Single Packaged

Air Conditioner
SERVICE MANUAL
MODEL: EK-H2408C00
Air Conditioner Service Manual

TABLE OF CONTENTS
Safety Precautions ............................................................................................................................3

Model Number Nomenclature ................................................................................................. 8

General Data ............................................................................................................................. 9

Dimensions ............................................................................................................................. 10

Refrigerant Circuit diagram....................................................................................................11

Wiring Diagram....................................................................................................................... 12

Trouble Shooting Guide......................................................................................................... 13

Electric Parts Trouble Shooting Guide................................................................................. 17

Feature of Controller............................................................................................................. 24

Exploded View and Replacement Parts List........................................................................ 30

2 Single Packaged Air Conditioner

 Safety Precautions

Safety Precautions
To prevent injury to the user or other people and property damage, the following instructions must be followed.
■ Be sure to read before installing the air conditioner.
■ Be sure to observe the cautions specified here as they include important items related to safety.
■ Incorrect operation due to ignoring instruction will cause harm or damage. The seriousness is classified by the following
indications.

WARNING This symbol indicates the possibility of death or serious injury.

CAUTION This symbol indicates the possibility of injury or damage to properties only.

■ Meanings of symbols used in this manual are as shown below.

Be sure not to do.

Be sure to follow the instruction.

WARNING
■ Installation
Do not use a defective or For electrical work, contact the Always ground the product.
underrated circuit breaker. Use dealer, seller, a qualified
this appliance on a dedicated electrician, or an Authorized
circuit. Service Center.
• There is risk of fire or electric • Do not disassemble or repair the • There is risk of fire or electric
shock. product. There is risk of fire or shock.
electric shock.

Install the panel and the cover of Always install a dedicated circuit Use the correctly rated breaker
control box securely. and breaker. or fuse.
• There is risk of fire or electric • Improper wiring or installation • There is risk of fire or electric
shock. may cause fire or electric shock shock.

Service Manual 3
Safety Precautions
Use the specified wires to Do not install, remove, or re- Be cautious when unpacking and
connect the unit. install the unit by yourself installing the product.
(customer).
• There is risk of fire or electric • There is risk of fire, electric • Sharp edges could cause injury. Be
shock. shock, explosion, or injury. especially careful of the case edges
and the fins on the condenser and
evaporator.

For installation, always contact Do not install the product on a Be sure the installation area
the dealer or an Authorized defective installation stand. does not deteriorate with age.
Service Center.
• There is risk of fire, electric • It may cause injury, accident, or • If the base collapses, the air conditioner
shock, explosion, or injury. damage to the product. could fall with it, causing property
damage, product failure, and personal
injury.

■ Operation
Do not let the air conditioner run for Take care to ensure that power Do not place anything on the
a long time when the humidity is very cable could not be pulled out or power cable.
high and a door or a window is left damaged during operation.
open.
• Moisture may condense and wet • There is risk of fire or electric • There is risk of fire or electric
or damage furniture. shock. shock.

Do not plug or unplug the power supply Do not touch(operate) the Do not place a heater or other
plug during operation. product with wet hands. appliances near the power cable.
• There is risk of fire or electric • There is risk of fire or electrical • There is risk of fire and electric
shock. shock. shock.

4 Single Packaged Air Conditioner

 Safety Precautions
Do not allow water to run into Do not store or use flammable gas Do not use the product in a
electric parts. or combustibles near the product. tightly closed space for a long
time.
• It may cause There is risk of fire, • There is risk of fire or failure of • Oxygen deficiency could occur.
failure of the product, or electric product.
shock.

Gasolin

When flammable gas leaks, turn If strange sounds, or small or smoke Stop operation and close the window in
off the gas and open a window comes from product. Turn the breaker storm or hurricane. If possible, remove the
for ventilation before turn the off or disconnect the power supply product from the window before the
product on. cable. hurricane arrives.
• Do not use the telephone or turn • There is risk of electric shock or • There is risk of property damage,
switches on or off. There is risk of fire. failure of product, or electric
explosion or fire shock.

Do not open the panel of the product When the product is soaked Be cautious that water could not
during operation. (Do not touch the (flooded or submerged), contact enter the product.
electrostatic filter, if the unit is so an Authorized Service Center.
equipped.) • There is risk of fire or electric
• There is risk of physical injury, shock. • There is risk of fire, electric
electric shock, or product failure. shock, or product damage.

Ventilate the product from time to time when Turn the main power off when cleaning or
operating it together with a stove, etc. maintaining the product.
• There is risk of fire or electric shock. • There is risk of electric shock.

Service Manual 5
Safety Precautions
When the product is not be used for a long time, Take care to ensure that nobody could step on or
disconnect the power supply plug or turn off the fall onto the unit.
breaker.
• There is risk of product damage or failure, or • This could result in personal injury and product
unintended operation. damage.

