16931211

Drive Technology \ Drive Automation \ System Integration \ Services
Installation and Operating Instructions
Industrial Gear Units

Helical and Bevel-Helical Gear Units
X.. Series
Torque Classes from 6.8 475 kNm
Edition 07/2010 16931211 / EN

SEW-EURODRIVEDriving the world
Contents
Contents
1 General Information ............................................................................................ 7
1.1 How to use the operating instructions ......................................................... 7
1.2 Structure of the safety notes ....................................................................... 7
1.3 Rights to claim under warranty ................................................................... 8
1.4 Exclusion of liability..................................................................................... 8
1.5 Copyright..................................................................................................... 8
2 Safety Notes ........................................................................................................ 9
2.1 Preliminary remark ...................................................................................... 9
2.2 General information .................................................................................... 9
2.3 Target group ............................................................................................... 9
2.4 Designated use ......................................................................................... 10
2.5 Other applicable documentation ............................................................... 10
2.6 Stickers on the gear unit ........................................................................... 10
2.7 Symbols on the packaging........................................................................ 13
2.8 Transport................................................................................................... 13
2.9 Storage and transport conditions .............................................................. 18
3 Basic Gear Unit Structure ................................................................................ 20
3.1 Nameplate................................................................................................. 20
3.2 Unit designations ...................................................................................... 21
3.3 Mounting positions .................................................................................... 24
3.4 Mounting surfaces..................................................................................... 26
3.5 Shaft positions .......................................................................................... 27
3.6 Mounting positions and standard mounting surfaces................................ 28
3.7 Pivoted mounting positions and variable mounting positions ................... 30
3.8 Corresponding directions of rotation ......................................................... 31
3.9 Housing..................................................................................................... 34
3.10 Gearing and shafts.................................................................................... 34
3.11 Input and output shafts ............................................................................. 35
3.12 Sealing systems........................................................................................ 39
3.13 Coating and surface protection systems ................................................... 42
3.14 Lubrication ................................................................................................ 43
3.15 Accessories............................................................................................... 44
4 Design of Options and Accessories................................................................ 45
4.1 Oil expansion tank /ET.............................................................................. 45
4.2 Shaft end pump /SEP ............................................................................... 46
4.3 Motor pump /ONP ..................................................................................... 48
4.4 Torque arm /T ........................................................................................... 50
4.5 Flange couplings with cylindrical interference fit /FC ................................ 51
4.6 Mounting flange /F .................................................................................... 52
4.7 Backstop /BS ............................................................................................ 53
4.8 Motor adapters /MA .................................................................................. 54
4.9 V-belt drives /VBD..................................................................................... 55
4.10 Drive packages on steel frame ................................................................. 56
Installation and Operating Instructions Helical and Bevel-Helical Gear Units X.. Series 3
Contents
4.11 Cooling types ............................................................................................ 58

4.12 Fan /FAN................................................................................................... 59
4.13 Water cooling cover /CCV......................................................................... 61
4.14 Water cooling cartridge /CCT.................................................................... 62
4.15 Oil-water cooler with motor pump and splash lubrication /OWC............... 64
4.16 Oil-air cooler with motor pump and splash lubrication /OAC .................... 66
4.17 Oil-water cooler with motor pump and pressure lubrication /OWP ........... 68
4.18 Oil-air cooler with motor pump and pressure lubrication /OAP ................. 70
4.19 Oil heater /OH ........................................................................................... 72
4.20 Pressure switch /PS.................................................................................. 73
4.21 Temperature sensor /PT100 ..................................................................... 73
4.22 Temperature switch /NTB ......................................................................... 73
4.23 Temperature switch /TSK ......................................................................... 73
4.24 Diagnostic unit /DUO10A .......................................................................... 74
4.25 Diagnostic unit /DUV10A ......................................................................... 74
5 Assembly / Installation ..................................................................................... 75
5.1 Required tools/resources .......................................................................... 75
5.2 Tolerances ................................................................................................ 75
5.3 Notes on installation/mounting .................................................................. 76
5.4 Prerequisites for installation ...................................................................... 78
5.5 Installing the gear unit............................................................................... 78
5.6 Oil filling ................................................................................................... 80
5.7 Gear units with solid shaft......................................................................... 82
5.8 Couplings .................................................................................................. 83
5.9 Flange couplings with cylindrical interference fit /FC ................................ 85
5.10 Output shaft as a hollow shaft with keyway /..A........................................ 94
5.11 Output shaft as a hollow shaft with shrink disk /..H................................. 107
5.12 Output shaft as a splined hollow shaft /..V.............................................. 123
5.13 Torque arm/T .......................................................................................... 130
5.14 Mounting flange /F .................................................................................. 132
5.15 Motor adapters /MA ................................................................................ 133
5.16 V-belt drives /VBD................................................................................... 136
5.17 Base frame /BF ....................................................................................... 141
5.18 Swing base /SB....................................................................................... 141
5.19 Motor pump /ONP ................................................................................... 142
5.20 Fan /FAN................................................................................................. 144
5.21 Water cooling cover /CCV....................................................................... 144
5.22 Water cooling cartridge /CCT.................................................................. 145
5.23 Oil-water cooler with motor pump and splash lubrication /OWC............. 146
5.24 Oil-air cooler with motor pump and splash lubrication /OAC .................. 149
5.25 Oil-water cooler with motor pump and pressure lubrication /OWP ......... 153
5.26 Oil-air cooler with motor pump and pressure lubrication /OAP ............... 156
5.27 Oil heater /OH ......................................................................................... 158
5.28 Pressure switch /PS................................................................................ 168
5.29 Temperature sensor /PT100 ................................................................... 169
4 Installation and Operating Instructions Helical and Bevel-Helical Gear Units X.. Series
Contents
5.30 Temperature switch /NTB ....................................................................... 170

5.31 Temperature switch /TSK ....................................................................... 171
6 Startup.............................................................................................................. 172
6.1 Important notes on startup ...................................................................... 172
6.2 Shaft end pump /SEP ............................................................................. 173
6.3 Motor pump /ONP ................................................................................... 174
6.4 Run-in period .......................................................................................... 175
6.5 Backstop /BS .......................................................................................... 176
6.6 Starting up the gear unit at low ambient temperatures ........................... 176
6.7 Gear unit shutdown/conservation ........................................................... 177
7 Inspection/Maintenance ................................................................................. 179
7.1 Preliminary work for inspection and maintenance .................................. 179
7.2 Inspection and maintenance intervals..................................................... 180
7.3 Lubricant change intervals ...................................................................... 182
7.4 Oil level check ......................................................................................... 183
7.5 Oil consistency check ............................................................................. 184
7.6 Changing the oil ...................................................................................... 185
7.7 Checking and cleaning the breather ....................................................... 187
7.8 Refilling grease ....................................................................................... 187
7.9 Relubricating the bearing for Drywell sealing systems ........................... 188
7.10 Motor pump /ONP ................................................................................... 189
7.11 Fan /FAN................................................................................................. 190
7.12 Water cooling cover /CCV....................................................................... 190
7.13 Water cooling cartridge /CCT.................................................................. 191
7.14 Oil-water cooler with motor pump and splash lubrication /OWC............. 191
7.15 Oil-air cooler with motor pump and splash lubrication /OAC .................. 191
7.16 Oil-water cooler with motor pump and pressure lubrication /OWP ......... 192
7.17 Oil-air cooler with motor pump and pressure lubrication /OAP ............... 193
7.18 Oil heater /OH ......................................................................................... 195
7.19 Split housing ........................................................................................... 195
8 Lubricants........................................................................................................ 196
8.1 Lubricant selection .................................................................................. 196
8.2 Lubricant table ........................................................................................ 196
8.3 Lubricant fill quantities for horizontal gear units / M1 mounting position. 198
8.4 Lubricant fill quantities for horizontal gear units / M3 mounting position. 202
8.5 Lubricant fill quantities for vertical gear units / M5 and M6 mounting
positions.................................................................................................. 204
8.6 Lubricant fill quantities for upright gear units / M2 mounting position ..... 209
8.7 Lubricant fill quantities for upright gear units / M4 mounting position ..... 211
8.8 Sealing grease / rolling bearing grease .................................................. 215
9 Malfunctions .................................................................................................... 216
9.1 Troubleshooting information ................................................................... 216
9.2 Customer service .................................................................................... 216
9.3 Possible gear unit malfunctions ............................................................. 217
9.4 Disposal .................................................................................................. 218
Contents
10 Address List .................................................................................................... 219

Index................................................................................................................. 229
General Information
How to use the operating instructions
1
1 General Information
1.1 How to use the operating instructions
The operating instructions are an integral part of the product and contain important
information for operation and service. The operating instructions are written for all
employees who assemble, install, startup, and service this product.
The operating instructions must be accessible and legible. Make sure that persons
responsible for the system and its operation, as well as persons who work independently
on the unit, have read through the operating instructions carefully and understood them.
Consult SEW-EURODRIVE if you have any questions or if you require further
information.
1.2 Structure of the safety notes

1.2.1 Meaning of the signal words
The following table shows the grading and meaning of the signal words for safety notes,
notes on potential risks of damage to property, and other notes.
Signal word Meaning Consequences if disre-

garded
DANGER Imminent danger Severe or fatal
injuries
WARNING Possible dangerous situation Severe or fatal
injuries
CAUTION Possible dangerous situation Minor injuries
NOTICE Possible damage to property Damage to the drive system or its

environment
INFORMATION Useful information or tip: Simplifies the
handling of the drive system.
1.2.2 Structure of the section-related safety notes

Section safety notes do not apply to a specific action, but to several actions pertaining
to one subject. The used symbols indicate either a general or a specific hazard.
This is the formal structure of a section safety note:
SIGNAL WORD
Type and source of danger.
Possible consequence(s) if disregarded.
Measure(s) to prevent the danger.
1.2.3 Structure of the embedded safety notes

Embedded safety notes are directly integrated in the instructions just before the
description of the dangerous action.
This is the formal structure of an embedded safety note:
SIGNAL WORD Nature and source of hazard.
Possible consequence(s) if disregarded.
Measure(s) to prevent the danger.
General Information
1 Rights to claim under warranty
1.3 Rights to claim under warranty

Adhering to the operating instructions is a prerequisite for fault-free operation and the
fulfillment of any right to claim under warranty. Therefore, read the operating instructions
before you start working with the unit.
1.4 Exclusion of liability

You must comply with the information contained in these operating instructions to
ensure safe operation of the X series gear units and to achieve the specified product
characteristics and performance requirements. SEW-EURODRIVE does not assume
liability for injury to persons or damage to equipment or property resulting from non-
observance of these operating instructions. In such cases, any liability for defects is
excluded.
1.5 Copyright
2010 SEW-EURODRIVE. All rights reserved.
Unauthorized duplication, modification, distribution or any other use of the whole or any
part of this documentation is strictly prohibited.
Safety Notes
Preliminary remark
2
2 Safety Notes
2.1 Preliminary remark
The following safety notes are primarily concerned with the use of gear units. If using
gearmotors, also refer to the safety notes for motors in the corresponding operating
instructions.
Also observe the supplementary safety notes in the individual sections of these
operating instructions.
2.2 General information
WARNING
During operation, the gear units can have movable or rotating parts as well as hot
surfaces.
Severe or fatal injuries
All work related to transportation, storage, setup/mounting, connection, startup,
maintenance and repair may only be carried out by qualified personnel, in strict ob-
servation of:
The relevant detailed operating instructions
Warning and safety signs on the gear unit
All other project planning documents, operating instructions and wiring dia-
grams related to the drive
The specific regulations and requirements for the system
The national/regional regulations governing safety and the prevention of
accidents
Never install damaged products
Immediately report any damage to the shipping company
Removing covers without authorization, improper use as well as incorrect installa-

tion or operation may result in severe injuries to persons or damage to property.
Refer to the documentation for additional information.
2.3 Target group

Any mechanical work may only be performed by adequately qualified personnel.
Qualified personnel in this context are persons who are familiar with the setup,
mechanical installation, troubleshooting and maintenance for this product. Further, they
are qualified as follows:
Training in mechanical engineering, e.g. as a mechanic or mechatronics technician
(final examinations must have been passed).
They are familiar with these operating instructions.
Any electronic work may only be performed by adequately qualified electricians.

Qualified electricians in this context are persons who are familiar with the electronic
installation, startup, troubleshooting and maintenance for this product. Further, they are
qualified as follows:
Training in electrical engineering, e.g. as an electrician or mechatronics technician
(final examinations must have been passed).
Safety Notes
2 Designated use
They are familiar with these operating instructions.
All work in further areas of transportation, storage, operation and waste disposal must
only be carried out by persons who are trained appropriately.
All qualified personnel must wear appropriate protective clothing.
2.4 Designated use

X series industrial gear units are gear units driven by motors for industrial and
commercial systems. The units may only be run at the speeds and powers shown in the
technical data or on the nameplate. Implementing gear unit loads other than the
permitted values or operating the gear units in areas of application other than industrial
and commercial systems is only permitted after consultation with SEW-EURODRIVE.
Using these products in potentially explosive atmospheres is prohibited, unless
specifically designated otherwise.
In compliance with the EC Machinery Directive 2006/42/EC, the X.. series industrial
gear units are components for installation in machinery and systems. In the scope of the
EC directive, you must not take the machinery into operation in the proper fashion until
you have established that the end product complies with Machinery Directive
2006/42/EC.
2.5 Other applicable documentation

The following publications and documents have to be observed as well:
"AC motors" operating instructions
Operating instructions of any attached options
Helical and bevel-helical X.. series gear units
2.6 Stickers on the gear unit

The stickers on the gear unit must be observed. They have the following meaning:
Sticker Meaning
Oil
Oil fill plug
Oil drain
Oil
Oil Oil level glass
Oil Oil dipstick
Safety Notes
Stickers on the gear unit
2
Sticker Meaning
Oil Oil sight glass
Breather plug
Regreasing point
Air outlet screw
H 2O Water supply
H 2O Water return
Oil Oil supply
Oil Oil return
Temperature sensor
C
Grease outlet (only with Drywell)
Direction of rotation
Safety Notes
2 Stickers on the gear unit
Sticker
NOTICE
Gear unit is delivered without oil.
l
Potential damage to property!
Oi
Prior to startup, fill in oil according
to operating instructions.
NOTICE
Gear unit with VCI corrosion
protection. Do not open!
Prior to startup, perform preliminary
VCI work according to operating
instructions.
No open flames!
NOTICE
Removing the oil dipstick during
operation can damage the
gear unit.
STOP Do not open while the gear unit is
running.
NOTICE
The brake has not been set at
the factory
X Prior to startup, set the brake according
to the operating instructions.
WARNING
Danger of burns due to hot
gear unit.
Fatal injuries!
Let the gear unit cool down before
you begin working on it.
WARNING
Danger of burns due to hot
gear unit oil.
Fatal injuries!
Let the gear unit cool down before
Oil you begin working on it.
Be careful when opening the oil
drain!
Safety Notes
Symbols on the packaging
2
Sticker
WARNING
Risk of injuries due to rotating
parts.
Fatal injuries!
Cover input and output components
with a touch guard.
Never remove the guard while the
gear unit is runnig.
2.7 Symbols on the packaging

The symbols on the packaging must be observed. They have the following meaning:
Fragile Protect Fasten Hand hooks

from heat here prohibited
Up Keep dry Center of gravity

1811486091
2.8 Transport
2.8.1 Notes on transport
WARNING
Suspended loads can fall.
Severe or fatal injuries.
Do not stand under the suspended load.
Secure the danger zone.
CAUTION
Risk of slipping due to lubricant leaking from damaged seals.
Minor injuries
Check the gear unit and mount-on components for leaking lubricant.
Safety Notes
2 Transport
NOTICE
Improper transport may result in damages to the gear unit.
Possible damage to property.
Note the following:
Inspect the shipment for any damage that may have occurred in transit as soon as
you receive the delivery. Inform the shipping company immediately. It may be
necessary to preclude startup.
The weight of the gear unit is indicated on the nameplate or the dimension sheet.
Observe the loads and specifications given on the nameplate.
Pay attention to the center of gravity of the gear unit.
Use suitable, sufficiently rated and undamaged handling equipment.
Transport the gear unit without oil fill.
Transport the gear unit in such a way that the lifting gear is tensioned vertically only.
The gear unit must be transported in a manner that prevents damage to the gear unit.
For example, impacts against exposed shaft ends can damage the gear unit.
Use only the provided eyebolts to transport the gear unit [1]. The load suspensions
of the motor or mount-on components are provided for stabilization purposes only.
The following figure illustrates how to transport the gear unit.
[1]
Safety Notes
Transport
2
2.8.2 Gear units with motor adapter

Gear units with motor adapter may only be transported using lifting cables/chains [2] or
lifting straps [1] at an angle from 90 (vertical) up to 70 from the horizontal. Do not use
the eyebolts on the motor for transport.
[1] 90-70
[2] [2]
[1] <70
[2] [2]
9007199434617355
Safety Notes
2 Transport
2.8.3 Gear units on swing base/base frame

Gear units on a swing base/base frame may only be transported using vertically
tensioned lifting cables [1] or chains.
[1]
[1] [1]
90 90

181714571
Safety Notes
Transport
2
2.8.4 Gear units with V-belt drive

Gear units with a V-belt drive must only be transported using lifting straps [1] and cables
[2] at an angle of 90 (vertical). The eyebolts on the motor must not be used for transport.
[2]
[1]
[1] [2]
90

90

[2]
[1]
[1]
[2]
370067595
Safety Notes
2 Storage and transport conditions
2.9 Storage and transport conditions

The gear units can be provided with the following protection and packaging types
depending on the storage and transport conditions.
2.9.1 Internal corrosion protection

Standard corrosion protection
After the test run, the test oil fill is drained out of the gear unit. The remaining oil film
protects the gear unit against corrosion for a limited period of time.
Long-term corrosion protection:

After the test run, the test oil fill is drained out of the gear unit and the interior space is
filled will a vapor phase inhibitor. The breather filter is replaced by a screw plug and
enclosed with the gear unit.
2.9.2 Exterior corrosion protection

The following measures are generally taken for exterior corrosion protection:
Corrosion protection is applied to bare, non-painted functional surfaces of shafts,
flanges, mounting and foot surfaces on the gear unit. Remove it only using an appro-
priate solvent which is not harmful to the oil seal.
Small spare parts and loose pieces, such as bolts, nuts, etc., are packed in corrosion
protection plastic bags (VCI corrosion protection bags).
Threaded holes and blind holes are covered by plastic plugs.
If the gear unit elevator drive is stored longer than six months, you must check the
protective coating of unpainted areas as well as the paint coating regularly. Areas
with protective coating and/or paint that has been removed may have to be re-
painted.
2.9.3 Packaging
Standard packaging
The gear unit is delivered on a pallet without cover.
Application: Land transport
Long-term packaging
The gear unit is delivered in a wooden box that is also appropriate for sea transport.
Application: Sea transport and/or for long-term storage
Safety Notes
Storage and transport conditions
2
2.9.4 Storage conditions
NOTICE
Improper storage may result in damages to the gear unit.
During storage up to startup, the gear unit must be stored in a shock-free manner
in order to prevent damage to the rolling bearing races.
The output shaft must be rotated at least one full rotation every six months so that
the position of the roller elements in the bearings of the input and output shafts
changes.
INFORMATION
The gear units are delivered without oil; different protection systems are required
depending on the storage period and storage conditions as shown in the table below.
Corrosion protection +
Storage location Storage duration
packaging
Under roof, enclosed at constant temperature and atmospheric
Standard corrosion protection humidity (5 C < < 60 C, relative humidity < 50%).
Max. 6 months with intact surface
+ No sudden temperature fluctuations. Controlled ventilation with corrosion protection
standard packaging filter (free from dust and dirt). Protected against aggressive
vapors and shocks.
Under roof, enclosed at constant temperature and atmospheric
Long-term corrosion protection humidity (5 C < < 60 C, relative humidity < 50%).
Max. 3 years with regular inspection
+ No sudden temperature fluctuations. Controlled ventilation with and checking for intactness.
standard packaging filter (free from dust and dirt). Protected against aggressive
vapors and shocks.
Long-term corrosion protection
Max. 3 years with regular inspection
+ With roof, protected against rain and shocks.
and checking for intactness.
long-term packaging
INFORMATION
If stored in tropical zones, provide for sufficient protection against insect damage.
Contact SEW-EURODRIVE for differing requirements.
Basic Gear Unit Structure
3 Nameplate
3 Basic Gear Unit Structure

3.1 Nameplate
3.1.1 Sample unit
The following figure shows an example nameplate for bevel-helical gear units.
SEW-EURODRIVE Bruchsal / Germany

Type X3KS190/B
Nr. 1 01.1101687801.0001.06 / 66.1234567812
norm. min. max. i 1: 40.61
PK1 [kW] 180 36 180 FS 1,5
1457 7739.10
MK2 [Nm] 43300 43300 43300 FR1 [N] 0
n1 [1/min] 1480 296 1480 FR2 [N] 0
n2 [1/min] 37.9 7.6 37.9 FA1 [N] 0
Operation instruction have to be observed! FA2 [N] 0
Made in Germany Mass [kg] 1340
Qty of greasing points 2 Fans 0 IM:M1-F1
CLP HC460 - Synthetic Oil - 79 ltr. Year 2008
630550155
Type Type designation

Nr. 1 Serial number
PK1 [kW] Operating power on the input shaft (HSS)
MK2 [Nm] Gear unit output torque
n1 [1/min] Input speed (HSS)
n2 [1/min] Output speed (LSS)
norm. Normal operating point
min. Operating point at minimum speed
max Operating point at maximum speed
i Exact gear unit reduction ratio
FS Service factor
FR1 [N] Actual overhung load acting on the input shaft
FR2 [N] Actual overhung load acting on the output shaft
FA1 [N] Actual axial load acting on the input shaft
FA2 [N] Actual axial load acting on the output shaft
Mass [kg] Weight of the gear unit
Number of greasing Number of regreasing points
points
Fans Number of installed fans
Oil grade and viscosity class/oil quantity
Year Year of manufacture
IM Mounting position and mounting surface
Unit designations
3
3.2 Unit designations

3.2.1 Gear units
The type designation of gear units is set up as follows:
X 3 K S B 260 /HH /B
Gear unit mounting:
/B = Foot mounting
/T = Torque arm
/F = Flange mounting
Housing design as of size 260:

/HH = Horizontal housing
/HU = Universal housing
Gear unit size:

100...320
Application:
B = Bucket elevator drive
Type of output shaft:

S = Solid shaft with key
R = Smooth solid shaft
L = Splined solid shaft
A = Hollow shaft with keyway
H = Hollow shaft with shrink disk
V = Splined hollow shaft
Gear unit type:

F = Helical gear unit
K = Bevel-helical gear unit
T = Bevel-helical gear unit
Number of gear stages:

2 = 2 stages
3 = 3 stages
4 = 4 stages
Industrial gear unit series
3 Unit designations
3.2.2 Oil supply systems

The gear unit can be equipped with an oil supply system for cooling and lubrication
purposes. The type designation is set up as follows:
O W C 020 -0 0 /M
Mounting type:
M = Mounted to the gear unit
S = For separate installation
Option:
0 = 50 Hz
1 = 60 Hz
9 = Special design
Mounting position:
0 = M1 / M2 / M3 / M4
1 = M5 / M6
Size:
010 ... 070
Type:
C = Circulation cooling
P = Pressure lubrication
Cooling medium:
A = Air
W = Water
N = None
Oil supply system
3.2.3 Flange couplings

The type designation of a coupling half is set up as follows:
FC 530 / 175 S M
Type of centering:
M = External centering
F = Internal centering
Shaft/hub connection type:

S = Cylindrical interference fit
K = Keyed connection
T = Conical interference fit
Bore diameter
Outer flange diameter
Flange coupling
Unit designations
3
3.2.4 Abbreviations for optional accessories

The table shows the abbreviations used and what they mean.
Abbreviation Meaning
/BF Base frame
/BS Backstop
/BSL Torque-limited backstop
/CCV Water cooling cover
/CCT Water-cooling cartridge
/F Mounting flange
/FC Flange coupling
/FAN Fan
/FAN-ADV Fan version Advanced
/ET Oil expansion tank
/HH Horizontal housing
/HU Universal housing
/HSST Through-going input shaft
/LSST Through-going output shaft
/MA Motor adapter
/SB Swing base
/SEP Shaft end pump
/T Torque arm
/OAC Circulation cooling oil-air cooler with motor pump
/OWC Circulation cooling oil-water cooler with motor pump
/OAP Circulation cooling oil-air cooler with pressure lubrication and motor pump
/OWP Circulation cooling oil-water cooler with pressure lubrication and motor pump
/ONP Pressure lubrication and motor pump
/OD Oil dipstick
/ODV Oil drain valve
/OLG Oil level glass
/OH Oil heater
/VBD V-belt drive
All options are part of the type designation except for mounting flange, torque arm,
horizontal and universal housing.
3 Mounting positions
3.3 Mounting positions

The mounting position defines the spatial orientation of the gear unit housing and is
designated M1...M6.
The table below shows the mounting positions.
Standard mounting position Alternative mounting position
(shown in gray in the illustration
below)
Horizontal gear units M1 M3
Vertical gear units M5 M6
Upright gear units M4 M2
With alternative mounting positions there might be limitations regarding certain options.
Contact SEW-EURODRIVE in this case.
M1
X.F..
M6 M2
M4 M5
M3
M1
X.K..
M6 M2
M5
M4
M3
9007200591789067
Mounting positions
3
X.T..
Gear unit size < 210
M1
M6 M2
M4 M5
M3
Gear unit size > 220
M1
M6
M2
M4
M5
M3
2783125515
3 Mounting surfaces
3.4 Mounting surfaces

The mounting surface is defined as the surface of a gear unit with
foot mounting (X.... /B) or
flange mounting (X.... /F)
on which the gear unit is mounted.
6 different mounting surfaces are defined (designation F1F6)
F4
F1
F2
F5
F6
F3
179879691
Shaft positions
3
3.5 Shaft positions

The shaft positions (0 - 6) shown in the following figures apply to solid and hollow output
shafts. For other shaft positions or gear units with backstop, contact SEW-EURODRIVE.
3.5.1 X.F..
Shaft positions X.FS.. Shaft positions X.FH.. / X.FA..
2
2
4
4 4
1
1
3
3
3
315325708 315325836
3.5.2 X.K..
Shaft position X.KS.. Shaft positions X.KH.. / X.KA..
0 0
4 4
4
3 3
3
315328908 315329036
3.5.3 X.T..
Shaft position X.TS.. Shaft position X.TH.. / X.TA..
5 5
4 4
4
3
6 3
6 3
1288251531
9007200542996875
3 Mounting positions and standard mounting surfaces
3.6 Mounting positions and standard mounting surfaces

A certain standard mounting surface is assigned to each mounting position:
INFORMATION
The mounting position and/or mounting surface must not differ from the order.
A 1 deviation is permitted.
Other mounting surfaces are possible in combination with a certain mounting posi-
tion. Refer to the order-specific dimension drawing.
The following figure provides an overview of the mounting positions and the standard
mounting surfaces.
M1
X.F.. 2
M6 4 F1
1 M2 F6
3
1 4
3
F3 2
3
2
4 1
M4 2
2 4 M5
F3
4 1
3 M3 1
4
F6 3
2
3
F2 1
X.K.. M1
0
4 F1
M6 M2
3 F6
0
3 4
F3 3
0
0 M4 M5
4 0
F3
4
M3
4
3 3
F6
0 3
F2
9007200592487563
Mounting positions and standard mounting surfaces
3
X.T
Gear unit size < 210 M1
M6 4 F1 M2 F6
3 F3
4
6
3
6 3
4 6
6
4
M4 F3
6
4 M5
3
4 6
3
F6
3
F2
M3
Gear unit size > 220

M1 5
M6
4 F1
5 F3
3
M2 F6
3
4
4 3
5
M4
4
F3
4
5 5
3 M5
4 3
F6
3
F2 M3
5
9007200679368331
3 Pivoted mounting positions and variable mounting positions
3.7 Pivoted mounting positions and variable mounting positions

Mounting positions other than standard mounting positions are referred to as pivoted or
variable mounting positions.
Gear units with pivoted mounting position have a fixed mounting position that differs
from the standard.
Gear units with variable mounting position can change the mounting position variably
within the specified range.
The designation of pivoted and variable mounting positions is set up as follows:
M1 - M2/20/V
[1] [2] [3] [4]
[1] Initial mounting position

[2] Desired mounting position
[3] Pivoting angle
[4] F = Fixed final position; V = Variable final position
The following figure shows 2 examples:
M1- M4/20/F M1 - M2/20/V
M1
20 0 - 20
M4 M2
All final positions have to be specified if the mounting position of the gear unit deviates
from standard mounting positions in several directions. Combinations of fixed and
variable final positions are possible.
Example of a gear unit that based on M1 is tilted by 20 around the drive shaft
during operation and is mounted in a fixed 30 angle around the longitudinal axis:
M1 M2/20/V M4/20/V M5/30/F
INFORMATION
Pivoted and variable mounting positions may involve restrictions concerning
accessories and technical data. Also, delivery times might be longer. Consult SEW-
EURODRIVE.
Corresponding directions of rotation
3
3.8 Corresponding directions of rotation
INFORMATION
The gear unit can be operated in both directions of rotation. An exception are gear
units with backstop.
The following tables show the direction of rotation dependencies between input and
output shafts. The gear units as well as the position of the backstop are schematically
shown as the solid shaft version.
3.8.1 X.F..
Shaft 1)
position 14 23 13 241)
End gear
position 3 4 3 4
X2F...
X3F...
X4F...
Shaft 1)
position 134 243 1) 213 * 124 * 1234 * 1)
End gear
position 3 4 4 3 3
X2F...
X3F...
X4F...
= Position of the backstop

= Alternative backstop position (depending on size and gear ratio)
* = Consult SEW-EURODRIVE when using a backstop
1) Note the restrictions regarding external forces on the LSS
3 Corresponding directions of rotation
3.8.2 X.K...
Standard
Shaft position 1) 1)
03 04 034 043
End gear
position 4 3 3 4
X2K...
X3K...
X4K...
Direction of
rotation reversal
1) 1)
Shaft position 03 04
End gear
position 3 4
X2K...
X3K...
X4K...

Corresponding directions of rotation
3
3.8.3 X.T...
Standard
1) 1)
Shaft position 63 64 634 643
End gear pos. 4 3 3 4
X3T...
X4T...
Shaft position 53 54 534 1) 543 1)

End gear pos. 4 3 3 4
X3T...
X4T...
Direction of
rotation reversal
1) 1)
Shaft position 53 54
End gear position 3 4
X3T...
X4T...

3 Housing
3.9 Housing
The gear unit housings are made of sturdy gray cast iron, with either single- or two-piece
housings with horizontal parting lines.
3.9.1 Single-piece housing

Single-piece housing up to size 210
441828619
3.9.2 Two-piece housing

Two-piece housing size 220 and larger
441826955
3.10 Gearing and shafts

The hardened and ground gearing is made from hardened steels. The output shafts are
made of tough quenched and tempered steel.
Input and output shafts
3
3.11 Input and output shafts

There are two types of shafts:
High-speed shaft (HSS), usually an input shaft
Low-speed shaft (LSS), usually an output shaft
X.F.. X.K.. X.T..

