Searaq I/O Modules: User Manual

SeaRAQ I/O Modules
User Manual
Item# SeaRAQ I/O Modules
Sealevel Systems, Inc. Sealevel.com Phone 864.843.4343

Contents
Introduction ................................................................................................................................................. 3
Before You Get Started ............................................................................................................................... 3
Advisory Conventions .................................................................................................................... 3
Industry Segments .......................................................................................................................... 3
Features ........................................................................................................................................... 4
SeaRAQ Products in This Manual ................................................................................................ 4
Installing SeaRAQ Modules ...................................................................................................................... 5

General Wiring Guidelines .......................................................................................................................... 7
Color Coding Wires ......................................................................................................................... 7
Wire Routing ................................................................................................................................... 7
SeaRAQ Module Common Features ........................................................................................................... 8

MODBUS Numbering Convention, Error Codes, and CRC Calculations ...................................... 8
Definition of Positive and Negative Logic ..................................................................................... 8
SeaRAQ Hardware Description ................................................................................................................... 9

6510 - 8 Channel-to-Channel Isolated Analog Inputs (FUTURE) ................................................. 9
6511 - 6 Channel Isolated RTD Analog Inputs .................................................................. ..13
6512 - 6 Channel Isolated Thermocouple Inputs....................................................................... 17
6513 - 8 Channel Isolated Analog Inputs ................................................................................... 21
6520 - 8 Channel-to-Channel Isolated Analog Outputs (FUTURE) ............................................ 25
6525 - 4 Channel-to-Channel Isolated Analog Outputs............................................................. 30
8510 16 Channel Isolated Digital Inputs ................................................................................. 34
8511 - 16 Channel Isolated AC Digital Inputs ............................................................................ 38
8512 - 16 Isolated Digital Inputs 4 Form C Relay Outputs ....................................................... 42
8520 16 Channel Isolated Form A Relay Outputs ................................................................... 47
8521 - 8 Channel Isolated Form A Relay Outputs ...................................................................... 51
Appendix A - Temperature Equations ..................................................................................................... 55

Appendix B Handling Instructions ........................................................................................................ 57
Appendix C How to Get Assistance ...................................................................................................... 58
Warranty..................................................................................................................................................... 59
Sealevel Systems, Inc.

SeaRAQ Modules Manual 2
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Introduction
Sealevel SeaRAQ modules offer powerful data acquisition solutions that are perfect for a wide
range of applications.SeaRAQ modules are available in various digital, analog, and serial I/O
configurations. Each SeaRAQ model is designed for maximum flexibility and easy field wiring.
For easy software integration, application programs or 3rd party software can use the Sealevel
SeaMAX library or industry standard Modbus RTU protocols.
Before You Get Started

Advisory Conventions
Warning - The highest level of importance used to stress a condition where damage
could result to the product or the user could suffer serious injury.
Important The middle level of importance used to highlight information that might not
seem obvious or a situation that could cause the product to fail.
Note The lowest level of importance used to provide background information,

additional tips, or other non-critical facts that will not affect the use of the product.
Industry Segments
SeaRAQ modules are perfect for a wide variety of applications and environments including:
Process Control
Data Acquisition
Broadcast Automation
Security
Facility Management

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Features
Supports Industry Standard Modbus RTU Protocol

Models Offering Choice of:
o Optically Isolated Inputs
o Form A Relay Outputs
o Form C Relay Outputs
o Isolated Analog A/D & D/A
o Thermocouple and RTD inputs
Field Removable Terminal Block Connectors
Extended Temperature Range (-40C to +85C)
SeaRAQ Products in This Manual
Model # Description
6510 8 Channel-to-Channel Isolated Analog Inputs
6511 6 Channel Isolated RTD Analog Inputs
6512 6 Channel Isolated Thermocouple Inputs (Type E, J, or K)
6513 8 Channel Isolated Analog Inputs
6520 8 Channel-to-Channel Isolated Analog Outputs
6525 4 Channel-to-Channel Isolated Analog Outputs
8510 16 Channel Isolated Digital Inputs
8511 16 Channel Isolated AC Digital Inputs (0-132 VAC)
8512 16 Isolated Digital Inputs 4 Form C Relay Outputs
8520 16 Channel Isolated Form A Relay Outputs (5-30 VDC; 5-250 VAC)
8521 8 Channel Isolated Form A Relay Outputs

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Installing SeaRAQ Modules
IMPORTANT NOTE:
The computer system must be shut down before any I/O expansion
cards are inserted or removed. Ensure the front Power LED is OFF before
adding or removing any I/O cards. 1
Installing SeaRAQ modules is a simple matter of selecting a slot on the rear of the unit then
removing the blank plate of the slot that you want to insert the module. Slide the card down
the card guide and then seat into the connector in the rear of the slot, then tighten the
thumbscrews into the chassis.
1. Loosen screws to blank plate:
1
Backplane may also be powered down via Sealevel Talos software.

