Section A: 2.1. Sling Design Load and Selection

SECTION A
1. INTRODUCTION
. The purpose of the section A of this worksheet is to designa pile lifting padeye for the pile P2 in the
Gupkin jacket. The padeye on pile P2 will have to lift the combined weight of P1 and P2, and hence the
padeye on P2 is to be designed for 83.3t load. The padeye for P1 lifts 39t and the design for the P1
padeye is given in section B and the padeye for P3 which lifts 27.2t is given in section C.
2. SLING, SHACKLE AND PADEYE DESIGN

2.1. SLING DESIGN LOAD AND SELECTION
Doc G00A-ST-RPT-01-00137-107-00 Appendix A6-1 of A6-30 Rev :A

Unfactored sling design load (half the lift FUSDL := 1.1  0.5  83.3tonnef = 45.815 tonnef
weight+10%contingency)
Padeye design load Fsmax := 2  FUSDL = 91.63 tonnef
Sling breaking strength safety factor Sb := 4.0
Calculated sling breaking load FCRBL := Sb  FUSDL = 183.26  tonnef
Lifting Angle 1 := 90deg
SLING SELECTION
Specification: Gaylin Koiswire 6 X 37 + FC type C (200kg/mm2) 56mm wire rope with 195 tonnef MBL
Diameter ds := 56mm
Minimum breaking strength FMBSL := 195tonnef

kg
Weight W s := 11.3
m

5.2.2. SHACKLE DESIGN LOAD AND SELECTION
Maximum load on shackle FSKL := FUSDL = 45.815  tonnef
SHACKLE SELECTION
Specification: Crosby G-2140 55t WLL shackle
Working load limit FWLL := 55tonnef
Pin diameter D := 57.2mm
Inside width B := 82.6mm
Inside length H := 197mm
Weight W sh := 23.6kg

5.2.3. PADEYE DESIGN CALCULATIONS
PADEYE DIMENSIONS
Padeye Design Load 5

FPDL := Fsmax = 8.986  10 N
Radius of pin hole R h := 30mm
Use the following sizes of main, cheek and spacer plates
Item Radius Thickness
Main plate R m := 100mm t m := 50mm
Cheek plates R c1 := 60mm t c1 := 15mm
Yield stress of padeye steel Fy := 335MPa
Young's modulus 5
E := 2  10 MPa
Poisson's ratio := 0.3
Clearance available between cheek plate and

(
B - tm + 2  t c1 )
S := = 1.3  mm
shackle 2
D
Clearance between main plate and sling C 1 := R m - = 71.4  mm
2
C 2 := H - ds - C 1 = 69.6  mm
CHECK FOR BEARING STRESS
Reduction for bearing area  120  deg  = 0.866

C r := sin  
 2 
FPDL
Bearing stress b := = 226.747  MPa
( )
D  t m + 2  tc1  C r
Allowable bearing stress ba := 0.9  Fy = 301.5  MPa
Check := "OK" if b < ba

"Redesign" otherwise
Check = "OK"

CHECK FOR HERTZ STRESS
FPDL
Load per unit length 4 kN
Phertz := = 1.123  10 
tm + 2  t c1 m
Hertz stress
(2  R h - D )
h := Phertz  E  = 800.68  MPa
 1-

( 2
) 2  RhD
Allowable hertz stress ha := 2.5  Fy = 837.5  MPa
Check := "OK" if h < ha

Check = "OK"
CHECK FOR SHEAR STRESS
FPDL
Shear stress s :=
( ) (
2   R m - R h  tm + 2  R c1 - R h  t c1
  )
s = 102.112  MPa
Allowable shear stress sa := 0.4  Fy = 134  MPa
Check := "OK" if s < sa

Check = "OK"
FORCES ACTING ON CHEEK PLATE 1 WELD  ds 

FPDL  tc1 FPDL  0.05   H - 
Force acting on cheek plate 1 weld  2 
R 1 := +
(tm + 2 tc1) (tm + 2  tc1)
R 1 = 263.397  kN
CHECK WELD BETWEEN MAIN PLATE AND CHEEK PLATE 1
Allowable weld shear stress (

sw := min 0.4  Fy , 0.3  70ksi = 134  MPa)
R1
Weld size required (fillet weld) Sw1 := = 14.75  mm
 R c1  0.707  sw
Provide a fillet weld of 16 mm

5.2.4 CHECK PADEYE MAIN PLATE
COMBINED SECTIONAL PROPERTIES OF THE PADEYE MAIN PLATE AND STIFFENERS
Thickness of bottom stiffener plate t s1 := 0mm
Length of bottom stiffener plate ls1 := 0mm

2
Area of bottom stiffener plate As1 := 2  ls1  ts1 = 0  mm
Thickness of top stiffener plate t s2 := 0mm
Length of top stiffener plate ls2 := 0mm

