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    Assignment Base On: Study On Some Fabric Faults During Processing.

    Uploaded by

    MD Nazrul Islam
    Assignment Base on: Study on some fabric faults during processing. Given bellow some faults in fabric & its cases & remedies. Fabric faults are responsible for major defects found by the garment industry. Due to the increasing demand for quality fabrics, high quality requirements are today greater since customer has become more aware of “Non-quality” problems. In order to avoid fabric rejection, mills have to produce fabrics of high quality, constantly. Often inspectors are given the responsibility of inspecting finished garments without adequate training in fabric defects and their causes. The ultimate solution, of course, is to provide actual examples or photographs of both major and minor defects. 1. Hole Mark Causes: a. Holes are the results of yarn breakage or yarn cracks. b. During loop formation the yarn breaks in the rejoin of the needle hook. Remedies: a. Yarn strength must be sufficient to withstand the stretch as well as uniform. b. Use proper count of yarn. c. Correctly set of yarn feeder. 2. Needle Mark Causes: a. When a needle breaks down then needle mark comes along the fabrics. b. If a needle or needle hook is slightly bends then needle mark comes on the fabrics. Remedies: a. Needle should be straight as well as from broken latch. 3. Star Mark Causes: a. Yarn tension variation during production. b. Buckling of the needle latch. c. Low G.S.M fabric production. Remedies: a. Maintain same Yarn tension during production. b. Use good conditioned needles. 4. Yarn missing A narrow streak running parallel with weft threads caused due to absence of weft. CAUSES: a. Faulty let-off and take-up motion. b. Faulty weft-stop motion. c. Fell of the cloth not adjusted after loom stoppage for mending. Remedies: When there are only two adjacent picks missing, the fault can be rectified by combing in both directions using a metallic comb. This may fill the bare patch formed due to missing ends. 5. Crease mark: In knit dyeing crease mark is a common dyeing fault Causes: a. More cycle times. b. Faulty plaiting device. c. Slack on tight selvedge causes creases at an angle to each selvedge. d. Incorrectly set bowed expander. e. Variation of heating and cooling rate. f. Improper fabric movement. Remedies: a. Anti- creasing agents are used to avoid crease mark problem. 6. Oil marks on fabric: Causes: a. Inadequate emulsification/ removal of Knitting oil. b. Improper removal of Silicone oil from Elastane/ lycra blends. Remedies: a. Use of a strong emulsifier for knitting oil removal like Tula hem Wettex SRL b. After every process, if possible check filter & clean it. 7. Thick & Thin Places It causes due to yarn problem. If thick & thin places remain in yam & fabric is knitted with that yarn, then, this problem found in fabric. 8.Fly Contaminations Causes a. Presence of dead fibers & other foreign materials, such as; dyed fibers, husk & synthetic fibers etc. b. Dead fibers do not pick up color during Dyeing. Remedies a. Use rich fiber mixing for the yarns, to be used for Knitting, in order to have less dead fibers, appearing in the fabric. b. Rigid control measures in the Blow Room, to prevent the mixing of foreign matters in the Cotton mixing. 9. Lycra out Causes: a. Fail to catch the Lycra yarn by needle. b. Low tension of Lycra yarn. c. Lycra yarn breakage. d. Faulty auto stop motion Remedies: a. Ensure the feed of lycra yarn to every needle. b. The tension of lycra yarn should be uniform. c. Auto stop motion should work properly. 10. Dust Causes: a. Due to dirty finishing floor. b. Unclean the trolley of finishing floor. c. Due to unclean the m/c surface. d. Unclean the compactor m/c after using the varies color of fabrics. Remedies: a. To keep clean the finishing floor. b. Clean the trolley of finishing floor.

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    Assignment Base On: Study On Some Fabric Faults During Processing.

