TF-80SC (AF40), TF-81SC (AF21) TF-80SD (2nd Gen)

A
6 Speed FWD (Electronic Control) (Peugeot, Citroen, Ford, Volvo, Mazda, Opel,
Vauxhall, Saab, Ssang Yong, Cadillac, Fiat, Renault, Alfa Romeo & Land Rover)

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Revision 07/2016
TF-80SC (AF40), TF-81SC (AF21) TF-80SD (2nd Gen)

A
6 Speed FWD (Electronic Control) (Peugeot, Citroen, Ford, Volvo, Mazda, Opel,
Vauxhall, Saab, Ssang Yong, Cadillac, Fiat, Renault, Alfa Romeo & Land Rover)

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TF-80SC (AF40), TF-81SC (AF21) TF-80SD (2nd Gen)
6 Speed FWD (Electronic Control) (Peugeot, Citroen, Ford, Volvo, Mazda, Opel,
Vauxhall, Saab, Ssang Yong, Cadillac, Fiat, Renault, Alfa Romeo & Land Rover)
ILL ILL
NO.............DESCRIPTION YEARS QTY PART NO NO.............DESCRIPTION YEARS QTY PART NO
KITS METAL CLAD SEALS Cont
Kit Overhaul Kit TF80-SC Only (Transtec) 152J Drive Shaft Right Hand (Outer 75.2 x 62 x 8)
(GM, Saab, Lancia, Fiat (Freelander, Volvo 4WD)........... 05-ON 1 AF40.MCS09
Vauxhall, Opel)........................... 05-ON 1 AF40.OHK01 152J Drive Shaft Right Hand (Inner)
Kit Overhaul Kit TF-81SC, AF21(Transtec) (Freelander 55.5 x 34 x 7mm).. 05-ON 1 AF40.MCS10
2005- Ford 500 & Mercury Montego 152J Drive Shaft Right Hand (Inner)
2006- Ford Fusion, Mercury Milan (Volvo 4WD 45.5 x 34 x 6.8mm).05-ON 1 AF40.MCS12
& Mazda 6 with 3.0Ltr Engines 152J Drive Shaft Right Hand (Volvo)
2006- Lincoln MKZ/Zephyr (38mm x 75mm x 10/13mm)...... 05-ON 1 AF40.MCS05
2007- Mazda CX-7 & CX-9 153J Drive Shaft Left Hand
................................................... 05-ON 1 AF40.OHK02 (Vauxhall, Opel, Saab)............... 05-ON 1 AF40.MCS03
Kit Overhaul Kit (TF-80SC & TF-81SC) (Precision) 153J Drive Shaft Left Hand (Citroen, Peugeot)
(Volvo, Ford, Saab, Lancia, Fiat (38.8mm x 63mm x 8.6mm)....... 05-ON 1 AF40.MCS07
Peugeot ) (Without Pistons)..... 05-ON 1 AF40.OHK51 153J Drive Shaft Left Hand, Freelander/Jaguar
Kit Overhaul Kit (TF-80SC & TF-81SC) (Precision) (66.35 x 42 x 10.6)..................... 05-ON 1 AF40.MCS11
(Volvo, Ford, Saab, Lancia, Fiat 153J Drive Shaft Left Hand
Peugeot ) (With Pistons).......... 05-ON 1 AF40.OHK52 (Volvo 4WD 63 x 39 x 8.5 mm).. 05-ON 1 AF40.MCS13
Kit Overhaul Kit (TF-81SC, AF21) (Precision) 153J Drive Shaft Left Hand (Ford, Volvo)
(Without Pistons)....................... 05-ON 1 AF40.OHK53 (41mm x 66mm x 8.80mm)........ 05-ON 1 AF40.MCS06
Kit Overhaul Kit (TF-81SC, AF21) (Precision)
(With Pistons)............................. 05-ON 1 AF40.OHK54 MOULDED PISTONS
Kit Overhaul Kit AF40/TF-80SC (Transtec)
Kit Piston Kit (Transtec)................ 05-ON 1 AF40.PISKIT01
(Volvo, Jaguar, Land Rover)...... 05-ON 1 AF40.OHK03
Kit Piston Kit (Transtec)
Kit Overhaul Kit TF-80SD (Transtec)
(TF-80SD, Gen 2)...................... 10-ON 1 AF40.PISKIT02
(Citroen, Opel/Vauxhall, Peugeot,
172D Damper Piston 'C1' Clutch......... 05-ON 1 AF40.PIS01
Ssang Yong, Volvo).................... 10-ON 1 AF40.OHK04
175G Piston 'C2' Clutch (Precision)..... 05-ON 1 AF40.PIS05
Kit Valve Body Gasket Set
(GM, Volvo)................................ 05-ON 1 AF40.GK01 SEALING RINGS
Kit Valve Body Gasket Set (TF-80SD Gen 2)
(Citroen, Opel/Vauxhall, Peugeot, Kit Sealing Ring Kit (Transtec)........ 05-ON 1 AF40.SRK01
Ssang Yong, Volvo).................... 10-ON 1 AF40.GK02 Kit Sealing Ring Kit (Precision)....... 05-ON 1 AF40.SRK03

