Nivek

WELDING & CUTTING

Consumables & Equipments

PRODUCT CATALOGUE

A single source for welding solutions

WELDWELL SPECIALITY PVT. LTD.

Nivek Agencies
 About us
Weldwell Speciality Pvt. Ltd. and Nivek Agencies were established in the
year 1991 to meet special welding product needs of the industry. This product
catalogue provides details of Welding Consumables in the following pages.
We also supply Kemppi and Panasonic Welding Equipments, Hypertherm Air
Plasma Cutting Equipments and Special Accessories such as Soluble Dam Paper
and Film, Trailing Shields, Tungsten Grinders, etc. Also contact us for Robotic
and Welding Automation requirements.
 Product Range


Process AWS Classification Brand Recommended Applications

CARBON STEEL
SMAW E 7018-1 Local & Imported For welding of Aluminum killed steel for low temperature service
Welding of C-Mn steel and Al - killed steel for use at low temperatures. Used
ER 70S-G TG-S50
for prolonged PWHT cycles
GTAW
Triple Deoxidized Wire for Welding of C-Mn steel meeting radiographic
ER 70S-2 NO65G
requirements
GMAW ER70S-6 WW 70S6 Solid wire for GMAW welding applications
DW-100,
FCAW E 71T-1 Welding of Mild Steel and High Tensile steel up to 490 N/ mm2
WWFC71
SAW - Local & Imported EL8, EM12K, EH14 and other popular grades with matching flux

LOW ALLOY STEEL

E 7016-A1 CM-A 76 Welding of P1 (C-½ Mo) group steel
E 8016-B2 CM-A 96 Welding of creep resistant P11 (1¼Cr-½ Mo) steels - Available AC & DC versions
E 9016-B3 CM-A 106 Welding of creep resistant P22 (2¼Cr-½ Mo) steels - Available AC & DC versions
SMAW
E 8016-B6 CM5 Welding of creep resistant P5 (5Cr-½ Mo) steels
E 8016-B8 CM9 Welding of creep resistant P9 (9 Cr-1Mo) steels
E 9015-B9 CM-95B9 Welding of creep resistant P91 (9Cr-1Mo-V) steels
TG-S70A1
ER 70S-A1
Unisco 70SA1 Welding of P1 (C-½ Mo) group steel
DIN SG-Mo
TG-SM
TG-S1CM
ER 80S-G
TG-S80B2 Welding of P11 (1¼Cr-½ Mo) group steel for creep resistant applications
ER 80S-B2
Unisco80S-B2
GTAW TG-S2CM
ER 90S-G
TG-S90B3 Welding of P22 (2¼Cr-½ Mo) group creep resistant applications
ER 90S-B3
Unisco90S-B3
ER 80S-B6 TG-S5CM Welding of P5 (5 Cr-½ Mo) group steel for petrochemical industry
ER 80S-B8 TG-S9CM Welding of creep resistant P9 (9 Cr-1Mo) steels
ER 90S-B9 TG-S90B9 Welding of creep resistant P91 (9 Cr-1Mo) steels
ER 80S-G MG-SM
Welding of P1 (C-½ Mo) group steel
ER70 SA1 Unisco 70 SA1
ER80S-G MG-S1CM
Welding of P11 (1¼Cr-½ Mo) group steel for creep resistant applications
ER80SB2 Unisco 80SB2
ER90S-G MG-S2CM
GMAW Welding of P22 (2¼ Cr-1 Mo) group creep resistant steel
ER 90SB3 Unisco 90 SB3
ER80S-B6 MG-S5CM Welding of P5 (5 Cr-½ Mo) group steel for petrochemical industry
Welding of P9 (9 Cr-1Mo) group steel for high temperature application in
ER80S-B8 MG-S9CM
petrochemical industry
ER90S-B9 MG-S90-B9 Welding of creep resistant P91 (9Cr-1Mo-V) steels
FCAW 81T1-B2 WW FC-81B2 Welding of P11 (1¼Cr-½ Mo) group steel for creep resistant applications
US EB2R Welding of P11 (1¼Cr-½ Mo) group steel for creep resistant applications
EB2R
Unisco EB2 Low residuals to meet ‘X’ factor requirement
SAW
US EB3R
ER3R Welding of group creep resistant steel P22 (2¼Cr-1 Mo)
Unisco EB3
Flux - Local & Imported Flux for the respective grades

