Leak Testing and Rehabilitation PDF
Leak Testing and Rehabilitation PDF
Leak Testing and Rehabilitation PDF
1
AIR-PIT hardware
Testing the organized way!
2
Shut-off, testing and rehabilitation equipment
Testing and measuring equipment for a clean environment
This catalogue includes all our products for inspection and rehabilitation of pipes and sewers. In addition, we offer a wide range of bespoke solutions or tailored
products. Do not hesitate to ask your questions related to product selection or tailored solutions - our technical consultants will have the answer for you and solve
your challenges: phone: +49 (0) 34 292.65 420.
Sealing and pipe testing equipment Rehabilitation equipment Tracking and locating equipment Vans
AIR-PIT testing equipment Page 6 Equipment for rehabilitation Page 40 Ridgid tracking systems Page 52 AIR inspection vans Page 62
Pneumatic pipe plugs Page 8 House connection packers Page 44 Vivax tracking systems Page 54 Rehabilitation vans Page 66
Testing set for house connections Page 14 Bend packers Page 45 Duct rod Page 56 Rehabilitation trailer Page 68
Pipe joint tester Page 18 Relining packers & carriers Page 45 Metal detectors Page 57
This publication replaces all previous releases. No part of this publication may be reproduced, stored in a retrieval system or transmitted in any form or by any means, electronic, mechanical, photocopying, recording or otherwise without our
written permission. Technical data subject to change. All rights reserved. All trade names are used without the guarantee for their free use and basically according to the notation of the manufacturers. The trade names used are registered
trademarks and should be treated as such. Technical modifications in the context of continuous product improvement and changes in design and colour reserved. Scope of delivery may deviate from the product images. This document has
been given due care and attention. Nevertheless we do not accept any liability for mistakes or omissions. EHLE - HD Entwicklungs- und Vertriebsgesellschaft mbH
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Sealing and pipe testing equipment
... seal safely and measure precisely
4
Everything needed for leak tests
The tests of pipe sleeve connections or leak tests enter the object data (GPS data acceptable),
of a pipe segment are a vital verification in sewer select the testing method and the external filling
installation. New buried and factory tested pipes in of the testing object: the sealness testing data will
particular allow a sleeve test as a simple alternative be evaluated automatically.
and complement of leak tests of a pipe segment.
Checks of the individual pipe connections help to As soon as the testing has been completed, the
locate a failure in the pipe connection. testing logs can be printed with their test pressure
time diagrams and/or project and nominal diameter
We offer a large assortment of AIR leak test kits related summaries.
to check sewers, pipes, building drainages, slee-
ves, small sewage treatment plants, manholes, and
settlings tanks or tank farms and their connections
for leaks.
5
Pneumatic test kits
Multi-purpose pressurized air case Multi-purpose pressure testing unit
Type AIR-PIT Type AIR-PIT Compact
Weight 2.0 kg
The multi-purpose pressurized air control case is used to fill, control, and monitor the The AIR-PIT Compact kit is a compact digital pressure testing unit in splash-proof case. It
test pipe stops and the item to be tested (e. g. to control the pressure in the pipe segment includes a USB port to connect with a PC or laptop. The external sensors used allow water
sealed) in case of a leak test or overpressure test. The unit features a compressor port (max. and separator tests with level probe, overpressure, vacuum, and high pressure measurements.
8bar), a port for test and/or sealing bladders, and a port to fill and monitor the test item.
Application and properties:
Application and properties: - Inspection unit to log test data provided by digital sensors
- Rugged control case in 19" size (3 HU) - Incl. WinCan-PIT Complete software for pipe sections, sleeves, manhole, and tank inspections
- To control the internal pressure of shut-off and test bladders up to max. 6bar - External digital sensor not included in scope of delivery
- To fill and monitor the overpressure in the tested item up to max. 0.7bar - Transport case available as an option
Item No. Specification Version Weight Item No. Specification Version Weight
2 004 103 Multi-purpose pressurized air case type AIR-PIT Complete system 8.20 kg 2 004 101 Pressure testing unit AIR-PIT Compact Incl. Software 2.00 kg
2 004 126 GPS position receiver for WinCan-PIT USB 0.10 kg
2 004 109 Filling hose - for shut-off pipe segments 10m long 0.30 kg 2 004 108 Transport case for laptop + Compact Suitable for 15.4" 7.00 kg
2 004 117 Van adaptor for AIR series 12 / 24 V 0.20 kg
2 004 136 Multi-Sensor [digital] (water / air / vacuum) Between -0.5 and 1 bar 1.80 kg
2 004 137 Level probe sensor [digital] (water) Between 0 and 20 mbar 2.50 kg
2 004 141 High pressure sensor [digital] max. 20 bar Between 0 and 20 bar 0.10 kg
2 004 142 High pressure sensor [digital] max. 25 bar Between 0 and 25 bar 0.10 kg
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Pneumatic test kits
Multi-pressure testing unit Digital level probe
Type AIR-PIT Digital 2 Type AIR-PLUS
Weight 8.0 kg
The AIR-PIT Digital 2 is an pressure testing unit with digital USB port to connect with a PC or laptop. The digital level probe AIR-PLUS measures the level changes during leak tests with water per-
The series includes a digital overpressure sensor for tests between -0.5 and 1 bar. As an option, a formed in separators, small sewage tanks, manholes, and vessels. It measures the water loss or
maximum of 3 different external digital sensors for vacuum or HP tests may be connected. The external water gain against the zero water level determined before. The height-adjustable telescopic
sensors used allow water and separator tests with level probe, overpressure, vacuum, and high pres- tripod with guiding tube ensures the stable sensor installation for a exact measurement (maybe
sure measurements. coupled up to an immersion depth of 2.2 m)
Item No. Specification Version Weight Item No. Specification Version Weight
2 004 102 Pressure testing unit AIR-PIT Digital 2 Incl. Software 8.00 kg 2 004 137 Level probe sensor [digital] (water) Between 0 and 20 mbar 2.50 kg
2 004 126 GPS position receiver for WinCan-PIT USB 0.10 kg 2 004 140 Telescopic tripod with sensor tracking Aluminum 6.20 kg
2 004 106 Transport kit case with laptop holder 19" (3 HU) 4.50 kg
2 004 117 Van adaptor for AIR series 12 / 24 V 0.20 kg 2 004 150 5 m extension to external sensors 5 m long, IP67 0.25 kg
2 004 151 10 m extension to external sensors 10 m long, IP67 0.40 kg
2 004 136 Multi-Sensor [digital] (water / air / vacuum) Between -0.5 and 1 bar 1.80 kg 2 004 152 50 m cable drum to external sensors 50 m 8.30 kg
2 004 137 Level probe sensor [digital] (water) Between 0 and 20 mbar 2.50 kg
2 004 141 High pressure sensor [digital] max. 20 bar Between 0 and 20 bar 0.10 kg
2 004 142 High pressure sensor [digital] max. 25 bar Between 0 and 25 bar 0.10 kg
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Pneumatic pipe plugs
Inflatable pipe stoppers
Multi-size DN 22 - 1,200 mm
The multi-size inflatable pipe stopper is designed for quick and reliable sealing or retention of sewers, pipes,
and drainages. They are recommended mainly for repairs, maintenance, failures, and leak inspections with water
or pressurized air acc. to standard DIN EN 1610 performed at new buried or rehabilitated pipes. The pipe stops are
available in 2 versions: sewage resistant pipe stops made of quality natural rubber (NR) with embedded fabric and
oil and chemicals resistant pipe stops of special rubber (SR) with embedded fabric. Their benefits are the higher
resistance against chemicals, mineral oil, fuel oil etc.
To avoid risk, we always recommend to use a support or a restrained joint acc. to DGUV Information
201-022 (previously, BGI 802) - see page 17.
Item No. (NR) Item No. (SR) Specification Application range Operating pressure Backpressure Diameter Cylinder length Total length Weight
sewage resistant resistant against chemicals (NR) (SR) (NR) (SR)
The multi-size inflatable pipe test stoppers with flexible bypass are available in two versions, similar to our
standard pipe stops: made of quality natural rubber (NR) with embedded fabric and oil and chemicals resistant pipe
stops of special rubber (SR) with embedded fabric. They serve three functions in one: sealing, testing with water
or pressurized air, and bypassing / draining. The coreless cylinder and the rugged design allow adaption of the test
cushions to the pipe surface and enable wide and flexible application ranges with excellent sealing properties.
To avoid risk, we recommend to always use a support or an restrained joint acc. to DGUV Information
201-022 (previously, BGI 802) - see page 17.
Item No. (NR) Item No. (SR) Specification Application Bypass Operating pressure Backpressure Diameter Cylinder length Total length Weight
sewage resistant resistant against chemicals range (NR) (SR) (NR) (SR)
2 001 200 2 001 429 RVD-F 70-150 70 - 150 mm 1" Geka 2.5 bar | 1.5 bar 1.0 bar | 0.5 bar 67 mm 330 mm 440 mm 1.20 kg
2 001 201 2 001 430 RVD-F 100-200 100 - 200 mm 1" Geka 2.5 bar | 1.5 bar 1.0 bar | 0.5 bar 96 mm 510 mm 570 mm 1.70 kg
2 001 203 2 001 431 RVD-F 150-300 150 - 300 mm 1" Geka 2.5 bar | 1.5 bar 1.0 bar | 0.5 bar 135 mm 550 mm 640 mm 3.80 kg
2 001 205 2 001 432 RVD-F 200-400 200 - 400 mm 2" Storz-C 2.5 bar | 1.5 bar 1.0 bar | 0.5 bar 190 mm 580 mm 670 mm 6.50 kg
2 001 208 2 001 433 RVD-F 300-600 300 - 600 mm 2x 2" Storz-C 1.5 bar | 1.5 bar 0.5 bar | 0.5 bar 290 mm 730 mm 820 mm 13.0 kg
2 001 209 2 001 434 RVD-F 500-1000 500 - 1,000 mm 2x 2" Storz-C 2.5 bar | 1.5 bar 1.0 bar | 0.5 bar 450 mm 1,050 mm 1,140 mm 41.0 kg
2 001 210 2 001 435 RVD-F 600-1200 600 - 1,200 mm 2x 2" Storz-C 1.5 bar | 1.5 bar 0.5 bar | 0.5 bar 560 mm 1,290 mm 1,380 mm 57.0 kg
2 001 231 - Testing adaptor kit for air and water leakage tests (see page 31) 2.10 kg
(NR) sewer resistant natural rubber
(SR) oil and chemicals resistant special rubber (nitrile rubber)
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Pneumatic pipe plugs
Inflatable pipe stoppers, short version
Multi-size DN 50 - 300 m
The short version of the multi-size inflatable pipe stopper is recommended for closure of building draina-
ge. Further, they may be used everywhere where flexibility and bend capability are a must, i.e. with short
openings and bends, e.g. in heating and sanitary systems.
The pipe stops are available in 2 versions: sewage resistant pipe stops made of quality natural rubber (NR) with
embedded fabric and oil and chemicals resistant pipe stops of special rubber (SR) with embedded fabric. Their
benefits are a high resistance against chemicals, mineral oil, fuel oil etc.
Item No. (NR) Item No. (SR) Specification Application range Operating pressure Backpressure Diameter Cylinder length Total length Weight
sewage resistant resistant against chemicals (NR) (SR) (NR) (SR)
2 001 150 - RVK 50-70 50 - 70 mm 2.5bar 0.5 bar 46 mm 125 mm 180 mm 0.30 kg
2 001 151 2 001 440 RVK 70-100 70 - 100 mm 2.5 bar | 1.5 bar 0.5 bar | 0.5 bar 67 mm 130 mm 185 mm 0.40 kg
2 001 153 2 001 442 RVK 100-150 100 - 150 mm 2.5 bar | 1.5 bar 0.5 bar | 0.5 bar 90 mm 160 mm 220 mm 0.60 kg
2 001 155 2 001 443 RVK 150-200 150 - 200 mm 2.5 bar | 1.5 bar 0.5 bar | 0.5 bar 140 mm 220 mm 280 mm 1.40 kg
2 001 157 2 001 445 RVK 200-250 200 - 250 mm 2.5 bar | 1.5 bar 0.5 bar | 0.5 bar 180 mm 260 mm 320 mm 2.40 kg
2 001 158 2 001 447 RVK 250-300 250 - 300 mm 2.5 bar | 1.5 bar 0.5 bar | 0.5 bar 240 mm 290 mm 350 mm 4.20 kg
2 001 163 - RVK taper form 110 - 150 mm 1.5 bar 0.5 bar 100 mm 240 mm 305 mm 0.70 kg
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Pneumatic pipe plugs
Inflatable pipe test stoppers with flexible bypass, short version
Multi-size DN 70 - 300 mm
The short version of the multi-size inflatable pipe test stopper with flexible bypass is available in two
versions, similar to our standard pipe stops. Sewage resistant pipe stops made of quality natural rubber (NR) with
embedded fabric and oil and chemicals resistant pipe stops of special rubber (SR) with embedded fabric. They
serve three functions in one: sealing, testing with water or pressurized air, and bypassing / draining.
The short version is recommended for building drainage, and all locations with short openings or bends. The
coreless cylinder and the rugged design allow adaption of the test cushions to the pipe material and enable wide
and flexible application ranges with excellent sealing properties.
To avoid risk, we recommend to always use a support or an restrained joint acc. to DGUV Information
201-022 (previously, BGI 802) - see page 17.
Item No. (NR) Item No. (SR) Specification Application Bypass Operating pressure Backpressure Diameter Cylinder length Total length Weight
sewage resistant resistant against chemicals range (NR) (SR) (NR) (SR)
2 001 223 - RVD-K 50-70 50 - 70 mm 1/4" Geka 2.5bar 0.5 bar 46 mm 125 mm 180 mm 0.30 kg
2 001 220 2 001 451 RVD-K 70-100 70 - 100 mm 1/2" Geka 2.5 bar | 1.5 bar 0.5 bar | 0.5 bar 67 mm 130 mm 185 mm 0.80 kg
2 001 221 2 001 452 RVD-K 100-150 100 - 150 mm 1/2" Geka 2.5 bar | 1.5 bar 0.5 bar | 0.5 bar 90 mm 160 mm 220 mm 1.00 kg
2 001 222 2 001 453 RVD-K 150-200 150 - 200 mm 1" Geka 2.5 bar | 1.5 bar 0.5 bar | 0.5 bar 140 mm 220 mm 280 mm 2.50 kg
2 001 225 2 001 455 RVD-K 200-250 200 - 250 mm 2" Storz-C 2.5 bar | 1.5 bar 0.5 bar | 0.5 bar 180 mm 260 mm 320 mm 4.10 kg
2 001 228 2 001 457 RVD-K 250-300 250 - 300 mm 2" Storz-C 2.5 bar | 1.5 bar 0.5 bar | 0.5 bar 240 mm 290 mm 350 mm 5.90 kg
2 001 231 - Testing adaptor kit for air and water leakage tests (see page 31) 2.10 kg
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Pneumatic pipe plugs
High-flow bypass pipe stoppers High pressure pipe stoppers
Multi-size DN 100 - 1,200 mm Multi-size DN 70 - 600 mm
The inflatable pipe stoppers with large central bypass of stainless steel are a must for larger flow The inflatbale high pressure pipe stoppers are used when standard pipe stops cannot be applied
rates. The stainless steel core has a sheet of rugged rubber fabric and may be replaced with ease. because of the high backpressure in the pipe. The higher operating pressure of 6.0 bar is possible
because of the special Kevlar fabric insert, it withstands a 30 m water head (3.0 bar).
