S.r.l.

AUTOMAZIONE INDUSTRIALE
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TITLE AUTOMATIC BOARD FOR EMERGENCY GENERATING SET

PROJECT GCM01

CUSTOMER REVISION AC00

WORK ORDER DATE

FILE GCM01_GB_ST_R01.prg APPROVED

 1 2 3 4 5 6 7 8 9 10 11 12

INDEX
REVISION
PAGE PAGE DESCRIPTION REV. 00 REV. 01 REV. 02 REV. 03 REV. 04 REV. 05 NOTES
A NR. A

Doc group X - - - - -

1 Cover X - - - - -

2 Index X - - - - -

3 Symbols legend / Keys X - - - - -

B B
4 Single-line diagram X - - - - -

Schemi group X - - - - -

1 Power circuit / a.c. Measures X - - - - -

2 Commutation Management Mains - Gen-Set X - - - - -

3 d.c. Auxiliary Circuits X - - - - -

C
4 Circuiti aux c.a.: Pre-heating plant / Battery charger X - - - - -
C
X - - - - -

X - - - - -

X - - - - -

X - - - - -

X - - - - -

D X - - - - - D

X - - - - -

X - - - - -

X - - - - -

X - - - - -

X - - - - -
E E
X - - - - -

X - - - - -

X - - - - -

X - - - - -

X - - - - -

X - - - - -
F F
X - - - - -

X - - - - -

X - - - - -

X - - - - -

X - - - - -

G X - - - - - G

X - - - - -

X - - - - -

X - - - - -

X - - - - -

H H
REV. DATE
WORK ORDER PROJECT GCM01 APPROVED

DATE PAGE DESCRIPTION Index

AUTOMAZIONE INDUSTRIALE
Bologna - ITALY AUTHOR CUSTOMER SCALE ... REV. AC00
Tel.+39-51739099

File: Index_AEZ.sch
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DRAFTSMAN AC FILE GCM01_GB_ST_R01-Doc.002 DO NOT REPRODUCE PAGE 2 OF 4
 1 2 3 4 5 6 7 8 9 10 11 12

A A

SYMBOLS LEGEND KEYS

B G REFERENCES B
3
GENERATOR ARMORED
CABLE
SELECTOR
SWITCH
PICK-UP
W WATTMETER RESISTOR
CONTACTS TABLE
L1 REFERENCE NAME
+B
+D
BATTERY CHARGER NA CONTACT REMOTE CONTROL DIODE kWh-COUNTER POTENTIOMETER
G= W GENERATOR POWER CONTACT
kWh
X .Y XX . YY
-B T1 XX . YY

+
h
C BATTERY NC CONTACT CUT-OUT SWITCH LED DIODE HOURS-COUNTER POWER PAGE NUMBER C
RESISTOR
-
COLUMN NUMBER

+
GROUND SWITCH CIRCUIT BREAKER RECTIFIER LEVEL
- BRIDGE RPM SPEED INDICATOR
TRANSDUCER

+
EARTH GENERATOR FLOAT DIFFERENTIAL COIL OIL GAUGE TEMPERATURE REFERENCES FOR
BAR
D CONTACT CIRCUIT BREAKER
T TRANSDUCER CONNECTION MODULES D
Id -
PAGE
+ COLUMN
JUNCTION P PRESSURE
CONTACT BM
MECHANICS
LOCKING
TIMER COIL
°C WATER
THERMOSTAT
P
PRESSURE
TRANSDUCER
XX YY
-

E
M STARTER T THERMOSTAT
CONTACT
TERMINAL
A AMMETER TRANSFORMER
M
STARTER
CIRCUIT
E

P1 S1

V
Y
VOLTMETRIC
A

CMV
ACTUATOR FA FLOW CONNECTOR VOLTMETER TRANSFORMER
COMMUTATOR
CONTACT PIN P2 S2
OF CURRENT Z

1
P PUMP THERMAL
CONTACT
FUSE
Hz FREQUENCYMETER 2
43
TORE

F F

ALARM PUSH BUTTON

CONTACT
SOLENOID VALVE
zV ZEROVOLTMETER THERMIC
GUARD

G G

H H
REV. DATE
WORK ORDER PROJECT GCM01 APPROVED

DATE PAGE DESCRIPTION Symbols legend / Keys

AUTOMAZIONE INDUSTRIALE
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DRAFTSMAN AC FILE GCM01_GB_ST_R01-Doc.003 DO NOT REPRODUCE PAGE 3 OF 4
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Single-line diagram

