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Service, Wrtsil Nederland B.V.
Engine section Engine type Ref. Date Issue Document No. Page
99 Service information Various Service 30.05.2007 01 TB00/99/2090 1(6) + encl.

D234, D510,
D528, D540,
D604, D604B,
D616, D620, Lube oil
D628, D640,
D645, D716,
D816
Original bulletin TC 0199-99-2090 6th exchange dated 20.09.2002

Change number n/a

Lube oil

The 6th exchange is made for the following reasons:

Change Section 1
Change Section 2
Corrections lube oil table Enclosure 1 and 2

Scope of application:

This technical bulletin applies to the following Wrtsil Deutz medium-sized and large engines:

D234, D510, D528, D540, D604, D604B, D616, D620, D628, D640, D645, D716, D816

Please proceed analogously for engines no longer included in the build program. In case you need
further clarification, please contact the Wrtsil Service Network.

Table of contents
1 Lube oil grade
2 Lube oil viscosity
3 Lube oil change intervals
4 Servicing of the engine-mounted lube oil filter
5 Lube oil for seal oil system

Enclosure 1 and 2, lube oil tables

Wrtsil Nederland B.V. Office: Hanzelaan 95 Telephone: +31 38 425 32 53

P.O. Box 10608 8017 JE Zwolle Telefax: +31 38 422 35 64
8000 GB Zwolle The Netherlands service.sales.nl@wartsila.com
Service, Wrtsil Nederland B.V. Technical bulletin
Issue Document No. Page
01 TB00/99/2090 2(6)
1 Lube oil grade
For the engines of series D234, D616, D816, D604, D604B and D620, lube oils according to the
existing specifications have been determined. In Enclosure 2, some reference oils are indicated, with
which positive operating results have been achieved.
For the use in engines of series D628, D640 and D645, Enclosure 1 comprises reference lube oils.
Here, the assignment depends on the fuel type of the engine.
Lube oils not indicated but having the same capacity level as those mentioned in Enclosure 1 and 2
can be used upon agreement with the oil producer and compulsory during the warranty period
with the approval of Wrtsil Deutz.
The indicated lube oil grades are minimum requirements. Higher quality levels can be used.
The manufacturer is responsible for supplying lube oils of constant quality and with those additives
which were the basis for the release.

1.1 Engine series D234, D616, D816, D604, D604B, D620

The lube oils must at least meet the following lube oil specifications:
Engine Lube oil specifications *2
Engine
ACEA API
D234
E2-96, E3-96 CF, CF-4
D816
E4-99, E5-99 CG-4,CH-4
D604/D604B

Engine speed n > 2100/min Lube oil quality grade I

D616
Engine speed n 2100/min Lube oil quality grade II
D620
Power group Power range eff. average
pressure Pme
Genset engines in
50 Hz: > 100 kW/cyl. > 18,0 bar
cont. operation
60 Hz: > 120 kW/cyl. > 18,0 bar
> 4 000 op. h/year
Genset engines in
50 Hz: > 110 kW/cyl. > 19,8 bar
peak load operation
60 Hz: > 126 kW/cyl. > 19,0 bar
> 1 000 op. h/year.
Ship drive in rapid Lube oil quality grade I
> 124 kW/cyl. n=1860/min > 18,0 bar
ferries and rapid
> 120 kW/cyl. n=1800/min > 18,0 bar
commercial boats
> 110 kW/cyl. n=1650/min > 18,0 bar
> 3 000 op. h/year
Ship drive for non-
commercial ships
> 130 kW/cyl. n=1860/min > 19,0 bar
(official ships,
> 127 kW/cyl. n=1800/min > 19,0 bar
yachts)
> 1 000 op. h/year
All other engines Lube oil quality grade II

Lube oil quality grade Engine Lube oil specifications *2

I ACEA E4-99
II ACEA E3-96, E5-02 API CF-4, CG-4, CH-4
*2 It is sufficient, if one of the mentioned specifications is met.

Some reference lube oils of lube oil quality grades I and II can be taken from Enclosure 2.
In lube oil quality grade I, only fully or partly synthetic oils are permitted to be used.

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Service, Wrtsil Nederland B.V. Technical bulletin
Issue Document No. Page
01 TB00/99/2090 3(6)

1.2 Engine series D628, D640, D645

For engines of series D628, we recommend the use of fuels with a sulphur content of less than
0.2 % by weight to avoid the formation of glazing in the cylinder liners, preferably the use of lube oils
of quality class API CG-4 or API CH-4.
For mixed fuels with sulphur contents > 1.0%, we recommend for the first filling to use an oil with a
TBN of 40 mg/KOH/g, for sulphur contents 1.0%, a TBN of 30 mg/KOH/g.
To achieve the maximally possible economic operation, for refilling, an oil with lower or higher TBN is
permitted to be used. The producers of mineral oil must be involved in this measure, who give their
recommendations on the basis of regular analyses of the used oils. Moreover, the according limit
values must be observed (see section 3.2).
According to our experience, when being refilled, the engine D645 rather needs an oil with a TBN of
40 mg/KOH/g, the engines D628 and D645, however, rather an oil with a TBN of 30 mg/KOH/g.
When using anti-corrosive oil (emergency genset), contact the parent company.