HSS
HSS
LSS LSS LSS

HSS
3.11.1 Input shaft

The input shaft is provided with a closed keyway (according to DIN 6885/T1) and center
bore (according to DIN 332) The matching key according to DIN 6885/T1 - form A is
included in the scope of delivery.
9007199578779659
3.11.2 Output shaft as a solid shaft with key /..S

The output shaft is provided with a closed keyway (according to DIN 6885/T1) and
center bore (according to DIN 332) The scope of delivery includes a key according to
DIN 6885/T1 - form B. The shaft has an insertion area with a reduced diameter to
simplify the mounting of output elements, such as a coupling hub.
324237835
3 Input and output shafts
3.11.3 Smooth output shaft /..R

The gear units are available with a smooth output shaft to install non-positive output
elements, such as flange couplings with a cylindrical interference fit. The shaft's face
has a center bore according to DIN 332. The insertion area with reduced diameter
facilitates the mounting of output elements.
1501490827
3.11.4 Output shaft as a splined solid shaft /..L

The output shaft is a splined shaft according to DIN 5480. There is a centering in front
of and behind the splined shaft to improve the guide of the output element. There are 2
threads for mounting an end plate at the front of the shaft.
744267019
Input and output shafts
3
3.11.5 Output shaft as a hollow shaft with keyway /..A

The hollow shaft is equipped with a keyway according to DIN 6885/T1.
Included in the scope of delivery:
End plate with retaining screws [1], or 2 retaining rings and protection guard [2].
[2]
[1]
324297995
The protection cover is dust-proof. The standard sealing system is therefore normally
used on the protection guard side.
3.11.6 Output shaft as a hollow shaft with shrink disk /..H

The shrink disk is positioned on the side opposite to the machine shaft.
End plate with retaining screws [1], or 2 retaining rings, shrink disk [2], protection guard
[3].
[2]
[3]
[1]
324304523
The protection cover is dust-proof. The standard sealing system is therefore normally
used on the protection guard side.
3 Input and output shafts
3.11.7 Output shaft as a splined hollow shaft /..V

The output shaft is a splined shaft according to DIN 5480.
End plate with retaining screws [1], or 2 retaining rings and protection guard [2].
[2]
[1]
744267019
3.11.8 Gear unit mounting for hollow shaft gear units
NOTICE
Constraining forces can occur on the output shaft bearing due to the rigid connection
between the machine shaft and hollow shaft of the gear unit. This may result in
damages to the output shaft bearing and increased fretting corrosion in the connection
between the machine and the hollow shaft of the gear unit.
The gear unit is usually foot or flange-mounted and used as bearing point when the
machine shaft has no individual bearing or merely provides one bearing point. You
have to provide for an accurate coaxial alignment with the bearing point.
If the machine shaft has at least two bearing points, the gear unit should be con-
nected merely to the machine shaft and supported with a torque arm. Avoid foot or
flange-mounted gear units to avoid that the bearing is not over-dimensioned.
Sealing systems
3
3.12 Sealing systems

3.12.1 Input shaft
Radial labyrinth seal
Dust-proof
Standard Dust-proof (Taconite)
Regreasable
Regreasable
Single oil seal with dust Single lip seal with dust Double lip seal with dust Single lip seal with radial labyrinth
protection lip protection cover protection cover seal
Normal environment Medium dust load with High dust load with abrasive Very high dust load with
abrasive particles particles abrasive particles
[1]
[1] [1]
[1]
9007199562899211 9007199562903563 9007199562907659 9007199562924555
[1] Optional with oil seal sleeve
3.12.2 Output shaft

Radial labyrinth seal
Dust-proof
Standard Dust-proof (Taconite)
Regreasable
Regreasable
Single oil seal with dust Single lip seal with dust Double lip seal with dust Single lip seal with radial labyrinth
protection lip protection cover protection cover seal
Normal environment Medium dust load with High dust load with abrasive Very high dust load with abra-
abrasive particles particles sive particles
[1] [1]
[1]
[1]
9007199562929931 9007199562972427 9007199562976523 9007199562980619
[1] Optional with oil seal sleeve
3 Sealing systems
INFORMATION
Make sure that the gear unit shaft is rotating during the relubrication process.
3.12.3 Position of lubrication points

Grease nipple on Regreasable sealing systems are usually equipped with taper greasing nipples
inspection cover according to DIN 71412 A R1/8. Regreasing should be carried out at regular intervals.
(standard) The lubrication points are located near the input and output shafts. Observe chapter
"Maintenance intervals" (page 180).
Example
Grease nipple on When installed in a restricted space, the lubrication points can be relocated to the top
the top side of the side of the gear unit. Flat greasing nipples according to DIN 3404 A G1/8 are used.
gear unit (option) Regreasing should be carried out at regular intervals. Observe chapter "Maintenance
-intervals" (page 180).
Note the following points:
This option is normally used on drives with fans, motor adapters, or V-belt drives
The option applies to both drive and output shaft(s)
Example
Sealing systems
3
3.12.4 Drywell sealing system

Vertical gear units with output shaft pointing downwards can be equipped with a Drywell
sealing system in addition to the usual sealing. The lower bearing of the output shaft is
separated from the oil chamber via an integrated tube [1]. The bearing is grease-
lubricated and has to be relubricated at regular intervals (DIN 3404 A G1/8 flat grease
nipple). The oil level is lower than the upper end of the tube so no oil [2] can leak out
there. All gear units with pressure lubrication (shaft end pump or motor pump) are
equipped with Drywell sealing system to ensure sufficient lubrication of the upper
bearing and the gearing.
[1]
[2]
9007199961031563
3 Coating and surface protection systems
3.13 Coating and surface protection systems

The following table gives an overview of coating and surface protection systems.
OS 1 OS 2 OS 3
SEW design
Low environmental impact Medium environmental impact High environmental impact
Use as surface
protection with typical
ambient conditions
Corrosion categories
DIN EN ISO 12944-2 Suited for environments prone to Suitable for environments with Suited for environments with high
condensation and atmospheres high humidity or mean atmo- humidity and occasionally severe
with low humidity or contamina- spheric contamination, such as atmospheric and chemical con-
tion, such as outdoor applications applications outdoors subject to tamination. Occasionally acidic or
under roof or with protection, direct weathering. caustic wet cleaning. Also for
unheated buildings where According to corrosivity category applications in coastal areas with
condensation can build up. C3 (moderate) moderate salt load.
According to corrosivity category According to corrosivity category
C2 (low) C4 (high)
Port cranes
Systems in saw mills Applications in gravel plants
Sample applications Sewage treatment plants
Agitators and mixers Cableways
Mining applications
Condensation test
120 h 120 h 240 h
ISO 6270
Salt spray test ISO 7253 240 h 480 h
Top coat color1) RAL 7031 RAL 7031 RAL 7031
Color according to RAL yes yes yes
Uncoated parts: shaft
Water and hand perspiration repelling anticorrosion agent applied at the factory for external preservation.
end/flange
1) Standard color
INFORMATION
Sheet metal parts (e.g. protection covers, fan guard) are painted in RAL 1003. They
can be designed as follows:
Standard: Powder coating according to corrosion protection OS3.
Optional: Liquid coating according to OS1 to OS3
Lubrication
3
3.14 Lubrication
3.14.1 Lubrication types
Splash lubrication The oil level is low; gearing and bearing parts that are not immersed in the oil bath are
lubricated by splashing oil. Standard lubrication type for horizontal mounting positions
(M1 or M3).
Bath lubrication The gear unit is (almost) completely filled with oil; all gearing and bearing positions are
either completely or partly submerged in the oil bath.
Standard lubrication type with oil expansion tank for:
Swiveling mounting positions with horizontal gear units beyond a certain incli-
nation angle (depending on type of gear unit, version and size)
Vertical gear units (mounting position M5)
Upright mounting position (M4) with X.K gear units
Standard lubrication type without oil expansion tank for:
Upright mounting position (M4) with X.F / X.T.. gear units
Pressure The gear unit is equipped with a pump (shaft end pump or motor pump). The oil level is
lubrication low and might even be reduced when compared to splash lubrication. The gearing and
bearing parts that are not immersed in the oil bath are lubricated by oil through lubrica-
tion lines.
Pressure lubrication is used when:
Splash lubrication is not possible (see the relevant mounting positions and variants
under "Bath lubrication"),
Instead of bath lubrication if it is not desired and/or is not thermally advantageous,
Drywell sealing system is desired (only vertical LSS downwards),
High input speeds are present and the speed limit for the other types of lubrication is
exceeded (dependant on the gear unit size, version, and number of stages).
3 Accessories
3.15 Accessories
The following chapter describes the accessories for the several types of lubrication.
INFORMATION
The position of accessories may vary depending on gear unit type and size.
3.15.1 General accessories

The following figure shows the general accessories.
[1]
[2]
[3]
[4]
2671413899
[1] Oil dipstick (optional) [3] Oil level glass

[2] Gear unit breather [4] Oil drain
Visual oil level The following types are available as standard for gear units in M1 mounting position with
check splash lubrication:
Oil dipstick for gear unit sizes X.100 to X.170
Oil level glass for gear unit sizes X.180 to X.320
For other mounting positions and types of lubrication, the gear unit is equipped with an
oil dipstick as standard.
Breather The purpose of gear unit breather is to prevent that non-permitted pressure occurs from
heating during operation. The gear units are normally equipped with a high-quality
breather filter with a filter mesh of 2 m.
Oil drain The gear unit is equipped with an oil drain plug as standard. An oil drain valve may be
provided as option. This valve allows for a drain pipe to be easily attached when
changing the gear unit oil.
Design of Options and Accessories
Oil expansion tank /ET
4
4 Design of Options and Accessories

4.1 Oil expansion tank /ET
The following figure shows the accessories for M4 and M5.
[2] [1]
[4]
[1] [2]
[4]
[3]
[3]
9007200783616523
[1] Gear unit breather [3] Oil drain

[2] Oil dipstick [4] Oil expansion tank
Gear units with bath lubrication are usually equipped with an oil expansion tank. The oil
can expand without pressure when the temperature of the gear unit increases during
operation.
4.1.1 Position of the oil expansion tank

The above figure shows the standard position of the oil expansion tank in M4 and M5
mounting positions.
4 Shaft end pump /SEP
4.2 Shaft end pump /SEP

The figure shows the shaft end pump in M5 mounting position as an example.
[1]
[2]
[5]
[3]
[6]
707667339
[1] Gear unit breather [5] Shaft end pump

[2] Oil dipstick [6] Pressure switch
[3] Oil drain
A shaft end pump (direction-independent) supplies all bearing points and gearing
outside the oil sump with oil via a tube system.
The pump is mounted externally to the gear unit and is driven by the input shaft or
intermediate shaft of the gear unit. A high reliability of the pump function is ensured in
this way.
The shaft end pump is available with 4 different pump sizes. The adequate flow rate for
the specific application depends on the following factors:
Oil quantity required to supply the lubrication points
Pump position (connected to input shaft or intermediate shaft)
Gear unit reduction ratio
Designed for a speed of the gear unit
INFORMATION
Proper functioning of the shaft end pump is monitored via the connected pressure
switch. Refer to "Pressure switches" (page 81) for information.
Consult SEW-EURODRIVE for information on the pump size selection.
INFORMATION
A minimum input speed is required for the shaft end pump to operate properly. If you
use variable input speeds (e.g. inverter-controlled drives) or if you intend to change
the input speed of a gear unit equipped with a shaft end pump, it is essential that you
contact SEW-EURODRIVE.
Shaft end pump /SEP
4
4.2.1 Position of the shaft end pump

X.F.. For helical gear units, the shaft end pump is located opposite the input shaft.
9007199962489227
X2K / X4K / X4T For X2K/X4K/X4T bevel-helical gear units, the shaft end pump is located opposite the
output shaft.
9007200644565899
X3K / X3T For X3K/X3T gear units, the shaft end pump is located on the output shaft side.
9007200644569611
4 Motor pump /ONP
4.3 Motor pump /ONP

With pressure lubrication, a motor pump supplies all bearing points and gearing above
the oil sump with oil via a tube system inside the gear unit.
The motor pump is used, for example, when the output speed of the gear unit is
300 rpm and no shaft end pump can be used.
The motor pump is mounted externally to the gear unit and driven from there. This
means the motor pump does not depend on the speed of the gear unit.
INFORMATION
Also refer to the operating instructions of the motor pump manufacturer.
4.3.1 Structure
[6] [1]
[4]
[2]
[6]
[2]
M
[3]
[5] [4]
[3] [5]
2758514827
[1] Contamination indicator [4] Oil filter

[2] Motor pump [5] Pressure pipe
[3] Suction pipe [6] Pressure switch
The motor pump is delivered as a complete unit but without electrical connections.
The motor pump comprises:
Motor pump with directly mounted asynchronous motors (motor pump always active
with motor)
Oil filter with filter element and electrical/optical contamination indicator
Pressure switch that monitors the pump pressure. Warning and switch-off signal
when the oil pressure reaches < 0.5 bar
The following motor pump types are available:

Directly mounted on the gear unit, incl. piping, or
On the mounting frame, for separate installation, but without piping to the gear unit
Motor pump /ONP
4
The customer has to perform the following electrical wiring:

Pressure switch to the customer's evaluation unit
Electrical contamination indicator of the oil filter
Asynchronous motor
4.3.2 Sizes and selection

The power data of the standardized motor pump is summarized in the following table.
The specified delivery rates of the motor pump apply to a line frequency of 50 Hz.
Motor pump Motor pump Pump motor

size flow volume connection power
[l/min] [kW]
ONP 010 5 0.75
ONP 020 10 1.1
ONP 030 15 1.1
ONP 040 25 1.5
ONP 050 40 2.2
ONP 060 50 3.0
INFORMATION
The values differ slightly for operation with a line frequency of 60 Hz. Please consult
SEW-EURODRIVE.
4 Torque arm /T
4.4 Torque arm /T

A torque arm is available as option for shaft-mounted gear units to support the reaction
torque. The torque arm can bear tensile stress as well as thrust loads.
The length of the torque arm can be adjusted within a certain range.
The torque arm consists of a yoke with bolt [1], a threaded bolt [2], a maintenance-free
joint head, and a yoke plate with bolt [4]. The design using the joint head allows for the
compensation of assembly tolerances and operational displacements. Constraining
forces on the output shaft are avoided in this way.
0 1
1
[1]
[2]
-5
+5

90
[3]
[4]
359126795
[1] Yoke with bolt

[2] Threaded bolt with nut
[3] Joint head
[4] Yoke plate with bolt
INFORMATION
The fan X.K.. Advanced cannot be used together with a torque arm because the fan
guard is mounted to the attachment point of the torque arm.
Flange couplings with cylindrical interference fit /FC
4
4.5 Flange couplings with cylindrical interference fit /FC

Flange couplings [1] are rigid couplings for connecting two shafts [2].
They are suitable for operation in both directions of rotation but cannot compensate any
shaft misalignments.
Torque between the shaft and the coupling is transmitted via a cylindrical interference
fit. Both coupling halves are mounted together at their flanges. The couplings are
equipped with several disassembly bores [3] for disassembling the interference fit
hydraulically.
[2] [1] [2]
[3]
9007200206609291
4 Mounting flange /F
4.6 Mounting flange /F

As an alternative to foot mounting, a mounting flange is available for gear units up to size
210.
Here a B14 flange is standard, which is fitted with external centering and retaining
threads for connection to the customer machine.
674164491
INFORMATION
The mounting flange can be combined with all output shaft types, but cannot be used
with the standard sealing system.
Observe the limitations for hollow-shaft gear units in chapter "Gear unit mounting for
hollow shaft gear units" (page 38).
Backstop /BS
4
4.7 Backstop /BS

The purpose of a backstop is to prevent undesirable reverse rotation. During operation,
the backstop permits rotation in one specified direction of rotation only.
The backstop functions by using centrifugal lift-off sprags. Once the lift-off speed is
reached, the sprags completely lift off from the contact surface of the outer ring. The
backstop is lubricated with gear oil.
[1]
[1]
CCW CW
199930635
The direction of rotation is determined with a view to the output shaft (LSS).
CW = Clockwise
CCW = Counterclockwise
The permitted direction of rotation [1] is indicated on the housing.
INFORMATION
If the drive has a through-going output shaft, the direction of rotation of the backstop
should be given as viewed towards shaft position 3.
Contact SEW-EURODRIVE for differing requirements.
The backstop might wear off when operated below lift-off speed.
In the following cases always contact SEW-EURODRIVE for specifying the
maintenance intervals:
Input speed rates n1 < 950 rpm
Or any of the following gear unit designs:
Size
n1 [rpm]
X2K.. X3K.. / X3T.. X4K.. / X4T..
X100...130 all iN
X120...190 all iN
950...1150 X2K100...230 iN 10 X140...170 iN 31.5
X200...320 iN 200
X180...320 iN 50
X100...110 iN 25
X120...130 iN 40 X120...170 all iN
1150...1400 -
X140...170 iN 50 X180...320 iN 200
X180...320 iN 63
X100...130 iN 35.5 X120...130 all iN
> 1400 -
X140...170 iN 63 X140...250 iN 200
n1 = Input speed (HSS) iN = Nominal gear unit ratio
4 Motor adapters /MA
4.8 Motor adapters /MA

Motor adapters [1] are available for mounting:
IEC (B5) motors sizes 100 to 355
NEMA ("C" face) motors sizes 182 to 449
All motor adapters can be equipped with a fan for 2- and 3-stage gear units.
An elastic claw coupling is included in the scope of delivery of the motor adapter.
The following figures show motor adapters connected to the gear unit:
X.F..
[1]
[1]
X.K..
[1] X.T..
1397425803
[1] Motor adapter
V-belt drives /VBD
4
4.9 V-belt drives /VBD

V-belt drives are used wherever you need to adjust the total ratio or wherever the
installation space requires a certain motor configuration.
The standard scope of delivery comprises motor scoop, belt pulleys, V-belt, and
protective cover for the V-belt. As an alternative, the drive can be supplied as completely
mounted unit with motor.
The following figures show the basic design of a gear unit with V-belt drive.
X.F.. X.K..
953104395
WARNING
Observe the maximum circumferential velocity according to the respective
manufacturer specifications.
Belt pulley may be destroyed due to excessive speed rates.
INFORMATION
In standard design, V-belt drives cannot be combined with a mounting flange or a fan
as these options would collide with the V-belt drive.
4 Drive packages on steel frame
4.10 Drive packages on steel frame

For gear units in a horizontal mounting position, complete pre-assembled drive pack-
ages on a steel frame (swing base or base frame) are available.
4.10.1 Swing base /SB

A swing base is a steel frame [1] that accommodates the gear unit, (hydro) coupling and
motor (and brake, if required), including protection devices, such as a guard, etc. A
swing base is normally used for:
hollow shaft gear units or
solid shaft gear units with flange coupling on the output shaft.
The steel frame [1] is supported by a torque arm [2].
Example: Swing
base with coupling
[5] [4] [3]
[1]
[2]
216568971
[1] Swing base

[2] Torque arm (optional)
[3] Bevel-helical gear unit
[4] Coupling with protection cover
[5] Motor
Drive packages on steel frame
4
4.10.2 Base frame /BF

For gear units in a horizontal mounting position, complete pre-assembled drive pack-
ages on a base frame are available from.
A base frame is a steel frame [1] that accommodates the gear unit, (hydro) coupling and
motor (and brake, if required), including protection devices, such as guards, etc. The
steel frame is supported by several foot mountings [2]. Such a frame is usually used for
solid shaft gear units with elastic coupling on the output shaft.
Example: Base
frame with cou-
[5] [4] [3]
pling
[1]
[2]
219858571
[1] Base frame

[2] Foot mounting
[3] Bevel-helical gear unit
[4] Protection cover for coupling
[5] Motor
4 Cooling types
4.11 Cooling types

4.11.1 Fan cooling
A fan is installed on the gear unit input shaft. Its airflow improves the transmission of
heat from the gear unit surface to the environment. Refer to chapter "Fan" for further
information.
4.11.2 Built-in cooling

This refesr to cooling systems installed directly in the gear unit housing or mounted very
close to it, e.g. water cooling cover or water cooling cartridge.
4.11.3 Circulation cooling

The gear unit oil is pumped out of the gear unit to an external heat exchanger by a pump
(motor pump or shaft end pump). This normally involves oil supply systems with oil-
water or oil-air heat exchangesrs.
Fan /FAN
4
4.12 Fan /FAN

To raise the thermal rating or when the ambient conditions change after gear unit
startup, a fan may be retrofitted. The direction of rotation of the gear unit does not
influence the operation of the fan.
The following types of fans are available:
4.12.1 X.F.. Fan (standard) /FAN
30

[1]
[1]
674444299
[1] Air intake to remain clear
4.12.2 X.K.. Fan (standard) /FAN
30
[1]
[1]
674450059
[1] Air intake to remain clear
4 Fan /FAN
4.12.3 X3K.. Advanced (option) /FAN-ADV

When the X3K Advanced type is used, the connection element (e.g. hydraulic centrifu-
gal coupling) can be mounted flush on the fan guard.
The air intake clearance is integrated into the fan guard.
30
[1]
[1]
674455435
[1] Air intake clearance
INFORMATION
The X3K.. Advanced type cannot be used together with a torque arm because the fan
guard is mounted to the attachment point of the torque arm.
Water cooling cover /CCV
4
4.13 Water cooling cover /CCV

The water cooling cover is located on the gear unit's assembly opening and is provided
with cooling water through a water connection. The customer is to provide for the water
connection.
The amount of heat that can be removed depends on the intake temperature and the
volume flow of the cooling medium that flows through the unit. The data given in the
technical specifications must be observed.
INFORMATION
Consult SEW-EURODRIVE if you use chemically aggressive cooling media such as
brackish water or salt water.
4.13.1 Structure
[2] [1] [3] [1]
313740683
[1] Water cooling cover [3] Return

[2] Supply
The water cooling cover [1] is made of a corrosion-resistant aluminum alloy.

Two bores (G1/2") with pipe threads are available to connect to the cooling circuit. The
piping is not included in the scope of delivery.
Gear units with water cooling cover are delivered completely assembled.
A water cooling cover can be retrofitted. Consult SEW-EURODRIVE.
4.13.2 Notes on connection and operation

A cooling water volume flow (water inflow temperature 15 C) depending on the gear
unit size is necessary according to the following table to achieve the thermal rating given
in the catalog. The cooling capacity of the water cooling cover changes when the cooling
water quantity or temperature changes or when specific cooling media are used. It may
be necessary to contact SEW-EURODRIVE.
Size Cooling water volume flow [l]
X180-190 8
X200-210 11
4 Water cooling cartridge /CCT
4.14 Water cooling cartridge /CCT

The water cooling cartridge is mounted in the gear unit's oil sump and is provided with
cooling water through a water connection. The customer is to provide for the water
connection.
The amount of heat that can be removed depends on the intake temperature and the
volume flow of the cooling medium that flows through the unit. See the technical
specifications to determine the number of required water cooling cartridges.
4.14.1 Structure
[3] [4] [3] [4] [1] [2]

313751819
[1] Cooling pipes

[2] Connection piece
[3] Return
[4] Supply
The water cooling cartridge consists of two basic parts:

Cooling pipes (CuNi alloy)
Connection piece (brass)
Two bores with bore thread G 1/4" are available for sizes X140 - 170, and G 1/2" for
sizes X180 - 320. The piping is not included in the scope of delivery.
Gear units with water cooling cartridge are delivered completely assembled.
Water cooling cartridges can be retrofitted. Consult SEW-EURODRIVE.
INFORMATION
For gear unit sizes 140, 160, 180, 200, 220, 240, 260, 290, 310, the water cooling
cartridge option comprises two cartridges as standard; for sizes 150, 170, 190, 210,
230, 250, 270, 280, 300, 320, it comprises one cartridge.
INFORMATION
The cooling circuit must be connected in parallel for gear units with two water cooling
cartridges. Observe chapter "Built-in cooling water cooling cartridge" (page 145).
Water cooling cartridge /CCT
4
4.14.2 Notes on connection and operation

A cooling water volume flow (water inflow temperature 15 C) depending on the gear
unit size is necessary according to the following table to achieve the thermal rating given
in the selection tables of the catalog.
Contact SEW-EURODRIVE when using another cooling water flow, another cooling
water temperature, special cooling media (the cooling capacity of the water cooling
cartridge changes), aggressive cooling media, such as brackish water or salt water.
The cooling water quantity has to be dimensioned individually for each cooling cartridge.
Twice the cooling water volume flow is required for 2 cooling cartridges.
Cooling water volume flow [l/min] / per cooling cartridge
Size X2 X3 X4
X140-150 10 8 3
X160-170 12 10 4
X180-190 16 13 5
X200-210 19 15 6
X220-230 23 19 8
X240-250 24 21 9
X260-270 17 16 6
X280-300 18 18 7
X310-320 22 22 9
4 Oil-water cooler with motor pump and splash lubrication /OWC
4.15 Oil-water cooler with motor pump and splash lubrication /OWC
An oil-water cooling system can be used if the thermal rating of the naturally cooled gear
unit or cooling using a fan on the input shaft is not sufficient. The prerequisite for using
an oil-water cooling system is that appropriate cooling water is available on site.
INFORMATION
Consult SEW-EURODRIVE if you use chemically aggressive cooling media such
as brackish water or salt water.
The following versions apply to gear units with splash lubrication. The cooling
system with a motor pump only cools the gear unit oil.
Also refer to the operating instructions of the cooling system manufacturer.
4.15.1 Structure
[2] [6]
[6][7] [5] [1]
[7]
[1]
M
[3]
[4] [5]
[3] [2] [4]

18014398913283723
[1] Motor pump [5] Pressure pipe

[2] Oil-water heat exchanger [6] Cooling water supply
[3] Temperature switch with two switching points [7] Cooling water return
[4] Suction pipe
The cooling system is delivered as a complete unit but without electrical connections.
The standard design of the basic cooling system comprises:
Motor pump with directly mounted asynchronous motor
Oil-water heat exchanger
Temperature switch with 2 switching points for
Controlled startup of the motor pump with an oil temperature > 40 C
Monitoring of the cooling group, i.e. warning or gear unit shutdown when the
oil temperature exceeds 90 C
Oil-water cooler with motor pump and splash lubrication /OWC
4
The following cooling system types are available:

Directly mounted on the gear unit, including cooling circuit piping, or

Between temperature switch and motor pump
4.15.2 Sizes, cooling capacity and selection

The power data of the standardized cooling systems is summarized in the following
table.
The cooling capacity values given in the table apply to a cooling water temperature of
30 C, an oil temperature of 70 C, equivalent volume flow of oil and cooling water, and
50 Hz line frequency.
Cooling system Cooling system"s cool- Cooling system flow Pump motor connection
size ing capacity volume power
[kW] [l/min] [kW]
OWC 010 5 9.6 0.75
OWC 020 8.5 21 1.1
OWC 030 14 28.3 1.5
OWC 040 22 53 2.2
OWC 050 30 77 3.0
OWC 060 45 91 4.0
OWC 070 70 144 5.5
INFORMATION
SEW-EURODRIVE.
4 Oil-air cooler with motor pump and splash lubrication /OAC
4.16 Oil-air cooler with motor pump and splash lubrication /OAC
An oil-air cooling system can be used if the thermal rating of the naturally cooled gear
unit or cooling using a fan on the input shaft is not sufficient.
INFORMATION
The following versions apply to gear units with splash lubrication.
4.16.1 Structure
[5]
[5]
[2]
[1] [2]
M
[4]
[3] [3]
[4]
[4] [5]
[1]
2666179851
[1] Motor pump [4] Suction pipe connection

[2] Oil-air heat exchanger [5] Pressure pipe connection
[3] Temperature switch with two switching points
The cooling system is delivered as a complete unit on a mounting frame but without
electrical wiring and piping.
Pump with directly mounted asynchronous motor
Oil-air heat exchanger
Temperature switch with two switching points for
Controlled startup of the motor pump with an oil temperature > 40 C
Monitoring of the cooling group, i.e. warning or gear unit shutdown when the oil
temperature exceeds 90 C.
Oil-air cooler with motor pump and splash lubrication /OAC
4

Between temperature switch and cooling system
Asynchronous motor
INFORMATION
Provide for a low-vibration installation location and a maximum distance to the gear
unit of about 1 meter.
4.16.2 Sizes, cooling capacity, selection

The power data of the available cooling systems is summarized in the following table.
The specified cooling capacity levels apply to an air temperature of 40 C, an oil temper-
ature of 70 C, and a line frequency of 50 Hz.
Cooling system Cooling systems Cooling system oil Pump motor connection
size cooling capacity flow volume power
[kW] [l/min] [kW]
OAC 010 5 29 0.75
OAC 020 9 29 0.75
OAC 030 14 59 2.2
OAC 040 22 61 2.2
OAC 050 30 61 2.6
OAC 060 45 168 7.5
INFORMATION
SEW-EURODRIVE.
4 Oil-water cooler with motor pump and pressure lubrication /OWP
4.17 Oil-water cooler with motor pump and pressure lubrication /OWP
An oil-water cooling system can be used if the thermal rating of the naturally cooled gear
unit or cooling using a fan on the input shaft is not sufficient. The prerequisite for using
an oil-water cooling system is that appropriate cooling water is available on site.
INFORMATION
Consult SEW-EURODRIVE if you use chemically aggressive cooling media such
as brackish water or salt water.
The cooling system with motor pump cools the gear unit oil and provides for
pressure lubrication of the gear unit.
4.17.1 Structure
[9] [10]
[4] [6] [9]
[10]
[1] [7]
[1]
[2] M
[3]
[8]
[4]
[8] [5] [2]
[7]
[6] [5]
[1] Motor pump [6] Oil-water heat exchanger

[2] Pressure pipe [7] Pressure switch
[3] Contamination indicator [8] Temperature sensor
[4] Oil filter [9] Cooling water supply
[5] Suction pipe [10] Cooling water return
The cooling system is delivered as a complete unit but without electrical connections.
Pump with directly mounted asynchronous motor (motor pump and cooler always ac-
tive with motor)
Oil-water heat exchanger
Pressure switch that monitors the pump pressure. Warning or switch-off signal when
the oil pressure reaches < 0.5 bar
Temperature switch with trip point for monitoring the cooling group, i.e. warning or
gear unit shutdown when the oil temperature exceeds 90 C
Oil-water cooler with motor pump and pressure lubrication /OWP
4
The following cooling system types are available:

Directly mounted on the gear unit, including cooling circuit piping, or

Between temperature switch and motor
Pressure switch to the customer's evaluation unit
4.17.2 Sizes, cooling capacity and selection

tables.
The cooling capacity values given in the table apply to a cooling water temperature of
40 C, an oil temperature of 70 C, equivalent volume flow of oil and cooling water, and
a line frequency of 50 Hz.
Cooling system Cooling systems Cooling systemf Pump motor connection

size cooling capacity low volume power
[kW] [l/min] [kW]
OWP 010 5 9.6 0.75
OWP 020 8.5 21 1.1
OWP 030 14 28.3 1.5
OWP 040 22 53 3.0
OWP 050 30 77 4.0
OWP 060 45 91 5.5
OWP 070 70 144 7.5
INFORMATION
SEW-EURODRIVE.
4 Oil-air cooler with motor pump and pressure lubrication /OAP
4.18 Oil-air cooler with motor pump and pressure lubrication /OAP
An oil-air cooling system can be used if the thermal rating of the naturally cooled gear
unit or cooling using a fan on the input shaft is not sufficient.
INFORMATION
The following versions apply to gear units with pressure lubrication.
4.18.1 Structure
[1] [5]
[2] [6] M
[3]
[3]
[4]
[5]
M
[8]
[9] [11]
[11]
[10] [10] [1]
[6]
[8]
[7]
2732967307
[1] Pressure pipe connection [6] Oil filter

[2] Pressure pipe connection [7] Suction pipe connection
[3] Oil-air heat exchanger [8] Motor pump
[4] Contamination indicator [9] Fan motor
[5] Pressure switch [10] Suction pipe connections
[11] Temperature switch with two switching points
The cooling system is delivered as a complete unit on a mounting frame but without
electrical wiring and piping.
Pump with directly mounted asynchronous motor
Oil-air heat exchanger
Pressure switch that monitors the pump pressure. Warning or switch-off signal when
the oil pressure is < 0.5 bar
Oil-air cooler with motor pump and pressure lubrication /OAP
4
Temperature switch with two switching points for

Controlled startup of the fan motor with an oil temperature > 40 C
Monitoring of the cooling group, i.e. warning or gear unit shutdown when the oil
temperature exceeds 90 C.