A A

MAINS LINE
GENERATOR LINE

B B

ATTENTION
THE VALUE OF PROTECTION "FR" ON THE MAINS
LINE DOES NOT HAVE TO EXCEED THE VALUE
OF "Ith" OF THE MAINS CONTACTOR "CR"

FG FR
THE SIZE OF PROTECTION "FG" ON THE GEN-SET
LINE MUST BE CHOSEN IN FUNCTION OF THE
GEN-SET'S TECHNICAL DETAILED LISTS
C C

BOARD EQUIPMENT

D D

BM
CG CR

E E

UTILIZATION LINE
F F

G G

H H
REV. DATE
WORK ORDER PROJECT GCM01 APPROVED

DATE PAGE DESCRIPTION Single-line diagram

AUTOMAZIONE INDUSTRIALE
Bologna - ITALY AUTHOR CUSTOMER SCALE ... REV. AC00
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DRAFTSMAN AC FILE GCM01_GB_ST_R01-Doc.004 DO NOT REPRODUCE PAGE 4 OF 4
 1 2 3 4 5 6 7 8 9 10 11 12

Power circuit / a.c. Measures

POWER CIRCUIT ALTERNATE CURRENT AUXILIARY CIRCUITS
COMMUTATION
MAINS INPUT GENERATOR LINE LOAD MEASURE / COMMUTATION DRIVE

MEASURE OF DELIVERED CURR.

A A

MAINS PRESENCE SENSOR

GENERATOR VOLTAGE
U GCM01 GCM01 GCM01
B GCM01 B
V
THREE-PHASE CURRENT GENERATOR
W
SENSOR MEASURES VOLTAGE
NU
R S T

30 31 32 9 10 3 4
CR CG L1 L2 L3 L4 L1 L2 L3 L4
BM
CR CG 30 31 32 9 10 NX 4 4
3.9 2.6 2.7 3.9 2.7 2.6
C T1 T2 T3 T4 T1 T2 T3 T4 C

P2 S2 10
TA
P1 S1
9

D D
NX NX NX NX
2-4

X X F2 2A 4 4 4 4
2-4
T T F5 2A 32

NR NR NR
2-4
E 4-2 E
S S F4 4A 31 31 31 31
2-4
4-8

R R R F3 4A 30 30 30 30
4-2 4-8

F F
R S T NR X NX X1 Y1 Z1 NX1 U V W NU

L1 L2 L3 N XA NXA X Y Z NX U V W NU TERMINALS STRIP M

LOAD
NOTE: EXTERNAL PLANT
FR FG IT'S OBLIGATORY TO GROUND
OF GENERATOR NEUTRAL
CONDUCTOR, EXCEPT FOR THE
PLANTS "IT" WITH NEUTRAL
G CONDUCTOR GROUND INSULATED G
INPUT OF MAINS LINE IT'S OBLIGATORY
TO ASSEMBLE ON
BOARD A PROTECTION
DEVICE FOR OVERLOAD
ATTENTION
THE VALUE OF PROTECTION "FR" ON THE MAINS
G AND SHORT CIRCUIT

IT'S OBLIGATORY TO MEASURE

LINE DOES NOT HAVE TO EXCEED THE VALUE
OF "Ith" OF THE MAINS CONTACTOR "CR"
3 THE GENERATOR REFERENCE
VOLTAGE VALUE UPSTREAM
PROTECTION DEVICE

