5) Gr/Gb compensation adjustment (R/B filter) / Line crawl adjustment
(6) "Sensitivity ratio" adjustment
(7) Pixel defect compensation - black point
(8) Pixel defect compensation - white point
(9) Rewriting of TFT fixed data
(10) Initial (factory default) setting
(11) Getting reference values
(12) Reading of RISC version
(13) Checking of the adjustment value
When the adjustments from (2) to (6) are made, get in advance the reference values of (10) by using the
reference body, then perform the adjustments.
3. Hardware requirements
OS Widows98SEWindows2000WindowsMEWindowsXP
Japanese or English OS
PC CPUPentium or more
Memory128MB or more
USB1.1
Screen size: 1024768 pixels or more
4. How to set up
Create any directory in the harddisc (except desk top) of PC, and copy the following files.
D200IMG.exe Application file
STD.DAT Standard file
NkdPTP.dll USB-communication application extension file for WinXP
NkdPTPDi.dll USB-communication application extension file for Win98SE and Win2000
MPLP.dll For system
MSVCP60.dll For system (Win2000)
CCDFLG.DATFixed value data (writing of fixed values
CCDINIT.DAT Initial value data (factory default setting)
Q0220IMAGEADJUSTMENT67.dllFor pixel defect compensation
LineCrawlFittingQ220DLL.dll For line crawl, shading
LineCrawlFittingQ220.ini System initialization file for line crawl
LineCrawlFittingQ220G.ini System initialization file for G-line crawl
LineCrawlFittingQ220SD.iniSystem initialization file for shading
preserdata.jpgDefault setting WB image file

Be sure to copy the above file in the same directory.

INC
VBA13001-R.3677.A
Procedure for installing USB driver
If this program is used by the USB interface, installing the USB driver is necessary.
But if the OS is "Windows XP", the driver is already preloaded so it is not necessary to install it.
(1) Set the USB of camera to "PTP".
(SETUP menu USB setting PTP)
(2) Connect the camera and PC by USB cable.
Turn camera ON.
(3) When "Add New Hardware Wizard" is displayed, click "Next".
(4) Select "Search for a better drive than the one your device is using now. (Recommended)", and click "Next".
(5) Click "Reference" of "Specify a location" and select the directory where the driver was copied, such as
"C: D200PTP". Then click Next.
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VBA13001-R.3677.A
(6) Confirm that the driver is located at the right place, and click "Next".
(7) Click "Finish".
(8) Reboot the PC to complete the installation.
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INC
VBA13001-R.3677.A
6. Basic usage
(1) Perform the D200IMG.exe to start up the main screen. (ref. Fig.1)
(2) Select ENGLISH / JAPANESE in Language to display the expected menu. (ref. Fig.2)
(3) Click the button to start adjustments.
When the adjustments from 2. to 6. are made, calculate to get the "Sensitivity" and "Sensitivity ratio"
reference values of (7) by using the reference body beforehand, then perform the adjustments.
(4) Follow the instructions on screen.
(5) To complete the procedure, click "QUIT" button or "Close" button at the upper-right corner of the menu.
Fig.1
Fig.2
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INC
VBA13001-R.3677.A
7. Required equipment and conditions
AC adapter EH-5 and USB cable (mini B type) UC-E4 are used for all adjustments so they are not
specified in the list.
New established tool
Item Required device Setting/Remarks
1 Writing of fixed value None
2 Gr/Gb difference 5100K color viewer J63070 Equivalent to luminance LV13
compensation adjustment (G (ex-model viewer J63049 is also
filter) available.) Aperture F8
Luminance meter BM-3000 J63068
Tool lens (to fix aperture) J61185
SP2 (G filter) J63086
3 Sensitivity adjustment 5100K color viewer J63070 Equivalent to luminance LV13
(ex-model viewer J63049 is also
available.)
Luminance meter BM-3000 J63068 Aperture F8
Tool lens (to fix aperture) J61185 52 mm
ND filter Use the packaged product; 5-step
(ND81+ND41) light reduction
4 Shading adjustment 5100K color viewer J63070 Equivalent to luminance LV13
available.) Aperture F5.6
Luminance meter BM-3000 J63068
Tool lens (to fix aperture) J61185 Use the packaged product; 3-step
ND filter (ND81) light reduction
5 Gr/Gb compensation 5100K color viewer J63070 Equivalent to luminance LV13
adjustment (R/B filter) (ex-model viewer J63049 is also
/ Line crawl adjustment available.)
Luminance meter BM-3000 J63068 Aperture F8
Tool lens (Fixed aperture)J61185
SP3 (R filter) J63087
SP1 (B filterJ63085
6 Sensitivity ratio adjustment 5100K color viewer J63070 Equivalent to luminance LV13
available.)
Luminance meter BM-3000 J63068 Aperture F8; No filter
7 Pixel defect compensation - 5100K color viewer J63070 Equivalent to luminance LV13
black point (ex-model viewer J63049 is also
available.)
Luminance meter BM-3000 J63068 Aperture F5.6
8 Pixel defect compensation - Body cap or lens cap Environmental temperature
white point approx. 20 - 25
9 Rewriting of TFT fixed data None
10 Getting of reference values Same as "Sensitivity adjustment" No filter when sensitivity ratio
reference value is calculated.
11 Initial (default) setting None
12 Checking of adjustment value None
13 Reading of RISC version None
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INC
VBA13001-R.3677.A
8. Summary
The summary on each adjustment is as follows:

Because the fixed value that is written in Repair Parts is blank, write the fixed value when the DG-PCB is
replaced.

Camera is faced to the light-emitting box (color viewer) of LV13 equiv. with SP2 (G filter) being put
between them, and the adjustment is made so that the difference between Gr and Gb output of the center
(425425 pixels) can fall in the standard range.
G-line crawl (38952610 pixels) is divided into (2925) blocks, and the difference between Gr and Gb
output can fall in the standard range.
(3) Sensitivity adjustment

Camera is faced to the color viewer of LV13 equiv. with ND filter (-5 steps) being put between them, and
the adjustment is made by changing the ampgain so that G output can fall in the standard range. The gain
value is adjusted so that the G output average value (Average of Gr/Gb) in the center (425425 pixels) can
reach the target output level (approx. 1040LSB). The actual adjustment of the gain value is made only
under the condition of ISO100 and ISO1600, and the medium sensitivity is calculated by the adjustment
values of these 2 conditions.
For target output level, G output average of sensitivity reference value (ISO100) is used, which was
calculated by the reference body.
(4) Shading adjustment (5100K color viewer is shot by this camera, and adjustment is made.)
Camera is faced to the color viewer of LV13 equiv. with ND filter (-3 steps) being put between them, and
the adjustment of white balance distribution is made for 3 areas [Area : Central 19361926-pixel area;
Area : All the divided areas except -areas after dividing (38902606-pixels) into (2925-pixels);
Area ; 4 corners of (46-pixels) after dividing (38902606-pixel) into (2925-pixels)]
Area Area
4x6 4x6
Area Area
1936x1926 29x25
Area Area
4x6 4x6
(5) Gr/Gb compensation adjustment (R/B filter) / Line crawl adjustment

Camera is faced to the light-emitting box (color viewer) of LV13 equiv. with SP3 (R filter) or SP1 (B filter)
being put between them, and the adjustment is made so that the difference in G output average between
B-G line and G-R line, when the whole screen is divided in areas, can fall in the standard range.
(6) Sensitivity ratio adjustment

Camera is faced to the color viewer of LV13 equiv., and the adjustment is made so that the R/G, B/G
output becomes the same as the output ratio of the sensitivity ratio reference value that was calculated by
the reference body. The adjustment is made only under the condition of ISO100, and the average value of
the center (425 pixels 425 pixels) is used.
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VBA13001-R.3677.A
(7) Pixel defect compensation - black point

When pixels of which the output level is under specified value with LV13 equiv., are detected, the
coordinates of the detected pixels are rewritten as pixel defect compensation data.
(8) Pixel defect compensation - white point

Shots are taken on the dark surface. In case the pixel output is found to be beyond the standard value, the
detected pixel coordinate is additionally written as the pixel defect compensation data.
(9) Rewriting of TFT fixed data

When TFT moniter is replaced, be sure to perform REWRITING OF TFT FIXED DATA.
(10) Getting of reference values

Sensitivity reference value calculation
The reference body is faced to the color viewer of LV13 equiv. with the ND filter (-5 step) being put
between them. Then, store the G output average value of the center (425 pixels 425 pixels) is stored in
the STD.DAT file as the sensitivity reference value.
Sensitivity ratio reference value calculation

The reference body is faced to the color viewer of LV 13 equiv. (without filter). Then, the sensitivity
ratio reference value GR and GB is calculated, based on the G/R/B output average of the center (425
pixels 425 pixels), and they are stored in the STD.DAT file.
It is necessary to calculate the reference values of "Sensitivity" and "Sensitivity ratio" in order to prevent
the color temperature fluctuation caused by color viewer's changes over time from affecting the results of
the shooting image adjustment. By using the reference body, calculate the reference values once in about
every 3 months, when the fluorescent of the color viewer is replaced.
(11) Initial (factory default) setting