    Uploaded by

    MD Nazrul Islam
    131 views5 pages
    Assignment Base on: Study on some fabric faults during processing. Given bellow some faults in fabric & its cases & remedies. Fabric faults are responsible for major defects found by the garment industry. Due to the increasing demand for quality fabrics, high quality requirements are today greater since customer has become more aware of “Non-quality” problems. In order to avoid fabric rejection, mills have to produce fabrics of high quality, constantly. Often inspectors are given the responsibility of inspecting finished garments without adequate training in fabric defects and their causes. The ultimate solution, of course, is to provide actual examples or photographs of both major and minor defects. 1. Hole Mark Causes: a. Holes are the results of yarn breakage or yarn cracks. b. During loop formation the yarn breaks in the rejoin of the needle hook. Remedies: a. Yarn strength must be sufficient to withstand the stretch as well as uniform. b. Use proper count of yarn. c. Correctly set of yarn feeder. 2. Needle Mark Causes: a. When a needle breaks down then needle mark comes along the fabrics. b. If a needle or needle hook is slightly bends then needle mark comes on the fabrics. Remedies: a. Needle should be straight as well as from broken latch. 3. Star Mark Causes: a. Yarn tension variation during production. b. Buckling of the needle latch. c. Low G.S.M fabric production. Remedies: a. Maintain same Yarn tension during production. b. Use good conditioned needles. 4. Yarn missing A narrow streak running parallel with weft threads caused due to absence of weft. CAUSES: a. Faulty let-off and take-up motion. b. Faulty weft-stop motion. c. Fell of the cloth not adjusted after loom stoppage for mending. Remedies: When there are only two adjacent picks missing, the fault can be rectified by combing in both directions using a metallic comb. This may fill the bare patch formed due to missing ends. 5. Crease mark: In knit dyeing crease mark is a common dyeing fault Causes: a. More cycle times. b. Faulty plaiting device. c. Slack on tight selvedge causes creases at an angle to each selvedge. d. Incorrectly set bowed expander. e. Variation of heating and cooling rate. f. Improper fabric movement. Remedies: a. Anti- creasing agents are used to avoid crease mark problem. 6. Oil marks on fabric: Causes: a. Inadequate emulsification/ removal of Knitting oil. b. Improper removal of Silicone oil from Elastane/ lycra blends. Remedies: a. Use of a strong emulsifier for knitting oil removal like Tula hem Wettex SRL b. After every process, if possible check filter & clean it. 7. Thick & Thin Places It causes due to yarn problem. If thick & thin places remain in yam & fabric is knitted with that yarn, then, this problem found in fabric. 8.Fly Contaminations Causes a. Presence of dead fibers & other foreign materials, such as; dyed fibers, husk & synthetic fibers etc. b. Dead fibers do not pick up color during Dyeing. Remedies a. Use rich fiber mixing for the yarns, to be used for Knitting, in order to have less dead fibers, appearing in the fabric. b. Rigid control measures in the Blow Room, to prevent the mixing of foreign matters in the Cotton mixing. 9. Lycra out Causes: a. Fail to catch the Lycra yarn by needle. b. Low tension of Lycra yarn. c. Lycra yarn breakage. d. Faulty auto stop motion Remedies: a. Ensure the feed of lycra yarn to every needle. b. The tension of lycra yarn should be uniform. c. Auto stop motion should work properly. 10. Dust Causes: a. Due to dirty finishing floor. b. Unclean the trolley of finishing floor. c. Due to unclean the m/c surface. d. Unclean the compactor m/c after using the varies color of fabrics. Remedies: a. To keep clean the finishing floor. b. Clean the trolley of finishing floor.

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    Assignment Base on: Study on some fabric faults during processing.