H H
THE SIZE OF PROTECTION "FG" ON THE GEN-SET
REV. DATE
LINE MUST BE CHOSEN IN FUNCTION OF THE WORK ORDER PROJECT GCM01 APPROVED
GEN-SET'S TECHNICAL DETAILED LISTS
DATE PAGE DESCRIPTION Power circuit / a.c. Measures
AUTOMAZIONE INDUSTRIALE
Bologna - ITALY AUTHOR CUSTOMER SCALE ... REV. AC00
Tel.+39-51739099
Fax.+39-51739094
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DRAFTSMAN AC FILE GCM01_GB_ST_R01-Schemi.001 DO NOT REPRODUCE PAGE 1 OF 4
 1 2 3 4 5 6 7 8 9 10 11 12

Commutation Management Mains - Gen-Set

MAINS CONTACTOR DRIVE

GEN. CONTACTOR DRIVE
A A

B GCM01 GCM01 ATTENZIONE: CONTATTI "RG" - "RR"

B
MAX 250V - 10A
RG RR
ATTENTION: CONTACTS "RG" - "RR"
MAX MAX
250V 250V
MAX 250V - 10A
10A 10A ATENCIÓN: CONTATCTOS "RG" - "RR"
MAX 250V - 10A
MAX 270V MAX 270V ACHTUNG: KONTAKTE "RG" - "RR"
1 2 28 29 MAX 250V - 10A

4 2 31 29

C C

4 4 CR CG
1-12

35 36

D D
CG CR

NX NR

E E

NX NX
1-12

31 31 31
1-12
F F

NR NR NR
1-12

G G

H H
REV. DATE
WORK ORDER PROJECT GCM01 APPROVED

DATE PAGE DESCRIPTION Commutation Management Mains - Gen-Set

AUTOMAZIONE INDUSTRIALE
Bologna - ITALY AUTHOR CUSTOMER SCALE ... REV. AC00
Tel.+39-51739099
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DRAFTSMAN AC FILE GCM01_GB_ST_R01-Schemi.002 DO NOT REPRODUCE PAGE 2 OF 4
 1 2 3 4 5 6 7 8 9 10 11 12

d.c. Auxiliary Circuits

BATTERY START STOP AUX. ALARMS ALARMS SIGNALINGS

A A

GENERATOR CONTACTOR ON
15/54 - DISEXCITATION STOP

HIGH MOTOR TEMPERATURE

MAINS CONTACTOR ON

GENERATOR OVERLOAD
INPUT FUNCTION N.1

INPUT FUNCTION N.2

(ELECTRO-MAGNET)

LOW OIL PRESSURE

LOW WATER LEVEL

START COMMAND

EMERGENCY STOP
EXCITATION STOP

(ELECTROVALVE)

ALARM OUTPUT
+BATTERY

AVAILABLE
FUEL LACK
-BATTERY

DYNAMO
B B

-B -B
GCM01
GCM01 +B +B
GCM01 +B
GCM01 GCM01
+B

contacts
PAE

d.c.
a.c.
STOP
START STOP NC
NO 16A
EMG EJP2 EJP1

FREE
STOP

Max 100mA
+BATT -BATT DYN RES LOP HET LEV BLC SCR CG CR OL 1.10 3.4 2.6 3.9 3.5
1.10 3.6

ALARM
C 30A 30A TST RES 4.9 3.7 C

15/54
3.8
21 20 22 23 24 25 13 15 16 18 14 12 19 7 8 26 27 17 3.9
3.9
21 20 22 23 24 25 13 15 16 18 14 12 19 7 8 26 27 17 4.5

CG CR
D F1 D
16A

20

1 3

PAE 2 4

E E
19

33 20 22 23 150 25 13 15 16 18 14 12 19 7 8 20 17
TERMINALS STRIP M 1 2 3 4 5 6 10 7 8 12 21 105 93 97 96 136 137 M
RALL
IG
EXTERNAL PLANT
F F
F
30A