By reset the settings of camera, factory default settings are restored.
Select the language and video mode to perform.
Because this setting of RP DG-PCB is blank, be sure to set the initial setting when the DG-PCB is replaced.
When this setting is used, the USB mode is set to "Mass Storage" mode.
(12) Checking of adjustment value

The adjustment value is confirmed, functioning as substitute for the traditional "READING AND
REWRITING OF EEPROM DATA.".
(13) Reading of RISC version

The RISC firmware version is displayed.
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VBA13001-R.3677.A
9. Procedure
9-1. Shooting image adjustment
Calculate the "Sensitivity" and "Sensitivity ratio" reference values by using D200 reference body
beforehand, then perform the adjustments. (ref. 9-5.)
When the DG-PCB is replaced, perform all the shooting image adjustments from (1) to (6), and in other
cases, perform those from (2) to (6) in this order. The adjustments from (1) through (3) are all programmed
to be executed in serial order. When (1) is completed, the software automatically goes on to the next
adjustment.
In case adjustments are interrupted by NG, the adjustments can be continued again after NG. As for
adjustments that were ended with OK, the flashram-up of the adjustment value is completed.
Note: Adjustments are not possible without resetting "Custom setting" of this camera.
Before the adjustments, record the details of "Custom setting" set by customers if necessary.
Start adjustments
Provide the power for the camera via AC adapter.
Reset "Custom setting".
Set "PTP" mode by Setup menu.
Set the focus mode to M, exposure mode to M, and the exposure compensation to "0" of the camera.
Connect the camera and PC via USB cable.
Set the color viewer luminance to LV13 equiv.

Click "1. WRITE FIXED VALUE TO EEPROM" on the menu.
The adjustment starts. When it is completed, "OK" is displayed.
The software automatically goes on to the next adjustment item.

Click "2. Gr/Gb COMPENSATION ADJ (G FILTER)" of the main menu on screen.
Attach the tool lens (Aperture F8) and SP2 (G filter) to the camera.
Get the camera closest to the center of the illuminated surface of the color viewer.
(3) Sensitivity adjustment

Click "3. SENSITIVITY ADJUSTMENT" of the main menu on screen.
Attach the tool lens (Aperture F8) and ND filter (ND 8 1+ ND 4 1to the camera.
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VBA13001-R.3677.A
(4) Shading adjustment
Click "4. SHADING ADJUSTMENT" on the menu.
Attach the tool lens (Aperture F5.6) and ND filter (ND 8 1) to the camera.
The software automatically goes on to the next adjustment.
(5) Gr/Gb compensation adjustment (R/B filter)

Click "5. Gr/Gb COMPENSATION ADJ (R/B FILTER)" on the menu.
Attach the tool lens (Aperture F8) and SP3 (R filter) to the camera.
The adjustment starts. When it is completed, the next instructions are displayed.
Attach the tool lens (Aperture F8) and SP1 (B filter) to the camera.
The software automatically goes on to the next adjustment.
(6) Sensitivity ratio adjustment

Click "6. SENSITIVITY RATIO ADJUSTMENT" of the main menu on screen.
Attach the tool lens (Aperture F8) to the camera (without filter).
9-2. Pixel defect compensation - black point

Click "BLACK POINT" of "PIXEL DEFECT COMPENSATION" of the menu.
Attach the tool lens (Aperture F5.6) to the camera (without filter).
When the adjustment starts, pixel defects are detected, displaying the number of pixels and addresses.
After confirming the above, click "X" button.
When it is completed, "OK" is displayed.
The software automatically goes on to the next "WHITE POINT" of "PIXEL DEFECT COMPENSATION".
(After the black point compensation, be sure to perform the white point compensation, too.)
Note: In some cases, NG occurs due to dusts on the CCD.

Be sure to clean the CCD surface before adjustments.
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VBA13001-R.3677.A
9-3. Pixel defect compensation - white point
Check the environmental temperature (approx. 20-25C.).

