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NTN-SNR Bearing Maintenance PDF

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The key takeaways are that SNR provides maintenance services for bearings including monitoring, installation, removal and lubrication. They have expertise in various industrial fields gained through interventions. Preventive maintenance depends on knowledge and experience.

SNR provides a broad range of maintenance solutions including monitoring and measurement, installation and removal, lubrication services, training courses and technical assistance.

Some important factors for bearing maintenance include proper lubrication, preventing contamination, correct installation procedures and avoiding misalignment.

Services

Lubrication

Installation&
removal
to optimize maintenance
SNR: bearing expertise

Monitoring&
measurement

SNR - Industry

INDUSTRY
Maintenance Services
Before choosing the tools,
choose the men

SNR Services and


products: a broad field of
interventions
Our maintenance solutions are
never oversize and adapted to each
particular case. Our services range
can take the form of specific
Knowledge of bearings interventions or longer-term
guarantees good contracts. Our products concern
maintenance lubrication, the fitting/dismounting
Influencing productivity, safety at and the monitoring.
work and the environment,
maintenance has become of vital
importance, especially concerning
heavily loaded parts like bearings.
Preventive maintenance depends
above all on knowledge and
experience. SNR Maintenance
teams have gained this know-how
through interventions in diverse
industrial fields.
Their expertise, allied with an ability
to listen to their customers, is their
most effective tool.
SNR Industry

Table of contents

Origin of failure 2
The maintenance department challenge 4

Monitoring and vibration expertise 7


Services
- On-site services 7
- Remote services 9
Fitting - dismounting of bearings 10
Shaft alignment 10
Bearing expertise 11
After-Sales Service and Guarantees 11
Modular training courses 12
Technical assistance and logistics 13
Lubrication

SNR-LUB Greases 17
Fitting compound 25
Grease gun for bearings 26
Automatic lubricator 27

Cold installation
Installation&
removal

Installation kit 33
Spanner wrenches 35
Sleeves 37
Nuts 42
Heat assisted installation
Induction heaters 45
Heat insulating gloves 50
Removal
Hydraulic extractor 51
Monitoring&
measurement

Continuous monitoring devices (On-line) 55


Sensors 56
Periodic monitoring devices (Off-line) 57
Software 57
Laser-targeting thermometer 58
Calibrated feeler gauges 60

INDUSTRY
Maintenance Services
Establishing the cause and origin
of failure to improve performance

By monitoring the millions of SNR bearings available on the market, we have succeeded

in developing extremely precise statistics regarding causes of failure. This compilation of

data highlights a vital fact: in the event of premature failure, it is rare that the bearing itself

is the cause. In 90% of cases, failure is caused by external elements that may be classified

in 4 main families:

Inadequate lubrication (70%):

Incorrect or unsuitable lubrication significantly The choice of lubricant, the method, the quantity
reduces bearing service life. Lubrication is to be added and the frequency of addition should
frequently neglected due to lack of accessability be carefully analyzed. SNR can specify the
and the user's lack of knowledge concerning recommended lubricant, and markets a complete
lubricants. range of greases suited to each type of
application, as well as an automatic lubrication
system (refer to the Lubrication chapter).

Contamination (18%):

Frequently, bearings are used in extremely polluted To counter these problems, SNR has developed
environments that significantly reduce bearing an extremely broad range of sealing systems and
service life. can advise which is most suited to your
application.
SNR Industry

Improper installation (10%):

The installation of a bearing is a key step that will Damage may cause abnormal noise, in the short
effect the bearing's service life. term it will cause fatigue of bearing surfaces.
In fact, bearings that are incorrectly installed will SNR can either perform installation and removal
become worn very quickly. The main causes are operations, or provide you with tools and devices
as follows: that will facilitate these operations and help
improper installation procedures, ensure that they are correctly performed (refer to
contamination during installation, the Installation & removal chapter, Services
incorrect preparation of mating surfaces: chapter).
shafts and housings outside tolerance limits,
faulty lubricant access, misalignment.

Fatigue (2%):

Bearings support loads and must at the same By using our monitoring methods you will be
time rotate, conditions which cause fatigue of able to identify the first signs of spalling and
critical components. Fatigue, or spalling, of schedule suitable maintenance operations (refer
rolling elements and raceways is the normal to the Monitoring & measurement chapter,
mode of bearing failure, but can be accelerated Services chapter).
by a number of faults. INDUSTRY
Maintenance Services
The maintenance department challenge:
To ensure production tool availability
when needed at optimised cost

Currently operating in Just In Time mode, the industry is continuously compelled to


reduce production costs while improving the quality of manufactured products. Hence,
the quest to optimise the availability of production means and to decrease maintenance
and repair costs has become crucial.

"Better safe than sorry" is a good summary of current maintenance philosophy which
has had to evolve in order to meet these requirements. Increasingly, it is vital that the
"maintenance policy" to be adopted is identified upstream, frequently with regard to
machine constraints.

Curative or corrective maintenance: after failure


This involves waiting for a failure to occur before determining the problem and carrying out repairs.
This requires excessively large intervention teams in order to ensure fast reaction times, without
allowing company control equipment availability. Failure usually generates significant production
losses and repair costs.

Preventive: routine maintenance


Routine maintenance, performed at regular intervals, engenders an increase in installation reliability but
does not prevent failures.
It does not take wear of replaced parts into consideration and involves extraction and fitting that have a
negative impact on service life and equipment reliability. It also means that machines are out of use for the
duration of maintenance. Lastly, the large stocks of spares and labour needed to perform routine
maintenance constitute as significant cost. According to some studies, 30% of amounts invested in
preventive maintenance are wasted.

On-condition maintenance
The aim of on-condition maintenance is to predict failures without dismounting machines or stopping
production. It involves defining parameters which characterise the equipments state of health and
periodically monitoring changes of said parameters in order to schedule corrective interventions at the
optimum time.
The most commonly used techniques in the industry are vibration monitoring, tracking of operating
parameters, analysis of lubricants and IR thermography.

On-condition maintenance offers many economic advantages:


The incidence of unscheduled production shutdowns is decreased thus increasing equipment
availability,
Reduction of routine shutdowns for maintenance,
The severity of repairs is limited thus entailing a reduction of intervention costs and an increase in
intervention safety,
Reduction of storage costs for spares procured according to actual requirements,
Scheduling of maintenance interventions thus allowing improved organisation of the intervening
parties and cost reductions,
Intervention quality improved thanks to targeted actions,
Employee motivation via valuation of maintenance tasks.

In order to efficiently meet these new maintenance expectations, SNR has developed a range of
products and services that allow our clients to cope with all circumstances.
Services
Monitoring and
vibration expertise p. 7
- On-site services p. 7
- Remote services p. 9

Fitting - dismounting
of bearings p. 10

Shaft alignment p. 10

Bearing expertise p. 11

After-Sales Service
and Guarantees p. 11

Modular training courses p. 12

Technical assistance
and logistics p. 13

INDUSTRY
Services
Exclusive methods for deciphering
the future of each bearing

An objective and global


approach
Maintenance must take into account all
the mechanical environment because
the interactions between the bearing
and other elements generate invaluable
indices.
This global approached, defined thanks
to experience of multiple applications,
is nevertheless strongly linked to objective
data which guarantees the neutrality of the
diagnosis. Proximity and flexibility
This is why SNR calls upon specialised for an adapted service
partners, in particular 01dB Acoustics & Via its worldwide network of distributors,

Vibration. This collaboration enables us SNR bases its "Maintenance Services"

to propose many different modes of expertise on the same values as its

monitoring and in particular the vibratory manufacturer policy: flexibility,

analysis which is very effective in the field responsiveness and proximity. SNR

of rotating machines. focuses as much on its customers as it


does on its bearings.
SNR Industry

Monitoring
and vibration expertise

Our shaft alignment and vibration expertise services will allow customers to define:
monitoring methods and test/inspection means,
test/inspection intervals,
the organisation to be implemented,
formal presentation of results and performance of technical/economic analyses.

Vibration Monitoring and Analysis: On-site services*

Installation and start-up of portable


(Off-line) vibration monitoring systems
System installation,
Monitoring database parameter setting: definition of
control procedures, measurement points, monitoring
parameters, thresholds, etc.,
Analysis of measurements and zero state report.

Installation, start-up and maintenance of continuous (On-line) vibration


monitoring systems
Installation of systems with, possibly, management of service providers for positioning of sensors,
wiring and channel grouping units,
System parameter setting: definition of control procedures, monitoring parameters, thresholds, etc.
Preventive and corrective maintenance of all our systems in the context of guarantees and maintenance
contracts.

Periodic monitoring of your equipment


Initialisation of monitoring,
Data management,
Periodic acquisition of data by the collector,
Data analysis and provision of a monitoring report describing preventive and corrective actions to
be performed.

* Works realized by our partner 01dB Acoustics & Vibration

INDUSTRY
Services
Monitoring
and vibration expertise

Expert analyses and occasional interventions


There is a complete range of services available to allow monitoring of equipment from
commissioning up until decommissioning and to ensure optimum availability.

Acceptance testing of machines, ensuring compliance, settlement of discrepancies and disputes,


Control procedures acknowledged and recognised by machine constructors and inspection
organisations. They allow assessment of equipment quality with respect to standards in effect and
design specification: critical speed, separation margin, susceptibility to imbalance, stability margin, etc.
Occasional expert analysis of mechanical problems.
Use of advanced analysis techniques to characterise machines in stationary and transient modes and
to perform structure analyses. Control hardware and software fitted with efficient analysis tools such
as: acyclism analysis for gear box, "ellipse" Bode analysis to establish critical speed, the "sliding
statistics" to detect pulse phenomena, experimental modal analysis and calculation of modal distortion
to resolve machine-structure coupling problems.
Assistance with design, enhancing reliability of installations, reduction of nuisances, modelling, design.
(Working with our partner Metravib RDS).
On site Balancing of rotating machines (without removing the rotor).
SNR Industry

Monitoring
and vibration expertise

Vibration Monitoring and Analysis: remote services


From telephone services to complete responsibility for your conditional maintenance tools, our
objective is to guarantee you optimum cost efficiency.

Data is transferred automatically by:


Modem: exchanges between our On-line monitoring systems (Moviscan) and our remote monitoring centre,
E- mail: measurements taken with our data collectors by you or, by a local service provider that we select
together.

Assistance with implementing our equipment and our software


Configuration of IT systems, undertaking and updating of firmware and software, database parameter
setting.

Off-line remote monitoring by data collector


Initialisation of periodic monitoring program: database parameter setting,
Periodic equipment trouble-shooting.

On-line remote monitoring


Automatic continuous monitoring of your equipment performed by our Moviscan monitoring systems
installed in a fixed station on your site. Alarm information is instantly transmitted to our remote
monitoring centre for analysis.
Systems designed for severe environments and for monitoring equipment with specific operating
modes: variable load and speed, cycle operation.
In the context of this service, we:
Install and start-up of Moviscan,
Set monitoring parameters,
Perform periodic and on-alarm
diagnosis,
Perform system maintenance.

Remote expert analyses


Diagnosis of your equipment,
occasionally and on request.
Access to your data by interacting
with your application or by e-mail,
using our software's export functions.

INDUSTRY
Services
Fitting - dismounting,
shaft alignment

Fitting or dismounting of bearings

Bearing fitting or extraction is not an innocuous operation.


If you do not possess suitable means, or if you lack the time or availability, SNR is there to help you.
Especially trained by SNR with these operations, our teams are competent and professional. They are
effective, responsive and available worldwide.
Our technicians will supervise these operations, or even perform the entire operation for you.
For specific cases, they will call on our specialised partners. These services guarantee impeccable fitting
and ensure the durability of your installations.
These services are adapted to each type of application and each branch of industry: paper mill, iron and
steel industry, quarry, cement factory, food and beverage, ski lifts, etc.

Shaft alignment
50% of rotating machine failures are caused by incorrect shaft alignment.
Misalignment entails stress loading and vibrations that give rise to premature deterioration of
bearings, and also couplings, packings and sealings, etc. Abnormal stress loading associated with
misalignment also entails increased energy consumption. Misalignment has a direct impact on
maintenance costs and the availability of your production tool.
By entrusting your shaft alignment operations to the teams of SNR experts, you will guarantee the
precision of alignment and will ensure the quality of your rotating machines elements.
SNR Industry

11

Expertise and
After-Sales Service

Even the best maintenance cannot totally eliminate failure.


A manufacturer must be able to perform precise analyses.

Bearing expert analysis: identifying the causes

A bearing is damaged or operating abnormally?


