Service Training

MALAGA

320B/330B
Hydraulic Excavators
II. PUMP / PUMP CONTROLS

HYDRAULIC
TANK

Francis
Jun 98
 320B - 330B HYDRAULIC
EXCAVATORS
CHAPTER : Pump / Pump Controls

300B MAIN HYDRAULIC PUMP

(SECTIONAL VIEW)

NFC Adjustment

Pilot Pilot Pump NFC Piston

Pump Drive Gear

Barrel Torque Sleeve

Piston

Power
Screw

Control
piston

Control
Spring

Actuator
Spring

Piston Actuator
Retainer
Pin Port
Plate

Max Angle
Adjust.

Page: 2
 320B - 330B HYDRAULIC
EXCAVATORS
CHAPTER : Pump / Pump controls

TWO PUMP CONTROLS

(Standby)

NFC NFC
Adjustment PS Adjustment
Pressure
from PRV
NFC NFC
Pressure Pressure

Horsp. Horsp.
Adjus. Adjus.

Actuator
Piston

To Control To Control
Valve Valve

PWM
Press sensor
Max Angle Max Angle
Adjustment Adjustment

Page: 3
 320B - 330B HYDRAULIC
EXCAVATORS
CHAPTER : Pump / Pump Controls

TWO PUMP CONTROLS

(2 Pumps Flow)

NFC NFC
Adjustment PS
Pressure Adjustment
from PRV
NFC NFC
Pressure Pressure

Horsp. Horsp.
Adjus. Adjus.

Actuator
Piston

To Control To Control
Valve Valve

PWM
Press sensor
Max Angle Max Angle
Adjustment Adjustment

Page: 4
 320B - 330B HYDRAULIC
EXCAVATORS
CHAPTER : Pump / Pump Controls

TWO PUMP CONTROLS

(1 Pump Flow)

NFC NFC
Adjustment PS
Adjustment
Pressure
from PRV
NFC NFC
Pressure Pressure

Horsp. Horsp.
Adjus. Adjus.

Actuator
Piston

To Control To Control
Valve Valve

PWM
Press sensor
Max Angle Max Angle
Adjustment Adjustment

Page: 5
 320B - 330B HYDRAULIC
EXCAVATORS
CHAPTER : Pump / Pump Controls

PUMP CONTROL SCHEMATIC

(Two pumps flow)

NFC

PS

PWM
Sensor UPPER
(Travel speed PUMP
Control Valve)

E LOWER
PUMP

Horsepower
* NFC Control
Spool

Page: 6
 320B - 330B HYDRAULIC
EXCAVATORS
CHAPTER : Pump / Pump Controls

PUMP CONTROL SCHEMATIC

(One pump flow)

NFC

PS

PWM
Sensor UPPER
(Travel speed PUMP
Control Valve)

E LOWER
PUMP

Horsepower
* NFC
Control
Spool

Page: 7
Page:
320B PUMP DISTROKING PRESSURE
L/min
200
8

190 PUMP DESTROKING PRESSURE

VERSUS P.S. PRESSURE
180 SPEED DIAL POSITION 10
(P.S. Pressure Gauge value)
170
160
150
140
130
120
110 Sys. Press, 20000 kPa

CHAPTER : Pump / Pump Controls

100 P.S. Press. 1400 1300 1200 kPa

320B - 330B HYDRAULIC

90
80

EXCAVATORS
70
60
50
40 20000 kPa
At 1300 kPa
P.S. Press.
30 (Actuator Press
Approx. 500 kPa)

20
10 kPa

4000 8000 12000 16000 20000 24000 28000 32000 36000 40000 44000 48000
 320B - 330B HYDRAULIC
EXCAVATORS
CHAPTER : Pump / Pump Controls