Click "WHITE POINT" of "PIXEL DEFECT COMPENSATION" of the menu.
Cap the camera with the body cap or lens cap to shield light from the mount.
When the adjustment starts, pixel defects are detected, displaying the number of pixels and addresses.
After confirming the above, click "X" button.
When it is completed, "OK" is displayed.
9-4. Getting of reference values

Select "SENSITIVITY, RATIO REFERENCE VALUE CALC" of the menu on screen.
The current reference value is displayed on screen.
Click "SENSITIVITY, RATIO REFERENCE VALUE CALC".
The calculation of the sensitivity reference value starts. The message to set conditions is displayed.
Attach the tool lens (Aperture F8) and ND filter (ND 8 1 ND 4 1to the camera.
The adjustment starts. When it is completed, the software goes on to the sensitivity ratio reference value.
Attach the tool lens (Aperture F8)(Remove ND filter).
The adjustment starts. When it is completed, the sensitivity and sensitivity reference values are stored in
the standard setting file (STD, DAT).
After this procedure, when the shooting image adjustment is made, the sensitivity and sensitivity ratio that
were calculated this time are used.
Calculate the sensitivity and sensitivity ratio reference values once in about every 3 months, and when the
fluorescent of the color viewer is replaced.
9-5. Reading of RISC version

Click "READING OF RISC VERSION" of the menu on screen.
RISC version is displayed.
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VBA13001-R.3677.A
9-6. Procedure for upgrading RISC firmware:

After preparing the CF card, copy the latest version ( XXXX. BIN) into the root directory.
Insert the CF card, and select "FIRMWARE VERSION" from the SETUP menu.
Follow the instructions on screen for version upgrading. It takes approx. 3-4 minutes.
Check the version of firmware by "RISC VERSION" of the image adjustment software.
Note:
In case incorrect files are included in the CF card, the details for upgrading are not displayed even
after selecting "FIRMWARE VERSION" from the SETUP menu.
Measurement of Consumption current value

When this camera is used for measuring the consumption current value, set the MB-D200 and wire as follows:
7.8V 0.3
MB-D200
Test item Standard Test condition

Main SWOFF 200 A or less
All operational buttons are NOT pushed. ref. above.
Main SWON (Half-release timer OFF) 200A or less AF50/1.4DEV12
Main SWON (Half-release timer ON) 380 m A or less
Main SWON (Illumination ON) 400 m A or less
Main SWON (TFT ON) 500 m A or less
- 64 -
VBA13001-R.3677.A
INC
Black Aperture Stop Mg
Mount Black
Soldering
Red Soldering
bridge bridge Black Soldering
Soldering bridge
bridge Orange

Brown
Yellow
Mirror-up
Mg Red WIRING
( Blue
Black
Zeabra pressure Aperture
Blue welding AF motor
start Mg
SW
Lens release SW Plate Yellow
Black Green
Red
Connected
Brown with this connector Connected with Orange
this connector Connected with
Main condenser Brown Shutter Blue
this connector
Yellow Sync terminal unit
Green Connected with Connected with

this connector this connector
AF assist
illuminator
Connected with
this connector
Purple
Red
Red
Blue
Black Black
Black Orange
Gray Soldering
bridge
Brown Black Connected with
Green this connector
Red Soldering Zeabra pressure Red
bridge welding Brown
White
Built-in Flash Black Yellow
Yellow Connected with
Brown Connected with Brown
this connector Connected with this connector
Red this connector Connected with
this connector
Brown Connected with
this connector
Connected with Connected with
Soldering this connector this connector
bridge
Zeabra pressure
welding (back side)
Charge
motor
Connected with
this connector
DC-IN
teminal
Blue
Connected with Connected with Red
VIDEO-OUT Black
teminal USB
terminal Orange

this connector this connector Connected with
this connector
Blue
Connected with Connected with Battery contact

Connected with
this connector
Black Purple
Red
Brown
Red Black
Yellow

1 - E1 - JUL.7.2006
Change Page 1
INC
VBA13001-R.3677.A
TOOLS
NEWTOOL

Tool No. Name of tool Others
J15427 AE CCD
AE CCD positioning tool
J18394
Infinity focus adjustment screen
J18389
Reflection mirror
J18397
Inspection and adjustment software for CAMERA
J65084
Inspection and adjustment software for
IMAGING
J18230 FOR F5,F100,F90,F90X,D70,D
Yaw,Pitch adjustment tool 70s.D50
J15259
AF adjusting tool
J15280
Lens holder
J15264
Illumination box for AF adjustment
J18266 FOR F5,F100,D70,D70s.D50

Z adjustment lens (For m
J15274 J15264
Chart board for J15264
J18344 FOR D100,D70,D70s.D50

AF adjusting chart
- T1 -
INC
VBA13001-R.3677.A
NEWTOOL

J19002 LT-500S 19110 usable
Back focus collimator LT-500S 19110
J18391
Sub mirror angle adjustment tool
J18037
Optical parallel
J18004
Aperture lever positioning gauge
J19004-1