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    Assignment Base on: Study on some fabric faults during processing. Given bellow some faults in fabric & its cases & remedies. Fabric faults are responsible for major defects found by the garment industry. Due to the increasing demand for quality fabrics, high quality requirements are today greater since customer has become more aware of “Non-quality” problems. In order to avoid fabric rejection, mills have to produce fabrics of high quality, constantly. Often inspectors are given the responsibility of inspecting finished garments without adequate training in fabric defects and their causes. The ultimate solution, of course, is to provide actual examples or photographs of both major and minor defects. 1. Hole Mark Causes: a. Holes are the results of yarn breakage or yarn cracks. b. During loop formation the yarn breaks in the rejoin of the needle hook. Remedies: a. Yarn strength must be sufficient to withstand the stretch as well as uniform. b. Use proper count of yarn. c. Correctly set of yarn feeder. 2. Needle Mark Causes: a. When a needle breaks down then needle mark comes along the fabrics. b. If a needle or needle hook is slightly bends then needle mark comes on the fabrics. Remedies: a. Needle should be straight as well as from broken latch. 3. Star Mark Causes: a. Yarn tension variation during production. b. Buckling of the needle latch. c. Low G.S.M fabric production. Remedies: a. Maintain same Yarn tension during production. b. Use good conditioned needles. 4. Yarn missing A narrow streak running parallel with weft threads caused due to absence of weft. CAUSES: a. Faulty let-off and take-up motion. b. Faulty weft-stop motion. c. Fell of the cloth not adjusted after loom stoppage for mending. Remedies: When there are only two adjacent picks missing, the fault can be rectified by combing in both directions using a metallic comb. This may fill the bare patch formed due to missing ends. 5. Crease mark: In knit dyeing crease mark is a common dyeing fault Causes: a. More cycle times. b. Faulty plaiting device. c. Slack on tight selvedge causes creases at an angle to each selvedge. d. Incorrectly set bowed expander. e. Variation of heating and cooling rate. f. Improper fabric movement. Remedies: a. Anti- creasing agents are used to avoid crease mark problem. 6. Oil marks on fabric: Causes: a. Inadequate emulsification/ removal of Knitting oil. b. Improper removal of Silicone oil from Elastane/ lycra blends. Remedies: a. Use of a strong emulsifier for knitting oil removal like Tula hem Wettex SRL b. After every process, if possible check filter & clean it. 7. Thick & Thin Places It causes due to yarn problem. If thick & thin places remain in yam & fabric is knitted with that yarn, then, this problem found in fabric. 8.Fly Contaminations Causes a. Presence of dead fibers & other foreign materials, such as; dyed fibers, husk & synthetic fibers etc. b. Dead fibers do not pick up color during Dyeing. Remedies a. Use rich fiber mixing for the yarns, to be used for Knitting, in order to have less dead fibers, appearing in the fabric. b. Rigid control measures in the Blow Room, to prevent the mixing of foreign matters in the Cotton mixing. 9. Lycra out Causes: a. Fail to catch the Lycra yarn by needle. b. Low tension of Lycra yarn. c. Lycra yarn breakage. d. Faulty auto stop motion Remedies: a. Ensure the feed of lycra yarn to every needle. b. The tension of lycra yarn should be uniform. c. Auto stop motion should work properly. 10. Dust Causes: a. Due to dirty finishing floor. b. Unclean the trolley of finishing floor. c. Due to unclean the m/c surface. d. Unclean the compactor m/c after using the varies color of fabrics. Remedies: a. To keep clean the finishing floor. b. Clean the trolley of finishing floor.

    Copyright:

    © All Rights Reserved
    Download as DOCX, PDF, TXT or read online from Scribd
    Download as docx, pdf, or txt
    131 views5 pages

    Assignment Base On: Study On Some Fabric Faults During Processing.

