STANDBY 320 ekW 400 kVA 50 Hz 1500 rpm 400 Volts Caterpillar is leading the power generation marketplace with Power Solutions engineered to deliver unmatched flexibility, expandability, reliability, and cost-effectiveness. Image shown may not reflect actual package.
FEATURES Fuel Strategy CAT 3406C TA DIESEL ENGINE Low fuel consumption High efficiency, four-stroke-cycle engine designed for thousands of trouble-free hours of operation FULL RANGE OF ATTACHMENTS Field-proven in thousands of applications Wide range of bolt-on system expansion attachments, factory designed and tested CAT GENERATOR Matched to the performance and output COMPLETE, READY-TO-RUN SYSTEM characteristics of Cat engines Fully configured generator set Load adjustment module provides engine relief Full range of attachments and options available upon load impact and improves load acceptance and recovery time ENCLOSURES (optional) UL 1446 Recognized Class H insulation Weather protective and sound attenuated CAT EMCP 3 SERIES CONTROL SINGLE-SOURCE SUPPLIER Simple user friendly interface and navigation Factory-designed systems built at Cat ISO Scalable system to meet a wide range of 9001:2000 certified facilities customer needs Fully prototype tested with certified torsional Integrated Control System and Communications vibration analysis available Gateway WORLDWIDE PRODUCT SUPPORT Cat dealers provide extensive post sale support including maintenance and repair agreements Cat dealers have over 1,800 dealer branch stores operating in 200 countries The Cat SOSSM program cost effectively detects internal engine component condition, even the presence of unwanted fluids and combustion by-products STANDBY 320 ekW 400 kVA 50 Hz 1500 rpm 400 Volts
FACTORY INSTALLED STANDARD & OPTIONAL EQUIPMENT
System Standard Optional
Air Inlet Light duty air cleaner [ ] Regular duty canister style, single stage with service indicator [ ] Dual element [ ] Heavy duty [ ] Heavy duty and Muffler [ ] Air Inlet Shutoff Cooling Coolant drain line with valve [ ] Low coolant level shutdown Fan and belt guards [ ] Duct flange Radiator with guard Coolant drain line with valve Fan and belt guards Cat Extended Life Coolant Coolant level sight gauge Exhaust Stainless steel exhaust flex [ ] 10 DBA Industrial muffler ANSI style outlet flange, gasket, bolts and mating [ ] 25 DBA Residential muffler weld flange; shipped loose [ ] Critical muffler [ ] Flexible fitting [ ] Elbow kit [ ] Throughwall Installation kit [ ] Manifold and Turbo Guard Fuel Fuel priming pump [ ] Water separator Fuel pressure gauge [ ] Fuel level switch Primary and secondary fuel filters [ ] Flexible fuel lines Flexible fuel lines [ ] Manual or auto fuel pumps [ ] Single wall tank bases Generator Three phase sensing [ ] Anti-condensation space heater Class H insulation [ ] Permanent Magnet excitation VR6 3-phase sensing voltage regulator with load [ ] RFI Filter adjustment module [ ] Coastal Protection IP23 Protection [ ] Terminal strip connection Circuit Breaker IEC, 3-pole [ ] Oversize generator Segregated L.V. (AC/DC) wiring panel [ ] Circuit breaker, UL and IEC Listed, 3 & 4-pole with shunt trip [ ] Multiple breaker capability [ ] Digital Voltage Regulator Governor Hydra-mechanical (3% speed regulation) [ ] Electronic isochronous governor [ ] Load sharing module Control Panels EMCP 3.1 [ ] EMCP 3.2 & EMCP 3.3 User Interface panel (UIP) - rear mount (standard) [ ] Local & remote annunciator modules Emergency Stop Pushbutton [ ] Load share module [ ] Discrete I/O module [ ] Generator temperature monitoring & protection Lube Lubricating oil and filter [ ] Manual sump pump Oil drain line with valve piped to edge of base [ ] Oil temperature sensor Fumes disposal piped to front of radiator Mounting Narrow integral fuel tank base (950L) [ ] Narrow base Linear vibration isolators between base and [ ] Wide Base engine-generator [ ] Lifting arch [ ] Oil field skid base Starting/Charging 45 amp charging alternator [ ] 5 and 10 amp battery charger 24 volt starting motor [ ] Oversize batteries Batteries with rack and cables [ ] Battery disconnect switch Safety shutoff protection [ ] Ether starting aid [ ] Jacket water heater General [ ] Enclosures - sound attenuated, weather protective [ ] EU Certificate of Conformance (CE)