CAUTION
■ Installation
Always check for gas (refrigerant) Install the drain hose to ensure Keep level even when installing
pressure after installation or repair of that water is drained away the product.
product. properly.
• Low refrigerant levels may cause • A bad connection may cause • To avoid vibration or water
failure of product. water leakage. leakage.

90°

Do not install the product where the noise or Don't use people to lift and Do not install the product where it
hot air from the outdoor unit could damage transport the product. will be exposed to sea wind (salt
the neighborhoods. spray) directly.
• It may cause a problem for your • Avoid personal injury. • It may cause corrosion on the product. Corrosion,
neighbors. particularly on the condenser and evaporator fins,
could cause product malfunction or inefficient
operation.

Having perfect vacuum process in the factory, our units don't have drier but have filter in the refrigerant circuit.
In case of recharging R-410A gas in the field,
"DRIER" must be installed on the liquid line which is connected from discharge part of condenser to intake
part of evaporator. Because the refrigerant circuit is capable of containing water with imperfect vacuum.

6 Single Packaged Air Conditioner

 Safety Precautions
■ Operation
Do not expose the skin directly to cool air for long Do not use the product for special purposes, such as preserving
periods of time. (Don't sit in the draft.) foods, works of art, etc. It is a consumer air conditioner, not a
precision refrigeration system.
• This could harm to • There is risk of
your health. damage or loss
of property.

Do not block the inlet or outlet of Use a soft cloth to clean. Do not Do not touch the metal parts of the
air flow. use harsh detergents, solvents, product when removing the air filter.
etc. They are very sharp!
• It may cause product failure. • There is risk of fire, electric • There is risk of personal injury.
shock, or damage to the plastic
parts of the product.

x
Wa Thinner

Do not step on or put anything Always insert the filter securely. Clean Do not insert hands or other objects
on the product. (outdoor units) the filter every four weeks or more through the air inlet or outlet while the
often if necessary. product is operated.
• There is risk of personal injury • A dirty filter reduces the efficiency of • There are sharp and moving parts
and failure of product. the air conditioner and could cause that could cause personal injury.
product malfunction or damage.

Do not drink the water drained from the product. Use a firm stool or ladder when cleaning or
maintaining the product.
• It is not sanitary and could cause serious health • Be careful and avoid personal injury.
issues.

Service Manual 7
Model Number Nomenclature

Model Number Nomenclature

EK-H2408C00
1 2 3 4 5 6 7 8

A Changwon/R-410A
E Turkey/R410A
1 Manufacturing plant/Refrigerant
K Turkey/R-22
L Changwon/R-22
K Single packed Air Conditioner
2 Classification
N Ducted split Air Conditioner
C Cooling Only
3 Type
H Heat pump
4 Capacity(Btu/h) 036(36000 Btu/h)~360(360000Btu/h)
8 380~415V, 50Hz, 3Phase
5 Voltage/frequency/phase 9 380V, 60Hz, ,3Phase
B 220V, 60Hz, 3Phase
D 440~460V, 60Hz, 3Phase
C Convertible Air Flow(Down+Horizontal)
6 Air flow/Top Side
H Horizontal Air Flow
0 MICOM Control/10
7 Method/SEER A Mechanic Control/10
D Mechanic Control/13
8 Development Sequence Given Number by Delevelopment Sequence

8 Single Packaged Air Conditioner

 General Data

General Data
Nominal ton (Ton) 20
Models EK-H2408C00
Capacity Cooling Capacity (net) (Btu/hr) 225,000
(W) 65,941
(Kcal/h) 56,699
Heating Capacity (net) (Btu/hr) 250,000
(W) 73,268
(Kcal/h) 62,999
Electrical Data Voltage (V,PH) 380~415V , 3PH
M.C.A (with standard motor) Cooling/Heating (Amps) 70
Power Input Cooling/Heating (Watt) 26,500/27,800
Performance Air Circulation Nominal CFM CFM 7,500
EER (SEER) Cooling/Heating (Btu/hr.W) 8.5/9.0
Sound Rating Bell 9.2
Feature Wired Remote Controller O
Time Delay Safety Function O
Cooling Operation Mode O
Heating Operation Mode (with E/Heater) O
Soft Dry Operation O
Timer setting (24-Hour on/off) O
Auto Restart Mode O
Humidifier Funtion O
Test Function O
Defrost O
Hot Start O
Self-Diagnosis Function O
Phase Reversal Error Sensing O
Phase Loss Sensing O
Filter Type Washable & Anti-Fungus
Compressor Type Scroll
Quantity 4
Outdoor Coil Type High Efficiency
Tube Size (O.D) (inch) 9/32
(mm) 7
Row/FPI 3R / 17 FPI
Length (inch) 78 3/4
(mm) 2,000
Face area (sq.ft) 41.59
(m2) 3.86
Indoor Coil Type High Efficiency
Tube Size (O.D) (inch) 3/8
(mm) 9.52
Row/FPI 3R / 16 FPI
Length (inch) 39 3/8
(mm) 1,000
Face area (sq.ft) 14.22
(m2) 1.32
Outdoor Fan Type Propeller
No. Used/Diameter (in.) 4EA / 22
Drive Type Direct
CFM 12,500
No. Motor / Motor Output (Hp) 4 / 0.4
Motor RPM 950
Indoor Fan Type Centrifugal Blower Fan
No. Used 1 EA
Diameter / Width inch/inch 18" / 18"
Drive Type / Motor Step Belt / 1
No. Motors 1EA
Motor Output (standard / oversized) hp/hp 5 Hp / 7.5 Hp
Motor rpm (standard / oversized) hp/hp 2,870~2,900 / 2,860~2,900
Drain Connection Size (in.) 1
Dimensions (WxHxD) (inch) 114 3/32*49 7/82*86 5/8
(mm) 2,898*1,250*2,200
Net Weight (kg) 900
(lbs) 1,984
1) Test Condition of ISO Rated Cooling Capacity & Heating Capacity: 2) Filters are standard supply.
- Cooling : Ambient 95°F, Air Entering Temperature : 80.6°F DB and 6.2°F WB
- Heating : Ambient 44.8°F, Air Entering Temperature : 68°F DB and 59°F WB