2
Area of top stiffener plate As2 := 2  ls2  ts2 = 0  mm
Length of main plate Lm := 350mm

4 2
Area of main plate Am := Lm  t m = 1.75  10  mm
4 2
Total cross section area At := Am + As1 + As2 = 1.75  10  mm
Finding the centroid(distance from the bottom stiffener plate)
ts1  ts2   Lm 
As1  + A s2   ts1 + Lm +  + Am   t s1 + 
2  2   2 
Xcent := = 175  mm
At

Since the padeye is symmetric, the centroid will lie in the middle of the main plate and hence the
position of the centroid along the Y axis need not be computed
Moment of inertia for inplane bending

3 2 2
t m  Lm  Lm   t s1 
3 8 4
IAA := + A m   ts1 + - Xcent + 2  ls1  ts1 + 2  ls1  t s1   - Xcent ... = 1.786  10  mm
12  2   2 
2
 ts2 
3
+ 2  ls2  ts2 + 2  ls2  t s2   ts1 + Lm + - Xcent
 2 
Moment of inertia for out of plane bending

3
Lm  t m (
ts1  2  ls1 )3 (
ts2  2  ls2 )3 6 4
IBB := + + = 3.646  10  mm
12 12 12
8 4
Polar moment of inertia IPt := IAA + IBB = 1.823  10  mm
IAA
Section modulus for inplane bending ZAA :=
( )
max Xcent , ts1 + t s2 + Lm - Xcent 
 
6 3
ZAA = 1.021  10  mm
IBB
Section modulus for out of plane bending ZBB :=
 tm 
max  ls1 , ls2 , 
 2 
5 3
ZBB = 1.458  10  mm
As a design requirement , provide 5% padeye force in orthogonal out of plane direction

Horizontal shear force in out of plane orthogonal Fvc2 := 0.05  Fsmax = 44.929  kN
direction
Distance of centre of padeye hole from the vertical z pad1 := 150mm

shear plane of padeye
Horizontal distance from centre of padeye hole to z pad2 := 0mm

centre of sling diameter on inside of shackle bow
D ds 
Vertical distance from centre of padeye hole to xpad :=  + H -   sin ( 1) = 197.6  mm
centre of sling diameter on inside of shackle bow 2 2 

FORCES AND MOMENTS ACTING AT INTERFACE OF THE PADEYE AND THE TUBULAR
Max tensile force on the padeye Fze := 0kN
Max shear force Fvc := Fsmax sin ( 1) = 898.583 kN

Fze
Axial stress in built up section axial := = 0  MPa
At
Position of the centre of padeye hole Lm2 := ts1 + Lm - R m = 0.25 m
Inplane bending ( )
MAA := Fvc  z pad1 - Fze  Lm2 - Xcent = 134.788  kN  m
Out of plane bending ( )

MBB := Fvc2  z pad1 + z pad2 = 6.739  kN  m
CHECK BENDING STRESSES

MAA
Actual inplane bending stress AA := = 132.037  MPa
ZAA
MBB
Actual out of plane bending stress BB := = 46.213  MPa
ZBB
Axial stress axial = 0  MPa
Adopting allowable axial and bending stress to be 0.6Fy conservatively

Allowable axial stress ca := 0.6Fy = 201  MPa
Allowable bending stress cb := 0.6Fy = 201  MPa
axial AA + BB
Combined stress ratio Fc := + = 0.887
ca cb
Total combined stress c := axial + AA + BB = 178.25  MPa less than
σcb
Check := "OK" if Fc < 1
"Redesign!" otherwise
Check = "OK"
CHECK SHEAR STRESSES

Fvc
Inplane shear stress vc := = 51.348  MPa
Lm  t m
Allowable shear stress all := 0.4  Fy = 134  MPa
Check := "OK" if vc < all

Check = "OK"
vc
Unity Check UC := = 0.383
all

6. DESIGN SUMMARY
SLINGS
Sling No. Diameter Min. breaking strength
1 ds = 56  mm FMBSL = 195  tonnef
SHACKLES: Crosby G-2140 SHACKLE
Working load limit FWLL = 55  tonnef
Pin diameter D = 57.2  mm
Inside width B = 82.6  mm
Inside Height H = 197  mm
PADEYES
Main plate radius R m = 100  mm
Main plate thickness t m = 50  mm
Radius of padeye hole R h = 30  mm
Cheek plate radius R c1 = 60  mm
Cheek plate thickness t c1 = 15  mm
Cheek plate weld thickness Sw := 16mm
Length of stiffener plate 1 ls1 = 0  mm
Thickness of stiffener plate 1 t s1 = 0  mm

SECTION B
1. INTRODUCTION
. The purpose of the section B of this worksheet is to design a pile lifting padeye to lift the pile P1
designed to lift a total weight of 39t.