It is vital to discover why in order to avoid reoccurrence of the failure after a short period. The same
cause will inevitably produce the same effects. Our experts are available to examine the effective
bearing and can travel to your site if necessary.
Upon conclusion of this expert analysis, you will be provided with a report explaining the causes of damage.
This report will also include advice to prevent this type of problem in the future.

The procedure to be followed


The bearing should be sent to us without being cleaned. An expert analysis must be requested
using a special form available from your SNR contact or our distributor.
Please ensure that you provide with this form as much information as possible concerning equipment
environment and operating conditions to allow us to analyse possible causes of failure as precisely
as possible.

Maintenance tools: After-sales Service and guarantees


Our teams are available to assist you with any problems encountered when
using our maintenance products. In the event of failure, replacement
equipment will be rapidly shipped to you for the duration of the repair that
will be made as quickly as possible.
All of our products are accompanied by a guarantee that varies depending
on product type. Do not hesitate to contact your SNR contact or our
distributor for more information.

INDUSTRY
Services
Modular training courses

The key to efficient maintenance


Even maintenance requires continuous
maintenance: in other words, training is
essential to ensure that your teams are
able to act swiftly and with foresight
within a technological universe in
constant evolution.
Training courses developed by SNR
and its partners enable optimisation of
maintenance techniques and tools in
order to control all parameters that
could affect a bearing.

Extremely comprehensive content, customised services


SNR applies the same high quality standards to its training courses that it applies to its products.
Approved by official organisations, course content is complete, thorough and continuously updated.
The most recent maintenance methods are dealt with in detail. Training modules cover:

Bearings and/or self aligning bearings: Initiation - Advanced courses.


Fitting - extraction
Lubrication
Shaft alignment
Vibration analysis
- Rotating machines: Initiation - Advanced courses
- Electrical engines
- Turbomachines
- Reduction gears
- Structure analysis

Objective: operational efficiency


These modules, of which there are different levels (I - II - III), include a routine assessment at the end of
the course. Focused on real objectives, they make use of varied and complementary teaching
techniques: lectures, group work, hands-on work, plant visits. Furthermore, upon completion of the
training sessions, the content of the training course is available to your teams on CD-Rom and DVD,
including demonstration films. An effective support medium that may be referred to at anytime.
SNR Industry

13

Technical assistance
and logistics

On a daily basis SNR technicians are attentive to your needs


Outside maintenance interventions, your teams may need
precise technical information. Teams of engineers,
technicians and SNR distributors are there to provide
answers. Furthermore, SNR can provide you with docu-
mentation suited to your sector of activity.

SNR logistics: proximity and availability


Efficient maintenance must go hand in hand with
responsive logistics in order to minimise
production stoppages. SNR's extremely extensive
distribution network guarantees rapid and
emergency part availability and that parts will be
delivered in immaculate condition, at a competitive
cost.

With its European Distribution Center, SNR


ensures a 95% availability rate of the parts and
a 98% service rate. That is to say, the error rate
is 5 in 10000 delivered lines, a result seldom
observed in industry.

INDUSTRY
Lubrication
SNR-LUB Greases p. 17

Fitting
compound p. 25

Grease gun p. 26

Automatic
lubricator p. 27

INDUSTRY
Lubrication
Life insurance
for your bearings

Lubrication is taking integral


part of the bearing
Lubrication is essential for correct
operation of the bearing. In fact, 70 % of
bearing failures originate from lubrication A solution for each
problems. application
Lubrications function is to insert an oil film Bearing life is directly dependent on oil

between rolling elements and bearing film efficiency, which is influenced by:

races to avoid wear and seizing. lubricant nature, hence, its adhesion or

Besides, lubrication ensures protection retention capabilities with temperature,

against oxidation and external speed

contamination. bearing load and speed.


General purpose greases do not always
meet the specific requirements of some
applications. Bearings intended to operate
in high load, speed and temperature
conditions, or in the presence of water,
humidity or vibrations, require carefully
selected grease.

For more than 50 years, SNR has


conducted research in this field, jointly
with the largest lubricant manufacturers
worldwide. Therefore, we have acquired
extensive knowledge and experience in
bearing lubricants.
SNR Industry

17

SNR-LUB Greases

The SNR-LUB range is available in many


packaging types and covers a large diversity of
applications. Designed to meet your needs, it is
your best asset in increasing your bearing
service life. For this reason, careful, clean
lubrication processes are strongly
recommended. Any foreign body in the grease
can cause premature bearing damage.

Physical and chemical characteristics of the greases


NLGI grades (National Lubrication Grease Institute) correspond to a penetration value in the worked
grease (according to test specification ASTM/D217).
For bearings, the generally acknowledged consistency is grade 2 or 3.

NLGI grades Worked penetration Consistency


0 385-355 Half-fluid
1 340-310 Very soft
2 295-265 Soft
3 250-220 Average
4 205-175 Half-hard

Basic oil viscosity: generally defined in cSt (mm2/s) at 40C (100F).


Density: on the order of 0.9ccm.
Drop point: temperature at which the 1st oil drop falls from a grease liquefied by heating of sample. For more details, write
to your SNR technician.
Order of magnitude: 180C / 250C according to grease constituents. The max. operating temperature of the grease is
always lower than drop point.

INDUSTRY
Lubrication
SNR Industry

19

SNR-LUB Greases
RPM.Dm: RPM x mean diameter
VG: Very good performance
G: Good performance
Technical characteristics NR: Not recommended

MS EP HT GV+ VX THT AL1 FV


new
Color Amber Amber Light brown Light yellow Golden White Clear yellow Dark brown
- Mineral
- Mineral oil - Synthetic oil - Mineral - Perfluorated
Composition - Mineral oil - Diester oil paraffinic oil - Mineral oil
- Extreme pressure - Polyurea paraffinic oil thickening fluid
- Lithium soap - Lithium soap - Complex - Lithium + calcium
- Lithium soap thickener - Lithium soap - PTFE
aluminum soap
Basic oil
viscosity (SUS) 105 105 150 15 310 390 200 950

Consistency,
NLGI Grade 2 2 2 2 2 2 2 2

Operating -30 -20 -30 -20 -30 -20 -50 -75 -20 -5 -20- 20
-5 - 5 -20 - 20-5 -30 -20 -5 +25
temperature, (C / F) +120 +250 +110 +230 +150 +300 +120 +250 +130 +270 +220 +430
+ 220 +250250
+ 270+ +480 +120 +250 +140 +285
Moderate loads
G VG G G G VG G G
P<C/5
High loads
NR VG NR NR VG VG NR G VG
P>C/5
Low speed
G G NR NR VG VG G VG
RPM x Dm < 100,000
High speed
G G G VG NR G G G NR
RPM x Dm > 100,000
Humidity,
VG VG G VG G G G G
Presence of water
Oscillations,
G G VG G VG VG G G
Low amplitude
Vibrations
at idle NR NR NR VG NR NR NR NR

Adhesion G G VG G VG VG G VG
Low torque G G G VG NR NR G NR
Quietness G G G VG NR NR NR NR
Corrosion VG VG G VG G G G G
protection
Resistance
NR NR NR NR NR VG NR NR
to chemical agents
Pumpability VG VG VG VG VG VG VG G

- Tube 230g - Cartridge 400g


- Cartridge 400g - Can 1kg - Cartridge 400g - Cartridge 400g - Cartridge 400g
Packaging - Cartridge 400g - Tube 90g
- Can 1kg - Bucket 5kg - Can 1kg - Tube 50g (25 ml) - Can 1kg - Can 1kg
- Can 1kg - Can 1kg
- Bucket 5kg - Barrel 23kg, 50kg - Barrel 50kg
- Barrel 23kg, 50kg and 190kg

Pay attention to: Conforms to


Grease life - quantity US Food and Drug
_ _ depends on - hold _ _ _
Remarks Administration
operating - eighboring
temperature active parts Recommendations,
- grease retention Class H1

INDUSTRY
Lubrication
SNR Industry

21

SNR-LUB Greases
Choix dune graisse SNR en fonction de vos applications
Choosing an SNR grease Limites
Fonctionnement according to your applications
dutilisation Prconisation
Exemples dapplications Prconisations gnrales
Main Operating limits SNR-LUB
Typical applications General recommendations
criteria Temperature, C/F Speed recommendation

- - Huile minrale
Mineral oil
- Machines agricoles - - Savon traditionnel
Traditional (lithium,
soap (lithium, calcium)
calcium)
- Farming machines
-30 to +120 / - Mcanique gnrale - Consistency: generally grade 2,grade
- Consistance : gnralement 2 pour
for large sizeroulements
bearings,
<< bearing's
vitesse limite - General mechanics
Usagepurpose
General courant - 30
-20 to +250
+ 120
du roulement
limiting speed - - Matriel manutention
Handling devices
de grande dimension
or particular operating modes
- Baisse des reduction
performances
ou avec particularit
partir
de fonctionnement
MSMS
- - - Outillage
Electrical lectrique
tooling - Performance above 80C /de 80Cinencontinuous
175F continu ; certaines
mode;
applications peuvent demander un choix mieux adapt
some applications may require another choice

- Automobile
Forte charge -30 to
- 30 +110 /
+ 110 < 2/3 vitesse limite- Automotive
- Sidrurgie - Similaire aux graisses dusage courant avec additifs extrme pression EP
High loads -20 to +230
< 2/3
du bearing's
roulement -
limiting speed
Iron & Steel travaux publics
- Matriels
- Similar to multi-purpose greases but with extreme pressure additives EP
- Civil works equipment
< 2/3 vitesse limite
- 30 + 130 - Moteurs lectriques classe E
-30 to +130 / < 2/3
du bearing's
roulement - Savon traditionnel avec huile de base minrale
-20 to +270 limiting speed
- Electrical motors, class E
de forte viscosit
- Traditional soap withou synthtique
high viscosity mineral base oil
HT
- 20 + 150 _ - Moteurs lectriques classe F
or synthetic oil
HT
-20 to +150 / _ - - Alternateurs
Electrical motors, class F
Haute temprature -5- to
20 +300
+ 180 1/3 vitesse limite- - Equipements de fours
Alternators - Graisses entirement synthtiques
High temperature
du roulement
-
- Moteurs lectriques classe H
Oven & furnace equipment
- Les graisses avec huile de base silicone ont une tenue rduite THT
-20 to +180 / 1/3 bearing's - Coupleurs sous charge
-5 to +350 limiting speed
- Electrical motors, class H - Entirely synthetic greases
THT
- Greases with silicone base oil feature poor performance under load
< 1/5 vitesse limite- Couplers
- Equipements de fours - Produits de synthse se prsentant sous forme solide ou pteuse
- 20 + 250 Consulter SNR
du roulement - Wagonnets de four - Produits difficilement miscibles
-20 to +250 / <1/5 bearing's - Oven equipment - Synthetic products, in solid or paste form
Consult SNR
-5 to +480 2/3 vitesse limite
limiting speed - Furnace
- Aviationtubs - Hardly
- Huile mixable
de baseproducts
de trs faible viscosit
Basse temprature Jusqu - 60 du roulement - Engins spciaux Attention la retenue de graisse si temprature suprieure 80C
Down to -50 / 2/3 bearing's - Aerospace - Very low viscosity base oil
Low temperature
Down to -75 limiting speed - Special
- Brochesengines
de machines-outils Pay attention to grease retention, if temperature exceeds 80C / 175F
GV+
4 vitesse limite
Grande vitesse - 20 + 120 - Machines bois - Huile de trs faible viscosit
du roulement
- Broches textile GV+
- Machine-tool spindles
-20 to +120 / 4/3 bearing's
High speed -5 to +250 - Wood-working machines - Very low viscosity oil
limiting speed
Humidit - 30 + 120
2/3 vitesse limite- Textile spindles
- Machines laver - Graisse traditionnelle fortement dope avec additifs anti-corrosion MS
du roulement EP
Centrifugation
Humidity
-30 to +120 / 2/3 bearing's - Alternateurs
- Washing machines - Traditional grease, with large amount of anti-corrosion additives MS
limiting
2/3 vitesse limite
Vibrations -20 to +250
- 20 + 130 speed
du roulement
- Matriels travaux publics - Graisse consistance (grade 2) forte adhrence EPVX
Bague extrieure tournante - Poulies folles
Centrifugal forces - Alternators
-20 to +130 / 2/3
Vibrations
Usage alimentaire -5- to
30 +270
+ 120
2/3 bearing's
vitesse limite- Civil
limiting speed
du roulement
- Industrie
works agroalimentaire
equipment - Compatible
- Strong alimentaire
adhesion grease (grade 2 consistency) VXAL1
Rotating outer ring - Idle pulleys u
nouvea
Forte charge - Industrie lourde : sidrurgies - Adapte un fonctionnement trs faible vitesse
AL1
_ FV
-30-to
5 + 140
+120 / 2/3 bearing's papeteries, carrires et sous trs forte charge
Food faible
et vitesse
compatibility - Agri-food industry - Food compatible grease
-20 to +250 limiting speed
- Pte contre la corrosion de contact
Corrosion de contact - 45 + 150
-5 to +140 / _
_ - Toutes industries - Pas compatible avec lensemble des huiles et graisses appliques
nouvea
Pte u
High load
and low speed +20 to +285
- Heavy industry: steel-works:
paper mills, quarries
- Suitable for very low
dansvery
under les high
roulements
loads
speed operation,
deFVmontage
new
INDUSTRY
Lubrication
SNR-LUB Greases

Grease titration and regreasing


Oil lubrication (minimum oil quantity)
Minimum flow rate (in cm3/mn)

300

200

100

50

40

30

20

10

1 D+d
10 20 50 100 200 500 Average bearing diameter (mm) Dm =
2

Grease lubrication (Grease titration)


Excess grease can cause overheating.
The grease must occupy 20 to 30% of the free volume inside the bearing.