Service Manual 9
Dimensions

Dimensions
UNIT Dimensions (Figure 1A)
Unit: inch(mm)
CLEARANCE 34"
UNITS 20RT CLEARANCE 16"

H 49 7/32 (1250)
I 86 5/8 (2200)
J 114 3/32 (2898)
K
K 7 3/32 (180)
N H
L 48 13/32 (1230)
M
M 3 5/32 (80)
J
N 3 5/32 (80) I
CLEARANCE 34"
L
CLEARANCE 46"

Figure 1A
HORIZONTAL FLOW APPLICATION (Figure 1B)

CLEARANCE 34"
Unit: inch(mm) CLEARANCE 16"

UNITS 20RT
A 34 5/8 (880)
B 17 5/8 (448)
C 23 5/8 (600) F

D 3 31/32 (101) E

E 7 5/32 (182)
D
C
F 39 3/8 (1000)
CLEARANCE 46" B
CLEARANCE 34"
G 5 1/8 (137.5) H A
G
H 25 19/32 (650)
Figure 1B

DOWN FLOW APPLICATION (Figure 1C) A B C D

Unit: inch(mm)
E

UNITS 20RT
F

SUPPLY
RETURN
A 23 5/8 (600)

B 15 5/8 (396)
C 34 5/8 (880)
D 6 11/16 (170)
E 6 4/8 (165)
F 39 3/8 (1000)
G 6 11/16 (170)
H 25 19/23 (650) TOP VIEW Figure 1C

10 Single Packaged Air Conditioner

 Refrigerant Circuit Diagram

Refrigerant Circuit Diagram

CAPILLARY TUBE
OUTDOOR 2.0(I.D)*1EA INDOOR
COIL PRESSURE PRESSURE COIL
3.36(I.D)*23EA CHECK PORT CHECK PORT
CAPILLARY TUBE
1.8(I.D)*9EA

HI PRESSURE
SWTICH

ACCUM
Cooling Heating

CHECK CHECK
VALVE VALVE
LOW PRESSURE
COMP COMP
SWTICH
A-1 A-2

CAPILLARY TUBE CHECK

VALVE CAPILLARY TUBE
2.0(I.D)*3EA 1.8(I.D)*9EA

CAPILLARY TUBE
2.0(I.D)*1EA
PRESSURE PRESSURE
CHECK PORT CHECK PORT

HI PRESSURE
SWTICH
3.36(I.D)*23EA
CAPILLARY TUBE CHECK
VALVE ACCUM
2.0(I.D)*3EA Cooling Heating

CHECK CHECK
VALVE VALVE
LOW PRESSURE
COMP COMP
SWTICH
A-1 A-2

: Refrigerant Flow

Service Manual 11
Wiring Diagram

Wiring Diagram
EK-H2408C00

3854U20290U
54 003399 19 Rev:a

12 Single Packaged Air Conditioner

 Troubleshooting Guide

Troubleshooting Guide
PACKAGE AIR CONDITIONER VOLTAGE LIMITS

NAME PLATE RATING MINIMUM MAXIMUM

380~415V 342V 457V

1. No cooling and heating operation performed

1) Both the blower and the compressor do not work

WHAT TROUBLED COMPLAINTS HOW TO CHECK REMEDY

Other parts except the • Electric supply interrupted Measure power sypply
unit • Defective power wiring with a tester in case that • Repair a switch box
• Cut off power fuse the same power source is and relative instrument.
supplied to other • Replacement of fuse
equipment except the unit, • Request a power
what and where troubled supplier to repair.
can be discovered by
checking the operation of
other equipment.

Too low voltage Measure it with a tester. Check the power source.
Use a thick cable if
necessary.
Magnetic Contactor for Control point is on Make short-circuit, then Replace it if necessary.
compressor & fan motor condition of "OFF" due to measure it with tester.
trouble.