Application and properties:
- To shut off, drain, and bypass pipes and sewers of DN 100 to DN 1,200 mm Application and properties:
- Recommended for sewers with high water flow - To seal and shut off sewer and feeder lines in case of repairs, maintenance,
- Simple handling, standard air couplings, and Storz couplings or failures with backpressures higher than 30 m water head (3.0 bar)
- Suitable for backpressures of max. 5 m water head (max. 0.5 bar) - For leak inspection with higher test pressures - up to 6.0 bars
- Central passage of stainless steel with replaceable sheet of rubber fabric - Resistant against sewage and climate
- For pipe rehabilitation in flooding mode
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Pneumatic pipe plugs
Cone pipe stopper Test cone pipe stopper
Universal for all types of pipe profiles Universal for all types of pipe profiles, with bypass
The universal cone pipe stopper with double cones system allow the universal application with The universal test cone pipe stopper can be used for all circular, ovoid, egg-shaped, elliptical,
all circular, ovoid, egg-shaped, elliptical, square and rectangular profiles. They are made of quality square and rectangular profiles. They serve three functions in one: Sealing, testing with water or
Kevlar fabric with a neoprene coating. This makes the folding cushions highly resistant against che- pressurized air, and bypassing / draining. The quality Kevlar fabric with neoprene coating makes the
micals and ensures a low weight. folding cushions highly resistant against chemicals but maintains the low weight.
13
Pneumatic pipe plugs
Testing set for house connections
Multi-size DN 100 - 150 mm (optional DN 150 - 200 mm)
The testing set for house connections allows the professional to perform leak tests of building
drainage, separators, feeder lines, soakaways and ditch inlets, with air overpressure, vacuum, or 1
water. The complete kit suitable for DN 100-150 mm includes all the accessories required.
2 001 250 Testing set for house connections, complete kit 100 - 150 mm 8.00 kg
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Pneumatic pipe plugs
Flex-pipe plug Halfround Pipe Stoppers
Multi-size DN 50 - 200 mm Multi-size DN 50 - 200 mm
The inflatable flex pipe plugs make it possible to close pipes in difficult installations. Thanks to their The inflatbale half round pipe stoppers have a very short length (or installation depth). This way, they
special shape and flexibility, an easy and quick installation is possible even with low entry openings. are perfect for easy and quick closure of feeder lines and building drainage with bends. The semicircular
Also available as Flex test plug with passage. shape makes it possible to install the pipe plug directly in the bend, so pipes with difficult installation can
be closed as well.
Application and properties:
- To shut-off and seal pipes and sewers during repairs or maintenance Application and properties:
in difficult installations with low entry openings - To shut-off and seal pipes and sewers during repairs or maintenance
- Excellent bend capability with difficult installation and low depth
- Especially suited for leak inspections of building drainage according to standard DIN EN 1610 - Leak tests acc. to standard DIN EN 1610 with pressurized air or water
- Resistant against weather and temperatures between -30C and 80C - Resistant against weather and temperatures between -30C and 80C
- Suitable for backpressures of max. 10 m water head (max. 1.0 bar) recommended - Suitable for backpressures of max. 5 m water head (max. 0.5 bar) recommended
- Filled via Mini air couplings
Operating Operating
Item No. Specification Application range Bypass x length Weight Item No. Specification Application range x length Weight
pressure pressure
2 001 255 FRV 50-90 50 - 90 mm - 2.5bar 48 x 300 mm 0.35 kg 2 001 140 RV-HR 50-70 50 - 70 mm 2.5bar 46 x 140 mm 0.30 kg
2 001 256 FRV 80-150 80 - 150 mm - 2.0bar 78 x 380 mm 0.48 kg 2 001 141 RV-HR 70-100 70 - 100 mm 2.5bar 67 x 155 mm 0.40 kg
2 001 258 FRV 120-200 120 - 200 mm - 1.5 bar 116 x 520 mm 0.95 kg 2 001 142 RV-HR 100-150 100 - 150 mm 2.5bar 90 x 180 mm 0.50 kg
2 001 143 RV-HR 150-200 150 - 200 mm 2.5bar 140 x 230 mm 1.00 kg
2 001 252 FPV-D 50-90 50 - 90 mm 4 mm 3.5bar 48 x 300 mm 0.55 kg
2 001 254 FPV-D 80-150 80 - 150 mm 4 mm 2.6bar 78 x 380 mm 0.68 kg
2 001 257 FPV-D 120-200 120 - 200 mm 6 mm 2.0bar 116 x 520 mm 1.17 kg
15
Pneumatic test kits
Manhole tester
DN 590 - 625 mm and above
3
The manhole tester is perfect for leak tests of standard sewers with vacuum or water according to
DIN EN 1610. This test is a requirement of standard DIN EN 1610 and always has to be accomplis-
hed with acceptance of construction works. The standard method fills the manhole with water and
measures the sunken water height after the defined test time. However, this method is rather com-
plicated (water consumption, prefilling time etc.), so it is often replaced with a vacuum test instead.
The manhole inspection unit 1 has a crossbeam support 2 to install the inspection unit in the
manhole ring safely and easily. A threaded spindle allows 3 the height adjustment including all
connections required 4 5 for the tests with air and water. 2
Supported tests: 5
- Vacuum test: Evacuate the air via the vacuum port 4 to generate the test vacuum.
- Water test: Open the ball valve and fill the manhole 4 with water. Open the other ball valve to bleed 4
the system 5 . A measuring unit may also be connected with the coupling to record the test performed. 1
16
Pneumatic test kits
Support for pipe stopper Disaster equipment case
Multi-size DN 100 - 1,200 mm DN 100 - 300 mm and above
Our supports are a simple but safe solution to ensure that pipe plugs and pipe inspection units can- The disaster equipment case includes all the accessories needed in case of disasters, is ready to use,
not be pushed out. Contrary to the conventional timberwork, whose installation is expensive and time simple, absolutely reliable, and quick.
consuming, they can be used quickly and as often as required. Thanks to the special rubber coatings, In case of a flood it protects buildings against water entering via the sewer and prevents water from
even slippery or smooth pipe walls do not prevent a reliable support. flooding basements or lower floors the pipe plug is directly put in the building drainage. In case of
spills of hazardous substances, it is used for containment. This way, you protect the sewer system
Application and properties: or groundwater against contamination by liquids and hazardous substances. (Pipe plugs resistant
- Simple and reliable fixation of pipe plugs and pipe inspection units against oil and chemicals are available at request.)
- Stepless adjustment of the units according to the sewer application range
- The special rubber coatings have a very high adhesion and withstand extreme backpressure Our complete assembly includes:
without damage of the pipe wall - 1x flexible pipe plug of natural rubber RVA 100-200 or RVA 150-300
- Additional telescopic struts are available for larger dimensions, they ensure - 1x foot operated air pump with two cylinders or (option) with 1x 3 litres / 300 bar pressurized air filling unit
a higher load capacity of sewer tubes with diameters of 300 mm and above - 1x adaptor for air pump valve - 1 m long
- 1x air inlet hose - 10m long
Application
Item no. Specification Length x width Weight - 1x - rugged transport case (LxWxH 640 x 330 x 165 mm)
range
2 001 380 Support type 10/15 100 - 150 mm 350 x 75 mm 2.50 kg
Item no. Specification Application range Weight
2 001 381 Support type 20/25 200 - 250 mm 400 x 90 mm 3.00 kg
2 001 382 Support type 30/40
S 2 001 190 Disaster equipment case 1-2 100 - 200 mm 10.5 kg
300 - 400 mm 780 x 280 mm 13.0 kg
2 001 383 Support type 40/60
S 2 001 191 Disaster equipment case 1-3 150 - 300 mm 11.5 kg
400 - 600 mm 900 x 370 mm 14.0 kg
2 001 384 Support type 60/100 600 - 1,000 mm 1,050 x 570 mm 25.0 kg
2 001 527 Pressurized air filling unit - complete 3 litres / 300 bar 3.50 kg
2 001 385 Support type 80/120 800 - 1,200 mm 1,250 x 570 mm 28.0 kg
At request, we also provide a tailored disaster equipment case according to your requirements.
2 001 386 Additional strut (extensible to 1,270 mm) 300 - 600 mm 830 x 230 mm 13.0 kg Select the pipe plugs needed from our wide assortment of pipe plugs and your filling unit and tell us your
2 001 387 Additional strut (extensible to 1,250 mm) 600 - 1,000 mm 830 x 230 mm 14.0 kg specification. Questions? Please contact us, we are pleased to answer all questions you might have.
17
INDUKOM
Joint test system
We have perfected our INDUKOM joint test equipment since 1996.
It is the unit for leak tests of round profile pipe sleeves in pipe and
sewer systems inaccessible for humans, and suited for inspec-
tions of building drainage.
A CCTV crawler inspection system helps us to move and position
our INDUKOM system exactly to the point of interest. Our own
production facilities allow us adapt rather all CCTV crawler in-
spection systems to our INDUKOM system.
This system is recommended after a negative result of pipe sec-
tion tests, in case of pipe systems with multiple connections who-
se branches need not be tested, and after a new sewer installation.
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Joint test systems
Modular system DN 200 - 600 Positioning and documentation
The INDUKOM system consists of the basic unit for nominal diameters of DN 200 mm. All other Use the CCTV crawler to position our INDUKOM joint test system exactly to the point of interest.
nominal diameters up to application ranges DN 600 mm are supported by added discs which can The camera probe located in the test chamber allows a control of the leak tests with simultaneous
be changed quickly and easily. video documentation through the inspection system connected.
19
Joint test systems
Indukom joint test system Indukom joint tester for CCTV inspection
DN150 / DN 200 (optional up to DN 600) DN 200 (optional up to DN 600)
The Indukom joint test basic system allows a precise inspection of the joint area of pipes with The Indukom joint test basic system for CCTV inspection allows a precise inspection of the joint
air overpressure and/or vacuum according to standard DIN-EN1610. The modular basic unit for DN area of pipes with air overpressure and/or vacuum according to standard DIN-EN1610. The modular basic
200 may also be used for sewers up to DN 600 if different test disc kits are installed. If you have unit for CCTV includes a camera holder for inspection systems and may be used for sizes DN 200 and
to inspect sizes of DN 150, we offer a smaller Indukom unit (for DN 150 only - cannot be extended). above. Fitted with replaceable test disc kits, it can be used for sewers up to DN 600.
20
Joint test systems
Indukom test disc kits Accessories for joint test units
Single-size DN 250 - 600 mm and above
The Indukom test disc kits make it possible to use the Indukom basic system for pipes and sewers of sizes The accessories kit for joint testers includes all what you need for tests and/or connection of joint
up to DN 600 inaccessible for human inspection. The development focused on scalability and short setup testers. Our proven DUO hose drum with 80 m DUO hose allows both a filling and measurements of
time. The test discs are completely preassembled; they are simply pushed onto the basic system and fixed pipe test and shut-off units.
with 4 bolts. The air is supplied over air quick couplings.
A documentation of our test units is found on pages 6-7.
Application and properties:
- Seal rings made of fabric reinforced rubber with softer external side (especially for concrete pipes) Including:
- Lightweigth adaptor discs of cast aluminum - 1x safety control valve up to 5 bars and 1x safety control valve up to 0.5 bars
- Short setup time and easy change of the discs possible - 1x 10 m air inlet hose including air quick couplings
- 1x 30 m air hose drum with air inlet hose and air quick couplings
- 1x 80 m DUO measuring & filling hose coiled on a rugged hose drum with aluminum frame
Application Operating
Item no. Specification Weight Item no. Specification Version Weight
range pressure
2 001 708 Indukom test disc kit DN 250 3.5 bar 220 mm 9.50 kg 2 001 730 Accessories kit for pipe joint test units Complete kit 42.8 kg
2 001 709 Indukom test disc kit DN 300 3.5 bar 265 mm 12.0 kg
2 001 711 Indukom test disc kit DN 400 3.5 bar 365 mm 18.0 kg 2 001 541 Safety control valve with overflow valve up to 5 bars 0.80 kg
2 001 712 Indukom test disc kit DN 500 3.5 bar 465 mm 31.5 kg 2 001 530 Safety control valve with overflow valve up to 0.5 bars 0.80 kg
Length: 10
2 001 715 Indukom test disc kit DN 600 3.5 bar 565 mm 40.5 kg 2 001 501 Air inlet hose, 6 mm, including Couplings 1.00 kg
metres
Length: 30
2 001 516 30 m drum with air inlet hose & couplings 5.00 kg
metres
Length: 80
Indukom undercarriage 2 001 735 DUO hose drum with special hose 25.2 kg
2 001 710 DN 400-600 - - 1.10 kg metres
for DN 400-600
21
Joint tester
Joint tester - for round profiles, in several parts
Single-size DN 700 - 1,800 mm and above
The round profile pipe joint tester includes several parts and allow disassembly of the inspection unit into 2 or 3
components This way, it may also be introduced easily through a manhole. At the installation site, the pipe joint tester
requires just a few steps to reassemble.
The carriage helps to center the pipe joint tester in the inspection area; the two extra-wide hollow chamber profiles
located at both sides of the pipe sleeve are pressurized by means of a foot operated air pump or another generator of
pressurized air with a pressure of 4 to 6bar to seal the test chamber hermetically.
In case of a water leakage test, keep the bleeding valve open and fill test chamber with water until water exits from the
bleeding valve. Then close the bleeding valve, wait for the indication of the test pressure selected and close the inlet val-
ve as well to start the test. To perform the air pressure test, the test pressure required is generated in the test chamber.
Item number Specification Application range Construction Test connection Filling pressure Diameter
2 001 800 Joint tester - round profile 700 DN 700 2 components 1/2" Geka up to 6.0 bars 670 mm
2 001 803 Joint tester - round profile 800 DN 800 2 components 1/2" Geka up to 6.0 bars 770 mm
2 001 805 Joint tester - round profile 900 DN 900 2 components 1/2" Geka up to 6.0 bars 870 mm
2 001 807 Joint tester - round profile 1,000 DN 1,000 2 components 1/2" Geka up to 6.0 bars 970 mm
2 001 809 Joint tester - round profile 1,200 DN 1,200 2 components 1/2" Geka up to 6.0 bars 1,170 mm
2 001 811 Joint tester - round profile 1,300 DN 1,300 3 components 1/2" Geka up to 6.0 bars 1,270 mm
2 001 813 Joint tester - round profile 1,400 DN 1,400 3 components 1/2" Geka up to 6.0 bars 1,370 mm
2 001 815 Joint tester - round profile 1,600 DN 1,600 3 components 1/2" Geka up to 6.0 bars 1,570 mm
2 001 817 Joint tester - round profile 1,800 DN 1,800 3 components 1/2" Geka up to 6.0 bars 1,770 mm
22
Joint tester
Joint tester - for egg-shaped profiles, including several parts
Single-size DN 300/450 and above - 1600/2400 mm
The pipe joint tester for egg-shaped profiles includes several parts and allow disassembly of the inspection unit into 2 or
3 components This way, it can be introduced through a manhole as well. At the installation site, the pipe joint tester requires
just a few steps to reassemble.
The carriage helps to center the pipe joint tester in the inspection area; the two extra-wide hollow chamber profiles located at
both sides of the pipe sleeve are pressurized by means of a foot operated air pump or another generator of pressurized air with
a pressure of 4 to 6bar to seal the test chamber hermetically.
In case of a water leakage test, keep the bleeding valve open and fill test chamber with water until water exits from the bleeding
valve. Then close the bleeding valve, wait for the indication of the test pressure selected and close the inlet valve as well to start
the test. To perform the air pressure test, the test pressure required is generated in the test chamber.