Between temperature switch and cooling system
Pressure switch
INFORMATION
Provide for a low-vibration installation location and a maximum distance to the gear
unit of about 1 meter.
4.18.2 Sizes, cooling capacity, selection

tables.
The specified cooling capacity levels apply to an air temperature of 40 C, an oil temper-
ature of 70 C, and a line frequency of 50 Hz.
Cooling system Cooling systems Cooling system oil Pump motor connection
size cooling capacity flow volume power
[kW] [l/min] [kW]
OAP 010 5 29 1.5
OAP 020 9 29 1.5
OAP 030 14 59 4
OAP 040 22 61 4
OAP 050 30 61 6
OAP 060 45 168 7.5
INFORMATION
SEW-EURODRIVE.
4 Oil heater /OH
4.19 Oil heater /OH

An oil heater may be required to ensure lubrication during a cold gear unit startup when
the ambient temperature is low.
4.19.1 Structure
The oil heater consists of two main parts:
1. Heating element in the oil sump ("oil heater") with terminal box
2. Temperature sensor with thermostat
[2]
[1]
181714571
[1] Oil heater

[2] Temperature sensor with thermostat
INFORMATION
The position of the thermostat and the temperature sensor varies with design and
mounting position of the gear unit.
Pressure switch /PS
4
4.20 Pressure switch /PS

All gear units with pressure lubrication are equipped with a pressure switch for function
monitoring.
The pressure switch is to be connected and integrated into the system so that the gear
unit can only be operated with the oil pump building up pressure. A short-term
compensation (max 10 s) during startup is permitted.
Customers are responsible for the electrical connection and the evaluation of the signal.
4.21 Temperature sensor /PT100

The PT100 temperature sensor can be used to measure the temperature of the oil in the
gear unit.
The temperature sensor is located in the gear unit's oil sump. The exact position
depends on the gear unit version and position of the shaft.
4.22 Temperature switch /NTB

A temperature switch with fixed switching temperatures of 70 C, 80 C, 90 C or 100 C
is used for monitoring the gear unit oil temperature.
The temperature switch is normally used for the following functions:
Early warning at 70 C or 80 C
Stopping the main motor of the gear unit at 90 C or 100 C
To guarantee a long service life and functioning under all conditions, using a relay in the
power circuit instead of a direct connection through the temperature switch is
recommended.
The temperature switch is located in the gear unit's oil sump. The exact position
4.23 Temperature switch /TSK

The TSK temperature switch is used in conjunction with oil supply systems for circulation
cooling. It is provided with two fixed switching points (40 C and 90 C) for controlling
and monitoring the system.
The temperature switch is integrated in the oil supply system circuit as follows
The cooling system is activated when the oil temperature reaches 40 C
Warning signal or disconnection of the gear unit when the oil temperature exceeds
90 C (usually an indication of a malfunction of the oil supply system)
To guarantee a long service life and functioning under all conditions, using a relay in the
power circuit instead of a direct connection through the temperature switch is
recommended.
The temperature switch is located in the gear unit's oil sump. The exact position
4 Diagnostic unit /DUO10A
4.24 Diagnostic unit /DUO10A

If specified in the order, the gear unit can be equipped with a DUO10A diagnostic unit.
The DUO10A diagnostic unit serves to plan oil changes.
The diagnostic unit consists of a PT100 temperature sensor and an evaluation unit. The
temperature sensor installed in the gear unit measures the present gear unit oil temper-
ature. The diagnostic unit calculates the estimated remaining service life for the gear unit
oil based on the measured oil temperature. This calculated value is continuously shown
on the evaluation unit's display; when needed, the display can be changed to the current
gear unit oil temperature.
INFORMATION
You find more information on the evaluation unit in the "DUV10A Diagnostic Unit"
manual, publication number 11425016.
4.25 Diagnostic unit /DUV10A

If specified in the order, the gear unit can be equipped with a DUV10A diagnostic unit.
The DUV10A diagnostic unit provides a vibration analysis value, in which it uses
frequency analysis methods to evaluate vibration signals from the gear unit.
A micromechanical acceleration pickup, built into the diagnostic unit, is used as the
sensor. The unit allows to monitor up to 5 different objects (bearings, etc.) or individual
20 frequencies (imbalance, gear meshing frequencies, etc.). Further, a frequency-
dependent level monitor, for monitoring impacts or vibrations, can also be activated. The
objects to be monitored are defined using external software and are transferred to the
diagnostic unit via RS-232 interface.
INFORMATION
You find more information on the evaluation unit in the "DUV10A Diagnostic Unit"
manual, publication number 11425016.
Assembly / Installation
Required tools/resources
5
5 Assembly / Installation
5.1 Required tools/resources
Not included in the scope of delivery:
Set of wrenches
Torque wrench
Mounting device
Compensation elements (shims, spacing rings)
Fasteners for input and output elements
Lubricant (e.g. NOCO fluid from SEW-EURODRIVE) except for hollow shaft gear
units
For hollow shaft gear units aids for assembly/disassembly onto the machine shaft
Fastening parts for the gear unit base
5.2 Tolerances
Observe the following tolerances.
5.2.1 Shaft ends

Diameter tolerance in accordance with DIN 748:
50 mm ISO k6
> 50 mm ISO m6
Center bores according to DIN 332, part 2 (type D..):

> 16...21 mm M6 > 50...85 mm M20
> 21...24 mm M8 > 85...130 mm M24
> 24...30 mm M10 > 130...225 mm1) M30
> 30...38 mm M12 > 225...320 mm1) M36
> 38...50 mm M16 > 320...500 mm1) M42
1) Dimensions not according to DIN 332; the thread depth including the counterbore is at least twice
that of the rated thread diameter
Keys according to DIN 6885 (domed type)
5.2.2 Hollow shaft

Diameter tolerance:
ISO H7 for hollow shafts with shrink disk
ISO H8 for hollow shafts with keyway
5.2.3 Mounting flange

Centering shoulder tolerance: ISO f7
5 Notes on installation/mounting
5.3 Notes on installation/mounting
WARNING
Risk of crushing if the drive starts up unintentionally.
De-energize the motor before you start working on the unit.
Secure the motor against unintended power-up.
WARNING
Falling of the drive.
Safeguard the driven machine against unintentional movement when installing and
switching on the gear unit.
WARNING
Danger of burns due to hot gear unit and hot gear unit oil.
Serious injury.
Let the gear unit cool down before you start working on it.
Only remove the oil level and oil drain plug very carefully.
CAUTION
Danger due to failure of non-secured mount-on components, such as keys.
Minor injuries
Install appropriate protective devices.
CAUTION
Risk of slipping due to lubricant leaking from damaged seals.
Minor injuries
Check the gear unit and mount-on components for leaking lubricant.
CAUTION
Risk of injury due to protruding parts.
Minor injuries
Gear units and mount-on components must not protrude into footways.
NOTICE
Improper installation and mounting may result in damages to the gear unit.
Note the following:
Before releasing shaft connections, be sure that there are no active torsional mo-
ments present (tensions within the system).
It is important that components by the customer are designed for the load.
The most important technical data is included on the nameplate. Additional data
relevant for operation is available in drawings, the order confirmation or any order-
specific documentation.
Notes on installation/mounting
5
You must not modify the gear unit or the mount-on components without prior
consultation with SEW-EURODRIVE.
Protect rotating drive parts, such as couplings, gears, or belt drives using suitable
devices that protect from contact.
Install/mount the gear unit only in the specified mounting position on a level,
vibration-damping, and torsionally rigid support structure. Do not twist housing legs
and mounting flanges against each other.
Make sure that the oil level and oil drain plugs, as well as the breather plugs are freely
accessible.
When installing a filter in the OAP and OWP cooling units, make sure there is suffi-
cient height for removing the filter element and the filter hood.
Use plastic inserts if there is a risk of electrochemical corrosion between the gear unit
and the driven machine (connection between different metals such as cast iron and
high-grade steel). Also install the bolts with plastic washers. Always ground the gear
unit housing.
It is important that only authorized personnel is allowed to assemble gear head units
with motors and adapters. Consult SEW-EURODRIVE.
Do not weld anywhere on the drive. Do not use the drive as a ground point for welding
work. Welding may destroy gearing parts and bearings.
Units installed outdoors must be protected from the sun. Suitable protective devices
are required, such as covers or roofs. Avoid any heat accumulation. The operator
must ensure that foreign objects do not impair the function of the gear unit (e.g. by
falling objects or coverings).
Protect the gear unit from direct cold air currents. Condensation may cause water to
accumulate in the oil.
Gear units are supplied with a coating suitable for use in damp areas or in the open
air. Repair any damage to the paint work (e.g. on the breather).
Do not modify the existing piping.
Strictly observe the safety notes in the individual chapters.
5 Prerequisites for installation
5.4 Prerequisites for installation

Check that the following conditions have been met:
The information on the motor's nameplate must match the voltage supply system.
The drive has not been damaged during transportation or storage.
Ambient temperature according to the technical documentation, nameplate and
lubricant table in chapter "Lubricants" (page ).
No harmful oils, acids, gases, vapors, radiation etc. in the vicinity.
You must clean the output shafts and flange surfaces thoroughly to ensure they are
free of anti-corrosion agents, contamination or similar. Use a commercially available
solvent. Do not expose the sealing lips of the oil seals to the solvent damage to the
material.
5.4.1 Extended storage of gear units

Important: The service life of the lubricant in the bearings is reduced if the unit is stored
for 1 year (only applies to bearings with grease lubrication).
Replace the provided breather filter with the screw plug.
5.5 Installing the gear unit

5.5.1 Gear unit fixation of foot-mounted gear units
The following table shows the thread sizes and the tightening torques of the individual
gear unit sizes (foot mounting).
Tightening torque
Size Screw/nut strength class 8.8
[Nm]
X100-110 M20 410
X120-130 M24 710
X140-150 M30 1420
X160-170
M36 2500
X180-190
X200-230 M42 4000
X240-280 M48 6000
X290-320 M56 9600
HINWEIS
The bolts must not be lubricated during assembly.
Installing the gear unit
5
5.5.2 Tightening torques for retaining screws

Apply the following tightening torques to tighten the screws on the gear unit.
Tightening torque
Screw/nut strength class 8.8
[Nm]
M6 11
M8 25
M10 48
M12 86
M16 210
M20 410
M24 710
M30 1450
M36 2500
M42 4000
M48 6000
M56 9600
INFORMATION
5.5.3 Foundation
To ensure quick and successful mounting, the type of foundation should be correctly
selected and the mounting carefully planned in advance. Foundation drawings with all
necessary construction and dimension details should be available.
To avoid harmful vibrations and oscillations, adequate rigidity must be ensured when
mounting the gear unit on a steel construction. The foundation must be dimensioned
according to weight and torque of the gear unit by taking into account the forces acting
on the gear unit.
Tighten retaining screws or nuts to the specified torque. Use the screws and tightening
torques specified in chapter "Gear unit mounting" (page 78).
NOTICE
An improper foundation may result in damages to the gear unit.
The foundation must be level and flat, the gear unit may not be deformed when the
retaining screws are tightened. Unevenness must be leveled out appropriately.
Refer to the weight information on the nameplate.
5 Oil filling
5.5.4 Aligning the shaft axis
WARNING
Shafts can break if shaft axes are not aligned exactly.
Refer to the separate operation instructions regarding the requirements of the cou-
plings.
The service life of the shafts, bearings and couplings depends on the precision of the
alignment of the shaft axes with each other.
Always try to achieve zero misalignment. When doing so, you should also consult the
special operating instructions regarding the requirements of the couplings, for example.
5.6 Oil filling
WARNING
NOTICE
Improper oil filling may result in damage to the gear unit.
Note the following:
Fill the oil with the gear unit in the intended mounting position.
Make sure that the oil has room temperature for the filling process.
For gear units with external supply pipes, e.g oil-air cooler, establish the connections
prior to the filling process.
Observe the additional notes depending on the lubrication type in the following
chapters.
5.6.1 Gear units with splash lubrication or bath lubrication without oil expansion tank
Note the following:
The oil type and oil quantity must correspond to the nameplate data and the informa-
tion in chapter "Changing the oil" (page 185).
Check the oil level via the oil level glass, oil dipstick or oil sight glass. Refer to chapter
"Checking the oil level" (page 183).
5.6.2 Gear units with bath lubrication and oil expansion tank /ET
INFORMATION
Observe the additional documentation.
Oil filling
5
5.6.3 Gear units with pressure lubrication and shaft end pump /SEP
NOTICE
Improper installation and mounting of the shaft end pump can damage the gear unit.
Note the following:
Fill the gear unit with the oil type and oil quantity corresponding to the nameplate
data, see section "Changing the oil" (page 185).
Check the oil level at the oil level glass, oil dipstick or oil sight glass. You find more
information in section "Checking the oil level" (page 183).
If the pump is installed above the oil level, the pump might not suck and the gear unit
would not be lubricated sufficently as a result. Fill the shaft end pump with oil via the
screw plug [1] prior to startup. This step has to be repeated if the gear unit was stored
for an extended time.
In addition you must vent the oil pump on the pressure side during startup. For more
information, refer to chapter "Gear units with pressure lubrication" (page 173).
This is not necessary if the shaft end pump is located below the oil level.
[1]
9007199985208459
Connecting the Gear units with shaft end pump are equipped with a pressure switch for function
pressure switch monitoring as standard. Connection has to be carried out by the customer.
You have to connect and integrate the pressure into the system in such a way that the
gear unit can only be operated when the oil pump builds up pressure.
A short-term compensation (max 10 s) during startup is permitted. Observe chapter
"Pressure switch" (page 168).
5 Gear units with solid shaft
5.7 Gear units with solid shaft

5.7.1 Mounting input and output components
NOTICE
Bearing, hosing or shaft might be damaged due to improper assembly.
Use only a mounting device for installing input and output elements. Use the center
bore and the thread on the shaft end for positioning.
Never force belt pulleys, couplings, pinions, etc. onto the shaft end by hitting them
with a hammer. This may damage the bearing, the housing and the shaft.
If belt pulleys are used, make sure the belt is tensioned correctly in accordance with
the manufacturer's instructions.
The following figure shows a mounting device for installing couplings or hubs on gear
unit or motor shaft ends. It may be possible to dispense with the thrust bearing on the
mounting device.
[1] [4] FX1 FX1 [4]

[2]
[3] X1 X1
A B
356867979 651876363
[1] Shaft end A Incorrect

[2] Thrust bearing B Correct
[3] Coupling hub
[4] Hub
Avoid impermissibly high overhung loads: Install the gear or chain sprocket according
to figure B.
INFORMATION
Mounting is easier if you first apply lubricant to the output element and/or heat it up
briefly (80 ... 100 C).
Couplings
5
5.8 Couplings
INFORMATION
Observe the operating instructions of the respective coupling manufacturer.
5.8.1 Mounting tolerances

Adjust the following misalignments according to the coupling manufacturer's
specifications when mounting couplings.
a) Maximum and minimum clearance
b) Axial offset
c) Angular offset
a) b) c)
211395595
5 Couplings
The following table shows various methods for measuring the differing tolerances.
Measuring Angular misalignment Offset axis
instruments
a1
a
b
a
D
Feeler gauge
a2
f2 f1
This method only achieves an accurate result when the The following illustration shows the measurement of axial
deviation of the coupling faces is eliminated by turning misalignment using a straight-edge. Permissible values for
both coupling halves by 180 and then calculating the eccentricity are usually so small that the best measurement
average value from the difference (a1 a2). results can be achieved with a micrometer dial. If you rotate one
coupling half together with the micrometer dial and divide the
deviation by two, the deviation displayed on the micrometer dial
indicates the misalignment (dimension "b") that includes the axial
misalignment of the other coupling half.
a1
a
b
a
D
Micrometer
dial f2 f1
a2 f2 f1
A prerequisite for this measuring method is that there is The following figure shows the how to measure axial misalign-
no axial play in the shaft bearings when the shafts rotate. ment using a more accurate measuring method, as described
If this condition is not fulfilled, the axial play between the above. The coupling halves are rotated together without letting the
faces of the coupling halves must be eliminated. As an point of the micrometer dial slide onto the measuring surface. The
alternative, you can use two micrometer dials positioned axial misalignment is obtained by dividing the deviation displayed
on the opposite sides of the coupling (to calculate the on the micrometer dial (dimension "b").
difference of the two micrometer dials when rotating the
coupling).
5
5.9 Flange couplings with cylindrical interference fit /FC

5.9.1 Dimensions of the machine shaft
INFORMATION
Ensure that the dimensions of the machine shaft correspond to SEW specifications.
1658359563
D35 D36 D37 FA K15 L DIN 332 D.M.. DIN 509

X..R100 85h9 855v6 90 2 9 131 M20 E2.5x0.4
X..R110 85hh9 855v6 100 2 9 131 M20 E2.5x0.4
X..R120 115h9 1155v6 120 2 9 165 M24 E2.5x0.4
X..R130 115h9 1155v6 130 2 9 165 M24 E2.5x0.4
X..R120 135h9 1355v6 140 3 11 202 M30 E2.5x0.4
X..R130 135h9 1355v6 160 3 11 202 M30 E2.5x0.4
X..R140 165h9 1655v6 170 3 11 222 M30 E2.5x0.4
X..R150 165h9 1655v6 170 3 11 222 M30 E2.5x0.4
X..R160 85h9 855v6 90 2 9 131 M20 E2.5x0.4
X..R170 85h9 855v6 100 2 9 131 M20 E2.5x0.4
X..R180 175h9 175v6 180 3 14 253 M30 E2.5x0.4
X..R190 175h9 175v6 180 3 14 253 M30 E2.5x0.4
X..R200 195h9 195v6 200 3 14 283 M30 E2.5x0.4
X..R210 195h9 195v6 200 3 14 283 M30 E2.5x0.4
X..R220 235h9 235v6 240 3 14 298 M36 E2.5x0.4
X..R230 235h9 235v6 240 3 14 298 M36 E2.5x0.4
X..R240 275h9 275v6 280 4 14 318 M36 E2.5x0.4
X..R250 275h9 275v6 280 4 14 318 M36 E2.5x0.4
X..R260 275h9 275v6 280 4 14 318 M36 E2.5x0.4
X..R270 295h9 295v6 300 4 19 343 M36 E2.5x0.4
X..R280 295h9 295v6 300 4 19 343 M36 E2.5x0.4
X..R290 315h9 315v6 320 4 19 373 M36 E2.5x0.4
X..R300 315h9 315v6 320 4 19 373 M36 E2.5x0.4
X..R310 355h9 355v6 360 4 19 413 M42 E2.5x0.4
X..R320 355h9 355v6 360 4 19 413 M42 E2.5x0.4
5 Flange couplings with cylindrical interference fit /FC
5.9.2 Mounting the coupling onto the shaft

1. Clean the shaft and bore of the flange coupling thoroughly and remove any grease.
The disassembly bores of the coupling must also be free from dirt.
NOTICE Improper assembly can damage the coupling.
Make sure that the shaft and bore are completely free from grease to ensure
proper functioning of the interference fit. Do not use anti-seize paste for as-
sembly.
2. Heat the flange coupling to a joining temperature of 230 C as long as no special

joining temperature is specified for the order.
CAUTION The required assembly clearance is achieved only by heating the
coupling.
Important: Danger of burns during the entire assembly process!
Make sure that hot parts cannot be touched unintentionally!
NOTICE Radiant heat from the flange coupling can damage adjacent elements.
Protect adjacent elements (e.g. oil seals) with suitable heat shields.
1153862283
5
3. Mount the flange coupling quickly onto the shaft up against the shaft shoulder.
1153865867
INFORMATION
Prepare mounting tools and the process carefully, so that the coupling can be fitted
to the shaft quickly. During the cooling process, the coupling must be secured on
the shaft.
Once the coupling has cooled down, fill the disassembly bores with clean mineral
oil of viscosity class ISO-VG 150 and close them using the supplied screw plugs.
5.9.3 Mounting the flange connection
NOTICE
Improper assembly may damage the coupling.
Note that the flange coupling cannot compensate shaft misalignments.
1. Clean the flange surfaces [1] of the coupling halves [2].

[2]
[1]
992697355
2. Align the bore patterns of the two coupling halves [2] and join the flange coupling.
[2]
992700555
5
3. Mount the bolts [3] and tighten them in diametrically opposite sequence with the
tightening torques in the following table.
16 1 9
8 5
15 10
4 3
14 11
6 7
13 2 12
1 2
16
15 3
[3] 14 4
13 5
12 6
11 7
10 9 8
992703755
Tightening torque
Size Bolt size strength class 10.9
[Nm]
X100-110 M20 580
X120-130 M24 1000
X140-150 M30 2010
X160-170
M36 3500
X180-190
X200-230 M42 5600
X240-280 M48 8500
X290-320 M56 13600
INFORMATION
Do not lubricate the bolts [3] during assembly.
5.9.4 Removing the coupling from the shaft

Notes
CAUTION
Risk of jamming and crushing due to improper removal of heavy components.
Risk of injury.
Disassemble the flange coupling properly.
Observe the following disassembly instructions.
To remove the coupling [1], the interference fit must first be widened hydraulically. The
remaining holding force must then be overcome with an extractor [2]. The following
figure shows an exemplary design of a hydraulic extractor.
[1]
[2]
1071755147
For disassembling the coupling, one oil pump is required per disassembly bore.
The data required for the extractor is listed in the following table.
Oil pressure required for Number of disassembly Fitting of the pressure oil Required axial force of the
Size disassembly bores/number of required bores in the flange extractor
[bar] oil pumps coupling [kN]
X100-110 2 85
X120-130 2 115
X140-150 2 160
X160-170 2 190
X180-190 3 220
X200-210 1600 3 G 1/4" 280
X220-230 3 360
X240-260 3 420
X270-280 3 490
X290-300 3 550
X310-320 3 670
5
Procedure 1. Loosen the bolts [1] and separate the flange coupling. Remove the screw plugs [2]
of the disassembly bores.
[2]
[1]
1105822859
INFORMATION
Prepare disassembly tools and the process carefully, so that the coupling can be
removed from the shaft quickly.
2. Connect the first oil pump [3] to the disassembly bore closest to the flange [4] and
apply pressure until oil comes out of the second disassembly bore [5]. Depending on
the size, this bore can also be located on the flange surface of the coupling.
[3]
[4]
[4]
[5]
1000632331
INFORMATION
It is essential that you observe the safety notes of the manufacturers of the hydraulic
devices during the disassembly process.
3. Connect the next oil pump [6] to this bore [5] and press in oil until it comes out at the
next disassembly bore [7].
[7]
[6]
[5]
1002542475
4. Repeat this process until all disassembly bores are connected to an oil pump and
pressure is applied. At the last disassembly bore [7], the pressure must be increased
until at both front faces of the coupling [8] oil comes out in the shape of a ring.
[7]
[8]
1002549387
INFORMATION
The coupling can also be disassembled with only one oil pump. In this case, the
individual disassembly bores must be blocked after pressure has been applied.
Provide for a consistent pressure throughout the disassembly procedure.
Before removing the coupling, keep the oil pressure constant for 30 minutes to cre-
ate an evenly distributed oil film inside the interference fit. The pressure must be
kept constant during this time and the remaining disassembly process at all bores.
5
5. Install the extractor [3]. Remove the coupling from the shaft. Since the oil pressure
breaks down after the last disassembly bore has been reached, the required force
for removing the coupling is significantly higher at the end.
[3]
[4]
1000624651
6. Check the condition of the shaft and the coupling bore after the disassembly process.
Damaged parts must be replaced.
5 Output shaft as a hollow shaft with keyway /..A
5.10 Output shaft as a hollow shaft with keyway /..A

5.10.1 General information
The material of the machine shaft as well as the keyed connection should be
dimensioned by the customer according to the loads that will occur. The shaft material
should have a yield point of at least 320 N/mm2.
The minimum key length given in the dimension sheets (see next page) must be
observed. If a longer key is used, it should be aligned symmetrically to the hollow shaft.
With a through-going machine shaft or axial forces, SEW-EURODRIVE recommends
that the machine shaft be designed with a contact shoulder. It should be secured with a
suitable thread locker to prevent the retaining screw of the machine shaft from loosening
in the case of a reversing load direction. If necessary, two eccentric retaining screws
may be used.
5.10.2 Thread sizes/tightening torques

SEW-EURODRIVE recommends the following thread sizes and tightening torques:
Recommended thread size
Threaded rod [2]1)
Tightening torque [Nm]
Ejector screw [8]1) Nut (DIN 934) [5]1)
Size Retaining screw [6]1)
(threads in the end plate) Retaining screw [6]1) strength
strength class 8.8
class 8.8
X..A100 M24 M20 410
X..A110-150 M30 M24 710
X..A160-230 M36 M30 1450
X..A240-300 M42 M36 2500
X..A310-320 M48 M42 4600
1) , see the next pages
Tightening torque
Thread size for Assembly/ 2x retaining rings
Size 6 x retaining screws [3]1) operating state Disassembly [Nm] (bore) DIN 472
strength class 10.9 [Nm]
X..A100 - - - 75x2.5
X..A110 - - - 85x2.5
X..A120 - - - 95x3
X..A130 - - - 105x4
X..A140 - - - 115x4
X..A150 - - - 125x4
X..A160 - - - 135x4
X..A170-190 M10x30 48 Apply hand pressure -
1) see subsequent pages
Output shaft as a hollow shaft with keyway /..A
5
X.F/X.K DIN 332

C1 C2 D2 D14 D15 FA K1 K2 K3 L14 N OA Rmax. S6 T2 T3 U2 U3
X.T D.M..
X..A100 25 12 75H8 75h11 75js7 2 312 47.5 81 90 205 173 1.6 M24 80.4 80 22JS9 22h9 M20
X..A110 30 14 85H8 85h11 85js7 2 312.5 45 84 100 210 176 1.6 M30 90.4 90 22JS9 22h9 M24
X..A120 30 14 95H8 95h11 95js7 2 342 53 92 140 244.5 190.5 1.6 M30 100.4 100 25JS9 25h9 M24
X..A130 30 14 105H8 105h11 105js7 2 347 68 109 160 258 194 1.6 M30 111.4 111 28JS9 28h9 M24
X..A140 30 14 115H8 115h11 115js7 2 403 61 102 200 306 222 1.6 M30 122.4 122 32JS9 32h9 M24
X..A150 30 14 125H8 125h11 125js7 3 408 76 117 200 308.5 224.5 1.6 M30 132.4 132 32JS9 32h9 M24
X..A160 36 16 135H8 135h11 135js7 3 465 80 127 250 361 256 1.6 M36 143.4 143 36JS9 36h9 M30
X..A170 36 17 150H8 150h11 150js7 3 493 96 115 280 377 256 1.6 M36 158.4 158 36JS9 36h9 M30
X..A180 36 17 165H8 165h11 165js7 3 565 109 128 300 423 292 2 M36 174.4 174 40JS9 40h9 M30
X..A190 36 17 165H8 165h11 165js7 3 565 109 128 300 423 292 2 M36 174.4 174 40JS9 40h9 M30
X..A200 36 17 180H8 180h11 180js7 3 620 130 149 320 460.5 319.5 2 M36 190.4 190 45JS9 45h9 M30
X..A210 36 17 190H8 190h11 190js7 3 620 130 149 320 460.5 319.5 2 M36 200.4 200 45JS9 45h9 M30
X..A220 36 17 210H8 210h11 210js7 3 686 133 152 370 518.5 352.5 2.5 M36 221.4 221 50JS9 50h9 M30
X2KA220 36 17 210H8 210h11 210js7 3 756 133 152 370 554 388 2.5 M36 221.4 221 50JS9 50h9 M30
X..A230 36 17 210H8 210h11 210js7 3 686 133 152 370 518.5 352.5 2.5 M36 221.4 221 50JS9 50h9 M30
X2KA230 36 17 210H8 210h11 210js7 3 756 133 152 370 554 388 2.5 M36 221.4 221 50JS9 50h9 M30
X..A240 45 22 230H8 230h11 230js7 3 778 147 170 370 562.5 400.5 2.5 M42 241.4 241 50JS9 50h9 M36
X2KA240 45 22 230H8 230h11 230js7 3 853 147 170 370 600 438 2.5 M42 241.4 241 50JS9 50h9 M36
X..A250 45 22 240H8 240h11 240js7 3 778 147 170 370 562.5 400.5 2.5 M42 252.4 252 56JS9 56h9 M36
X2KA250 45 22 240H8 240h11 240js7 3 853 147 170 370 600 438 2.5 M42 252.4 252 56JS9 56h9 M36
X..A260 45 22 240H8 240h11 240js7 3 851 143 166 450 639 437 2.5 M42 252.4 252 56JS9 56h9 M36
X..A270 45 22 275H8 275h11 275js7 4 877 158 181 450 652 450 5 M42 287.4 287 63JS9 63h9 M36
X..A280 45 22 275H8 275h11 275js7 4 877 158 181 500 677 450 5 M42 287.4 287 63JS9 63h9 M36
X..A290 45 22 290H8 290h11 290js7 4 961 160 183 500 719 492 5 M42 302.4 302 63JS9 63h9 M36
X..A300 45 22 290H8 290h11 290js7 4 961 160 183 500 719 492 5 M42 302.4 302 63JS9 63h9 M36
X..A310 55 28 320H8 320h11 320js7 4 1030 170 197 560 781.5 528.5 5 M48 334.4 334 70JS9 70h9 M42
X..A320 55 28 320H8 320h11 320js7 4 1030 170 197 560 781.5 528.5 5 M48 334.4 334 70JS9 70h9 M42
5.10.4 Mounting the gear unit onto the machine shaft
INFORMATION
Ensure that the dimensions of the machine shaft correspond to SEW specifications
see previous page.
Size X100-160
INFORMATION
2 x retaining rings [8]/[9] and end plate [4]
Threaded rod [2], nut [5], retaining screw [6], ejector screw [8]
1. Apply NOCO fluid to the hollow shaft [7] and the shaft end of the machine shaft [1].
O

C
O D
N UI
L
F
O

C
O D
N UI
L
F
[1]
O

C
O D
N UI
L
F
[7]
9007199565088907
[1] Machine shaft [7] Hollow shaft
96 Helical and Bevel-Helical Gear Units Installation and Operating Instructions

5
2. Apply the inner retaining ring [8] to the hollow shaft [7]. Secure the end plate [4] using
the outer retaining ring [9]. Thread the threaded rod [2] into the machine shaft [1].
Observe the tightening torques in section "Thread size/tightening torques" (page 94).
INFORMATION Applying lubricant to the threaded rod and nut prior to assembly
makes the job easier.
[1]
[8] [2]
[4]
[9]
[7]
2888325003

[2] Threaded rod [8] Retaining ring, inside
[4] End plate [9] Retaining ring, outside
3. Tighten the machine shaft [1] with the nut [5] until the shaft end of the machine shaft
[1] and the end plate [4] meet.
0m
m
[1]
[4] [5]
2879305611
[1] Machine shaft

[4] End plate
[5] Nut
4. Loosen the nut [5]. Screw the threaded rod [2] out.
[5]
[2]
2887985163
[2] Threaded rod

[5] Nut
5. Secure the machine shaft [1] with the retaining screw [6]. The retaining screw should
also be locked with a suitable thread locker. Observe the tightening torques in
section "Thread size/tightening torques" (page 94).
[1]
[6]
2879305611
[1] Machine shaft

[6] Retaining screw
NOTICE
Improper assembly may result in risk of injury due to rotating parts. Dust and dirt may
damage the sealing system of the gear unit.
Risk of injury to persons and damage to property.
Be sure to properly attach the protection cover after completing assembly (dust
proof).
5
Sizes X170-320
INFORMATION
Retaining screws [3] and end plate [4]
1. Apply NOCO fluid to the hollow shaft [7] and the shaft end of the machine shaft [1].
O

C
O D
N UI
L
F O

C
O D
N UI
L
F
O

C
O D
N UI
[1] F
L
[7]
2879253259
2. Use the retaining screws [3] to attach the end plate [4] centrically to the hollow shaft
[7] and screw the threaded rod [2] onto the machine shaft [1]. Observe the tightening
torques in section "Thread size/tightening torques" (page 94).
[7]
[1]
[2]
[4]
[3]
310352011
[1] Machine shaft [3] Retaining screws

[2] Threaded rod [4] End plate
[7] Hollow shaft
Helical and Bevel-Helical Gear Units Installation and Operating Instructions 99

0m
m
[1]
[4] [5]
310407307
[1] Machine shaft

[4] End plate
[5] Nut
[5]
[2]
310655244
[2] Threaded rod

[5] Nut
5
[1]
[6]
310415883
[1] Machine shaft

[6] Retaining screw
NOTICE
proof).
5.10.5 Disassembling the gear unit from the machine shaft
NOTICE
Improper disassembly may damage bearings and other components.
You may only use the hollow shaft as a support for disassembly. Note that
supporting on any other parts of the gear unit may damage the material.
Sizes X100-160
1. Loosen the retaining screw [6]. Remove the outer circlip [8] and the end plate [4].
[4]
[8]
[6]
2851177867
[4] End plate

[6] Retaining screw
[8] Retaining ring
2. To protect the center bore, screw the retaining screw [6] into the machine shaft [1].
[1]
[6]
2851180299
[1] Machine shaft

[6] Retaining screw
5
3. Turn the end plate [4] and remount it with the outer retaining ring [8].
[4]
[8]
2851183627
[4] End plate

[8] Retaining ring
4. Thread the ejector screw [8] into the end plate [4] to remove the gear unit from the
machine shaft [1].
INFORMATION Applying lubricant to the ejector screw [8] and the thread in the
end plate prior [4] to disassembly makes the job easier.
[8]
[1] [4]
2851187595
[1] Machine shaft

[4] End plate
[8] Ejector screw
Sizes X170-320
1. Loosen the retaining screw [6].
[6]
310460043
[6] Retaining screw
2. Remove the retaining screws [3] and the end plate [4].
[4]
[3]
310464523
[3] Retaining screw

[4] End plate
5
3. To protect the center bore, screw the retaining screw [6] into the machine shaft [1].
[1]
[6]
310470027
[1] Machine shaft

[6] Retaining screw
4. To disassemble the gear unit, flip the end plate [4] over and use the retaining screws
[3] to reattach it centrically to the hollow shaft [7]. The retaining screws [3] should be
tightened hand-tight.
[3]
[4]
[7]
310474123
[4] End plate

[3] Retaining screw
[7] Hollow shaft
5. Thread the ejector screw [8] into the end plate [4] to remove the gear unit from the
machine shaft [1].
INFORMATION Applying lubricant to the ejector screw [8] and the thread in the end
plate prior [4] to disassembly makes the job easier.
[1]
[4]
[8]
310478219
[1] Machine shaft

[4] End plate
[8] Ejector screw
Output shaft as a hollow shaft with shrink disk /..H
5
5.11 Output shaft as a hollow shaft with shrink disk /..H

The material of the machine shaft should be dimensioned by the customer according to
the loads that will occur. The shaft material should have a yield point of at least 320 N/
mm.