320B PUMP 1 5

DE STROKING 2 6

PRESSURE TEST 3 7

4 8
R

1. Remove the plugs and install gauges ( 0 - 25000 kPa ) in the actuator passages.
Install ( 0 - 60000 kPa ) gauges at test points P1 and P2.
2. Install a pressure gauge ( 0 - 6000 kPa ) at the PS test point.
3. Start engine and warm up the Hydraulic oil to 55 deg C.
4. Enter the "Security Code" 0E323A by keeping the button 8, 3 and 4 pressed
together for more than 2 seconds.
5. Put the machine in Service Mode "Code 66", press button 3 to move the
flashing digit to the 3rd number from the left.
6. Press button 2 to increase the PS pressure until 1300 kPa is displayed on the
PS pressure gauge.
7. Turn the main relief valve counterclockwise to decrease the relief pressure
to ~ 10000 kPa.
8. Activate the bucket pilot control valve (for upper pump test or Swing pilot
control valve for lower pump test) and then turn the main relief valve
clockwise until the pressure reaches 20000kPa. The pressure at the gauge in
the actuator passage should be approx. 500 kPa.

Adjustment : The beginning of pump regulation can be adjusted with the

Horsepower screw. It is important both pumps start to de stroke
at the same pressure.

Horsepower P1
Adj. Actuator
passage plug
NFC Adj. (Adapt. 8T7860)

PS Test
point Q1 Max
Adj.
Pilot Press.
Outlet
Q2 Max
PS Press. Adj.
Inlet

NFC Adj. Actuator

passage plug

Horsepower P2
Adj.

Page: 9
 320B - 330B HYDRAULIC
EXCAVATORS
CHAPTER : Pump / Pump Controls

320B NFC TEST

1 5

2 6

3 7

4 8
R

This test is done on one pump after the other.

1. Disconnect the NFC line from the pump actuator and block it with a plug.
2. Connect a Tee with a quick connector on the NFC input on the pump.
3. Disconnect the PS line from the pump and connect it to the NFC Tee.
4. Remove a plug and install gauge ( 0 - 25000 kPa ) in the actuator passage.
5. Connect one pressure gauge ( 0 - 4000 kPa ) to the Tee on the NFC input.
6. Enter the "Security Code" 0E323A by keeping the button 8, 3 and 4 pressed
together for more than 2 seconds.
7. Put the machine in Service Mode "Code 66", press button 3 to move the
flashing digit to the 3rd number from the left.
8. Press button 2 to decrease the PS pressure until "300" is displayed on the
panel.
9. Start engine and warm up the Hydraulic oil to 55 deg C.
10. Run the engine at LOW IDLE, the gauge on NFC input should show approx.
300 kPa, the gauge in the actuator passage shows 0 kPa.
11. Press button 1 to increase the PS pressure until the pressure (NFC) reaches
1300 kPa. The pressure gauge at the actuator passage should be 500 kPa appro

ADJUSTMENT : If the 1300 kPa and 500 kPa are not correct adjust with the NFC
adjusting screw.

NOTE : Do not run the engine in H I, the hose to the NFC could
burst.

Page: 10
 322B PUMP DISTROKING PRESSURE
L/min
200
190 PUMP DESTROKING PRESSURE
VERSUS P.S. PRESSURE
180 SPEED DIAL POSITION 10
(P.S. Pressure Gauge value)
170
160
150
140
130
120
110 Sys. Press, 19000 kPa

CHAPTER : Pump / Pump Controls

100 P.S. Press. 2100 2000 1900

320B - 330B HYDRAULIC

90
80

EXCAVATORS
70
60
50
40 19000 kPa
At 2000 kPa
P.S. Press.
30 (Actuator Press
Approx. 500 kPa)
Page:

20
10 kPa
11

4000 8000 12000 16000 20000 24000 28000 32000 36000 40000 44000 48000
 320B - 330B HYDRAULIC
EXCAVATORS
CHAPTER : Pump / Pump Controls