Item number Specification Application range Construction Test connection Filling pressure Dimensions (W x H)
2 001 830 Joint tester - egg-shaped profile DN 300/450 1 component 1/2" Geka up to 6.0 bars 270 x 420 mm
2 001 831 Joint tester - egg-shaped profile DN 350/525 1 component 1/2" Geka up to 6.0 bars 320 x 495 mm
2 001 832 Joint tester - egg-shaped profile DN 400/600 1 component 1/2" Geka up to 6.0 bars 370 x 570 mm
2 001 833 Joint tester - egg-shaped profile DN 500/750 1 component 1/2" Geka up to 6.0 bars 470 x 730 mm
2 001 835 Joint tester - egg-shaped profile DN 600/900 2 components 1/2" Geka up to 6.0 bars 570 x 870 mm
2 001 836 Joint tester - egg-shaped profile DN 700/1,050 2 components 1/2" Geka up to 6.0 bars 670 x 1,020 mm
2 001 837 Joint tester - egg-shaped profile DN 800/1,200 2 components 1/2" Geka up to 6.0 bars 770 x 1,170 mm
2 001 840 Joint tester - egg-shaped profile DN 900/1,350 3 components 1/2" Geka up to 6.0 bars 870 x 1,320 mm
2 001 841 Joint tester - egg-shaped profile DN 1,000/1,500 3 components 1/2" Geka up to 6.0 bars 970 x 1,470 mm
2 001 842 Joint tester - egg-shaped profile DN 1,200/1,800 3 components 1/2" Geka up to 6.0 bars 1,170 x 1,770 mm
2 001 843 Joint tester - egg-shaped profile DN 1,300/1,950 3 components 1/2" Geka up to 6.0 bars 1,270 x 1,920 mm
2 001 844 Joint tester - egg-shaped profile DN 1,400/2,100 3 components 1/2" Geka up to 6.0 bars 1,370 x 2,070 mm
2 001 845 Joint tester - egg-shaped profile DN 1,600/2,400 3 components 1/2" Geka up to 6.0 bars 1,570 x 2,370 mm
2 000 670 Disc pipe plug DN 200 1 component 180 - 215 mm 140 mm
2 000 671 Disc pipe plug DN 250 1 component 230 - 265 mm 140 mm
2 000 672 Disc pipe plug DN 300 1 component 280 - 315 mm 140 mm
2 000 673 Disc pipe plug DN 350 1 component 330 - 365 mm 140 mm
2 000 674 Disc pipe plug DN 400 1 component 380 - 415 mm 140 mm
2 000 675 Disc pipe plug DN 450 1 component 430 - 465 mm 140 mm
2 000 676 Disc pipe plug DN 500 1 component 480 - 515 mm 140 mm
2 000 677 Disc pipe plug DN 550 1 component 530 - 565 mm 140 mm
2 000 678 Disc pipe plug DN 600 1 component 580 - 615 mm 140 mm
2 000 679 Disc pipe plug DN 650 1 component 630 - 665 mm 140 mm
2 000 680 Disc pipe plug DN 700 2 components 680 - 715 mm 210 mm
2 000 681 Disc pipe plug DN 750 2 components 730 - 765 mm 210 mm
2 000 682 Disc pipe plug DN 800 2 components 780 - 815 mm 210 mm
2 000 683 Disc pipe plug DN 900 2 components 880 - 915 mm 210 mm
2 000 684 Disc pipe plug DN 1,000 2 components 980 - 1,015 mm 210 mm
The pneumatic disc pipe stoppers in one or several parts are of rugged design and have 2 repla- 2 000 685 Disc pipe plug DN 1,100 2 components 1,080 - 1,115 mm 210 mm
ceable hollow chamber seal rings. They allow a safe and reliable retention of drainage sewers. The
2 000 686 Disc pipe plug DN 1,200 2 components 1,180 - 1,215 mm 210 mm
bolted construction of multiple parts makes it possible to introduce it through a manhole.
2 000 687 Disc pipe plug DN 1,300 2 components 1,280 - 1,315 mm 210 mm
Application and properties: 2 000 688 Disc pipe plug DN 1,400 3 components 1,380 - 1,415 mm 210 mm
- To shut off, drain, and bypass pipes and sewers of DN 200 to DN 1,800 mm 2 000 689 Disc pipe plug DN 1,500 3 components 1,480 - 1515 mm 210 mm
- Versions of DN 700 and above are available as bolted construction of multiple parts to
2 000 690 Disc pipe plug DN 1,600 3 components 1,580 - 1,615 mm 210 mm
introduce it through a manhole
- 2 replaceable hollow chamber seal rings 2 000 691 Disc pipe plug DN 1,700 3 components 1,680 - 1,715 mm 210 mm
- Suitable for backpressures of max. 5 m water head (max. 0.5 bar) recommended 2 000 692 Disc pipe plug DN 1,800 3 components 1,780 - 1,815 mm 210 mm
24
Pneumatic disc pipe plugs
Pneumatic disc pipe stopper with bypass
Design of several parts in single-size DN 300 - 2,500 mm
Installation
Item no. Specification Construction Clamping range Bypass
depth
2 000 700 Disc pipe plug DN 300 1 component 290 - 315 mm 140 mm 30 mm
2 000 701 Disc pipe plug DN 310 1 component 300 - 325 mm 140 mm 30 mm
2 000 702 Disc pipe plug DN 350 1 component 340 - 365 mm 140 mm 30 mm
2 000 703 Disc pipe plug DN 400 1 component 390 - 415 mm 140 mm 30 mm
2 000 704 Disc pipe plug DN 450 1 component 440 - 465 mm 140 mm 45 mm
2 000 705 Disc pipe plug DN 500 1 component 490 - 515 mm 140 mm 45 mm
2 000 706 Disc pipe plug DN 550 1 component 540 - 565 mm 140 mm 45 mm
2 000 707 Disc pipe plug DN 600 1 component 590 - 615 mm 140 mm 45 mm
2 000 711 Disc pipe plug DN 700 2 components 680 - 715 mm 210 mm 45 mm
2 000 713 Disc pipe plug DN 800 2 components 780 - 815 mm 210 mm 45 mm
2 000 717 Disc pipe plug DN 900 2 components 880 - 915 mm 210 mm 45 mm
2 000 721 Disc pipe plug DN 1,000 2 components 980 - 1,015 mm 210 mm 45 mm
2 000 725 Disc pipe plug DN 1,100 2 components 1,080 - 1,115 mm 210 mm 45 mm
2 000 728 Disc pipe plug DN 1,200 2 components 1,180 - 1,215 mm 210 mm 45 mm
2 000 731 Disc pipe plug DN 1,300 2 components 1,280 - 1,315 mm 210 mm 45 mm
The pneumatic disc pipe stoppers with bypass in one or several parts are of rugged design and 2 000 737 Disc pipe plug DN 1,400 3 components 1,380 - 1,415 mm 210 mm 45 mm
have 2 replaceable hollow chamber seal rings. The passage allows the test of pipes and sewers
2 000 742 Disc pipe plug DN 1,500 3 components 1,480 - 1515 mm 210 mm 45 mm
according to DIN EN 1610 with air or water.
2 000 747 Disc pipe plug DN 1,600 3 components 1,580 - 1,615 mm 210 mm 45 mm
Application and properties: 2 000 752 Disc pipe plug DN 1,700 3 components 1,680 - 1,715 mm 210 mm 65 mm
- To test, shut-off, drain, and revert pipes and sewer lines DN 300 to 2,500 mm 2 000 757 Disc pipe plug DN 1,800 3 components 1,780 - 1,815 mm 210 mm 65 mm
- Versions of DN 700 and above are available as bolted construction of multiple parts to
2 000 762 Disc pipe plug DN 2,000 3 components 1980 - 2,015 mm 210 mm 80 mm
introduce it through a manhole
- 2 replaceable seal rings and passage with ball valve 2 000 772 Disc pipe plug DN 2,200 3 components 2,180 - 2,215 mm 210 mm 80 mm
- Suitable for backpressures of max. 5 m water head (max. 0.5 bar) recommended 2 000 777 Disc pipe plug DN 2,400 3 components 2,380 - 2,415 mm 210 mm 80 mm
25
Pneumatic disc pipe plugs
Pneumatic egg-shaped disc pipe stopper
Design of several parts in single-size DN 250/375 - DN 1,400/2,100 mm
2 000 850 Egg-shaped disc pipe plug - DN 250 / 375 1 component 140 mm
2 000 852 Egg-shaped disc pipe plug - DN 300 / 450 1 component 140 mm
2 000 854 Egg-shaped disc pipe plug - DN 400 / 600 1 component 140 mm
2 000 856 Egg-shaped disc pipe plug - DN 400 / 600 2 components 140 mm
2 000 858 Egg-shaped disc pipe plug - DN 500 / 750 1 component 140 mm
2 000 860 Egg-shaped disc pipe plug - DN 500 / 750 2 components 140 mm
2 000 862 Egg-shaped disc pipe plug - DN 600 / 900 1 component 210 mm
2 000 684 Egg-shaped disc pipe plug - DN 600 / 900 2 components 210 mm
2 000 866 Egg-shaped disc pipe plug - DN 700 / 1,050 1 component 210 mm
2 000 868 Egg-shaped disc pipe plug - DN 700 / 1,050 2 components 210 mm
2 000 870 Egg-shaped disc pipe plug - DN 800 / 1,200 1 component 210 mm
2 000 872 Egg-shaped disc pipe plug - DN 800 / 1,200 2 components 210 mm
2 000 874 Egg-shaped disc pipe plug - DN 900 / 1,350 1 component 210 mm
2 000 876 Egg-shaped disc pipe plug - DN 900 / 1,350 2 components 210 mm
2 000 878 Egg-shaped disc pipe plug - DN 1,000 / 1,500 1 component 210 mm
The pneumatic egg-shaped disc pipe stoppers in one or several parts are of rugged design and 2 000 880 Egg-shaped disc pipe plug - DN 1,000 / 1,500 2 components 210 mm
have 2 replaceable hollow chamber seal rings. They allow a safe and reliable retention of drainage
2 000 882 Egg-shaped disc pipe plug - DN 1,200 / 1,800 1 component 210 mm
sewers. The bolted construction of multiple parts makes it possible to introduce it through a manhole.
2 000 884 Egg-shaped disc pipe plug - DN 1,200 / 1,800 2 components 210 mm
Application and properties: 2 000 886 Egg-shaped disc pipe plug - DN 1,300 / 1,950 1 component 210 mm
- To shut off, drain, and bypass pipes and sewers of DN 250 /375 mm to DN 1,400 /2,100 mm
2 000 888 Egg-shaped disc pipe plug - DN 1,300 / 1,950 3 components 210 mm
- Sizes DN 400/600 and larger consist of several parts which facilitates the introduction through
a manhole for example 2 000 890 Egg-shaped disc pipe plug - DN 1,400 / 2,100 1 component 210 mm
- 2 replaceable seal rings 2 000 892 Egg-shaped disc pipe plug - DN 1,400 / 2,100 3 components 210 mm
- Suitable for backpressures of max. 5 m water head (max. 0.5 bar) recommended
Other sizes and segmentations available at request.
26
Pneumatic disc pipe plugs
Pneumatic egg-shaped disc pipe stopper with bypass
Design of several parts in single-size DN 250/375 - DN 1,400/2,100 mm
Installation
Item no. Specification Construction Bypass
depth
2 000 800 Egg-shaped disc pipe plug - DN 250 / 375 1 component 140 mm 30 mm
2 000 801 Egg-shaped disc pipe plug - DN 300 / 450 1 component 140 mm 30 mm
2 000 802 Egg-shaped disc pipe plug - DN 400 / 600 1 component 140 mm 30 mm
2 000 803 Egg-shaped disc pipe plug - DN 400 / 600 2 components 140 mm 30 mm
2 000 805 Egg-shaped disc pipe plug - DN 500 / 750 1 component 140 mm 30 mm
2 000 806 Egg-shaped disc pipe plug - DN 500 / 750 2 components 140 mm 30 mm
2 000 808 Egg-shaped disc pipe plug - DN 600 / 900 1 component 210 mm 45 mm
2 000 809 Egg-shaped disc pipe plug - DN 600 / 900 2 components 210 mm 45 mm
2 000 815 Egg-shaped disc pipe plug - DN 700 / 1,050 1 component 210 mm 45 mm
2 000 816 Egg-shaped disc pipe plug - DN 700 / 1,050 2 components 210 mm 45 mm
2 000 818 Egg-shaped disc pipe plug - DN 800 / 1,200 1 component 210 mm 45 mm
2 000 819 Egg-shaped disc pipe plug - DN 800 / 1,200 2 components 210 mm 45 mm
2 000 820 Egg-shaped disc pipe plug - DN 900 / 1,350 1 component 210 mm 45 mm
2 000 821 Egg-shaped disc pipe plug - DN 900 / 1,350 2 components 210 mm 45 mm
2 000 825 Egg-shaped disc pipe plug - DN 1,000 / 1,500 1 component 210 mm 45 mm
The pneumatic egg-shaped disc pipe stoppers with bypass in one or several parts with passa- 2 000 826 Egg-shaped disc pipe plug - DN 1,000 / 1,500 2 components 210 mm 45 mm
ge are of rugged design and have 2 replaceable hollow chamber seal rings. The passage allows the
2 000 830 Egg-shaped disc pipe plug - DN 1,200 / 1,800 1 component 210 mm 45 mm
test of pipes and sewers according to DIN EN 1610 with air or water.
2 000 831 Egg-shaped disc pipe plug - DN 1,200 / 1,800 2 components 210 mm 45 mm
Application and properties: 2 000 833 Egg-shaped disc pipe plug - DN 1,300 / 1,950 1 component 210 mm 45 mm
- To test, shut-off, drain, and revert pipes and sewer lines Sizes DN 250/375 up to 1,400/2,100 mm
2 000 834 Egg-shaped disc pipe plug - DN 1,300 / 1,950 3 components 210 mm 45 mm
- Sizes DN 400/600 and larger consist of several parts which facilitates the introduction through
a manhole for example 2 000 836 Egg-shaped disc pipe plug - DN 1,400 / 2,100 1 component 210 mm 45 mm
- 2 replaceable seal rings and passage with ball valve 2 000 837 Egg-shaped disc pipe plug - DN 1,400 / 2,100 3 components 210 mm 45 mm
- Suitable for backpressures of max. 5 m water head (max. 0.5 bar) recommended
Other sizes and segmentations available at request.
27
Pneumatic accessories
Fitting controller Air hoses Air push rods
swing coupling
The single fitting controller includes an overflow valve which limits Our air hoses consist of a transparent PVC hose with an inner diame- Our air push rods as a bend-capable stable version are a useful
the testing pressure. You may select safety valve and pressure gauge ter of 6 mm. They are suitable for air, water, hydraulic systems (me- add-on to place packers, pipe sleeve test units and pipe sealing
depending on your pressure range (between 0.5 bar and 5 bar). dium resistance against oil and chemicals), and have air couplings. cushions. They are available in lengths of 500 - 3,000 mm with
swing or safety quick couplings.