Threaded rod [2]1)
(threads in the end plate) Retaining screw [6]1) strength
strength class 8.8
class 8.8
X..H100-150 M30 M24 710
X..H160-230 M36 M30 1450
X..H240-300 M42 M36 2500
X..H310-320 M48 M42 4600
Tightening torque
Thread size for Assembly/ 2 x retaining rings
X..H100 - - - 80x2.5
X..H110 - - - 90x2.5
X..H120 - - - 100x3
X..H130 - - - 110x4
X..H140 - - - 120x4
X..H150 - - - 130x4
X..H160 - - - 140x4
X..H170-190 M10x30 48 Apply hand pressure -
5 Output shaft as a hollow shaft with shrink disk /..H
9007199906389771
X.F..
DIN 332
X.K.. C1 C2 D5 D6 D17 D18 D19 D20 FA K4 K5 K6 MD OH R S6
D.M..
X.T..
X..H100 30 14 80H7 81H9 80h6 80h11 81m6 95 2 394.5 -1 46 42 -1 261 173 3 M30 M24
H7
X..H110 30 14 90 91H9 90h6 90h11 91m6 105 2 400.5 -1 46 42 -1 265 176 3 M30 M24
X..H120 30 14 100H7 101H9 100h6 100h11 101m6 115 2 437 -1 51 52 -1 286.5 190.5 3 M30 M24
X..H130 30 14 110H7 111H9 110h6 110h11 111m6 125 2 449 -1 55 52 -1 297 194 3 M30 M24
H7
X..H140 30 14 120 121H9 120h6 120h11 121m6 135 2 509 -1 59 62 -1 324 222 3 M30 M24
X..H150 30 14 130H7 131H9 130h6 130h11 131m6 145 3 520 -1 66 62 -1 337.5 224.5 3 M30 M24
X..H160 36 16 140H7 141H9 140h6 140h11 141m6 155 3 583 -1 66 73 -1 375 256 4 M36 M30
X..H170 36 17 150H7 151H9 150h6 150h11 151m6 165 3 600 -1 83 73 -1 364 256 4 M36 M30
X..H180 36 17 165H7 166H9 165g6 165h11 166m6 180 3 672 -1 83 83 -1 400 292 4 M36 M30
X..H190 36 17 165H7 166H9 165g6 165h11 166m6 180 3 672 -1 83 83 -1 400 292 4 M36 M30
X..H200 36 17 180H7 181H9 180g6 180h11 181m6 195 3 750 -1 101 83 -1 450.5 319.5 4 M36 M30
X..H210 36 17 190H7 191H9 190g6 190h11 191m6 205 3 753 -1 106 83 -1 453.5 319.5 4 M36 M30
X..H220 36 17 210H7 211H9 210g6 210h11 211m6 230 3 830 -1 118 108 -1 497.5 352.5 5 M36 M30
X2KH220 36 17 210H7 211H9 210g6 210h11 211m6 230 3 900 -1 118 108 -1 533 388 5 M36 M30
X..H230 36 17 210H7 211H9 210g6 210h11 211m6 230 3 830 -1 118 108 -1 497.5 352.5 5 M36 M30
X2KH230 36 17 210H7 211H9 210g6 210h11 211m6 230 3 900 -1 118 108 -1 533 388 5 M36 M30
X..H240 45 22 230H7 231H9 230g6 230h11 231m6 250 3 948 -1 140 108 -1 571.5 400.5 5 M42 M36
X2KH240 45 22 230H7 231H9 230g6 230h11 231m6 250 3 1023 -1 140 108 -1 609 438 5 M42 M36
X..H250 45 22 240H7 241H9 240g6 240h11 241m6 260 3 948 -1 140 108 -1 571.5 400.5 5 M42 M36
X2KH250 45 22 240H7 241H9 240g6 240h11 241m6 260 3 1023 -1 140 108 -1 609 438 5 M42 M36
X..H260 45 22 250H7 255H9 250g6 250h11 255m6 280 4 1021 -1 140 108 -1 608 437 5 M42 M36
X..H270 45 22 280H7 285H9 280g6 280h11 285m6 310 4 1056 -1 146 143 -1 630 450 5 M42 M36
X..H280 45 22 280H7 285H9 280g6 280h11 285m6 310 4 1056 -1 146 143 -1 630 450 5 M42 M36
X..H290 45 22 300H7 305H9 300g6 300h11 305m6 330 4 1147 -1 152 143 -1 679 492 5 M42 M36
X..H300 45 22 300H7 305H9 300g6 300h11 305m6 330 4 1147 -1 152 143 -1 679 492 5 M42 M36
X..H310 55 28 320H7 325H9 320g6 320h11 325m6 350 4 1241 -1 165 143 -1 740.5 528.5 5 M48 M42
X..H320 55 28 320H7 325H9 320g6 320h11 325m6 350 4 1241 -1 165 143 -1 740.5 528.5 5 M48 M42
5
INFORMATION
see previous page.
Sizes X100-160
INFORMATION
2 x retaining rings [8]/[9] and end plate [4].
Threaded rod [2], nut [5], retaining screw [6], ejector screw [8].
1. Before assembling the gear unit, degrease the hollow shaft [7] and the machine shaft
[1] and apply some NOCO fluid to the machine shaft [1] in the socket area [11].
NOTICE Never apply NOCO fluid directly to the bushing [11] because the paste
might get into the clamping area of the shrink disk when the input shaft is
connected.
The clamping area of the shrink disk between the machine shaft [1] and the
hollow shaft [7] must remain absolutely free of any grease.
[1]
O
C
O ID [11]
NU
L
F
[7]
[1]
[7]
356508044
[1] Machine shaft

[7] Hollow shaft
[11] Bushing
2. Apply the inner retaining ring [8] to the hollow shaft [7]. Use the outer retaining ring
[9] to attach the end plate [4]. Thread the threaded rod [2] into the machine shaft [1].
Observe the tightening torques in section "Thread size/tightening torques"
(page 107) (page 94).
[1]
[8]
[4] [2]
[9]
[7]
2879298827

[2] Threaded rod [8] Retaining ring, inside
[4] End plate [9] Retaining ring, outside
0m
m
[1]
[4] [5]
2888427147
[1] Machine shaft

[4] End plate
[5] Nut
5
[5]
[2]
2879303435
[2] Threaded rod

[5] Nut
[6]
2888331147
[1] Machine shaft

[6] Retaining screw
NOTICE
proof).
6. Slide the shrink disk [9] with untightened screws onto the hollow shaft [7] and position
the inner ring of the shrink disk [9b] with measurement A.
CAUTION The loose shrink disk could slip.
Secure the shrink disk against slipping.
NOTICE Tightening the screws without installed shaft might deform the hollow
shaft.
Never tighten the screws without the shaft installed.
[9]
[7]
[9a]
[9b]
2886265099
[7] Hollow shaft [9a] Bevel (outer ring)

[9] Shrink disk [9b] Taper bushing (inner ring)
Size A [mm]
XH100 37.5
XH110 38
XH120 39
XH130-140 41
XH150 42
XH160 48
5
7. Tighten the retaining screws [10] hand-tight. In doing so, align the bevel (outer ring)
[9a] parallel to the taper bushing (inner ring) [9b]. Successively tighten the retaining
screws [10] in a clockwise direction (not in a diametrically opposite sequence), each
with a quarter turn. Do not tighten the retaining screws [10] in a diametrically opposite
sequence.
INFORMATION For shrink disks with a slotted taper bushing (inner ring) [9b],
tighten the retaining screws [10] to the left and right of the slot one after another,
and then tighten the remaining screws at evenly spaced intervals in several
stages.
6 1
5 2
4 3
[10]
[9b]
[9a]
2886267275
[9a] Bevel (outer ring) [10] Locking screws

[9b] Taper bushing (inner ring)
8. Working around the ring in several stages, evenly tighten the retaining screws by
turns until the bevel (outer ring) [9a] and the taper bushing (inner ring) [9b] align on
the face that holds the screws as is shown in the illustration below.
[L1] [L2]
S>0 S=0
[9a]
90 [9b]
[10]
6 1
5 2 [10]
4 3
2886269451
[9a] Bevel (outer ring) [L1] Condition at the time of shipment (pre-assembled)
[9b] Taper bushing (inner ring) [L2] Finished assembly (ready for operation)
[10] Locking screws
INFORMATION
If the taper (outer ring) and the taper bushing (inner ring) cannot be aligned on the face
that holds the screws, disassemble the shrink disk again and carefully clean/lubricate
it as shown in the next chapter.
NOTICE
proof).
5
Sizes X170-320
INFORMATION
Retaining screws [3] and end plate [4].
1. Before assembling the gear unit, degrease the hollow shaft [7] and the machine shaft
[1] and apply some NOCO fluid to the machine shaft [1] in the socket area [11].
NOTICE Never apply NOCO fluid directly to the bushing [11] because the paste
might get into the clamping area of the shrink disk when the input shaft is
connected.
The clamping area of the shrink disk between the machine shaft [1] and the
hollow shaft [7] must remain absolutely free of any grease.
[1]
O
C
O ID [11]
NU
L
F
[7]
[1]
[7]
356508044
[1] Machine shaft

[7] Hollow shaft
[11] Bushing
2. Use the retaining screws [3] to attach the end plate [4] centrically on the hollow shaft
[7]. Thread the threaded rod [2] into the machine shaft [1]. Observe the tightening
torques in section "Thread sizes/tightening torques" (page 107).
[1]
[7]
[4]
[3]
[2]
356508428
[1] Machine shaft [4] End plate

[2] Threaded rod [7] Hollow shaft
[3] Retaining screws
3. Tighten the machine shaft [1] with the nut [5] until the shoulders of the machine shaft
and the hollow shaft [7] meet.
0m
m
[1]
[5]
[7]
310501387

[5] Nut
5
[5]
[2]
310506251
[2] Threaded rod [5] Nut
section "Thread sizes/tightening torques" (page 107).
[1]
[6]
310510731
[1] Machine shaft

[6] Retaining screw
6. Slide the shrink disk [9] with untightened screws onto the hollow shaft [7] and position
the inner ring of the shrink disk [9b] with measurement A.
CAUTION The loose shrink disk could slip.
Secure the shrink disk against slipping.
NOTICE Tightening the screws without installed shaft might deform the hollow
shaft.
Never tighten the screws without the shaft installed.
[9]
[7] [9a]
[9b]
9007199565261323
[7] Hollow shaft [9a] Bevel (outer ring)

[9] Shrink disk [9b] Taper bushing (inner ring)
Size A [mm]
XH170-190 37
XH200-210 38
XH220-230 39
XH240-260 48
XH270-300 49
XH310-320 60
5
7. Tighten the retaining screws [10] hand-tight. In doing so, align the bevel (outer ring)
[9a] parallel to the taper bushing (inner ring) [9b]. Successively tighten the retaining
screws [10] in a clockwise direction (not in a diametrically opposite sequence), each
with a quarter turn. Do not tighten the retaining screws [10] in a diametrically opposite
sequence.
INFORMATION For shrink disks with a slotted taper bushing (inner ring) [9b],
tighten the retaining screws [10] to the left and right of the slot one after another,
and then tighten the remaining screws at evenly spaced intervals in several
stages.
6 1
5 2
[10] 4 3
[9a] [9b]
[9a] Bevel (outer ring) [10] Locking screws

8. Working around the ring in several stages, evenly tighten the retaining screws by
turns until the bevel (outer ring) [9a] and the taper bushing (inner ring) [9b] align on
the face that holds the screws as is shown in the illustration below.
[L1] [L2]
S>0 S=0
[9a]
90 [9b]
[10]
6 1
5 2 [10]
4 3
[9a] Bevel (outer ring) [L1] Condition at the time of shipment (pre-assembled)
[9b] Taper bushing (inner ring) [L2] Finished assembly (ready for operation)
[10] Locking screws
INFORMATION
If the taper (outer ring) and the taper bushing (inner ring) cannot be aligned on the face
that holds the screws, disassemble the shrink disk again and carefully clean/lubricate
it as shown in the next chapter.
NOTICE
Improper assembly may result in risk of injury due to rotating parts. Dust and dirt might
proof).

Sizes X100-160
NOTICE
Improper disassembly might damage bearings and other components.
You may only use the hollow shaft as a support for disassembly. Note that support-
ing on any other parts of the gear unit may damage the material.
Remove the shrink disk correctly. Never completely unscrew the retaining screws
because the shrink disk might jump off and cause an accident.
Shrink disks and corresponding parts of different gear units must not be swapped.
1. Loosen the locking screws [10] by a quarter turn one after the other to avoid straining
the connecting surface.
INFORMATION If the bevel (outer ring) [9a] and the taper bushing (inner ring) [9b]
do not separate by themselves:
Take the necessary number of retaining screws and screw them into the removal
bores evenly. Tighten the retaining screws in several steps until the tapered
bushing separates from the bevel ring.
[9a]
[10] [9b]
[10]
2886271627
[9a] Bevel (outer ring)

[10] Locking screws
2. Remove the shrink disk from the hollow shaft. Disassemble the gear unit from the
machine shaft as described in chapter "Disassembling the gear unit from the -ma-
chine shaft" (page 102).
5
Sizes X170-320
NOTICE
Remove the shrink disk correctly. Never completely unscrew the retaining screws
because the shrink disk might jump off and cause an accident.
Shrink disks and corresponding parts of different gear units must not be swapped.
1. Loosen the locking screws [10] by a quarter turn one after the other to avoid straining
the connecting surface.
INFORMATION If the bevel (outer ring) [9a] and the taper bushing (inner ring) [9b]
do not separate by themselves:
Take the necessary number of retaining screws and screw them into the removal
bores evenly. Tighten the retaining screws in several steps until the tapered
bushing separates from the bevel ring.
[9a]
[10]
[9b]
[10]
419020555

[10] Locking screws
2. Remove the shrink disk from the hollow shaft. Disassemble the gear unit from the
machine shaft as described in chapter "Disassembling the gear unit from the -ma-
chine shaft" (page 104).
Cleaning and Before re-assembly, you have to clean and lubricate the shrink disk.
lubricating the
shrink disk
INFORMATION
You must perform the following steps carefully to ensure that the shrink disk func-
tions properly. Use only products that are comparable to the specified lubricant.
If the tapered surfaces of the shrink disk are damaged, the shrink disk can no lon-
ger be used and must be replaced.
[9a]
[10]
1526385163

[10] Locking screws
1. Thoroughly clean the shrink disk from dirt and any remaining lubricants after
disassembly.
2. Lubricate the retaining screws [10] on the threads and under the head with an MoS2
compound, e.g. "gleitmo 100" from FUCHS LUBRITECH (www.fuchs-lubritech.com).
3. Also evenly lubricate the tapered surface of the taper (outer ring) [9a] with a thin layer
of an MoS2 compound, e.g. "gleitmo 100" from FUCHS LUBRITECH (www.fuchs-
lubritech.com).
Output shaft as a splined hollow shaft /..V
5
5.12 Output shaft as a splined hollow shaft /..V

The material of the machine shaft should be dimensioned by the customer according to
the loads that will occur. The shaft material should have a yield point of at least 320 N/
mm.

Threaded rod [2]1)
(threads in the end plate) Retaining screw [6] strength
strength class 8.8
class 8.8
X..V100-150 M30 M24 710
X..V160-230 M36 M30 1450
X..V240-300 M42 M36 2500
X..V310-320 M48 M42 4600
Tightening torque
Thread size for Assembly/ 2 x retaining rings
X..V100 - - - 80x2.5
X..V110 - - - 90x2.5
X..V120 - - - 100x3
X..V130 - - - 110x4
X..V140 - - - 125x4
X..V150 - - - 130x4
X..V160 - - - 140x4
X..V170-190 M10x30 48 Apply hand pressure -
5 Output shaft as a splined hollow shaft /..V
9007200017836427
X.F.. DIN

X.K.. C1 C2 D25 D26 D28 D29 Dm FA K7 K8 K9 Me OV R S6 332 DIN 5480
D27
X.T.. D.M..
-0.069 W 75x3x30x24x8f
X..100 30 14 81H9 74.4h10 73 81m6 95 6 3 306 -1 81 42 -1 81.326 -0.125 173 3 M30 M24
N 75x3x30x24x9H
-0.068 W 85x3x30x27x8f
X..110 30 14 91H9 84.4h10 83 91m6 105 6 3 311.5 -1 81 42 -1 91.092 -0.123 176 3 M30 M24
N 85x3x30x27x9H
-0.068 W 95x3x30x30x8f
X..120 30 14 101H9 94.4h10 93 101m6 115 6 3 341 -1 91 52 -1 101.141 -0.122 190.5 3 M30 M24
N 95x3x30x30x9H
W 110x3x30x35x8f
X..130 30 14 111H9 109.4h10 108 111m6 125 6 3 346 -1 86 52 -1 116.076 -0.078 194 3 M30 M24
-0.139 N 110x3x30x35x9H
-0.078 W 120x3x30x38x8f
X..V140 30 14 121H9 119.4h10 118 121m6 135 6 3 402 -1 101 62 -1 126.095 -0.138 222 3 M30 M24
N 120x3x30x38x9H
-0.081 W 130x3x30x42x8f
X..150 30 14 131H9 129.4h10 128 131m6 145 6 3 407 -1 101 62 -1 136.329 -0.144 224.5 3 M30 M24
N 130x3x30x42x9H
-0.080 W 140x3x30x45x8f
X..160 36 16 141H9 139.4h10 138 141m6 155 6 3 464 -1 111 73 -1 146.167 -0.143 256 4 M36 M30
N 140x3x30x45x9H
-0.079 W 150x3x30x48x8f
X..170 36 17 151H9 149.4h10 148 151m6 165 6 3 492 -1 121 73 -1 156.172 -0.141 256 4 M36 M30
N 150x3x30x48x9H
W 160x5x30x30x8f
X..180 36 17 166H9 159h10 158 166m6 180 10 5 564 -1 166 83 -1 170.009-0.086 292 4 M36 M30
-0.152 N 160x5x30x30x9H
W 160x5x30x30x8f
X..190 36 17 166H9 159h10 158 166m6 180 10 5 564 -1 166 83 -1 170.009-0.086 292 4 M36 M30
-0.152 N 160x5x30x30x9H
W 180x5x30x34x8f
X..200 36 17 191H9 179h10 178 191m6 205 10 5 619 -1 176 83 -1 190.090 -0.087 319.5 4 M36 M30
-0.155 N 180x5x30x34x9H
W 180x5x30x34x8f
X..210 36 17 191H9 179h10 178 191m6 205 10 5 619 -1 176 83 -1 190.090 -0.087 319.5 4 M36 M30
-0.155 N 180x5x30x34x9H
-0.088 W 200x5x30x38x8f
X..220 36 17 211H9 199h10 198 211m6 230 10 5 685 -1 201 108 -1 210.158 352.5 5 M36 M30
-0.157 N 200x5x30x38x9H
-0.088 W 200x5x30x38x8f
X2K220 36 17 211H9 199h10 198 211m6 230 10 5 755 -1 201 108 -1 210.158 387.5 5 M36 M30
-0.157 N 200x5x30x38x9H
-0.088 W 200x5x30x38x8f
X..230 36 17 211H9 199h10 198 211m6 230 10 5 685 -1 201 108 -1 210.158 352.5 5 M36 M30
-0.157 N 200x5x30x38x9H
-0.088 W 200x5x30x38x8f
X2K230 36 17 211H9 199h10 198 211m6 230 10 5 755 -1 201 108 -1 210.158 387.5 5 M36 M30
-0.157 N 200x5x30x38x9H
5
X.F.. DIN

X.K.. C1 C2 D25 D26 D28 D29 Dm FA K7 K8 K9 Me OV R S6 332 DIN 5480
D27
X.T.. D.M..
W 220x5x30x42x8f
X..240 45 22 231H9 219h10 218 231m6 250 10 5 777 -1 216 108 -1 230.215 -0.102 400.5 5 M42 M36
-0.179 N 220x5x30x42x9H
W 220x5x30x42x8f
X2K240 45 22 231H9 219h10 218 231m6 250 10 5 852 -1 216 108 -1 230.215 -0.102 438 5 M42 M36
-0.179 N 220x5x30x42x9H
W 220x5x30x42x8f
X..250 45 22 241H9 219h10 218 241m6 260 10 5 777 -1 216 108 -1 230.215 -0.102 400.5 5 M42 M36
-0.179 N 220x5x30x42x9H
W 220x5x30x42x8f
X2K250 45 22 241H9 219h10 218 241m6 260 10 5 852 -1 216 108 -1 230.215 -0.102 438 5 M42 M36
-0.179 N 220x5x30x42x9H
W 240x5x30x46x8f
X..260 45 22 255H9 239h10 238 255m6 275 10 5 850 -1 216 108 -1 250.264 -0.102 437 5 M42 M36
-0.180 N 240x5x30x46x9H
W 260x8x30x31x8f
X..270 45 22 285H9 258.4h10 258 285m6 305 16 8 876 -1 248 143 -1 276.230 -0.101 450 5 M42 M36
-0.177 N 260x8x30x31x9H
W 260x8x30x31x8f
X..280 45 22 285H9 258.4h10 258 285m6 305 16 8 876 -1 248 143 -1 276.230 -0.101 450 5 M42 M36
-0.177 N 260x8x30x31x9H
W 280x8x30x34x8f
X..290 45 22 305H9 278.4h10 278 305m6 325 16 8 960 -1 268 143 -1 297.014 -0.105 492 5 M42 M36
-0.184 N 280x8x30x34x9H
-0.105 W 280x8x30x34x8f
X..300 45 22 305H9 278.4h10 278 305m6 325 16 8 960 -1 268 143 -1 297.014 -0.184 492 5 M42 M36
N 280x8x30x34x9H
-0.102 W 300x8x30x36x8f
X..310 55 28 325H9 298.4h10 298 325m6 345 16 8 1029 -1 318 143 -1 316.655 -0.180 528.5 5 M48 M42
N 300x8x30x36x9H
-0.102 W 300x8x30x36x8f
X..320 55 28 325H9 298.4h10 298 325m6 345 16 8 1029 -1 318 143 -1 316.655 -0.180 528.5 5 M48 M42
N 300x8x30x36x9H
INFORMATION
see previous page.
Sizes X100-160
INFORMATION
2 x retaining rings [8]/[9] and end plate [4]
Apply some NOCO fluid on the machine shaft around the bushing and the splining.
Remove the gear unit from the machine shaft as described in chapter "Disassembling
the gear unit from the machine shaft" (page 96).
Sizes X170-320
INFORMATION
Retaining screws [3] and end plate [4].
1. Apply some NOCO fluid on the machine shaft [1] around the bushing [11] and the
splining.
[11]
O

C
O D
N UI
L
F
O

C
O D
N UI
L
F
[1]
771686923
[1] Machine shaft

[11] Bushing
2. Push the gear unit onto the machine shaft. The splining of the hollow shaft must
mesh with the splining of the machine shaft.
Use the retaining screws [3] to attach the end plate [4] centrically to the hollow shaft
[7] and screw the threaded rod [2] onto the machine shaft [1]. Observe the tightening
torques in section "Thread size/tightening torques" (page 123).
[1] [7] [1]
[4]
[3] [2]
771692555
[1] Machine shaft

[2] Threaded rod
[3] Retaining screws
[4] End plate
[7] Hollow shaft
126 Helical and Bevel-Helical Gear Units Installation and Operating Instructions
5
3. Tighten the machine shaft [1] with the nut [5] until the shoulders of the machine shaft
and the hollow shaft [7] meet.
0m
m
[1]
[7]
[5]
771696651
[1] Machine shaft

[5] Nut
[7] Hollow shaft
[5]
[2]
771752587
[2] Threaded rod

[5] Nut
[1]
[6]
771756683
[1] Machine shaft

[6] Retaining screw
NOTICE
proof).
5
NOTICE
Sizes X100-160
Disassemble the gear unit from the machine shaft as described in chapter
"Disassembling the gear unit from the machine shaft" (page 102).
Sizes X170-320
Disassemble the gear unit from the machine shaft as described in chapter
"Disassembling the gear unit from the machine shaft" (page 104).
5 Torque arm/T
5.13 Torque arm/T
WARNING
Insufficiently secured gear units can fall down during disassembly and assembly.
Secure the gear unit during assembly and disassembly. Support the gear unit using
appropriate tools.
NOTICE
Deforming the torque arm leads to constraining forces on the output shaft, which may
negatively influence the service life of the output shaft bearings.
Do not deform the torque arm.
NOTICE
Strain on the torque arm might break the housing.
Adhere to the specified screw size, tightening torques and required screw strength.
1. To keep the flexural torque on the machine shaft as low as possible, the torque arm
must always be mounted on the same side as the machine that is driven. The torque
arm can be mounted on the top or bottom of the gear unit.
359130891
Torque arm/T
5
2. Align the gear unit horizontally over the threaded bolts and the nuts of the torque arm.
0 1
1
[1]
[2]
-5
+5

90
[3]
[4]
359126795
[1] Yoke with bolt

[2] Threaded bolt with nuts
[3] Joint head
[4] Yoke plate with bolt
NOTICE Make sure that the stud bolt [2] is screwed evenly into the yoke [1] and
the joint head [3].
The stud bolt [2] must be screwed evenly into the yoke [1] and the joint head
[3], covering a length of at least 1 x the bolt's cross section on both sides.
[1]

min. =
[2]
[3]
1154061707
[1] Yoke with bolt

[2] Threaded bolt with nuts
[3] Joint head
5 Mounting flange /F
3. After the alignment process, tighten the nuts with the tightening torques listed in the
following table. Secure it using a suitable threadlocker (e.g. Loctite 243).
Tightening torque
Size Screw/nut
[Nm]
X100-110 M20
X120-130 M24 140
X140-150 M24
X160-190 M36 200
X200-230 M42 350
X240-280 M48 500
X290-320 M56 700
5.14 Mounting flange /F
WARNING
Insufficiently secured gear units can fall down during disassembly and assembly to the
customer machine.
Secure the gear unit during assembly and disassembly. Support the gear unit using
appropriate tools.
NOTICE
Improper disassembly and assembly of the mounting flange might damage the gear
unit.
The mounting flange must only be disassembled or assembled under the
instruction of the SEW customer service.
Adhere to the following tightening torques when mounting the mounting flange:
Tightening torque
Screw/nut strength class 8.8
[Nm]
M12 86
M16 210
M20 410
M24 710
INFORMATION
Clean the threads of the bolts and apply a bolt locking compound (e.g. Loctite
243) to the first few threads.
Motor adapters /MA
5
5.15 Motor adapters /MA

5.15.1 Maximum permitted motor weight
Two criteria must be checked before mounting a motor to the gear unit.
1. Maximum motor weight depends on gear unit design and mounting type
2. Maximum motor weight depends on motor adapter size
INFORMATION
The motor weight must not exceed any of the two criteria.
1. Maximum motor weight depends on gear unit design and mounting type
INFORMATION
The following tables apply only to stationary applications. For mobile applications
(e.g. travel drives), consult SEW-EURODRIVE.
Contact SEW-EURODRIVE in case of deviating mounting positions/mounting sur-
faces.
The following applies to all tables:
GM = Motor weight
GG = Gear unit weight
Horizontal gear units

Mounting position/mounting surface
Type of mounting M1 / F1 and M3 / F2
XF.. X.K.. X.T..
Foot-mounted design X../ B GM 1.5 GG GM 1.75 GG GM 2.0 GG
Shaft-mounted design X../ T GM 0.5 GG GM 1.5 GG GM 1.5 GG
Flange-mounted design X../ F GM 0.5 GG GM 0.5 GG GM 0.5 GG
Vertical gear units
INFORMATION
When using the shaft-mounted version, please consult SEW-EURODRIVE.
For gear units with M5 / F4 and M6 / F3, please contact SEW-EURODRIVE.

Type of mounting M5 / F3 and M6 / F4
XF.. X.K.. X.T..
5 Motor adapters /MA
Upright gear units

M4 / F6
Type of mounting X.F.. X.K.. X.T..

Type of mounting X.F.. X.K.. X.T..
Shaft-mounted design X../ T GM 0.75 GG GM 1.0 GG GM 0.75 GG
2. Maximum motor weight depends on motor adapter size

The following maximum loads on the motor adapter must not be exceeded.
X
[1]
[2]
GM
9007199611271819
[1] Center of gravity of the motor X = Distance from the center of gravity
[2] Motor adapter GM = Weight of the motor that is mounted
INFORMATION
The table only applies to stationary applications. For mobile applications (e.g. travel
drives), consult SEW-EURODRIVE.
Motor adapters GM X
IEC NEMA [kg] [mm]
100/112 182/184 60 190
132 213/215 110 230
160/180 254/286 220 310
200 324 280 340
225 326 400 420
225/280 364 - 405 820 480
315S-L 444 - 449 1450 680
315 2000 740
355 2500 740
The maximum permitted weight GM must be linearly reduced if the centroidal distance
X is increased. GM cannot be increased if the centroidal distance is reduced.
Motor adapters /MA
5
5.15.2 Attaching the motor to the motor adapter

1. Clean the motor shaft and flange surfaces of the motor and the motor adapter. They
must be dry and free of grease.
INFORMATION To avoid contact corrosion, SEW-EURODRIVE recommends
applying NOCO fluid to the motor shaft before mounting the coupling half.
2. Push the coupling half onto the motor shaft and position it. When doing this, observe
the information in chapter 5.10 and the figure below. The coupling size and type are
indicated on the coupling.
XA
XM
[2]
9007199705735691
[1] Motor adapter XA = Distance between the coupling and the motor adapter flange surface
E = Mounting dimension XM = Distance between the coupling and the motor flange surface
XM = XA E
3. Secure the coupling halves using the setscrew.