Note: Welding Consumables for P22V and P92 available on request

 Product Range


Process AWS Classification Brand Recommended Applications

STAINLESS STEEL-REGULAR GRADES

E 308/ E 308L Local & imported Welding of Stainless Steel AISI 304, 304L. Excellent toughness down to - 196°C
E 316/ E 316L Local & imported Welding of AISI 316 / 316L
SMAW E 309/ E 309L Local & imported Welding of dissimilar stainless steel grades to mild and alloy steels
E 309Mo/ E309LMo Local & imported Welding of stainless steel grades containing molybdenum to mild or alloy steels
E 347 Local & imported Welding of stabilised Stainless Steel AISI 321 / 347 grades
ER 308L WW 308L Welding of AISI 302,304.304L. Excellent toughness down to - 196°C
ER 308H WW 308H Welding of Stainless steel AISI 304 used for high temperature applications
ER 316L WW 316L Welding of AISI 316L
ER 309L WW 309L Welding of dissimilar stainless steel grades to mild and alloy steels
GTAW
GMAW ER 309LMo Welding of dissimilar steels containing Molybdenum such as C steel to
WW 309LMo
SAW (Nearest) 316/316L
ER 317L WW 317L Welding of Stainless Steel AISI 317 used in Petrochemical and Paper industry.
Welding of stabilised 316Ti Steel subjected to high temperature and chloride
ER 318 WW 318
containing environment
ER 347 WW 347/ WW 347H Welding of stabilised Stainless Steel AISI 321 / 347 grades

STAINLESS STEEL-OTHER GRADES

E 310 Local & imported Welding of AISI 310 used for high temperature applications.
E 310LMo 25.22.2.LMnB Welding of Urea grade material 2RE69
SMAW E 320 Imported Welding of Alloy20
E 385-16 20.25.5.LCuR Welding of stainless high-alloyed Ni-Cr-Mo-Cu grade 904L or similar materials
E 383 27.31.4 LCuR Welding of Alloy 383 used for sulphuric and phosphoric acid applications
ER 307 (Mod) Imported Welding of high Mn steels, dissimilar and cold worked stainless steels
ER 310 WW 310 Welding of matching chemistry steels for high temperature applications.
ER 310H WW 310H Welding of HK40 and matching chemistry steel.
ER 310LMo 25.22.2.LMn Welding of Urea grade material 2RE69
GTAW ER 320
Imported Welding of Alloy20
GMAW ER 320 LR
SAW ER 385 Imported Welding of stainless high-alloyed Ni-Cr-Mo-Cu grade 904L or similar materials
ER 383 Imported Welding of Alloy 383 used for sulphuric and phosphoric acid applications
ER 630 / (17-4PH) Imported Welding of precipitation hardening stainless steels such as 17-4 PH or Alloy 630
ER 410 WW 410 Welding and surfacing of contact faces of valves for application up to 450°C
ER 430 WW 430 Welding of matching chemistry steel, resists scaling up to 900°C.
Flux Local & Imported Suitable for Welding of all grades of Stainless Steels

STAINLESS STEEL - FLUX CORED & STRIPS

E 308LT0-1 GFW-308L Flux cored wire to weld low carbon 18% Cr-8% Ni Stainless Steel
E 316LT0-1 GFW-316L Flux cored wire to weld low carbon 18% Cr-8% Ni-2% Mo stainless steel
E 309LT0-1 GFW-309L Flux cored wire to weld /overlay SS to Carbon or Alloy Steels
FCAW E 309LMoT0-1 GFW-309LMo Flux cored wire to weld/overlay SS containing Mo to Carbon or Alloy Steels
E 309CbT0-1 WWFC-309Cb Flux cored wire to weld/overlay stabilised SS to Carbon or Alloy Steels
E 317LT0-1 GFW-317L Flux cored wire to weld AISI 317 / 317L
E 347T0-1 GFW-347 Flux cored wire to weld AISI 347 / 321
EQ 410
Strips Local & imported ESW overlay on carbon or alloy steels
EQ 410 NiMo

