Calculations

Client :
Plant :
Location :
Subject : Design of 3 Mton Capacity Padeye
a
tm
P
θ2
Vip P
θ1

Y
B
tw1
Rm tc1
tw2 ts1 ts2

b1
tc2 2 4 6 8

b2
Hip

1
Hop Z Z
r0
hs1 Rc1 Rc2 h1 3 5 7 9
hs2 d1 d2 d3
A A
d0

Y
B
Ref :
(1) AISC-ASD, 9th Edition
(2) Noble Denton Report No: 0027/NDI, Guidelines for Lifting Operations by Floating Crane Vessels, Rev. 5

1.1 Padeye design parameters

Main plate & cheek plates:
Main Plate thickness tm = 10 mm Pin hole diameter 2r0 = 22 mm (Note No. 3)
Main Plate radius Rm = 30 mm Height of pin hole center h1 = 38 mm
Cheek Plate-1 thickness tc1 = 0 mm (count to bottom of main plate)
Cheek Plate-1 radius Rc1 = 0 mm Distance from edge of main d0 = 0 mm
Cheek Plate-2 thickness tc2 = 0 mm --plate to outer surface of stiffener plate
Cheek Plate-2 radius Rc2 = 0 mm Sling & main PL angle θ1 = 0 °
Centraliser plate thickness- 2Nos = 0 mm Sling & main PL angle θ2 = 15 °
Pin Hole center to B- B a = 36 mm
Stiffener plates:
Stiffener thickness-ST.2,3,8,9 ts1 = 6 mm Stiffener space d1 = 30 mm
Stiffener thickness-ST.4,5,6,7 ts2 = 0 mm Stiffener space d2 = 0 mm
Stiffener width bsb1 b1 = 25 mm Stiffener space d3 = 0 mm
Stiffener width bsb2 b2 = 0 mm Stiffener height hs1 = 30 mm
Stiffener height hs2 = 0 mm

1.2 Material
Fy = 355.0 N/mm2 plate material yield strength
2
Fu = 480.0 N/mm weld material nominal tensile strength

1.3 Allowable stresses

No one-third increase in the AISC allowable stress is allowed.
Ft = 0.60 Fy = 213.0 N/mm2 allowable tensile stress
Fth = 0.45 Fy = 159.8 N/mm2 allowable tensile stress thru' pin hole
2
Fa = 0.60 Fy = 213.0 N/mm allowable compressive stress
2
Fb = 0.66 Fy = 234.3 N/mm allowable bending stress
2
Fv = 0.40 Fy = 142.0 N/mm allowable shear stress
2
Fcom = 0.66 Fy = 234.3 N/mm allowable Von Mises combined stress
2
Fbr = 0.90 Fy = 319.5 N/mm allowable bearing stress
2
Fvw = 0.30 Fu = 144.0 N/mm allowable shear stress in weld
Calculations
Client :
Plant :
Location :
Subject : Design of 3 Mton Capacity Padeye
1.4 Loading and Factors
Unfactored Load from the lift analysis (Sling load),
P1 = 22.5 kN Maximum un- factored design sling load
Load factor: (Transverse)
θ2 = 5 % of PSL to be considered together with other side loads (section 5.8, Ref. 2)
Load factor: (Vertical)
DAF = 1.15 Dynamic amplification factor (Table 5.1, Ref.2)
SKL = 1.10 Skew load factor (section 5.6, Ref.2)
COG = 1.10 COG shift factor
OLF1 = 1.39 Lift factor (requirements of section 5 to 5.10, Ref. 2)

CON = 1.35 Consequence factor (Table 5.3, Ref. 2)

OLF = 1.88 Overall lift factor for Pad Eye design

Factored lift weight

PSL = 43 kN Factored lift weight (= Actual Lift Load x OLF)
Component Forces:
Vip = 42.0 kN Inplane design load thru' pin hole center, normal to section A-A (P x cos0 x cos 15)
Hip = 0.0 kN Inplane design load thru' pin hole center, parallel to section A-A (P x cos 15 x sin 0)
Hop = 14.0 kN Out-of-plane design load thru' pin hole center ( P x sin 15 x cos 0+P * 5/ 100)
My = 0.6 kN-m In-plane bending moment
Mz = 0.5 kN-m Out-of-plane bending moment