To service Citroen/Peugeot Units the Following Items will FRICTION PLATES

need to be ordered in Addition to the Overhaul Kit: Kit Friction Plate (AM)..................... 05-ON 1 AF40.FRK01
1xAF40.MCS07, 1xAF40.MCS08, 1xJF506E.OR03 and Kit Friction Plate (Alto) AF40........... 05-ON 1 AF40.FRK51
1xJF506E.OR04. Kit Friction Plate (AM)
6 Cylinder & 4 Cyl Citroen C5.... 05-ON 1 AF40.FRK02
GASKETS Kit Friction Plate (Alto)
101J Cover Plate, Valve Body............ 05-ON 1 AF40.GAS03 6 Cylinder & 4 Cyl Citroen C5.... 05-ON 1 AF40.FRK52
NI Valve Body Cover...................... 05-ON 1 AF40.GAS01 250B 'C3' Clutch (Reverse, 3rd & 5th)
NI Valve Body Cover (166mm OD x 1.70mm x 54T)... 05-ON 4 AF40.FRP03
(Volvo 12 Hole).......................... 05-ON 1 AF40.GAS02 250B 'C3' Clutch (Reverse, 3rd & 5th) (Alto)
(166mm OD x 1.70mm x 54T)... 05-ON 4 AF40.FRP53
251D 'C1' Clutch (1st, 2nd, 3rd, 4th)
RUBBER COMPONENTS (157mm OD x 1.70mm x 54T)... 05-ON 7 AF40.FRP01
251D 'C1' Clutch (1st, 2nd, 3rd, 4th) (Alto)
120A 'O' Ring, Pump Outer................. 05-ON 1 4HP14.OR11
(157mm OD x 1.70mm x 54T)... 05-ON 7 AF40.FRP51
123B 'O' Ring Kit (Precision)
251D 'C1' Clutch (1st, 2nd, 3rd, 4th) (Alto Selective)
'C3' Clutch.................................. 05-ON 1 AF40.ORK02
(157mm OD x 1.50mm x 54T)... 05-ON AR AF40.FRP55
124D 'O' Ring Kit (Transtec),
252G 'C2' Clutch (4th, 5th, 6th)
'C1' Clutch................................. 05-ON 1 AF40.ORK01
(160mm OD x 1.70mm x 55T)... 05-ON 4 AF40.FRP02
124D 'O' Ring Kit (Precision),
252G 'C2' Clutch (4th, 5th, 6th) (Alto)
'C1' Clutch................................. 05-ON 1 AF40.ORK05
(160mm OD x 1.70mm x 55T)... 05-ON 4 AF40.FRP52
128G 'O' Ring Kit (Precision)
253H 'B2' Brake (1st, Reverse)
'C2' Clutch.................................. 05-ON 1 AF40.ORK04
(185mm OD x 1.70mm x 60T)... 05-ON 7 AF40.FRP04
131H 'O' Ring Kit (Precision)
253H 'B2' Brake (1st, Reverse) (Alto)
'B2' Brake................................... 05-ON 1 AF40.ORK06
(185mm OD x 1.70mm x 60T)... 05-ON 7 AF40.FRP54
134J 'O' Ring Kit (Precision)
'B1' Servo Assembly.................. 05-ON 1 AF40.ORK03 STEEL PLATES
NI Drive Shaft 'O' Ring Left Hand
(Freelander)............................... 05-ON 1 AF40.OR02 Kit Steel Plate AF40-6..................... 05-ON 1 AF40.STK01
300B 'C3' Clutch (Reverse, 3rd & 5th)
METAL CLAD SEALS (141mm ID x 2.31mm x 36T)..... 05-ON 4 AF40.STP03
301D 'C1' Clutch (1st, 2nd, 3rd, 4th)
150A Pump to Converter..................... 05-ON 1 AF40.MCS01
(141mm ID x 1.80mm x 40T)..... 05-ON 7 AF40.STP01
151J Manual Shaft Seal..................... 05-ON 1 A130.MCS03
302G 'C2' Clutch (4th, 5th, 6th)
152J Drive Shaft Right Hand
(143mm ID x 1.80mm x 36T)..... 05-ON 4 AF40.STP02
(Vauxhall, Opel, Saab)............... 05-ON 1 AF40.MCS04
303H 'B2' Brake (1st, Reverse)
152J Drive Shaft Right Hand (Citroen, Ford, Peugeot)
(173mm ID x 1.70mm x 14T)..... 05-ON 7 AF40.STP04
(38.2mm x 55mm x 13.9mm)..... 05-ON 1 AF40.MCS08