Application and properties: Application and properties:
- Filling units with pressure gauge, safety valve, and ball valves - Resistant to max. pressures of 7bar Application and properties:
- To limit the testing pressure - With standard quick couplings - Stable version, highly bend-capable
- For a safe filling of sealing bladders, pipe test bladders, - Temperature resistant between -20C and +60C - Available with swing or safety quick couplings
rehabilitation units and many more - Soft PVC, clear, smooth inside and outside, with embedded
Item no. Specification Length Weight
polyester yarn
2 001 550 Push rod with swing coupling 0.5 m 0.3 kg
- Inner diameter of 6 mm
2 001 551 Push rod with swing coupling 1.0 m 0.4 kg
2 001 552 Push rod with swing coupling 1.5 m 0.5 kg
Item no. Specification Pressure range Weight Item no. Specification Length Weight
2 001 553 Push rod with swing coupling 2.0m 0.7 kg
2 001 530 Single fitting controller Up to 0.5 bars 0.8 kg 2 001 500 Air hose, 6 mm 5m 0.7 kg 2 001 554 Push rod with swing coupling 2.5 m 0.9 kg
2 001 555 Push rod with swing coupling 3.0 m 1.1 kg
2 001 531 Single fitting controller Up to 0.7 bars 0.8 kg 2 001 501 Air hose, 6 mm 10 m 1.0 kg
2 001 535 Single fitting controller Up to 1.0 bars 0.8 kg 2 001 502 Air hose, 6 mm 20 m 2.0 kg 2 001 560 Push rod with safety quick coupling 0.5 m 0.3 kg
2 001 536 Single fitting controller Up to 1.5 bars 0.8 kg 2 001 503 Air hose, 6 mm 25 m 2.5 kg 2 001 561 Push rod with safety quick coupling 1.0 m 0.4 kg
2 001 537 Single fitting controller Up to 2.0 bars 0.8 kg 2 001 504 Air hose, 6 mm 30 m 3.3 kg 2 001 562 Push rod with safety quick coupling 1.5 m 0.5 kg
2 001 563 Push rod with safety quick coupling 2.0m 0.7 kg
2 001 538 Single fitting controller Up to 2.5 bars 0.8 kg 2 001 505 Air hose, 6 mm 40 m 4.0 kg
2 001 564 Push rod with safety quick coupling 2.5 m 0.9 kg
2 001 541 Single fitting controller Up to 5.0 bars 0.8 kg 2 001 506 Air hose, 6 mm 50 m 5.0 kg 2 001 565 Push rod with safety quick coupling 3.0 m 1.1 kg
28
Pneumatic accessories
Air hose drums DUO-hose drum
The hose drums made of a special rubber meet all your requirements. The unbreakable syn- The DUO hose drum makes it possible to fill and measure pipe test and sealing units at the same
thetic rubber withstands high loads and has a low weight. The versions with 30 m and 50 m air time. The aluminum DUO drum has a rotary joint and air ports. The DUO special hose has air
hose allow a quick use on site. The air hose is equipped with air couplings. quick couplings.
Item number Specification Length Weight Item number Specification Length Weight
2 001 516 Drum with air hose 30 m 5.00 kg 2 001 735 DUO hose drum with special hose 80 m 25.2 kg
2 001 515 Drum with air hose 50 m 11.0 kg
Testing adaptor kit for air and water tests including: 1x Y test adaptor (air). 1x Geka Y test The air pumps fill the pipe stops and test bladders. Our pumps have their own pressure gauge
adaptor (water), 1x test adaptor air / Storz D-coupling, 1x test adaptor water / Storz D-coupling, and a stable tread with non-slip rubber coating. We also deliver the adaptors to connect car tire
1x reducer Storz D / C, 1x single fitting safety controler 0.5 bar and 1x transport case valves with quick couplings. (See adaptor)
Item no. Specification Unique features Weight Item no. Specification Unique features Weight
2 001 231 Test adaptor kit for air and water Complete kit 2.10 kg 2 001 520 Foot operated air pump with two cylinders With pressure gauge 2.20 kg
2 001 522 Adaptor air pump valve - directly operated - 0.25 kg 2 001 521 Floor air pump With pressure gauge 3.00 kg
2 001 523 Adaptor air pump valve / actuator - 0.25 kg
High pressure air lifting bags consist of quality rubber, reinforced with Kevlar fabric. They may be
used for many applications and lift heavy loads. The basic version includes five types with a lifting
capacity between 3 and 30 metric tons.
The lifting bags are a useful aid in case of natural disasters, car or rail accidents, for alignment of
heavy components during assembly, lifting of vehicles of any kind and tire replacement. They may be
used in many other branches as well, including: fire brigades, in military environment, for assembly
and rehabilitation of water, gas and oil pipelines, in quarries to split stone blocks, at airports etc.
Air consumption at
Item number Specification Lifting capacity Lifting height Dimensions Rack height Operating pressure Burst pressure Weight
a pressure of 8 bar
2 003 400 Lifting bag 3 t Up to 30 kN 120 mm 230 x 230 mm 27 mm 16 litres 8.0bar 75.0bar 1.50 kg
2 003 401 Lifting bag 6 t Up to 60 kN 160 mm 300 x 300 mm 27 mm 38 litres 8.0bar 64.0bar 2.40 kg
2 003 404 Lifting bag 10 t Up to 100 kN 210 mm 390 x 390 mm 27 mm 90 litres 8.0bar 57.0bar 4.30 kg
2 003 406 Lifting bag 20 t Up to 200 kN 300 mm 530 x 530 mm 27 mm 250 litres 8.0bar 45.0bar 7.60 kg
2 003 408 Lifting bag 30 t Up to 300 kN 350 mm 640 x 640 mm 27 mm 470 litres 8.0bar 36.0bar 11.2 kg
30
Pneumatic accessories
Fitting controller 8 bar Pressure regulator 8 bar
The safety fitting controllers include an overflow valve to limit the operating pressure to The gas cylinder pressure regulator or pressure reducer is suitable for non-inflam-
8bar. This way, the lifting bag cannot be overfilled. Including ball valve, safety valve, stan- mable gases and reduces the cylinder gas pressure of 200 bar / 300 bar to 8bar. It is
dard air couplings, and pressure gauge at the output. used to fill the lifting bags.
Item number Specification Pressure range Weight Item number Specification Pressure range Weight
2 003 430 Single fitting controller 8bar 0.80 kg 2 003 433 Pressure regulator / reducer valve 200 8bar 1.40 kg
2 003 431 Double fitting controller 8bar 1.70 kg 2 003 435 Pressure regulator / reducer valve 300 8bar 1.40 kg
The safety and filling hoses are used to fill the lifting bags. The cylinder with pressurized air is the easiest and fastest method to use the lifting bags in
case of emergencies, because you need not rely on a compressor.
Item no. Specification Length Weight Item number Specification Technical data Weight
2 003 437 Safety filling hose with shut-off valve 0.5 m 0.50 kg 2 003 440 Pressurized air cylinder 7 litres / 300 bar 9.70 kg
2 003 425 Filling hose with 2x quick couplings (M part) 3.0 m 0.60 kg 2 003 441 Pressurized air cylinder 5 litres / 300 bar 7.20 kg
2 003 427 Filling hose with quick couplings (V-M part) 5.0 m 0.70 kg
2 003 429 Filling hose with quick couplings (V-M part) 10 m 1.00 kg
31
Mechanical pipe plugs
Test pipe plugs End of pipe plugs (brass)
DN 15 mm - DN 50 mm (1/2" - 2") with bypass DN 50 - 175 mm
The test pipe plugs with plug passages of galvanized steel and/or stainless steel have an The end of pipe plug (ship plug) is used for pipe ends where water enters under pressure from
excellent service life. The plugs are fitted with passages to allow bypass installations. The the outside (e. g. ship outer hulls, pipe ends, and deck openings) or for tests and/or closures of
passages of the standard version are fitted with pressure proof blind plugs. connections in a foundation plate during acceptance of new buildings. Further, they are perfect for
vacuum tests, since they need not be protected against sliding in.
Application and properties:
- Rugged, long life version of galvanized steel to seal off and test pipes. Available in sizes between Application and properties:
DN 15 and 50 mm for heating and sanitary systems and technical installations - Simple handling - no tilting and no slanted assembly possible
- Used for leak tests with low pressure (including blank plug to shut it off) - Perfect for vacuum tests - a support to prevent a sliding-in is not necessary
- Brass version, resistant against corrosion and sea water, with oil resistant rubber seal
- PLEASE NOTE: Pipe ends have to be level - not suitable for the manhole invert level
Item no. Specification Application Bypass Backpressure Weight Item no. Specification Application Weight
2 000 125 Test pipe plugs 15 12 - 16 mm (1/2") 1/4" Max. 3.4bar 0.04 kg 2 000 100 End of pipe plug (ship plugs) - DN 50 42 - 60 mm 0.56 kg
2 000 126 Test pipe plugs 20 19 - 26 mm (3/4") 1/4" Max. 3.4bar 0.05 kg 2 000 103 End of pipe plug (ship plugs) - DN 70 62 - 85 mm 0.69 kg
2 000 127 Test pipe plugs 25 25 - 37 mm (1") 1/4" Max. 3.4bar 0.07 kg 2 000 104 End of pipe plug (ship plugs) - DN 100 85 - 105 mm 0.96 kg
2 000 128 Test pipe plugs 35 31 - 39 mm (1 1/4") 1/4" Max. 3.4bar 0.09 kg 2 000 105 End of pipe plug (ship plugs) - DN 125 110 - 135 mm 1.25 kg
2 000 129 Test pipe plugs 40 38 - 48 mm (1 1/2") 1/4" Max. 2.0bar 0.13 kg 2 000 107 End of pipe plug (ship plugs) - DN 150 135 - 160 mm 1.57 kg
2 000 130 Test pipe plugs 50 49 - 53 mm (2") 1/4" Max. 2.0bar 0.16 kg 2 000 108 End of pipe plug (ship plugs) - DN 175 165 - 185 mm 1.75 kg
32
Mechanical pipe plugs
FIX-Dicht stopper (plastics) FIX-Dicht stopper (aluminum)
DN 100 mm - DN 150 mm with bypass DN 200 mm - DN 520 mm with bypass
The FIX-Dicht stopper is a safety snap-tite expansion plug of plastic and ensure a quick, reliable, The FIX-Dicht stopper is a safety snap-tite expansion plug of aluminum. They are the rugged and
and safe closure of pipe ends. The telescopic quick fasteners make installation and deinstallation of long life version of the new stoppers to seal pipe ends fast, reliably, and safe. A pull rope attached makes it
the stoppers safe and easy, no need to enter the manhole. Thanks to this remote control or a pull rope possible to remove the pipe stop safely from the manhole without the need to enter. This allows one man
attached, one man can work alone and nevertheless obey the German safety regulations (BGR 126). working alone with observance of the safety rules to prevent accidents and risks.
Item no. Specification Application Bypass Backpressure Weight Item no. Specification Application Bypass Backpressure Weight
2 000 220 FIX-Dicht plug 100 (plastic) 96 - 103 mm 1/2" Max. 0.5 bar 0.24 kg 2 000 231 FIX-Dicht plug 200 (Aluminum) 175 - 205 mm 1" Max. 0.5 bar 3.06 kg
2 000 233 FIX-Dicht plug 225 (Aluminum) 205 - 235 mm 1" Max. 0.5 bar 3.30 kg
2 000 221 FIX-Dicht plug 105 (plastic) 102 - 107 mm 1/2" Max. 0.5 bar 0.24 kg
2 000 235 FIX-Dicht plug 250 (Aluminum) 220 - 250 mm 1" Max. 0.5 bar 3.52 kg
2 000 223 FIX-Dicht plug 120 (plastic) 116 - 123 mm 1/2" Max. 0.5 bar 0.36 kg
2 000 236 FIX-Dicht plug 270 (Aluminum) 240 - 270 mm 1" Max. 0.5 bar 4.02 kg
2 000 225 FIX-Dicht plug 130 (plastic) 125 - 132 mm 1/2" Max. 0.5 bar 0.40 kg 2 000 238 FIX-Dicht plug 300 (Aluminum) 280 - 310 mm 1" Max. 0.5 bar 5.14 kg
2 000 226 FIX-Dicht plug 145 (plastic) 144 - 149 mm 1/2" Max. 0.5 bar 0.48 kg 2 000 240 FIX-Dicht plug 315 (Aluminum) 293 - 323 mm 1" Max. 0.5 bar 5.90 kg
2 000 241 FIX-Dicht plug 350 (Aluminum) 325 - 350 mm 1" Max. 0.3 bar 6.24 kg
2 000 228 FIX-Dicht plug 150 (plastic) 147 - 153 mm 1/2" Max. 0.5 bar 0.48 kg
2 000 242 FIX-Dicht plug 375 (Aluminum) 352 - 382 mm 1" Max. 0.3 bar 6.70 kg
2 000 243 FIX-Dicht plug 400 (Aluminum) 375 - 400 mm 1" Max. 0.3 bar 7.62 kg
2 000 230 Remote installation device 1.5 - 3.3 m - - 5.00 kg 2 000 245 FIX-Dicht plug 420 (Aluminum) 400 - 425 mm 1" Max. 0.3 bar 8.06 kg
2 000 247 FIX-Dicht plug 470 (Aluminum) 449 - 474 mm 1" Max. 0.3 bar 9.56 kg
2 000 249 FIX-Dicht plug 520 (Aluminum) 496 - 521 mm 1" Max. 0.3 bar 13.4 kg
33
Mechanical pipe plugs
Aluminium test plugs Nylon test plugs
DN 50 mm - 600 mm with bypass DN 15 mm - 150 mm (1/2" - 6") with bypass
The aluminium test plugs have an over-average cohesive friction. All plugs are fitted with passages Our nylon test plugs consist of rugged polyamide (nylon 6) and may be used for a multitude of
to to allow bypass installations. The passages of the standard version are fitted with pressure proof applications. The plugs are fitted with passages to allow bypass installations. The passages of the
blind plugs. standard version are fitted with pressure proof blind plugs.