322B PUMP 1 5

DE STROKING 2 6

PRESSURE TEST 3 7

4 8
R

1. Remove the plugs and install gauges ( 0 - 25000 kPa ) in the actuator passages.
Install ( 0 - 60000 kPa ) gauges at test points P1 and P2.
2. Install a pressure gauge ( 0 - 6000 kPa ) at the PS test point.
3. Enter the "Security Code" 0E323A by keeping the button 8, 3 and 4 pressed
together for more than 2 seconds.
4. Put the machine in Service Mode "Code 66", press button 3 to move the
flashing digit to the 3rd number from the left.
5. Press button 2 to increase the PS pressure until 2000 kPa is displayed on the
PS pressure gauge.
6. Start engine and warm up the Hydraulic oil to 55 deg C.
7. Turn the main relief valve counterclockwise to decrease the relief pressure
to ~ 10000 kPa.
8. Activate the bucket pilot control valve (for upper pump test or Swing pilot
control valve for lower pump test) and then turn the main relief valve
clockwise until the pressure reaches 19000 kPa. The pressure at the gauge in
the actuator passage should be approx. 500 kPa.

Adjustment : The beginning of pump regulation can be adjusted with the

Horsepower screw. It is important both pumps start to de stroke
at the same pressure.

Horsepower P1
Adj.
Actuator
passage plug
NFC Adj. (Adadt. 8T7860)

PS Test
point Q1 Max
Adj.
Pilot Press.
Outlet
Q2 Max
PS Press. Adj.
Inlet

NFC Adj. Actuator

passage plug

Horsepower P2
Adj.

Page: 12
 320B - 330B HYDRAULIC
EXCAVATORS
CHAPTER : Pump / Pump Controls

322B NFC TEST

1 5

2 6

3 7

4 8
R

This test is done on one pump after the other.

1. Disconnect the NFC line from the pump actuator and block it with a plug.
2. Connect a Tee with a quick connector on the NFC input on the pump.
3. Disconnect the PS line from the pump and connect it to the NFC Tee.
4. Remove a plug and install gauge ( 0 - 25000 kPa ) in the actuator passage.
5. Connect one pressure gauge ( 0 - 4000 kPa ) to the Tee on the NFC input.
6. Enter the "Security Code" 0E323A by keeping the button 8, 3 and 4 pressed
together for more than 2 seconds.
7. Put the machine in Service Mode "Code 66", press button 3 to move the
flashing digit to the 3rd number from the left.
8. Press button 2 to decrease the PS pressure until "300" is displayed on the
panel.
9. Start engine and warm up the Hydraulic oil to 55 deg C.
10. Run the engine at L I, the gauge on NFC input should show approx.
300 kPa,
the gauge in the actuator passage shows 0 kPa.
11. Press button 1 to increase the PS pressure until the pressure (NFC) reaches
1300 kPa. The pressure gauge at the actuator passage should be 500 kPa
approx.

ADJUSTMENT : If the 1300 kPa and 500 kPa are not correct adjust with the NFC
adjusting screw.

NOTE : Do not run the engine in H I, the hose to the NFC could
burst.

Page: 13
 325B PUMP DISTROKING PRESSURE
L/min
250
240 PUMP DESTROKING PRESSURE
VERSUS P.S. PRESSURE
230 SPEED DIAL POSITION 10
(P.S. Pressure Gauge value)
220
210
200
190
180
170
160 Sys. Press, 20000 kPa

CHAPTER : Pump / Pump Controls

150 P.S. Press. 1900 1800 1700

320B - 330B HYDRAULIC

140
130

EXCAVATORS
120
110
100
90 20000 kPa
At 1800 kPa
P.S. Press.
80 (Actuator Press
Page:

Approx. 500 kPa)

70
60 kPa
14

4000 8000 12000 16000 20000 24000 28000 32000 36000 40000 44000 48000
 320B - 330B HYDRAULIC
EXCAVATORS
CHAPTER : Pump / Pump Controls