Unfactored sling design load (half the lift FUSDL := 1.1  0.5  39tonnef = 21.45 tonnef

SLING SELECTION
Specification: Gaylin Koiswire 6 X 37 + FC type B & CG (180 kg/mm2) 40mm wire rope with 92.2 tonnef
MBL
Diameter ds := 40mm
Minimum breaking strength FMBSL := 92.2tonnef

kg
Weight W s := 5.75
m

SHACKLE SELECTION
Inside length H := 146mm

PADEYE DIMENSIONS

FPDL := Fsmax = 4.207  10 N
Radius of pin hole R h := 21.5mm
Young's modulus 5
E := 2  10 MPa

(
B - tm + 2  t c1 )
S := = 2.75  mm
shackle 2
D
2
C 2 := H - ds - C 1 = 46.7  mm

C r := sin  
 2 
FPDL
( )
D  t m + 2  tc1  C r

Check = "OK"

FPDL kN
Load per unit length Phertz := = 7649.187 
tm + 2  t c1 m
Hertz stress
(2  R h - D )
h := Phertz  E  = 693.51  MPa
 1-

( 2
) 2  RhD

Check = "OK"
FPDL
Shear stress s :=
( ) (
2   R m - R h  tm + 2  R c1 - R h  t c1
  )
s = 74.659  MPa

Check = "OK"

FPDL  tc1 FPDL  0.05   H - 
R 1 := +
(tm + 2 tc1) (tm + 2  tc1)
R 1 = 124.682  kN
Allowable weld shear stress ( )

sw := min 0.4  Fy , 0.3  70ksi = 138  MPa
R1
 R c1  0.707  sw


2

2

4 2
Area of main plate Am := Lm  t m = 1.05  10  mm
4 2
Total cross section area At := Am + As1 + As2 = 1.05  10  mm
ts1  ts2   Lm 
As1  + A s2   ts1 + Lm +  + Am   t s1 + 
2  2   2 
Xcent := = 150  mm
At


3 2 2
t m  Lm  Lm   t s1 
3 7 4
12  2   2 
2
 ts2 
3
 2 

3
Lm  t m (
ts1  2  ls1 )3 (
ts2  2  ls2 )3 6 4
IBB := + + = 1.072  10  mm
12 12 12
7 4
IAA
(
  )
5 3
ZAA = 5.25  10  mm
IBB
 tm 
max  ls1 , ls2 , 
 2 
4 3
ZBB = 6.125  10  mm

direction


D ds 


Fze
At
Inplane bending ( )


MAA
ZAA
MBB
ZBB

axial AA + BB
ca cb
Total combined stress c := axial + AA + BB = 171.716  MPa less than
σcb
Check = "OK"

Fvc
Lm  t m

Check = "OK"
vc
all

6. DESIGN SUMMARY
SLINGS
1 ds = 40  mm FMBSL = 92.2  tonnef
Pin diameter D = 41.4  mm
Inside Height H = 146  mm
PADEYES
Radius of padeye hole R h = 21.5  mm

SECTION C
1. INTRODUCTION
. The purpose of the section C of this worksheet is to design a pile lifting padeye to lift the pile P3
designed to lift a total weight of 27.2t.

Unfactored sling design load (half the lift FUSDL := 1.1  0.5  27.2tonnef = 14.96 tonnef

SLING SELECTION
Specification: Gaylin Koiswire 6 X 37 + FC type C (200 kg/mm2) 31.5mm wire rope with 61.8 tonnef
MBL
Diameter ds := 31.5mm
Minimum breaking strength FMBSL := 61.8tonnef

kg
Weight W s := 3.57
m

SHACKLE SELECTION
Inside length H := 119.1mm

PADEYE DIMENSIONS

FPDL := Fsmax = 2.934  10 N
Radius of pin hole R h := 19mm
Young's modulus 5
E := 2  10 MPa

(
B - tm + 2  t c1 )
S := = 2.8  mm
shackle 2
D
2
C 2 := H - ds - C 1 = 45.4  mm

C r := sin  
 2 
FPDL
( )
D  t m + 2  tc1  C r

Check = "OK"

FPDL kN
Load per unit length Phertz := = 6378.586 
tm + 2  t c1 m
Hertz stress
(2  R h - D )
h := Phertz  E  = 889.755  MPa
 1-

( 2
) 2  RhD

Check = "Redesign"
FPDL
Shear stress s :=
( ) (
2   R m - R h  tm + 2  R c1 - R h  t c1
  )
s = 93.683  MPa

Check = "OK"