CONTATTO SCATTATO TERMICO

F SE PRESENTE DISPOSITIVO DI PROTEZIONE GRUPPO

RALL CCD CCD=REMOTE CONTROL SWITCH

1 0 2 REMOTE CONTROL SWITCH

MOT

1=BLOCK
G PAE G
0=AUTOMATIC
2=FORCED START
PAE
BATT

EV GEN MC BPO ATM LIV

+ M +B
P T
ALL
EM +D
- G= W
-B
MOTOR GROUND

H H
REV. DATE
WORK ORDER PROJECT GCM01 APPROVED

DATE PAGE DESCRIPTION d.c. Auxiliary Circuits

AUTOMAZIONE INDUSTRIALE
Bologna - ITALY AUTHOR CUSTOMER SCALE ... REV. AC00
Tel.+39-51739099
Fax.+39-51739094
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DRAFTSMAN AC FILE GCM01_GB_ST_R01-Schemi.003 DO NOT REPRODUCE PAGE 3 OF 4
 1 2 3 4 5 6 7 8 9 10 11 12

Circuiti aux c.a.: Pre-heating plant / Battery charger

POWER CIRCUIT VARIOUS FUNCTIONS BATTERY CHARGER

A A

BATTERY CHARGER TRANSFORMER

- PRE-HEATING COMMAND
- STARTER

- RESET
- GAS
B B

GCM01 -B
GCM01 GCM01

PREHEATING
STARTER
RTS
BATTERY
CHARGER

100mA
Max
C 11 5 6 C

5 6
NR NR
1-12
CARD ZONE F8
R R 6A
1-2

AVAILABLE IN CANALIZATION
6

NOT CONNECTED
D 40 D

R NR TCB
11
F6 F7
6A 6A

37 38 30 31

E E
TERMINAL STRIP ZONE

30 30
1-12

31 31
1-12

F PE 37 38 F

PE 73 74 TERMINALS STRIP M

EXTERNAL PLANT
T

G G

HEATER
230V 1kW MAX

H H
REV. DATE
WORK ORDER PROJECT GCM01 APPROVED

DATE PAGE DESCRIPTION Circuiti aux c.a.: Pre-heating plant / Battery charger
AUTOMAZIONE INDUSTRIALE
Bologna - ITALY AUTHOR CUSTOMER SCALE ... REV. AC00
Tel.+39-51739099
Fax.+39-51739094
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DRAFTSMAN AC FILE GCM01_GB_ST_R01-Schemi.004 DO NOT REPRODUCE PAGE 4 OF 4
 1 2 3 4 5 6 7 8 9 10 11 12

Terminals strip - Ith 140A

A A

B B

NU

NR

NX
W
U

R
V

Y
T

Z
50mmq

50mmq

50mmq

50mmq

50mmq

50mmq

50mmq

50mmq

50mmq

50mmq

50mmq

50mmq
TERMINAL

BLUE

BLUE

BLUE
M ->

NU

NX
L1

L2

L3
W
U

N
V

Z
BLOCK

C C

THE CABLES MUST BE MEASURED

IN FUNCTION OF LENGTH OF
CIRCUIT AND TYPE OF SETUP
D D

LOAD

E FR
G E

3
INPUT OF MAINS LINE

F F

G G

H H
REV. DATE
WORK ORDER PROJECT GCM01 APPROVED

DATE PAGE DESCRIPTION Terminals strip - Ith 140A

AUTOMAZIONE INDUSTRIALE
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 1 2 3 4 5 6 7 8 9 10 11 12