2 000 156 Aluminium test plug 100 DN 100 94 - 110 mm 1/2" Max. 1.0bar 0.40 kg 2 000 300 Nylon RVM 15 12 - 16 mm (1/2") 1/4" Max. 9.0bar 0.01 kg
2 000 157 Aluminium test plug 115 DN 115 112 - 120 mm 1/2" Max. 0.8bar 0.60 kg 2 000 301 Nylon RVM 20 18 - 24 mm (3/4") 1/4" Max. 9.0bar 0.01 kg
2 000 160 Aluminium test plug 125 DN 125 121 - 135 mm 1/2" Max. 0.8bar 0.70 kg 2 000 302 Nylon RVM 25 23 - 32 mm (1") 1/4" Max. 9.0bar 0.02 kg
2 000 161 Aluminium test plug 150 DN 150 148 - 163 mm 1/2" Max. 0.6bar 0.80 kg 2 000 303 Nylon RVM 35 31 - 42 mm (1 1/4") 1/4" Max. 5.0bar 0.03 kg
2 000 162 Aluminium test plug 175 DN 175 178 - 185 mm 1" Max. 0.3 bar 1.20 kg 2 000 304 Nylon RVM 40 37 - 54 mm (1 1/2") 1/4" Max. 4.0bar 0.04 kg
2 000 165 Aluminium test plug 200 DN 200 175 - 205 mm 1" Max. 0.3 bar 1.40 kg 2 000 305 Nylon RVM 50 48 - 65 mm (2") 1/2" Max. 3.0bar 0.07 kg
2 000 166 Aluminium test plug 225 DN 225 213 - 230 mm 1" Max. 0.3 bar 1.80 kg 2 000 306 Nylon RVM 65 60 - 77 mm (2 1/2") 1/2" Max. 2.3bar 0.10 kg
2 000 167 Aluminium test plug 250 DN 250 235 - 265 mm 1" Max. 0.3 bar 2.00 kg 2 000 307 Nylon RVM 75 70 - 87 mm (3") 1/2" Max. 1.0bar 0.11 kg
2 000 169 Aluminium test plug 300 DN 300 298 - 315 mm 1" Max. 0.3 bar 3.00 kg 2 000 308 Nylon RVM 85 83 - 97 mm (3 1/2") 1/2" Max. 1.0bar 0.12 kg
2 000 170 Aluminium test plug 350 DN 350 340 - 375 mm 1" Max. 0.3 bar 4.50 kg 2 000 309 Nylon RVM 100 95 - 110 mm (4") 1/2" Max. 1.0bar 0.14 kg
2 000 171 Aluminium test plug 400 DN 400 390 - 425 mm 1" Max. 0.3 bar 6.00 kg 2 000 310 Nylon RVM 115 114 - 130 mm (4 1/2") 1/2" Max. 1.0bar 0.22 kg
2 000 172 Aluminium test plug 500 DN 500 495 - 520 mm 2" Max. 0.3 bar 14.0 kg 2 000 311 Nylon RVM 125 121 - 142 mm (5") 1/2" Max. 0.8bar 0.23 kg
2 000 173 Aluminium test plug 600 DN 600 590 - 630 mm 2" Max. 0.3 bar 15.0 kg 2 000 312 Nylon RVM 150 148 - 162 mm (6") 1/2" Max. 0.6bar 0.24 kg
34
Mechanical pipe plugs
Seals for special applications
For aluminium and nylon test plugs of DN 15 - 150 mm (1/2" - 6")
The seals made of nitrile rubber (NBR) are highly resistant against oil The seals made of fluoro rubber (FPM) are highly resistant against The silicone rubber (VMQ) seals are recommended for special
and solvents and are applied for contact with fuels. They may be used chemicals and may be combined with aluminum shut-off discs and applications in the food industry and may be combined with our alu-
with our aluminum shut off discs and nylon pipe plugs of size 1/2" - 6". nylon pipe plugs of 1/2" - 6". minum shut-off discs and the nylon pipe plugs of 1/2" - 6".
Item no. Specification Clamping range Item no. Specification Clamping range Item no. Specification Clamping range
2 000 315 Nitrile rubber seal (NBR) 15 12 - 16 mm (1/2") 2 000 330 Fluoro rubber seal (FPM) 15 12 - 16 mm (1/2") 2 000 350 Silicone seal (VMQ) 15 12 - 16 mm (1/2")
2 000 316 Nitrile rubber seal (NBR) 20 18 - 24 mm (3/4") 2 000 331 Fluoro rubber seal (FPM) 20 18 - 24 mm (3/4") 2 000 351 Silicone seal (VMQ) 20 18 - 24 mm (3/4")
2 000 317 Nitrile rubber seal (NBR) 25 23 - 32 mm (1") 2 000 332 Fluoro rubber seal (FPM) 25 23 - 32 mm (1") 2 000 352 Silicone seal (VMQ) 25 23 - 32 mm (1")
2 000 318 Nitrile rubber seal (NBR) 35 31 - 42 mm (1 1/4") 2 000 333 Fluoro rubber seal (FPM) 35 31 - 42 mm (1 1/4") 2 000 353 Silicone seal (VMQ) 35 31 - 42 mm (1 1/4")
2 000 319 Nitrile rubber seal (NBR) 40 37 - 54 mm (1 1/2") 2 000 334 Fluoro rubber seal (FPM) 40 37 - 54 mm (1 1/2") 2 000 354 Silicone seal (VMQ) 40 37 - 54 mm (1 1/2")
2 000 320 Nitrile rubber seal (NBR) 50 48 - 65 mm (2") 2 000 335 Fluoro rubber seal (FPM) 50 48 - 65 mm (2") 2 000 355 Silicone seal (VMQ) 50 48 - 65 mm (2")
2 000 321 Nitrile rubber seal (NBR) 65 60 - 77 mm (2 1/2") 2 000 336 Fluoro rubber seal (FPM) 65 60 - 77 mm (2 1/2") 2 000 356 Silicone seal (VMQ) 65 60 - 77 mm (2 1/2")
2 000 322 Nitrile rubber seal (NBR) 75 70 - 87 mm (3") 2 000 337 Fluoro rubber seal (FPM) 75 70 - 87 mm (3") 2 000 357 Silicone seal (VMQ) 75 70 - 87 mm (3")
2 000 323 Nitrile rubber seal (NBR) 85 83 - 97 mm (3 1/2") 2 000 338 Fluoro rubber seal (FPM) 85 83 - 97 mm (3 1/2") 2 000 358 Silicone seal (VMQ) 85 83 - 97 mm (3 1/2")
2 000 324 Nitrile rubber seal (NBR) 100 95 - 110 mm (4") 2 000 339 Fluoro rubber seal (FPM) 100 95 - 110 mm (4") 2 000 359 Silicone seal (VMQ) 100 95 - 110 mm (4")
2 000 325 Nitrile rubber seal (NBR) 115 114 - 130 mm (4 1/2") 2 000 340 Fluoro rubber seal (FPM) 115 114 - 130 mm (4 1/2") 2 000 360 Silicone seal (VMQ) 115 114 - 130 mm (4 1/2")
2 000 326 Nitrile rubber seal (NBR) 125 121 - 142 mm (5") 2 000 341 Fluoro rubber seal (FPM) 125 121 - 142 mm (5") 2 000 361 Silicone seal (VMQ) 125 121 - 142 mm (5")
2 000 327 Nitrile rubber seal (NBR) 150 148 - 162 mm (6") 2 000 342 Fluoro rubber seal (FPM) 150 148 - 162 mm (6") 2 000 362 Silicone seal (VMQ) 150 148 - 162 mm (6")
35
Mechanical pipe plugs
High pressure plugs up to 30 bar Item no. Specification Insert Clamping range Bypass Backpressure
DN 14 - 300 mm with bypass 2 000 500 High pressure plug 14 DN 14 14 - 16 mm 3 mm Max. 30bar
Plug shape
2 000 502 High pressure plug 20 DN 20 20 - 25 mm 4 mm Max. 30bar
2 000 503 High pressure plug 25 DN 25 25 - 30 mm 4 mm Max. 30bar
2 000 504 High pressure plug 30 DN 30 30 - 35 mm 8 mm Max. 25bar
2 000 505 High pressure plug 35 DN 35 35 - 40 mm 8 mm Max. 20 bar
2 000 508 High pressure plug 40 DN 40 40 - 45 mm 8 mm Max. 20 bar
2 000 510 High pressure plug 50 DN 50 50 - 55 mm 8 mm Max. 20 bar
2 000 511 High pressure plug 60 DN 60 60 - 65 mm 8 mm Max. 15 bar
2 000 513 High pressure plug 65 DN 65 65 - 70 mm 8 mm Max. 15 bar
2 000 515 High pressure plug 70 DN 70 70 - 75 mm 8 mm Max. 10bar
2 000 516 High pressure plug 75 DN 75 75 - 80 mm 8 mm Max. 10bar
2 000 517 High pressure plug 80 DN 80 75 - 95 mm 8 mm Max. 6.0bar
- Also upgradeable as test or bleeding components 2 000 534 High pressure plug 225 DN 225 220 - 240 mm 12 mm Max. 2.6bar
- A hollow spindle generates the pressure 2 000 536 High pressure plug 235 DN 235 230 - 250 mm 12 mm Max. 2.5bar
- The high pressure plugs have a ball valve to shut off the test chamber 2 000 538 High pressure plug 250 DN 250 245 - 265 mm 12 mm Max. 2.5bar
- Version is size dependent: DN 14 - 75 available as plug, and DN 80 - 300 as aluminum discs 2 000 540 High pressure plug 260 DN 260 255 - 275 mm 12 mm Max. 2.4bar
2 000 541 High pressure plug 300 DN 300 295 - 315 mm 12 mm Max. 2.0bar
Only use pipe stops with support installed and consider the maximum 2 000 550 Allen wrench for High pressure plug DN 60 - 210 / SW24
backpressure. Never exceed the maximum pressure specified! 2 000 551 Test element upgrade with T-piece and pressure gauge
2 000 552 Bleeder element upgrade
36
Mechanical pipe plugs
High pressure plugs up to 100 bar Item no. Specification Insert Clamping range Bypass Backpressure
DN 14 - 1,900 mm with bypass 2 000 601 High pressure plug 14 DN 14 14 - 16 mm 1/4" Max. 100bar
Plug shape
2 000 603 High pressure plug 20 DN 20 20 - 25 mm 1/4" Max. 100bar
2 000 604 High pressure plug 25 DN 25 25 - 30 mm 1/4" Max. 100bar
2 000 606 High pressure plug 30 DN 30 30 - 35 mm 1/4" Max. 100bar
2 000 607 High pressure plug 35 DN 35 35 - 40 mm 1/4" Max. 100bar
2 000 609 High pressure plug 40 DN 40 40 - 45 mm 1/4" Max. 100bar
2 000 610 High pressure plug 50 DN 50 50 - 55 mm 1/4" Max. 100bar
2 000 611 High pressure plug 60 DN 60 60 - 65 mm 1/4" Max. 100bar
2 000 613 High pressure plug 65 DN 65 65 - 70 mm 1/4" Max. 100bar
2 000 615 High pressure plug 70 DN 70 70 - 75 mm 1/4" Max. 100bar
2 000 616 High pressure plug 75 DN 75 75 - 80 mm 3/8" Max. 100bar
2 000 617 High pressure plug 80 DN 80 76 - 92 mm 1/2" Max. 100bar
2 000 647 High pressure plug 700 DN 700 696 - 713 mm 2" Max. 20 bar
- Up to DN 500, a support plate is provided to hold them in the building or pipe trench 2 000 648 High pressure plug 800 DN 800 796 - 813 mm 2" Max. 18bar
- For DN 600 and above, no support plate is needed 2 000 649 High pressure plug 900 DN 900 896 - 913 mm 2" Max. 17bar
2 000 650 High pressure plug 1,000 DN 1,000 996 - 1,013 mm 2" Max. 16bar
2 000 651 High pressure plug 1,100 DN 1,100 1,096 - 1,113 mm 2" Max. 13bar
2 000 652 High pressure plug 1,200 DN 1,200 1,196 - 1,213 mm 2" Max. 10bar
2 000 653 High pressure plug 1,300 DN 1,300 1,296 - 1,313 mm 2" Max. 9bar
2 000 654 High pressure plug 1,400 DN 1,400 1,396 - 1,413 mm 2" Max. 8bar
2 000 655 High pressure plug 1,500 DN 1,500 1,496 - 1,513 mm 2" Max. 7bar
Only use pipe stops with support installed and consider the maximum
2 000 656 High pressure plug 1,600 DN 1,600 1,596 - 1,613 mm 2" Max. 6bar
backpressure. Never exceed the maximum pressure specified! 2 000 657 High pressure plug 1,700 DN 1,700 1,696 - 1,713 mm 2" Max. 5bar
2 000 658 High pressure plug 1,900 DN 1,900 1,896 - 1,913 mm 2" Max. 3bar
37
Trenchless rehabilitation equipment
... for rehabilitation of relining packer
38
Pipe relining solutions for rehabilitation
Rehabilitation equipment
The special tools to prepare rehabilitation with hydro- offered in various versions: Building drainage
mechanical or mechanic procedures allow a rough- packers, bend packer, Flex packers for short
ening of the internal pipe spots to be repaired. This and long liners and egg-shaped profile packers.
improves the adhesion of the short or long liners. They are made of a special soft rubber. Its high
After installation of the liner, we provide a multitude of flexibility allows an excellent smoothness of the
milling tools, e.g. to open branches or connections. contact surfaces and thus optimum transitions.
We are specialists in van upgrades and offer also The rugged external sheet ensures the long ser-
complete setups of rehabilitation vans and trailers, vice life and strength required.
tailored to your requirements in rehabilitation and
other applications (sample van see page 66). Ques- For repair, a fabric net and synthetic resin are ap-
tions? Please contact us, we are pleased to answer plied directly at the damaged spot in the pipe as-
all questions you might have. sisted by a camera and pressed against the pipe
wall with high pressure. When cured, the dama-
Relining packer ged spot and the liner form a permanent and solid
connection, and the synthetic resin and the em-
Our relining packers were designed for sewer bedded fabric form a load bearing pipe inside the
rehabilitation. They are used to repair local pipe. When cured, the rehabilitation packer is de-
damages of sewers and pipes. They are ideal for pressurized and removed from the pipe.
repair of cracks, leaks, dislocations, roots, and
corroded spots.
We offer our Flex packers in standard sizes. If
required, we are also able to produce bespoke
versions with a maximum length of 10 m. Our
rehabilitation units are available for the pipe
nominal diameters DN 50 to 1,000 mm and are
39
A basic unit for 4 applications
Hydromechanical tools Tool carrier with switchable rotation and centering
to prepare the rehabilitation
Looking for more products useful for hydrodynamic pipe and The pipe weasel is a vital tool to prepare the pipe rehabilitation. Just one unit and a large tool assortment
sewer cleaning? Check out online at www.ehle-hd.com or clear rather all your problems flushing, removal of roots and difficult deposits, and roughening of walls
order our main catalogue of high pressure equipment for pipe in pipes of diameter DN150 - 400.
and sewer cleaning.
You have a problem and look for the suitable tools to solve it? The killer feature of the pipe weasel is the switchable rotation to increase the pressure of the flushing unit.
We will assist you! Give us a call our qualified consultants will This makes it possible to attack exactly the spot to be rehabilitated and to avoid damages of the intact pipe
help you to select the right tools. It goes without saying, you can wall by the chain knocker, ball knocker, or rehabilitation grinder applied.
order our products on a trial basis.
Telephone: +49 (0) 34 292.65 420 Procedure: Measure damages or rooted spots, move the pipe weasel and increase the pressure to switch
on the spinning tool. Reduce pressure during removal, to avoid damages of the intact pipe length.
40
Equipment for rehabilitation
Step 1 Step 2 Step 3 Step 4
Flushing / cleaning Roots removal Remove deposits How to prepare the
rehabilitation
The spinning nozzle head type KRD to The milling chain holder with auger The ball knocker removes even the The grinder band head is used to rough-
clean the pipe walls from incrustations, head removes roots or deposits like sli- most difficult drain deposits (e. g. con- en the pipe walls. This highly improves the
fine roots, sludge clods, grease deposits, me or clay, and cement clods. crete slime or cement clods). This special adhesion of liners or short liners. Exact
and biofilms. tool for mechanical pipe cleaning was preparation with the switchable spinning
To remove difficult sediments we developed especially with such use in head you roughen the pipe precisely at
recommend the ball knocker. mind. The spinning steel balls crush all the spot where you have to place the liner.
The auger head type BRD with its 3 front deposits formed.
jets removes partial and total blockades,
roots (nested roots), and heavy deposits. Warning: Not suitable for clay pipes!
Before After
41
with fine impregnation with coarse impregnation
The milling chain knocker with carbide band is used for The saw tooth chain knocker is especially
roughening of drain walls and removal of hard incrustations used to remove roots and hard incrustations
before rehabilitation. The milling chain knocker is also avai- or glazing of clay pipes. The soldered carbide
lable as a ring chain knocker with 4 carbide band chains. saw teeth have a far lower chain wear than the
This special design of a chain knocker makes it possible to standard spiked chains.
disassemble, adjust, and reassemble as often as required.