4. Install the motor onto the adapter, making sure that the claws of the coupling engage
each another.
5 V-belt drives /VBD
5.16 V-belt drives /VBD

5.16.1 Maximum permitted motor weight
When selecting a motor, observe the permitted motor weight, the gear unit version and
the type of gear unit mounting according to the following table.
The table only applies to stationary applications. For mobile applications (e.g. travel
drives), consult SEW-EURODRIVE.
Gear unit type
Type of mounting
X.F.. X.K..
Foot-mounted design X../ B GM 1.75 GG GM 1.75 GG
Shaft-mounted design X../ T GM 1.5 GG GM 1.5 GG
The following applies to this table:

GM = Motor weight
GG = Gear unit weight
5.16.2 Assembling the V-belt drive

1. Mount the motor [1] to the base plate [2] (mounting screws are not included in the
scope of delivery).
2. Clean and degrease the shafts [4], the taper bushings [5] and the belt pulleys [6].
[5]
[4]
[6]
1022665099
V-belt drives /VBD
5
3. Install the belt guard [3] using the provided fixtures. Take into account the room
required for applying and tightening the belts, as well as the desired direction in
which the cover will be opened.
[1]
[3]
[2]
1022661259
4. Mount the belt pulleys with the taper bushings [6] on the gear unit and motor shaft
[4]. Apply some grease to the screws of the taper bushings and fill the remaining
boreholes with grease. Tighten the locking screws of the taper bushings [5] evenly.
While tightening the screws, apply some light strokes to the hub in order to make the
connection fit properly.
[4] [5]
[6]
[6]
[4]
1022699787
5. Position the belt pulleys [7] as close to the shaft shoulder as possible [8]. If the
respective rim widths differ, you will have to take this into account accordingly for the
positioning. Check the alignment of the belt pulleys before and after you have
tightened the taper bushings using a straightedge [9] or a suitable alignment tool.
The following table lists the maximum permitted misalignment values for individual
diameters.
[7]
[9]
D1
[8]
X1
X2
[8]
D2
[7]
Pulley diameter D1, D2 [mm] Maximum permitted distance X1, X2

112 0.5
224 1.0
450 2.0
630 3.0
For other diameter values, you have to interpolate the intermediate values for X1, X2.
V-belt drives /VBD
5
6. Apply the V-belts [8] to the belt pulleys and tighten them by adjusting the base plate
via the threaded rods [9].
NOTICE Never apply force to mount the V-belt.
Mounting using a screw driver or similar will damage the V-belt externally and
internally.
CAUTION Never apply force to mount the V-belt.

Possible dangerous situation.
Be careful not to get your fingers between the disk and the toothed belt when
adjusting and turning the toothed belt pulley.
[8]
[9]
1022707083
7. Check the tension of the belts using a suitable measuring device. If there are no
special measuring devices available, you may as well roughly check the pretension
as follows:
Refer to the following table to determine the test force [f] required to deflect the
belt by a specific distance [Ea] in the middle of the free belt length if the belt has
the correct tension.
Compare the measured values to the values from the table. Adjust the tension of
the belt until the measured values correspond to the values from the table.

L2
L
f
Trum
Ea
Sa
1068875787
Distance Ea
Distance Ea
Test force after initial
Motor size V-belt profile Used belts
f [N] assembly
[mm]
[mm]
132M SPZ 25 12 14
160M SPA 50 20 22
160L SPA 50 18 20
180M SPA 50 20 23
180L SPA 50 18 23
200L SPA 50 21 24
225S SPA 50 19 22
225M SPB 75 21 27
250M SPB 75 19 26
280S SPB 75 22 28
280M SPB 75 18 25
315S SPB 75 22 28
315S RP-II-SPB1) 75 15 20
315M SPB 75 19 26
1)
315M RP-II-SPB 75 12 17
315L (160) SPC 125 21 25
315L (160) RP-II-SPC1) 125 17 22
1) Optibelt Red Power II
Base frame /BF
5
8. Tighten all the screws and nuts and once again check the alignment of the belt
pulleys as well as the tension of the belt.
9. Check the fastening of the belt guard. Close and bolt it correctly using the designated
bores.
10.Check the tension of the belt after about 24 hours of operation in order to compen-
sate the initial tension of the V-belts. Do also check the taper bushings and the re-
spective locking screws.
5.17 Base frame /BF

Note the following:
The support structure of the foot mounting must be rigid and adequately
dimensioned.
The base plate must only be bolted onto the gear unit foundation at the mounting hole
positions that are provided for that purpose. It is important that the base frame is not
deformed (hazard of damage to gear unit and coupling),
Do not twist the base frame by misaligning the gear unit output shaft to the machine
shaft.
5.18 Swing base /SB

Note the following:
The system must be adequately dimensioned to be able to absorb the torque of the
torque arm.
Do not twist the swing base during assembly (hazard of damage to gear unit and cou-
pling).
5 Motor pump /ONP
5.19 Motor pump /ONP
INFORMATION
Read the manufacturer's documentation first before starting up the motor pump.
5.19.1 Mechanical connection

Connect the motor pump to the lubrication circuit according to the identifying markings
and observing local regulations.
Observe the following:
Do not reduce the indicated cable cross section.
It is important that you choose the correct wall thickness and material when selecting
pipes, hoses and screw fittings. Preferably, use composite material seals.
Use a seamless steel tube. Clean the tube prior to installation.
5.19.2 Electrical connection

Make the electrical connections for the motor pump, temperature switch, pressure
switch, and contamination indicator of the filter according to local regulations.
Ensure that the pump rotates in the correct direction when making the connection.
The contamination indicator of the filter indicates when the filter element needs to be
replaced.
The pressure switch issues a warning signal when the pressure falls below 0.5 bar.
Motor pump /ONP
5
5.19.3 Installation and connection information for separate installation

The motor pump is mounted directly on the gear unit as standard.
The motor pump can be delivered as a complete unit on a mounting frame but without
electrical connections and piping. Provide for a low-vibration installation location max.
1 meter from the gear unit. The cooling system must be installed at the same level as
the gear unit or lower. If this is not possible, contact SEW-EURODRIVE.
Adhere to the following basic conditions when connecting the motor pump to the gear
system:
SEW-EURODRIVE recommends the following cable cross sections for connecting the
motor pump:
Pressure
Cooling sys- Pump suction
Suction pipe1) connection Pressure pipes3)
tem size connection1)
cooler2)
ONP 010 GE22-LR 1/2 DN20 / 22 GE18-LR 1 DN16 / 18
ONP 020 GE22-LR 1/2 DN20 / 22 GE18-LR 1 DN16 / 18
ONP 030 GE35-LR 1 1/4 DN32 / 35 GE28-LR 1 DN25 / 28
ONP 040 GE35-LR 1 1/4 DN32 / 35 GE28-LR 1 DN25 / 28
ONP 050 GE35-LR 1 1/4 DN32 / 35 GE35-LR 1 1/2 DN32 / 35
ONP 060 GE42-LR 1 1/2 DN40 / 42 GE35-LR 1 1/2 DN32 / 35
1) GE threaded connection is included in the scope of delivery
2) max. length 1.5 m
INFORMATION
You find the dimensions of the motor pump in the catalog. Detailed technical data is
available from SEW-EURODRIVE on request.
5 Fan /FAN
5.20 Fan /FAN

Note the following:
When protective devices for couplings or similar are installed on gear units equipped
with a fan, sufficient distance for the cooling air intake must be provided.
See the dimension drawing in the catalog or the order documents for the required
distance.
Never operate the gear unit without the protective housing.
Protect the fan guard from external damage.
Make sure that the fan air intake vents are not blocked or covered.
The following table shows the thread sizes and the tightening torques.
Tightening torque
Screw/nut
M8 5

Note the following:
Connect the water cooling cover to the existing cooling circuit. The direction of flow
does not matter.
Refer to section "Cooling media" (page 147) to determine the permitted cooling me-
dia.
Cooling water temperature and volume flow according to the order documents.
Make sure that the cooling water pressure does not exceed 6 bar.
In the event of temperature levels below 0 C and longer downtimes, drain the cool-
ing water from the circuit. Use compressed air to remove any remaining water.
5

Note the following:
Connect the water cooling cartridge to the existing cooling circuit. The direction of
flow does not matter.
Refer to section "Cooling media" (page 147) to determine the permitted cooling me-
dia.
Cooling water temperature and volume flow according to the order documents.
Make sure that the cooling water pressure does not exceed 6 bar.
In the event of temperature levels below 0 C and longer downtimes, drain the cool-
ing water from the circuit. Use compressed air to remove any remaining water.
For gear units with 2 water cooling cartridges, connect the cooling circuit in parallel.
Connect two water cooling cartridges as shown below:
370075915
Supply (cold water)

Return (warm water discharge)
INFORMATION
Read the manufacturer's documentation first before starting up the cooling system
with motor pump.

Connect the heat exchanger to the cooling circuit according to the identifying markings
observing local regulations.
In this respect, observe the following:

Make the electrical connections for the pump and the temperature switch according to
local regulations.
The temperature switch should be integrated into the circuit in such a manner that:
The motor pump of the oil-water cooler is switched on at the first switching point
(at 40 C oil temperature).
Either a warning signal is activated or the main drive is switched off at the second
switching point (at 90 C oil temperature).
Oil-water cooler with motor pump and splash lubrication /OWC
5
5.23.3 Cooling media
INFORMATION
Note that the service life, the efficiency, and the maintenance intervals of the heat
exchanger depend to a great degree on the quality and contents of the cooling me-
dium.
Special procedures are required when sea water or brackish water is used. Consult
SEW-EURODRIVE.
Permitted cooling media

Water, water/glycol cooling liquids, HFC refrigerants
Cooling water temperature and volume flow of oil and cooling water according to the
order documents.
Dirt The quantity of suspended solids (ball-shaped, particle size < 0.6 mm) should be less
than 10 mg/l. Threadlike contaminants increase the risk of pressure loss.
Corrosion Limit values: free chlorine < 0.5 ppm, chlorine ions < 200 ppm, sulfate < 100 ppm,
ammonia < 10 ppm, free CO < 10 ppm, pH 7-10.
The following ions do not have a corrosive effect under normal conditions: phosphate,
nitrate, nitrite, iron, manganese, sodium, potassium.
INFORMATION
Observe the additional manufacturer's documentation.

The cooling system is mounted directly on the gear unit as standard.
Optionally, the cooling system can be delivered as a complete unit on a mounting frame
but without electrical connections and piping. Provide for a low-vibration installation
location max. 1 meter from the gear unit. Install the cooling system at the same level as
Adhere to the following basic conditions when connecting the cooling system:
cooling system to the gear unit and the cooling circuit.
Cooling water Inner of the
Cooling Pump suction Cooler pressure
Suction pipe2) Pressure pipe3) connection of cooling water
system size connection1) connection1)
cooler line
OWC 010 GE22-LR 1/2 DN20 / 22 GE18-LR 1 DN16 / 18 G1/2 13
OWC 020 GE35-LR 1 1/4 DN32 / 35 GE28-LR 1 1 DN25 / 28 G1/2 19
OWC 030 GE35-LR 1 1/4 DN32 / 35 GE28-LR 1 1 DN25 / 28 G1 25
OWC 040 GE42-LR 1 1/2 DN40 / 42 GE35-LR 1 1/2 DN32 / 35 G3/4 25
OWC 050 GE42-LR 1 1/2 DN40 / 42 GE35-LR 1 1/2 DN32 / 35 G1 1/4 32
OWC 060 SAE 2 SFL DN50 / 2 GE42-LR 1 1/2 DN40 / 42 G1 1/2 38
OWC 070 SAE 2 1/2 SFL DN50 / 2 GE42-LR 1 1/2 DN40 / 42 G1 38
INFORMATION
You find the dimensions of the oil-water cooler with motor pump in the catalog. Further
details on the technical data of the several cooling systems are available from SEW-
EURODRIVE on request.
5
NOTICE
Improper assembly may result in damages to the gear unit.
Install the cooler in such a way that input and output air can flow unobstructedly.
Provide for sufficient ventilation and protection against dirt.
INFORMATION
Read the manufacturer's documentation first before installing the cooling system.

Provide for a low-vibration installation location max. 1 meter from the gear unit. The
cooling system must be installed at the same level as the gear unit or lower. If this is not
possible, contact SEW-EURODRIVE.
The cooler must be installed in such a way that input and output air can flow
unobstructedly. You have to provide for sufficient ventilation and protection against dirt.
Connect the suction and pressure pipes to the gear unit according to the designations
observing the country-specific regulations.
Avoid a short circuit in the cooling circuit. The suction and pressure lines must be in-
stalled on the gear unit as far apart as possible.
SEW recommends the following cross sections:
Suction pipe1) Pressure pipe2)
system size connection connection
OAC 010 G 1 1/4" DN32 G 1" DN25
OAC 020 G 1 1/4" DN32 G 1" DN25
OAC 030 G 1 1/2" DN40 G 1 1/4" DN32
OAC 040 G 1 1/2" DN40 G 1 1/4" DN32
OAC 050 G 1 1/2" DN40 G 1/4" DN32
OAC 060 SAE 2 1/2" DN50 G 1 1/2" DN40

Make the electrical connections for the pump and the temperature switch according to
local regulations.
The motor pump of the oil-air cooler is switched on at the first switching point (at
40 C oil temperature).
5.24.3 Modifying the cooling system connections

Suction and pressure connections should point towards the gear unit to avoid extensive
pipe lengths. The connections can be moved to the other side if required.
WARNING
1. Disassemble the connection pipe [1] at the pump head [2] and register [7].
[7]
[1]
[2]
806427147
5
2. Loosen the four screws [4] of the pump head [2] ad turn it by 180. Next, mount the
pump head [2] back on the motor [5] again.
[2]
[5]
[4]
180
806431883
3. Loosen the four screws [6] of the register [7] and turn it by 180. Next, mount the the
register [7] back on the oil-air cooling system [3] again.
[6]
180
[3]
[7]
806437643
4. Reconnect the connection pipe [1] at the pump head [2] and register [7].
[7]
[1]
[2]
806442251
5
INFORMATION
Read the manufacturer's documentation first before starting up the cooling system.

Connect the heat exchanger to the cooling circuit according to the identifying markings
observing local regulations.

Make the electrical connections for the motor pump, temperature switch, pressure
switch, and contamination indicator of the filter according to local regulations.
The contamination indicator of the filter indicates when the filter element needs to be
replaced.
A warning signal is activated or the main drive is switched off at the switching
point (at 90 C oil temperature).
The pressure switch issues a warning signal when the pressure falls below
0.5 bar.
5.25.3 Cooling media
INFORMATION
Note that the service life, the efficiency, and the maintenance intervals of the heat
exchanger depend to a great degree on the quality and contents of the cooling me-
dium.
Special procedures are required when sea water or brackish water is used. Consult
SEW-EURODRIVE.
Permitted cooling media

Water, water/glycol cooling liquids, HFC refrigerants
Cooling water temperature and volume flow of oil and cooling water according to
order documents.
Dirt The quantity of suspended solids (ball-shaped, particle size < 0.6 mm) should be less
than 10 mg/l. Threadlike contaminants increase the risk of pressure loss.
Corrosion Limit values: free chlorine < 0.5 ppm, chlorine ions < 200 ppm, sulfate < 100 ppm,
ammonia < 10 ppm, free CO < 10 ppm, pH 7-10.
The following ions do not have a corrosive effect under normal conditions: phosphate,
nitrate, nitrite, iron, manganese, sodium, potassium.
INFORMATION
Observe the additional manufacturer's documentation.
5

The cooling system is mounted directly on the gear unit as standard.
Optionally, the cooling system can be delivered as a complete unit on a mounting frame
but without electrical connections and piping. Provide for a low-vibration installation
location max. 1 meter from the gear unit. Install the cooling system at the same level as
Adhere to the following basic conditions when connecting the cooling system:
cooling system to the gear unit and the cooling circuit.
Cooling water Inner of the
Suction pipe2) Pressure pipe3) connection of cooling water
system size connection1) connection1)
cooler line
OWP 010 GE22-LR 1/2 DN20 / 22 GE18-LR 1 DN16 / 18 G1/2 13
OWP 020 GE35-LR 1 1/4 DN32 / 35 GE28-LR 1 DN25 / 28 G1/2 19
OWP 030 GE35-LR 1 1/4 DN32 / 35 GE28-LR 1 DN25 / 28 G1 25
OWP 040 GE42-LR 1 1/2 DN40 / 42 GE35-LR 1 1/2 DN32 / 35 G3/4 25
OWP 050 GE42-LR 1 1/2 DN40 / 42 GE35-LR 1 1/2 DN32 / 35 G1 1/4 32
OWP 060 SAE 2 SFL DN50 / 2 GE42-LR 1 1/2 DN40 / 42 G1 1/2 38
OWP 070 SAE 2 1/2 SFL DN50 / 2 GE42-LR 1 1/2 DN40 / 42 G1 38
INFORMATION
You find the dimensions of the oil-water cooler with motor pump in the catalog. Further
details on the technical data of the several cooling systems are available from SEW-
EURODRIVE on request.
NOTICE
Install the cooler in such a way that input and output air can flow unobstructedly.
Provide for sufficient ventilation and protection against dirt.
INFORMATION
Read the manufacturer's documentation first before installing the cooling system.

Provide for a low-vibration installation location max. 1 meter from the gear unit. Install
the cooling system at the same level or lower than the gear unit. If this is not possible,
contact SEW-EURODRIVE.
The cooler must be installed in such a way that input and output air can flow
unobstructedly. You have to provide for sufficient ventilation and protection against dirt.
Connect the suction and pressure pipes to the gear unit according to the designations
observing the country-specific regulations.
Avoid a short circuit in the cooling circuit. The suction and pressure lines must be in-
stalled on the gear unit as far apart as possible.
SEW recommends the following cross sections:
Suction pipe1) Pressure pipe2)
system size connection connection
OAP 010 G 1 1/4" DN32 G 1" DN25
OAP 020 G 1 1/4" DN32 G 1" DN25
OAP 030 G 1 1/2" DN40 G 1 1/4" DN32
OAP 040 G 1 1/2" DN40 G 1 1/4" DN32
OAP 050 G 1 1/2" DN40 G 1 1/4" DN32
OAP 060 SAE 2 1/2" DN50 G 1 1/2" DN40
5

Make the electrical connections for the motor pump, fan motor, temperature switch,
pressure switch, and contamination indicator of the filter according to local regulations.
The motor of the fan is switched on at the first switching point (at 40 C oil tem-
perature),
The pressure switch issues a warning signal when the pressure falls below
0.5 bar.
5 Oil heater /OH
5.27 Oil heater /OH
NOTICE
Make sure that all the heating elements are fully immersed in the oil bath in order
to avoid any damage.
WARNING
Danger of electric shock
De-energize the oil heater before you start working on the unit.
Secure the oil heater against unintended power-up.
5.27.1 Notes regarding the function of the oil heater

The switching point of the oil heater thermostat is factory-set to a temperature of
about 5 K above the respective limit temperature "without heater". The thermostat
turns off the oil heater at this temperature. Only then, the gear unit may be started
up. The thermostat activates the oil heater again once the temperatures is about 5 K
below the switching point.
Thermostat and oil heater are installed and ready for operation. Establish the wiring
and the connection to the power supply prior to startup.
Consult SEW-EURODRIVE if a differing oil viscosity class is used or if ambient tem-
peratures fall below the specified limit temperature.
During installation, check the thermostat setting according to the following tables.
INFORMATION
The electrical connection of the heating elements and the thermostat may only be
established by qualified personnel according to the power supply conditions on site.
Observe the supply voltage and the switching capacity of the thermostat. Improper or
incorrect cabling can damage the electrical components.
Oil heater /OH
5
5.27.2 Connection power and electrical connection resistor element

AC voltage / 1-phase / 230 V
The following figure shows the electrical connection for series connection.
L1 N
[1]
PE
N
L1
[2]
2752627723
[1] Thermostat [2] Heater
Supply voltage Phase voltage Resistor element voltage Cable entry

230 V 230 V 230 V 1 x Pg11
The following figure shows the electrical connection for parallel connection.
L1 N
N
[1]
PE
L1
[2]
2752630539

230 V 230 V 230 V 1 x Pg11
INFORMATION
The electrical heater must be connected in parallel or in series depending on the
delivery condition.
5 Oil heater /OH
The following table shows the connection power of the heater that can be installed for
series and parallel connection.
Pinst Pinst
Gear unit 1 heating element 2 heating elements1)
Size Design [kW] [K/h] [kW] [K/h]
X2K 1 x 0.4 6 2 x 0.4 11
100 X2F, X2K, X3K, X3F, X4K 1 x 0.5 7 2 x 0.6 13
X3T 1 x 0.3 3 2 x 0.3 7
X2F, X2K, X3K, X3F, X4K 1 x 0.6 6 - -
110
X3T 1 x 0.3 4 - -
X2F, X2K, X3K, X3F, X4K, 1 x 0.7 6 2 x 0.7 11
120
X4F, X3T, X4T 1 x 0.3 3 2 x 0.3 5
X2F, X2K, X3K, X3F, X4K 1 x 0.7 5 - -
130
X4F, X3T, X4T 1 x 0.4 3 - -
X2K 1 x 0.7 4 2 x 0.7 9
140 X2F, X3F, X3K, X4K 1 x 0.8 5 2 x 0.8 10
X4F, X3T, X4T 1 x 0.4 3 2 x 0.4 5
X2K 1 x 0.8 5 - -
150 X2F, X3F, X3K, X4K, 1 x 0.9 5 - -
X4F, X3T, X4T 1 x 0.6 3 - -
X2K 1 x 0.9 4 2 x 0.9 8
160 X2F, X3F, X3K, X4K, 1 x 1.1 4 2 x 1.1 8
X4F, X3T, X4T 1 x 0.7 3 2 x 0.7 5
X2K 1 x 0.9 4 - -
170 X2F, X3F, X3K, X4K 1 x 1.1 4 - -
X4F, X3T, X4T 1 x 0.7 3 - -
1) For vertical and upright gear units only possible with bath lubrication
K/h = Heating power [Kelvin/hour]

Pinst = Power of the installed heater
INFORMATION
Note the data specified in the order documents for vertical and upright gear units with
pressure lubrication.
Oil heater /OH
5
AC voltage / 1-phase / 230 V / parallel connection / I 10 A

The following figure shows the electrical connection.
L1 N L1
[1]
N [2]
PE

230 V 230 V 230 V 1 x Pg16
The table below shows the connection power of the heaters that can be installed.
Pinst Pinst
X2F, X2K, X3K, X3F, X4K 1 x 1.5 5 - -
180
X3T, X4F, X4T 1 x 1.1 4 2 x 1.1 7
X2F, X2K, X3K, X3F, X4K 1 x 1.5 5 - -
190
X3T, X4F, X4T 1 x 1.1 3 - -
X2K 1 x 1.5 4 - -
X2F, X3K, X3F, X4K 1 x 1.8 5 - -
200
X4F, X4T 1 x 1.3 3 - -
X3T 1 x 1.1 2
X2K 1 x 1.5 4 - -
210 X2F, X3K, X3F, X4K 1 x 1.8 4 - -
X3T, X4F, X4T 1 x 1.3 3 - -
X2K 1 x 1.8 3 - -
220
X2F, X3F, X4F, X3K, X4K, X3T, X4T 1 x 2.2 4 - -
X2K 1 x 1.8 3 - -
230
X2K 1 x 1.8 3 - -
240
X2K 1 x 2.2 3 - -
250

INFORMATION
5 Oil heater /OH
AC voltage / 1-phase / 230 V / parallel connection / I 10 A

N PE L1
L1 [1]
K1 [2]
N [3]
PE
2383587979
[1] Thermostat
[2] Contactor on-site
[3] Heater

230 V 230 V 230 V 1 x Pg16
Pinst Pinst
X2F, X2K, X3K, X3F, X4K 1 x 1.5 5 2 x 1.5 10
180
X3T, X4F, X4T 1 x 1.1 4 2 x 1.0 7
X2F, X2K, X3K, X3F, X4K 1 x 1.5 5 - -
190
X3T, X4F, X4T 1 x 1.1 3 - -
X2K 1 x 1.5 4 2 x 1.5 8
X2F, X3K, X3F, X4K 1 x 1.8 4 2 x 1.8 8
200
X4F, X4T 1 x 1.3 3 2 x 1.2 6
X3T 1 x 1.1 2 2 x 1.0 5
X2K 1 x 1.5 4 - -
210 X2F, X3K, X3F, X4K 1 x 1.8 4 - -
3T, X4F, X4T 1 x 1.3 3 - -
X2K 1 x 1.8 3 2 x 1.8 7
220
X2F, X3F, X4F, X3K, X4K, X3T, X4T 1 x 2.2 4 2 x 2.2 8
X2K 1 x 1.8 3 - -
230
X2K 1 x 1.8 3 2 x 1.8 5
240
X2K 1 x 1.2 3 - -
250
K/h = Heating power [Kelvin/hour] Pinst = Power of the installed heater
INFORMATION
Oil heater /OH
5
Three-phase current / 230 / 400 V - star connection

L1 L2 L3
N PE [1]
L1
L2
K1 [2]
L3
[3]
N
PE
2410621963


400 V 400 V 230 V 1 x Pg16
Pinst Pinst
X2F, X2K, X3K, X3F, X4K 1 x 1.5 5 2 x 1.5 10
180
X3T, X4F, X4T 1 x 1.1 4 2 x 1.0 7
X2F, X2K, X3K, X3F, X4K 1 x 1.5 5 - -
190
X3T, X4F, X4T 1 x 1.1 3 - -
X2K 1 x 1.5 4 2 x 1.5 8
X2F, X3K, X3F, X4K 1 x 1.8 5 2 x 1.8 8
200
X4F, X4T 1 x 1.3 3 2 x 1.3 6
X3T 1 x 1.1 2 2 x 1.0 5
X2K 1 x 1.5 4 - -
210 X2F, X3K, X3F, X4K 1 x 1.8 4 - -
X3T, X4F, X4T 1 x 1.3 3 - -
X2K 1 x 1.8 3 2 x 1.8 7
220
X2K 1 x 1.8 4 - -
230
X2K 1 x 1.8 3 2 x 1.8 5
240
X2K 1 x 2.2 3 - -
250

INFORMATION
5 Oil heater /OH
AC voltage / 2-phase / 400 V / parallel connection

L1 L2
L1
[1]
PE
[2] K1
[3]
[1] L2
9007200544701451
[1] Thermostat
[3] Heater

400 V 400 V 400 V 1 x Pg16
Pinst Pinst
260 1 x 3.8 4 2 x 3.8 8
270 1 x 3.8 4 - -
280 1 x 4.2 4 - -
290 X2F, X3F, X4F, X3K, X4K 1 x 4.2 3 2 x 4.2 6
300 1 x 4.2 3 - -
310 1 x 5.0 3 2 x 5.0 6
320 1 x 5.0 3 - -

INFORMATION
Oil heater /OH
5
5.27.3 Thermostat
Electrical
connection
1
[1]
J >
[2]
[4]
2 4
450993035
Connect to terminals (1, 2 and 4) per wiring diagram

Connect the protective earth to terminal "PE"
INFORMATION
Observe the manufacturer's safety instructions.
Technical data Ambient temperature: 40 C to +80 C

Scale range: 20 C to +100 C
Maximum switching capacity:
AC 230 V +10%, 10 A
DC 230 V +10%, 0.25 A
Cable entry: M20x1.5 for a 5 to 10 mm cable diameter
IP65 degree of protection according to EN 60529
5.27.4 Limit temperature for startup

The minimum permitted ambient temperature for gear unit startup depends on the
viscosity of the oil that is used and of the lubrication type of the gear unit.
NOTICE
Starting up the gear unit below the permitted minimum temperature may damage the
unit.
Before startup, the oil must be heated up to the temperature specified under "With-
out heating" (see following table).
5 Oil heater /OH
INFORMATION
The following tables show the limit temperatures (minimum ambient temperatures) for
gear unit startup without and with oil heater.
The tables apply to the following types of gear units/lubrication.
Horizontal gear units
Splash lubrication
Bath lubrication
Pressure lubrication with shaft end pump
Pressure lubrication with motor pump
Vertical and upright gear units
Bath lubrication
For gear unit variants with mounting positions and types of lubrication not mentioned
in this catalog, please contact SEW-EURODRIVE.
Mineral oil
Type of lubrication
Design ISO VG320 ISO VG220 ISO VG150
(mounting position)
without heater
12 C 16 C 21 C
(minimum permitted ambient/oil bath temperature)
with heater (1 heating element)1)
(minimum permitted ambient temperature) 26 C 30 C 35 C
Splash lubrication (M1),
sizes 100 - 320
Bath lubrication (M1-M6)
with heater (2 heating elements)1)
(minimum permitted ambient temperature)
40 C 40 C 40 C
only sizes 100, 120, 140, 160, 180, 200, 220, 240, 260,
290, 310
without heater
+6 C +1 C 4 C
with heater (1 heating element)
Pressure lubrication (minimum permitted ambient temperature) 10 C 15 C 20 C
with sizes 100 - 320
shaft end pump (M1, M5, M6)
with heater (2 heating elements)
27 C 32 C 37 C
sizes 100, 120, 140, 160, 180, 200, 220, 240, 260, 290,
310
without heater
+15 C +10 C +5 C
Pressure lubrication (minimum permitted ambient/oil bath temperature)
with with heater (1 heating element)
motor pump (M1, M5, M6) (minimum permitted ambient temperature) 1 C 6 C 11 C
sizes 120 - 320
INFORMATION
Oil heater /OH
5
Synthetic oil
Type of lubrication
Design ISO VG320 ISO VG220 ISO VG150
(mounting position)
without heater
25 C 29 C 33 C
with heater (1 heating element)1)
(minimum permitted ambient temperature) 39 C 40 C 40 C
Splash lubrication (M1),
sizes 100 - 320
Bath lubrication (M1-M6)
with heater (2 heating elements)1)
40 C 40 C 40 C
only sizes 100, 120, 140, 160, 180, 200, 220, 240, 260,
290, 310
without heater
4 C 8 C 14 C
with heater (1 heating element)
Pressure lubrication (minimum permitted ambient temperature) 20 C 24 C 30 C
with sizes 100 - 320
shaft end pump (M1, M5, M6)
with heater (2 heating elements)
37 C 40 C 40 C
only sizes 100, 120, 140, 160, 180, 200, 220, 240, 260,
290, 310
without heater
+8 C +3 C 3 C
Pressure lubrication (minimum permitted ambient/oil bath temperature)
with with heater (1 heating element)
motor pump (M1, M5, M6) (minimum permitted ambient temperature) 9 C 14 C 20 C
sizes 120 - 320
INFORMATION
INFORMATION
The temperatures specified refer to the average values of the permitted lubricants
based on the lubricant table (see chapter 9.2). In borderline cases, the permitted
temperature of the lubricant that is actually being used must be verified. When
planning the motor, observe the increased starting torque at low temperatures. It may
be necessary to contact SEW-EURODRIVE.
5 Pressure switch /PS
5.28 Pressure switch /PS
INFORMATION
All gear units with pressure lubrication are equipped with a pressure switch for function
monitoring.
The pressure switch is to be connected and integrate into the system so that the gear
unit can only be operated with the oil pump building up pressure. A short-term
compensation (max 10 s) during startup is permitted.
5.28.1 Dimensions
92
9
SW 27
34.4
33.5
51
G 1/4" 50.7
721994635
2 4
P
1
722003723
[1] [2] NC contact