Terminals strip - Ith 140A

A A

B B

150

PE
33

20

22

23

25

15

16

13

18

14

37

38

19

12
8

7
GROUND
6mmq

6mmq

6mmq

6mmq

6mmq

4mmq

4mmq

4mmq

4mmq

4mmq

4mmq

4mmq

4mmq

4mmq

4mmq

4mmq

4mmq

4mmq
TERMINAL

BLUE
->M

105
PE
10

12

21

73

74

93

96

97
1

8
BLOCK

C C

AVAILABLE
D D
T

RALL

HEATER
230V 1kW MAX
F
30A
E E

PAE PAE

F
BPO ATM MC LIV
CCD=REMOTE CONTROL SWITCH
F EV P T RALL CCD F
MOT

REMOTE CONTROL SWITCH

1 0 2 1=BLOCK
0=AUTOMATIC
BATT

2=FORCED START
GEN
CABLES SECTIONS + M +D
+B ALL
EM G= W
1.5 mmq - -B
MOTOR GROUND
G 2.5 mmq G

DIFFERENT SECTIONS FROM

THOSE INDICATED ARE BROUGHT
BACK IN THE SCHEME

NOTE: THE EXTERNAL BOARD'S

H CONNECTIONS ARE INDICATIVE. H
FOLLOW RIGOROUSLY THE TECHNICAL REV. DATE
WORK ORDER PROJECT GCM01 APPROVED
DOCUMENTATION OF THE MOTOR AND DATE PAGE DESCRIPTION Terminals strip - Ith 140A
THE ELECTRONIC CONTROL UNIT AUTOMAZIONE INDUSTRIALE
AC00
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 1 2 3 4 5 6 7 8 9 10 11 12

List of the components

NAME POS. DESCRIPTION TECHNICAL DATA QTY AEZ CODE CONSTRUCT. CONST. COD. OTHER COMPONENTS / NOTES
PAG./COL.
BM 1/4 mechanic and electric locking 2NC 1 --- General Electric BEL02 ---
CG 1/5 4P contactor 50Hz 140A AC1 1 C140A4 General Electric CL09A400M ---
A CR 1/3 4P contactor 50Hz 140A AC1 1 C140A4 General Electric CL09A400M --- A

F1 3/3 Sectionable fuse holder 10,3x38mm 400V 32A 1 FPSPCH138 --- F16A Fuse 500V 100kA 16A AEZ code: FCH1016A
F2 1/6 Sectionable fuse holder 10,3x38mm 400V 32A 1 FPSPCH138 --- F2A Fuse 500V 100kA 2A AEZ code: FCH102A
F3 1/6 Sectionable fuse holder 10,3x38mm 400V 32A 1 FPSPCH138 --- F4A Fuse 500V 100kA 4A AEZ code: FCH104A
F4 1/6 Sectionable fuse holder 10,3x38mm 400V 32A 1 FPSPCH138 --- F4A Fuse 500V 100kA 4A AEZ code: FCH104A
F5 1/6 Sectionable fuse holder 10,3x38mm 400V 32A 1 FPSPCH138 --- F2A Fuse 500V 100kA 2A AEZ code: FCH102A
F6 4/3 Sectionable fuse holder 10,3x38mm 400V 32A 1 FPSPCH138 --- F6A Fuse 500V 100kA 6A AEZ code: FCH106A
F7 4/3 Sectionable fuse holder 10,3x38mm 400V 32A 1 FPSPCH138 --- F6A Fuse 500V 100kA 6A AEZ code: FCH106A
B
F8 4/9 Sectionable fuse holder 10,3x38mm 400V 32A 1 FPSPCH138 --- F6A Fuse 500V 100kA 6A AEZ code: FCH106A B
GCM01 1/9 ELECTRONIC CARD FOR GENERATING CONTROL POWER SUPPLY: 12 and 24Vcc 1 --- AEZ GCM01 ---
M 1/5 TERMINALS STRIP TERMINAL QUANTITY: 34 --- Phoenix ---
PAE 3/5 emergency push button 380V 4A - 250V 6A 1 PFRA ABB SK 616 224-A auxiliary contact: 1 NO + 1NC + yellow disk
TA 1/5 AMPEROMETRIC TRANSFORMER 150/5A TAR0 Busbar20x3 cable fi15 1 TA150A522 Revalco TAR0 150A ---
TCB 4/9 TRANSFORMER 50VA 230/400Vprim 16Vsec 1 TCB50VA Elca TM050T16 ---

C C

D D

E E

F F

G G

H H
REV. DATE
WORK ORDER PROJECT GCM01 APPROVED

DATE PAGE DESCRIPTION List of the components

AUTOMAZIONE INDUSTRIALE
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