Mechanical tools
to prepare the rehabilitation
The milling and cleaning tools presented here were developed
especially for rehabilitation, they are made in Germany and
consist of certified quality steel. Since this is only a small selec- The ball knocker removes even the most difficult drain The milling cutter are used to extend holes, to mill
tion of our ample assortment of tools for mechanical pipe cle- deposits (e. g. concrete slime). The spinning steel balls and peel off difficult drain deposits, and to open co-
aning, check out our homepage www.ehle-hd.com or order our crush all deposits formed. vered drainage after a pipe rehabilitation. The spiral
main catalogue related to mechanical pipe cleaning. If you have grooves facilitate material transportation (similar to
questions related to proper application or selection of our tools, WARNING: Not suitable for clay pipes! auger operation). Thanks to the integrated coupling,
please contact our consultants or our service hotline. Telepho- the size could be reduced, which makes them highly
ne: +49 (0) 34 292.65 420 bend-capable. Even 87 bends are not an issue.
42
Equipment for rehabilitation
The expander milling cutter is based on the same principle as The carbide hole saw cutters were developed in particular The centering unit for tools with active front side guides and
the expander cutter. The carbide cutting edges make the diffe- for pipe rehabiliation. These tools are used to open drainage centers the junk mill and hole saw cutters inside the drain.
rence. Thus this is the ideal tool for rehabilitation preparations after rehabilitation, for example. This allows an exact milling with the cutter tools.
(roughening) and for milling of hard incrustations. The excellent
tool work for inliner work. Also available with diamond impregnation.
The wire wheel brushes are used to clean and roughen The junk mill cutters were designed for removal of very hard The centering skids for tools with front cutters guide junk mill
PVC and cast iron drains before rehabilitation. The female / incrustations, concrete sludge and similar blockages. The car- and hole saw cutters along the drain centerline. This allows an
male assembly couples multiple wire wheel brushes in a bide teeth are soldered on the auger face with a special me- exact milling with the cutter tools. Due to two ball bearings, the
row. This enables an optimum cleaning. thod and then tempered. This way, the tool is resistant against guiding skids do not rotate during operation, but remain statio-
impact and break and highly durable. nary in the drain.
Permanent perfection and improvement of our tools, in particular with diamond impregnation, may result in variations of the tools presented here.
43
House connection packers
House connection packer 50 - 70 House connection 80 - 125
Multi-size DN 50 - 70 mm Multi-size DN 80 - 125 mm
50 70 mm 80 125 mm
Our house connection packers DN 50 - 70 mm with the Flex air coupling enable an excellent bend The house connection packers DN 80 - 125 mm were designed especially for short and long
capability even with 90 bends. The flexible insert between packer coupling and air port is rigid liners in the sewer rehabilitation. For us, lightweight construction and universal application were key.
enough to provide an optimum forward movement. The red special extensible hose made of a soft rubber ensures very smooth contract surfaces and
optimum transitions to the liner.
Application and properties:
- The special flexible air couplings are also suited for 90 bends, the rounded, lightweight Properties:
aluminum cast couplings facilitate installation; they are complemented with drawbar eye and - The rounded, lightweight aluminum cast couplings ensure an easy and trouble free
air coupling, raw 35 mm installation; equipped with drawbar eye and air coupling, raw dimension 65 mm
- Highly extendable hose (extension max. threefold outer diameter) - Red, highly extensible hose (extension max. threefold outer diameter)
with friction-resistant external sheet (smooth wrap, chequered fabric) with friction-resistant external sheet (smooth wrap, chequered fabric)
- Temperature range between -25C and +60C - Temperature range between -25C and +60C
Item no. Specification Length Pressure Contact length Weight Item no. Specification Length Pressure Contact length Weight
2 002 100 House connection packer 50 - 70 1,000 mm 3.0bar Approx 900 - 800 mm 0.70 kg 2 002 121 House connection packer 80 - 125 600 mm 2.5bar Approx 500 - 400 mm 1.30 kg
2 002 102 House connection packer 50 - 70 1,200 mm 3.0bar Approx 1,100 - 1,000 mm 0.75 kg 2 002 122 House connection packer 80 - 125 800 mm 2.5bar Approx 700 - 600 mm 1.50 kg
2 002 101 House connection packer 50 - 70 1,500 mm 3.0bar Approx 1,400 - 1,300 mm 0.80 kg 2 002 123 House connection packer 80 - 125 1,000 mm 2.5bar Approx 850 - 700 mm 1.60 kg
2 002 103 House connection packer 50 - 70 2,000 mm 3.0bar Approx 1,900 - 1,800 mm 0.90 kg 2 002 120 House connection packer 80 - 125 1,200 mm 2.5bar Approx 1,050 - 900 mm 1.70 kg
2 002 105 House connection packer 50 - 70 2,500 mm 3.0bar Approx 2,400 - 2,300 mm 1.10 kg 2 002 125 House connection packer 80 - 125 1,500 mm 2.5bar Approx 1,350 - 1,200 mm 2.20 kg
2 002 107 House connection packer 50 - 70 3,000 mm 3.0bar Approx 2,900 - 2,800 mm 1.20 kg 2 002 127 House connection packer 80 - 125 2,000 mm 2.5bar Approx 1,850 - 1,700 mm 2.70 kg
2 002 129 House connection packer 80 - 125 3,000 mm 2.5bar Approx 2,850 - 2,700 mm 3.80 kg
2 002 131 House connection packer 80 - 125 6,000 mm 2.5bar Approx 5,850 - 5,700 mm 7.00 kg
Special sizes available at request, we manufacture your packers with a max. length of 10 m. Special sizes available at request, we manufacture your packers with a max. length of 10 m.
44
House connection packers
Flex-Packer 100 - 150 Bend packer
Multi-size DN 100 - 150 mm Multi-size DN 50 - 165 mm
100 150 mm
400 5.000 mm
The Flex-Packers DN 100-150 mmwere especially designed for short and long liners in sewer The bend packers of special rubber with embedded fabric facilitate the repair of the pipe, since the
rehabilitation. For us, lightweight construction and universal application were key. The red special material does not kink and extends to its maximum in bends. Further, the slide properties of the
extensible hose made of a soft rubber ensures very smooth contact surfaces and optimum transi- bend packer are ideal, it even passes multiple bends to reach the spot to be repaired.
tions between liner and the pipe to be rehabilitated.
Application and properties:
Properties: - To repair bends in pipes and sewers
- The rounded, lightweight aluminum cast couplings ensure an easy and trouble free - Suitable for all pipe materials, may be combined with all conventional ECR glass fiber mats.
installation; equipped with drawbar eye and air coupling, raw dimension 75 mm - Bend packer of quality rubber with embedded fabrics and low diameter, does not kink and
- Red, highly extensible hose (extension max. threefold outer diameter) ensures optimum extension at the pipe wall
with friction-resistant external sheet (smooth wrap, chequered fabric) - Temperature range between -20C and +80C
- Temperature range between -25C and +60C
Item no. Specification Length Pressure Contact length Weight Item no. Specification Application Length Pressure Contact length Weight
2 002 150 Flex-Packer 100 - 150 400 mm 2.5bar Approx 300 - 200 mm 2.30 kg 2 002 030 Bend packer 32 DN 50 - 70 1,250 mm 3.0bar Approx 1,000 mm 0.80 kg
2 002 152 Flex-Packer 100 - 150 800 mm 2.5bar Approx 700 - 600 mm 2.80 kg 2 002 031 Bend packer 40 DN 70 - 80 1,250 mm 3.0bar Approx 1,000 mm 2.00 kg
2 002 156 Flex-Packer 100 - 150 1,200 mm 2.5bar Approx 1,050 - 950 mm 3.30 kg 2 002 032 Bend packer 51 DN 100 - 125 1,250 mm 3.0bar Approx 1,000 mm 3.00 kg
2 002 158 Flex-Packer 100 - 150 1,500 mm 2.5bar Approx 1,250 - 1,150 mm 3.60 kg 2 002 033 Bend packer 65 DN 150 - 165 1,250 mm 2.0bar Approx 1,000 mm 5.00 kg
2 002 160 Flex-Packer 100 - 150 2,000 mm 2.5bar Approx 1,800 - 1,700 mm 4.20 kg
2 002 162 Flex-Packer 100 - 150 2,500 mm 2.5bar Approx 2,300 - 2,100 mm 4.80 kg
2 002 164 Flex-Packer 100 - 150 3,000 mm 2.5bar Approx 2,800 - 2,700 mm 5.40 kg
2 002 165 Flex-Packer 100 - 150 4,000 mm 2.5bar Approx 3,800 - 3,700 mm 6.60 kg
2 002 166 Flex-Packer 100 - 150 5,000 mm 2.5bar Approx 4,800 - 4,700 mm 7.80 kg
Special sizes available at request, we manufacture your packers with a max. length of 10 m.
45
Relining packer and carrier
Flex-Packer 150 - 250 Flex-Packer 150-250 D
Multi-size DN 150 - 250 mm Multi-size DN 150 - 250 mm with bypass
150 250 mm
The Flex-Packer DN 150 - 250 mm is available in two versions, with pointed coupling or with The Flex-Packer DN 150 - 250 mm with bypass enables the repair of pipe segments even in
wheel system as an option. This way, it is really easy to install short or long liners even over long pipes with high water flow. No need for bypassing or pumps. The red, special extensible hose
distances. The red, special extensible hose made of a soft rubber ensures very smooth contact made of a soft rubber ensures very smooth contact surfaces and optimum transitions to the liner.
surfaces and optimum transitions to the liner.
Properties:
Properties: - Lightweight couplings of cast aluminum with flexible passage 50 mm, raw dimension 100 mm
- Lightweight couplings of cast aluminum, with drawbar eye and air coupling, raw dimension 100 mm - 2-staged 3-point carriage with 6 wheels available as an option
- 2-staged 3-point carriage with 6 wheels available as an option - Red, highly extensible hose (extension max. threefold outer diameter)
- Red, highly extensible hose (extension max. threefold outer diameter) with friction-resistant external sheet (smooth wrap, chequered fabric)
with friction-resistant external sheet (smooth wrap, chequered fabric) - Temperature range between -25C and +60C
- Temperature range between -25C and +60C
Item no. Specification Length Pressure Contact length Weight Item no. Specification Length Bypass Pressure Contact length Weight
2 002 180 Flex-Packer 150 - 250 800 mm 1.5 bar Approx 650 - 550 mm 3.00 kg 2 002 200 Flex-Packer 150 - 250 D 800 mm 50 mm 1.5 bar Approx 650 - 550 mm 4.00 kg
2 002 182 Flex-Packer 150 - 250 1,200 mm 1.5 bar Approx 1,050 - 950 mm 3.70 kg 2 002 202 Flex-Packer 150 - 250 D 1,200 mm 50 mm 1.5 bar Approx 1,050 - 950 mm 5.10 kg
2 002 183 Flex-Packer 150 - 250 1,500 mm 1.5 bar Approx 1,350 - 1,250 mm 4.20 kg 2 002 204 Flex-Packer 150 - 250 D 1,500 mm 50 mm 1.5 bar Approx 1,350 - 1,250 mm 5.90 kg
2 002 185 Flex-Packer 150 - 250 2,000 mm 1.5 bar Approx 1,850 - 1,750 mm 5.00 kg 2 002 206 Flex-Packer 150 - 250 D 2,000 mm 50 mm 1.5 bar Approx 1,850 - 1,750 mm 7.30 kg
2 002 188 Flex-Packer 150 - 250 2,500 mm 1.5 bar Approx 2,250 - 2,150 mm 6.00 kg 2 002 208 Flex-Packer 150 - 250 D 2,500 mm 50 mm 1.5 bar Approx 2,250 - 2,150 mm 8.60 kg
2 002 189 Flex-Packer 150 - 250 3,000 mm 1.5 bar Approx 2,850 - 2,750 mm 6.70 kg 2 002 210 Flex-Packer 150 - 250 D 3,000 mm 50 mm 1.5 bar Approx 2,850 - 2,750 mm 10.0 kg
2 002 190 Flex-Packer 150 - 250 4,000 mm 1.5 bar Approx 3,850 - 3,750 mm 8.50 kg 2 002 212 Flex-Packer 150 - 250 D 4,000 mm 50 mm 1.5 bar Approx 3,850 - 3,750 mm 12.7 kg
2 002 216 2-staged carriage 2 x 80 mm - - 1.10 kg 2 002 216 2-staged carriage 2 x 80 mm - - - 1.10 kg
Special sizes available at request, we manufacture your packers with a max. length of 10 m. Special sizes available at request, we manufacture your packers with a max. length of 10 m.
46
Relining packer and carrier
Flex-Packer 200 - 300 Flex-Packer 200 - 300 D
Multi-size DN 200 - 300 mm Multi-size DN 200 - 300 mm with bypass
200 300 mm
The Flex-Packer DN 200-300 mm was developed especially for sewer rehabilitation. The red, The Flex-Packer DN 200 - 300 mm with bypass enables the repair of pipe segments even in
special extensible hose made of a soft rubber ensures very smooth contact surfaces and optimum pipes with high water flow. No need for bypassing or pumps. The red, special extensible hose
transitions to the liner. As an option, we offer a carriage to facilitate the installation of short or long made of a soft rubber ensures very smooth contact surfaces and optimum transitions to the liner.
liners over long distances.
Properties:
Properties: - Lightweight couplings of cast aluminum with flexible passage 80 mm, raw dimension 150 mm
- Lightweight couplings of cast aluminum, with drawbar eye and air coupling, raw dimension 150 mm - 2-staged 3-point carriage with 6 wheels available as an option
- 2-staged 3-point carriage with 6 wheels available as an option - Red, highly extensible hose (extension max. threefold outer diameter)
- Red, highly extensible hose (extension max. threefold outer diameter) with friction-resistant external sheet (smooth wrap, chequered fabric)
with friction-resistant external sheet (smooth wrap, chequered fabric) - Temperature range between -25C and +60C
- Temperature range between -25C and +60C
Item no. Specification Length Pressure Contact length Weight Item no. Specification Length Bypass Pressure Contact length Weight
2 002 220 Flex-Packer 200 - 300 800 mm 1.5 bar Approx 650 - 550 mm 5.20 kg 2 002 240 Flex-Packer 200 - 300 D 800 mm 80 mm 1.5 bar Approx 650 - 550 mm 7.50 kg
2 002 222 Flex-Packer 200 - 300 1,200 mm 1.5 bar Approx 1,050 - 950 mm 6.50 kg 2 002 242 Flex-Packer 200 - 300 D 1,200 mm 80 mm 1.5 bar Approx 1,050 - 950 mm 9.10 kg
2 002 224 Flex-Packer 200 - 300 1,500 mm 1.5 bar Approx 1,250 - 1,150 mm 7.40 kg 2 002 244 Flex-Packer 200 - 300 D 1,500 mm 80 mm 1.5 bar Approx 1,250 - 1,150 mm 10.5 kg
2 002 226 Flex-Packer 200 - 300 2,000 mm 1.5 bar Approx 1,750 - 1,650 mm 8.80 kg 2 002 246 Flex-Packer 200 - 300 D 2,000 mm 80 mm 1.5 bar Approx 1,750 - 1,650 mm 12.8 kg
2 002 228 Flex-Packer 200 - 300 2,500 mm 1.5 bar Approx 2,250 - 2,150 mm 10.5 kg 2 002 248 Flex-Packer 200 - 300 D 2,500 mm 80 mm 1.5 bar Approx 2,250 - 2,150 mm 15.2 kg
2 002 229 Flex-Packer 200 - 300 3,000 mm 1.5 bar Approx 2,750 - 2,650 mm 11.8 kg 2 002 250 Flex-Packer 200 - 300 D 3,000 mm 80 mm 1.5 bar Approx 2,750 - 2,650 mm 17.8 kg
2 002 231 Flex-Packer 200 - 300 4,000 mm 1.5 bar Approx 3,750 - 3,650 mm 14.8 kg 2 002 252 Flex-Packer 200 - 300 D 4,000 mm 80 mm 1.5 bar Approx 3,750 - 3,650 mm 22.5 kg
2 002 216 2-staged carriage 2 x 80 mm - - 1.10 kg 2 002 216 2-staged carriage 2 x 80 mm - - - 1.10 kg
Special sizes available at request, we manufacture your packers with a max. length of 10 m. Special sizes available at request, we manufacture your packers with a max. length of 10 m.