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2. Slide card down guide rails into socket:
3. Tighten screws on top and bottom of bracket to securely mount the card.

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General Wiring Guidelines
In addition to the following wiring suggestions, we strongly urge that you follow all wiring and safety
codes that apply to your area or your type of equipment. In the United States, most areas have adopted the
National Electrical Code standard and specify that all wiring conform to its requirements. In other
countries, different codes will apply. For maximum safety to personnel and property, you must follow these
codes. Failure to do so can lead to personal injury or death, property damage or destruction, or both.
Color Coding Wires

The following color codes are commonly used in industrial equipment manufactured in the
United States. They are listed here as a reference. Where they are in conflict with codes that
apply to your area or your type of equipment, you should follow your applicable codes instead.
Besides satisfying code requirements, wire color-coding makes testing and troubleshooting
safer, faster, and easier.
Green or green with stripe Ground

Black Primary AC
Red Secondary AC
Blue DC
White Common or neutral
Yellow Secondary power source not controlled by the main disconnect. Alerts
maintenance personnel that there may be power present (from an external source) even
if the equipment is disconnected from its main power source.
Wire Routing
To reduce noise coupling from external sources, it is recommended you keep electrically noisy
wiring, such as AC power wiring and Discrete Output Module wiring, physically separated from
low-level signal wiring such as DC and Analog Input module wiring or communications cables.
This can be accomplished by grouping separately, where practical, the following categories of
wiring:
Analog Input or Output Module wiring. This wiring should be shielded to further
reduce noise coupling.
Communications Cables. Wiring such as Ethernet, USB, or serial communications cables
should be kept away from noise-producing wiring.
DC Input Module wiring. Although suppressed internally, these low-level inputs should
be further protected against noise coupling by observing these wiring practices.
Discrete Output Module wiring. These often switch inductive loads that produce noise
spikes when switched off.
Where AC or Output wiring bundles must pass near noise-sensitive signal wiring bundles, avoid
running them parallel with each other. Route them so that, if they have to cross, they do so at a
right angle. This will minimize possible coupling between them.

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SeaRAQ Module Common Features
Most SeaRAQ modules include the same connectors and are designed for the Sealevel R3 and
R4 systems. You can remove the terminal block from the module in order to wire it, if desired.
Then, when you are finished wiring it, you can easily reinstall it on the module. However, some
prefer to leave it on the module when wiring. If you ever need to replace a module, you do not
have to do any rewiring. Simply remove the wired terminal block from the old module and
install it on the new module. The terminal block screw terminals are also convenient points for
measuring voltages while testing or troubleshooting.
MODBUS Numbering Convention, Error Codes, and CRC Calculations

Since Modbus was initially created to talk to PLCs and they wanted things to make sense to
technicians that were accustomed to ladder logic, Modbus applications start numbering
registers, coils, inputs, etc. as number one. The applications then subtracted one from all of
the addresses to pass to the actual PLC. Therefore, in all of the following messages, we have
started addressing the register, coils, inputs, etc. starting at address zero.
When you send a Modbus message, you will get back either a good response or an error code.
The error codes are defined in Modbus Error Codes.
All Modbus/RTU messages end with a two character CRC (Cyclic Redundancy Check). The CRC
is 16 bits long and can be calculated as shown in CRC Calculation.
The Modbus message format documents can be obtained from www.modbus.org and are
documented in the Modbus Application Protocol Specification.
Definition of Positive and Negative Logic

The IEC definitions for positive logic and negative logic, as applied to SeaRAQ I/O modules,
are defined as follows.
Positive Logic - Input Modules

Input modules designed with positive logic characteristics sink current from the input
device to the user common or negative power bus. The input device is connected
between the positive power bus and the input terminal.
Positive Logic - Output Modules

Output modules designed with positive logic characteristics source current to the loads
from the user common or positive power bus. The load is connected between the
negative power bus and the module output.
Negative Logic - Input Modules

Input modules designed with negative logic characteristics source current through the
input device to the user common or positive power bus. The input device is connected
between the negative power bus and the input terminal.
Negative Logic - Output Modules

Output modules designed with negative logic characteristics sink current from the loads
to the user common or negative power bus. The load is connected between the positive
power bus and the output terminal.

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SeaRAQ Hardware Description
6510 - 8 Channel-to-Channel Isolated Analog Inputs
The SeaRAQ 6510 supports two input analog voltage ranges 0-5VDC and 0-10 VDC as well as
0-20mA input on each of its 8 isolated channels.