Note: Welding Consumables for other grades of SS available on request

 Product Range


Process AWS Classification Brand Recommended Applications

DUPLEX / SUPER DUPLEX / HYPER DUPLEX

E 2209-17 E 22.9.3LR Rutile basic electrode for joining 2205 and 2304 or other similar duplex steels
E 2209-15 E 22.9.3LB Rutile basic electrode for joining 2205 and 2304 or other similar duplex steels
E 2594-16 E 25.10.4 LR Rutile basic electrode for joining 2507or other similar super duplex steels
SMAW
E 2595 UNISCO 2595 Rutile basic electrode for joining containing Tungsten grade 2595
E 2553 UNISCO 2553 Rutile basic electrode for joining containing copper grade 2553
---- E 28.34.HTB Basic electrode for joining of stainless Cr-Ni steel 253 MA
ER 2209 R 22.8.3 L Welding of duplex steel Type 2205 used in sulfuric acid and in fertilizer plants.
ER 2594 R 25.10.4L Welding of super duplex stainless steel (2507 and others)
GTAW
(ER 2595) Unisco 2594 W Rutile basic electrode for joining containing Tungsten grade 2595
----- R 27.7.5L Welding of Hyper Duplex Stainless Steel
GMAW ER 2209 W 22.8.3 L Wire for joining 2205 and 2304 or other similar duplex steels
FCAW E2209T0-1 GFW 329J3L Welding of duplex Stainless Steel

NON-PURGING
308L, 316L, 309, ‘Non-purging flux-coated’ TIG rods when purging is not possible and available
Taseto TGF
347 in 2.0 & 2.6 mm Dia
GTAW
‘Non-purging flux-cored’ TIG rods when purging is not possible. Also available
R308LT-5 Kobe TGX
for 316L, 309, 347. Available in 2.2 mm Dia

COPPER & COPPER ALLOYS

Versatile Aluminium Bronze electrode to join similar and dissimilar metals and
E Cu Al-A2 AMPCO-TRODE 10
for overlay
SMAW Welding of cast ship propeller requiring high resistance to corrosion, erosion
E Cu Mn Ni Al AMPCO-TRODE 40
and cavitations. Also used for welding of dissimilar metals.
E Cu Ni Al AMPCO-TRODE 46 Welding of cast and wrought nickel-aluminum bronze.
ER Cu COPR-TRODE Welding of pure Copper
ER Cu Si-A SIL-TRODE Copper, Silicon and Copper / Zinc alloys to themselves and to steel
Weld deposits are used primarily to overlay bearing and wear resistant
ER CuAl-A1 AMPCO-TRODE 7
surfaces requiring hardness of approximately 125 BHN and to resist corrosion.
Versatile Aluminium Bronze filler metal to join similar and dissimilar metals and
ER Cu Al-A2 AMPVO-TRODE 10
for overlay
Welding of piston overlay applications and bearing surfaces requiring high
ER CuAl-A3 AMPCO-TRODE 150
strength and good ductility.
GTAW Welding of cast ship propeller requiring resistance to corrosion, erosion and
ER Cu Mn Ni Al AMPCO-TRODE 40
GMAW cavitations. Also used for welding of dissimilar metals.
ER Cu Ni Al AMPCO-TRODE 46 Welding of cast and wrought Nickel-Aluminum bronze.
ER CuSnA PHOS-TRODE C Welding of Bronze, Brass and Copper.
9% Al Bronze for bearing overlays where extreme wear and high pressures are
R CuAl-C AMPCO-TRODE 200
encountered in service.
Weld deposit of 250 BHN for applications where unusual wear-resistant
R CuAl-D AMPCO-TRODE 250
qualities increase service life of wearing parts.
14% Al Bronze deliver 364 BHN for surfacing of dies for highest resistance from
R CuAl-E AMPCO-TRODE 300
scratching and galling

Note: Welding Consumables for other grades of SS, Copper & Copper Alloys available on request
 Product Range