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TF-80SC (AF40), TF-81SC (AF21) TF-80SD (2nd Gen)
6 Speed FWD (Electronic Control) (Peugeot, Citroen, Ford, Volvo, Mazda, Opel,
Vauxhall, Saab, Ssang Yong, Cadillac, Fiat, Renault, Alfa Romeo & Land Rover)
ILL ILL
NO.............DESCRIPTION YEARS QTY PART NO NO.............DESCRIPTION YEARS QTY PART NO
PRESSURE PLATES ELECTRICAL COMPONENTS Cont
709J Solenoid, SLC2 (TF-80SC)........ 05-ON 1 AF40.SOL04
710J Solenoid, SLT (TF-80SC)........... 05-ON 1 AF40.SOL06
711J Solenoid, SS2 (TF-80SC)
(3 Way Type).............................. 05-ON 1 AF40.SOL01
SPRINGS & CIRCLIPS 712J Solenoid, SS1 (TF-80SC)
411D Spring Assy, 'C1' Clutch Piston.. 05-ON 1 AF40.SPR01 (3 Way Type).............................. 05-ON 1 AF40.SOL01
714J TCM, Vauxhall/Opel (Gen 1)
(Box Code: M36)........................ 05-ON 1 AF40.ELE06
714J TCM, Vauxhall/Opel (Gen 2)
FILTERS (Box Code: MKD)....................... 05-ON 1 AF40.ELE07
714J TCM, Volvo
450J Pick-Up Filter (Rectangular Pick-Up) (Part Number: 30735326).......... 05-ON 1 AF40.ELE11
................................................... 05-ON 1 AF40.FIL01 720J Solenoid, SLU Ford Version
450J Pick-Up Filter (Square Pick-Up) (TF-81SC, AF21)........................ 05-ON 1 AF40.SOL08
Alternative to AF40.FIL01.......... 05-ON 1 AF40.FIL03
450J Pick-Up Filter (Oval Pick-Up)
................................................... 05-ON 1 AF40.FIL02
VALVE BODY PARTS
750J Valve Body
BANDS (Vauxhall/Opel, Modified)........... 05-ON 1 AF40.VB01
750J Valve Body (TF-80SC New OEM)
500B 'B1' Brake Band (Opel, Saab, Volvo, Land Rover).. 05-ON 1 AF40.VB02
(New Aftermarket)...................... 05-ON 1 AF40.BAN01 750J Valve Body (TF-80SC/TF-81SC Gen 2 OEM)
(Ford, Volvo, Click for Application).11-ON 1 AF40.VB09
750J AF40-6 II Valve Body
(OEM New)................................ 09-ON 1 AF40.VB08
BUSHINGS 751J Valve Body (TF-81SC New OEM)
Kit Bushing Kit, (6 Pieces) (Ford, Volvo, L.Rover, Jaguar)... 06-ON 1 AF40.VB06
(Volvo, Ford).............................. 05-ON 1 AF40.BK01 Kit Shft Kit, Volvo TF-80SC
NI Bushing Kit Installer Tool............ 05-ON 1 AF40.TOOL04 (TransGo, Click here for Info).. 05-ON 1 AF40.SK01
550A Converter to Front Pump........... 05-ON 1 AF40.BUS01 Kit Shft Kit, Ford TF-81SC
NI Solenoid Bush............................ 05-ON AR 09G.BUS03 (TransGo, Click here for Info).. 05-06 1 AF40.SK02
NI Servo Pin Bush Kit C1/K1 Clutch Control Valve
(Use with AF40.TOOL02)........... 05-ON 1 AF40.BUS02 (Requires Tool AF40.VA02 & Fixture AG4.VA05)
(Sonnax Click here for Info).... 05-ON 1 AF40.VA01
Kit Tool Kit for AF40.VA01............... 05-ON 1 AF40.VA02