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SPECIFICATIONS
Input Range 0-20ma, 0-5 VDC, 0-10 VDC
Update Rate <0.1 Seconds (all points on card)
Resolution 5 A
Impedance 250 Ohms
Maximum Error (Accuracy) 0.05% Full scale (0.01ma)
Linearity 0.02% Full Scale
Isolation (Field Side to Logic) 1500 VAC RMS
Channel-to-Channel Isolation 1500 VAC, +/- 2000 VDC
Common Mode Voltage 500 VAC RMS, +/- 500 VDC
Common Mode Rejection > 70 dB, DC and 60 Hz
Analog Input Filter Response 1 KHz
6510 PIN OUT

1 Channel 1 + 11 Channel 5 +
2 Channel 1 - 12 Channel 5 -
3 Shield 13 Shield
8 Shield 18 Shield
CONFIGURATION
There are no software configurable options with this card. All configuration is
accomplished with jumpers on the card.
Current Input Enable Install this jumper to place a 249 ohm resistor in the circuit for 0/4-
20mA inputs.
Input Range This jumper has two settings for either 0 5VDC in or 0 10VDC in. The
default is 0 5VDC so the only time this jumper needs to be moved is if a 0 10VDC
voltage input is connected.

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4-20mA Mode This jumper is a digital input to the microcontroller to enable it to 0 out 4
20mA mode should that be desirable from the controller side. A 4mA input with the circuit
scaling will produce nominally 10, 879 counts.
Full scale input is either 6V or 12V depending on the selected input range. The circuit
allows full scale but does not max out the A/D to allow for measurements of voltages that
are slightly higher than expected at full scale.
To derive the counts that should be expected at a known voltage, use the following
equation:
(Vin/(Vrange/65535)), where Vrange is 6 or 12 and Vin is the voltage input to the channel.
With 5V applied (0-5 VDC range) a nominal count of 54612 should be returned with the
requested 0.05% full scale accuracy window around that.
Note that in current input mode full scale input signal swing is 0 4.98V due to the
inclusion of the .1% 249ohm current resistor. This should return a nominal full scale count
of 54394. However, the full scale accuracy is reduced to 0.1% due to unavoidable losses in
the PCB traces when that much current is pushed through. In voltage mode, very high input
impedance minimizes this effect.
MESSAGE FORMAT READ ANALOG VALUES

16 bit analog values are read from the card starting at Modbus location 0. The 16 bit values
are stored in Holding Registers 0 through 7. To read all 8 analog values, use the following
Modbus message.
Offsets Value Description

(bytes)
0 n Address based on which slot the card has been inserted
1 0x03 Read Holding Registers
2 0x00 High Byte of Starting Address
3 0x00 Low Byte of Starting Address
4 0x00 High Byte of Number of Registers to Read
5 0x08 Low Byte of Number of Registers to Read
6 CRC Low Byte of CRC
7 CRC High Byte of CRC
The response back from the unit containing the returned data will be:

(bytes)
0 N Address based on which slot the card has been inserted
2 0x10 Byte count of returned values
3 ? High Byte of Register 0
4 ? Low Byte of Register 0

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SEAMAX FUNCTIONS AVAILABLE

SM_ReadAnalogInputs(): Read analog-to-digital inputs
SM_GetAnalogConfig(): Query the analog-to-digital interface configuration
SM_Open():Open the Module
SM_ConfigureSerialConnection(): Configures the local PC's serial port baud rate and
parity (for serial SeaI/O modules only).
SM_SelectDevice(): Target a particular Modbus Slave ID
SM_GetDeviceConfig(): Query the SeaI/O module for model and communications info
SM_Close(): Close the SeaMAX handle
WIRING DIAGRAM

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6511 - 6 Channel Isolated RTD Analog Inputs
The SeaRAQ 6511 is a 6 channel isolated Resistance Temperature Detector card. The
modules 6 channels can accept a variety of RTD sensor types. The input module is a single
slot module and requires no external power supply.

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SPECIFICATIONS
RTD Platinum PT-100, Copper Cu-10, Nickel

RTD Types Ni-120 (2 or 3 wire configuration ) Inputs
Update Rate <5 Milliseconds per point
Resolution 0.1 C
Accuracy +/- 0.3 C
Impedance >20 MOhms
Maximum Error 0.05% Full scale
Linearity 0.02% Full scale
Isolation 1500 VAC RMS
Common Mode Rejection RTD >60 dB DC and 50 or 60 Hz
Maximum Sustained Overvoltage +/- 35 Volts
6511 PIN OUT

1 Shield 11 RTD 4 +
2 RTD 1 + 12 RTD 4 Sense +
3 RTD 1 Sense + 13 RTD 4 Sense -
4 RTD 1 Sense - 14 RTD 5 +
7 RTD 2 Sense - 17 RTD 6 +
10 RTD 3 Sense - 20 Shield
CONFIGURATION
There are no software configurable options with this card.

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Modbus message.

(bytes)

(bytes)
2 0x0C Byte count of returned values

SM_GetAnalogInputConfig() & SM_GetAnalogInputRanges(): Query the analog-to-
digital interface configuration
SM_Open(): Open the Module
parity.