Operating switch Troubled or defective Check it with the eyes or Repair or replace it.
contactor tester.

2) Only Indoor blowers do not work

WHAT TROUBLED COMPLAINTS HOW TO CHECK REMEDY

Motor • Over heated Check it with tester Repair or replace it.

• Wiring short

• Cut- OFF of wiring

Electric wiring • Short circuited on Check it with a tester. Rewiring or Repair.
operation

Service Manual 13
Troubleshooting Guide

3) Only outdoor fan does not work

WHAT TROUBLED COMPLAINTS HOW TO CHECK REMEDY

Motor • Over-heated Check how it is insulated. Repair or replace it.

• Wire short

Electric Wiring Cut off of wiring Check it with a tester. Rewiring or repair.
Short circuited on
operation

Capacitor Defected Check it with tester. Replace it.

4) Only compressor does not work

WHAT TROUBLED COMPLAINTS HOW TO CHECK REMEDY

Magnetic switch for Defective contact, Check it with the eyes on Repair or replace it.
compressor motor magnetic coil troubled. with a tester.

Compressor motor Troubled over-heated Check how it is insulated. Replace or repair the
(layer short) compressor.

High pressure switch Troubled or defective Check it with a tester. Replace it if

contact or operating necessary.

Electric circuit Defective connection or Check it with a tester. Rewiring or push

disconnection of the circuit reset button.
for compressor.

14 Single Packaged Air Conditioner

 Troubleshooting Guide

2. The Units discontinue after the operation started

WHAT TROUBLED COMPLAINTS HOW TO CHECK REMEDY

Outdoor coil Coil is dirty *1 Checking Wash it by means of

something like chemical
washing.

In-condensable gas Air intruded into the In the event that Extract air by vacuum
blended. refrigerant pipe line *1 difference between the pump, then replenish
saturating temperature (charge) the refrigerant.
corresponding to high
pressure and the
temperature of air
discharged from the
outdoor coil is more than
15°C, incondensable gas
may be blended.

High pressure switch Improper adjustment Check it with a pressure Read just it to normal
gauge. operating pressure.
(Note)
Don't alternate the
specified adjusting
pressure. If the adjusted
pressure exceed the
specified range, it will
cause a great accident.

Refrigerant A shortage of refrigerant Check pressure Replenish the

amount. * 2 refrigerant. Repair the
spot where it is leaked.

Outdoor Fan Reverse rotation of fan Confirm the wind blowing If reversed, connect
Obstacle out upward. interchanged wires to
Air short circuit *1 each terminal.
Check it with eyes.
Power wirings.

Note: Use an appropriate measuring instrument for readjustment.

*1: High-pressure switch moves.
*2: Low- pressure switch moves.

Service Manual 15
Troubleshooting Guide

3. The unit is working, but not cooling and heating sufficiently

(Both blower and compressor are working)
WHAT TROUBLED COMPLAINTS HOW TO CHECK REMEDY

Load Much Cooling or Heating Heat load increased. Do necessary disposal

load Window or door has many respectively.
cracks or gaps.

Air flow Obstacle disturbs Intake Checking Correct it.

of uniform airflow.

Short air volume Reverse rotation of Checking Correct it.

blower.

Refrigerant Shortage in the charged Coil inlet pipe is frosted Recharge it.
refrigerant. (Repair the leakage spot).

Air passage Improper or foreign bodies Checking Correct or clear the

foreign bodies.

Air filter Clogged with dust Checking Cleaning

4. All the functions are performed as specified, but very noisy and vibrant
WHAT TROUBLED COMPLAINTS HOW TO CHECK REMEDY

Compressor Liquid refrigerant flooding • Check for refrigerant over-charge.

back from the evaporator. • Check to see if the intake air temperature is
extremely cold.
• Check for insufficient air flow quantity.

Faulty Discharge valve • Checking • Replace the

and suction valve. compressor

Blower Fan broken. Checking Repair or replace it.

Clear the foreign bodies.
Foreign matters intruded.

Screws Looseness or fail-off of Checking Correct

screws

Electric troubles Defective contact. Checking Repair and clean or

(Magnetic contactor) Defective contact point. replace it.
Rusting and foreign
matters in the iron core
contact face. Defective
contact of the
operating switch.

Others Improper installation Checking Correct it.

16 Single Packaged Air Conditioner

 Electronic parts Troubleshooting Guide

Electronic parts Troubleshooting Guide

Possible trouble 1 : The unit does not operate.

Is the input voltage of NO 1. Check the Fuse.

Main PCB AC220V? 2. Check the wiring of AC220V.

YES

Is the output voltage NO

of IC03D(7812 ) on the 1. Exchange IC03D(7805) on
main PCB DC5V? the main PCB.

YES

Is the output voltage NO

of IC01A(7036) on the 1. Exchange IC01A(7036) on
main PCB DC5V? the main PCB.