Dial indicator and Stand
J18001-1
Body back focus gauge
J19001 F=600mm
CollimatorF=600mm
J18010 50/1.8
InfinityStandeardLens50/1.8
J19042E (APS)-(EF8000
T.V. MEASURING ADAPTER (APS) (For
EF8000)-(APS)(EF8000
J61199 D100 AE FOR D100,D2H,D2X

D100 LIGHT RECEIVE ADAPTER
J19123 1
Shutter Tester EF-1CE KYORITSU ELECTRIC
-8000 usable
- T2 -
INC
VBA13001-R.3677.A
NEWTOOL

J18267
Lens AF50/1.4D
J61185 FOR D1,D2H,D70,D70s,D50

D1 Standard lens
J18191 FOR D2H,D70,D70s,D50

ND filter 8X
J18358 4 1
ND filter 4X It uses by one
pieces
J63070
Color Viewer
J63068 BM-3000
Luminance Meter BM-3000
J63085 SP1 (75X75MM) FOR D2H,D70,D70s,D50

Filter SP1 (75X75MM)
J63086 SP2 (75X75MM) FOR D2H

J63087 SP3 (75X75MM) FOR D2H,D70,D70s,D50

J15423
Battery tool
J19109
(CONNECTING CORD)
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INC
VBA13001-R.3677.A
NEWTOOL

OS-30MF
DRY SURF OS-30MF(OIL BARRIER)
LEN317A
Grease LEN317A
EDB0011 1401C
Screw lock 1401C
C-8008B
Cemedain 8008(BLACK)
MZ-800S
DRY SURF MZ-800S

Crazyglue RJ is Not available

Flash Meter RJ is Not available

Digitalmeter RJ is Not available

AC adapter EH- RJ is Not available

USB cableUC-E4 RJ is Not available

Personal computer RJ is Not available
10 5 )
Power supply(10V 5A) RJ is Not available
1.5mm
HEX.KEY WRENCH ( 1.5mm) RJ is Not available
5.0mm
HEX.KEY WRENCH ( 5.0mm) RJ is Not available

Lens AF28/2.8D RJ is Not available
- T4 -

Nikon d200 Repair Manual

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INC

Copyrigh 2005 by Nikon Corporation.

Type Single-lens reflex digital camera with interchangeable lenses

Effective pixels 10.2 million

Lens mount Nikon F mount (with AF coupling and AF contacts)

Viewfinder Fixed eyelevel pentaprism

Eyepoint 19.5 mm (-1.0 m 1)

Magnification Approximately 0.94 (50-mm F1.4 lens at infinity; -1.0 m 1)

Reflex mirror Quick return

Lens aperture Instant return with depth-of-field preview

Shutter Electronically-controlled vertical-travel focal-plane shutter

Speed 30- 1/8000 in steps of 1/3, 1/2, or 1EV, bulb

Humidity Less than 85 (no condensation)

Points to notice for Lead-free solder products

Lead-free solder is used for this product.

Be careful NOT to cut the TFT-PCB connection

Remove the three TFT-PCB connection FPCs from the connector.

Take out two screws (#1549).

Discharge of Main condenser

Discharge the main condenser .

#492 #484 #432

Take out five screws (#1546) and two screws (#1515).

DG shield plate unit

Remove the tape (#926).

#B2032 CCD/FPC unit

#1539 Power drive PCB (#1002)

#1539 #1539 #1543

Power drive PCB

Unsolder six wires.

Black: Charge motor

Power drive PCB (#1002)

Harness: DC/DC PCB

Unsolder six wires.

Black: Battery contact

#1541 Red: Battery contact

Harness: DG-PCB Harness: Power drive PCB

Remove the tape (#930).

Pop-up lever A-part

SB lower case unit

Unsolder the accessory shoe contact at four locations.

Metering mode FPC lead wire

Unsolder the seven lead wires of the SB-PCB.

SB lower case unit

Pull six wires out from the holes.

Remove #796, #322, and #325.

#1094 Green Screw (#1572)

Top cover FPC unit

Remove the soldering bridges .

Unsolder thirteen wires.

Black: 10-pin FPC

Back of Main PCB (#1001)

Yellow: Power drive PCB

Separation of Front body from Rear body

Remove the metering FPC from the connector of the SI-

Eyepiece lens-barrel unit

Take out the screw (#1507).

Unsolder six wires.

Red: Main PCB unit