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WIRING DIAGRAM

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6512 - 6 Channel Isolated Thermocouple Inputs
The SeaRAQ 6512 is a 6 channel isolated Thermocouple input module. The 6512 can improve
system performance by offering high channel-to-channel isolation that reduces the possibility of
channel cross talk in electrically noisy environments. The 6512 supports most thermocouple
input types and can measure millivolt inputs from peripheral sensors. Installation is simplified
and costs are reduced by eliminating the need for external signal conditioners. The input
module is a single slot module and requires no external power supply.

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SPECIFICATIONS
Thermocouple Types J, K, or E Thermocouples
Update Rate <5 Milliseconds per point
Impedance >20 MOhms
Maximum Error 0.05% Full Scale
Isolation 1500 VAC RMS
Common Mode Rejection T/C >100 dB DC and 50 or 60 Hz
Maximum Sustained Overvoltage +/- 35 Volts
6512 PIN OUT

1 Shield 11 Shield
3 Channel 1 - 13 Channel 4 +
4 Shield 14 Shield
7 Shield 17 Shield
10 Shield 20 Shield
CONFIGURATION

Modbus message.

(bytes)

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(bytes)
15 ? High Byte of Register 6 compensation for channels 1-3
17 ? High Byte of Register 7 compensation for channels 4-6

parity.

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WIRING DIAGRAM

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6513 - 8 Channel Isolated Analog Inputs
The SeaRAQ 6513 supports differential analog voltage ranges +/- 10VDC, +/- 5VDC, +/- 1VDC,
+/- 0.5VDC, and +/- 0.15VDC as well as current 0-25mA independently configurable through
software control on each of its 8 channels.

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SPECIFICATIONS
+/- 10VDC +/- 5VDC +/- 1VDC +/- 0.5VDC

Input Ranges +/- 0.15VDC, 0-25mA

16-bit
Resolution (305V, 153V, 30V, 15V, 5V, 1A)
Impedance >10Mohm (Voltage) 249 Ohms (Current)
Maximum Error (Accuracy) +/-0.1% (Voltage) +/-0.2% (Current)
Common Mode Voltage 500 VAC RMS, +/- 500 VDC
Common Mode Rejection > 70 dB, DC and 60 Hz
Analog Input Filter Response 1KHz
6513 PIN OUT

3 GND 13 GND_ISO
8 GND_ISO 18 GND

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CONFIGURATION
The 6513 has software configurable voltage input scaling and the ability to in-line a 200
ohm resistor in order to measure current. Software configuration is supported through a
proprietary format implemented in the SeaMAX library v3.3.6 or later. For configuration
information see SM_SetAnalogInputRanges().
Ideal Transfer Function (Voltage)

Vin = K * (20.0 / 216) * DATA [VDC]
Where K is a hardware dependent factor and varies with range selection according to the
following table.
Range K
+/-10 VDC 1.0000
+/-5 VDC 0.5025
+/-1 VDC 0.1000
+/-0.5 VDC 0.0502
+/-0.15 VDC 0.01531
Ideal Transfer Function (Current)

Iin = ((5.0 * 1000) / 216 / 200.5) * DATA [mA]

16-bit analog values are read from the card starting at Modbus location 0. The 16-bit values
are stored in Input Registers 0 through 7. To read all 8 analog values, use the following
Modbus message.

(bytes)
1 0x04 Read Input Registers

(bytes)
1 0x04 Read Input Registers

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SeaMAX v3.3.6 or later required to function properly (note:
INLINE_RESISTOR_249 has been changed to INLINE_RESISTOR_200 to match rev
B hardware configuration).
SM_SetAnalogInputRanges(): Set analog-to-digital conversion range configuration
SM_Open():Open the Module

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WIRING DIAGRAM

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6520 - 8 Channel-to-Channel Isolated Analog Outputs
The SeaRAQ 6520 is an 8 channel-to-channel isolated 4-20 mA loop-powered analog output

card. Input voltage range is 5.5V to 52V. User data is scaled so that 4.0 mA output
corresponds to a raw digital count of 0 and 20.0 mA corresponds to a count of 65535 (full 16-
bit resolution). When a fault is detected (DAC communications, Vloop tolerance, etc.) the output
is automatically driven to the alarm current of 3.2 mA.

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Ideal Transfer Function
Iloop = (16.0 mA / 216) * DATA + 4.0mA
SPECIFICATIONS
Output Range 4-20ma
User Loop Power Voltage Range 18-32 VDC
User Load 850 Ohms (Minimum load resistance)
Resolution 2 A
Load Impedance < 1100 Ohms @ 24 VDC Loop Power
Maximum Error (Accuracy) 0.05% Full scale
6520 PIN OUT

3 Shield 13 Shield
8 Shield 18 Shield
CONFIGURATION
MESSAGE FORMAT SET ANALOG OUTPUTS

16-bit analog values are written to the card starting at Modbus location 0. The 16-bit values
are stored in Holding Registers 0 through 7 (corresponding to channels 1 8 respectively).
To write all 8 analog values, use the following Modbus message.