YES

NO 1. Exchange OSC01B.
OSC01B vibration?
2. Check the pattern around
OSC01B on the main PCB.
YES

1. Exchange main PCB ASS'Y

Possible trouble 2 : The remote-controller does not operate.

NO
Is the power ON? 1. Check the FUSE.
2. Check the input voltage of
Main PCB ASS'Y.
YES

Is the input voltage NO 1. Check or exchange the IC03D

of remote-controller on the Main PCB.
DC12V? 2. Check or exchange the
YES Connector (RED, BROWN)
of the remote controller.
1. Exchange remote-controller
2. Check or exchange the Main
PCB ASS'Y.

Service Manual 17
Electronic parts Troubleshooting Guide

Possible trouble 3 : Key input of remote-controller does not respond.

Is the connection between NO 1. Check or repair Connector wiring.

MAIN PCB and remote-controller 2. Exchange the Connector.
correct?
YES

YES 1. Replace the pressed key.

Is any key on the remote-controller
keeping pressed? 2. Exchange the Knob or Key.

NO

Is there Check(F**) on YES 1. Remove cause of Check.

the remote controller LCD?

NO

Is the input power voltage of NO

remote-controller DC12V? 1. Check 220V Power on the
MAIN PCB.

YES

Is there OSC01B vibration NO

1. Exchange OSC01B
on the remote-controller
PCB? 2. Check the pattern around OSC01B
on the remote-controller PCB.
YES

YES 1. Check Keys.

Do Keys have troubles?
2. Repair or exchange Key.

NO

Exchange remote-controller.

Possible trouble 4 : LCD display on the remote-controller shows some trouble.

Are there trouble in YES

LCD parts? 1. Check crack, damage of LCD.
2. Check LCD pattern.

NO

Is there trouble in the YES 1. Check or repair all IC with

remote-controller PCB dust or moisture on the PCB.
ASS'Y? 2. Exchange remote-controller
NO PCB.

Exchange remote-controller.

18 Single Packaged Air Conditioner

 Electronic parts Troubleshooting Guide

Possible trouble 5 : No cooling operation performed.

NO
Is the unit operating? 1. Press power ON/OFF button.

YES

NO 1. Press cooling operation key.

Is the cooling mode?
2. After reenergizing power supply,
press power "ON/OFF" button.

YES

NO 1. Set following.
Set Temp. < Room Temp.?
'Set Temp. < Room Temp.'

YES

Is the output NO
voltage of IC03D on the MAIN 1. Check or exchange IC03D
PCB DC5V? on the MAIN PCB.

YES

Is the output
voltage of IC01M's 11,12(COMP B)PIN NO
1. Check or exchange IC01M.
on the MAIN PCB DC0V?
2. Check 3-minutes time delay.

YES

Is the voltage NO
between A/B(COMP B) of CN-COMP 1. Check or exchange RY4/RY5(COMP B).
and NEUTRAL 220V?

YES

Is the magnetic contactor NO 1. Check the wiring of Magnetic

for compressor ON? contactor.
2. Exchange Magnetic contactor.

YES

1. Check Compressor and

Capacitor for Compressor.

NOTE: 3ø model has not capacitor for compressor.

Service Manual 19
Electronic parts Troubleshooting Guide

Possible trouble 6 : No heater operation performed.

NO
Is the heater operation? 1. Select heater operation mode.

YES

NO 1. Reconnecting power supply.

Is the heater LCD "ON"?
Press Heater Key.

YES

NO 1. Set following.
Set temp. > Room temp.?
'Set temp. > Room temp.'

YES

Is the output NO
voltage of IC03D on the 1. Check or exchange IC03D,
MAIN PCB DC5V? IC02D on the MAIN PCB.

YES

Is the output NO
voltage of IC02M's 15, 16PIN on the 1. Check or exchange IC02M.
MAIN PCB 0V?

YES

Is the voltage NO
between A/B(Heat B) of CN-HEAT 1. Check or exchange RY13/RY14(Heat A, B).
and NEUTRAL 220V?

YES

NO 1. Check the wiring of Magnetic

Is the magnetic contactor for
heater ON? contactor.
2. Exchange Magnetic contactor.

YES

Check or exchange E/Heater.

20 Single Packaged Air Conditioner

 Electronic parts Troubleshooting Guide

Possible trouble 7 : No humidifier operation performed.

NO 1. Press cooling or fan operation

Is the indoor fan operation?
or heater operation key.

YES

NO
Is the HUMID LCD "ON"? 1. Press humidifier Key.

YES

Is the output NO
voltage of IC03D on the 1. Check or exchange IC03D.
MAIN PCB DC5V? IC02D on the MAIN PCB.

YES

Is the output NO
voltage of IC01M's 10PIN on 1. Check or exchange IC01M.
the MAIN PCB 0V?

YES

Is the voltage NO
between 1PIN of CN-HUMID and 1. Check or exchange RY3.
NEUTRAL 220V?