2 February 22 2011 10:59 AM
STANDBY 320 ekW 400 kVA 50 Hz 1500 rpm 400 Volts
SPECIFICATIONS
CAT GENERATOR CAT EMCP 3 CONTROL PANELS
Frame Size................................................................LC6114B EMCP 3.1 (Standard) Excitation.............................................................Self Excited EMCP 3.2 / EMCP 3.3 (Option) Pitch.............................................................................. 0.6667 Single location customer connector point Number of poles...................................................................4 True RMS metering, 3-phase Number of bearings...................................... Single Bearing Controls Insulation....................... UL 1446 Recognized Class H with - Run / Auto / Stop control tropicalization and antiabrasion - Speed Adjust IP Rating........................................................................... IP23 - Voltage Adjust Overspeed capability - % of rated................................... 150 - Emergency Stop Pushbutton Wave form....................................................................002.00 - Engine cycle crank Paralleling kit/Droop transformer........................... Optional Digital Indication for: Voltage regulator.................................Three phase sensing - RPM Voltage regulation.. Less than +/- 1/2% (steady state) Less - Coolant temperature than +/- 1% (no load to full load) - Operating hours Telephone Influence Factor.............................. Less than 50 - Oil Pressure Harmonic distortion......................................... Less than 5% - Coolant temperature CAT DIESEL ENGINE - System DC volts 3406C TA, I-6, 4-Stroke-Cycle Watercooled Diesel - L-L volts, L-N volts, phase amps, Hz Bore - mm................................................ 137.20 mm (5.4 in) - ekW, kVA, kVAR, kW-hr, % kW, PF (EMCP 3.2 / 3.3) Stroke - mm............................................. 165.10 mm (6.5 in) Shutdowns with common indicating light for: Displacement - L..................................... 14.64 L (893.39 in3) - Low oil pressure Compression ratio........................................................ 14.6:1 - High coolant temperature Aspiration........................................................................... TA - Low coolant level Governor type.......................................... Hydra-mechanical - Overspeed - Emergency stop - Failure to start (overcrank) Programmable protective relaying functions: (EMCP 3.2 & 3.3) - Under and over voltage - Under and over frequency - Overcurrent (time and inverse time) - Reverse power (EMCP 3.3) MODBUS isolated data link (RS-485 half-duplex EMCP 3.2 & 3.3) Options - Vandal door - Local annunciator module - Remote annunciator module - Input / Output module - RTD / Thermocouple Modules - Monitoring software
3 February 22 2011 10:59 AM
STANDBY 320 ekW 400 kVA 50 Hz 1500 rpm 400 Volts
TECHNICAL DATA
Open Generator Set - - 1500 rpm/50 Hz/400 Volts DM2273
Low Fuel Consumption
Generator Set Package Performance
