Tufbond - Injection - Resins Oman Crack Repair

TufBond Injection Resins
Epoxy & polyurethane resin

injection systems
Product Description the expansion is 16 times the original resin

quantity. (All tests at 35oC). For lower tem-
TufBond Injection Resins are used for the peratures, the percentage of reactor is
injection and sealing of concrete. There are increased. At 25oC, 2% more reactor would
two main areas of use. For structural bonding be required.
and repairs, high strength epoxy resins such • Reacts with seawater and mineral water.
as TufBond TX & ULV are used. For pre- • Solvent free and odourless.
venting water seepage or for sealing live and • Suitable for strong water flow.
moving cracks, elastic or foaming poly- • Produces a firm polyurethane, rigid,
urethane resins such as TufBond UR10 or hydrophobic foam.
UR15 are used. • Can be second sealed using TufBond
UR15 to provide a flexible seal.
For applications in water retaining structures • Can be pre-mixed and pumped through a
or anywhere were a non-toxic grade of mate- single injection pump.
rial is required and where the installation may
be continually damp, use TufBond UR15. TufBond UR15: A solvent free, single com-
WRC approval no. 9002512. ponent, flexible polyurethane injection resin
for permanent sealing of cracks with water
Typical Applications leakage; hydrophilic polyurethane based TDI
prepolymer with polyether polyols. Single
• Concrete repair of old structures. component for flexible sealing of cracks with
• Repair of new buildings and construction water flow or seepage. TufBond UR15 has an
where reinstatement of structural integri- SG of 1.10 and a very low viscosity of just 7.0
ty is required. poise, @ 25oC; it reacts on impact with water
• Sealing live and static cracks where water to form an impermeable seal. At a mix ratio of
leakage is occurring. four parts resin to one part of water by vol-
• Sealing water leakage through construc- ume, the polyurethane seal will form after 120
tion and expansion joints. seconds. The increase in volume will be seven
times.
Advantages • Single component product.
• Produces flexible impermeable seal.
• Single component products. • Solvent free and resistant to organic sol-
• Ultra low viscosity and thixotropic resins vents, mild acids and alkalis.
for structural bonding with flexural prop- • Reacts with sea and mineral water.
erties.
• WRC approved products for potable TufBond TX: A thixotropic epoxy resin for
water retaining structures. structural repairs. Crack widths > 0.4 mm.
• Suitable for injection and repairing leak-
ing water-bars in construction and expan- Specific gravity : 1.07@ 30˚C.
sion joints. Viscosity : 7.50 poise
• Pumps & injection equipment are also Pot life : 105 mins @ 30˚C.
available for varied applications. Gel time : 10 hours @ 30˚C.
Final cure : 7 days.
Products Available Mix ratio by weight : 2 resin: 1 hardener.
Comp. strength : 78 N/mm2 @ 7 days
TufBond UR10: An economical two com- Tensile strength : 47 N/mm2 @ 7 days
ponent polyurethane injection resin that Elongation : 2%
foams to prevent water ingress; polyurethane Modulus of
based MDI prepolymer. Mix ratio is 90% base Elasticity : 1.88 N/mm2
and 10% reactor, by weight. This produces a
cream time of 15 seconds, a gel time of 3.5
minutes and a tack free foam time of 4.5 min-
utes. A highly resilient foam is produced and
Page 1 of 2
TufBond ULV: An ultra low viscosity grout for high static & dynamic loading appli-
epoxy resin for structural repair of hairline cations.
cracks of widths < 0.4 mm. TufBond PE2- High strength polyester resin
repair and bonding mortar.
Specific gravity : 1.05@ 30˚C.
Viscosity : 0.80 poise Rev. Jan 2004.
Pot life : 15 mins @ 30˚C.
Gel time : 10 hours @ 30˚C.
Final cure : 3 days.
Mix ratio by
weight : 2 resin: 1 hardener.
Comp. strength : 47 N/mm2 @ 28 day
Tensile strength : 29 N/mm2 @ 7 days
Modulus of
Elasticity : 1.1 N/mm2
Elongation : 34%
Adhesion to
concrete : 4.1 N/mm2
TufBuild NF is required for sealing cracks

and positioning injection packers.
Guidelines for Injection
For large injection projects, it is recommend-

ed that the services of a specialist applicator
be used. For smaller projects, printed guide-
lines are available.
Packaging & Storage
TufBond Injection Resins are available in

1 & 20 litre units. Nine months shelf in origi-
nal packaging, stored in air-conditioned ware-
housing at less than 25˚C.
Health & Safety
As with all GIC chemical products, care

should be taken to avoid contact with skin,
eyes, mouth and foodstuffs. Treat splashes to
eyes and skin immediately. If ingested seek
medical attention.
Other Cement & Chemical Grouts,

Injection Resins & Anchors available
from GIC.
TufGrout CN- Expanding and plasticising
additive for on site production of shrinkage
compensating grout and concrete.
TufGrout GP- General purpose non-shrink
cementitious grout.
TufGrout HF- Precision high flow non-
shrink cementitious grout. Expansion in the
plastic and hardened phases.
TufGrout EP- Free flowing, epoxy resin
TufBond Injection Resins Page 2 of 2
Gulf International Chemicals SAOG NOTE: GIC Products are guaranteed against defective materials and manufacture and are sold subject
to its standard terms and conditions of sale, copies available on request. Advice given on the use of GIC
Plot No. 68, Road No. 7, Rusayl Industrial Estate, Products, both written and verbal, is given in good faith and is based on a both scientific and practical
P.O Box 132, Postal Code: 124, Rusayl, knowledge. GIC cannot, however, accept liability, either directly or indirectly, arising from the use of
Sultanate of Oman. its products as it has no direct or continuous control over where or how the products are used or applied.
Tel: +968 626800, Fax : +968 626808 It is the responsibility of the owner, his representative or contractor to check the suitability of GIC
E-mail : gulfchem@omantel.om Products as to intended use and aims.

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TufBond Injection Resins

Epoxy & polyurethane resin

Product Description the expansion is 16 times the original resin

TufBuild NF is required for sealing cracks

Guidelines for Injection

For large injection projects, it is recommend-

Packaging & Storage

TufBond Injection Resins are available in

Health & Safety

As with all GIC chemical products, care

Other Cement & Chemical Grouts,

TufBond Injection Resins Page 2 of 2

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