YES

Is the magnetic NO 1. Check the wiring or Magnetic

contactor for humidifier ON? contactor.
2. Exchange Magnetic contactor.

YES

Check the humidifier.

Service Manual 21
Electronic parts Troubleshooting Guide

Possible trouble 8 : Indoor motor does not operate.

NO
Is the unit operating? 1. Press power ON/OFF button.
2. Reconnect the power supply.

YES
Is the output
voltage of IC02M's 14PIN on NO
1. Check or exchange IC01M.
the MAIN PCB 0V?

YES

Is the voltage NO
between 1PIN(IN) of CN-FAN(IN) and 1. Check or exchange RY10.
NEUTRAL 220V?

YES

Is the "Power relay" for NO 1. Check the wiring of

indoor motor ON? "Power relay".
2. Exchange "Power relay".
YES

Check the indoor motor.

Possible trouble 9 : Outdoor motor does not operate.

NO
Is it cooling operation? 1. Press power "ON/OFF" button.
2. Select cooling operation.

YES

NO 1. Set following.
Is the compressor operating?
Set temp. < Room temp.
2. Wait, if the unit has operating
with 3-minute time delay.
YES
Is the output NO
voltage of IC02M's 13/12(OUT FAN B) 1. Check or exchange IC02M.
on the MAIN PCB 0V?

YES

Is the voltage NO
between OUT A/B of CN-FAN and 1. Check or exchange
NEUTRAL 220V? RY11/RY12(OUT FAN B).

YES

Is the "Power relay" for NO 1. Check the wiring of

outdoor motor ON? "Power relay".
2. Exchange "Power relay".
YES

Check the outdoor motor A/B.

22 Single Packaged Air Conditioner

 Electronic parts Troubleshooting Guide

Possible trouble 10 : No heater operation performed.

NO
Is the heater operation? 1. Select heater operation mode.

YES

NO 1. Reconnecting power supply.

Is the heater LCD "ON"?
Press Heater Key.

YES

NO 1. Set following.
Set temp. > Room temp.?
'Set temp. > Room temp.'

YES

Is the output NO
voltage of IC03D on the 1. Check or exchange IC03D
MAIN PCB DC5V? on the MAIN PCB.

YES

Is the output NO
voltage of IC01M's 16PIN on the 1. Check or exchange IC01M.
MAIN PCB 0V?

YES

Is the voltage NO
between 1PIN of CN5 and 1. Check or exchange RY1.
NEUTRAL 220V?

YES

NO 1. Check the wiring of Magnetic

Is the magnetic contactor for
heater OK? contactor.
2. Exchange Magnetic contactor.

YES

Check or exchange E/Heater.

Service Manual 23
Features of Controller

Features of Controller
1. Main Controller Circuit Diagram

24 Single Packaged Air Conditioner

 R11D D02D CN_RETURN_AIR CN_B_CYCLE CN_A_CYCLE CN_TEMP_OUT
CN_CC JP15 CN_REMO
D11D D01D L01K
NTC01D
S R D03D
NF01J C09D OUT IN OUT IN
T L01D D30CI D09K

C01D
JP14 L02K

CN_PHASE
C07D
2. Feature of Main Controller

S/TRANS JP08

ZNR01J
LED1

LED4
LED3
LED2

R08K JP02

JP01
C03D JP09 SWITCH
R03D

D08D
JP03 JP10

R17K
OP_J1
1 2 3 4

R18K
60
55
40
35

50
45

JP04
C01J C05D JP05

D06D

D11K
JP06

ZD02D
IC01D IC02D
CN_ZONE

D07D
IC03K

JP11
C03D1

JP07

FUSE
CN_COMP CN_BYPASS
(L) A CN_HAETER B IN A B CN_HUMID

BP(B)

4WAY(A)
BP(A)

4WAY(B)

COMP(B)
COMP(A)
IC02K IC01K MICOM
OSC01B

CN_FAN
5

1
10
15
20
25
30

CN_POWER
JP17 C02A
TEST_SW
(N) PWB:6870A20012A
IC01A

JP18
ASM:6871A10041
ZD01F

RY8

RY3
RY5
RY4
RY9
RY7
RY6

RY10
RY11
RY12

RY14

RY13
CN_H/P (WH)
JP12
CN_L/P(YL)

CN_THMO
(B) (A)

HEAT(A) HEAT(B) FAN(IN) FAN_OUT FAN_OUT HYMID COMP(B) COMP(A) 4WAY(B) 4WAY(A) BP(B) BP(A)
(A) (B) (B) (A)
CN_SUB

Service Manual 25
Features of Controller
Features of Controller

3. Feature of Remote-Controller PCB ASS'Y

4. Feature of Remote-Controller LCD

AUTO SWING OPERATION SET TEMP SUB FUNCTION

Room Temp
HI AUTO Heater Preheat
MED JET Defrost Humidify
LO Filter Out door
Time ZONE 1 2 3 4
Timer Operation unit Program set
On Off
Set no. Time 01 03 05 07 09 11 13 15 17 19 21 23