Necessary grease weight calculation formula: G = 0,005 D.B


G = gram (or cm3) , D = bearing outer diameter in mm , B = bearing width in mm

Exceptions:
- The grease quantity can be increased by 20% for bearings fitted with a grease drain port,
- Bearings turning at very low speed will tolerate maximum filling.
SNR Industry

23

SNR-LUB Greases

Regreasing frequency
Basic frequency (in hours)

Basic frequency (Fb) of


regreasing depends on
bearing type and on
operating speed vs. limit
speed ratio indicated in the
bearing characteristics.
Ball bearin
g
Cylindr
ical roll
er bear
ing
Tape
red r
oller
Sph bear
eric ing
al ro
ller
bea
ring

Operating speed
Limit speed

This basic frequency must be corrected by the factors according to the particular environmental
conditions of the mechanism (dust, humidity, shocks, vibrations, vertical shaft, operating
temperature) as per the relation: Fc = Fb x Te x Ta x Tt

Environment Application Temperature


- Dust - With shocks For For high
Conditions - Humidity - Vibrations Level standard temperature
- Condensation - Vertical shaft grease grease
Factors Te Ta Tt Tt
Average 0.7 to 0.9 0.7 to 0.9 75C 0.7 to 0.9 _
High 0.4 to 0.7 0.4 to 0.7 75C to 85C 0.4 to 0.7 0.7 to 0.9
Very high 0.1 to 0.4 0.1 to 0.4 85C to 125C 0.1 to 0.4 0.4 to 0.7
_ _ 130C to 170C _ 0.1 to 0.4

Example: A 22212EA bearing, lubricated with standard grease, turning at 1,500 RPM, in a dusty environment, at
90C, except other application requirements:
22212 = Spherical roller bearing
S limit = 3,900RPM Factors
S operating = 1,500RPM Te = 0.5 ----> dust
S operating = 1,500 = Basic frequency Ta = 0.9 ----> normal
0,38 ----> Fb = 2,300H Tt = 0.3 ----> 90C
S limit 3,900

Corrected frequency (Fc) = Fb x Te x Ta x Tt = 2,300 x 0.5 x 0.9 x 0.3 = 310 hours


INDUSTRY
Lubrication
SNR-LUB Greases

Grease amount to be added

This corrected frequency allows the calculation of the amount of grease to be added, depending on:
- bearing width B,
- outer diameter D,
- c factor as read on the curve below, according to the relation P = D x B x c.

Corrected frequency (in hours)

c factor

Example: for bearing 22212 P = grease weight


(spherical roller bearing) D = 110mm
B = 28mm
c = 0.003

P = D x B x c = 110 x 28 x 0.003 = 9 grams


Therefore, 9 grams will be added every 310 operating hours
All these calcultations can be realized thanks to our CD Rom i-cat
SNR Industry

25

Fitting compound

The fitting compound was especially designed for contact


corrosion-critical applications.
By its unique composition, it is both a lubricating and a
fitting compound.

Applications
Installation and removal (bearings, wheels, flanges, etc.),
Lubrication (smooth bearings, threaded spindles, splined shafts, adjustment nuts and bolts, rubber
lip rings, etc.) for stick-slip reduction.

Technical characteristics
Contact corrosion reduction, permitting easier removal,
Extended shaft and bearing housing life,
Composition: lithium soap, synthetic oil, solid organic lubricants,
Enhanced corrosion protection,
Operating temperature: -45C to + 150C,
NLGI grade: 1 (basic oil viscosity at 40C = 380 cSt),
Water and washout resistant.

For lubrication of your bearings, SNR generally recommends the use of various types of grease from
the SNR-LUB range. (See Choosing an SNR grease according to your applications p. 20-21).

INDUSTRY
Lubrication
Grease gun for bearings

When you carry out maintenance on your equipment,


frequently access to the bearings is difficult and often in
dusty, dirty environments.
The grease gun is designed to facilitate regreasing and
allows you to cleanly inject the right grease quantity.
The grease gun and its specific accessories are designed
to facilitate the operations of greasing and re-freasing of
your bearings and to inject the good quantities of grease
with cleanliness and precision.

Technical characteristics
Material: heavy steel plate,
Weight: 2-1/2 pounds with steep section and clip,
150mm steep section in steel,
"Hydraulic" type steel clip, 3 jaws, with flat (10 x 100 threads),
Content Flow rate Operating pressure Maximum pressure
500cm 3
0.80cm 3
180bar 360bar
Suitable for 400g cartridges, bulk grease, with bleed and filling valve. The SNR grease gun is compatible with standard grease cartridges,
notably SNR-LUB grease cartridges.

Greasing accessories supplied with the gun: di-chromated, zinc-plated steel union (M10 x 100
threads), two plastic nozzles (standard threads).

Advantages
Durable
Entirely made of steel, it ensures long service life (resistance to shocks and intensive use).
Practical use
The pump can be actuated with one hand; you can turn the bearing with your free hand,
Knurled body, permitting excellent grip,
Accepts cartridges or bulk grease.
Greasing precision
Thanks to a specially designed SNR union, you can fit a special profile greasing nozzle onto the SNR
grease gun. This nozzle will allow you to inject the grease at the right point,
Reduced, controlled grease flow rate.
Cleanliness
Closed circuit, from grease cartridge to greasing nozzle,
Clean for the environment and the user.
SNR Industry

27

SNR automatic lubricator

Any under-lubricated bearing is subject to irreversible


premature failure.
The automatic lubricator allows constant, regular
lubrication of your bearings. Easy to integrate into
various types of applications (mechanical and motor
industries, steel-works, paper mills, etc.), it enables you
to optimize the lubrication function without the need to
modify to your equipment.

Technical characteristics
Grease reservoir content: 125 cm3 (6),
Reservoir closed by piston (5), expressed by diaphram (3),
Chamber sealed (4) closed by a membrane: the chamber
contains the electro-chemical cell which generates the
propellant gas,
Upper part (7): monitoring cell (1) and control cell (2),
comprised of an electrical system with indicator light and 6
switches,
Cell power supply: 2 alkaline batteries, LR6 type, of 1.5
Volt each,
Operating time selection (1, 2, 3, 6 months, 1 year) according
to the flow rate selected via the switches,
Switch set to "on": an indicator light blinks, indicating device
in service.

Available installation accessories:


- Hoses: RGF 1000 N 01
- RDF unions - female / female
1/4 inch, gas-type, cylindrical
- RDM unions male / female
6 x 100, taper
8 x 100, taper
8 x 125, taper
10 x 100, taper
10 x 150, taper INDUSTRY
Lubrication
SNR automatic lubricator

Composition of the various elements


Lubricator body, injection-molded, transparent to show the remaining grease level. Fitted with 1/4 inch
male threads.

Diaphram features suitably shaped bottom section intended to ensure correct axial pressure on the grease
contained in the reservoir. The body and diaphram materials (polyamide 11 and polypropylene) comply
with the FDA list (US Food & Drug Administration), hence compatible for food applications.

Upper chamber: clear PVC, housing electrodes,


the extensible membrane, batteries and
electrical system. After adding a cover sealed
with O-ring (1) the chamber is centered in the
body and secured with polyamide ring nut (2) .

Electrolyte (14 to 15 grams of salt water solution), retained by an organic substrate held between two
carbon fiber electrodes.

Electrodes: fed through the bottom section of the upper compartment via sealed (bonded) ports. They
extend into US-welded stainless steel contacts.

Electrical system. The various elements: diode, transistors, resistors, condensers, and the switching unit
are tin-welded on a PCB. This electrical unit and the two batteries are clipped onto the corresponding
stainless steel contacts. To ensure continuous contact for the entire lubricator service life, the various
elements are pressed by leaf-springs.

Diaphram, made of thermoplastic material ensuring both the mechanical strength of plastic and the elasticity
of elastomeric materials, it is US-welded on the bottom section of the upper compartment. Therefore,
the electro-chemical cell is housed in a fully sealed enclosure. During final assembly, the sealed joint is
pressed between the tank and the upper compartment by the flanged nut, ensuring a leak-proof
connection.

Protections. Access to the switching unit is closed by a cap fitted with an


O-ring, ensuring a perfect seal, even when submersed. A grease flow
port is sealed by a plug.

Propellant gas. The inert gas in the SNR lubricator guarantees absolute safety. Comprised of 90% nitrogen,
it is harmless both to the operator and the environment. Explosion-proof, flameproof, it allows the SNR
lubricator to meet industrial safety standards, notably the non-combustable standards.
SNR Industry

29

SNR automatic lubricator

Advantages
Easily installed, reliable greasing system,
Clear container with graduated label for permanent grease level monitoring,
Regular flow rate,
Large volume, compact size (diameter: 80mm, height: 130mm, weight: 14ounces),
Perfectly tight connection between lubricator and greased component (no risk of contamination, clean
for the environment and the user),
Harmless to the environment. The gas generated in the SNR lubricator's sealed chamber (nitrogen) is
explosion-proof and flame-proof (INERIS and CECHAR certifications),
Operational up to 55C / 130F max. temperature, in high altitude, in water and in all positions,
Extensive range of accessories (unions, hoses, etc.),
Can be shut down then restarted,
Programmable during operation,
Allows limited maintenance in hazardous environments.

Operating principles
Setting of the selected switch(es) (1) closes the corresponding electronic circuit and allows variable current
(according to the desired flow rate).
The electro chemical cell releases an inert gas, essentially comprised of nitrogen (90%).
This gas fills chamber (4) and, via diaphram (3), pushes piston (5) qwhich, in turn, ejects lubricant (8)
contained in the reservoir.

INDUSTRY
Lubrication
SNR automatic lubricator

Available types of grease


SNR-LUB EP
SNR-LUB HT
SNR-LUB VX
SNR-LUB AL1, meeting 21 CFR 178 357 requirements of the FDA (US Food and Drug Administration),
classified H1 as per USDA recommendations (United States Department of Agriculture).

Please contact us for other types of greases or for empty lubricators, to be filled by the user.

Flow rate adjustment parameters

Shaft Manual greasing frequency Daily Automatic lubricator


diameter (1 pump strike = 1cm3) quantity replacement frequency
100 to 120mm 4 pumps, daily 3 to 4cm3 1 month
80 to 100mm 2 pumps, daily 2cm3 2 months
65 to 80mm 8 to 10 pumps, weekly 1.5cm3 3 months
50 to 65mm 8 to 10 pumps every 15 days 0.7cm3 6 months
< 50mm 8 to 10 pump strikes, monthly 0.3cm 3
12 months
Values given for normal conditions. For more details, contact your SNR technician.
Installation &
removal
Cold installation
Installation kit p. 33
Spanner wrenches p. 35
Adapter and
withdrawal sleeves p. 37
Nuts p. 42

Heat assisted installation


Induction heaters p. 45
Heat-insulating gloves p. 50

Removal
Hydraulic extractor p. 51

INDUSTRY
Installation &removal
Two crucial points
in the life of the bearing

An intervention fraught
with consequences
Bearing installation is an essential process
which will determine the bearing's service Nothing must "contaminate"
life and ensure correct operation of your the rolling elements
equipment. Cleanliness must also be a permanent

In fact, incorrectly installed bearings will concern. Any foreign body infiltration,

undergo rapid damage and affect your either during installation, removal or

production facilities. storage, will cause rapid damage to the


bearing.

