Recip Overview Brochure HSR Only
Recip Overview Brochure HSR Only
Recip Overview Brochure HSR Only
Reciprocating
Compression
High Speed
Reciprocating Compressors
(HSR)
We fuel the future. We push the boundaries
of technology to bring energy to the world.
Technology Leadership
GE is there in all the key plays in which you are working with
the field-proven components, systems and services you have
relied on for nearly 200 years. From drilling to processing to
industrial markets, GE is there with a broad range of products
and services to address your needs.
As one of the leading worldwide providers of reciprocating
compression equipment for oil and gas production,
transmission, processing and independent power industries,
you can count on GE for quality and reliability. We understand
your need for flexible solutions that provide a lower life cycle
cost and punctual delivery.
Exemplary Engineering
GE employs experienced engineers who use the latest tools
and techniques to work out solutions for complex problems and
bring new ideas to market.
Application engineering teams of engineers develop
custom solutions for specific applications, finding just the right
combination of equipment and technology to meet stringent
demands, including fully packaged compressors.
Rapid prototyping and virtual testing using sophisticated
3D modeling software, advanced simulation software and 3D
printing techniques, our engineers can perform thermal, stress,
combustion and emissions analysis on parts and assemblies
before a single prototype is built.
In the constant pursuit of improvement, we explore new
technologies, test new designs and experiment with new ideas.
Since 1833, GE has manufactured top-quality products that have become known
throughout the industries we serve. Today, our reciprocating compression products are
known for their reliability and performance.
High-Speed Reciprocating Compressors (HSR)
Our HSR products range from 60 HP (45 kW) to 9000 HP (6714 kW), with a variety of piston rod load capacities and frame stroke
combinations. Over 15,000 of our compressors can be found around the globe, working in fuel gas boosting, gas lift, CNG fueling,
reinjection, gas gathering and vapor recovery applications operating 24-hours a day, seven days a week.
Economical
GE Oil & Gas compressors are integrated into a package by a global network of authorized packagers. The compressor is
matched with a driver, coolers, controls, and piping typically on a single skid. This allows the complete compressor package to
be easily moved to a new location. This concept lowers your installation, site construction, and re-application costs.
Our compressors are designed to be directly connected to a variety of reciprocating natural gas engines (720 to 1,800 rpm) and
electric motors (750 to 1,800 rpm). A variety of compressor frame strokes allow the compressor to be perfectly matched to the
optimum driver.
Flexible
It is the nature of natural gas production that pressures and flows often change. Therefore, greater productivity can be attained
if the compressor is easily adaptable to the new operating conditions.
Many GE Oil & Gas high-speed reciprocating compressors feature field-replaceable cylinder liners that allow the cylinder bore
to be increased or decreased as operating conditions change. When the cylinder must be changed, several cylinders have
identical flange connections, allowing the same piping and bottles to be used. In either case, there is no need to modify the
on-skid piping and accessories, further lowering modification costs. If the cylinder bore is ever damaged, it is less expensive and
less time consuming to replace a liner than a complete cylinder.
A variety of capacity-control devices are also available, including our standard variable-volume clearance pockets, featuring
generous clearance volumes. These provide greater flexibility for changing operating conditions.
The modular design of our high-speed reciprocating compressors allows frames and cylinders to be easily reconfigured, offering
increased flexibility with a lower cost.
Reliable
GE Oil & Gas API 11P high-speed reciprocating compressors are balanced opposed to minimize vibration by equalizing the
opposing reciprocating forces on the crankshaft. Heavy, ribbed frames distribute reciprocating stresses evenly for greater
strength and longer life. Many compressor cylinders are water jacketed to lower operating temperatures, provide thermal
stability, and improve valve life.