26 Single Packaged Air Conditioner

 Features of Controller

5. Error Mode & Corrective Method

Error mode Cause of error Sensing condition of error Method of SVC Remark
OPEN/SHORT of Voltage of sensing: Over 4.8V 1. Check the voltage of "CO1H" Room
CH01 room temp. Voltage of sensing: Less than on the remote controller. temp.(25°C)
sensor 0.5V 2. Check the temp. sensor of = DC 2.5V
remtote controller.
OPEN/SHORT of Voltage of sensing: Over 4.8V 1. Check the voltage between PIN 3 Pipe temp.(25°C)
CH02 indoor pipe temp. Voltage of sensing: Less than and 4 of CN-A cycle/CN-B cycle. = DC 2.2V
0.5V 2. Check the temp. sensor of
sensor indoor pipe.
Communication Communication interruption 1. Check the connecting wire Input voltage of
Error between remote controller and between main PCB remote remote-controller
Main PCB for 3 minutes. controller. = DC 12V
CH03 2. Check the input voltage of
remote-controller.
3. Check the wiring of
remote-controller.
OPEN/SHORT of Voltage of sensing: Over 4.8V 1. Check the voltage between PIN Pipe
outdoor pipe Voltage of sensing: Less than 1 and 2 of CN-A cycle/CN-B temp.(25°C)
CH04 sensor 0.5V cycle ON the main PCB. = DC 2.5V
2. Check the temp. sensor of
remtote controller.
OPEN/SHORT of Voltage of sensing: Over 4.8V 1. Check the voltage between Room
outdoor room Voltage of sensing: Less than PIN 1 and 3 of CN-TEMP temp.(25°C)
CH05 temp. sensor 0.5V OUT on the main PCB. = DC 2.2V
2. Check the temp. sensor of
outdoor room.
OPEN of Sensing the numer of Low pressure 1. Check Low Pressure Switch
CH16 A_Cycle_Low S/W open after power_On 2. Check Refrigerant pressure
Pressure Switch • First time within 1 minute
- 3 times during 30 minutes after
OPEN of first time sensing 1. Check Low Pressure Switch
CH17 B_Cycle_Low - 6 times until 30 minutes after first 2. Check Refrigerant pressure
Pressure Switch time sensing
OPEN of Sensing the numer of high pressure 1. Check High Pressure Switch
CH18 A_Cycle_High S/W open after power_On
2. Check Refrigerant pressure
Pressure Switch • First time within 1 minute
- 3 times during 30 minutes after
OPEN of first time sensing 1. Check High Pressure Switch
CH19 B_Cycle_High - 6 times until 30 minutes after first 2. Check Refrigerant pressure
Pressure Switch time sensing

CH21 Phase Reversal Sensing the Reversal Phase 1. Check Power Connection
Error

CH22 Phase Loss Sensing the Phase Missing 1. Check Power Connection

Service Manual 27
F eatures of Controller

6. Principal part list of controller

Main PCB Remote Pipe Sensor Pipe Sensor Return Air Outdoor
Model Remark
ASM controller A(In/Out) B(In/Out) Sensor Room Sensor
EK-H2408C00 6323AQ3214M
LG No 6871A10041H 6711A20043B EBG30413001 EBG30413002 (OPTIONAL) 6323A20010A Heat Pump

EK-H2408C00 5400298512
ARCELIK-LG No 5400296908 5400305202 5400390201 5400390202 (OPTIONAL) 5400403001 Heat Pump

7. Principal partlist of Main PCB ASM

No Part No LG Part No ARCELIK-LG Part Name Remarks
1 EAN30788301 5400403601 MICOM(MAIN) H/P
2 6920WRD008A 5400403701 RELAY RY3,4,5,10,11,13,14
3 6920AQ9054F 5400061906 RELAY RY1,2,8,9,12
4 6212A90001E 5400314805 RESONATOR
5 6900AQ9028N 5400061413 FUSE
6 6102AQ9075A 5400057601 VARISTOR

8. Principal partlist of Remote Controller

No Part No LG Part No ARCELIK-LG Part Name Remarks
1 OITO641010B 5400403801 MICOM(Remote Controller) MICOM
2 6304A30001C 5400315003 LCD
3 6871A20043A 5400403901 Remote C PCB ASM Cooling Only
4 6871A20043H 5400403908 Remote C PCB ASM Heat Pump

28 Single Packaged Air Conditioner

 Features of Controller

9. Explanation of principal function

■ Flow Chart

START(Power supply)

YES

1. Initialize "micom".
2. A/D convert.
3. Main PCB: Waiting cooling operation.
4. Remote controller: Waiting input. NO
Dehumidification Mode? Heater operation mode?
YES
A

YES YES
NO
Power ON?
Dehumidification operating NO
Set Temp. > Indoor Temp.
YES

NO YES
Cooling Mode? Stop condition?
Heater operating
YES YES YES

NO Go to A
NO
Set Temp. < Indoor Temp. Stop condition?