As a general rule for installation or


removal, the bearing must be press-fitted Precautionary steps must also be taken

on the turning element (the shaft or the when installing sealing elements. It is

bearing housing, depending on which one mandatory to lubricate the seal mating

is turning). surfaces when fitting. A grease bead


applied at the seal lip and at shaft
feedthrough will help to improve the
efficiency of the seal and limit the risks of
damage.

INSTALLATION PRINCIPLES:
Check the bearing part number versus the drawings, specifications, procedures.
Check that the dimensions and geometry of the mating surfaces and bearing journal positions
correspond to the SNR drawings and specifications.
Prepare all necessary equipment, parts, tools before beginning the installation process. Check their
cleanliness.
Carefully clean and check all parts and components in the bearing environment.
Remove the bearing from its packing at the last moment, in a perfectly clean work zone.
Never wash the bearing, unless otherwise specified. In fact, the bearing is protected against oxidation
by a thin film of oil, compatible with all the lubricants used.
Carry out bearing installation in accordance with the chosen method.
Lubricate with special bearing grease, according to the instructions.
After fitting and before final start-up, operate equipment without external loads applied and check
correct operation in order to detect possible anomalies (noise, vibrations, overheating, abnormal axial
or radial play, ).
SNR Industry

33

Installation kit

Bearing installation is a critical operation,


requiring suitable tools.
For correct fitting, force must always be applied
to the bearing ring being fitted, on the shaft,
or in the bearing housing, depending on the
installation type.
The SNR installation tools will allow you to
maintain the quality of the bearing races,
seals and cages, by preventing damage due
to the use of improperly sized fittings.

Applications
Bearing installation (bore diameter of 10-55 mm),
Spacer ring installation,
Pulley installation,
Seal installation.

Technical characteristics
The kit includes:
3 impact tubes, well adapted for hand operation,
1 set of 33 impact rings, very hard wearing, covering an extensive range of dimensions,
1 special hammer, anti-bounce, shot-loaded, to ensure maximum impact.

A practical kit, easily transportable.

INDUSTRY
Cold installation
Installation kit
Tube P/Ns Rings P/Ns Matching bearing series and symbols
60 - 62 12 - 22 72 B 32 222-213 NU - NJ 302 313
63 - 64 13 - 23 73 B 33 223 N 322 323
10 - 26 6000 129
10 - 30 6200 1200 _ 3200 _ _ _ _
2200
10 - 35 6300 1300
12 - 28 6001
12 - 32 6201 1201 3201
2201 _ _ _ _ _
12 - 37 6301 1301
2301
A 100199 15 - 32 6002
15 - 35 6202 1202 7202 B 3202
2202 _ _ _
15 - 42 6302 1302 3302 30302
2302
17 - 35 6003
17 - 40 6203 1203 7203 B 3203 30203
2203 _ _ _
17 - 47 6303 1303 7303 B 3303 30303
2303
20 - 42 6004
20 - 47 6204 1204 7204 B 3204 204
2204
20 - 52 6304 1304 7304 B 3304 21304 304 30304 32304
6403 2304
25 - 47 6005
25 - 52 6205 1205 7205 B 3205 22205 205 30205
B 100299 2205
25 - 62 6305 1305 7305 B 3305 21305 305 30305 31305
6404 2305 32305
30 - 55 6006
30 - 62 6206 1206 7206 B 3206 22206 206 30206
2206 32206
30 - 72 6306 1306 7306 B 3306 21306 306 30306 31306
6405 2306 405 32306
35 - 62 6007
35 - 72 6207 1207 7207 B 3207 22207 207 30207
2207 32207
35 - 80 6307 1307 7307 B 3307 21307 307 30307 31307
6406 2307 406 32307
40 - 68 6008
40 - 80 6208 1208 7208 B 3208 22208 208 30208
2208 32208
40 - 90 6308 1308 7308 B 3308 21308 308 30308 31308
C 100399 6407 2308 22308 407 32308
45 - 75 6009
45 - 85 6209 1209 7209 B 3209 22209 209 30209
2209 32209
45 - 100 6309 1309 7309 B 3309 21309 309 30309 31309
6408 2309 22309 408 32309
50 - 80 6010
50 - 90 6210 1210 7210 B 3210 22210 210 30210
2210 32210
50 - 110 6310 1310 7310 B 3310 21310 310 30310 31310
6409 2310 22310 409 32310
For bearing installation into a housing (without shaft)

50 - 90 6011 _ _ _ _ _ _ _
6012
45 - 100 6013 1211 7211 B 3211 22211 211 _ _
6211 2211
C 100399 50 - 110 6014 1212 7212 B 3212 22212 212
6015 1213 7213 B 3213 22213 213 _ _
6212 2212 7311 B 3311 21311 311
6213 2213 22311 410
6311 1311
6410 2311
SNR Industry

35

Spanner wrenches

Solid, safe and simple to use, the 5 dimensions of


SNR spanner wrenches available from the catalog
can replace three times as many fixed
conventional wrench models.
They facilitate tightening and removal operations
for standard and precision nuts, while reducing
the number of part numbers to be controlled and
stored.

Technical characteristics
Size range: 15 to 180mm,

Two types of wrenches available:


- Castellated wrench, to tighten nuts with straight lots (or castellated nuts)
- Pin wrench to tighten drilled nuts (e.g. precision nuts).
Pins are heat-treated to 40 HRc Rockwell hardness.

5 sizes of castellated wrenches and/or pin wrenches in catalog:


- 15 - 35 mm
- 35 - 50 mm
- 50 - 80 mm
- 80 - 120 mm
- 120 - 180 mm

The hinge joint, incorporates a spring-washer that ensures smooth, reliable operation. Damage to the
nut and the shaft is avoided.

INDUSTRY
Cold installation
Spanner wrenches

SNR precision nuts and slot wrench / pin wrench arrangement

Wrench 15-35mm Wrench 35-50mm Wrench 50-80mm Wrench 80-120mm Wrench 120-180mm
Slot Pin Slot Pin Slot Pin Slot Pin Slot Pin
B 20/1 TB 20/1 B 25 TB 25 B 35 TB 35 B 60 TB 60 B 90 TB 90

B 20/1,5 TB 20/1,5 B 30 TB 30 B 40 TB 40 B 65 TB 65 B 95 TB 95
B and TB type nuts

- - - - B 45 TB 45 B 70 TB 70 B 100 TB 100

- - - - B 50 TB 50 B 75 TB 75 - -

- - - - B 55 TB 55 B 80 TB 80 - -

- - - - B 60 TB 60 B 85 TB 85 - -

- - - - - - B 90 TB 90 - -
- - BP 20/1 TBP 20/1 BP 30 TBP 30 BP 55 TBP 55 BP 75 TBP 75
BP and TBP type nuts

- - BP 20/1,5 TBP 20/1,5 BP 35 TBP 35 BP 60 TBP 60 BP 80 TBP 80

- - BP 25 TBP 25 BP 40 TBP 40 BP 65 TBP 65 BP 85 TBP 85

- - - - BP 45 TBP 45 BP 70 TBP 70 BP 90 TBP 90

- - - - BP 50 TBP 50 - - BP 95 TBP 95

- - - - - - - - BP 100 TBP 100

- - BR 25 TBR 25 BR 35 TBR 35 BR 60 TBR 60 BR 90 TBR 90


BR and TBR type nuts

- - BR 30 TBR 30 BR 40 TBR 40 BR 65 TBR 65 BR 95 TBR 95

- - - - BR 45 TBR 45 BR 70 TBR 70 BR 100 TBR 100

- - - - BR 50 TBR 50 BR 75 TBR 75 - -

- - - - BR 55 TBR 55 BR 80 TBR 80 - -

- - - - BR 60 TBR 60 BR 85 TBR 85 - -

- - - - - - BR 90 TBR 90 - -
BPR and TBPR type nuts

- - BPR 20/1 TBPR 20/1 BPR 30 TBPR 30 BPR 55 TBPR 55 BPR 75 TBPR 75

- - BPR 20/1,5 TBPR 20/1,5 BPR 35 TBPR 35 BPR 60 TBPR 60 BPR 80 TBPR 80

- - BPR 25 TBPR 25 BPR 40 TBPR 40 BPR 65 TBPR 65 BPR 85 TBPR 85

- - - - BPR 45 TBPR 45 BPR 70 TBPR 70 BPR 90 TBPR 90

- - - - BPR 50 TBPR 50 - - BPR 95 TBPR 95

- - - - - - - - BPR 100 TBPR 100

KM lock nut and slot wrench arrangement


Wrench 15-35mm Wrench 35-50mm Wrench 50-80mm Wrench 80-120mm Wrench 120-180mm
KM 0 KM 5 KM 7 KM 12 KM 18
KM 1 KM 6 KM 8 KM 13 KM 19
KM 2 - KM 9 KM 14 KM 20
KM 3 - KM 10 KM 15 KM 21
KM 4 - KM 11 KM 16 KM 22
- - KM 12 KM 17 KM 23
- - - KM 18 KML 24
- - - - KM 24
- - - - KM 25
- - - - KML 26
- - - - KM 26
- - - - KM 27
- - - - KML 28
- - - - KM 28
- - - - KML 30
SNR Industry

37

Adapter and withdrawal


sleeves, hydraulic sleeve

Adapter sleeves produce an interference fit


between bearing and rotating shaft by
pressing the bearing onto the sleeve.
Withdrawal sleeves allow easy removal by
simply screwing in the extraction nut (pushing
the sleeve into the bearing bore).
To facilitate large-size bearing installation and
removal, SNR has also developed a range of
hydraulic sleeves.

Applications
Average size bearings:
Sleeves permit tight fitting of taper bore bearings onto cylindrical shafts allowing larger shaft diameter
tolerances. Bearing bore taper is generally 1/12. It is 1/30 for spherical roller bearings of Series 240..
and 241
Tolerances on shafts receiving sleeves:
- Diameter tolerances: ISO quality 9 minimum.
- Shape tolerances: ISO quality 5 minimum.

Large size bearings:


The SNR product range now includes hydraulic
sleeves with distribution channels and slots permitting
pressurized oil injection between bearing and sleeve,
and between sleeve and shaft.
Oil reduces friction and avoids damage to the contact
surfaces.
While considerably reducing bearing installation/
removal times, this method also reduces equipment
downtime.

INDUSTRY
Cold installation
SNR Industry

39

Adapter and withdrawal


sleeves, hydraulic sleeve
BRG: Taper bore bearing (suffix K)
Range of installation/withdrawal sleeves, nuts, washers, WRE: Corresponding spanner wrench (see description, p. 35-36)
S: Sleeve
taper bore bearings (suffix K) and associated wrenches N:
W:
Nut
Washer
Shaft BRG WRE S N W BRG S N W BRG S N W BRG S N W BRG S N W BRG S N W BRG