325B PUMP 1 5

DE STROKING 2 6
PRESSURE TEST 3 7

4 8
R

1. Remove the plugs and install gauges ( 0 - 25000 kPa ) in the actuator passages.
Install ( 0 - 60000 kPa ) gauges at test points P1 and P2.
2. Install a pressure gauge ( 0 - 6000 kPa ) at the PS test point.
3. Enter the "Security Code" 0E323A by keeping the button 8, 3 and 4 pressed
together for more than 2 seconds.
4. Put the machine in Service Mode "Code 66", press button 3 to move the
flashing digit to the 3rd number from the left.
5. Press button 2 to increase the PS pressure until 1800 kPa is displayed on the
PS pressure gauge.
6. Start engine and warm up the Hydraulic oil to 55 deg C.
7. Turn the main relief valve counterclockwise to decrease the relief pressure
to ~ 10000 kPa.
8. Activate the bucket pilot control valve (for upper pump test or Swing pilot
control valve for lower pump test) and then turn the main relief valve
clockwise until the pressure reaches 20000 kPa. The pressure at the gauge in
the actuator passage should be approx. 500 kPa.

Adjustment : The beginning of pump regulation can be adjusted with the

Horsepower screw. It is important both pumps start to de stroke
at the same pressure.

Horsepower P1
Adj. Actuator
passage plug
NFC Adj. (Adadt. 8T7860)

PS Test
point Q1 Max
Adj.
Pilot Press.
Outlet
Q2 Max
PS Press. Adj.
Inlet

NFC Adj. Actuator

passage plug

Horsepower P2
Adj.

Page: 15
 320B - 330B HYDRAULIC
EXCAVATORS
CHAPTER : Pump / Pump Controls

325B NFC TEST

1 5

2 6

3 7

4 8
R

This test is done on one pump after the other.

1. Disconnect the NFC line from the pump actuator and block it with a plug.
2. Connect a Tee with a quick connector on the NFC input on the pump.
3. Disconnect the PS line from the pump and connect it to the NFC Tee.
4. Remove a plug and install gauge ( 0 - 25000 kPa ) in the actuator passage.
5. Connect one pressure gauge ( 0 - 4000 kPa ) to the Tee on the NFC input.
6. Enter the "Security Code" 0E323A by keeping the button 8, 3 and 4 pressed
together for more than 2 seconds.
7. Put the machine in Service Mode "Code 66", press button 3 to move the
flashing digit to the 3rd number from the left.
8. Press button 2 to decrease the PS pressure until "300" is displayed on the
panel.
9. Start engine and warm up the Hydraulic oil to 55 deg C.
10. Run the engine at L I, the gauge on NFC input should show approx.
300 kPa,
the gauge in the actuator passage shows 0 kPa.
11. Press button 1 to increase the PS pressure until the pressure (NFC) reaches
1400 kPa. The pressure gauge at the actuator passage should be 500 kPa
approx.

ADJUSTMENT : If the 1400 kPa and 500 kPa are not correct adjust with the NFC
adjusting screw.

NOTE : Do not run the engine in H I, the hose to the NFC could
burst.

Page: 16
 330B PUMP DISTROKING PRESSURE
L/min
250
PUMP DESTROKING PRESSURE
VERSUS P.S. PRESSURE
240 SPEED DIAL POSITION 10
(P.S. Pressure Gauge value)
230

220
210
200
190
180
170 20000 kPa
Sys. Press,

160 P.S. Press. 1600 1500 1400

CHAPTER : Pump / Pump Controls

150

320B - 330B HYDRAULIC

140
130

EXCAVATORS
120
110
100
90 20000 kPa
At 1500 kPa
P.S. Press.
80 (Actuator Press
Approx. 500 kPa)
Page:

70
60 kPa
17

4000 8000 12000 16000 20000 24000 28000 32000 36000 40000 44000 48000
 320B - 330B HYDRAULIC
EXCAVATORS
CHAPTER : Pump / Pump Controls