Process AWS Classification Brand Recommended Applications

NICKEL ALLOYS - WELDING ELECTRODES

E Ni-1 NICKEL 141 Welding of pure Nickel, and steel to Nickel alloys
E Ni Cu-7 MONEL 190 Welding Monel 400 to low alloys, Copper and Copper-Nickel alloys to steel
ECuNi MONEL 187 Welding of 70:30 grades of wrought and cast Copper-Nickel alloys
ENiCrFe-2 INCOWELD-A Welding of Incoloy 800 and 800HT, dissimilar steels and Nickel alloys
ENiCrFe-3 INCONEL-182 Welding of alloy 600 and 601, 800, 800 HT and dissimilar combinations
E NiCrM0-3 INCONEL 112 Welding alloy 625, Heat Resistant Alloys and Cladding of Steel
E NiCrMo-4 INCO WELD C276 Welding of alloy C276 used for oxidizing and corrosive resistance
SMAW E NiCrMo-7 HASTELLOY C-4 Welding of C-4 alloy and cladding of carbon and stainless steels
E NiCrMo-10 INCONEL 122 Welding of Inconel alloy 22,622 and 625, 25-6MO, 800HT and others
E-NiCr-Mo-14 INCONEL 686 CPT Welding alloy 686, duplex, super duplex, super austenitic and Nickel alloys
E NiCrMo-17 HASTELLOY C-2000 Welding of C-2000 alloy and dissimilar nickel-chromium-molybdenum alloys
ENiCrCoMo-1 INCONEL-117 Welding of alloy 617, 800H, 800HT 803, HP45 for application up to 1050°C.
E NiCrFe-7 INCONEL 152 Welding of Alloy 690 and dissimilar low alloy to stainless steel
E NiCrFe-7 INCONEL 152M Contains B and Zr for improved “ductility dip cracking”
HAYNES 25 For overlay Alloy L605 deposit
NICKEL ALLOYS - WELDING FILLER METALS
ER Ni-1 NICKEL 61 Welding of pure Nickel, dissimilar alloys and surfacing of Steels
ER NiCu-7 MONEL 60 Welding of MONEL Alloy 400, R400, K500 and surfacing of steel
ER Cu Ni MONEL 67 Welding of 70:30 grades of wrought and cast Copper – Nickel alloys
(ER CuNi-10) WW 90:10 90 Cu : 10 Ni type Cupro-Nickel Filler wire
ER NiCr-3 INCONEL 82 Welding of alloy 600 and 601, 800, 800 HT and dissimilar combinations
ER NiCrMo-3 INCONEL 625 Welding alloy 625, heat resistant alloys and cladding of steel
ER NiCrMo-4 INCO-WELD C-276 Welding of alloy C276 used for oxidizing and corrosive resistance
GTAW ER NiCrMo-7 HASTELLOY C-4 Welding of C-4 alloy and cladding of carbon and stainless steels
GMAW ER NiCrMo-10 INCONEL622 Welding of Inconel alloy 22,622 and 625, 25-6MO, 800HT and others
SAW ER NiCrCoMo-1 INCONEL 617 Welding of alloy 617, 800H, 800HT 803, HP45 for application up to 1050°C.
ER NiMo-10 HASTELLOY B3 Welding 28% Mo alloys used in Hydrochloric Acid and reducing chemicals
ER NiCrMo-14 INCONEL 686 CPT Welding alloy 686, duplex, super duplex, super austenitic and Nickel alloys
ER NiCrMo-17 HASTELLOY C-2000 Welding of C-2000 alloy and dissimilar nickel-chromium-molybdenum alloys
ER NiFeCr-2 INCONEL 718 Welding of Inconel alloys 718 and X-750
ER NiCrFe-7 INCONEL 52 Welding Alloy 690 and dissimilar low alloy and stainless steel joints
ER NiCrFe-7A INCONEL 52M Welding of Alloy 690 with B and Zr for improved “ductility dip cracking”
HAYNES 25 For overlay Alloy L605 deposit
NICKEL ALLOYS - OTHERS
(E NICr-3) GFW 82 Welding of alloy 600 and 601, 800, 800 HT and dissimilar combinations
FCAW
(E NiCrMo-3) GFW 625 Welding alloy 625, Heat Resistant Alloys and Cladding of Steel
INCONEL
STRIP EQ NiCrMo-3 Strip Cladding by SAW or ESW of steels. Strips available for other grades
Weldstrip 625
FLUX - INCO-FLUX Available for SAW and ESW - All grades

TITANIUM
ER Ti-1
Suitable for welding of Titanium used in highly corrosive environment including
GTAW ER Ti-2 Imported
Chlorine and high temperature application, aircraft industry etc.
ER Ti-5

Note: Welding Consumables for other grades of Ni Alloys and Titanium available on request
 Product Range