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Frame No. of Stroke Max. Speed Power/Throw Rod Load Max. Pressure
Throws (Inches) (RPM) (HP/Throw) (lbf) (psig)
M 1-2 3 1800 60 6,000 6,000
H 1-2-4 3 1800 100 10,000 6,000
CFA 2-4 3 1800 145 11,000 5,280
A 1-2-4 3.5 1800 200 12,500 6,000
RAM 2-4 5 1500 594 35,000 2,000
MH 2-4-6 6 1200 900 42,000 6,000
CFR 2-4 5 1500 850 48,000 2,000
CFH 2-4 6 1200 680 52,000 6,000
6 1200 900
WH 2-4-6 55,000 6,500
7 1000 850
6 1200 1,500
WG 2-4-6 70,000 6,500
7 1000 1,250
M 6,000lbs
HSR
H
1,800
10,000lbs
AJAX
A 12,500lbs
CB
Max RPM
CFA 13,000lbs
RAM5 40,000lbs
1,500
48,000lbs
CFR5 55,000lbs
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HSR WH64 Compressor
Cylinders Selection
Large availability of cylinders, for any application
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Specialized Services
TEXCENTRIC
New and reconditioned compressor valves
GE produces TEXCENTRIC valves, assemblies and parts for virtually
any type of air, gas or process/petrochemical compressor including
replacement parts, plus in-house engineering and manufacturing of
poppet valves, plate valves and plug-type unloaders.
ENGINE UPGRADES
Technologies to improve emissions, efficiency and performance
Using the best of technology, engineering services and project
management, GE Oil & Gas offers comprehensive upgrades for
large-bore engines, including Cooper-Bessemer and non-OEM
equipment like ClarkTM, WorthingtonTM, and Ingersoll RandTM. Engine
upgrades reduce engine emissions, increase horsepower and improve
efficiencies and reliability.
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Reciprocating Compression Services
Field Services
The services network of experienced GE Oil & Gas representatives and technicians provides quick response to your service
needs anytime, anywhere. Field services include:
Installation Service representatives assist with equipment installation and commissioning, and also provide training to
operating personnel, ensuring the equipment operates within specified parameters.
Overhauls Service technicians are available for teardown, inspection and rebuild services for engines and compressors.
During overhaul periods, new retrofits and safety upgrades can be installed to further improve operating efficiency.
General services Were here to serve you. Call our services team at 1-844-RECIP-GE for grout services, equipment relocation
and reapplication, engineered solutions, alignment services, predictive emissions monitoring, compressor resizing and contract
maintenance.
Field machining Our field machining services saves time and money, providing a cost-effective alternative to equipment
removal. Our experienced service technicians can perform multiple machining tasks on site, including base and frame laser
alignment, wireline, line bore machining, metal spray, compressor liner replacement and more.
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Replacement Parts and Exchange
Our 60,000-sq-ft (5574-sq-m) central parts warehouse stocks a full range of replacement parts for GE and non-GE built engines,
compressors and power generation equipment, including AJAX, CaterpillarTM, ClarkTM, Cooper-BessemerTM, EnterpriseTM, Ingersoll
RandTM, SuperiorTM, WaukeshaTM and WorthingtonTM. All replacement parts are built to OEM or aftermarket specifications to
ensure reliability, lower maintenance and long-term savings.
An economical alternative to new parts replacement, our parts exchange program allows operators to trade worn parts for used
or factory-reconditioned components and assemblies. Our growing list of parts includes power cylinders, power cylinder heads,
pumps, camshafts, and others for a wide range of engines, compressors, turbochargers, control units and more.
Reconditioning/Retrofits/Upgrades
Our aftermarket services team can recondition or remanufacture any make of reciprocating engine, compressor or turbocharger,
offering an attractive, economical solution based on your particular situation.
Reconditioning restores equipment to like-new condition in accordance with OEM specifications. Remanufacturing involves
restoring equipment to a given set of specifications, based on a particular application.
Our services team provides retrofit services to enhance engine performance and meet new emissions requirements. Available
for CleanBurn and other engine emission technologies, retrofits can be specified to meet minimum, moderate or maximum
NOx and CO reduction. Current technology provides low-pressure electronic fuel injection, high-performance turbochargers,
as well as LE kits and HCR pistons for AJAX units. Engine efficiency upgrades also can be performed to help improve fuel
efficiency, engine performance and reliability. Upgrades can include Jet Cell conversions, air/fuel ratio improvements, blower/
turbocharger and ignition system upgrades, and electronic control panels.
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Upgrades
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GE Oil & Gas moves natural gas to fuel the future for
a cleaner energy world.
GE works with our global customers and partners
to deliver reciprocating compression innovation
and technology that optimizes the production and
distribution of natural gas. We put our expertise to
workthrough our R&D, engineering, financing, global
infrastructure, and 24/7 service. GE delivers reliability
and availability for end-users everywhere, every day.