1.5 Proposed Sling and Shackle

Sling:
Proposed sling diameter ∅SL = 12.7 mm ( 0.5 in ) --
Min. FOS for Sling = 5.00 --
Sling weight = 1 kN
Sling Force = 33.6 kN Sling Force = (vert. padeye load + sling weight x DAF)/cosf
Termination Efficiency Factor = 1
Bending Efficiency Factor = 1
Shackle:
Required shackle SWL = 33.60 kN ( 3 Mton )
Shackle type adopted SWL 3.25 MT Crosby G-2130 Satisfactory
Safe working load (SWL) = 3.25 m.ton (input s.ton or m.ton) ∅SL
Ultimate load factor for shackle = 6 (refer catalog)
Bow width ∅B = 58 mm ( 2.28 in ) r
H
Width inside B = 37 mm ( 1.44 in ) ∅B
Inside length H = 84 mm ( 3.31 in )
D
Pin: Additional
T.O.S Centraliser Plt.
Pin diameter D = 19.1 mm ( 0.75 in ) B
Min. Breaking Load required = 17 m. ton Typical Sling/ Shackle

Min. Breaking Load provided = 20 m.ton (input s.ton or m.ton) Satisfactory

Calculations
Client :
Plant :
Location :
Subject : Design of 3 Mton Capacity Padeye
2.1 Padeye Geometry Check
Main plate -- 1 no.:
tm = 10 mm
Rmin = 86 mm minimum radius permitted (Note No. 6)
Rmax = 57 mm maximum radius permitted
Rm = 30 mm radius adopted See Note No. 6
Cheek Plates (a) -- 1st pair:
tca = 0 mm --
Rmin = -- mm minimum radius permitted (Note No. 7)
Rmax = -- mm maximum radius permitted
Rca = 0 mm radius adopted --
Cheek Plates (b) -- 2nd pair.:
tcb = 0 mm --
Rmin = -- mm minimum radius permitted
Rmax = -- mm maximum radius permitted
Rcb = 0 mm radius adopted --
Total padeye thickness
Tmin = 35 mm minimum total thickness permitted
Tmax = 24 mm maximum total thickness permitted
Ttot = 10 mm total thickness adopted --
Clearance
Pin hole ctr to inner face of '4, 5' = 0 mm --
Pin hole ctr to inner face of '6, 7' = 0 mm --
Pin hole ctr to inner face of '2, 3' = 30 mm OK
Pin hole ctr to inner face of '8, 9' = 0 mm OK
Pin hole ctr to edge of main plate (min) = 6 mm Caution: Check padeye geometry
Clearance between shackle jaw & cheek plt = 13 mm Add centraliser plates, see Note No. 4
Centraliser Plates.thk = 13 mm

2.2 Check Padeye Stresses

2.21 Around padeye hole
Pullout shear
Total shear area = 380 mm2
Applied shear stress = 109.3 N/mm2 A A
Stress Ratio (S.R) = 0.77 Satisfactory
Tensile stress at section thru' hole
Total tensile area = 380 mm2
Applied tensile stress = 109.3 N/mm2
Stress Ratio (S.R) = 0.68 Satisfactory
Tensile stress at section around underside of cheek plates (a)
Cheek plate contribution factor = 0.5
Total tensile area = 600 mm2
Applied tensile stress = 69.2 N/mm2
Stress Ratio (S.R) = 0.32 Satisfactory
Calculations
Client :
Plant :
Location :
Subject : Design of 3 Mton Capacity Padeye
Bearing stress
Bearing efficiency factor = 0.9
Total effective bearing area = 172 mm2 (0.9 x Pin Diameter x Ttol)
2
Applied bearing stress = 241.6 N/mm
Stress Ratio (S.R) = 0.76 Satisfactory

2.22 At base (section A-A)

Properties at Section A-A
a) About Y-Y

Element breadth depth Area, A Centroid to A * za Centroid to Iy + A*(zb)2

b (mm) d (mm) (mm2) B-B (za,mm) (mm3) Y-Y (zb,mm) (mm4)
1 10 42 4.20E+02 21.0 8.82E+03 0.0 6.17E+04
2 25 6 1.50E+02 3.0 4.50E+02 -18.0 4.91E+04
3 25 6 1.50E+02 3.0 4.50E+02 -18.0 4.91E+04
4 0 0 0.00E+00 36.0 0.00E+00 15.0 0.00E+00
5 0 0 0.00E+00 36.0 0.00E+00 15.0 0.00E+00
6 0 0 0.00E+00 36.0 0.00E+00 15.0 0.00E+00
7 0 0 0.00E+00 36.0 0.00E+00 15.0 0.00E+00
8 25 6 1.50E+02 39.0 5.85E+03 18.0 4.91E+04
9 25 6 1.50E+02 39.0 5.85E+03 18.0 4.91E+04