    Uploaded by

    MD Nazrul Islam
    Assignment Base on: Study on some fabric faults during processing. Given bellow some faults in fabric & its cases & remedies. Fabric faults are responsible for major defects found by the garment industry. Due to the increasing demand for quality fabrics, high quality requirements are today greater since customer has become more aware of “Non-quality” problems. In order to avoid fabric rejection, mills have to produce fabrics of high quality, constantly. Often inspectors are given the responsibility of inspecting finished garments without adequate training in fabric defects and their causes. The ultimate solution, of course, is to provide actual examples or photographs of both major and minor defects. 1. Hole Mark Causes: a. Holes are the results of yarn breakage or yarn cracks. b. During loop formation the yarn breaks in the rejoin of the needle hook. Remedies: a. Yarn strength must be sufficient to withstand the stretch as well as uniform. b. Use proper count of yarn. c. Correctly set of yarn feeder. 2. Needle Mark Causes: a. When a needle breaks down then needle mark comes along the fabrics. b. If a needle or needle hook is slightly bends then needle mark comes on the fabrics. Remedies: a. Needle should be straight as well as from broken latch. 3. Star Mark Causes: a. Yarn tension variation during production. b. Buckling of the needle latch. c. Low G.S.M fabric production. Remedies: a. Maintain same Yarn tension during production. b. Use good conditioned needles. 4. Yarn missing A narrow streak running parallel with weft threads caused due to absence of weft. CAUSES: a. Faulty let-off and take-up motion. b. Faulty weft-stop motion. c. Fell of the cloth not adjusted after loom stoppage for mending. Remedies: When there are only two adjacent picks missing, the fault can be rectified by combing in both directions using a metallic comb. This may fill the bare patch formed due to missing ends. 5. Crease mark: In knit dyeing crease mark is a common dyeing fault Causes: a. More cycle times. b. Faulty plaiting device. c. Slack on tight selvedge causes creases at an angle to each selvedge. d. Incorrectly set bowed expander. e. Variation of heating and cooling rate. f. Improper fabric movement. Remedies: a. Anti- creasing agents are used to avoid crease mark problem. 6. Oil marks on fabric: Causes: a. Inadequate emulsification/ removal of Knitting oil. b. Improper removal of Silicone oil from Elastane/ lycra blends. Remedies: a. Use of a strong emulsifier for knitting oil removal like Tula hem Wettex SRL b. After every process, if possible check filter & clean it. 7. Thick & Thin Places It causes due to yarn problem. If thick & thin places remain in yam & fabric is knitted with that yarn, then, this problem found in fabric. 8.Fly Contaminations Causes a. Presence of dead fibers & other foreign materials, such as; dyed fibers, husk & synthetic fibers etc. b. Dead fibers do not pick up color during Dyeing. Remedies a. Use rich fiber mixing for the yarns, to be used for Knitting, in order to have less dead fibers, appearing in the fabric. b. Rigid control measures in the Blow Room, to prevent the mixing of foreign matters in the Cotton mixing. 9. Lycra out Causes: a. Fail to catch the Lycra yarn by needle. b. Low tension of Lycra yarn. c. Lycra yarn breakage. d. Faulty auto stop motion Remedies: a. Ensure the feed of lycra yarn to every needle. b. The tension of lycra yarn should be uniform. c. Auto stop motion should work properly. 10. Dust Causes: a. Due to dirty finishing floor. b. Unclean the trolley of finishing floor. c. Due to unclean the m/c surface. d. Unclean the compactor m/c after using the varies color of fabrics. Remedies: a. To keep clean the finishing floor. b. Clean the trolley of finishing floor.

    Copyright:

    © All Rights Reserved
    Download as DOCX, PDF, TXT or read online from Scribd
    Download as docx, pdf, or txt
    of 5

    Assignment Base on: Study on some fabric faults during

    processing.
    Given bellow some faults in fabric & its cases & remedies.
    Fabric faults are responsible for major defects found by the garment industry.
    Due to the increasing demand for quality fabrics, high quality requirements are
    today greater since customer has become more aware of “Non-quality”
    problems. In order to avoid fabric rejection, mills have to produce fabrics of high
    quality, constantly. Often inspectors are given the responsibility of inspecting
    finished garments without adequate training in fabric defects and their causes.
    The ultimate solution, of course, is to provide actual examples or photographs
    of both major and minor defects.
    1. Hole Mark
    Causes:
    a. Holes are the results of yarn breakage or yarn cracks.
    b. During loop formation the yarn breaks in the rejoin of the needle hook.