Kit C2 Clutch Control Valve
THRUST WASHERS & BEARINGS (Requires Tool AF40.VA04 & Fixture AG4.VA05)
(Sonnax Click here for Info).... 05-ON 1 AF40.VA03
653C Thrust Race, 'C1' Clutch (0.85mm Late Style) Kit Tool Kit for AF40.VA03 & VA05.. 05-ON 1 AF40.VA04
This race fits the late style clutch that has a smooth Kit C3 Clutch Control Valve
face without castellations. When updating from old style (Requires Tool AF40.VA04 & Fixture AG4.VA05
castellated drums this thrust race must also be replaced (Sonnax Click here for Info).... 05-ON 1 AF40.VA05
................................................... 05-ON 1 AF40.THW01 Kit B1 Control Valve
(Requires Tool AF40.VA07 & Fixture AG4.VA05)
(Sonnax Click here for Info).... 05-ON 1 AF40.VA06
Kit Tool Kit for AF40.VA06............... 05-ON 1 AF40.VA07
ELECTRICAL COMPONENTS Kit Main Pressure Regulator & Boost Assy
700E Speed Sensor, Output (Volvo)... 05-ON 1 AF40.ELE04 (Requires Tool AF40.VA09 & Fixture AG4.VA05)
700E Speed Sensor, Output (Sonnax Click here for Info).... 05-ON 1 AF40.VA08
(Gen 2, Freelander 2)............... 06-ON 1 AF40.ELE10 Kit Tool Kit for AF40.VA08............... 05-ON 1 AF40.VA09
701J Valve Body Loom Kit Lock Up Clutch Control Valve
(Freelander 2)........................... >2010 1 AF40.ELE08 (Requires Tool AF40.VA11 & Fixture AG4.VA05
701J Valve Body Loom (TF-81SC/AF21) & Tool AF40.VA17)
(Mondeo, Galaxy)..................... 07-14 1 AF40.ELE12 (Sonnax Click here for Info).... 05-ON 1 AF40.VA10
702J Speed Sensor, Input (Volvo)...... 05-ON 1 AF40.ELE03 Kit Tool Kit for AF40.VA10............... 05-ON 1 AF40.VA11
702J Speed Sensor, Input NI Replacement Reamer for AF40.VA11 AR AF40.VA22
(Gen 2, Freelander 2)............... 06-ON 1 AF40.ELE09 NI Adaptor Plate for Fixture AG4.VA05
702J Speed Sensor, Input Mondeo.... (Use for Installing AF40.VA10)... 05-ON AR AF40.VA17
(White Connector)...................... 05-ON 1 AF40.ELE01 Kit Second Regulator Valve
705J Solenoid, SLU (TF-80SC) (Requires Tool AF40.VA14 & Fixture AG4.VA05)
No. on sol 13BR7F00823.......... 05-ON 1 AF40.SOL02 (Sonnax Click here for Info).... 05-ON 1 AF40.VA13
706J Solenoid, SLC3 (TF-80SC)........ 05-ON 1 AF40.SOL05 Kit Tool Kit for AF40.VA13............... 05-ON 1 AF40.VA14
707J Solenoid, SLB1 Early Type (TF-80SC) Kit Solenoid Modulator Valve
No. on sol 14BP7B02208.......... 05-ON 1 AF40.SOL06 (Requires Tool AF40.VA16 & Fixture AG4.VA05)
707J Solenoid, SLB1 Late Type (TF-80SC) (Sonnax Click here for Info).... 05-ON 1 AF40.VA15
................................................... 05-ON 1 AF40.SOL07 Kit Tool Kit for AF40.VA15............... 05-ON 1 AF40.VA16
708J Solenoid, SLC1 (TF-80SC)........ 05-ON 1 AF40.SOL03