17 20 15/35 H204 KM4 MB4 H304 KM4 MB4 2204

20 25 35/50 H205 KM5 MB5 1205 H305 KM5 MB5 1305 2205 21305 22205 H2305 KM5 MB5 2305

25 30 35/50 H206 KM6 MB6 1206 H306 KM6 MB6 1306 2206 21306 22206 H2306 KM6 MB6 2306

30 35 50/80 H207 KM7 MB7 1207 H307 KM7 MB7 1307 2207 21307 22207 H2307 KM7 MB7 2307

35 40 50/80 H208 KM8 MB8 1208 H308 KM8 MB8 1308 2208 21308 22208 H2308 KM8 MB8 2308 22308

40 45 50/80 H209 KM9 MB9 1209 H309 KM9 MB9 1309 2209 21309 22209 H2309 KM9 MB9 2309 22309

45 50 50/80 H210 KM10 MB10 1210 H310 KM10 MB10 1310 2210 21310 22210 H2310 KM10 MB10 2310 22310

50 55 50/80 H211 KM11 MB11 1211 H311 KM11 MB11 1311 2211 21311 22211 H2311 KM11 MB11 2311 22311

55 60 50/80 H212 KM12 MB12 1212 H312 KM12 MB12 1312 2212 21312 22212 H2312 KM12 MB12 2312 22312

60 65 80/120 H213 KM13 MB13 1213 H313 KM13 MB13 2213 21313 22213 H2313 KM13 MB13 2313 22313

60 70 80/120 H214 KM14 MB14 1214 H314 KM14 MB14 21314 22214 H2314 KM14 MB14 22314

65 75 80/120 H215 KM15 MB15 1215 H315 KM15 MB15 1315 2215 21315 22215 H2315 KM15 MB15 2315 22315

70 80 80/120 H216 KM16 MB16 1216 H316 KM16 MB16 2216 21316 22216 H2316 KM16 MB16 22316

75 85 80/120 H217 KM17 MB17 1217 H317 KM17 MB17 1317 21317 22217 H2317 KM17 MB17 22317

80 90 120/180 H218 KM18 MB18 1218 H318 KM18 MB18 2218 21318 22218 H2318 KM18 MB18 2318 22318

85 95 120/180 H219 KM19 MB19 1219 H319 KM19 MB19 22219 H2319 KM19 MB19 22319
I N S TA L L AT I O N

90 100 120/180 H220 KM20 MB20 1220 H320 KM20 MB20 1320 2220 22220 H2320 KM20 MB20 22320 23220 H3120 KM20 MB20 23120

100 110 120/180 H222 KM22 MB22 1222 H322 KM22 MB22 22222 23022 H2322 KM22 MB22 22322 23222 H3122 KM22 MB22 23122

110 120 120/180 H2324 KM24 MB24 22324 23224 H3024 KML24 MBL24 23024 H3124 KM24 MB24 22224 23124

115 130 120/180 H2326 KM26 MB26 22326 23226 H3026 KML26 MBL26 23026 H3126 KM26 MB26 22226 23126

125 140 120/180 H2328 KM28 MB28 22328 23228 H3028 KML28 MBL28 23028 H3128 KM28 MB28 22228 23128

135 150 120/180 H2330 KM30 MB30 22330 23230 H3030 KML30 MBL30 23030 H3130 KM30 MB30 22230 23130

140 160 H2332 KM32 MB32 22332 23232 H3032 KML32 MBL32 23032 H3132 KM32 MB32 22232 23132

150 170 H2334 KM34 MB34 22334 23234 H3034 KML34 MBL34 23034 H3134 KM34 MB34 22234 23134

160 180 H2336 KM36 MB36 22336 23236 H3036 KML36 MBL36 23036 H3136 KM36 MB36 22236 23136

170 190 H2338 KM38 MB38 22338 23238 H3038 KML38 MBL38 23038 H3138 KM38 MB38 22238 23138

180 200 H2340 KM40 MB40 22340 23240 H3040 KML40 MBL40 23040 H3140 KM40 MB40 22240 23140

200 220 H2344H HM44T MB44 22344 23244 H3044H HM3044 MS3044 23044 H3144 HM44T MB44 22244 23144

220 240 H2348H HM48T MB48 22348 23248 H3048H HM3048 MS3048 23048 H3148H HM48T MB48 23148

240 260 H2352H HM52T MB52 23252 H3052H HM3052 MS3052 23052 H3152H HM52T MB52 23152

260 280 H2356H HM56T MB56 22356 23256 H3056H HM3056 MS3056 23056 H3156H HM56T MB56 23156

280 300 H3060H HM3060 MS3060 23060 H3160H HM3160 MS3160 23160 H3260H HM3160 MS3160 23260

300 320 H3064H HM3064 MS3064 23064 H3164H HM3164 MS3164 23164

320 340 H3068H HM3068 MS3068 23068 H3168H HM3168 MS3168 23168

340 360 H3072H HM3072 MS3072 23072 H3172H HM3172 MS3172 23172

360 380 H3076H HM3076 MS3076 23076

380 400 H3080H HM3080 MS3080 23080


INDUSTRY
Cold installation
SNR Industry

41

Adapter and withdrawal


sleeves, hydraulic sleeve
BRG: Taper bore bearing (suffix K)
WRE: Corresponding spanner wrench (see description, p. 35-36)
S: Sleeve
N: Nut
W: Washer
Shaft BRG WRE S N BRG S N BRG S N BRG S N BRG S N BRG S N BRG S N BRG S N BRG

35 40 50/80 AH308 KM9 21308 22208 AH2308 KM9 22308

40 45 50/80 AH309 KM10 21309 22209 AH2309 KM10 22309

45 50 50/80 AHX310 KM11 21310 22210 AHX2310 KM11 22310

50 55 50/80 AHX311 KM12 21311 22211 AHX2311 KM12 22311

55 60 50/80 AHX312 KM13 21312 22212 AHX2312 KM13 22312

60 65 80/120 AH313G KM14 21313 22213 AH2313G KM14 22313

65 70 80/120 AH314G KM15 21314 22214 AHX2314G KM15 22314

70 75 80/120 AH315 KM17 21315 22215 AHX2315G KM16 22315

75 80 80/120 AH316 KM18 21316 22216 AHX2316 KM18 22316

80 85 80/120 AHX317 KM19 21317 22217 AHX2317 KM19 22317

85 90 120/180 AHX318 KM20 21318 22218 AHX2318 KM20 22318 AHX3218 KM20 23218

90 95 120/180 AHX319 KM21 22219 AHX2319 KM21 22319

95 100 120/180 AHX320 KM22 22220 AHX2320 KM22 22320 AHX3120 KM22 23120 AHX3220 KM22 23220

105 110 120/180 AHX2322G KM24 22322 AHX3122 KM22 22222 23122 AHX3222G KM24 23222 AH24122 KM23

115 120 120/180 AHX2324G KM26 22324 AHX3024 KM26 23024 AHX3124 KM24 22224 23124 AHX3224G KM26 23224 AH24024 KM25 24024 AH24124 KM26 24124
R E M O VA L

125 130 120/180 AHX2326G KM28 22326 AHX3026 KM28 23026 AHX3126 KM26 22226 23126 AHX3226G KM28 23226 AH24026 KM27 24026 AH24126 KM28 24126

135 140 120/180 AHX2328G KM30 22328 AHX3028 KM30 23028 AHX3128 KM28 22228 23128 AHX3228G KM30 23228 AH24028 KM29 24028 AH24128 KM30 24128

145 150 120/180 AHX2330G KM32 22330 AHX3030 KM32 23030 AHX3130G KM30 22230 23130 AHX3230G KM32 23230 AH24030 KM31 24030 AH24130 KM32 24130

150 160 AH2332G KM34 22332 AH3032 KM34 23032 AH3132G KM32 22232 23132 AH3232G KM34 23232 AH24032 KM34 24032 AH24132 KM34 24132

160 170 AH2334G KM36 22334 AH3034 KM36 23034 AH3134G KM34 22234 23134 AH3234G KM36 23234 AH24034 KM36 AH24134 KM36 24134

170 180 AH2236G KM38 22236 AH2336G KM38 22336 AH3036 KM38 23036 AH3136G KM36 23136 AH3236G KM38 23236 AH24036 KM38 24036 AH24136 KM38

180 190 AH2238G KM40 22238 AH2338G KM40 22338 AH3038G KM40 23038 AH3138G KM38 23138 AH3238G KM40 23238 AH24038 KM40 24038 AH24138 KM40 24138

190 200 AH2240 HM44T 22240 AH2340 HM48T 22340 AH3040G HM42T 23040 AH3140 KM40 23140 AH3240 HM44T 23240 AH24040 HM42T AH24140 HM42T 24140

200 220 AOH2244 HM48T 22244 AOH2344 HM52T 22344 23244 AOH3044G HM46T 23044 AOH3144 HM48T 23144 AOH24044 HM46T 24044 AOH24144 HM46T 24144

220 240 AOH2348 HM56T 23248 AOH3048 HM52T 23048 AOH3148 HM52T 23148 AOH24048 HM50T 24048 AOH24148 HM52T 24148

240 260 AOH2352G HM3160 23252 AOH3052 HM56T 23052 AOH3152G HM56T 23152 AOH24052G HM56T AOH24152 HM56T 24152

260 280 AOH2356G HM3164 23256 AOH3056 HM3060 23056 AOH3156G HM3160 23156 AOH24056G HM3160 AOH24156 HM3160

280 300 AOH3060 HM3064 23060 AOH3160G HM3164 23160 AOH3260G HM3164 23260 AOH24060G HM3164 24060 AOH24160 HM3164

300 320 AOH3064G HM3068 23064 AOH3164G HM3168 23164 AOH24164 HM3168

320 340 AOH3068G HM3072 23068 AOH3168G HM3172 23168 AOH24168 HM3172

340 360 AOH3072G HM3076 23072 AOH3172 HM3176 23172 AH24172 HM3176

360 380 AOH3076G HM3080 23076

380 400 AOH3080G HM3084 23080

INDUSTRY
Cold installation
Standard and
precision nuts

For bearing installation with sleeves, SNR proposes a full range of lock-nuts and lockwashers
covering the market's needs.

Standard nuts and lockwashers


See table on pages 38 to 41.

Applications
For precision nuts:
Installing high precision or standard angular contact ball bearings,
Installing tapered bearings,
Installing combined needle bearings.

Applications:
To establish and maintain preload of a set of bearings.
Cases of high precision bearing installation requiring the use of accessories to maintain the precision
level of the assembly.
To establish and maintain the axial position of a set of bearings, even if not preloaded, and more
particularly in the case of high axial load applications.

Technical characteristics
For precision nuts:
Self-locking nut.
The threads and the flat face of the nut (abutting the bearing) are machined concurrently. Therefore,
high run-out precision is obtained: 0.005mm tolerance.
Metric threads are used (as per ISO R/724 standard) with 5H tolerance (as per ISO 965/1 standard).
SNR Industry

43

Standard and
precision nuts

Precision nut range


Nuts type B and TB
Locking
Threads P/N Weight Dimensions Nuts
screw
D2 _ _ _ D1 L1 D3 M Mbl Far Ma Md
_ _ _ kg mm mm mm mm N.m kN N.m N.m
M20 x 1 B 20/1 TB 20/1 0,04 32 10 28 M5 4-5 140 18 39
M20 x 1,5 B 20/1,5 TB 20/1,5 0,04 32 10 28 M5 4-5 126 18 39
M25 x 1,5 B 25 TB 25 0,06 38 12 33 M5 4-5 198 25 56
M30 x 1,5 B 30 TB 30 0,08 45 12 40 M5 4-5 240 32 63
M35 x 1,5 B 35 TB 35 0,11 52 12 47 M5 4-5 263 40 72
M40 x 1,5 B 40 TB 40 0,15 58 14 52 M6 8-10 290 55 97
M45 x 1,5 B 45 TB 45 0,18 65 14 59 M6 8-10 322 65 115
M50 x 1,5 B 50 TB 50 0,20 70 14 64 M6 8-10 351 85 132
M55 x 2 B 55 TB 55 0,25 75 16 68 M8 16-18 378 95 148
M60 x 2 B 60 TB 60 0,27 80 16 73 M8 16-18 405 100 186
M65 x 2 B 65 TB 65 0,28 85 16 78 M8 16-18 431 120 196
M70 x 2 B 70 TB 70 0,38 92 18 85 M8 16-18 468 130 228
M75 x 2 B 75 TB 75 0,42 98 18 90 M8 16-18 497 150 255
M80 x 2 B 80 TB 80 0,49 105 18 95 M8 16-18 527 160 291
M85 x 2 B 85 TB 85 0,52 110 18 100 M8 16-18 558 190 315
M90 x 2 B 90 TB 90 0,75 120 20 110 M8 16-18 603 200 369
M95 x 2 B 95 TB 95 0,78 125 20 115 M8 16-18 637 220 391
M100 x 2 B 100 TB 100 0,82 130 20 120 M8 16-18 688 250 432
Far: Breaking axial load / Ma: Tightening couple / Md: Unlocking couple corresponding to the Ma indicated
Mbl: Max tightening couple recommended for screws / D1: Outer diameter / D3: Support face diameter / L1: Widht