    Remedies:
    a. Yarn strength must be sufficient to withstand the stretch as well as uniform.
    b. Use proper count of yarn.
    c. Correctly set of yarn feeder.

    2. Needle Mark
    Causes:
    a. When a needle breaks down then needle mark comes along the fabrics.
    b. If a needle or needle hook is slightly bends then needle mark comes on the fabrics.
    Remedies:
    a. Needle should be straight as well as from broken latch.

    3. Star Mark
    Causes:
    a. Yarn tension variation during production.
    b. Buckling of the needle latch.
    c. Low G.S.M fabric production.
    Remedies:
    a. Maintain same Yarn tension during production.
    b. Use good conditioned needles.

    4. Yarn missing
    A narrow streak running parallel with weft threads caused due to absence of weft.

    CAUSES:
    a. Faulty let-off and take-up motion.
    b. Faulty weft-stop motion.
    c. Fell of the cloth not adjusted after loom stoppage for mending.

    Remedies:
    When there are only two adjacent picks missing, the fault can be rectified by
    combing in both directions using a metallic comb. This may fill the bare patch
    formed due to missing ends.

    5. Crease mark:
    In knit dyeing crease mark is a common dyeing fault

    Causes:
    a. More cycle times.
    b. Faulty plaiting device.
    c. Slack on tight selvedge causes creases at an angle to each selvedge.
    d. Incorrectly set bowed expander.
    e. Variation of heating and cooling rate.
    f. Improper fabric movement.

    Remedies:
    a. Anti- creasing agents are used to avoid crease mark problem.

    6. Oil marks on fabric:


    Causes:
    a. Inadequate emulsification/ removal of Knitting oil.
    b. Improper removal of Silicone oil from Elastane/ lycra blends.
    Remedies:

    a. Use of a strong emulsifier for knitting oil removal like Tula hem Wettex SRL
    b. After every process, if possible check filter & clean it.

    7. Thick & Thin Places

    It causes due to yarn problem. If thick & thin places remain in yam &
    fabric is knitted with that yarn, then, this problem found in fabric.

    8.Fly Contaminations

    Causes

    a. Presence of dead fibers & other foreign materials, such as; dyed fibers,
    husk & synthetic fibers etc.
    b. Dead fibers do not pick up color during Dyeing.

    Remedies

    a. Use rich fiber mixing for the yarns, to be used for Knitting, in order to
    have less dead fibers, appearing in the fabric.
    b. Rigid control measures in the Blow Room, to prevent the mixing of
    foreign matters in the Cotton mixing.

    9. Lycra out

    Causes:

    a. Fail to catch the Lycra yarn by needle.


    b. Low tension of Lycra yarn.
    c. Lycra yarn breakage.
    d. Faulty auto stop motion

    Remedies:

    a. Ensure the feed of lycra yarn to every needle.


    b. The tension of lycra yarn should be uniform.
    c. Auto stop motion should work properly.

    10. Dust

    Causes:

    a. Due to dirty finishing floor.


    b. Unclean the trolley of finishing floor.
    c. Due to unclean the m/c surface.
    d. Unclean the compactor m/c after using the varies color of
    fabrics.

    Remedies:

    a. To keep clean the finishing floor.


    b. Clean the trolley of finishing floor.
    c. To clean the m/c surface.
    d. Clean the compactor m/c after using varies color of fabrics.

    CONCLUSION: Detection of faults during production of knitted fabric is


    crucial for improved quality and productivity. This presentation will present and
    discuss the detection of faults and malfunctions during the production remedies
    of knitted fabric. We believe that our work will help the knitters to identify the
    source of de-tested faults & proposes specific solutions for theses faults causes.
    So, Knitters can take necessary remedial steps to overcome the faults.
    160301262<< Nuruzzaman Sayed.
    160301259<< Nazrul Islam.

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