47
Relining packer and carrier
Flex-Packer 250 - 400 Flex-Packer 250 - 400 D
Multi-size DN 250 - 400 mm Multi-size DN 250 - DN 400 mm with bypass
250 400 mm
The Flex-Packers DN 250 - 400 mm were developed especially for sewer rehabilitation. The red, The Flex-Packer DN 250 - 400 mm with bypass enables the repair of pipe segments even in
special extensible hose made of a soft rubber ensures very smooth contact surfaces and optimum pipes with high water flow. No need for bypassing or pumps. The red, special extensible hose
transitions to the liner. As an option, we offer a carriage to facilitate the installation of short or long made of a soft rubber ensures very smooth contact surfaces and optimum transitions to the liner.
liners over long distances.
Properties:
Properties: - Lightweight couplings of cast aluminum with flexible passage 100 mm, raw dimension 205 mm
- Lightweight couplings of cast aluminum, with drawbar eye and air coupling, raw dimension 205 mm - 2-staged 3-point carriage with 6 wheels available as an option
- 2-staged 3-point carriage with 6 wheels available as an option - Red, highly extensible hose (extension max. threefold outer diameter)
- Red, highly extensible hose (extension max. threefold outer diameter) with friction resistant external sheet (smooth wrap, chequered fabric)
with friction resistant external sheet (smooth wrap, chequered fabric) - Temperature range between -25C and +60C
- Temperature range between -25C and +60C
Item no. Specification Length Pressure Contact length Weight Item no. Specification Length Bypass Pressure Contact length Weight
2 002 260 Flex-Packer 250 - 400 1,000 mm 1.5 bar Approx 700 - 550 mm 11.0 kg 2 003 100 Flex-Packer 250 - 400 D 1,200 mm 100 mm 1.5 bar Approx 950 - 850 mm 15.5 kg
2 002 262 Flex-Packer 250 - 400 1,200 mm 1.5 bar Approx 950 - 850 mm 12.2 kg 2 003 102 Flex-Packer 250 - 400 D 1,500 mm 100 mm 1.5 bar Approx 1,200 - 1,100 mm 18.2 kg
2 002 264 Flex-Packer 250 - 400 1,500 mm 1.5 bar Approx 1,200 - 1,100 mm 14.2 kg 2 003 104 Flex-Packer 250 - 400 D 2,000 mm 100 mm 1.5 bar Approx 1,700 - 1,600 mm 22.6 kg
2 002 266 Flex-Packer 250 - 400 2,000 mm 1.5 bar Approx 1,700 - 1,600 mm 17.2 kg 2 003 106 Flex-Packer 250 - 400 D 2,500 mm 100 mm 1.5 bar Approx 2,200 - 2,100 mm 27.0 kg
2 002 268 Flex-Packer 250 - 400 2,500 mm 1.5 bar Approx 2,200 - 2,100 mm 20.5 kg 2 003 108 Flex-Packer 250 - 400 D 3,000 mm 100 mm 1.5 bar Approx 2,700 - 2,600 mm 31.3 kg
2 002 270 Flex-Packer 250 - 400 3,000 mm 1.5 bar Approx 2,700 - 2,600 mm 23.8 kg 2 003 110 Flex-Packer 250 - 400 D 4,000 mm 100 mm 1.5 bar Approx 3,700 - 3,600 mm 40.0 kg
2 002 272 Flex-Packer 250 - 400 4,000 mm 1.5 bar Approx 3,700 - 3,600 mm 30.2 kg
2 003 114 2-staged carriage 2 x 80 mm - - - 1.20 kg
2 003 114 2-staged carriage 2 x 80 mm - - 1.20 kg
Special sizes available at request, we manufacture your packers with a max. length of 10 m. Special sizes available at request, we manufacture your packers with a max. length of 10 m.
48
Relining packer and carrier
Flex-Packer 400 - 700 Flex-Packer 400 - 700 D
Multi-size DN 400 - 700 mm Multi-size DN 400 - 700 mm with bypass
400 700 mm
The Flex-Packers DN 400 - 700 mm were developed especially for sewer rehabilitation. The red, The Flex-Packer DN 400 - 700 mm with bypass enables the repair of pipe segments even in
special extensible hose made of a soft rubber ensures very smooth contact surfaces and optimum pipes with high water flow. No need for bypassing or pumps. The red, special extensible hose
transitions to the liner. As an option, we offer a carriage to facilitate the installation of short or long made of a soft rubber ensures very smooth contact surfaces and optimum transitions to the liner.
liners over long distances.
Properties:
Properties: - Lightweight couplings of cast aluminum with flexible passage 100 mm, raw dimension 330 mm
- Lightweight couplings of cast aluminum, with drawbar eye and air coupling, raw dimension 330 mm - 2-staged 3-point carriage with 6 wheels available as an option
- 2-staged 3-point carriage with 6 wheels available as an option - Red, highly extensible hose (extension max. threefold outer diameter)
- Red, highly extensible hose (extension max. threefold outer diameter) with friction resistant external sheet (smooth wrap, chequered fabric)
with friction resistant external sheet (smooth wrap, chequered fabric) - Temperature range between -25C and +60C
- Temperature range between -25C and +60C
Item no. Specification Length Pressure Contact length Weight Item no. Specification Length Bypass Pressure Contact length Weight
2 003 001 Flex-Packer 400 - 700 1,000 mm 1.5 bar Approx 700 - 400 mm 17.2 kg 2 003 010 Flex-Packer 400 - 700 D 1,000 mm 100 mm 1.5 bar Approx 700 - 400 mm 20.2 kg
2 003 002 Flex-Packer 400 - 700 1,500 mm 1.5 bar Approx 1,100 - 700 mm 19.2 kg 2 003 011 Flex-Packer 400 - 700 D 1,500 mm 100 mm 1.5 bar Approx 1,100 - 700 mm 23.2 kg
2 003 003 Flex-Packer 400 - 700 2,000 mm 1.5 bar Approx 1,600 - 1,200 mm 22.2 kg 2 003 012 Flex-Packer 400 - 700 D 2,000 mm 100 mm 1.5 bar Approx 1,600 - 1,200 mm 28.2 kg
2 003 004 Flex-Packer 400 - 700 2,500 mm 1.5 bar Approx 2,100 - 1,700 mm 25.5 kg 2 003 013 Flex-Packer 400 - 700 D 2,500 mm 100 mm 1.5 bar Approx 2,100 - 1,700 mm 34.5 kg
2 003 005 Flex-Packer 400 - 700 3,000 mm 1.5 bar Approx 2,600 - 2,200 mm 28.8 kg 2 003 014 Flex-Packer 400 - 700 D 3,000 mm 100 mm 1.5 bar Approx 2,600 - 2,200 mm 38.8 kg
2 003 114 2-staged carriage 2 x 80 mm - - 1.20 kg 2 003 114 2-staged carriage 2 x 80 mm - - - 1.20 kg
At request, we manufacture our Flex-Packer 400 - 700 also in special lengths. At request, we manufacture our Flex-Packer 400 - 700 also in special lengths.
49
Tracking systems
... Analysis of the true line route
50
Tracking and checking of pipe systems
Tracking systems
We offer various tracking systems to pinpoint to ter systems or tank farms. They may also be used
damages and challenges in your pipe systems, to locate cavities and underminings in dams and
e.g. pipe pigs or camera probes. We locate and dike constructions. Fire brigades use these units
document buried lines found on routes to facilitate to simulate fires in disaster trainings or to verify the
future maintenance, planning, extension, and reha- smoke distribution in systems and buildings.
bilitation of infrastructure.
We explore the terrain to avoid damages on buried Questions?
cables or pipes while excavating. We also locate
with ease and reliability gate valves, gate actu- If you want to learn more about tracking systems or
ators, manhole covers or other metallic objects. our fog and smoke simulators, please contact our
consultants via our service hotline:
Fog and smoke simulators Telephone: +49 (0) 34 292.65 420
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Probes and lines tracking
Pipe and cable locater Pipe and cable locater
Type: Ridgid NaviTrack Scout Type: Ridgid NaviTrack II
Probe frequencies 512 Hz, 640 Hz, Probe frequencies 512 Hz, 640 Hz,
8 kHz, 33 kHz 8 kHz, 33 kHz
Active pipe finding 512 Hz, 8 kHz, 33 kHz Active pipe finding 128 Hz, 1 kHz, 8 kHz,
Weight 2.30 kg
The NaviTrack Scout is a compact tracking device for cameras and probes. It is the ideal The NaviTrack II is a tracking device for cameras and probes. It has a larger display than the
tool for users of SeeSnake cameras and other probes who may have to track live power NaviTrack Scout, a longer, improved, foldable antenna, a larger frequency range for die active
supply lines. pipe tracking and a permanent depth indicator.
- Tracking - be it camera systems with position transmitters, be it live power supply lines - Tracking - be is camera systems with position transmitters, be is live power supply lines
and passive AC cables and passive AC cables
- Simple tracking - just follow the strongest signal and maximize signal level. - Simple tracking - just follow the strongest signal and maximize signal level.
- Precise tracking - verify location on the map display. - Precise tracking - verify the location on the map display.
- Depth indication - depth is automatically calculated and displayed when you are on top of the target. - Depth indication - permanent indication on the display (minimum depth of 35 cm)
- Standard equipment - plastics case, 4 x C-batteries, surface markers and clip - Standard equipment - plastics case, 4 x AAA batteries, surface markers and clip
Item number Specification Version Weight Item number Specification Version Weight
R 19 243 NaviTrack Scout position receiver Complete system 1.40 kg R 13 673 NaviTrack II position receiver Complete system 2.30 kg
R 12 543 Marking chips - 0.02 kg R 12 543 Marking chips - 0.02 kg
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Probes and lines tracking
Line transmitter Position transmitter and adaptor
Transmitter type Ridgid NaviTrack Remote and floating position transmitter
Weight 4.00 kg
The NaviTrack line transmitter is a rugged and lightweight case unit used to locate active lines, The Ridgid position transmitters (512 Hz) are available in two versions. The remote transmitter
buried cables, TV cables, phone cables, triple play cables, copper wires, and all other material may be connected with a pipe cleaner cable, a HP hose, or a pipe eel to allow tracking of the
capable of transmitting an electromagnetic signal. This device supports three signal types to be remote transmitter inside a pipe.
transmitted to buried lines, pipes or cables: The floating transmitter helps to locate cesspools, it will be put in the sewer via the toilet or an
inspection opening and will float to the cesspool.
- Direct connection - a direct connection with the connection cable of the line.
- Induction - Induction transmission to the transmitter housing, without cable connection - Both transmitters are battery-operated, a flashing LED indicates if the transmitters are switched
- Inductive signal clamp - the induction clamp available as an option allows to feed a cable or on and operate.
a line with a signal if no direct connection is possible. - The transmitters fulfill the requirements of FCC class B and EN 55022 class B.
- Standard assortment - 2x 4 m long cable cable with clamps, ground rod, 8x D batteries
Item number Specification Version Weight
Active pipe tracking Between 128 Hz and 200 kHz 200 kHz
Operating time Max. 40 hours (Li-Ion batteries) Dimensions (L x W x H) 420 x 180 x 185 mm
Weight 2.10 kg
The Vivax vLoc Pro 2 Rx tracker is used to scan for the transmitter frequencies of vCam ca- The vLoc 10 TX is a rugged and lightweight case unit used to locate active lines, buried cables, TV
mera probes, iPEK camera carriages, vLoc 10 Tx transmitters, and the 45 selectable receiving cables, phone cables, triple play cables, copper wires, and all other material capable of transmitting
frequencies of external position transmitters of various makers. an electromagnetic signal. This device can feed a signal to buried lines, pipes or cables in three
different modes and is also able to detect the signal direction (SD) and the cable fault location.
- 45 different receiver frequencies selectable (e. g.: 512 Hz /640 Hz / 33 kHz)
- Including a large, daylight-capable LCD colour display and high speed processor - Direct connection - a direct connection with the connection cable of the line
- Highly rugged, carbon fibre reinforced housing of insulation class IP 54 - Inductive signal clamp - the induction clamp available as an option allows to feed a cable
- Acoustic and visual signals of transmitter position, compass feature, and depth indication or a line with a signal if no direct connection is possible
- The receiver tracks probes at a depth of 7 metres and a vCam camera at a depth of about 4,5 metres - Route verification - use the GOK50-R coiler (50 m) available as an option
- Scope of delivery - 3.5 m XLR cable with clamps, T-ground rod with 10 m cable and system bag
Item number Specification Version Weight Item number Specification Version Weight
2 004 410 vLoc Pro 2 Rx tracking device / battery charger Complete system 2.10 kg 2 004 440 vLoc 10 Tx frequency generator Complete system 3.00 kg
2 004 418 Transport case for vLoc Pro 2 - 0.25 kg 2 004 441 Induction transmitter clamp for vLoc 10 Tx 100 mm 0.40 kg
54
Probes and lines tracking
Remote transmitter Push cable coiler (duct rod)
Probes / pipe pigs, and adaptors Type GOK 50-R - glass fibre tracking cable
MLS-55-33 transmitter (33 kHz, 18.5 mm) MLS-64-33 transmitter (33 kHz, 64 mm)
The Vivax position transmitters (33 kHz) are battery operated, self-sufficient probes of diffe- The GOK50-R push cable coiler enables the user to track non-metalic pipes and to verify their route
rent diameters, lengths, and tracking depths suitable for a wide choice of applications. and buried depth.