Nuts type BP and TBP


Locking
Threads P/N Weight Dimensions Nuts
screw

D2 _ _ _ D1 L1 D3 M Mbl Far Ma Md
_ _ _ kg mm mm mm mm N.m kN N.m N.m
M20 x 1 BP 20/1 TBP 20/1 0,12 38 20 28 M5 4-5 255 18 39
M20 x 1,5 BP 20/1,5 TBP 20/1,5 0,12 38 20 28 M5 4-5 225 18 39
M25 x 1,5 BP 25 TBP 25 0,17 45 20 33 M6 8-10 405 25 56
M30 x 1,5 BP 30 TBP 30 0,24 52 22 40 M6 8-10 491 32 63
M35 x 1,5 BP 35 TBP 35 0,28 58 22 47 M6 8-10 560 40 72
M40 x 1,5 BP 40 TBP 40 0,29 62 22 52 M8 16-18 585 55 97
M45 x 1,5 BP 45 TBP 45 0,37 68 24 59 M8 16-18 641 65 115
M50 x 1,5 BP 50 TBP 50 0,46 75 25 64 M8 16-18 706 85 132
M55 x 2 BP 55 TBP 55 0,92 88 32 68 M8 16-18 940 95 148
M60 x 2 BP 60 TBP 60 1,14 98 32 73 M8 16-18 1 070 100 186
M65 x 2 BP 65 TBP 65 1,29 105 32 78 M8 16-18 1 155 120 196
M70 x 2 BP 70 TBP 70 1,49 110 35 85 M8 16-18 1 230 130 228
M75 x 2 BP 75 TBP 75 2,25 125 38 90 M10 30-32 1 300 150 255
M80 x 2 BP 80 TBP 80 2,97 140 38 95 M10 30-32 1 420 160 291
M85 x 2 BP 85 TBP 85 3,44 150 38 100 M10 30-32 1 510 190 315
M90 x 2 BP 90 TBP 90 3,59 155 38 110 M10 30-32 1 596 200 369
M95 x 2 BP 95 TBP 95 3,73 160 38 115 M10 30-32 1 656 220 391
M100 x 2 BP 100 TBP 100 3,70 160 40 120 M10 30-32 1 780 250 432
Far: Breaking axial load / Ma: Tightening couple / Md: Unlocking couple corresponding to the Ma indicated INDUSTRY
Mbl: Max tightening couple recommended for screws / D1: Outer diameter / D3: Support face diameter / L1: Widht
Cold installation
Standard and
precision nuts

Nuts type BR and TBR


Locking
Threads P/N Weight Dimensions Nuts
screw
_ _ _
D2 D1 L1 D3 M Mbl Far Ma Md
_ _ _ kg mm mm mm mm N.m kN N.m N.m
M25 x 1,5 BR 25 TBR 25 0,06 38 12 33 M5 3-4 198 25 85
M30 x 1,5 BR 30 TBR 30 0,08 45 12 40 M5 3-4 240 32 96
M35 x 1,5 BR 35 TBR 35 0,11 52 12 47 M5 3-4 263 40 107
M40 x 1,5 BR 40 TBR 40 0,15 58 14 52 M6 6-8 290 55 127
M45 x 1,5 BR 45 TBR 45 0,18 65 14 59 M6 6-8 322 65 149
M50 x 1,5 BR 50 TBR 50 0,20 70 14 64 M6 6-8 351 85 180
M55 x 2 BR 55 TBR 55 0,25 75 16 68 M8 12-14 378 95 206
M60 x 2 BR 60 TBR 60 0,27 80 16 73 M8 12-14 405 100 255
M65 x 2 BR 65 TBR 65 0,28 85 16 78 M8 12-14 431 120 277
M70 x 2 BR 70 TBR 70 0,38 92 18 85 M8 12-14 468 130 304
M75 x 2 BR 75 TBR 75 0,42 98 18 90 M8 12-14 497 150 357
M80 x 2 BR 80 TBR 80 0,49 105 18 95 M8 12-14 527 160 396
M85 x 2 BR 85 TBR 85 0,52 110 18 100 M8 12-14 558 190 444
M90 x 2 BR 90 TBR 90 0,75 120 20 110 M8 12-14 603 200 501
M95 x 2 BR 95 TBR 95 0,78 125 20 115 M8 12-14 637 220 550
M100 x 2 BR 100 TBR 100 0,82 130 20 120 M8 12-14 688 250 603
Far: Breaking axial load / Ma: Tightening couple / Md: Unlocking couple corresponding to the Ma indicated
Mbl: Max tightening couple recommended for screws / D1: Outer diameter / D3: Support face diameter / L1: Widht

Nuts type BPR and TBPR


Locking
Threads P/N Weight Dimensions Nuts
screw
_ _ _
D2 D1 L1 D3 M Mbl Far Ma Md
_ _ _ kg mm mm mm mm N.m kN N.m N.m
M20 x 1 BPR 20/1 TBPR 20/1 0,12 38 20 28 M5 3-4 255 18 56
M20 x 1,5 BPR 20/1,5 TBPR 20/1,5 0,12 38 20 28 M5 3-4 225 18 56
M25 x 1,5 BPR 25 TBPR 25 0,17 45 20 33 M6 6-8 405 25 85
M30 x 1,5 BPR 30 TBPR 30 0,24 52 22 40 M6 6-8 491 32 96
M35 x 1,5 BPR 35 TBPR 35 0,28 58 22 47 M6 6-8 560 40 107
M40 x 1,5 BPR 40 TBPR 40 0,29 62 22 52 M8 12-14 585 55 127
M45 x 1,5 BPR 45 TBPR 45 0,37 68 24 59 M8 12-14 641 65 149
M50 x 1,5 BPR 50 TBPR 50 0,46 75 25 64 M8 12-14 706 85 180
M55 x 2 BPR 55 TBPR 55 0,92 88 32 68 M8 12-14 940 95 206
M60 x 2 BPR 60 TBPR 60 1,14 98 32 73 M8 12-14 1 070 100 255
M65 x 2 BPR 65 TBPR 65 1,29 105 32 78 M8 12-14 1 155 120 277
M70 x 2 BPR 70 TBPR 70 1,49 110 35 85 M8 12-14 1 230 130 304
M75 x 2 BPR 75 TBPR 75 2,25 125 38 90 M10 24-26 1 300 150 357
M80 x 2 BPR 80 TBPR 80 2,97 140 38 95 M10 24-26 1 420 160 396
M85 x 2 BPR 85 TBPR 85 3,44 150 38 100 M10 24-26 1 510 190 444
M90 x 2 BPR 90 TBPR 90 3,59 155 38 110 M10 24-26 1 596 200 501
M95 x 2 BPR 95 TBPR 95 3,73 160 38 115 M10 24-26 1 656 220 550
M100 x 2 BPR 100 TBPR 100 3,70 160 40 120 M10 24-26 1 780 250 603
Far: Breaking axial load / Ma: Tightening couple / Md: Unlocking couple corresponding to the Ma indicated
Mbl: Max tightening couple recommended for screws / D1: Outer diameter / D3: Support face diameter / L1: Widht
Heat assisted installation
SNR Industry

45

Induction heaters

Heat assisted installation consists of thermally expanding the bearing by raising the temperature,
then sliding it onto the shaft without the need to apply force.
Contrary to oil bath, heating table or oven devices, the SNR induction heaters are safer and ensure
a more exact procedure.

Heating temperature depending on bearing bore


Temperature should not exceed 130C / 265F in order to prevent altering of the characteristics of the
steel or damage to the internal bearing components. Inner ring expansion (by temperature rise),
facilitates bearing installation onto the shaft.
Temperature must be adjusted according to dimensions, amount of interference fit and bearing journal
material.
Generally, the following temperature values can be applied:

Bore diameter Heating temperature (max.)

Up to 100mm 90C / 195F


From 100 to 150mm 120C / 250F
Above 150mm 130C / 265F
INDUSTRY
Heat assisted installation
Induction heaters

Advantages
Easy to use
Fewer handling operations, thanks to the pivot arm.
Operator's safety: only the part to be heated undergoes high temperatures (easier handling, reduced risk
of personal injury).
Cleanliness: no oil, no waste, lower pollution of the bearings or components.
Operating mode choice option: temperature mode / time mode.
Automatic demagnetizing on completion of the cycle (less than 2A/cm loss).
Bearings can be heated even when fitted with seals and greased.
C / F switching.
Easy maintenance.

Heating control and safety


Temperature control by integrated probe. The initial qualities of the bearing are maintained (no risk of
exceeding the displayed temperature or eliminating the bearing radial internal clearance, etc).
No risk of part overheating. By default, the device selects a temperature of 110C / 230F. However,
you can manually select any temperatures from 50 to 240C / 120 to 460F.
Magnetic probe insulation protecting the operator from burning his or her fingers.
Compliance with EEC standards.

Efficiency
Turbo-boost: "Turbo-boost" technology is integrated in the SNR heaters. In horizontal position (resting
on the polyamide base), the part is heated twice as rapidly (not recommended for low internal
clearance bearings such as J20).
Rapidity: It is no longer necessary to heat the same part several times to maintain the desired
temperature. As soon as the part temperature drops 5C / 9F, heating restarts automatically and will
repeat 5 times in sequence. This function is triggered automatically.

Cost savings
High efficiency, with a power factor of 0.8.
Fast bearing heating, hence lower power consumption and extended device life.

Example:
Standard heater SNR heater
Operating condition: Operating condition:
400 Volts, 30A, 0.23 power factor. 400 Volts, 30A, 0.8 power factor.
This delivers the following power: This delivers the following power:
Prms = U x i x cos , i.e. Prms = 400 x 30 x 0.23 = 2.76kVA Prms = U x i x cos , i.e. Prms = 400 x 30 x 0.8 = 9.6kVA
Therefore, it draws 12 kVA and only delivers 2.76kVA. Therefore, it draws 12kVA and delivers 9.6kVA.
SNR Industry

47

Induction heaters

Fast Therm 20
Technical information
Voltage 110V - 230V / 110S - 230S
Frequency 50 - 60Hz
Power (kVA) / Maximum current 3.6 / 16A
Weight 17kg / 37lbs
Probe Magnetic, insulated
Temperature mode Max. 240C / 460F
BOOS
T Temperature hold Yes
TURBO
Time mode No
Demagnetizing Automatic
Pivot arm No
Error signal / Display type Yes / Digital
Distance between support points: height 100mm
Distance between support points: width 120mm
Device dimensions 345 x 200 x 240mm
Weight of the part to be heated 20kg / 45lbs.
C Max. diameter of the part to be heated 280mm
Min. bore of the part to be heated 20mm
A

Dimensions of the bars and other components


Max. outer diameter Max. width
E

Bars A B C Max. weight with raiser with raiser


40 x 50 x 75mm 40 x 50 x 75mm
D 14 x 14 x 200* 20mm 215mm 120mm 10kg 365mm 120mm
25 x 25 x 200* 35mm 225mm 120mm 15kg 375mm 120mm
A = Minimum bearing bore
B = Maximum bearing diameter
40 x 40 x 200* 60mm 280mm 100mm 20kg 280mm 175mm (**)
C = Maximum bearing width
(*): These bars are included in standard delivery with heaters. (**): Bearing in horizontal position on white base
D = Distance between support points (width)
E = Distance between support points (height) The Fast Therm 20 device is delivered in a durable transport case

Fast Therm 35
Technical information
Voltage 110V - 230V / 110S - 230S
Frequency 50 - 60Hz
Power (kVA) / Maximum current 3.6 / 16A
Weight 31kg / 68lbs.
T Probe Magnetic, insulated
BOOS
TURBO Temperature mode Max. 240C / 460F
Temperature hold Yes
Time mode Max. 99.59min
Demagnetizing Automatic
Pivot arm Yes
Error signal / Display type Yes / Digital
Distance between support points: height 160mm
Distance between support points: width 180mm
Device dimensions 420 x 260 x 360mm
Weight of the part to be heated 35kg / 77lbs.
C
Max. diameter of the part to be heated 410mm
Min. bore of the part to be heated 20mm
A

Dimensions of the bars and other components


Max. outer diameter Max. width
E

Bars A B C Max. weight with raiser with raiser


50 x 50 x 120mm 50 x 50 x 120mm
D
14 x 14 x 280 20mm 345mm 180mm 10kg 585mm 180mm
25 x 25 x 280 35mm 355mm 180mm 15kg 595mm 180mm
A = Minimum bearing bore
B = Maximum bearing diameter 40 x 40 x 280 60mm 360mm 180mm 25kg 600mm 180mm
C = Maximum bearing width
50 x 50 x 280 70mm 410mm 180mm 35kg 440mm 280mm (**)
D = Distance between support points (width)
E = Distance between support points (height) (**): Bearing in horizontal position on white base INDUSTRY
Heat assisted installation
Induction heaters

Fast Therm 150


Technical information
Voltage 400V - 480V / 400S - 480S
Frequency 50 - 60Hz
Power (kVA) / Maximum current 12.8 / 32A
Weight 51kg / 111lbs.
T Probe Magnetic, insulated
BOOS
TURBO Temperature mode Max. 240C / 460F
Temperature hold Yes
Time mode Max. 99.59min
Demagnetizing Automatic
Pivot arm Yes
Error signal / Display type Yes / Digital
Distance between support points: height 215mm
Distance between support points: width 210mm
Device dimensions 505 x 260 x 440mm
Weight of the part to be heated 150kg / 330lbs.
C
Max. diameter of the part to be heated 490mm
Min. bore of the part to be heated 30mm
Dimensions of the bars and other components
A