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Offset Value Description
(bytes)
1 0x10 Write Multiple Registers
4 0x00 High Byte of Number of Registers to Write
5 0x08 Low Byte of Number of Registers to Write
6 0x10 Byte count of register data
Upon successful completion of the command, the unit will respond with:

(bytes)

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SM_WriteAnalogOutputs(): Write digital-to-analog outputs
WIRING DIAGRAM

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6525 - 4 Channel-to-Channel Isolated Analog Outputs
The SeaRAQ 6520 is a 4 channel-to-channel isolated 4-20 mA loop-powered analog output

card. Input voltage range is 5.5V to 52V. User data is scaled so that 4.0 mA output
corresponds to a raw digital count of 0 and 20.0 mA corresponds to a count of 65535 (full 16-
bit resolution). When a fault is detected (DAC communications, Vloop tolerance, etc.) the output
is automatically driven to the alarm current of 3.2 mA.

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Ideal Transfer Function
Iloop = (16.0 mA / 216) * DATA + 4.0mA
SPECIFICATIONS
Output Range 4-20ma
User Loop Power Voltage Range 18-32 VDC
User Load 850 Ohms (Minimum load resistance)
Resolution 2 A
Load Impedance < 1100 Ohms @ 24 VDC Loop Power
Maximum Error (Accuracy) 0.05% Full scale
6525 PIN OUT

1 Channel 1 + 11 No Connect
2 Channel 1 - 12 No Connect
3 Shield 13 No Connect
8 Shield 18 No Connect
CONFIGURATION
MESSAGE FORMAT SET ANALOG OUTPUTS

16-bit analog values are written to the card starting at Modbus location 0. The 16-bit values
are stored in Holding Registers 0 through 3 (corresponding to channels 1 4 respectively).
To write all 4 analog values, use the following Modbus message.

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(bytes)
6 0x10 Byte count of register data
Upon successful completion of the command, the unit will respond with:

(bytes)

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SM_WriteAnalogOutputs(): Write digital-to-analog outputs
WIRING DIAGRAM

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8510 16 Channel Isolated Digital Inputs
The SeaRAQ 8510 provides 16 optically isolated digital input channels that allow you to input
the logic signal from 3 to 30VDC.

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SPECIFICATIONS
3-30 VDC (24 VDC Rated Voltage) Will

Input Voltage Range handle TTL inputs.
Input Current 7 mA @ Rated Voltage
Response time 7 Milliseconds (On or Off) Maximum
On-stage Voltage +3 to +30 VDC
Off-state Voltage 0 to +0.8 VDC
On-state Current 0.72 mA Minimum
Off-state Current 0 mA
8510 PIN OUT

1 DC Input COM 11 Channel 10
2 Channel 1 12 Channel 11
8 Channel 7 18 No Connect

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CONFIGURATION
MESSAGE FORMAT READ DIGITAL INPUT STATES

16 bit digital values are read from the card starting at Modbus location 0. The 16 bit values
are read as discrete inputs 0 through 15. To read all 16 digital states, use the following
Modbus message.

(bytes)
1 0x02 Read Discrete Inputs
4 0x00 High Byte of Number of Inputs
5 0x10 Low Byte of Number of Inputs

(bytes)
3 ? 8 bit pattern with the low order bit being the 1st input
4 ? 8 bit pattern with the low order bit being the 9th input

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SM_ReadDigitalInputs(): Read digital inputs
parity.
WIRING DIAGRAM

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8511 - 16 Channel Isolated AC Digital Inputs
The SeaRAQ 8511 provides isolated AC digital input for AC voltages up to 132 VAC. You
can use the board to isolate the computer from large common-mode voltages, ground loops,
and voltage spikes that often occur in industrial environments.

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SPECIFICATIONS
Input Voltage Range 0-132 VAC
Response time 30 ms (On or Off) Maximum
On-stage Voltage 74 to 132 VAC
Off-state Voltage 0 to 20 VAC
On-state Current 6 mA Minimum
Off-state Current 2.2 mA Maximum
USE EXTREME CAUTION!

High voltages will be present on the 8511 when high voltage is connected.
Never handle the printed circuit board when high voltage signals are connected
to the board. Note that the mounting bracket is colored red to indicate the
possibility of dangerous voltages.
8511 PIN OUT
9 Channel 9 19 AC Input Neutral

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CONFIGURATION

16-bit digital values are read from the card starting at Modbus location 0. The 16-bit values
Modbus message.

(bytes)

(bytes)

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SM_ReadDigitalInputs(): Read digital inputs
parity.
WIRING DIAGRAM

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8512 - 16 Isolated Digital Inputs 4 Form C Relay Outputs
The SeaRAQ 8512 provides isolated digital input for DC voltages up to 30 VDC. You can
use the board to isolate the computer from large common-mode voltages, ground loops,
and voltage spikes that often occur in industrial environments.