330B PUMP 1 5

DE STROKING 2 6
PRESSURE TEST 3 7

4 8
R

1. Remove the plugs and install gauges ( 0 - 25000 kPa ) in the actuator passages.
Install ( 0 - 60000 kPa ) gauges at test points P1 and P2.
2. Install a pressure gauge ( 0 - 6000 kPa ) at the PS test point.
3. Enter the "Security Code" 0E323A by keeping the button 8, 3 and 4 pressed
together for more than 2 seconds.
4. Put the machine in Service Mode "Code 66", press button 3 to move the
flashing digit to the 3rd number from the left.
5. Press button 2 to increase the PS pressure until 1500 kPa is displayed on the
PS pressure gauge.
6. Start engine and warm up the Hydraulic oil to 55 deg C.
7. Turn the main relief valve counterclockwise to decrease the relief pressure
to ~ 10000 kPa.
8. Activate the bucket pilot control valve (for upper pump test or Swing pilot
control valve for lower pump test) and then turn the main relief valve
clockwise until the pressure reaches 20000 kPa. The pressure at the gauge in
the actuator passage should be approx. 500 kPa.

Adjustment : The beginning of pump regulation can be adjusted with the

Horsepower screw. It is important both pumps start to de stroke
at the same pressure.

Horsepower P1
Adj.
Actuator
passage plug
NFC Adj. (Adadt. 8T7860)

PS Test
point Q1 Max
Adj.
Pilot Press.
Outlet
Q2 Max
PS Press. Adj.
Inlet

NFC Adj. Actuator

passage plug

Horsepower P2
Adj.

Page: 18
 320B - 330B HYDRAULIC
EXCAVATORS
CHAPTER : Pump / Pump Controls

330B NFC TEST

1 5

2 6

3 7

4 8
R

This test is done on one pump after the other.

1. Disconnect the NFC line from the pump actuator and block it with a plug.
2. Connect a Tee with a quick connector on the NFC input on the pump.
3. Disconnect the PS line from the pump and connect it to the NFC Tee.
4. Remove a plug and install gauge ( 0 - 25000 kPa ) in the actuator passage.
5. Connect one pressure gauge ( 0 - 4000 kPa ) to the Tee on the NFC input.
6. Enter the "Security Code" 0E323A by keeping the button 8, 3 and 4 pressed
together for more than 2 seconds.
7. Put the machine in Service Mode "Code 66", press button 3 to move the
flashing digit to the 3rd number from the left.
8. Press button 2 to decrease the PS pressure until "300" is displayed on the
panel.
9. Start engine and warm up the Hydraulic oil to 55 deg C.
10. Run the engine at L I, the gauge on NFC input should show approx.
300 kPa,
the gauge in the actuator passage shows 0 kPa.
11. Press button 1 to increase the PS pressure until the pressure (NFC) reaches
1300 kPa. The pressure gauge at the actuator passage should be 500 kPa
approx.

ADJUSTMENT : If the 1300 kPa and 500 kPa are not correct adjust with the NFC
adjusting screw.

NOTE : Do not run the engine in H I, the hose to the NFC could
burst.

Page: 19
 320B - 330B HYDRAULIC
EXCAVATORS
CHAPTER : Pump / Pump Controls

320B HYDRAULIC EXCAVATORS

TROUBLESHOOTING GUIDE

Tools : 3- Pressure Gauges

ENGINE R.P.M. MAIN SYSTEM PRESSURE

H.I. 1st stage 1982 rpm Impl. / Travel 35000 kPa
H.I. 2nd stage 1882 rpm PILOT PRESSURE
4000 kPa

INSTRUMENT PANEL
Active Code

YES NO
PUMP ACCORDING ADJ. RELIEF
PERFORMANCE TO SPECS. VALVES
CHECK

Upper Pump Lower Pump

ENGINE RPM
at Relief (RPM) at Relief (RPM)
HIGHER THAN
SPECS.

SPECS

LOWER THAN
SPECS.

320B SPECS ( In Boom Prior. Economy Mode and Dial 10)

UPPER PUMP (full bucket cyl. extension) 1800 + - 10 RPM

LOWER PUMP (Swing Left/Righ -Swing Brake "ON") 1800 + - 10 RPM

NOTE : Whith Power +, Dial 10 and Boom Prior. 2 Pumps

F.L. (1800rpm) at 1000 kPa PS Press. approx.