[1] [4] NO contact
5.28.3 Technical data

Pressure 0.5 0.2 bar
Maximum switching capacity 4 A - AC 250 V; 4 A - DC 24 V
Plug connector DIN EN 175301-803
The tightening torque for the retaining screw in the back of the plug connector for
electrical connection is 0.25 Nm.
Temperature sensor /PT100
5
5.29 Temperature sensor /PT100

5.29.1 Dimensions
A 24 PG9, PG11
35
8
34
G1/2
9007199613895435
Size A [mm]
X100-170 50
X180-320 150
3
2 1
359158539
[1] [2] Resistor element connection

Design with thermometer pocket and changeable measuring bit
Sensor tolerance [K] (0.3 + 0.005 x T), (corresponds to DIN IEC 751 class B),
T = Oil temperature [C]
Plug connector: DIN EN 175301-803 PG9 (IP65)
5 Temperature switch /NTB
5.30 Temperature switch /NTB

5.30.1 Dimensions
14 60
1.5 17
26.8
51
G1/2"
366524939

To guarantee a long service life and trouble-free functioning, we recommend that you
use a relay in the power circuit instead of a direct connection through the temperature
switch.
[1]
[2]
[3]
366532491
[1] [3] NC contact (without vacuum)

[2] Grounding terminal 6.3 x 0.8

Trigger temperature: 70 C, 80 C, 90 C, 100 C 5 C
Contact capacity: 10 A - AC 240 V
Temperature switch /TSK
5
5.31 Temperature switch /TSK

5.31.1 Dimensions
L=80 57
16
G3/4
20
SW36
893872779

To guarantee a long service life and trouble-free functioning, we recommend that you
use a relay in the power circuit instead of a direct connection through the temperature
switch.
TKS 40 C
1 2
TK 90 C
PE
893878155
[1] [2] Switch 40 C NO contact

[1] [3] Switch 90 C NC contact
PE Grounding terminal

Switching temperatures: 40 C and 90 C
Contact capacity: 2 A - AC 240 V
I Startup
6 Important notes on startup
0
6 Startup
6.1 Important notes on startup
NOTICE
Improper startup may result in damages to the gear unit.
Note the following:
Before startup, check that the oil level is correct. Refer to the unit's nameplate for the
lubricant fill quantities.
The most important technical data is provided on the nameplate. Additional data
relevant for operation is available in drawings, the order confirmation or any order-
specific documentation.
Prior to startup, make sure that the monitoring devices (pressure switch, temperature
switch etc.) are fully operational.
As of size X..220 and X2F...180 to 210, avoid a no-load operation because operation
with a load below the minimum load may damage the rolling bearing of the gear unit.
Ensure that all retaining screws are tight after the gear unit has been installed.
Make sure that the orientation has not changed after tightening the mounting
elements.
Prior to startup, ensure that rotating shafts as well as couplings are equipped with
suitable protective covers.
If there are any oil drain valves, ensure that they cannot be opened unintentionally.
If an oil level glass is used for checking the oil level, ensure that it is protected against
damage.
It is essential that there is no open fire or risk of sparks when working on the gear unit.
Make sure that the gear unit is grounded. Electrical mount-on components, such as
motors, frequency inverters, etc., must be grounded separately.
Protect the gear unit from falling objects.
If the gear unit is equipped with a fan on the input shaft, check for free air intake within
the specified angle.
Be sure that the external coolant supply is guaranteed for gear units with circulation
cooling, water cooling covers and water cooling cartridges.
When operated in areas with low ambient temperatures, be sure that the gear unit is
not below the limit temperature for gear unit startup (page 165). Allow for sufficient
warm-up time.
Gear units with pressure lubrication may only be operated with the pressure switch
connected.
For gear units with long-term protection: Replace the screw plug at the location
indicated on the gear unit with a breather plug (position see order documents).
Remove transport fixtures prior to startup.
Startup I
Shaft end pump /SEP
6
0
6.2 Shaft end pump /SEP
NOTICE
Improper startup may damage the gear unit.
Do not start up the gear unit if the pressure switch is not connected.
It is essential that the gear unit is sufficiently lubricated from the very beginning.
Consult SEW-EURODRIVE if the pump does not build up pressure within
10 seconds after the gear unit has been started up.
A minimum input speed of 300 rpm is required for the shaft end pump to operate
properly. If you use variable input speeds (e.g. inverter-controlled drives) or if you
intend to change the input speed of a gear unit equipped with a shaft end pump, it is
essential that you contact SEW-EURODRIVE.
An oil heater is mandatory when operating gear units with shaft end pump at low tem-
peratures. For more information, refer to chapter "Limit temperature for gear unit
startup" (page 165).
Observe the notes in chapter "Oil filling process (page 81)".
6.2.1 Gear unit with oil pump above the oil level
[1]
9007199985208459
If the oil pump does not pump oil immediately after the main motor has been started up,
you will have to fill the pump with oil. Fill the pump with oil via the provided screw plugs
[1] or filler. The gear unit must be at standstill when doing so.
Make sure to properly close the screw plugs after filling.
In addition you must vent the shaft end pump on the pressure side during startup. Note
the following:
WARNING
Danger due to leaking and squirting gear unit oil.
Serious injury.
You must wear safety goggles.
Be very careful when you vent the gear unit.
Slightly loosen the screw plug of one of the pressure connections ("P" marking)
while the main motor is started up.
Loosen the screw plug only enough for air to escape so that no oil can leak out.
Do not unscrew it too far or even completely.
Tighten the screw plug immediately after the air has escaped.
I Startup
6 Motor pump /ONP
0
This procedure is particularly important if the gear unit has not been operated for a long
period of time and there is air in the pipes and oil pump.
6.3 Motor pump /ONP
NOTICE
Improper startup may damage the gear unit.
Do not start up the gear unit if the pressure switch is not connected.
It is essential that the gear unit is sufficiently lubricated from the very beginning.
Consult SEW-EURODRIVE if the pump does not build up pressure within
10 seconds after the gear unit has been started up.
An oil heater is mandatory when operating gear units with motor pump at low tem-
peratures. For more information, refer to chapter "Limit temperature for gear unit
startup" (page 165).
Observe the notes in chapter "Oil filling process (page 81)".
Startup I
Run-in period
6
0
6.4 Run-in period

SEW-EURODRIVE recommends running-in the gear unit as the first phase of startup.
Increase load and revolutions up to maximum level in 2 to 3 steps. The run-in phase
takes approx. 10 hours.
Note the following during the running-in phase:
Verify the power values specified on the nameplate because their frequency may be
a decisive factor for the service life of the gear unit.
Does the gear unit run smoothly?
Are there vibrations or unusual running noises?
Are there signs of leakage (lubricants) on the gear unit?
Check to be sure that the additional devices (such as oil pump, cooler, etc.) are func-
tioning properly.
INFORMATION
For more information and troubleshooting measures, refer to chapter 9 "Malfunctions".
I Startup
6 Backstop /BS
0
6.5 Backstop /BS
NOTICE
Operating the motor in the blocking direction might destroy the backstop.
Possible damage to property
Do not start up the motor in the blocking direction. Make sure that the motor power
supply is correctly attached so that the motor rotates in the required direction.
Operating the motor in the blocking direction might destroy the backstop.
Observe the "Addendum to the operating instructions" when you change the block-
ing direction.
The direction of rotation is specified as viewed onto the output shaft (LSS):
Clockwise (CW)
Counterclockwise (CCW)
The permitted direction of rotation [1] is indicated on the housing.
[1]
[1]
CCW CW
199930635
6.6 Starting up the gear unit at low ambient temperatures
NOTICE
Starting up the gear unit below the permitted minimum temperature may damage the
unit.
Prior to starting up the gear unit, make sure that the oil heater heats up the oil to
the temperature specified for "without heater" (page 165).
Startup I
Gear unit shutdown/conservation
6
0
6.7 Gear unit shutdown/conservation
WARNING
INFORMATION
Gear units with water cooling system: disrupt the cooling water supply and drain the
water from the cooling circuit. Gear units with oil supply system: Please contact SEW-
EURODRIVE.
Additional conservation measures are required if the gear unit is to be shut-down for a
longer period. Depending on the location, the ambient conditions, and the lubrication
state, even a few weeks of downtime might require conservation measures.
6.7.1 Internal conservation

New or hardly used gear units:
For internal conservation, SEW-EURODRIVE recommends the VCI conserva-
tion method.
Apply the required amount of VCI anti-corrosion agent to the inside of the gear
unit (e.g. FUCHS LUBRITECH Anticorit VCI UNI IP-40, www.fuchs-lu-
britech.com). The amount depends on the free space inside the gear unit.
Usually any existing oil may remain in the drive.
Replace the breather filter with a screw plug and close the gear unit so that it
is air tight. Prior to startup, re-install the breather filter.
After longer gear unit operation:

The oil might be contaminated (oil sludge, water, etc.) after long periods of op-
eration. Therefore, drain the oil and thoroughly rinse the inside of the gear unit
with new oil prior to conservation. Observe the information in chapter "Chang-
ing the oil" in the corresponding operating instructions. The inside of the gear
unit can then be conserved as described above.
I Startup
6 Gear unit shutdown/conservation
0
INFORMATION
For gear units with contactless sealing systems, consult SEW-EURODRIVE.
For gear units without contactless sealing systems, you may also use the oil type
indicated on the nameplate to perform the conservation. In this case, the gear unit
must be completely filled with clean oil. Replace the breather filter with a screw plug
and fill in the oil from the highest point of the gear unit. In order to provide for sufficient
conservation, all the gearing and bearing components must be completely covered in
oil.
Prior to startup, re-install the breather filter. Observe the information on the nameplate
regarding the oil type and quantity.
6.7.2 External conservation

Clean the respective surfaces
Grease the shaft near the sealing lip to separate the sealing lip of the oil seal and the
anti-corrosion agent.
Apply a wax-based protective coating to shaft ends and unpainted surfaces as exter-
nal corrosion protection (e.g. Herm Hlterhoff Hlterol MF 1424, www.hoelter-
hoff.de).
INFORMATION
Consult with the respective supplier regarding the compatibility with the oil that is used
and the length of corrosion protection for your particular gear unit version.
Observe the information in chapter "Storage and Transport Conditions" in the
corresponding operating instructions. This chapter provides information on the
possible storage periods in conjunction with adequate packaging depending on the
storage location.
Prior to re-startup, read chapter "Startup" in the corresponding operating instructions.
Inspection/Maintenance
Preliminary work for inspection and maintenance
7
7 Inspection/Maintenance
7.1 Preliminary work for inspection and maintenance
Observe the following notes before you start with the inspection/maintenance work.
WARNING
WARNING
Falling of the drive
During inspection work on the gear unit, safeguard the driven machine against un-
intentional movement.
WARNING
Serious injury.
NOTICE
Filling in the wrong oil may result in significantly different lubricant characteristics.
Do not mix different synthetic lubricants and do not mix synthetic with mineral
lubricants.
NOTICE
Improper maintenance may result in damages to the gear unit.
Note the following:
Strict adherence to the inspection and maintenance intervals is absolutely necessary
to ensure safe working conditions.
When using primary gearmotors, also observe the maintenance notes for motors and
primary gear units in the accompanying operating instructions.
Observe section "tightening torques (page 79)".
Use only original spare parts according to the delivered spare and wearing parts lists.
If you remove the inspection cover, you must apply new sealing compound to the
sealing surface. Otherwise, the sealing properties of the gear unit might be impaired.
Consult SEW-EURODRIVE.
Prevent foreign bodies from entering into the gear unit during maintenance and
inspection work.
7 Inspection and maintenance intervals
Do not clean the gear unit with a high-pressure cleaning system as water might enter
the gear unit and the seals might be damaged.
Perform safety and function tests following all maintenance and repair work.
7.2 Inspection and maintenance intervals

Adhere to the following inspection and maintenance intervals.
Time interval Required steps
Check the housing temperature:
mineral oil: max. 90 C
Daily
synthetic oil: max. 100 C
Check gear unit noise
Check gear unit for signs of leakage
Monthly
Check the oil level (chapter 7.4)
After 500 hours of operation First oil change after initial startup (chapter 7.6)
Check the oil consistency (chapter 7.5)
Fill regreasable sealing systems with grease (chapters 7.8
Every 3000 operating hours, at
and 7.9)
least every 6 months
For V-belt drives: Check the belt tension and the state of the
belt pulleys (chapter 5.16)
Check whether retaining screws are tightly secured
Check condition of motor pump /ONP, replace filter element
if necessary
Check condition of oil-water cooler /OWS (chapter 7.14)
Check condition of oil-water cooler /OAC (chapter 7.15)
Check condition of oil-water cooler /OWP, replace filter ele-
ment if necessary (chapter 7.16)
Check condition of oil-water cooler /OAP, replace filter ele-
Depending on the operating condi-
ment if necessary (chapter 7.17)
tions, at least every 12 months
Clean oil filter, replace filter element if necessary
Check the breather valve, replace it if required
(chapter 7.7)
Check the alignment of the input and output shafts
(chapter 5)
Check all rubber hoses for their condition and any leaks
(aging)
Check all screw fittings and pipes for any leaks
At least every 3 years, depending
on the operating conditions (see Change mineral oil
figure on next page)
At least every 5 years, depending
on the operating conditions (see Change synthetic oil
figure on next page)
Inspection and maintenance intervals
7
Time interval Required steps

Clean the gear unit housing surface and fan
Touch up or renew the surfaces/anticorrosion coating
Replace backstop
The backstop may wear off especially during operation
below lift-off speed. This is why you should consult SEW-
EURODRIVE for defining the maintenance intervals for:
Input speed rates < 950 rpm
Varying (depending on external See backstop in chapter 4
factors) Check built-in coolers (such as water cooling covers/car-
tridges) for deposits (chapter 7.10/7.11)
Check oil heater (at same time as oil change):
Are all connection cables and terminals tightened
securely and free from corrosion?
Clean encrusted heating elements, replace if necessary
(chapter 7.12)
7 Lubricant change intervals
7.3 Lubricant change intervals

Change the oil more frequently when using special designs subject to more severe/
aggressive ambient conditions.
INFORMATION
Mineral CLP lubricants and synthetic polyalphaolefin-based (PAO) lubricants are used
for lubrication. The synthetic lubricant CLP HC (according to DIN 51502) shown in the
following illustration corresponds to the PAO oils.
30000
[h]
25000
20000
[1] [A]
CLP HC
15000
10000 [A]
CLP
5000
0
70 80 90 100 110 [C] 120
[2]
[1] Operating hours

[2] Sustained oil bath temperature
[A] Average value per oil type at 70 C
INFORMATION
SEW-EURODRIVE recommends that the gear unit oil be analyzed regularly (see
chapter 7.5) to optimize the lubrication change intervals.
Oil level check
7
7.4 Oil level check

7.4.1 Notes
Note the following:
INFORMATION
Do not check the oil level when the gear unit is warm.
INFORMATION
Check the oil level for standard mounting positions and pivoted mounting
positions with the gear unit in the final mounting position.
For variable mounting positions have the gear unit in the initial mounting position
prior to the oil level check and observe the information provided on the drive and in the
order-specific documentation.
Example using M1 as initial mounting position:
0 0
7.4.2 Gear unit with oil level glass

1. Observe the notes in chapter "Preliminary work regarding inspection/maintenance
(page 179)".
2. Check the oil level according to the following figure.
[1]
460483724
[1] The oil level must be within this range
3. If the oil level is too low, do the following:

Open the oil fill plug.
Fill in new oil of the same type via the oil fill plug up to the mark.
Screw in the oil fill plug.
7 Oil consistency check
7.4.3 Gear units with oil dipstick

(page 179)".
2. Unscrew and remove the oil dipstick.
3. Clean the oil dipstick and re-insert it by turning it hand-tight into the gear unit up to
the stop.
4. Remove the oil dipstick and check the oil level.
[1]
460483852

6. Insert the oil dipstick.
7.4.4 Gear unit with oil sight glass

(page 179)".
2. Check the oil level according to the following figure.
[1]
460483980

7.5 Oil consistency check

(page 179)".
Changing the oil
7
2. Determine the position of the oil drain plug and place a container underneath.
3. Unscrew the oil drain plug slowly and take an oil sample.
4. Re-insert the oil drain plug.
5. Check the oil consistency:
For more detailed information on checking the oil for water content and viscosity,
contact your lubricant manufacturer.
If you can see that the oil is heavily contaminated, change the oil even if this is
outside the specified oil change intervals.
7.6 Changing the oil

7.6.1 Notes
NOTICE
Improper oil change may result in damages to the gear unit.
Note the following:
Always refill the gear unit with the same grade of oil used before. Mixing oils of
different grades and/or manufacturers is not permitted. Especially synthetic oils may
not be mixed with mineral oils or other synthetic oils. Flush the gear unit with the new
oil grade thoroughly when switching from mineral oil and/or when switching from
synthetic oil of one basis to synthetic oil of another basis.
Refer to chapter "Lubricant table (page 197)" to determine which oils from the
various lubricant manufacturers can be used.
Information such as the oil grade, oil viscosity and required oil quantity is listed on
the nameplate of the gear unit. The oil quantity specified on the nameplate is an
approximate quantity. The mark on the oil level glass or stick is the decisive indicator
of the correct oil level.
Only change the oil when the gear unit is warm.
When changing the oil, flush the gear unit interior thoroughly with oil to remove oil
sludge, oil residue, and abrasion. Use the same grade of oil that is used to operate
the gear unit. Fill with fresh oil only after all residues have been removed.
For the position of the oil level plug, oil drain plug and breather plug , refer to the order
documents.
Dispose of the used oil in accordance with applicable regulations.
7 Changing the oil
7.6.2 Procedure
WARNING
Serious injury.
However, the gear unit must still be warm otherwise the high viscosity of exces-
sively cold oil will make it harder to drain the oil properly.

(page 179)".
2. Place a container underneath the oil drain plug.
3. Remove the oil fill plug and the oil drain plug.
4. Drain all the oil.
6. Fill in new oil of the same type via the oil fill plug (otherwise consult the customer
service).
Use a funnel to fill the oil (filter mesh max. 25 m).
Fill the oil according to the quantity specified on the nameplate. The oil quantity
specified on the nameplate is an approximate value.
Check the oil level.
7. Clean the oil filter, replace the filter element if necessary (when using an external oil-
air or oil-water cooling system).
INFORMATION
Remove any dripping oil immediately with an oil binding agent.
Checking and cleaning the breather
7
7.7 Checking and cleaning the breather
NOTICE
Improper cleaning of the breather may damage the gear unit.
Prevent foreign bodies from entering into the gear unit during the following work.
1. Remove any deposits near the breather plug.
2. Replace clogged breather plug with new one.
7.8 Refilling grease

Regreasable sealing systems may be filled with lithium soap grease (page ). Use mod-
erate pressure to force about 30 g of grease into each lubrication point until new grease
leaks out of the sealing gap.
Used grease, including contaminants and sand, is in this way pressed out of the sealing
gap.
INFORMATION
Immediately remove the old grease that leaked out.
7 Relubricating the bearing for Drywell sealing systems
7.9 Relubricating the bearing for Drywell sealing systems
NOTICE
High pressure presses out the grease between the sealing lip and the shaft. The
sealing lip might be damaged or slip, grease might seep into the workflow.
Fill the grease while the gear unit is running by carefully pressing in the required
quantity.
[2]
[1]
738458635
1. Open the grease draining pipe [1] so that old excess grease can escape.
2. Fill in the grease via the flat grease nipple (DIN 3404 A G1/8) [2]. Amount of lubricant
according to the following table. Refer to chapter "Sealing greases" (page 215) for
lubricants you can use.
Size Grease Size Grease Size Grease
quantity [g] quantity [g] quantity [g]
X130 50 X200-210 120 X270-280 250
X150 60 X220-230 150 X290-300 300
X170 70 X240-260 200 X310-320 400
X180-190 80
3. Close the grease draining pipe [1].
INFORMATION
Immediately remove the old grease that leaked out.
Motor pump /ONP
7
7.10 Motor pump /ONP
INFORMATION
First read the operating instructions of the cooling system manufacturer.
7.10.1 Optical/electrical contamination indicator
[1]
[2]
2758546187
When starting up the gear unit in cold condition, the red button of the indicator [1] might
come out.
Wait until the gear unit has reached operating temperature before pressing the red
button [1] back in. If it comes out again immediately, you have to change the filter
element [2] as described in the next chapter.
7.10.2 Changing the filter
[4]
[3]
[2]
[1] [3]
[1]
2758719883
7 Fan /FAN

(page 179)".
2. Place a container underneath the oil filter housing [1].
3. Unscrew the filter housing [1] counterclockwise.
4. Clean the filter housing [1].
5. Remove the filter element [2] by slightly turning it left and right in downward direction.
6. Check the O-rings [3] and the filter head [4] for damage.
7. Push the new filter element with O-ring onto the filter head [4].
8. Screw the filter housing [1] with O-Ring [3] onto the filter head [4].
7.11 Fan /FAN

Observe the notes in chapter "Preliminary work regarding inspection/maintenance
(page 179)".
Check the fan inlets and outlets regularly. The opening must be kept clear; clean the fan
guard if necessary.
Before restarting the fan, be sure the fan guard is mounted properly. The fan must not
touch against the fan guard.

(page 179)".
2. Remove the cooling water inflow and return pipes from the water cooling cover.
3. Open the inspection cover.
4. Remove the sealing and the water cooling cover.
5. Check the water cooling cover for deposits.
Clean off light dirt on the water cooling cover with a suitable cleaning agent. If heavily
soiled, replace the water cooling cover with a new one. Consult SEW-EURODRIVE.
6. Insert the water cooling cover into the gear unit housing.
7. Apply Loctite 5188 over the entire edge of the cooling cover
8. Insert the gasket.
9. Put the inspection cover back on and align it.
10.Reinsert the screws and tighten them in 2 goes starting from the inside.
Observe section "Tightening torques (page 79)".
11.Re-connect the water cooling inflow and return pipes to the water cooling cover.
7

(page 179)".
2. Remove the cooling water inflow and return pipes from the water cooling cartridge.
3. Drain all the oil prior to disassembly (page 185).
4. Check the water cooling cartridges for deposits.
Clean off light dirt on the water cooling cartridges with a suitable cleaning agent. If
heavily soiled, replace the water cooling cartridges. Consult SEW-EURODRIVE.
5. Re-connect the cooling water supply and return pipes to the water cooling cartridges.
service).
INFORMATION
Read the operating instructions of the respective cooling system manufacturer.
INFORMATION
Read the operating instructions of the respective cooling system manufacturer.
INFORMATION
First read the operating instructions of the respective cooling system manufacturer.
[1]
[2]
2699494283
come out.
element [2] as described in the see next chapter.
[4]
[3]
[2]
[1] [3]
[1]
2703480587

(page 179)".
7

5. Remove the filter element [2] by turning it slightly to the left and right in downward
direction.
INFORMATION
First read the operating instructions of the respective cooling system manufacturer.
[1]
[2]
[2]
2699494283
come out.
element [2] as described in the see next chapter.
[4]
[3]
[2]
[3]
[1]
[1]
2712660491

(page 179)".
5. Remove the filter element [2] by turning it slightly to the left and right in downward
direction.
Oil heater /OH
7
7.18 Oil heater /OH
WARNING
Danger of electric shock
De-energize the oil heater before you start working on the unit.
Secure the oil heater against unintended power-up.

(page 179)".
2. Before disassembling the oil heating, drain the oil completely (page 185).
3. Remove the oil heater.
4. Clean the tubular heating elements with solvent, replace defective heating elements.
NOTICE Improper cleaning of the heater can damage the heating elements.
Do not destroy the heating elements by scratching or scraping.
5. Re-install the oil heater.
service).
7.19 Split housing

If the split gear unit housing is divided during maintenance, be sure that:
the parting lines are sealed again carefully, and
the screw connections are re-tightened using the tightening torques given in section
"tightening torques" (page 79).
Lubricants
8 Lubricant selection
8 Lubricants
8.1 Lubricant selection
NOTICE
Selecting improper lubricants may damage the gear unit.
Note the following:
The oil viscosity and type (mineral/synthetic) that are to be used are determined by
SEW-EURODRIVE specifically for each order. This information is noted in the order
confirmation and on the gear unit's nameplate.
You must contact SEW-EURODRIVE in case of a deviation from this specification.
This lubricant recommendation in no way represents a guarantee as to the quality of
the lubricant delivered by each respective supplier. Each lubricant manufacturer is
responsible for the quality of its product.
Ensure that the gear unit is filled with the correct oil grade and quantity before startup.
You can obtain the corresponding information from the gear unit nameplate and the
lubricant table in the following chapter.
Do not mix different synthetic lubricants and do not mix synthetic with mineral lubri-
cants.
Check the compatibility of the greases and oils used.
8.2 Lubricant table

The lubricant table shows the permitted lubricants for SEW-EURODRIVE gear units.
Observe the abbreviations used, meaning of the shading, and notes.
CLP = Mineral oil
CLP HC = Synthetic polyalphaolefin
E = Ester oil (water hazard classification 1)
= Mineral lubricant
= Synthetic lubricant
3) = Lubricants may only be used if service factor Fs 1.3

4) = Take into account critical startup behavior at low ambient temperatures
6) = Ambient temperature
= Lubricant for the food industry (food grade oil)
= Biodegradable oil (lubricant for agriculture, forestry, and water management)

Oil
Oil
NOTICE
Selecting improper lubricants may damage the gear unit.
Contact SEW-EURODRIVE if you operate the unit under extreme conditions, such
as cold, heat, or if the operating conditions have changed since project planning.
bp
6)
ISO,NLGI ARAL FUCHS
Q8
Oil Mobil LUBRICATION Tribol Optimol TO T A L
DIN (ISO) Sh ell TEXACO
C -50 0 +50 +100
Standard
Mobilgear XMP 320 Shell Omala BP Energol Klberoil Aral Degol Meropa Alpha SP 320 Optigear Renolin CLP 320 Plus Goya NT 320 Carter EP
-10 +40 CLP CC VG 320 Mobilgear 600XP 320 F 320 GR-XP-320 GEM 1-320 N BG 320 320 Tribol 1100/320 BM 320 Renolin High Gear 320 320
+20
3) Mobilgear XMP 150 BP Energol Klberoil Aral Degol Meropa Alpha SP 150 Optigear Renolin CLP 150 Plus
-20 CLP CC VG 150 Goya NT 150
Mobilgear 600XP 150 GR-XP-150 GEM 1-150 N BG 150 150 Tribol 1100/150 BM 150 Renolin High Gear 150
-15 +30 Mobilgear XMP 220 Shell Omala BP Energol Klberoil Aral Degol Meropa Alpha SP 220 Optigear Renolin CLP 220 Plus Carter EP
CLPCC VG 220 Mobilgear 600XP 220 BG 220 Tribol 1100/220 Goya NT 3220
F 220 GR-XP-220 GEM 1-220 N 220 BM 220 Renolin High Gear 320 220
+45 Mobilgear XMP 460 Shell Omala BP Energol Klberoil Aral Degol Meropa Alpha SP 460 Optigear Renolin CLP 460 Plus Carter EP
-5 CLP CC VG 460 Goya NT 460
Mobilgear 600XP 460 F 460 GR-XP-460 GEM 1-460 N BG 460 460 Tribol 1100/460 BM 460 Renolin High Gear 460 460
Mobilgear XMP 680 Shell Omala BP Energol Klberoil Meropa Alpha SP 680 Optigear Renolin CLP 680 Plus Carter EP
0 +50 Goya NT 680
CLP CC VG 680 Mobilgear 600XP 680 F 680 GR-XP-680 GEM 1-680 N 680 Tribol 1100/680 BM 680 Renolin High Gear 680 680
Standard Mobilgear SHC Alphasyn Renolin CLP 320 Plus
Shell Omala BP Enersyn Klbersynth Pinnacle Optigear Carter SH
-25 +40 CLP HC VG 320 XMP 320 EP 320 Renolin High Gear El Greco 320
HD 320 EP-XF-320 GEM 4-320 N EP 320 Synthetic X 320 320
Mobil SHC 632 Synth 320
3) Shell Omala BP Enersyn Klbersynth Optigear Reolin Unisyn
4) -40 +10 CLP HC VG 68 Mobil SHC 626
HD 68 EP-XF-68 GEM 4-68 N Synthetic X 68 CLP 68
Mobilgear SHC
-35 +20 Shell Omala BP Enersyn Klbersynth Pinnacle Alphasyn Optigear Reolin Unisyn Carter SH
4) CLP HC VG 150 XMP 150 El Greco 150
HD 150 EP-XF-150 GEM 4-150 N EP 150 EP 150 Synthetic X 150 CLP 150 150
Mobil SHC 629
Mobilgear SHC Optigear Renolin CLP 320 Plus
-30 +30 Shell Omala BP Enersyn Klbersynth Pinnacle Alphasyn Carter SH
CLP HC VG 220 XMP 220 Synthetic X 220 Renolin High Gear El Greco 220
HD 220 EP-XF-220 GEM 4-220 N EP 220 EP 220 220
Installation and Operating Instructions Helical and Bevel-Helical Gear Units X.. Series
Mobilgear SHC Renolin CLP 320 Plus
Shell Omala BP Enersyn Klbersynth Pinnacle Alphasyn Optigear Carter SH
-20 +50 VG 460 XMP 460 Renolin High Gear El Greco 460
CLP HC HD 460 EP-XF-460 GEM 4-460 N EP 460 EP 460 Synthetic X 460 460
Mobilgear SHC Optigear
Shell Omala BP Enersyn Klbersynth Pinnacle Reolin Unisyn Carter SH
-10 +60 CLP HC VG 680 XMP 680 El Greco 680
HD 680 EP-XF-680 GEM 4-680 N EP 680 Synthetic X 680 CLP 680 680
Mobil SHC 636
-10 +30
3) Shell Cassida Klberl Optileb Geralyn
VG 68
Lubricant table
Lubricants
Fluid GL 68 4UH1-68 N HY 68 SF 460

CLP HC
NSF H1 3) Shell Cassida Klberl Optileb
-20 +20 VG 220
Fluid GL 220 4UH1-220 N GT 220
3) Shell Cassida Klberl Optileb

4) -40 -10 VG 460
Fluid GL 460 4UH1-460N GT 460
E Klberbio Tribol BIO Plantogear

-20 +40 VG 460
Oil CA2-460 TOP 1418/460 460 S
470490305
8
197
Lubricants
8 Lubricant fill quantities for horizontal gear units / M1 mounting position
8.3 Lubricant fill quantities for horizontal gear units / M1 mounting position
The specified fill quantities are guide values. The precise values vary depending on the
number of stages and gear ratio.
The required oil level depends on the mark on the oil sight glass, oil level glass and/or
the dipstick.
8.3.1 Splash lubrication