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SPECIFICATIONS
Digital Inputs
3-30 VDC (24 VDC Rated Voltage) Will
Input Voltage Range handle TTL inputs.
Response time 7 Milliseconds (On or Off) Maximum
On-stage Voltage +3 to +30 VDC
Off-state Voltage 0 to +0.8 VDC
On-state Current 0.72 mA Minimum
Off-state Current 0 mA
Relay Outputs
Operating Voltage Range 0-60 VDC
Max. Switching Power 60 W
Maximum Load 2A
Minimum Load 10 mA
Maximum Inrush 5A
Response Time 15 Milliseconds (On or Off) Maximum

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8512 PIN OUT
DIGITAL INPUTS
9 CH1-CH8 Common 18 CH9-CH16 Common
FORM C RELAY OUTPUTS

1 Relay 1 - NC 7 Relay 3 - NC
2 Relay 1 - COM 8 Relay 3 - COM
3 Relay 1 - NO 9 Relay 3 - NO
4 Relay 2 - NC 10 Relay 4 - NC
5 Relay 2 - COM 11 Relay 4 - COM
6 Relay 2 - NO 12 Relay 4 - NO
CONFIGURATION

16-bit digital values are read from the card starting at Modbus location 0. The 16-bit values
Modbus message.

(bytes)

(bytes)

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MESSAGE FORMAT SET RELAY STATES

4-bit digital values are sent to the card starting at Modbus location 0. The 4-bit values are
set as coils 0 through 3. To set all 4 digital states, use the following Modbus message.

(bytes)
1 0x0F Write Multiple Coils
4 0x00 High Byte of Number of Outputs to Write
5 0x04 Low Byte of Number of Outputs to Write
6 0x01 Number of Bytes of Data
7 ? 8 bit pattern with the low order bit being the 1st output.
A high bit corresponds to an energized relay.

(bytes)
4 0x00 High Byte of Number of Outputs Written
5 0x04 Low Byte of Number of Outputs Written

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SM_ReadDigitalOutputs(): Read the digital outputs
SM_WriteDigitalOutputs(): Write the digital outputs
parity.
WIRING DIAGRAM

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8520 16 Channel isolated Form A Relay Outputs
Control a variety of devices with the SeaRAQ 8520. The modules 16 channels of highly
reliable SPST Form A relay outputs are rated for up to 30 VDC and 250 VAC. The 16 outputs are
segmented into groups of 4 with a shared common for each group. Each of the 16 outputs
offers normally open contact connections.

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SPECIFICATIONS
Operating Voltage Range 5-250 VAC 50/60 Hz, 5-30 VDC

4 A Maximum, Resistive per group (shared
Maximum Load common), 2 A pilot duty per output point.
Minimum Load 10 mA
Maximum Inrush 5A

8520 PIN OUT

1 Relay Common 1 - 4 11 Relay Common 9 - 12
2 Relay Output 1 12 Relay Output 9
6 Relay Common 5 - 8 16 Relay Common 13 - 16

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CONFIGURATION

16 bit digital values are sent to the card starting at Modbus location 0. The 16 bit values
are set as coils 0 through 15. To set all 16 digital states, use the following Modbus
message.

(bytes)
7 ? 8 bit pattern with the low order bit being the 9th output.

(bytes)

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parity.
WIRING DIAGRAM

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8521 - 8 Channel Isolated Form A Relay Outputs
The SeaRAQ 8521 module adds 8 isolated relay outputs rated for 5-250 VAC and 5-30 VDC.
The Form A relays each have a discrete common and support a maximum 4A current load. The
SPST relays are normally open and close when energized.

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SPECIFICATIONS
Operating Voltage Range 5-250 VAC 50/60 Hz, 5-30 VDC
Maximum Load 4 A Maximum, Resistive
Minimum Load 10 mA
Maximum Inrush 5A

8521 PIN OUT

1 No Connect 11 No Connect
2 Relay Output 1A 12 Relay Output 5A
3 Relay Output 1B 13 Relay Output 5B
10 No Connect 20 No Connect

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CONFIGURATION

8 bit digital values are sent to the card starting at Modbus location 0. The 8 bit values are
set as coils 0 through 7. To set all 8 digital states, use the following Modbus message.

(bytes)

(bytes)

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parity.
WIRING DIAGRAM

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Appendix A - Temperature Equations
This section provides the equations required for the software to calculate the measured
temperature from the raw values provided by the cards.
6512 - Thermocouple input board

The SeaRAQ 6512 thermocouple input board provides 6 Thermocouple input channels
supporting Type K, E and J thermocouple probes. Two cold junction compensation readings are
available to adjust the measured temperature. A/D input number 7 (JC1) should be used with
inputs 1-3, and input number 8 (JC2) with inputs 4-6.
Type J Measured Temperature from 0C to 500C:

TJ = a0 + (a1 * Tx) + ( a2 * Tx2 ) + ( a3 * Tx3) + ( a4 * Tx4 ) + ( a5 * Tx5 ) + Tcomp
Type J Measured Temperature from -210C to 0C:

Tj = a0 + (a1 * Tx) + ( a2 * Tx2 ) + ( a3 * Tx3) + ( a4 * Tx4 ) + ( a5 * Tx5 ) + (
a6 * Tx6 ) + ( a7 * Tx7 ) + ( a8 * Tx8 ) + Tcomp
Type K Measured Temperature -200C to 500C:

TK = a0 + (a1 * Tx) + ( a2 * Tx2 ) + ( a3 * Tx3) + ( a4 * Tx4 ) + ( a5 * Tx5 ) + (
a6 * Tx6 ) + ( a7 * Tx7 ) + ( a8 * Tx8 ) + Tcomp
Type E Measured Temperature from -100C to 500C:

TE = a0 + (a1 * Tx) + ( a2 * Tx2 ) + ( a3 * Tx3) + ( a4 * Tx4 ) + ( a5 * Tx5 ) + (
a6 * Tx6 ) + ( a7 * Tx7 ) + ( a8 * Tx8 ) + ( a9 * Tx9) + Tcomp
Where:
Tx = (x (ch 1 to 6) input reading * 10/4096) / 48.575864368035
Tcomp = (comp (ch 7 or 8) * 10/4096) / 0.01
Measured Temperatures above 0C for J and K.

-100C to 500C Type E
Coefficient Type E Type J Type K

a0 0.1049672 -0.04887 0.226585
a1 17189.453 19873.15 24152.11
a2 -282639.9 -218615 67233.42
a3 12695340 11569200 2210341
a4 -4.49E+08 -2.6E+08 -8.6E+08
a5 1.11E+10 2.02E+09 4.84E+10
a6 -1.77E+11 -1.18E+12
a7 1.72E+12 1.39E+13
a8 -9.19E+12 -6.34E+13
a9 2.06E+13

SL9253 - 8/2015
Measured Temperatures Below 0C for J and K
Coefficient Type J Type K
a0 0 0
a1 1.9528268E-2 2.5173462E-2
a2 -1.2286185E-6 -1.1662878E-6
a3 -1.0752178E-9 -1.0833638E-9
a4 -5.9086933E-13 -8.9773540E-13
a5 -1.7256713E-16 -3.7342377E-16
a6 -2.8131513E-20 -8.6632643E-20
a7 -2.3963370E-24 -1.0450598E-23
a8 -8.3823321E-29 -5.1920577E-28
Note: The internal temperature difference to the external ambient temperature will introduce an
error in the Tcomp variable. If this temperature difference is not acceptable, a more accurate way
of measuring the junction temperature of the thermocouples will need to be implemented. More
options for the cold junction temperature measurement will be added to the next revision of
the board.
6511 - RTD input board

The SeaRAQ 6511 RTD input board provides 6 input channels supporting 2 or 3 wire Platinum
100 ohm RTD probes.
For TRTD 0C :
TRTD = ( + (^2 4))/2
Where:
a = 0.00111082356 / x input reading (Ch1 to Ch6)
b = 7.5176306832 / x input reading (Ch1 to Ch6)
c = (1,923.504 / x input reading (Ch1 to Ch6) ) 1

SL9253 - 8/2015
Appendix B Handling Instructions
ESD Warnings
ELECTROSTATIC DISCHARGES (ESD)

A sudden electrostatic discharge can destroy sensitive components. Proper packaging and
grounding rules must therefore be observed. Always take the following precautions:
Transport boards and cards in electrostatically secure containers or bags.

Keep electrostatically sensitive components in their containers, until they arrive at an
electrostatically protected workplace.
Only touch electrostatically sensitive components when you are properly grounded.
Store electrostatically sensitive components in protective packaging or on anti-static
mats.
GROUNDING METHODS
The following measures help to avoid electrostatic damages to the device:
Cover workstations with approved antistatic material. Always wear a wrist strap
connected to a properly grounded workplace.
Use antistatic mats, heel straps, and/or air ionizers for more protection.
Always handle electrostatically sensitive components by their edge or by their casing.
Avoid contact with pins, leads, or circuitry.
Turn off power and input signals before inserting and removing connectors or
connecting test equipment.
Keep work area free of non-conductive materials such as ordinary plastic assembly aids
and Styrofoam.
Use field service tools such as cutters, screwdrivers, and vacuum cleaners that are
conductive.