Page: 20
 320B - 330B HYDRAULIC
EXCAVATORS
CHAPTER : Pump / Pump Controls

322B HYDRAULIC EXCAVATORS

TROUBLESHOOTING GUIDE

Tools : 3- Pressure Gauges

ENGINE R.P.M. MAIN SYSTEM PRESSURE

H.I. 1st stage 2142 rpm Impl. / Travel 35000 kPa
H.I. 2nd stage 2042 rpm PILOT PRESSURE
4000 kPa

INSTRUMENT PANEL
Active Code

YES NO
PUMP ACCORDING ADJ. RELIEF
PERFORMANCE TO SPECS. VALVES
CHECK

ENGINE RPM Upper Pump Lower Pump

at Relief (RPM) at Relief (RPM)
HIGHER THAN
SPECS.

SPECS

LOWER THAN
SPECS.

322B SPECS ( In Boom Prior. Economy Mode and Dial Position 10)

UPPER PUMP (full bucket cyl. extension) 1900 + - 10 RPM

LOWER PUMP (Swing Left/Righ -Swing Brake "ON") 1900 + - 10 RPM

NOTE : Whith Power +, Dial 10 and Boom Prior. 2 Pumps

F.L. (1950rpm) at 1170 kPa PS Press. approx.

Page: 21
 320B - 330B HYDRAULIC
EXCAVATORS
CHAPTER : Pump / Pump Controls

325B HYDRAULIC EXCAVATORS

TROUBLESHOOTING GUIDE

Tools : 3- Pressure Gauges

ENGINE R.P.M. MAIN SYSTEM PRESSURE

H.I. 1st stage 2180 rpm Impl. / Travel 35000 kPa
H.I. 2nd stage 2080 rpm PILOT PRESSURE
4000 kPa

INSTRUMENT PANEL
Active Code

YES NO
PUMP ACCORDING ADJ. RELIEF
PERFORMANCE TO SPECS. VALVES
CHECK

ENGINE RPM Upper Pump Lower Pump

at Relief (RPM) at Relief (RPM)
HIGHER THAN
SPECS.

SPECS

LOWER THAN
SPECS.

325B SPECS ( In Boom Prior. Economy Mode and Dial posit. 10)

UPPER PUMP (full bucket cyl. extension) 1910 + - 10 RPM

LOWER PUMP (Swing Left/Righ -Swing Brake "ON") 1910 + - 10 RPM

NOTE : Whith Power +, Dial 10 and Boom Prior. 2 Pumps

F.L. (2000rpm) at 700 kPa PS Press. approx.

Page: 22
 320B - 330B HYDRAULIC
EXCAVATORS
CHAPTER : Pump / Pump Controls

330B HYDRAULIC EXCAVATORS

TROUBLESHOOTING GUIDE

Tools : 3- Pressure Gauges

ENGINE R.P.M. MAIN SYSTEM PRESSURE

H.I. 1st stage 1983 rpm Impl. / Travel 35000 kPa
H.I. 2nd stage 1883 rpm PILOT PRESSURE
4000 kPa

INSTRUMENT PANEL
Active Code

YES NO
PUMP ACCORDING ADJ. RELIEF
PERFORMANCE TO SPECS. VALVES
CHECK

ENGINE RPM Upper Pump Lower Pump

at Relief (RPM) at Relief (RPM)
HIGHER THAN
SPECS.

SPECS

LOWER THAN
SPECS.

330B SPECS ( In Boom Prior. Economy Mode and Dial posit. 10)

UPPER PUMP (full bucket cyl. extension) 1860 + - 10 RPM

LOWER PUMP (Swing Left/Righ -Swing Brake "ON") 1860 + - 10 RPM

NOTE : Whith Power +, Dial 10 and Boom Prior. 2 Pumps

F.L. (1800rpm) at 688 kPa PS Press. approx.

Page: 23