2 Lube oil viscosity

Selection of the lube oil viscosity shall be based on SAE-classification J 300 9/87 (Society of
Automotive Engineers). Selection of the SAE-class does not give any indication of the oil grade.

2.1 Engine series D234, D616, D816, D604, D604B, D620

The ambient temperature is decisive for selection of the proper SAE-class. Multi-grade oils may be
used for all-year application (summer and winter), e.g. SAE 15W-40.

Viscosity specification:

2.2 Engine series D628, D640, D645

Generally for these engines viscosity class SAE 40 is specified. All-temperature oils SAL 10W-40 or
15W-40 can also be used, provided these oils are indicated in the list of lube oils or are equivalent.

The D628 engines in operation, which were previously operated with a lube oil viscosity of SAE 30
(previous version: oil cooler upstream of charge air cooler), may be operated with SAE 40 or SAE
10W-40 or SAE 15W-40 as from now on.

3 Lube oil change intervals

The oil should be changed only with the engine warmed up to service temperature; the oil is then
highly fluid and drains off much better.

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Service, Wrtsil Nederland B.V. Technical bulletin
Issue Document No. Page
01 TB00/99/2090 4(6)
3.1 Engine series D234, D616, D816, D604, D604B, D620
The first lube oil change after initial commissioning or re-commissioning following major repair work
shall be effected after 50 running hours at the latest. Thereafter the following lube oil change intervals
shall be adhered to:

Mounted centrifugal lube oil filter

without with
Engine Type of fuel
Distillate fuel MDF mixed oil Distillate fuel MDF mixed oil
ISO 8217 DMB ISO 8217 DMB
D234 500 op. hrs. 250 op. hrs.
TBD 234 250 op. hrs. 125 op. hrs.
D616 250 op. hrs. 125 op. hrs. 500 op. hrs. 250 op. hrs.
D816 250 op. hrs. 500 op. hrs.
D604/B 250 op. hrs. 125 op. hrs. 500 op. hrs. 250 op. hrs.
D620 250 op. hrs. 125 op. hrs. 500 op. hrs. 250 op. hrs.

Oil change once a year at a minimum.

The oil change interval may be extended depending on the engine operating mode and the lube oil
grade.
This must be determined by a series of used-oil analyses. The lube oil must be changed in any case if
one of the following limit values is not reached or exceeded:
Kinematic viscosity at 100C (DIN 51 562)
Lube oil SAE 30, SAE .. W-30 min. 9,3 mm2/s (cSt)
Lube oil SAE 40, SAE ... W-40 min. 12,5 mm2/s (cSt)
Viscosity increase max. 25% of value when new
Flash point (DIN EN 22719) min. 180C
Total contamination (DIN 51365 corr. to centrifuge) max. 2.0% by mass
Water content (DIN 51777) max. 0.2% by mass
Total base number (DIN ISO 3771) min. 50% of value when new

3.2 Engine series D628, D640, D645

In the case of these engines, a lube oil change always takes place after a previous used oil analysis.
Upon agreement with the mineral oil producer, the lube oil must be partly replaced or exchanged, if
one of the limit values is exceeded or fallen below. For engines D628 operated with distillate fuel
(entire oil volume in the oil pan), we generally recommend a lube oil change after 5 000 op. hours,
irrespective of the result of the used oil analysis.
If, upon operation with mixed fuel, the TBN-value should fall below the indicated minimum value,
refilling is possible with a lube oil having a TBN-value of 40 mgKOH/g or 50 mgKOH/g (freshening
up), see section 1.2.
Kinematic viscosity at 100C (DIN 51 562)
Lube oil SAE 40 min. 12,5 mm2/s (cSt)
Viscosity increase max. 25% of value when new
Flash point (DIN EN 22719) min. 180C
Total contamination (DIN 51365 corr. to centrifuge) max. 1.5% by mass
Water content (DIN 51777) max. 0.2% by mass
Total base number (DIN ISO 3771)
with distillate fuel min. 6 mgKOH/g
with mixed fuel with a sulphur content S 1% by wt. min. 12 mgKOH/g
with mixed fuel with a sulphur content S > 1% by wt. min. 18 mgKOH/g