SL9253 - 8/2015
Appendix C How to Get Assistance
When calling for technical assistance, please have the device installed and ready to run
diagnostics. If possible, have your user manual and current settings ready.
The Sealevel website is an excellent resource located at www.sealevel.com. The most current
software updates and user manuals are available via our homepage by clicking on the 'Drivers'
or 'Manuals' links located under Technical Support. Manuals and software can also be
downloaded from the product page for your device.
The FAQ section of our website answers many common questions. Refer to this helpful resource
by visiting www.sealevel.com/faq.asp.
Technical Support
Monday Friday
8:00 am to 5:00 pm EST
Phone: +1 (864) 843-4343
Email: support@sealevel.com

SL9253 - 8/2015
Warranty
Sealevel's commitment to providing the best I/O solutions is reflected in the Lifetime Warranty
that is standard on all Sealevel manufactured I/O products. Relio industrial computers are
warranted for a period of two years and the R9 family is warranted for a five year period from
date of purchase. We are able to offer this warranty due to our control of manufacturing quality
and the historically high reliability of our products in the field. Sealevel products are designed
and manufactured at its Liberty, South Carolina facility, allowing direct control over product
development, production, burn-in and testing. Sealevel achieved ISO-9001:2000 certification in
2002.
Warranty Policy
Sealevel Systems, Inc. (hereafter "Sealevel") warrants that the Product shall conform to and
perform in accordance with published technical specifications and shall be free of defects in
materials and workmanship for the warranty period. In the event of failure, Sealevel will repair
or replace the product at Sealevel's sole discretion. Failures resulting from misapplication or
misuse of the Product, failure to adhere to any specifications or instructions, or failure resulting
from neglect, abuse, accidents, or acts of nature are not covered under this warranty.
Warranty service may be obtained by delivering the Product to Sealevel and providing proof of
purchase. Customer agrees to insure the Product or assume the risk of loss or damage in
transit, to prepay shipping charges to Sealevel, and to use the original shipping container or
equivalent. Warranty is valid only for original purchaser and is not transferable.
This warranty applies to Sealevel manufactured Product. Product purchased through Sealevel
but manufactured by a third party will retain the original manufacturer's warranty.
Non-Warranty Repair/Retest
Products returned due to damage or misuse and Products retested with no problem found are
subject to repair/retest charges. A purchase order or credit card number and authorization
must be provided in order to obtain an RMA (Return Merchandise Authorization) number prior
to returning Product.
How to obtain an RMA (Return Merchandise Authorization)

If you need to return a product for warranty or non-warranty repair, you must first obtain an
RMA number. Please contact Sealevel Systems, Inc. Technical Support for assistance:
Available Monday Friday, 8:00AM to 5:00PM EST

Phone 864-843-4343
Email support@sealevel.com
Trademarks
Sealevel Systems, Incorporated acknowledges that all trademarks referenced in this manual are
the service mark, trademark, or registered trademark of the respective company.

SL9253 - 8/2015

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SeaRAQ I/O Modules

Item# SeaRAQ I/O Modules

Sealevel Systems, Inc. Sealevel.com Phone 864.843.4343

Installing SeaRAQ Modules ...................................................................................................................... 5

SeaRAQ Module Common Features ........................................................................................................... 8

SeaRAQ Hardware Description ................................................................................................................... 9

Appendix A - Temperature Equations ..................................................................................................... 55

Sealevel Systems, Inc.

Before You Get Started

Note The lowest level of importance used to provide background information,

Sealevel Systems, Inc.

Supports Industry Standard Modbus RTU Protocol

SeaRAQ Products in This Manual

Sealevel Systems, Inc.

1. Loosen screws to blank plate:

Sealevel Systems, Inc.

Sealevel Systems, Inc.

Color Coding Wires

Green or green with stripe Ground

Sealevel Systems, Inc.

MODBUS Numbering Convention, Error Codes, and CRC Calculations

Definition of Positive and Negative Logic

Positive Logic - Input Modules

Positive Logic - Output Modules

Negative Logic - Input Modules

Negative Logic - Output Modules

Sealevel Systems, Inc.

Sealevel Systems, Inc.

Input Range 0-20ma, 0-5 VDC, 0-10 VDC

Update Rate <0.1 Seconds (all points on card)

Impedance 250 Ohms

Maximum Error (Accuracy) 0.05% Full scale (0.01ma)

Linearity 0.02% Full Scale

Isolation (Field Side to Logic) 1500 VAC RMS

Channel-to-Channel Isolation 1500 VAC, +/- 2000 VDC

Common Mode Voltage 500 VAC RMS, +/- 500 VDC

Common Mode Rejection > 70 dB, DC and 60 Hz

Analog Input Filter Response 1 KHz

6510 PIN OUT

Sealevel Systems, Inc.

MESSAGE FORMAT READ ANALOG VALUES

Offsets Value Description

Offsets Value Description

Sealevel Systems, Inc.

SEAMAX FUNCTIONS AVAILABLE

Sealevel Systems, Inc.

Sealevel Systems, Inc.

RTD Platinum PT-100, Copper Cu-10, Nickel

Update Rate <5 Milliseconds per point

Accuracy +/- 0.3 C

Impedance >20 MOhms

Maximum Error 0.05% Full scale

Linearity 0.02% Full scale

Isolation 1500 VAC RMS

Common Mode Rejection RTD >60 dB DC and 50 or 60 Hz

Maximum Sustained Overvoltage +/- 35 Volts

6511 PIN OUT

Sealevel Systems, Inc.

Offsets Value Description