Max. outer diameter Max. width


Bars A B C Max. weight with raiser with raiser
70 x 70 x 150mm 70 x 70 x 150mm
E

20 x 20 x 350 30mm 460mm 210mm 15kg 760mm 210mm


D 30 x 30 x 350 45mm 475mm 210mm 20kg 775mm 210mm
40 x 40 x 350 55mm 485mm 210mm 25kg 785mm 210mm
A = Minimum bearing bore 50 x 50 x 350 70mm 500mm 210mm 35kg 800mm 210mm
B = Maximum bearing diameter
C = Maximum bearing width
60 x 60 x 350 85mm 515mm 210mm 60kg 815mm 210mm
D = Distance between support points (width) 70 x 70 x 350 100mm 490mm 215mm 150kg* 490mm 365mm
E = Distance between support points (height) (*): Only in horizontal position

Fast Therm 300


Technical information
T
BOOS Voltage 400V - 480V / 400S - 480S
TURBO
Frequency 50 - 60 Hz
Power (kVA) / Maximum current 25.2 / 63A
Weight 91kg / 200lbs.
Probe Magnetic, insulated
Temperature mode Max. 240C / 460F
Temperature hold Yes
Time mode Max. 99.59min
Demagnetizing Automatic
Pivot arm Yes
Error signal / Display type Yes / Digital
Distance between support points: height 300mm
Distance between support points: width 330mm
Device dimensions Transportable: 700 x 500 x 980
Fixed: 700 x 500 x 580
Weight of the part to be heated 300kg / 660 lbs.
Max. diameter of the part to be heated 740mm
C
Min. bore of the part to be heated 30mm
Dimensions of the bars and other components of the device
Max. outer diameter Max. width
A

Bars A B C Max. weight with raiser with raiser


80 x 80 x 150mm 80 x 80 x 150mm
20 x 20 x 490 30mm 620mm 330mm 15kg 760mm 330mm
E

30 x 30 x 490 45mm 630mm 330mm 20kg 775mm 330mm


D 40 x 40 x 490 55mm 640mm 330mm 25kg 785mm 330mm
50 x 50 x 490 70mm 650mm 330mm 35kg 800mm 330mm
A = Minimum bearing bore 60 x 60 x 490 85mm 660mm 330mm 60kg 815mm 330mm
B = Maximum bearing diameter
C = Maximum bearing width 70 x 70 x 490 100mm 670mm 330mm 80kg 490mm 330mm
D = Distance between support points (width) 80 x 80 x 490 115mm 740mm 300mm 300kg* 740mm 450mm
E = Distance between support points (height)
(*): Only in horizontal position
SNR Industry

49

Induction heaters

Fast Therm 600


Technical information
Voltage 400V - 480V / 400S - 480S
Frequency 50 - 60Hz
Power (kVA) / Maximum current 25.2 / 63A
Weight 350kg / 770lbs.
Probe Magnetic, insulated
Temperature mode Max. 240C / 460F
Temperature hold Yes
Time mode Max. 99.59min
Demagnetizing Automatic
Pivot arm No
Error signal / Display type Yes / Digital
Distance between support points: height 390mm
Distance between support points: width 410mm
Device dimensions 700 x 1,000 x 1,100mm
Weight of the part to be heated 600kg / 1320 lbs.
C
Max. diameter of the part to be heated 900mm
Min. bore of the part to be heated 45mm

Dimensions of the bars and other components


A

Bars A B C Max. weight


30 x 30 x 700 45mm 830mm 420mm 600kg
E

40 x 40 x 700 55mm 840mm 420mm 600kg


50 x 50 x 700 70mm 850mm 420mm 600kg
D
60 x 60 x 700 85mm 860mm 420mm 600kg
70 x 70 x 700 100mm 870mm 420mm 600kg
A = Minimum bearing bore
B = Maximum bearing diameter 80 x 80 x 700 115mm 880mm 420mm 600kg
C = Maximum bearing width 90 x 90 x 700 130mm 890mm 420mm 600kg
D = Distance between support points (width)
100 x 100 x 700 145mm 900mm 420mm 600kg
E = Distance between support points (height)

Fast Therm 1000


Technical information
Voltage 400V - 480V / 400S - 480S
Frequency 50 - 60Hz
Power (kVA) / Maximum current 40 /100A
Weight 800kg / 1760lbs.
Probe Magnetic, insulated
Temperature mode Max. 240C / 460F
Temperature hold Yes
Time mode Max. 99.59min
Demagnetising Automatic
Pivot arm No
Error signal / Display type Yes / Digital
Distance between support points: height 500mm
Distance between support points: width 520mm
Device dimensions 600 x 1500 x 1,300mm
Weight of the part to be heated 1000 kg / 2,200 lbs.
Max. diameter of the part to be heated 1,150mm
Min. bore of the part to be heated 100mm

Control interface, common


to Fast Therms 35, 150, 300, 600 and 1000
Increasing temperature
or time

Dimensions of the bars and other components


Temperature mode
Bars A B C Max. weight
70 x 70 x 850 100mm 1070mm 500mm 1000kg
80 x 80 x 850 115mm 1080mm 500mm 1000kg
Reducing temperature
or time
100 x 100 x 850 145mm 1100mm 500mm 1000kg
Time mode
INDUSTRY
150 x 150 x 850 215mm 1150mm 500mm 1000kg
Heat assisted installation
Heat-insulating gloves

Designed to resist oil and heat,


the SNR heat-insulating gloves are
perfectly suitable for handling oily,
hot bearings.

Technical characteristics
Made of KEVLAR: the gloves include several fabric plies (ultra strong fibers).
Tested and certified for EN 388 mechanical and EN 407 thermal risks,
they meet extremely strict requirements:
- Mechanical protection, EN 388: 244X
- Thermal protection, EN 407: 4341XX

NORMS EN 388 NORMS EN 407


Descriptive Norms Descriptive Norms
Abrasion 2 Flammability 4
Cutting 4 Contact heat 3
Convective heat 4
Tearing 4
Radiant heat 1
Piercing X S. Welded metal X
P. Welded metal X
Norms: from 1 (satisfactory) to 4 (optimum), X, non tested

Advantages
Resistance to temperatures up to 350C / 660F,
Easy wear: provides comfort in all your maintenance tasks,
Very high resistance to cuts, tears and abrasion,
Non flammable: very high contact heat and convection heat protection (indices 3 and 4),
Non-melting, lint-free,
Size: 10.5,
High protection: arm + hand (glove length: 35cm / 14 inches),
Long time resistance to high temperature.
Removal
SNR Industry

51

Hydraulic extractor

Above a given bearing size, the use of a


mechanical extractor for bearing removal
is no longer suitable. SNR proposes a
10-metric ton hydraulic extractor.
Therefore, with its integrated hydraulic
pump, bearing removal is made much easier.

Applications
Removal of bearing assemblies (pulleys, gear bearings, etc.) or of tight-fitted inner rings,
Removal of bearings either by the bore or by the outer diameter, by reversing the jaws.

Technical characteristics
Extractor, with a set of 2 or 3 interchangeable jaws,
Heat-treated to provide heavy duty mechanical strength,
Jaw extractor, offering 182mm range. Piston stroke: 55mm,
Extraction force: 10 metric tons,
Maximum jaw opening: 55 to 280mm (suitable for bearings and other parts of 55-280mm outer
diameter),
Light weight.

INDUSTRY
Removal
Hydraulic extractor

Advantages
Very simple to use, due to the integral hydraulic pump: can be handled by one single operator,
Durable pump,
No energy losses,
Removal safety: extractor equipped with EC standardized cover, to avoid any injury,
Easily convertible between a 2- or 3-jaw extractor,
Delivered in a rigid transport case (no risk of damage, easy transport),
The extractor does not turn during bearing removal (an important feature, as a manual extractor requires a
considerable torque in order to pull the bearing out).

The spindle of the mechanical extractor


must turn, requiring the operator to apply
a very high torque to pull out the part.

With the SNR hydraulic extractor, the


operator only needs to actuate a pump.
High power is obtained very simply.

Operating tips
Always position the protection cover over the jaws when using the extractor.
Take care not to damage the shaft or the bearing housing during the operation.
Monitoring&
measurement
Continuous monitoring
devices (On-line) p. 55

Sensors p. 56

Periodic monitoring
devices (Off-line) p. 57

Software p. 57

Laser-targeting
thermometer p. 58

Calibrated feeler
gauges p. 60

INDUSTRY
Monitoring & measurement
With SNR, place your
bearings under close control

Follow the cycle of life


of each bearing
However perfect its geometry, and
however effective the steel from which it is
made, each bearing has a service life limit.
Optimisation of service life requires Analyse of the external
identification of bearings state indicators causes
and regular monitoring of any indicator SNR has developed an entire range of
changes during operation. This allows measuring and monitoring devices to
identification of damage and scheduling of precisely analyse the environmental
corrective maintenance operations at the constraints affecting the proper operation
optimum time. of your installations and notably your
bearings.
We also propose a range of products and
services designed for vibration monitoring
of rotating machines provided by our
partner, 01 dB Acoustics & Vibration, a
recognised expert in this area, to identify
all your equipment trouble spots and
remedy these one by one.

Measurements may be taken continuously


for implementation of an on-condition
maintenance programme, or occasionally,
to perform expert analysis.
SNR Industry

55

Continuous monitoring
devices (On-line)

For most machines, vibration measurements are used firstly to fulfil a safety function, the
objective being to shut down the machine to ensure the safety of property and people as soon as
it features operating conditions impugning its integrity.
Furthermore, the aim of the maintenance function is to predict shutdowns and maintenance
operations and to establish the origin of defects in order to correct these or prevent their
occurrence.
Data acquisition is performed using portable devices (off-line) or using automatic on-line
measurement systems, installed permanently on equipment, coupled to predictive maintenance
software.

Continuous vibration analysis (On-line)*


VIBALERT
Mechanical "Switch" providing a simple and economic solution to protect your machines.

TRANSMITTER, 4-20 mA
Range of vibration transmitters, 4-20mA, enabling monitoring of machines from a programmable PLC.
Solutions suited to roller bearings and fluid bearings.
ATEX certified versions available for the explosive zone.

MOVI2
Single channel (VIXAL, ISO 2954) or 2 channels (ROXOR, bearing defect factor) monitoring modules).
Protection: IP55.
Adjustment on site: thresholds, measurement scale.
Danger, alarm relay.
4-20mA and 0-10V output.

* Works realized by our partner 01dB Acoustics & Vibration INDUSTRY


Monitoring & measurement
Continuous monitoring
devices (On-line)

MoviDin
Range of 2-channel monitoring modules to ensure protection of rotating machines.
Compatible accelerometers, proximity probes and temperature probes.
Displays levels.
Assembly on a DIN rail.
Adjustment on site: thresholds, measurement scale, frequency range.
Integrity, danger & alarm relays.
4-20 mA outputs.

MOVISYS
Multi-channel real time and/or sequential monitoring system, based on proximity probes,
accelerometers, temperature probes, etc.
19" format industrial rack, 6U, modular (52 sensors in real time monitoring / several hundred sensors
in sequential monitoring).
Complies with the main specifications of the standards API 670 and 678, ISO 2954 and 7919.
Automatic On-line diagnosis with Divadiag.

MOVISCAN
Remote diagnosis and machine protection system combining 3 functions:
Close sequential monitoring, automatic storage of measurements, diagnosis performed on site/
remotely,
SCANBOX multiplexing units minimising wiring and installation costs,
Synchronous analysis and acquisition on condition authorising monitoring of complex machines or
machines with variable operating modes. Modem link and serial line to allow communication with
process and maintenance.
Connection of several MOVISCAN to a diagnostic station (Divadiag) installed on site or remotely.

Sensors
A large range of industrial sensors suited to the most severe environments (oil splashing,
high temperature, explosive atmosphere):
the ASH accelerometer series with integrated electronics,
high temperature velocimeters,
proximity sensors for journal bearing measurements.
SNR Industry

57

Periodic monitoring
devices (Off Line)

Through the technical proficiency and skills of our


partner, 01dB Acoustics & Vibration, we are able
to meet your equipment needs and also remedy
any problems you may encounter with
monitoring, implementation and evolution of your
conditional maintenance policy.
We offer you a whole array of devices to perform
periodic monitoring of your machines. Through
these analyses, performed occasionally to carry
out expert analysis, you could identify a large
number of phenomena that cause machine
malfunctions and thus remedy said.
MULTIVIB
Control of bearings and vibrations for vibration measurements (ISO compliant),
Control of machine temperature and rotation speed,
Measurement of bearing state (defect factor method).