Genset Power rating @ 0.8 pf 400 kVA Genset Power rating with fan 320 ekW Fuel Consumption 100% load with fan 86.1 L/hr 22.7 Gal/hr 75% load with fan 64.3 L/hr 17.0 Gal/hr 50% load with fan 44.4 L/hr 11.7 Gal/hr Cooling System1 Air flow restriction (system) 0.12 kPa 0.48 in. water Air flow (max @ rated speed for radiator arrangement) 522 m/min 18434 cfm Engine Coolant capacity with radiator/exp. tank 57.8 L 15.3 gal Engine coolant capacity 20.8 L 5.5 gal Radiator coolant capacity 37.0 L 9.8 gal Inlet Air Combustion air inlet flow rate 23.4 m/min 826.4 cfm Exhaust System Exhaust stack gas temperature 583.8 C 1082.8 F Exhaust gas flow rate 70.4 m/min 2486.2 cfm Heat rejection to aftercooler 31 kW 1763 Btu/min Exhaust flange size (internal diameter) 152.4 mm 6.0 in Exhaust system backpressure (maximum allowable) 6.7 kPa 26.9 in. water Heat rejection Heat rejection to coolant (total) 197 kW 11203 Btu/min Heat rejection to exhaust (total) 303 kW 17232 Btu/min Heat rejection to atmosphere from engine 73 kW 4152 Btu/min Heat rejection to atmosphere from generator 23.7 kW 1347.8 Btu/min Alternator2 Motor starting capability @ 30% voltage dip 745 skVA Frame LC6114B Temperature Rise 150 C 270 F Lube System Sump refill with filter 38.0 L 10.0 gal Emissions3 NOx mg/nm3 3042.8 mg/nm CO mg/nm3 1265.3 mg/nm HC mg/nm3 11.6 mg/nm PM mg/nm3 63.3 mg/nm 1 For ambient and altitude capabilities consult your Cat dealer. Air flow restriction (system) is added to existing restriction from factory. 2 UL 2200 Listed packages may have oversized generators with a different temperature rise and motor starting characteristics. Generator temperature rise is based on a 40C ambient per NEMA MG1-32. 3 Emissions data measurement procedures are consistent with those described in EPA CFR 40 Part 89, Subpart D & E and ISO8178-1 for measuring HC, CO, PM, NOx. Data shown is based on steady state operating conditions of 77F, 28.42 in HG and number 2 diesel fuel with 35 API and LHV of 18,390 btu/lb. The nominal emissions data shown is subject to instrumentation, measurement, facility and engine to engine variations. Emissions data is based on 100% load and thus cannot be used to compare to EPA regulations which use values based on a weighted cycle.
4 February 22 2011 10:59 AM
STANDBY 320 ekW 400 kVA 50 Hz 1500 rpm 400 Volts
RATING DEFINITIONS AND CONDITIONS
Meets or Exceeds International Specifications: AS1359, Ratings are based on SAE J1349 standard conditions. CSA, IEC60034-1, ISO3046, ISO8528, NEMA MG 1-22, These ratings also apply at ISO3046 standard conditions. NEMA MG 1-33, UL508A, 72/23/EEC, 98/37/EC, Fuel rates are based on fuel oil of 35 API [16 C (60 F)] 2004/108/EC gravity having an LHV of 42 780 kJ/kg (18,390 Btu/lb) Standby - Output available with varying load for the when used at 29 C (85 F) and weighing 838.9 g/liter duration of the interruption of the normal source power. (7.001 lbs/U.S. gal.). Additional ratings may be available Average power output is 70% of the standby power for specific customer requirements, contact your Cat rating. Typical operation is 200 hours per year, with representative for details. For information regarding Low maximum expected usage of 500 hours per year. Sulfur fuel and Biodiesel capability, please consult your Standby power in accordance with ISO8528. Fuel stop Cat dealer. power in accordance with ISO3046. Standby ambients shown indicate ambient temperature at 100% load which results in a coolant top tank temperature just below the shutdown temperature.
5 February 22 2011 10:59 AM
STANDBY 320 ekW 400 kVA 50 Hz 1500 rpm 400 Volts
DIMENSIONS
Package Dimensions NOTE: For reference only - do not use for Length 4264.3 mm 167.89 in installation design. Please contact Width 1110.0 mm 43.7 in your local dealer for exact weight and dimensions. (General Height 2150.0 mm 84.65 in Dimension Drawing #2923096). Weight 3454 kg 7,615 lb
www.Cat-ElectricPower.com Performance No.: DM2273 2011 Caterpillar All rights reserved. Feature Code: 406DEN7 Materials and specifications are subject to change without notice. Gen. Arr. Number: 2351203 The International System of Units (SI) is used in this publication. CAT, CATERPILLAR, their respective logos, "Caterpillar Yellow," the Source: European Sourced "Power Edge" trade dress, as well as corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission. February 22 2011 17511074 6