Depending on the coupling type, the push cable can be tracked over its complete length or only at
- MLS-55-33 transmitter - the Mini transmitter (33 kHz, 18.5 mm) is suitable for exact the final point of destination. The integrated sliding contacts allow an easy winding and unwinding
tracking in depths up to 4 m below ground. We deliver the transmitter including connector of the tracking cable even in tracking mode.
adapters M12 IG, M10x1 AG, and M10 AG
- MLS-64-33 transmitter - the transmitter (33 kHz, 64 mm) is suitable for exact tracking in - Glass fibre tracking cables ( 7 mm) are available in lengths of 50, 60, 100 and 150 m
depth up to 8 m below ground. We deliver the transmitter including connector adapters - Including connectors for routes and probes tracking - depending on the transmitter connector
M12 IG, M10x1 AG, and M10 AG (e. g. vLoc 10 Tx). Both the complete route or only the tip of the push cable may be tracked
- Coiler made of rugged steel frame
Item number Specification Version Weight Item number Specification Version Weight
2 004 414 MLS-55-33 transmitter, 33 kHz (max. depth 4 m) 18.5 x 85 mm 0.10 kg 2 004 443 GOK 50-R push cable coiler 50 m 4.50 kg
2 004 415 MLS-64-33 transmitter, 33 kHz (max. depth 8 m) 64 x 185 mm 0.20 kg
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Probes and lines tracking
Transmitter duct rod Duct rod
Push eel type - glass fibre rod with braided copper Push eel type - glass fibre rod
The transmitter duct rod with braided copper allows a route tracking and verification of The duct rod is used to push tracking transmitters, coupling inspection equipment, pipe seals,
non-metallic tubes. The line transmitter or a vLoc 10 TX feeds its signal in the coiler so the and rehabilitation units.
complete route of the push cable can be tracked. In addition, they are used to push tracking
transmitters, coupling inspection equipment, pipe seals and rehabilitation units. - Glass fibre rod with rugged polypropylene sheet, 6 - 11 mm
- Start and end sleeves with coupling M6 for 6 mm and M12 for 9 mm
- Glass fibre rod with braided copper and rugged polypropylene sheet, 6 - 11 - Vertical coiler as rugged steel frame, available with and without wheel system
- Start and end sleeves with coupling M6 for 6 mm and M12 for 9 mm
- Vertical coiler as rugged steel frame, available with and without wheel system
Item number Specification Version Weight Item number Specification Version Weight
2 004 701 Transmitter duct rod, 6 mm, coupling M6 60 m 8.30 kg 2 004 713 Duct rod, 6 mm, coupling M6 40 m 7.20 kg
2 004 702 Transmitter duct rod, 6 mm, coupling M6 80 m, wheel system 9.60 kg 2 004 716 Duct rod, 9 mm, coupling M12 60 m 11.2 kg
2 004 703 Transmitter duct rod, 9 mm, coupling M12 80 m, wheel system 22.5 kg 2 004 718 Duct rod, 9 mm, coupling M12 80 m 13.0 kg
2 004 704 Transmitter duct rod, 9 mm, coupling M12 120 m, wheel system 31.3 kg 2 004 725 Duct rod, 11 mm, coupling M12 120 m, wheel system 38.0 kg
2 004 705 Transmitter duct rod, 11 mm, coupling M12 120 m, wheel system 38.0 kg 2 004 726 Duct rod, 11 mm, coupling M12 150 m, wheel system 43.0 kg
2 004 706 Transmitter duct rod, 11 mm, coupling M12 200 m, wheel system 50.0 kg 2 004 729 Duct rod, 11 mm, coupling M12 200 m, wheel system 50.0 kg
56
Metal and gate tracking
Gate covers locator Metal detector
Type FT80 - metal detector Type Vivax VM880-B - metal detector
The FT80 detector locates hidden gate covers, fire hydrant covers, and other, horizontal metal The VM880-B is a slide rod detector and allows an easy and reliable detection of gate valves,
components with a minimum diameter of 10 cm. It detects all metals (also non-magnetic ones). slide rods, well linings, and other iron or steel components, including magnetic markers. It detects
The unit combines high sensitivity and simple operation with rugged design. only ferromagnetic items (iron and steel), but no non-magnetic objects like aluminum beverage
cans, crown caps etc. The VM880-B is easy to operate and easy to adjust by means of the display,
- Allows fast scanning of larger areas it works both in zero and in peak modes.
- Rugged, long lasting construction with simple operation
- Detects metalliccomponents with a diameter of 10 cm (also non-magnetic ones) - Suitable only for locating of ferromagnetic objects
- Provides an acoustic signal via loudspeakers or optional noise-protected headphones. - Warning signal when close to live power cables
Item number Specification Version Weight Item number Specification Version Weight
2 004 450 FT80 metal detector including Shoulder belt & battery Complete system 1.20 kg 2 004 452 VM880-B metal detector including Case Complete kit 0.70 kg
2 004 451 Transport case of the FT80 metal detector - 1.00 kg
2 004 453 Headphone KR3 for FT80 metal detector - 1.00 kg
57
Fog and smoke simulators
Fog and smoke simulator Fog and smoke simulator
Type FOG-Smoker 2F Type MEGA Smoker
Fluid amount in the unit 5 litres Fluid amount in the unit 10 litres
Dimensions (LxWxH) 560 x 295 x 350 mm Dimensions (LxWxH) 930 x 530 x 460 mm
The FOG-Smoker 2F is a compact but powerful unit with integrated fan. This unit is especi- The MEGA-Smoker was developed for special trainings of fire brigades, e.g. professional fire
ally suited for professional inspection of tubes, sewers, and tanks to locate leaks and wrong simulation in disaster trainings in tunnels, industrial installations, storage halls, or for forest
connections. The compact device has proven its usability in tracking for cavities, underminings fire simulation. This powerful fog unit with integrated fan enables fire protection professionals
in dams and dike constructions. to model smoke development and smoke distribution generated in buildings in case of a fire.
Complete kit: 1x fog unit type FOG Smoker, 1x telescopic rod max. 6 m long, 1x 7.5 m flexible, Complete kit includes: 1x fog unit type MEGA-Smoker, 1x 10 m flexible, spiral PVC hose DN100
spiral PVC hose DN50 with C-coupling, 5 litres original fog liquid. with Storz A-coupling, 2x 5 litres original fog fluid Slow-Fog
Item number Specification Version Weight Item number Specification Version Weight
2 004 301 FOG-Smoker 2F Complete kit 28.7 kg 2 004 351 Fog unit Mega-Smoker Complete kit 66.0 kg
2 004 302 Rugged transport case provided for the FOG-smoker - 6.80 kg 2 004 309 Fogging fluid Slow-Fog 5 litres vessel 5.00 kg
2 004 309 Fogging fluid Slow-Fog 5 litres vessel 5.00 kg 2 004 352 Replacement hose Mega Smoker 10m long 10.0 kg
2 004 315 Telescopic rod 6m long 1.80 kg 2 004 307 Cable remote control for steering 10m long 1.70 kg
2 004 312 Spiral PVC hose with coupling 7.5m long 3.70 kg
2 004 313 Extension hose with 2 C couplings 7.5m long 3.70 kg
2 004 314 Extension hose with 2 C couplings 15m long 7.00 kg
2 004 307 Cable remote control for steering 10m long 1.70 kg
58
Fog and smoke simulators
Colour cartridges heat chamber Drain tracing dye
For FOG-Smoker 2F
The colour cartridges heat chamber add-on is attached directly to the FOG Smoker 2F and The drain tracing dye is used to dye liquids. Whatever the application is - water seeping, leaky
the fog spiral hose. It allows to produce black fog for simulated fires needed in fire brigade sewer lines, leaky flat roofs, wet basements or route of sewer lines it is often vital to know the
trainings (e. g. burning tires) and red (e. g. burning chemicals). source, the destination, and the flowing characteristics (e. g. of water).
Our smoke cartridges burn for about 4 minutes (1 PU = 5 pieces) and shall not be used in water and Table of Contents: 200 g dyeing concentrate 200 g of powder dye 15,000 - 20,000 litres of water
sewer tubes. free of chemicals. The product is harmless to human and animals, e.g. to aquatic organisms and is
used acc. to the EC directives in drinking water systems, agriculture, and communities.
Item number Specification Version Weight Item number Specification Version Weight
2 004 355 Heat chamber add-on For FOG smoker 2.60 kg 2 004 320 Drain tracing dye concentrate Red colour 0.24 kg
2 004 321 Drain tracing dye concentrate Blue colour 0.24 kg
2 004 356 Smoke cartridges - black colour 1 PU = 5 pieces 0.38 kg 2 004 322 Drain tracing dye concentrate Yellow colour 0.24 kg
2 004 359 Smoke cartridges - red colour 1 PU = 5 pieces 0.38 kg 2 004 324 Drain tracing dye concentrate Lila colour 0.24 kg
2 004 325 Drain tracing dye concentrate Orange colour 0.24 kg
2 004 323 Drain tracing dye concentrate Fluorescent green 0.24 kg
59
Van manufacturing
... the right van for any purpose!
60
Van manufacturing
Experience and innovation
Experience cannot be replaced by anything. We - camera, sewer pressure test, or jetting vans or
have manufactured special and TV inspection their combinations, we professionally design,
vans for more than 20 years now, clients include combine, and ensure efficiency in use with the
sewer specialists and communities. We provide minimum weight possible.
vans for all purposes worldwide and benefit from
the perfect combination of experience and inno- Ehle-HD van setups:
vation everyday.
1 TV inspection trucks
Each of our vans is tailored and manufactured to 2 TV well inspection vans
the requirements and applications of our clients. 3 Sewer pressure test vans
This way, very special platforms are equipped 4 Jetting vans
based upon decades of experience in fitting, a 5 Combined vans
dedication for technology and know-how gleaned 6 Special vans
from daily practice.
61
TV/SAT inspection system 1
4 Filler coiler
- Electrically operated coiler with 50 m
vacuum and pressure hoses
Storage room 2
Heavy load pull-outs for carriages and accessories 3 AIR inspection equipment
- Measuring equipment for air overpressure and vacuum tests
- Compressors
- Pressurized air control by means of a special panel of connectors
62
InRoKa-AIR
Test vans
The InRoKa-AIR inspection vans are real
all-rounders. The combination makes the
difference including TV inspection sys-
tem, special multilift, HP flusher units and
many more.
63
AIR inspection vans
The use in town and underground parking spaces The InRoKa AIR standard model based upon a van The InRoKa-AIR-comfort is our design with maximum
in particular makes low height and size, and high (3.5 to 7 metric tons) is the platform for the daily use space and allows a multitude of setup variants. A wide
maneuverability a must. Our compact designs as a pressure tester. We equip vans with our proven choice of applications requires enough storage room
meet all your requirements. Ehle setup modules, or we tailor the setup directly for inspection and filling equipment or an additional
The AIR-compact is our smallest set-up and fits for the client according to his daily challenges, as camera system to provide the operator with optimum
into any minivan. It provides also space for a TV you can see in the picture. The picture shows a setup working conditions. The setup concept of our open
inspection system, e.g. a push system, a carria- with an additional Multi-Lift and a special protecti- van with passage between operator room and back
ge system with automatic cable drum or an extra ve cover against weather influence with crane and area makes it possible to fulfil all these requirements.
storage room for multiple test and inspection units trolley. This van setup is perfect for the handling of The room provided hosts all your test and inspection
and accessories. heavy loads and field operations in a larger service units and individual combinations.
area, where you have to take everything with you.
64
AIR inspection vans
Operator room Air supply Power supply
Our operator room designs provide optimum wor- We offer not only bespoke AIR inspection vans but Out set-ups offered as really unlimited. You may
king conditions for the inspector, ample space and also tailored pressurized air and pneumatic systems. decide among different designs, e.g. with an ex-
enough room for equipment and accessories. We We install screw or piston compressors inside or tendable fuel oil power pack, a Dynawatt power
focused on ergonomics and high usability. Select below the platform, a side channel compressor to supply with extra generator inside the engine com-
what you need from our wide choice of Ehle modu- generate overpressure or vacuum for the tests and partment or you may have the generator and screw
les simple shelves, drawers for office work, a seat various drums with filling and measuring hoses of a compressor installed below the platform. This pro-
bench or a locker. max. diameter of 1" everything is possible. vides the storage room needed in the van for in-
If you have special requirements and needs, we plan As a full-service provider, we equip your van with all spection and filling equipment.
your bespoke solution as you specify them. accessories needed, e.g. shut-off and testing sys-
tems, rehabilitation units, and many more. Select
what you need from our wide choice of accessories
and products.
65
5 Lateral entry
The lateral entry enables easy ac-
cess and supports the ventilation
of the van cabin.
Working bench 1 A roof ventilator was installed in
The van includes a working bench of stain- addition.
less steel, 4.5 m long, which can be extended
by 1.5 m. The laminate and foil dispensers
support quick and efficient work. The many
practical shelves and boxes help you to keep
organized.
66
Body set up
Rehabilitation
The InRoKa-KD rehabilitation vans are tailo-
red to the requirements and needs of our cli-
ents. A setup based upon the 5t MB Sprinter
platform with additional HP system is the ide-
al van to clean drainage problems of premises
and buildings.
67
AIR inspection vans
Trailer setups
Rehabilitation
Beside our rehabilitation vans, we also offer tailored rehabilitation
trailers each rehabilitation team will receive its optimum working en-
vironment.
These heat insulated trailers have a special protective cover against weather
influence, a fused power distributor, excellent working illumination and pow-
er sockets optimized according to your practical needs.
We pay particular attention to the ergonomic setup to facilitate the daily work
with the equipment. Since organization is half the battle, our rehabilitation
trailers provide plenty of organized storage room and storage boxes for
tools, packers, and supplies stored for safe transport.
All vans and/or trailers are fitted in our own premises by trained and skilled
workers. This enables us to customize all requirements the professional
way. Individual planning, ergonomic design, quality and comprehensive
service go without saying.
Shelf
Expandable
workbench
Workbench
OUTLINE
68
AIR inspection vans
Expandable workbench HP jetting system Power supply
Similar to its bigger counterpart, the body setup, The small high pressure water jetting system Whatever you need - external power supply, pow-
the trailer as an extensible (foldable) work bench of InRoKa Mini 40-100 was developed by our own. This er supply from a tractor, the independent version
stainless steel. This way, a level working bench of very compact system, with 40 litres and 100bar out- with generator at the drawbar or installed inside
any length can be achieved. put and integrated water tank, is designed especially the trailer we deliver your power supply as you
The laminate and foil roll dispensers inside the trai- for cleaning and preparation of building drainage be- need it and specify it.
ler make work easier and faster. Bespoke setups fore a rehabilitation is started. We provide the power and pressurized air supplies
and the working areas fitted with tools and material It goes without saying, we also have larger systems according to your requirements, purpose of ap-
make the working place complete and ensure a fast for installation on a trailer to offer. plication, and dimensions specified. This way you
and professional application. are able to integrate your existing rehabilitation
system, milling robot, or heating water system in
a new setup.
69
Our services - Your benefits at a glance
EHLE-HOTLINE
Place your order or inquire our technical consultants. Use our hotline:
Shipment as required
We make sure that you have the right products available at your site, at the right place
delivery and at the right time, to ensure that you can start working without delay.
Standard delivery: We guarantee that all goods ordered before 12:00 noon will be
dispatched from the warehouse the same working day.
Express delivery: It goes without saying that we also offer express delivery. If you
place your order before 2 p.m., you will receive the goods within the next working day
Representation Austria if your site is located in Germany. Please do not hesitate to inquire about our prices and
Knig & Landl as for further information.
Dblinger Hauptstrae 15
A-1190 Wien Delivery on site: If requested, we deliver directly to your construction site. We charge
+43 (0) 1 . 4 797 484
+43 (0) 1 . 4 704 957 an additional flat fee for this service.
Representation Switzerland office@koenig-landl.at | www.koenig-landl.at
Sikatec (no certified and authorized service provider)
Hauptstrasse 17 14 day
CH-9053 Teufen for 14 days trial guaranteed
test
s
+41 (0) 55 . 24 346-40 antee
+41 (0) 55 . 24 346-41 trial guar Our products meet the highest requirements. We are fully confident in our services.
s
However, see for yourself without any risk. If the goods or products do not meet your
ay
st
te
info@sikatec.ch | www.sikatec.ch f o r 14 d
expectations, simply return them to us within 14 days of receipt of our invoice.
www.sikatec.ch
70
Innovations that enable you. We design solutions.
www.ehle-hd.com // 7171
//
EHLE - HD Entwicklungs- und Vertriebsgesellschaft mbH
Gerichshain headquarters Mnchengladbach office
Gewerbestrae 2 Langmaar 15
D-04827 Machern OT Gerichshain D-41238 Mnchengladbach
+49 (0) 34 292 . 654-20 +49 (0) 2 166 . 99 095-35
+49 (0) 34 292 . 654-21 +49 (0) 2 166 . 99 095-68
72