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Service, Wrtsil Nederland B.V. Technical bulletin
Issue Document No. Page
01 TB00/99/2090 5(6)
3.3 Used-oil analysis
The oil sample shall be representative of the entire oil filling and shall be taken in good time before
the oil change becomes due (see operation manual). It is best to start a series of analyses during or
shortly after commissioning so as to define a possible variation of the lube oil depending on the
duration of engine operation.
The oil analysis must be made for engines D628 and D640 at least every 500 operating hours, for
engines D645 at least every 1000 operating hours.
The used-oil analysis can be carried out in the laboratories of the oil producers, institutes or at
Wrtsil Deutz.
The Wrtsil Deutz test kit allows quick determination of the lube oil grade. This quick test permits a
trend definition of the lube oil variation. The Wrtsil Deutz test kit with part No. DZ12130382 is
obtainable from the Wrtsil Service Network.
4 Servicing of the engine-mounted lube oil filters
Lube oil filter servicing is to be carried out as follows (see also relevant operation manual):

D234
Changing oil filter element 50 running hours after commissioning of new or overhauled engine,
thereafter every 500 running hours, after 1 year at the latest
D616
Changing oil filter element 50 running hours after commissioning of new or overhauled engine,
thereafter every 500 running hours,
Cleaning centrifugal lube oil 50 running hours after commissioning of new or overhauled engine,
filter thereafter every 250 running hours, at least after 1 year
D604, D604B, D620
Cleaning strainer
50 running hours after commissioning of new or overhauled engine,
Changing throw-away
thereafter every 500 running hours, at least after 1 year
filter/element
Cleaning centrifugal lube oil 50 running hours after commissioning of new or overhauled engine,
filter thereafter every 250 running hours, at least after 1 year
D816
Cleaning strainer
50 running hours after commissioning of new or overhauled engine,
Changing throw-away
thereafter every 500 running hours
filter/element
Cleaning centrifugal lube oil 50 running hours after commissioning of new or overhauled engine,
filter thereafter every 250running hours
D628
Lube oil filter combination:
Operating edge-type filter daily
Cleaning filter chamber every 1,500 running hours
Paper filter: Changing 50 running hours after commissioning of new or overhauled engine,
paper element thereafter when the permissible differential pressure is exceeded, at the
latest after every
3,000 running hours with distillate fuel operation
1,500 running hours with intermediate fuel operation
Cleaning centrifugal lube oil 50 running hours after commissioning of new or overhauled engine,
filter thereafter every 250 running hours
D640, D645
Cleaning strainer candles 500 running hours after commissioning of new or overhauled engine,
thereafter every 6000 running hours *
* For engine D640 in standby < 300 op. hs./year after all 150 op. hs. at the latest 0,5 years.

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Service, Wrtsil Nederland B.V. Technical bulletin
Issue Document No. Page
01 TB00/99/2090 6(6)

The quoted service intervals are guide values. The service intervals may have to be reduced
depending on the type of application and mode of operation of the engine.

5 Lube oil for seal oil system

For engines which are provided with separate seal oil system (D628, D640) a lube oil with a low TBN
should be used. Suitable lube oils may be taken from Enclosure 1. Lube oils conforming to
comparable specifications not listed here are also permissible.

Ordering parts According the standard ordering procedure as described in the engine specific
parts catalogue.

Reporting Reporting according Wrtsil guidelines is mandatory.

Send your work report to Wrtsil Nederland B.V.
The adress is mentioned at frontpage bottom.

Applies to All D234, D510, D528, D540, D604, D604B, D616, D620, D628, D640, D645,
D716, D816 engines.

Letter distribution The Wrtsil Service Network and users/owners of D234, D510, D528, D540,
D604, D604B, D616, D620, D628, D640, D645, D716, D816 engines.
(No paper copies distributed).

Feedback E-mail to: service.sales.nl@wartsila.com

Letter validity Until further notice.

Enclosure Enclosure 1: Lube oil table D628, D640, D645

Enclosure 2: Lube oil table D616, D620

Disclaimer
This Technical Bulletin is designed to provide accurate and authoritative information with regard to the subject-matter covered as was
available at the time of printing. However, the publication deals with complicated technical matters suited only for specialists in the area and
the design of the subject-products is subject to regular improvements, modifications and changes. Consequently, Wrtsil Nederland B.V.
and/or any other Wrtsil group company cannot accept any responsibility or liability for any eventual errors or omissions in this Technical
Bulletin or for discrepancies arising from the features of any actual item in the respective product being different from those shown in this
Technical Bulletin. Wrtsil Nederland B.V. and/or any other Wrtsil group company shall under no circumstances be liable for any
damages or losses, or injury, suffered by any party making use of this Technical Bulletin or the information contained herein.

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