FPDL  tc1 FPDL  0.05   H - 
R 1 := +
(tm + 2 tc1) (tm + 2  tc1)
R 1 = 83.99  kN
Allowable weld shear stress ( )

sw := min 0.4  Fy , 0.3  70ksi = 138  MPa
R1
 R c1  0.707  sw


2

2

2
Area of main plate Am := Lm  t m = 7500  mm
2
Total cross section area At := Am + As1 + As2 = 7500  mm
ts1  ts2   Lm 
As1  + A s2   ts1 + Lm +  + Am   t s1 + 
2  2   2 
Xcent := = 125  mm
At


3 2 2
t m  Lm  Lm   t s1 
3 7 4
12  2   2 
2
 ts2 
3
 2 

3
Lm  t m (
ts1  2  ls1 )3 (
ts2  2  ls2 )3 5 4
IBB := + + = 5.625  10  mm
12 12 12
7 4
IAA
(
  )
5 3
ZAA = 3.125  10  mm
IBB
 tm 
max  ls1 , ls2 , 
 2 
4 3
ZBB = 3.75  10  mm

direction


D ds 


Fze
At
Inplane bending ( )


MAA
ZAA
MBB
ZBB

axial AA + BB
ca cb
Total combined stress c := axial + AA + BB = 199.522  MPa
Check = "OK"

Fvc
Lm  t m

Check = "OK"
vc
all

6. DESIGN SUMMARY
SLINGS
1 ds = 31.5  mm FMBSL = 61.8  tonnef
D = 35.6  mm
H = 119.1  mm
PADEYES
Radius of padeye hole R h = 19  mm

Section A: 2.1. Sling Design Load and Selection

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Section A: 2.1. Sling Design Load and Selection

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What components are being designed for lifting pile P2?

What components are being designed for lifting pile P2?

What design loads are considered for the sling and shackle selections?

What design loads are considered for the sling and shackle selections?

SECTION A

2. SLING, SHACKLE AND PADEYE DESIGN

Doc G00A-ST-RPT-01-00137-107-00 Appendix A6-1 of A6-30 Rev :A

Sling breaking strength safety factor Sb := 4.0

Calculated sling breaking load FCRBL := Sb  FUSDL = 183.26  tonnef

Lifting Angle 1 := 90deg

Minimum breaking strength FMBSL := 195tonnef

Doc G00A-ST-RPT-01-00137-107-00 Appendix A6-2 of A6-30 Rev :A

Specification: Crosby G-2140 55t WLL shackle

Working load limit FWLL := 55tonnef

Pin diameter D := 57.2mm

Inside width B := 82.6mm

Inside length H := 197mm

Doc G00A-ST-RPT-01-00137-107-00 Appendix A6-3 of A6-30 Rev :A

Padeye Design Load 5

Radius of pin hole R h := 30mm

Use the following sizes of main, cheek and spacer plates

Item Radius Thickness

Main plate R m := 100mm t m := 50mm

Cheek plates R c1 := 60mm t c1 := 15mm

Yield stress of padeye steel Fy := 335MPa

Poisson's ratio := 0.3

Clearance available between cheek plate and

CHECK FOR BEARING STRESS

Reduction for bearing area  120  deg  = 0.866

Allowable bearing stress ba := 0.9  Fy = 301.5  MPa

Check := "OK" if b < ba

Doc G00A-ST-RPT-01-00137-107-00 Appendix A6-4 of A6-30 Rev :A

Check := "OK" if h < ha

Allowable shear stress sa := 0.4  Fy = 134  MPa

Check := "OK" if s < sa

FORCES ACTING ON CHEEK PLATE 1 WELD  ds 

CHECK WELD BETWEEN MAIN PLATE AND CHEEK PLATE 1

Allowable weld shear stress (

Provide a fillet weld of 16 mm

Doc G00A-ST-RPT-01-00137-107-00 Appendix A6-5 of A6-30 Rev :A

COMBINED SECTIONAL PROPERTIES OF THE PADEYE MAIN PLATE AND STIFFENERS

Thickness of bottom stiffener plate t s1 := 0mm

Length of bottom stiffener plate ls1 := 0mm

Thickness of top stiffener plate t s2 := 0mm

Length of top stiffener plate ls2 := 0mm

Length of main plate Lm := 350mm

Finding the centroid(distance from the bottom stiffener plate)

Doc G00A-ST-RPT-01-00137-107-00 Appendix A6-6 of A6-30 Rev :A

Moment of inertia for inplane bending

Moment of inertia for out of plane bending

As a design requirement , provide 5% padeye force in orthogonal out of plane direction

Distance of centre of padeye hole from the vertical z pad1 := 150mm

Horizontal distance from centre of padeye hole to z pad2 := 0mm

Doc G00A-ST-RPT-01-00137-107-00 Appendix A6-7 of A6-30 Rev :A

Max tensile force on the padeye Fze := 0kN

Max shear force Fvc := Fsmax sin ( 1) = 898.583 kN

Out of plane bending ( )

CHECK BENDING STRESSES

Axial stress axial = 0  MPa