MOVIPACK
Multifunction device, ultra compact, manageable, light and ergonomic, 2 channels + trigger input; it
allows the vibration control and analysis in an industrial environment.
FFT analyser, data collector, balancer, signal recorder, order analyser,
Laser sighted pyrometer (C) and tachometer (RPM),
Complete set of tools to detect and analyse defects of rolling bearing machines (Defect factor,
Kurtosis, Envelope) and journal bearing machines (orbit, cascade, Bode, etc.),
Automatic identification of contact free measurement point,
Communication by USB, RS232 and Internet (e-Route module),
Intrinsically safe version: ATEX certified EEX ia IIC T4.

Software
Numerous software packages are available to meet your occasional or continuous monitoring
needs. In a few clicks, you can enter all the data from your measurements, analyse stationary
or transient signals, troubleshoot your installation failures and thus implement suitable
solutions.

Off-line / On-line conditional maintenance


e-Diag offers solutions for periodic or continuous monitoring, conditional maintenance and
diagnosis of rotating machines: management of Vibration/Oil/Process/Thermography data,
automatic identification of monitoring parameters defined through post electronic
processing of data, advanced graphic analysis tools, single station, network or Web version.

Expertise tools
vib-Graph is a software package designed to measure vibrations of rotating machines
equipped with powerful tools to analyse all types of stationary or transient signals.

INDUSTRY
Monitoring & measurement
Laser-targeting
thermometer

To optimize the service life of your bearings and


reduce your maintenance costs, it is essential to
periodically record the operating condition of
your machines and bearings.
SNR proposes an efficient measuring instrument:
LASERTEMP.
This laser-targeting thermometer is a high-quality
pocket instrument. Very simple to use, it allows
you to measure the temperature of rolling
element bearings, plain bearings and other
components.

Applications
Rolling element bearings, plain bearings and lubrication system for functional monitoring.
Bearings and other heated parts in mechanical assemblies.
Surface temperature of gearboxes, gear cases, bearings of small and large engines.
Industrial equipment: paper rolls, metal strip during rolling or in motion, tires in rotation, etc.
Live components (electrical or electronic items) or any untouchable items (sterile parts, freshly
painted areas, etc.).

Technical characteristics
Precise, non-contact infrared measurement (laser aiming of the measurement area): straight forward
temperature data acquisition even for dynamic processes: no influence on the object to be measured.
(Caution: the red dot does not indicate the measured surface).
Wrench-to-target ratio of 3/1. (Recommendation: hold LASERTEMP 3 to 10 ft. from the object to be
measured. The further away the surface to be measured, the larger the target area surface measured.)
Emissivity adjustment 0.20 to 1.00.
C/ F switching.
Measured temperature "HOLD" function. Adjustable audio alarm when a given threshold is exceeded.
Storage case, low battery signal.
(*) : Precision of +/-2C (4F): over a measuring range of
Temperature range -50C to +400C/ - 60F to + 750F 50 to 100C ( 60 to +210F), if a measurement is
Resolution 0.5C (-50C to +400C) / 1F (- 60F to +750F) made at 60C (140F), your device may display a value
between 58 and 62C (136 and 144F).
Precision (*) +/- 2 % mean value (+100.1C to 400C / Digit : The electronic circuitry of digital display measuring
+/- 1 Digit + 212.1 to + 750F) instruments features an uncertainty of 1 digit (the
digit corresponds to the last displayed figure on
+/-2C (-50C to 100C) /
screen). Therefore, reusing the previous example,
+/- 4F (- 6 F to + 212F) the thermometer can display a value between 57.9
Ambient C /F (**) 0C to +50C / 32F to +120F and 62.1C (135.9 and 144.1F).
(**) : The ambient temperature corresponds to the device's
Storage C / F (***) -40C to +70C / - 40F to +160F operating temperature.
Power supply 2 AAA batteries (LR03, 1.5 Volt micro-battery) (***) : The storage temperature corresponds to the
temperature that the device can sustain when
Battery service life 20 hours switched off, without undergoing any technical
Dimensions 184 x 43.4 x 19mm damage.

Weight 80g / 2.8 ounces


SNR Industry

59

Laser-targeting
thermometer
Measured material emissivity
In order to obtain a precise measurement and avoid any evaluation error, it is mandatory to check the
emissivity of the LASERTEMP instrument adjustment based on the table below (capacity of a material to
emit infrared radiation; factor between 0 and 1).
METALS
Material Type/ Structure / Element Emissivity
Not oxidized 0.02 < x > 0.06
Oxydized 0.11 < x > 0.19
Aluminium Severely oxydized 0.20 < x > 0.31
Fine polished 0.09
Not polished 0.18
Chromium 0.08 < x > 0.26
Chromium
Polished chromium 0.06
Oxydized 0.74 < x > 0.84
Iron Not oxidized 0.05
Thin rust layer 0.70
Rust 0.65
Oxidized 0.64 < x > 0.78
Cast iron Not oxidized 0.21
Severely oxidized 0.95
Copper oxide 0.77< x > 0.87
Black oxidized 0.78
Corroded 0.09
Copper Polished 0.03
Rolled 0.64
Rought 0.74
Molten 0.15
Ni 20, Cr 24, FE 55, oxidized 0.90
Alloy Ni-60, Cr-12, Fe-28, oxidized 0.89
Ni-80, Cr-20, oxidized 0.87
Magnesium Magnesium 0.07 < x > 0.13
73 % Cu, 27 % Zn, polished 0.03
62 % Cu, 37 % Zn, polished 0.03
Matted 0.07
Brass
Burnished 0.40
Oxidized 0.61
Not oxidized 0.04
Polished 0.05
Oxidized 0.31 < x > 0.46
Nickel
Not oxidized 0.05 < x > 0.12
Galvanized 0.04
Dull 0.94
Forged iron Smooth 0.35
Polished 0.28
Cold rolled 0.75 < x > 0.85
Polished table 0.00 < x > 0.14
Steel Soft steel, unalloyed, polished 0.10 < x > 0.12
Not oxidized 0.08
Oxidized 0.80
Type 301, polished 0.27
Stainless steel Type 316, polished 0.28
Type 321, polished 0.18 < x > 0.49
Usual commercial purity (99.1 %) 0.05
Zinc Galvanized 0.28
Polished 0.02 < x > 0.11

NON METALLIC
Aluminum paint 0.27 < x > 0.67
Aluminum paint 10 % Al 0.52
26 % Al 0.30
Blue, Cu 203 0.94
Black, Cu 0 0.96
Paint Green, Cu 203 0.92
Red, Fe 203 0.91
White, Al 203 0.94
Hard 0.94
Rubber
Soft, gray 0.86
All colors 0.92 < x > 0.96
Oil paint Black, glossy 0.90
Camouflage 0.85
White 0.94
NOTE The LASERTEMP emissivity adjustment ranges from 0.20 to 1.00. For objects featuring an emissivity degree of less than 0.20, use an adhesive
tape of fixed emissivity (0.93) or compare with contact measurement. Do not carry out measurement on glossy or reflective surfaces. INDUSTRY
Monitoring & measurement
Calibrated
feeler gauges

In a moving mechanical system, it is necessary to


maintain a functional clearance permitting free
rotation, as well as compensation for thermal
expansion differences between shaft and
housing.
The SNR feeler gauges allow you to better
evaluate bearing fit.

Applications
Internal radial clearance measurement in spherical and cylindrical roller bearings.

Technical characteristics
Set of 18 gauges, round tip,
Two gauge lengths available:
- 90mm length x 10mm width,
- 150mm length x 10mm width.
Hardened steel gauges,
Calibrated to 1/100th, they ensure high precision measurement,
Each set of gauges is protected by a steel frame and a plastic case.

Blade length (mm) Blade thickness (mm)


0.04 0.10 0.50
0.05 0.15 0.60
0.06 0.20 0.70
90 0.07 0.25 0.80
0.08 0.30 0.90
0.09 0.40 1.00
0.04 0.10 0.50
0.05 0.15 0.60
150 0.06 0.20 0.70
0.07 0.25 0.80
0.08 0.30 0.90
0.09 0.40 1.00
Also available in inch.
SNR Industry

61

Calibrated
feeler gauges

Verification of clearance reduction

Spherical roller bearings with tapered bore


Bearing After fitting
bore
(mm) C0 (J0) C3 (J30) C4 (J40)
Gauge to use (mm) Gauge to use (mm) Gauge to use (mm)
> yes no yes no yes no
30 40 0,02 0,03 0,03 0,04 0,04 0,05
40 50 0,02 0,03 0,03 0,05 0,05 0,07
50 65 0,03 0,05 0,04 0,06 0,06 0,08
65 80 0,03 0,05 0,04 0,06 0,07 0,09
80 100 0,04 0,06 0,05 0,07 0,08 0,11
100 120 0,05 0,07 0,07 0,09 0,10 0,13
120 140 0,06 0,09 0,08 0,11 0,11 0,14
140 160 0,06 0,10 0,09 0,13 0,13 0,17
160 180 0,06 0,10 0,10 0,15 0,15 0,20
180 200 0,07 0,12 0,10 0,15 0,16 0,22
200 225 0,08 0,13 0,12 0,17 0,18 0,24
225 250 0,09 0,14 0,13 0,19 0,20 0,27
250 280 0,10 0,16 0,14 0,21 0,22 0,29
280 315 0,11 0,17 0,15 0,22 0,24 0,32
315 355 0,12 0,19 0,17 0,25 0,26 0,34
355 400 0,13 0,20 0,19 0,27 0,29 0,37
400 450 0,13 0,20 0,20 0,28 0,31 0,40
450 500 0,16 0,24 0,23 0,31 0,35 0,44
500 600 0,17 0,26 0,25 0,34 0,36 0,46

INDUSTRY
Europe
FRANCE

SNR Paris 40, rue Jean Bleuzen SNR Lyon Le Florentin - 71, chemin Tl. 04 78 66 68 00
B.P. 49 Tl. 01 40 93 66 00 Europe* du Moulin Carron - B.P. 8 Fax. 04 78 66 68 20
92174 Vanves Cedex Fax. 01 40 93 66 10 69570 Dardilly

DEUTSCHLAND ITALIA
SNR WLZLAGER GMBH www.snr.de SNR Italia
40472 Dsseldorf Wahlerstrae 6 Tel. (0211) 6 58 06-0 Milano Via Keplero, 5 Tel. (02) 33 55 21
40437 Dsseldorf Fax. (0211) 6 58 88 86 20019 Settimo Fax (02) 33 50 06 56
Postfach 33 04 10 Milanese (MI)
33719 Bielefeld Friedrich-Hagemann-Str.66 Tel. (0521) 9 24 00-0
33701 Bielefeld Fax. (0521) 9 24 00 90 ESPAA - PORTUGAL
Postfach 17 01 45
SNR Rodamientos Ibrica S.A.
70597 Stuttgart Trnkestrae 7 Tel. (0711) 9 00 64-0 Madrid C/ Llanos de Jerez, 22 Tl. 91 671 89 13
70574 Stuttgart Fax. (0711) 9 00 64 99 Polgono Industrial Fax. 91 673 65 48

TC 13 GB/USAa - Non contractual document - SNR Copyright International 04/2004 Printed in France - Photos : Studio Bergoend - Semaphore - 01dB
Postfach 70 04 16 28820 Coslada

UNITED KINGDOM *EUROPE Subsidiaries excepted Fax. 04 78 66 68 21


SNR UK
Cheltenham P.O. Box 828 Tel. (44) 1242 574 679
Cheltenham Fax. (44) 1242 525 753
GL 52 3WE

Amriques / Americas
USA AMERICA LATINA

SNR Bearings USA www.snrbearings.com SNR Argentina


Atlanta 4600 K Highlands Pkwy Tel. (770) 435-2818 Buenos-Aires Viamonte 1145 - Piso 11 Tel. (54) 11-4 372-1272
Smyrna, G.A. 30082 (800) 232-1717 1053 Buenos-Aires Fax. (54) 11-4 372-0088
Fax. (800) 742-5215

Autres pays / Other countries


SNR Intermondial (Overseas) MAROC

Annecy 1, rue des Usines Tl. (33) 4 50 65 93 60 SNR Maroc e-mail : info@snr.ma
74000 Annecy Fax. (33) 4 50 65 93 75 Casablanca 73, bd Moulay Slimane Tl. (212) 22 66 76 80
France Fax. (33) 4 50 65 93 76 Ain Seba Casablanca Fax. (212) 22 66 51 66
B.P 15873 Casa-Principal

INDUSTRY

Sige social : Rue des Usines - 74000 Annecy - FRANCE


RCS Annecy B 325821072 - Code NAF 291H
www.snr.fr

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