Overall depth = 42 mm
Total Area = 1020 mm2
Distance between B-B & Y-Y = 21.0 mm
Dimension a (as shown) = 15.0 mm distance between Y-Y and center of pin hole
4
Overall Moment of Area, Iy = 2.58E+05 mm
Section Modulus, Sy12 = 12282.85714 mm3 (end of element '1' near to '2, 3')
3
Section Modulus, Sy23 = 12282.85714 mm (outer most fiber of '2, 3')
3
Section Modulus, Sy89 = 12282.85714 mm (outer most fiber of '8, 9')
3
Section Modulus, Sy18 = 12282.85714 mm (end of element '1' near to '8, 9')

b) About Z-Z

Element breadth depth Area, A Iz

2
b (mm) d (mm) (mm ) (mm4)
1 42 10 4.20E+02 3.50E+03
2 6 25
3 6 25 3.00E+02 6.25E+04
4 0 0
5 0 0 0.00E+00 0.00E+00
6 0 0
7 0 0 0.00E+00 0.00E+00
Calculations
Client :
Plant :
Location :
Subject : Design of 3 Mton Capacity Padeye
8 6 25
9 6 25 3.00E+02 6.25E+04

Total Area = 1020 mm2

Overall Moment of Area, Iz = 1.29E+05 mm4
Section Modulus, Sz23 = 4.28E+03 mm3 (outer most fiber of '2' 3')
3
Section Modulus, Sz89 = 4.28E+03 mm (outer most fiber of '8, 9')

Stress at Section A-A

ft = 41.2 N/mm2 tensile stress Satisfactory
2
fby12 = 48.8 N/mm in-plane bending stress, element '1', near to '2, 3' Satisfactory
2
fby23 = 0.0 N/mm in-plane bending stress, element '2, 3' --
2
fby89 = 0.0 N/mm in-plane bending stress, element '8, 9' --
2
fby18 = -48.8 N/mm in-plane bending stress, element '1', near to '8, 9' Satisfactory
2
fbz23 = 116.7 N/mm out-of-plane bending stress, element '2, 3' Satisfactory
2
fbz89 = 116.7 N/mm out-of-plane bending stress, element '8, 9' Satisfactory
2
fvip = 0.0 N/mm in-plane shear (Main Plate Area only) Satisfactory
2
fvop = 23.3 N/mm out-of-plane shear (Stiffener plate area only) Satisfactory

Von Mises combined stress

fcom = sqrt {(ft + fby + fbz)2 + 3*(fvip2 + fvop2)}

fcom12 = 98.7 N/mm2 combined stress, element '1', near to '2, 3'
S.R = 0.42 Satisfactory

fcom23 = 163.0 N/mm2 combined stress, element '2, 3'

S.R = 0.70 Satisfactory

fcom89 = 163.0 N/mm2 combined stress, element '8, 9'

S.R = 0.70 Satisfactory

fcom18 = 41.1 N/mm2 combined stress, element '1', near to '8, 9'
S.R = 0.18 Satisfactory

2.3 Weld Design

Cheek Plates (a) -- 1st pair:
twa = 0 mm fillet weld size --
Pa = 0.0 kN load on weld between cheek plate (a) and main plate
2
Aa = 0.0 mm effective weld area = 0.5 * (2p Rca) twa * 0.707
fvw = -- N/mm2 max. shear stress in weld
S.R = -- --
Calculations
Client :
Plant :
Location :
Subject : Design of 3 Mton Capacity Padeye
Cheek Plates (b) -- 2nd pair:
twb = 0 mm fillet weld size --
Pb = 0.0 kN load on weld between cheek plate (b) and plate (a)
2
Ab = 0.0 mm effective weld area = 0.5 * (2p Rcb) twb * 0.707
fvw = -- N/mm2 max. shear stress in weld
S.R = -- --

CONCLUSION
The verification of the Geometry and strength requirements for the pad eye, and cheek plates were satisfactory.
Notes:
1 Pin hole to be line-bored after main and cheek plates were welded together
2 Cheek plates shall not be thicker than the plate that they are welded on and should come in pairs
3 Pin hole diameter shall be 1/4" larger than the pin diameter
4 Overall clearance between the total padeye thickness and the jaw width is 1/2" (1/4" on each side)
5 If the sling eye shall be bent over a diameter less than FSL, derating of the sling is necessary.
Derating factor E = 1 - 0.5/sqrt(∅B /∅ SL)
6 Minimum distance from pin hole center to edge of main plate should be max(1.25D, 75+0.5D)
where D is pin hole diameter
7 Minimum distance from pin hole center to edge of cheek plate = 1.25D
8 Minimum clearance within the shackle inside length = 25 mm
9 The design of shackle and pin shall be in vendors scope.