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TF-80SC (AF40), TF-81SC (AF21) TF-80SD (2nd Gen)
6 Speed FWD (Electronic Control) (Peugeot, Citroen, Ford, Volvo, Mazda, Opel,
Vauxhall, Saab, Ssang Yong, Cadillac, Fiat, Renault, Alfa Romeo & Land Rover)
ILL ILL
NO.............DESCRIPTION YEARS QTY PART NO NO.............DESCRIPTION YEARS QTY PART NO
VALVE BODY PARTS Cont HARD PARTS Cont
Kit 9mm Valve Body End Plug Kit 813D 'C1' Clutch Drum New
(5 Plugs & 7 'O' Rings) (7 Plate With Piston, No Fric).... 05-ON 1 AF40.DRU05
(Sonnax Click here for Info).... 05-ON AR AF40.PLU01 813D 'C1' Clutch Drum Exchange
Kit 11mm Valve Body End Plug Kit (Modified 7 Plate)....................... 05-ON 1 AF40.DRU02
(5 Plugs & 7 'O' Rings) 813D 'C1' Clutch Drum Exchange
(Sonnax Click here for Info).... 05-ON AR AF40.PLU02 (6 Plate W.Slots by Bearing)...... 05-ON 1 AF40.DRU03
NI Clutch, Band & Line Accumulator Piston 813D 'C1' Clutch Drum Exchange
(Sonnax Click here for Info).... 05-ON 5 AF40.VA12 (6 Plate W/O Slots by Bearing).. 05-ON 1 AF40.DRU04
NI Universal Valve Body Fixture 813D 'C1' Clutch Drum
(Sonnax Click here for Info).... 05-ON AR AG4.VA05 (With Circlip Repair)................... 05-ON 1 AF40.DRU31
Kit Accumulator Piston & Sleeve 819F Planetary Assy, Rear.................. 05-ON 1 AF40.PLK03
(Sonnax Click here for Info).... 05-ON AR AF40.VA20 840J Drain Bung/Level Tube.............. 05-ON 1 AF40.PLU03
Kit Solenoid Modulator Accumulator 841J Fluid Level Bung........................ 05-ON 1 AF40.PLU04
Piston Kit (TF-81SC Only) NI Shaft, Transmission to Transfer
(Sonnax Click here for Info).... 05-ON AR AF40.VA21 (Volvo 4x4)................................. 05-ON 1 AF40.SH01
Kit Spring Adjuster Kit
(Sonnax Click here for Info).... 03-ON 1 09G.VA16
Kit Oversized Two-Spool Relay/Signal Valve
(Requires Tool 01J.VA02 & Fixture AG4.VA05) SPECIAL ITEMS
(Sonnax Click here for Info).... 03-ON 1 09G.VA17
NI Solenoid Wire Connector Retainer
Kit Tool Kit for 09G.VA17................. 03-ON 1 01J.VA02
(Sonnax Click here for Info).... 05-ON AR 5550.RET01
Kit Oversized Three-Spool Relay/Control/Switch Valve
NI Oil Cooler/Heat Exchanger
(Requires Tool 01J.VA02 & Fixture AG4.VA05)