YES YES

YES Go to A
Time delay mode

NO

Cooling operating Fan only operating

NO NO
Stop condition? Stop condition?

YES YES

Go to A Go to A

Service Manual 29
Exploded View and Replacement Parts List

Exploded View and Replacement Parts List

• Exploded View
237204-2
435312
237204-1
437212

137213-1

554160
552202
548490
566000-2
559010
552201
566000-1

561410
263230

561410 354210
546810 552111-2
552111-1
554031 137210-2

549610
552111-3
137210-1
330870

359012
342800
346810
349600
W4400
145610 145610

152302

237204-1

237204-2 263230

268714

137213-2 566001-1

137213-3

566001-2
W6920
W0CZZ

249950

267110

30 Single Packaged Air Conditioner

 Exploded View and Replacement Parts List

•Replacement Parts List

LOCATION LG PART No. ARCELIK-LG PART No.
DESCRIPTION REMARKS
No EK-H2408C00 EK-H2408C00
145610-1 PULLEY ASSEMBLY 3A00217S 5400291617 Indoor Motor
145610-2 PULLEY ASSEMBLY 4561A30003E 5400315505 Blower Side
152302 FILTER(MECH),A/C 5230A20003Q 5400303915
249950 CONTROL BOX ASSEMBLY, SINGLE 4995A10092F 5400296106
263230 THERMISTOR ASSEMBLY EBG30413001 5400390201 Pipe Sensor A-cycle
263230 THERMISTOR ASSEMBLY EBG30413002 5400390202 Pipe Sensor B-cycle
263230 THERMISTOR ASSEMBLY 6323A20010A 5400403001 Outdoor Temp. Sensor
267110 REMOTE CONTROL ASSEMBLY 6711A20043B 5400305202
268714 PWB(PCB) ASSEMBLY, MAIN 6871A10041H 5400296908
330870 DRAIN PAN ASSEMBLY 3087A10013C 5400290203
342800 BEARING 4A00131B 5400315402
346810 MOTOR ASSEMBLY, INDOOR 4681A20093D 5400290904
349600 BRACKET ASSEMBLY 4811A10001A 5400315301
354210 EVAPORATOR ASSEMBLY, FIRST 5421A20151A 5400292001
359012 FAN ASSEMBLY, BLOWER 5835A20003D 5400315204
435312 GRILLE ASSEMBLY, DISCHARGE (OUTDOOR) 3530A20007H 5400157708
437212 PANEL REAR(OUTDOOR) 3720A10249B 5400303002
546810 MOTOR ASSEMBLY, OUTDOOR 4681A20106E 5400300905
548490 ACCUMULATOR ASSEMBLY (MECH) 4848A20001J 5400389601
549610 MOUNT ASSEMBLY, MOTOR (OUTDOOR) 4961A20029A 5400301001
552111-1 TUBE ASSEMBLY, CAPILLARY 5211A10549A 5400309601 For A-cycle
552111-2 TUBE ASSEMBLY, CAPILLARY 5211A10549B 5400309602 For B-cycle
552201 VALVE, CHECK 3A01020L 5400039411
554031 CONDENSER ASSEMBLY, FIRST 5403A20137S 5400289117 PCM Fin
554160 COMPRESSOR 2520UBDY2AB 5400378101
559010 FAN ASSEMBLY , PROPELLER 5901A10010A 5400310701
566000-1 SWITCH, PRESSURE 3A02524H 5400156408 Low Pressure Switch
566000-2 SWITCH, PRESSURE 3A02524L 5400156411 High Pressure Switch
566001-1 SWITCH, MAGNET 6600B000032 5400298301 For Indoor Motor
566001-2 SWITCH, MAGNET 6600B000041 5400278625 For Compressor
137210-1 PANEL ASSEMBLY, FRONT(INDOOR) 3721A10073B 5400286702
137210-2 PANEL ASSEMBLY, FRONT(INDOOR) 3721A10074B 5400287102
137213-1 PANEL ASSEMBLY, SIDE 3721A10075D 5400301404
137213-2 PANEL ASSEMBLY, SIDE 3721A10076C 5400303303
137213-3 PANEL ASSEMBLY, SIDE 3721A10076D 5400303304
237204-1 PANEL, SIDE 3720A13001C 5400303103
237204-2 PANEL, SIDE 3720A13001D 5400303104
W0CZZ CAPACITOR, DRAWING 2A00986C 5400126503 For Outdoor Motor
W4400 BELT, V 4400A30002W 5400291721
W6920 RELAY 6920AP3400A 5400158801 For Outdoor Motor
552202 VALVE,REVERSING 5220AP3777C 5400378203
561410 COIL ASSEMBLY,REVERSING VALVE 6141AR3733V 5400057720
552111-3 B CAPI ASSY AJR30136901 5400390301 For Heat Pump

Service Manual 31
P/No.: 3828A31005F
P/No.: 5400305106 Rev.:a