X.F..
X2F.. Oil quantity [l] X3F.. Oil quantity [l] X4F.. Oil quantity [l]
X2F100 14 X3F100 14
X2F110 14 X3F110 15
X2F120 21 X3F120 23 X4F120 18
X2F130 23 X3F130 23 X4F130 18
X2F140 35 X3F140 36 X4F140 27
X2F150 38 X3F150 38 X4F150 29
X2F160 60 X3F160 62 X4F160 50
X2F170 60 X3F170 92 X4F170 50
X2F180 80 X3F180 80 X4F180 75
X2F190 80 X3F190 80 X4F190 75
X2F200 105 X3F200 105 X4F200 95
X2F210 105 X3F210 105 X4F210 95
X2F220 140 X3F220 145 X4F220 145
X2F230 140 X3F230 145 X4F230 145
X2F240 175 X3F240 175 X4F240 175
X2F250 175 X3F250 175 X4F250 175
X2F260 275 X3F260 270 X4F260 280
X2F270 275 X3F270 270 X4F270 280
X2F280 330 X3F280 335 X4F280 340
X2F290 405 X3F290 400 X4F290 415
X2F300 405 X3F300 400 X4F300 415
X2F310 550 X3F310 540 X4F310 540
X2F320 550 X3F320 540 X4F320 540
Lubricants
Lubricant fill quantities for horizontal gear units / M1 mounting position
8
X.K..
X2K.. Oil quantity [l] X3K.. Oil quantity [l] X4K.. Oil quantity [l]
X2K100 11 X3K100 14
X2K110 12 X3K110 14
X2K120 17 X3K120 20 X4K120 24
X2K130 17 X3K130 21 X4K130 26
X2K140 26 X3K140 32 X4K140 38
X2K150 27 X3K150 33 X4K150 39
X2K160 47 X3K160 59 X4K160 63
X2K170 47 X3K170 75 X4K170 80
X2K180 60 X3K180 75 X4K180 80
X2K190 60 X3K190 75 X4K190 80
X2K200 85 X3K200 100 X4K200 115
X2K210 85 X3K210 100 X4K210 115
X2K220 130 X3K220 130 X4K220 140
X2K230 130 X3K230 130 X4K230 140
X2K240 165 X3K240 170 X4K240 180
X2K250 165 X3K250 170 X4K250 180
X3K260 255 X4K260 270
X3K270 255 X4K270 270
X3K280 325 X4K280 330
X3K290 400 X4K290 410
X3K300 400 X4K300 410
X3K310 535 X4K310 540
X3K320 535 X4K320 540
X.T..
X3T.. Oil quantity [l] X4T.. Oil quantity [l]
X3T100 14
X3T110 14
X3T120 18 X4T120 20
X3T130 20 X4T130 21
X3T140 29 X4T140 30
X3T150 30 X4T150 32
X3T160 50 X4T160 53
X3T170 50 X4T170 53
X3T180 65 X4T180 75
X3T190 65 X4T190 75
X3T200 85 X4T200 95
X3T210 85 X4T210 95
Lubricants
8.3.2 Bath lubrication

X.T..
X3T220 290 X4T220 300
X3T230 290 X4T230 300
X3T240 370 X4T240 380
X3T250 370 X4T250 380
8.3.3 Pressure lubrication

X.F..
X2F100 14 X3F100 14
X2F110 14 X3F110 15
X2F120 21 X3F120 23 X4F120 18
X2F130 23 X3F130 23 X4F130 18
X2F140 35 X3F140 36 X4F140 27
X2F150 38 X3F150 38 X4F150 29
X2F160 60 X3F160 62 X4F160 50
X2F170 80 X3F170 62 X4F170 50
X2F180 80 X3F180 80 X4F180 75
X2F190 80 X3F190 80 X4F190 75
X2F200 105 X3F200 105 X4F200 95
X2F210 105 X3F210 105 X4F210 95
X2F220 140 X3F220 145 X4F220 145
X2F230 140 X3F230 145 X4F230 145
X2F240 175 X3F240 175 X4F240 175
X2F250 175 X3F250 175 X4F250 175
X2F260 275 X3F260 270 X4F260 280
X2F270 275 X3F270 270 X4F270 280
X2F280 330 X3F280 335 X4F280 340
X2F290 405 X3F290 400 X4F290 415
X2F300 405 X3F300 400 X4F300 415
X2F310 550 X3F310 540 X4F310 540
X2F320 550 X3F320 540 X4F320 540
Lubricants
8
X.K..
X2K100 11 X3K100 14
X2K110 12 X3K110 14
X2K120 17 X3K120 20 X4K120 24
X2K130 17 X3K130 21 X4K130 26
X2K140 26 X3K140 32 X4K140 38
X2K150 27 X3K150 33 X4K150 39
X2K160 47 X3K160 59 X4K160 63
X2K170 47 X3K170 59 X4K170 63
X2K180 60 X3K180 75 X4K180 80
X2K190 60 X3K190 75 X4K190 80
X2K200 85 X3K200 100 X4K200 115
X2K210 85 X3K210 100 X4K210 115
X2K220 130 X3K220 130 X4K220 140
X2K230 130 X3K230 130 X4K230 140
X2K240 165 X3K240 170 X4K240 180
X2K250 165 X3K250 170 X4K250 180
X3K260 255 X4K260 270
X3K270 255 X4K270 270
X3K280 325 X4K280 330
X3K290 400 X4K290 400
X3K300 400 X4K300 400
X3K310 535 X4K310 540
X3K320 535 X4K320 540
X.T..
X3T100 14
X3T110 14
X3T120 18 X4T120 20
X3T130 20 X4T130 21
X3T140 29 X4T140 30
X3T150 30 X4T150 32
X3T160 50 X4T160 53
X3T170 50 X4T170 53
X3T180 65 X4T180 75
X3T190 65 X4T190 75
X3T200 85 X4T200 95
X3T210 85 X4T210 95
Lubricants
8.4 Lubricant fill quantities for horizontal gear units / M3 mounting position
the dipstick.
8.4.1 Splash lubrication

X.F..
X2F180 75 X3F180 80 X4F180 100
X2F190 75 X3F190 80 X4F190 100
X2F200 100 X3F200 105 X4F200 135
X2F210 100 X3F210 105 X4F210 135
X2F220 130 X3F220 140 X4F220 180
X2F230 130 X3F230 140 X4F230 180
X2F240 170 X3F240 175 X4F240 235
X2F250 170 X3F250 175 X4F250 235
X2F260 275 X3F260 270 X4F260 280
X2F270 275 X3F270 270 X4F270 280
X2F280 330 X3F280 335 X4F280 340
X2F290 405 X3F290 400 X4F290 415
X2F300 405 X3F300 400 X4F300 415
X2F310 550 X3F310 540 X4F310 540
X2F320 550 X3F320 540 X4F320 540
Lubricants
8
X.K..
X2K180 60 X3K180 75 X4K180 75
X2K190 60 X3K190 75 X4K190 75
X2K200 80 X3K200 95 X4K200 115
X2K210 80 X3K210 95 X4K210 115
X2K220 130 X3K220 125 X4K220 140
X2K230 130 X3K230 125 X4K230 140
X2K240 170 X3K240 165 X4K240 175
X2K250 170 X3K250 165 X4K250 175
X3K260 255 X4K260 270
X3K270 255 X4K270 270
X3K280 325 X4K280 330
X3K290 400 X4K290 410
X3K300 400 X4K300 410
X3K310 535 X4K310 540
X3K320 535 X4K320 540
X.T..
X4T.. Oil quantity [l]
X4T220 140
X4T230 140
X4T240 175
X4T250 175

X.K..
X3K.. Oil quantity [l]
X3K100 29
X3K110 29
X.T..
X3T120 44 X4T120 45
X3T130 45 X4T130 48
X3T140 74 X4T140 74
X3T150 78 X4T150 78
X3T160 131 X4T160 135
X3T170 131 X4T170 135
X3T180 160 X4T180 165
X3T190 160 X4T190 165
X3T200 215 X4T200 220
X3T210 215 X4T210 220
Lubricants
8 Lubricant fill quantities for vertical gear units / M5 and M6 mounting positions
8.5 Lubricant fill quantities for vertical gear units / M5 and M6 mounting positions
the dipstick.

X.F..
X2F100 30 X3F100 32
X2F110 32 X3F110 32
X2F120 45 X3F120 41 X4F120 41
X2F130 47 X3F130 42 X4F130 42
X2F140 81 X3F140 78 X4F140 71
X2F150 83 X3F150 81 X4F150 74
X2F160 141 X3F160 138 X4F160 134
X2F170 141 X3F170 138 X4F170 134
X2F180 175 X3F180 170 X4F180 160
X2F190 175 X3F190 170 X4F190 160
X2F200 235 X3F200 235 X4F200 220
X2F210 235 X3F210 235 X4F210 220
X2F220 310 X3F220 310 X4F220 305
X2F230 310 X3F230 310 X4F230 305
X2F240 385 X3F240 375 X4F240 385
X2F250 385 X3F250 375 X4F250 385
X.K..
X2K100 26 X3K100 29
X2K110 27 X3K110 29
X2K120 36 X3K120 42 X4K120 42
X2K130 38 X3K130 44 X4K130 44
X2K140 59 X3K140 74 X4K140 77
X2K150 65 X3K150 78 X4K150 78
X2K160 128 X3K160 134 X4K160 135
X2K170 128 X3K170 134 X4K170 135
X2K180 140 X3K180 165 X4K180 165
X2K190 140 X3K190 165 X4K190 165
X2K200 190 X3K200 220 X4K200 230
X2K210 190 X3K210 220 X4K210 230
X2K220 310 X3K220 290 X4K220 305
X2K230 310 X3K230 290 X4K230 305
X2K240 385 X3K240 375 X4K240 390
X2K250 385 X3K250 375 X4K250 390
Lubricants
Lubricant fill quantities for vertical gear units / M5 and M6 mounting positions
8
X.T..
X3T100 30
X3T110 32
X3T120 44 X4T120 42
X3T130 45 X4T130 44
X3T140 74 X4T140 74
X3T150 78 X4T150 78
X3T160 131 X4T160 135
X3T170 131 X4T170 135
X3T180 160 X4T180 165
X3T190 160 X4T190 165
X3T200 220 X4T200 220
X3T210 220 X4T210 220
X3T220 290 X4T220 300
X3T230 290 X4T230 300
X3T240 370 X4T240 380
X3T250 370 X4T250 380

X.F..
X2F100 14 X3F100 12
X2F110 18 X3F110 14
X2F120 20 X3F120 18 X4F120 18
X2F130 38 X3F130 20 X4F130 18
X2F140 38 X3F140 38 X4F140 24
X2F150 38 X3F150 36 X4F150 26
X2F160 62 X3F160 60 X4F160 45
X2F170 62 X3F170 60 X4F170 45
X2F180 75 X3F180 70 X4F180 65
X2F190 75 X3F190 70 X4F190 65
X2F200 105 X3F200 105 X4F200 100
X2F210 105 X3F210 105 X4F210 100
X2F220 125 X3F220 120 X4F220 150
X2F230 125 X3F230 120 X4F230 150
X2F240 155 X3F240 145 X4F240 185
X2F250 155 X3F250 145 X4F250 185
X2F260 220 X3F260 210 X4F260 250
X2F270 220 X3F270 210 X4F270 250
X2F280 265 X3F280 260 X4F280 305
X2F290 300 X3F290 295 X4F290 390
X2F300 300 X3F300 295 X4F300 390
X2F310 415 X3F310 400 X4F310 515
X2F320 415 X3F320 400 X4F320 515
Lubricants
X.K..
X2K100 11 X3K100 12
X2K110 11 X3K110 14
X2K120 17 X3K120 17 X4K120 20
X2K130 17 X3K130 18 X4K130 21
X2K140 26 X3K140 35 X4K140 36
X2K150 27 X3K150 36 X4K150 38
X2K160 45 X3K160 56 X4K160 63
X2K170 45 X3K170 56 X4K170 63
X2K180 60 X3K180 70 X4K180 85
X2K190 60 X3K190 70 X4K190 85
X2K200 85 X3K200 100 X4K200 110
X2K210 85 X3K210 100 X4K210 110
X2K220 130 X3K220 115 X4K220 150
X2K230 130 X3K230 115 X4K230 150
X2K240 155 X3K240 145 X4K240 190
X2K250 155 X3K250 145 X4K250 190
X3K260 210 X4K260 275
X3K270 210 X4K270 275
X3K280 265 X4K280 345
X3K290 300 X4K290 415
X3K300 300 X4K300 415
X3K310 410 X4K310 555
X3K320 410 X4K320 555
X.T..
X3T100 12
X3T110 12
X3T120 17 X4T120 18
X3T130 18 X4T130 20
X3T140 32 X4T140 32
X3T150 33 X4T150 33
X3T160 54 X4T160 56
X3T170 54 X4T170 80
X3T180 70 X4T180 80
X3T190 70 X4T190 80
X3T200 95 X4T200 105
X3T210 95 X4T210 105
X3T220 115 X4T220 145
X3T230 115 X4T230 145
X3T240 145 X4T240 185
X3T250 145 X4T250 185
Lubricants
Lubricant fill quantities for vertical gear units / M5 and M6 mounting positions
8
8.5.3 Pressure lubrication with Drywell sealing system

X.F..
X2F130 14 X3F130 14 X4F130 12
X2F150 20 X3F150 23 X4F150 20
X2F170 39 X3F170 36 X4F170 33
X2F180 54 X3F180 53 X4F180 50
X2F190 54 X3F190 53 X4F190 50
X2F200 75 X3F200 74 X4F200 68
X2F210 75 X3F210 74 X4F210 68
X2F220 95 X3F220 93 X4F220 93
X2F230 95 X3F230 93 X4F230 93
X2F240 113 X3F240 108 X4F240 110
X2F250 113 X3F250 108 X4F250 110
X2F260 192 X3F260 183 X4F260 186
X2F270 192 X3F270 183 X4F270 186
X2F280 234 X3F280 230 X4F280 230
X2F290 284 X3F290 275 X4F290 273
X2F300 284 X3F300 275 X4F300 273
X2F310 416 X3F310 399 X4F310 393
X2F320 416 X3F320 399 X4F320 393
X.K..
X2K130 12 X3K130 14 X4K130 12
X2K150 20 X3K150 21 X4K150 21
X2K170 27 X3K170 36 X4K170 36
X2K180 39 X3K180 53 X4K180 53
X2K190 39 X3K190 53 X4K190 53
X2K200 60 X3K200 69 X4K200 74
X2K210 60 X3K210 69 X4K210 74
X2K220 132 X3K220 89 X4K220 93
X2K230 132 X3K230 89 X4K230 93
X2K240 140 X3F240 107 X4F240 111
X2K250 140 X3F250 107 X4F250 111
X3F260 135 X4F260 185
X3F270 185 X4F270 185
X3F280 236 X4F280 231
X3F290 282 X4F290 276
X3F300 282 X4F300 276
X3F310 411 X4F310 408
X3F320 411 X4F320 408
Lubricants
X.T..
X3T130 14 X4T130 12
X3T150 21 X4T150 21
X3T170 36 X4T170 36
X3T180 50 X4T180 50
X3T190 50 X4T190 50
X3T200 68 X4T200 66
X3T210 68 X4T210 66
X3T220 89 X4T220 92
X3T230 89 X4T230 92
X3T240 107 X4T240 110
X3T250 107 X4T250 110
Lubricants
Lubricant fill quantities for upright gear units / M2 mounting position
8
8.6 Lubricant fill quantities for upright gear units / M2 mounting position
the dipstick.

X.F..
X2F100 23 X3F100 21
X2F110 23 X3F110 21
X2F120 33 X3F120 32 X4F120 29
X2F130 35 X3F130 33 X4F130 30
X2F140 56 X3F140 54 X4F140 45
X2F150 59 X3F150 57 X4F150 48
X2F160 104 X3F160 89 X4F160 78
X2F170 120 X3F170 89 X4F170 78
X2F180 120 X3F180 120 X4F180 110
X2F190 120 X3F190 120 X4F190 110
X2F200 165 X3F200 165 X4F200 150
X2F210 165 X3F210 165 X4F210 150
X2F220 220 X3F220 215 X4F220 215
X2F230 220 X3F230 215 X4F230 215
X2F240 280 X3F240 265 X4F240 270
X2F250 280 X3F250 265 X4F250 270
X.K..
X2K100 17 X3K100 20
X2K110 17 X3K110 20
X2K120 24 X3K120 29 X4K120 32
X2K130 24 X3K130 30 X4K130 33
X2K140 38 X3K140 47 X4K140 54
X2K150 41 X3K150 50 X4K150 56
X2K160 65 X3K160 89 X4K160 89
X2K170 65 X3K170 89 X4K170 89
X2K180 95 X3K180 115 X4K180 120
X2K190 95 X3K190 115 X4K190 120
X3K200 155 X4K200 -
X3K210 155 X4K210 -
X3K220 200 X4K220 215
X3K230 200 X4K230 215
Lubricants
8 Lubricant fill quantities for upright gear units / M2 mounting position
X.T..
X3T100 18
X3T110 18
X3T120 27 X4T120 39
X3T130 29 X4T130 42
X3T140 44 X4T140 65
X3T150 45 X4T150 69
X3T160 77 X4T160 83
X3T170 77 X4T170 83
X3T180 110 X4T180 115
X3T190 110 X4T190 115
Lubricants
8
8.7 Lubricant fill quantities for upright gear units / M4 mounting position
the dipstick.

X.F..
X2F100 23 X3F100 27
X2F110 23 X3F110 27
X2F120 35 X3F120 41 X4F120 36
X2F130 36 X3F130 42 X4F130 38
X2F140 57 X3F140 66 X4F140 57
X2F150 62 X3F150 71 X4F150 60
X2F160 102 X3F160 108 X4F160 104
X2F170 102 X3F170 108 X4F170 104
X2F180 130 X3F180 150 X4F180 145
X2F190 130 X3F190 150 X4F190 145
X2F200 175 X3F200 200 X4F200 200
X2F210 175 X3F210 200 X4F210 200
X2F220 230 X3F220 265 X4F220 265
X2F230 230 X3F230 265 X4F230 265
X2F240 285 X3F240 330 X4F240 340
X2F250 285 X3F250 330 X4F250 340
Lubricants
X.K..
X2K100 26 X3K100 29
X2K110 27 X3K110 29
X2K120 36 X3K120 42 X4K120 42
X2K130 38 X3K130 44 X4K130 44
X2K140 59 X3K140 74 X4K140 77
X2K150 65 X3K150 78 X4K150 80
X2K160 128 X3K160 134 X4K160 135
X2K170 128 X3K170 134 X4K170 135
X2K180 140 X3K180 165 X4K180 165
X2K190 140 X3K190 165 X4K190 165
X2K200 190 X3K200 220 X4K200 230
X2K210 190 X3K210 220 X4K210 230
X2K220 310 X3K220 290 X4K220 305
X2K230 310 X3K230 290 X4K230 305
X2K240 385 X3K240 375 X4K240 390
X2K250 385 X3K250 375 X4K250 390
X.T..
X3T100 21
X3T110 21
X3T120 32 X4T120 36
X3T130 33 X4T130 38
X3T140 50 X4T140 54
X3T150 53 X4T150 57
X3T160 90 X4T160 93
X3T170 90 X4T170 93
X3T180 120 X4T180 125
X3T190 120 X4T190 125
X3T200 160 X4T200 160
X3T210 160 X4T210 160
X3T220 215 X4T220 215
X3T230 215 X4T230 215
X3T240 270 X4T240 285
X3T250 270 X4T250 285
Lubricants
8

X.F..
X2F100 14 X3F100 14
X2F110 14 X3F110 14
X2F120 18 X3F120 18 X4F120 18
X2F130 18 X3F130 18 X4F130 18
X2F140 26 X3F140 26 X4F140 26
X2F150 27 X3F150 27 X4F150 27
X2F160 51 X3F160 51 X4F160 51
X2F170 51 X3F170 51 X4F170 51
X2F180 55 X3F180 55 X4F180 55
X2F190 55 X3F190 55 X4F190 55
X2F200 70 X3F200 70 X4F200 70
X2F210 70 X3F210 70 X4F210 70
X2F220 100 X3F220 100 X4F220 100
X2F230 100 X3F230 100 X4F230 100
X2F240 115 X3F240 115 X4F240 115
X2F250 115 X3F250 115 X4F250 115
X2F260 180 X3F260 180 X4F260 180
X2F270 180 X3F270 180 X4F270 180
X2F280 235 X3F280 235 X4F280 235
X2F290 255 X3F290 255 X4F290 255
X2F300 255 X3F300 255 X4F300 255
X2F310 360 X3F310 360 X4F310 360
X2F320 360 X3F320 360 X4F320 360
X.K..
X2K100 14 X3K100 14
X2K110 14 X3K110 14
X2K120 18 X3K120 18 X4K120 18
X2K130 18 X3K130 18 X4K130 18
X2K140 26 X3K140 26 X4K140 26
X2K150 27 X3K150 27 X4K150 27
X2K160 51 X3K160 51 X4K160 51
X2K170 51 X3K170 51 X4K170 51
X2K180 55 X3K180 55 X4K180 55
X2K190 55 X3K190 55 X4K190 55
X2K200 70 X3K200 70 X4K200 70
X2K210 70 X3K210 70 X4K210 70
X2K220 100 X3K220 100 X4K220 100
X2K230 100 X3K230 100 X4K230 100
X2K240 115 X3K240 115 X4K240 115
X2K250 115 X3K250 115 X4K250 115
Lubricants
X3K260 180 X4K260 180
X3K270 180 X4K270 180
X3K280 235 X4K280 235
X3K290 255 X4K290 255
X3K300 255 X4K300 255
X3K310 360 X4K310 360
X3K320 360 X4K320 360
X.T..
X3T100 14
X3T110 14
X3T120 18 X4K120 18
X3T130 18 X4K130 18
X3T140 26 X4K140 26
X3T150 27 X4K150 27
X3T160 51 X4K160 51
X3T170 51 X4K170 51
X3T180 55 X4T180 55
X3T190 55 X4T190 55
X3T200 70 X4T200 70
X3T210 70 X4T210 70
X3T220 100 X4T220 100
X3T230 100 X4T230 100
X3T240 115 X4T240 115
X3T250 115 X4T250 115
Lubricants
Sealing grease / rolling bearing grease
8
8.8 Sealing grease / rolling bearing grease

The table shows the grease types recommended by SEW-EURODRIVE for operating
temperatures from 20 C to 100 C.
Manufacturer Grease
ARAL ARALUB HLP 2
BP Energrease LS-EPS
Castrol Spheerol EPL2
Fuchs Renolit CX TOM 15 OEM
Klber Centoplex EP2
Kuwait Q8 Rembrandt EP2
Mobil Mobilux EP 2
Shell Alvania EP2
Texaco Mulifak EP 2
Total Multis EP 2
Castrol
Obeen FS2
Fuchs
Plantogel 2S
Oil
Oil
INFORMATION
If the lubricant used is not listed in the above table, you have to make sure that it is
suitable for the intended application.
Malfunctions
9 Troubleshooting information
9 Malfunctions
9.1 Troubleshooting information
Read the following notes before you proceed.
WARNING
WARNING
Serious injury.
Remove the oil level and oil drain plug very carefully.
NOTICE
Improper handling of the gear unit and the motor may lead to damages.
Only qualified personnel is permitted to separate drive and motor and to carry out
repair work on SEW drives.
Consult the SEW-EURODRIVE customer service.
9.2 Customer service

Please have the following information available if you require customer service
assistance:
Complete nameplate data
Type and extent of the problem
Time the problem occurred and any accompanying circumstances
Assumed cause
A digital photograph if possible
Malfunctions
Possible gear unit malfunctions
9
9.3 Possible gear unit malfunctions

Fault Possible cause Remedy
Meshing/grinding noise: Bearing damage
Check oil (see chapter 7.4), replace bearings
Knocking noise: Irregularity in the gearing
Contact customer service
Unusual, regular running Deformation of the housing upon tighten-
Check the gear unit mounting for possible defor-
noise ing
mation and correct if necessary
Noise generation caused by insufficient
Reinforce the gear unit foundation
rigidity of the gear unit foundation
Unusual, irregular running Check oil (see chapter 7.4)
Foreign objects in the oil
noise Stop the drive, contact customer service
Tighten retaining screws and nuts to the specified
Unusual noise in the area of torque
Gear unit mounting has loosened
the gear unit mounting Replace the damaged / defective retaining screws
or nuts
Too much oil
Oil too old Check the oil level, correct if necessary (see chap-
The oil is heavily contaminated ter 7.4/7.5)
Ambient temperature too high Check when the oil was last changed; change the
Gear units with fan: Air intake opening/ oil if necessary (see chapter 7.2/7.6)
Operating temperature too gear unit housing very dirty Protect from external heat sources (e.g. provide
high For gear units with built-in cooling: Cooling shade)
liquid flow rate too low Cooling liquid tem- Check the air intake opening and clean if neces-
perature too high Deposits in cooling sys- sary, clean gear unit housing
tem Observe the separate operating instructions of the
Malfunctions of oil-air or oil-water cooling oil-water and oil-air cooling system.
system
Check the oil level, correct if necessary (see chap-
ter 7.4/7.5)
Not enough oil
Bearing point temperatures Check when the oil was last changed; change the
Oil too old
too high oil if necessary (see chapter 7.2/7.6)
Bearing damaged
Check bearing and replace if necessary, contact
customer service
Operating temperature at Check backstop; replace if necessary
backstop too high No block- Damaged/defective backstop
ing function Contact customer service
Oil leaking1) Tighten the bolts on the respective cover plate and
From cover plate observe the gear unit. If oil still leaks: Contact cus-
Gasket on cover plate / inspection cover /
From inspection cover tomer service
bearing cover / mounting flange leaking
From bearing cover Vent the gear unit, observe the gear unit. If oil still
Sealing lip of the oil seal turned up
From mounting flange leaks: Contact customer service
Oil seal damaged/worn
From input/output side Check oil seals; replace if necessary
oil seal Contact customer service
Too much oil
Oil leaking Drive installed in incorrect mounting posi- Correct oil quantity (see chapter 7.4)
From oil drain plug tion Mount the breather plug correctly and correct the
From breather plug Frequent cold starts (oil foams) and/or oil level (see nameplate, "Lubricants" chapter)
high oil level
Belt pulleys inadequately aligned Check belt pulley alignment and pretension of the
Harmful ambient conditions (e.g. abrasive belts
particles, chemical substances) Protect V-belt drive from environmental influences,
Heavy wear of V-belts
V-belt overloaded however, you must ensure sufficient ventilation
Replace V-belt if necessary, consult customer ser-
vice
Air in the suction pipe of the oil pump Fill suction pipe and oil pump with oil
No oil pump suction
Oil pump defective Vent the pump at the pressure side
Pressure switch not switch-
Pressure switch defective Replace pressure switch
ing
Contact customer service
Malfunctions
9 Disposal
Fault Possible cause Remedy