Process AWS Classification Brand Recommended Applications

ALUMINIUM ALLOYS
ER 1100 Welding of pure Aluminium used in automotive industry, construction,
Imported
(Al 99.7) plumbing and vessels. Suitable for 1050 and 1070
ER 4043 Welding of matching 5% Si chemistry material used for corrosion resistant
Imported
(Al.Si5) applications
ER 4047/ (Al.Si12) Imported This material is good for brazing aluminium sheets, for extrusions and castings.
ER 5356 Welding of Al 5% Mg alloys used in automotive industry. Ship Building,
Imported
(AlMg5) Containers and building industry
ER 5183 Suitable for welding of base metals like 5083, 5456 etc., applicable for
GTAW Imported
(Al.Mg.4.5Mn) aluminium based alloyed used for elevated temperature applications.
GMAW
ER 5554 The alloy AlMg.2,7Mn has been developed for high temperature applications
Imported
(Al.Mg.2.7Mn) without becoming sensitive to stress corrosion.
ER 5754 Finds applications in the construction sector for corrosion-resistance and
Imported
(Al.Mg3) excellent colour-uniformity after anodizing.
ER5556 Welding of aluminium magnesium base metal alloys of 5% Mg used in military
Imported
(Al.Mg.5Mn) industry, general constructions and structural industry.
ER 2319 Heat treatable alloy produces higher strength and ductility for welding 2014,
Imported
(Al.Cu6MnZrTi) 2036, 2219 and Al-Cu castings that need to be post weld heat-treated.

COBALT/NICKEL BASED ALLOYS

Surfacing - Imported Cobalt and Nickel based surfacing alloys such as Stellite 6, 21 and others
Powder - Imported Alloy 625, C276 and other grades

OTHER EXOTIC METALS

GTAW - Imported Zirconium, Hafnium etc.

CONSUMABLE INSERTS
Consumable inserts are used for ensuring positive root penetration and for desirable contour. These are used for critical weld joints of
high piping installations. All inserts conform to ASME SEC II Part C, SFA – 5.30
Material CS SS NI LA
Grades IN MS - 1 IN 308L/IN 309L/IN 316L/ IN 347 IN 60 /IN 82 On request
Available Shapes Inverted T/ Y / Flat Inverted T/ Flat Flat Flat

Shapes Inverted T Type Flat Type Y Type




  







16m coil & Pre-formed Rings - Pre-formed Rings - Pre-formed Rings -

Supply
open / butt open / butt open / butt 


 








 
 


SOLUBLE DAM PURGE FILM & PAPER

Purge Film and paper is used to create dam enclosures to safely carry out TIG welding at sites under purging.
Product Available sizes Application
8.5”x11”, 17”x22” &
WLD 35 Sheets Sheets for small number of joints
8.5”x14”
WLD 35 Rolls 9”x165’ & 15.5”x165’ Rolls for large number of joints
WAT-N-TAPE 1”x300’ & 2”x300’ Available in roll form to fix paper to the pipe walls
Argweld Film Kit 1M x 20M Soluble PVA film economical for large diameters. Kit includes adhesive

Note: Welding Consumables for other grades of Al and other Exotic Metals available on request
 Our Principals and Product Range
INCONEL, INCO-WELD, INCOLOY Range of Nickel and


 

Nickel Alloy Consumables
Ni & Ni Alloy Consumables

Carbon, Cr-Mo and Low Alloy Steel Consumables










Cr Mo Steel Consumables

Stainless Steel FCW and ‘Non-Purging’ TIG Wires

A KOBE group Company

 UNISCO Brand of Low Alloy Consumables




Low Alloy Consumables

Wide Range of Stainless Steel Consumables

SS and Duplex Consumables

All Grades of Copper and Copper Alloy Consumables

Copper and Copper Alloys

Aluminium Alloys and Special Grade Consumables

Aluminium and Aluminium Alloys

SMAW, GTAW and GMAW Inverter Equipments

Inverter Welding Machines

 Arc Welding Equipments and Robotic solutions






Welding Equipments

Air-Plasma Cutting Machines and Systems

 
 

Air Plasma Cutting Machines

Purging Paper, Film and Related Accessories

Welding Aids, Flexible Enclosures

401 Vikas Commercial Centre,  +91 22 66462000/ 2520552

Dr. C. Gidwani Road, Chembur, +91 22 25206789
WELDWELL SPECIALITY PVT. LTD. Mumbai - 400 074. India  sales@weldwell.com
Website: www.weldwell.com nivek@vsnl.net
Nivek Agencies Baroda • Pune • Bangalore