(Peugeot 407)............................ 05-ON 1 AF40.COOL01
(Sonnax Click here for Info).... 03-ON 1 AF40.VA23
Oil AW-1 Specification ATF
Kit Tool Kit for AF40.VA23............... 03-ON 1 01J.VA02
Approx Capacity 7.0 Ltr
Kit Lockup Clutch Control Plunger Valve
(I Litre Bottle)............................. 05-ON AR AF40.OIL01
(Sonnax Click here for Info).... 03-ON 1 AF40.VA25
Kit Boost Valve Kit
(Sonnax Click here for Info).... 03-ON 1 AF40.VA26
Kit Oversized C1/K1 Clutch Control Valve TOOLS & MANUALS
(Requires Tool 09G.VA21 & Fixture AG4.VA05)
(Sonnax Click here for Info).... 03-ON 1 09G.VA20 NI Bushing Kit Installer Tool............ 05-ON 1 AF40.TOOL04
Kit Tool Kit for 09G.VA20................. 03-ON 1 09G.VA21
Kit Oversized Clutch Cutoff Valve Click here to view special tools for this transmission
(Requires Tool 09G.VA29 & Fixture AG4.VA05)
(Sonnax Click here for Info).... 03-ON 1 09G.VA28
Kit Tool Kit for 09G.VA28................. 03-ON 1 09G.VA29
Kit Oversized C2 Clutch Control Valve
(Requires Tool AF40.VA31 & Fixture AG4.VA05)
(Sonnax Click here for Info).... 03-ON 1 AF40.VA30
Kit Tool Kit for AF40.VA30............... 03-ON 1 AF40.VA31
Kit Oversized B1 Band Control Valve
(Requires Tool AF40.VA33 & Fixture AG4.VA05)
(Sonnax Click here for Info).... 03-ON 1 AF40.VA32
Kit Tool Kit for AF40.VA32............... 03-ON 1 AF40.VA33
Kit Oversized C3 Clutch Control Valve
(Requires Tool AF40.VA35 & Fixture AG4.VA05)
(Sonnax Click here for Info).... 03-ON 1 AF40.VA34
Kit Tool Kit for AF40.VA34............... 03-ON 1 AF40.VA35
NI Solenoid Wire Connector Retainer
(Sonnax Click here for Info).... 05-ON AR 5550.RET01

Click here for complete TF-80SC Sonnax Valve Body Diagram

Click here for complete TF-81SC Sonnax Valve Body Diagram

HARD PARTS
806C Front Planet 3 Pinion (Used)..... 05-ON 1 AF40.PL01
806C Front Planet 5 Pinion (Used)..... 05-ON 1 AF40.PL02
811D Piston, 'C1' Clutch (Steel).......... 05-ON 1 AF40.PIS06
812D Piston & Retaining Spring Assy
(Steel 'C1' Clutch)...................... 05-ON 1 AF40.PIS07
813D 'C1' Clutch Drum New
(With Needle Bearing)............... 05-ON 1 AF40.DRU10

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