Malfunctions of oil-air or oil- Malfunctions of oil-water or oil-air cooling Observe the separate operating instructions of the
water cooling system system oil-water and oil-air cooling system.
Oil heating defective or connected incor- Check that oil heating is connected and functioning
Gear unit does not reach rectly correctly, replace if necessary
cold start temperature Heat dissipation too great due to unfavor- Protect the gear unit from cooling off during the
able climactic conditions warm-up phase
1) During the run-in phase (24-hour runtime), it is normal for (small amounts of) oil/grease to leak from the oil seal (see also DIN 3761).
9.4 Disposal
Dispose gear units in accordance with the regulations in force for the respective mate-
rials:
Steel scrap
Housing parts
Gears
Shafts
Rolling bearings
Collect waste oil and dispose of it according to the regulations in force.
Address List
10
10 Address List
Germany
Headquarters Bruchsal SEW-EURODRIVE GmbH & Co KG Tel. +49 7251 75-0
Production Ernst-Blickle-Strae 42 Fax +49 7251 75-1970
Sales D-76646 Bruchsal http://www.sew-eurodrive.de
P.O. Box sew@sew-eurodrive.de
Postfach 3023 D-76642 Bruchsal
Service Compe- Central SEW-EURODRIVE GmbH & Co KG Tel. +49 7251 75-1710
tence Center Ernst-Blickle-Strae 1 Fax +49 7251 75-1711
D-76676 Graben-Neudorf sc-mitte@sew-eurodrive.de
North SEW-EURODRIVE GmbH & Co KG Tel. +49 5137 8798-30
Alte Ricklinger Strae 40-42 Fax +49 5137 8798-55
D-30823 Garbsen (near Hannover) sc-nord@sew-eurodrive.de
East SEW-EURODRIVE GmbH & Co KG Tel. +49 3764 7606-0
Dnkritzer Weg 1 Fax +49 3764 7606-30
D-08393 Meerane (near Zwickau) sc-ost@sew-eurodrive.de
South SEW-EURODRIVE GmbH & Co KG Tel. +49 89 909552-10
Domagkstrae 5 Fax +49 89 909552-50
D-85551 Kirchheim (near Mnchen) sc-sued@sew-eurodrive.de
West SEW-EURODRIVE GmbH & Co KG Tel. +49 2173 8507-30
Siemensstrae 1 Fax +49 2173 8507-55
D-40764 Langenfeld (near Dsseldorf) sc-west@sew-eurodrive.de
Electronics SEW-EURODRIVE GmbH & Co KG Tel. +49 7251 75-1780
Ernst-Blickle-Strae 42 Fax +49 7251 75-1769
D-76646 Bruchsal sc-elektronik@sew-eurodrive.de
Drive Service Hotline / 24 Hour Service +49 180 5 SEWHELP
+49 180 5 7394357
Additional addresses for service in Germany provided on request!
France
Production Haguenau SEW-USOCOME Tel. +33 3 88 73 67 00
Sales 48-54 route de Soufflenheim Fax +33 3 88 73 66 00
Service B. P. 20185 http://www.usocome.com
F-67506 Haguenau Cedex sew@usocome.com
Production Forbach SEW-USOCOME Tel. +33 3 87 29 38 00
Zone industrielle
Technople Forbach Sud
B. P. 30269
F-57604 Forbach Cedex
Assembly Bordeaux SEW-USOCOME Tel. +33 5 57 26 39 00
Sales Parc d'activits de Magellan Fax +33 5 57 26 39 09
Service 62 avenue de Magellan - B. P. 182
F-33607 Pessac Cedex
Lyon SEW-USOCOME Tel. +33 4 72 15 37 00
Parc d'affaires Roosevelt Fax +33 4 72 15 37 15
Rue Jacques Tati
F-69120 Vaulx en Velin
Nantes SEW-USOCOME Tel. +33 2 40 78 42 00
Parc dactivits de la fort Fax +33 2 40 78 42 20
4 rue des Fontenelles
F-44140 Le Bignon
Paris SEW-USOCOME Tel. +33 1 64 42 40 80
Zone industrielle Fax +33 1 64 42 40 88
2 rue Denis Papin
F-77390 Verneuil I'Etang
Additional addresses for service in France provided on request!
Address List
10
Algeria
Sales Alger REDUCOM Sarl Tel. +213 21 8214-91
16, rue des Frres Zaghnoune Fax +213 21 8222-84
Bellevue sew-algeria@reducom-dz.com
16200 El Harrach Alger http://www.reducom-dz.com
Argentina
Assembly Buenos Aires SEW EURODRIVE ARGENTINA S.A. Tel. +54 3327 4572-84
Sales Centro Industrial Garin, Lote 35 Fax +54 3327 4572-21
Service Ruta Panamericana Km 37,5 sewar@sew-eurodrive.com.ar
1619 Garin http://www.sew-eurodrive.com.ar
Australia
Assembly Melbourne SEW-EURODRIVE PTY. LTD. Tel. +61 3 9933-1000
Sales 27 Beverage Drive Fax +61 3 9933-1003
Service Tullamarine, Victoria 3043 http://www.sew-eurodrive.com.au
enquires@sew-eurodrive.com.au
Sydney SEW-EURODRIVE PTY. LTD. Tel. +61 2 9725-9900
9, Sleigh Place, Wetherill Park Fax +61 2 9725-9905
New South Wales, 2164 enquires@sew-eurodrive.com.au
Austria
Assembly Wien SEW-EURODRIVE Ges.m.b.H. Tel. +43 1 617 55 00-0
Sales Richard-Strauss-Strasse 24 Fax +43 1 617 55 00-30
Service A-1230 Wien http://www.sew-eurodrive.at
sew@sew-eurodrive.at
Belarus
Sales Minsk SEW-EURODRIVE BY Tel.+375 (17) 298 38 50
RybalkoStr. 26 Fax +375 (17) 29838 50
BY-220033 Minsk sales@sew.by
Belgium
Assembly Brussels SEW Caron-Vector Tel. +32 16 386-311
Sales Research park Haasrode Fax +32 16 386-336
Service Evenementenlaan 7 http://www.sew-eurodrive.be
BE-3001 Leuven info@sew-eurodrive.be
Service Compe- Industrial Gears SEW Caron-Vector Tel. +32 84 219-878
tence Center Rue de Parc Industriel, 31 Fax +32 84 219-879
BE-6900 Marche-en-Famenne http://www.sew-eurodrive.be
service-wallonie@sew-eurodrive.be
Antwerp SEW Caron-Vector Tel. +32 3 64 19 333
Glasstraat, 19 Fax +32 3 64 19 336
BE-2170 Merksem http://www.sew-eurodrive.be
service-antwerpen@sew-eurodrive.be
Brazil
Production Sao Paulo SEW-EURODRIVE Brasil Ltda. Tel. +55 11 2489-9133
Sales Avenida Amncio Gaiolli, 152 - Rodovia Presi- Fax +55 11 2480-3328
Service dente Dutra Km 208 http://www.sew-eurodrive.com.br
Guarulhos - 07251-250 - SP sew@sew.com.br
SAT - SEW ATENDE - 0800 7700496
Bulgaria
Sales Sofia BEVER-DRIVE GmbH Tel. +359 2 9151160
Bogdanovetz Str.1 Fax +359 2 9151166
BG-1606 Sofia bever@mail.bg
Address List
10
Cameroon
Sales Douala Electro-Services Tel. +237 33 431137
Rue Drouot Akwa Fax +237 33 431137
B.P. 2024 electrojemba@yahoo.fr
Douala
Canada
Assembly Toronto SEW-EURODRIVE CO. OF CANADA LTD. Tel. +1 905 791-1553
Sales 210 Walker Drive Fax +1 905 791-2999
Service Bramalea, ON L6T 3W1 http://www.sew-eurodrive.ca
l.watson@sew-eurodrive.ca
Vancouver SEW-EURODRIVE CO. OF CANADA LTD. Tel. +1 604 946-5535
Tilbury Industrial Park Fax +1 604 946-2513
7188 Honeyman Street b.wake@sew-eurodrive.ca
Delta, BC V4G 1G1
Montreal SEW-EURODRIVE CO. OF CANADA LTD. Tel. +1 514 367-1124
2555 Rue Leger Fax +1 514 367-3677
Lasalle, PQ H8N 2V9 a.peluso@sew-eurodrive.ca
Additional addresses for service in Canada provided on request!
Chile
Assembly Santiago de SEW-EURODRIVE CHILE LTDA. Tel. +56 2 75770-00
Sales Chile Las Encinas 1295 Fax +56 2 75770-01
Service Parque Industrial Valle Grande http://www.sew-eurodrive.cl
LAMPA ventas@sew-eurodrive.cl
RCH-Santiago de Chile
P.O. Box
Casilla 23 Correo Quilicura - Santiago - Chile
China
Production Tianjin SEW-EURODRIVE (Tianjin) Co., Ltd. Tel. +86 22 25322612
Assembly No. 46, 7th Avenue, TEDA Fax +86 22 25323273
Sales Tianjin 300457 info@sew-eurodrive.cn
Service http://www.sew-eurodrive.com.cn
Assembly Suzhou SEW-EURODRIVE (Suzhou) Co., Ltd. Tel. +86 512 62581781
Sales 333, Suhong Middle Road Fax +86 512 62581783
Service Suzhou Industrial Park suzhou@sew-eurodrive.cn
Jiangsu Province, 215021
Guangzhou SEW-EURODRIVE (Guangzhou) Co., Ltd. Tel. +86 20 82267890
No. 9, JunDa Road Fax +86 20 82267922
East Section of GETDD guangzhou@sew-eurodrive.cn
Guangzhou 510530
Shenyang SEW-EURODRIVE (Shenyang) Co., Ltd. Tel. +86 24 25382538
10A-2, 6th Road Fax +86 24 25382580
Shenyang Economic Technological Develop- shenyang@sew-eurodrive.cn
ment Area
Shenyang, 110141
Wuhan SEW-EURODRIVE (Wuhan) Co., Ltd. Tel. +86 27 84478388
10A-2, 6th Road Fax +86 27 84478389
No. 59, the 4th Quanli Road, WEDA wuhan@sew-eurodrive.cn
430056 Wuhan
Xi'An SEW-EURODRIVE (Xi'An) Co., Ltd. Tel. +86 29 68686262
No. 12 Jinye 2nd Road Fax +86 29 68686311
Xi'An High-Technology Industrial Development xian@sew-eurodrive.cn
Zone
Xi'An 710065
Additional addresses for service in China provided on request!
Address List
10
Colombia
Assembly Bogot SEW-EURODRIVE COLOMBIA LTDA. Tel. +57 1 54750-50
Sales Calle 22 No. 132-60 Fax +57 1 54750-44
Service Bodega 6, Manzana B http://www.sew-eurodrive.com.co
Santaf de Bogot sewcol@sew-eurodrive.com.co
Croatia
Sales Zagreb KOMPEKS d. o. o. Tel. +385 1 4613-158
Service Zeleni dol 10 Fax +385 1 4613-158
HR 10 000 Zagreb kompeks@inet.hr
Czech Republic
Sales Prague SEW-EURODRIVE CZ S.R.O. Tel. +420 255 709 601
Business Centrum Praha Fax +420 220 121 237
Lun 591 http://www.sew-eurodrive.cz
CZ-16000 Praha 6 - Vokovice sew@sew-eurodrive.cz
Denmark
Assembly Copenhagen SEW-EURODRIVEA/S Tel. +45 43 9585-00
Sales Geminivej 28-30 Fax +45 43 9585-09
Service DK-2670 Greve http://www.sew-eurodrive.dk
sew@sew-eurodrive.dk
Egypt
Sales Cairo Copam Egypt Tel. +20 2 22566-299 + 1 23143088
Service for Engineering & Agencies Fax +20 2 22594-757
33 EI Hegaz ST, Heliopolis, Cairo http://www.copam-egypt.com/
copam@datum.com.eg
Estonia
Sales Tallin ALAS-KUUL AS Tel. +372 6593230
Reti tee 4 Fax +372 6593231
EE-75301 Peetri kla, Rae vald, Harjumaa veiko.soots@alas-kuul.ee
Finland
Assembly Lahti SEW-EURODRIVE OY Tel. +358 201 589-300
Sales Vesimentie 4 Fax +358 3 780-6211
Service FIN-15860 Hollola 2 sew@sew.fi
http://www.sew-eurodrive.fi
Production Karkkila SEW Industrial Gears Oy Tel. +358 201 589-300
Assembly Valurinkatu 6, PL 8 Fax +358 201 589-310
FI-03600 Karkkila, 03601 Karkkila sew@sew.fi
http://www.sew-eurodrive.fi
Gabon
Sales Libreville ESG Electro Services Gabun Tel. +241 741059
Feu Rouge Lalala Fax +241 741059
1889 Libreville esg_services@yahoo.fr
Gabun
Great Britain
Assembly Normanton SEW-EURODRIVE Ltd. Tel. +44 1924 893-855
Sales Beckbridge Industrial Estate Fax +44 1924 893-702
Service P.O. Box No.1 http://www.sew-eurodrive.co.uk
Normanton, West-Yorkshire info@sew-eurodrive.co.uk
WF6 1QR
Address List
10
Greece
Sales Athens Christ. Boznos & Son S.A. Tel. +30 2 1042 251-34
Service 12, K. Mavromichali Street Fax +30 2 1042 251-59
P.O. Box 80136 http://www.boznos.gr
GR-18545 Piraeus info@boznos.gr
Hong Kong
Assembly Hong Kong SEW-EURODRIVE LTD. Tel. +852 36902200
Sales Unit No. 801-806, 8th Floor Fax +852 36902211
Service Hong Leong Industrial Complex contact@sew-eurodrive.hk
No. 4, Wang Kwong Road
Kowloon, Hong Kong
Hungary
Sales Budapest SEW-EURODRIVE Kft. Tel. +36 1 437 06-58
Service H-1037 Budapest Fax +36 1 437 06-50
Kunigunda u. 18 office@sew-eurodrive.hu
India
Registered Office Vadodara SEW-EURODRIVE India Private Limited Tel. +91 265 3045200, +91 265
Assembly Plot No. 4, GIDC 2831086
Sales POR Ramangamdi Vadodara - 391 243 Fax +91 265 3045300, +91 265
2831087
Service Gujarat
http://www.seweurodriveindia.com
sales@seweurodriveindia.com
subodh.ladwa@seweurodriveindia.com
Assembly Chennai SEW-EURODRIVE India Private Limited Tel. +91 44 37188888
Sales Plot No. K3/1, Sipcot Industrial Park Phase II Fax +91 44 37188811
Service Mambakkam Village c.v.shivkumar@seweurodriveindia.com
Sriperumbudur - 602105
Kancheepuram Dist, Tamil Nadu
Ireland
Sales Dublin Alperton Engineering Ltd. Tel. +353 1 830-6277
Service 48 Moyle Road Fax +353 1 830-6458
Dublin Industrial Estate info@alperton.ie
Glasnevin, Dublin 11 http://www.alperton.ie
Israel
Sales Tel-Aviv Liraz Handasa Ltd. Tel. +972 3 5599511
Ahofer Str 34B / 228 Fax +972 3 5599512
58858 Holon http://www.liraz-handasa.co.il
office@liraz-handasa.co.il
Italy
Assembly Solaro SEW-EURODRIVE di R. Blickle & Co.s.a.s. Tel. +39 02 96 9801
Sales Via Bernini,14 Fax +39 02 96 799781
Service I-20020 Solaro (Milano) http://www.sew-eurodrive.it
sewit@sew-eurodrive.it
Ivory Coast
Sales Abidjan SICA Tel. +225 21 25 79 44
Socit industrielle & commerciale pour Fax +225 21 25 88 28
l'Afrique sicamot@aviso.ci
165, Boulevard de Marseille
26 BP 1115 Abidjan 26
Address List
10
Japan
Assembly Iwata SEW-EURODRIVE JAPAN CO., LTD Tel. +81 538 373811
Sales 250-1, Shimoman-no, Fax +81 538 373855
Service Iwata http://www.sew-eurodrive.co.jp
Shizuoka 438-0818 sewjapan@sew-eurodrive.co.jp
Kazakhstan
Sales Almaty "-" . +7 (727) 334 1880
050061, +7 (727) 334 1881
., ., 348 http://www.sew-eurodrive.kz
sew@sew-eurodrive.kz
Latvia
Sales Riga SIA Alas-Kuul Tel. +371 6 7139253
Katlakalna 11C Fax +371 6 7139386
LV-1073 Riga http://www.alas-kuul.com
info@alas-kuul.com
Lebanon
Sales Beirut Gabriel Acar & Fils sarl Tel. +961 1 510 532
B. P. 80484 Fax +961 1 494 971
Bourj Hammoud, Beirut ssacar@info.com.lb
Jordan Beirut Middle East Drives S.A.L. (offshore) Tel. +961 1 494 786
Kuwait Sin El Fil. Fax +961 1 494 971
Saudi Arabia B. P. 55-378 info@medrives.com
Syria Beirut http://www.medrives.com
Lithuania
Sales Alytus UAB Irseva Tel. +370 315 79204
Statybininku 106C Fax +370 315 56175
LT-63431 Alytus info@irseva.lt
http://www.sew-eurodrive.lt
Luxembourg
Assembly Brssel CARON-VECTOR S.A. Tel. +32 10 231-311
Sales Avenue Eiffel 5 Fax +32 10 231-336
Service B-1300 Wavre http://www.sew-eurodrive.lu
info@caron-vector.be
Malaysia
Assembly Johore SEW-EURODRIVE SDN BHD Tel. +60 7 3549409
Sales No. 95, Jalan Seroja 39, Taman Johor Jaya Fax +60 7 3541404
Service 81000 Johor Bahru, Johor sales@sew-eurodrive.com.my
West Malaysia
Mexico
Assembly Quretaro SEW-EURODRIVE MEXICO SA DE CV Tel. +52 442 1030-300
Sales SEM-981118-M93 Fax +52 442 1030-301
Service Tequisquiapan No. 102 http://www.sew-eurodrive.com.mx
Parque Industrial Quretaro scmexico@seweurodrive.com.mx
C.P. 76220
Quretaro, Mxico
Morocco
Sales Casablanca Afit Tel. +212 522633700
Route DEl Jadida Fax +212 522621588
KM 14 RP8 fatima.haquiq@premium.net
Province de Nouaceur http://www.groupe-premium.com
Commune Rurale de Bouskoura
MA 20300 Casablanca
Address List
10
Netherlands
Assembly Rotterdam VECTOR Aandrijftechniek B.V. Tel. +31 10 4463-700
Sales Industrieweg 175 Fax +31 10 4155-552
Service NL-3044 AS Rotterdam http://www.vector.nu
Postbus 10085 info@vector.nu
NL-3004 AB Rotterdam
New Zealand
Assembly Auckland SEW-EURODRIVE NEW ZEALAND LTD. Tel. +64 9 2745627
Sales P.O. Box 58-428 Fax +64 9 2740165
Service 82 Greenmount drive http://www.sew-eurodrive.co.nz
East Tamaki Auckland sales@sew-eurodrive.co.nz
Christchurch SEW-EURODRIVE NEW ZEALAND LTD. Tel. +64 3 384-6251
10 Settlers Crescent, Ferrymead Fax +64 3 384-6455
Christchurch sales@sew-eurodrive.co.nz
Norway
Assembly Moss SEW-EURODRIVE A/S Tel. +47 69 24 10 20
Sales Solgaard skog 71 Fax +47 69 24 10 40
Service N-1599 Moss http://www.sew-eurodrive.no
sew@sew-eurodrive.no
Pakistan
Sales Karachi Industrial Power Drives Tel. +92 21 452 9369
Al-Fatah Chamber A/3, 1st Floor Central Com- Fax +92-21-454 7365
mercial Area, seweurodrive@cyber.net.pk
Sultan Ahmed Shah Road, Block 7/8,
Karachi
Peru
Assembly Lima SEW DEL PERU MOTORES REDUCTORES Tel. +51 1 3495280
Sales S.A.C. Fax +51 1 3493002
Service Los Calderos, 120-124 http://www.sew-eurodrive.com.pe
Urbanizacion Industrial Vulcano, ATE, Lima sewperu@sew-eurodrive.com.pe
Poland
Assembly Lodz SEW-EURODRIVE Polska Sp.z.o.o. Tel. +48 42 676 53 00
Sales ul. Techniczna 5 Fax +48 42 676 53 45
Service PL-92-518 d http://www.sew-eurodrive.pl
sew@sew-eurodrive.pl
24 Hour Service Tel. +48 602 739 739
(+48 602 SEW SEW)
serwis@sew-eurodrive.pl
Portugal
Assembly Coimbra SEW-EURODRIVE, LDA. Tel. +351 231 20 9670
Sales Apartado 15 Fax +351 231 20 3685
Service P-3050-901 Mealhada http://www.sew-eurodrive.pt
infosew@sew-eurodrive.pt
Romania
Sales Bucharest Sialco Trading SRL Tel. +40 21 230-1328
Service str. Madrid nr.4 Fax +40 21 230-7170
011785 Bucuresti sialco@sialco.ro
Russia
Assembly St. Petersburg ZAO SEW-EURODRIVE Tel. +7 812 3332522 +7 812 5357142
Sales P.O. Box 36 Fax +7 812 3332523
Service 195220 St. Petersburg Russia http://www.sew-eurodrive.ru
sew@sew-eurodrive.ru
Address List
10
Senegal
Sales Dakar SENEMECA Tel. +221 338 494 770
Mcanique Gnrale Fax +221 338 494 771
Km 8, Route de Rufisque senemeca@sentoo.sn
B.P. 3251, Dakar http://www.senemeca.com
Serbia
Sales Beograd DIPAR d.o.o. Tel. +381 11 347 3244 / +381 11 288
Ustanicka 128a 0393
PC Koum, IV floor Fax +381 11 347 1337
SCG-11000 Beograd office@dipar.rs
Singapore
Assembly Singapore SEW-EURODRIVE PTE. LTD. Tel. +65 68621701
Sales No 9, Tuas Drive 2 Fax +65 68612827
Service Jurong Industrial Estate http://www.sew-eurodrive.com.sg
Singapore 638644 sewsingapore@sew-eurodrive.com
Slovakia
Sales Bratislava SEW-Eurodrive SK s.r.o. Tel. +421 2 33595 202
Rybnin 40 Fax +421 2 33595 200
SK-831 06 Bratislava sew@sew-eurodrive.sk
http://www.sew-eurodrive.sk
ilina SEW-Eurodrive SK s.r.o. Tel. +421 41 700 2513
Industry Park - PChZ Fax +421 41 700 2514
ulica M.R.tefnika 71 sew@sew-eurodrive.sk
SK-010 01 ilina
Bansk Bystrica SEW-Eurodrive SK s.r.o. Tel. +421 48 414 6564
Rudlovsk cesta 85 Fax +421 48 414 6566
SK-974 11 Bansk Bystrica sew@sew-eurodrive.sk
Koice SEW-Eurodrive SK s.r.o. Tel. +421 55 671 2245
Slovensk ulica 26 Fax +421 55 671 2254
SK-040 01 Koice sew@sew-eurodrive.sk
Slovenia
Sales Celje Pakman - Pogonska Tehnika d.o.o. Tel. +386 3 490 83-20
Service UI. XIV. divizije 14 Fax +386 3 490 83-21
SLO - 3000 Celje pakman@siol.net
South Africa
Assembly Johannesburg SEW-EURODRIVE (PROPRIETARY) LIMITED Tel. +27 11 248-7000
Sales Eurodrive House Fax +27 11 494-3104
Service Cnr. Adcock Ingram and Aerodrome Roads http://www.sew.co.za
Aeroton Ext. 2 info@sew.co.za
Johannesburg 2013
P.O.Box 90004
Bertsham 2013
Cape Town SEW-EURODRIVE (PROPRIETARY) LIMITED Tel. +27 21 552-9820
Rainbow Park Fax +27 21 552-9830
Cnr. Racecourse & Omuramba Road Telex 576 062
Montague Gardens cfoster@sew.co.za
Cape Town
P.O.Box 36556
Chempet 7442
Cape Town
Address List
10
South Africa
Durban SEW-EURODRIVE (PROPRIETARY) LIMITED Tel. +27 31 700-3451
2 Monaco Place Fax +27 31 700-3847
Pinetown cdejager@sew.co.za
Durban
P.O. Box 10433, Ashwood 3605
Nelspruit SEW-EURODRIVE (PTY) LTD. Tel. +27 13 752-8007
7 Christie Crescent Fax +27 13 752-8008
Vintonia robermeyer@sew.co.za
P.O.Box 1942
Nelspruit 1200
South Korea
Assembly Ansan-City SEW-EURODRIVE KOREA CO., LTD. Tel. +82 31 492-8051
Sales B 601-4, Banweol Industrial Estate Fax +82 31 492-8056
Service 1048-4, Shingil-Dong http://www.sew-korea.co.kr
Ansan 425-120 master.korea@sew-eurodrive.com
Busan SEW-EURODRIVE KOREA Co., Ltd. Tel. +82 51 832-0204
No. 1720 - 11, Songjeong - dong Fax +82 51 832-0230
Gangseo-ku master@sew-korea.co.kr
Busan 618-270
Spain
Assembly Bilbao SEW-EURODRIVE ESPAA, S.L. Tel. +34 94 43184-70
Sales Parque Tecnolgico, Edificio, 302 Fax +34 94 43184-71
Service E-48170 Zamudio (Vizcaya) http://www.sew-eurodrive.es
sew.spain@sew-eurodrive.es
Sweden
Assembly Jnkping SEW-EURODRIVE AB Tel. +46 36 3442 00
Sales Gnejsvgen 6-8 Fax +46 36 3442 80
Service S-55303 Jnkping http://www.sew-eurodrive.se
Box 3100 S-55003 Jnkping jonkoping@sew.se
Switzerland
Assembly Basel Alfred lmhof A.G. Tel. +41 61 417 1717
Sales Jurastrasse 10 Fax +41 61 417 1700
Service CH-4142 Mnchenstein bei Basel http://www.imhof-sew.ch
info@imhof-sew.ch
Thailand
Assembly Chonburi SEW-EURODRIVE (Thailand) Ltd. Tel. +66 38 454281
Sales 700/456, Moo.7, Donhuaroh Fax +66 38 454288
Service Muang sewthailand@sew-eurodrive.com
Chonburi 20000
Tunisia
Sales Tunis T. M.S. Technic Marketing Service Tel. +216 79 40 88 77
Zone Industrielle Mghira 2 Fax +216 79 40 88 66
Lot No. 39 tms@tms.com.tn
2082 Fouchana
Turkey
Assembly Istanbul SEW-EURODRIVE Tel. +90 216 4419163 / 4419164
Sales Hareket Sistemleri San. ve Tic. Ltd. Sti. Fax +90 216 3055867
Service Bagdat Cad. Koruma Cikmazi No. 3 http://www.sew-eurodrive.com.tr
TR-34846 Maltepe ISTANBUL sew@sew-eurodrive.com.tr
Address List
10
Ukraine
Sales Dnepropetrovsk SEW-EURODRIVE Tel. +380 56 370 3211
Service Str. Rabochaja 23-B, Office 409 Fax +380 56 372 2078
49008 Dnepropetrovsk http://www.sew-eurodrive.ua
sew@sew-eurodrive.ua
United Arab Emirates

Sales Sharjah Copam Middle East (FZC) Tel. +971 6 5578-488
Service Sharjah Airport International Free Zone Fax +971 6 5578-499
P.O. Box 120709 copam_me@eim.ae
Sharjah
USA
Production Southeast SEW-EURODRIVE INC. Tel. +1 864 439-7537
Assembly Region 1295 Old Spartanburg Highway Fax Sales +1 864 439-7830
Sales P.O. Box 518 Fax Manufacturing +1 864 439-9948
Service Lyman, S.C. 29365 Fax Assembly +1 864 439-0566
Corporate Offices Fax Confidential/HR +1 864 949-5557
http://www.seweurodrive.com
cslyman@seweurodrive.com
Assembly Northeast SEW-EURODRIVE INC. Tel. +1 856 467-2277
Sales Region Pureland Ind. Complex Fax +1 856 845-3179
Service 2107 High Hill Road, P.O. Box 481 csbridgeport@seweurodrive.com
Bridgeport, New Jersey 08014
Midwest Region SEW-EURODRIVE INC. Tel. +1 937 335-0036
2001 West Main Street Fax +1 937 332-0038
Troy, Ohio 45373 cstroy@seweurodrive.com
Southwest SEW-EURODRIVE INC. Tel. +1 214 330-4824
Region 3950 Platinum Way Fax +1 214 330-4724
Dallas, Texas 75237 csdallas@seweurodrive.com
Western Region SEW-EURODRIVE INC. Tel. +1 510 487-3560
30599 San Antonio St. Fax +1 510 487-6433
Hayward, CA 94544 cshayward@seweurodrive.com
Additional addresses for service in the USA provided on request!
Venezuela
Assembly Valencia SEW-EURODRIVE Venezuela S.A. Tel. +58 241 832-9804
Sales Av. Norte Sur No. 3, Galpon 84-319 Fax +58 241 838-6275
Service Zona Industrial Municipal Norte http://www.sew-eurodrive.com.ve
Valencia, Estado Carabobo ventas@sew-eurodrive.com.ve
sewfinanzas@cantv.net
Vietnam
Sales Ho Chi Minh City Nam Trung Co., Ltd Tel. +84 8 8301026
91 - 93 Tran Minh Quyen Street, Fax +84 8 8392223
District 10, HCMC namtrungco@hcm.vnn.vn
Index
Index
A Fan cooling ............................................................58

Abbreviations for accessories ................................23 Flange coupling ...............................................51, 85
Accessories, abbreviations ....................................23 Mounting onto the shaft .....................................86
Assembly Mounting the flange connection.........................88
Fan...................................................................144 Removal.............................................................90
Foundation.............................................................79
B
Backstop ................................................................53 G
Base frame.....................................................57, 141 Gear unit fixation....................................................78
Bath lubrication ......................................................43 Gear unit shutdown..............................................177
Breather .................................................................44 Gearing and shafts ................................................34
Grease nipple on inspection cover ........................40
C
CCW ......................................................................53 H
Changing the oil ...................................................185 Hollow shaft with keyway .......................................94
Checking and cleaning the breather ....................187 Hollow shaft with shrink disk ................................ 107
Circulation cooling..................................................58 Housing..................................................................34
Cooling types .........................................................58
Copyright..................................................................8 I
Corresponding directions of rotation ......................31 IEC.........................................................................54
Couplings ...............................................................83 Input shaft ..............................................................35
Mounting tolerances...........................................83 Inspection intervals ..............................................180
Customer service .................................................216 Installing the gear unit............................................78
CW .........................................................................53 Internal corrosion protection ..................................18
D K
Disposal ...............................................................218 Keyway ..................................................................37
Drive packages on steel frame...............................56
Drywell sealing system...................................41, 207 L
DUO10A.................................................................74
Labyrinth seal ........................................................39
Dust protection lip ..................................................39
Lubricant change intervals................................... 182
DUV10A diagnostic unit .........................................74
Lubricant table .....................................................196
Lubricants ............................................................196
E Lubricating grease ...............................................215
Embedded safety notes ...........................................7 Lubrication .............................................................43
Exterior corrosion protection ..................................18 Lubrication points...................................................40
Lubrication types....................................................43
F
Fan .........................................................................59 M
Assembly .........................................................144 Maintenance
Maintenance ....................................................190 Fan................................................................... 190
X.F.. Fan (standard)...........................................59 Maintenance intervals.......................................... 180
X.K.. Advanced (option) .....................................60 Malfunction .......................................................... 217
X.K.. Fan (standard)...........................................59 Motor adapter ........................................................54
Index
Motor pump Oil-air cooler with splash lubrication

Electrical connection ........................................142 Electrical connection........................................150
Installation........................................................143 Mechanical connection .................................... 149
Mechnical connection ......................................142 Modification...................................................... 150
Sizes ..................................................................49 Sizes ..................................................................67
Startup .............................................................174 Structure ............................................................66
Structure ............................................................48 Oil-water cooler and pressure lubrication
Mounting position and standard mounting surface 28 Malfunctions.....................................................217
Mounting positions .................................................24 Oil-water cooler for splash lubrication
Mounting surface ...................................................26 Maintenance .................................................... 191
Oil-water cooler with pressure lubrication
N Cooling media..................................................154
Nameplate..............................................................20 Electrical connection........................................153
NEMA.....................................................................54 Installation........................................................155
Notes Maintenance .................................................... 192
Designation in the documentation........................7 Mechanical connection .................................... 153
NTB ........................................................................73 Sizes ..................................................................69
Structure ......................................................48, 68
O Oil-water cooler with splash lubrication
Connection....................................................... 148
Oil consistency check...........................................184
Electrical connection........................................146
Oil expansion tank
Installation........................................................148
Filling oil .............................................................80
Mechanical connection .................................... 146
Installation..........................................................80
Sizes ..................................................................65
Position ..............................................................45
Structure ............................................................64
Structure ............................................................45
Oil-water cooler with splash lubricationCooling media
Oil fill for pressure lubrication.................................81
147
Oil heater ...............................................................72
Output shaft ...........................................................35
Electrical connection ........................................159
OWC ......................................................................64
Limit temperature for startup............................165
Maintenance ....................................................195
P
Notes regarding the function............................158
Structure ............................................................72 Packaging ..............................................................18
Thermostat.......................................................165 Pictograms on the gear unit...................................10
Oil level check ......................................................183 Preliminary work ....................................................78
Oil pump...............................................................173 Pressure lubrication .........................................43, 81
Oil seal ...................................................................39 Pressure switch .......................................73, 81, 168
Oil-air cooler and pressure lubrication PT100 ............................................................73, 169
Malfunction.......................................................217
Oil-air cooler for splash lubrication R
Maintenance ....................................................191 Refilling grease .................................................... 187
Oil-air cooler with pressure lubrication Rolling bearing grease......................................... 215
Electrical connection ........................................157 Run-in period ....................................................... 175
Maintenance ....................................................193
Mechanical connection ....................................156 S
Sizes ..................................................................71 Safety notes.............................................................9
Structure ............................................................70 Designation in the documentation .......................7
Structure of the embedded safety notes..............7
Structure of the section-related safety notes .......7
Index
Sealing grease .....................................................215 Temperature switch TSK

Sealing systems .....................................................39 Dimensions ...................................................... 171
Section-related safety notes ....................................7 Electrical connection........................................171
Shaft end pump Technical data .................................................171
Filling oil .............................................................81 Tightening torques .................................................79
Position ..............................................................47 Tolerances .............................................................75
Pressure switch..................................................81 Torque arm ....................................................50, 130
Startup .............................................................173 Transport ...............................................................13
Structure ............................................................46 Transport conditions ..............................................18
Shaft position .........................................................27 TSK........................................................................73
Shrink disk .....................................................37, 107 Type designation
Signal words in the safety notes ..............................7 Oil supply system...............................................22
Splash lubrication...................................................43 Type designations for gear units............................21
Splined hollow shaft .............................................123
Splined solid shafts ................................................36 U
Splining ................................................................123 Unit designation
Split housing ........................................................195 Oil supply system...............................................22
Starting up the gear unit at low ambient temperatures Used oil................................................................ 218
176
Stickers on the gear unit ........................................10
V
Storage conditions ...........................................18, 19
V-belt drive
Swing base ....................................................56, 141
Assembly ......................................................... 136
Symbols on the gear unit .......................................10
Maximum permitted motor weight....................136
V-belt drives...........................................................55
T
Visual oil level check..............................................44
Taconite .................................................................39
Temperature sensor
W
PT100 ................................................................73
Warning notes on the gear unit..............................10
Temperature sensor PT100
Water cooling cartridge
Dimensions ......................................................169
Assembly ......................................................... 145
Maintenance .................................................... 191
Technical data..................................................169
Malfunctions.....................................................217
Temperature switch
Structrue ............................................................63
NTB....................................................................73
Structure ............................................................62
TSK ....................................................................73
Water cooling cover
Temperature switch NTB
Assembly ......................................................... 144
Dimensions ......................................................170
Connection.........................................................61
Maintenance .................................................... 190
Technical data..................................................170
Malfunctions.....................................................217
Structure ............................................................61
SEW-EURODRIVEDriving the world
SEW-EURODRIVE
Driving the world
SEW-EURODRIVE GmbH & Co KG

P.O. Box 3023
D-76642 Bruchsal/Germany
Phone +49 7251 75-0
Fax +49 7251 75-1970
sew@sew-eurodrive.com
www.sew-eurodrive.com

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Drive Technology \ Drive Automation \ System Integration \ Services

Installation and Operating Instructions

Industrial Gear Units

Edition 07/2010 16931211 / EN

4.11 Cooling types ............................................................................................ 58

5.30 Temperature switch /NTB ....................................................................... 170

10 Address List .................................................................................................... 219

1.2 Structure of the safety notes

Signal word Meaning Consequences if disre-

NOTICE Possible damage to property Damage to the drive system or its

1.2.2 Structure of the section-related safety notes

1.2.3 Structure of the embedded safety notes

1.3 Rights to claim under warranty

1.4 Exclusion of liability

2.2 General information

Never install damaged products

Immediately report any damage to the shipping company

Removing covers without authorization, improper use as well as incorrect installa-

2.3 Target group

Any electronic work may only be performed by adequately qualified electricians.

They are familiar with these operating instructions.

2.4 Designated use

2.5 Other applicable documentation

2.6 Stickers on the gear unit

Oil Oil level glass

Oil Oil dipstick

Oil Oil sight glass

Air outlet screw

Oil Oil supply

Oil Oil return

Grease outlet (only with Drywell)

2.7 Symbols on the packaging

Fragile Protect Fasten Hand hooks

Up Keep dry Center of gravity

2.8.2 Gear units with motor adapter

2.8.3 Gear units on swing base/base frame

2.8.4 Gear units with V-belt drive

2.9 Storage and transport conditions

2.9.1 Internal corrosion protection

Long-term corrosion protection:

2.9.2 Exterior corrosion protection

2.9.4 Storage conditions

3 Basic Gear Unit Structure

SEW-EURODRIVE Bruchsal / Germany

Type Type designation

3.2 Unit designations

Housing design as of size 260:

Gear unit size:

Type of output shaft:

Gear unit type:

Number of gear stages:

Industrial gear unit series

3.2.2 Oil supply systems

Oil supply system

3.2.3 Flange couplings

Shaft/hub connection type:

Outer flange diameter

3.2.4 Abbreviations for optional accessories