LG

LG Single Packaged-Type
Air Conditioner
INSTALLATION MANUAL

IMPORTANT
• Please read this installation manual completely before
installing the product.
• When the power device is damaged, replacement work
shall be performed by authorized personnel only.
• Installation work must be performed in accordance with
the national wiring standards by authorized personnel
only.
• Please retain this installation manual for future reference
after reading it thoroughly.
 Single Package Type Air Conditioner Installation Manual

TABLE OF CONTENTS
Safety Precautions .................................................................................................3
Introduction.............................................................................................................8
Symbols Used in this Manual ...............................................................................8
Features ................................................................................................................8
Dimensional Data ...................................................................................................9
Installation of Unit ................................................................................................10
Inspection............................................................................................................10
Location and Recommendations ........................................................................10
Ductwork .............................................................................................................11
Condensate Drain Piping....................................................................................11
Filter Installation .................................................................................................12
Installation of remote controller...........................................................................13
Electrical Wiring ..................................................................................................15
Control Wiring .....................................................................................................16
Start-Up Pre-Start Quick Check List...................................................................18
Test Mode Procedure..........................................................................................19
Trial Run Mode....................................................................................................21
Group Control .....................................................................................................21
Evaporator Fan Adjustment ................................................................................22
Starting the Unit ..................................................................................................23
Final Installation Checklist and Maintenance......................................................24

2 Single Package Type Air Conditioner

 Safety Precautions

Safety Precautions
To prevent injury to the user or other people and property damage, the following instructions must be
followed.
■ Be sure to read before installing the air conditioner.
■ Be sure to observe the cautions specified here as they include important items related to safety.
■ Incorrect operation due to ignoring instruction will cause harm or damage. The seriousness is classified
by the following indications.

This symbol indicates the possibility of death or serious injury.

This symbol indicates the possibility of injury or damage to properties only.

■ Meanings of symbols used in this manual are as shown below.

Be sure not to do.

Be sure to follow the instruction.

■ Installation
Do not use a defective or For electrical work, contact Always ground the product.
underrated circuit breaker. the dealer, seller, a qualified
Use this appliance on a electrician, or an Authorized
dedicated circuit. Service Center.
• There is risk of fire or • Do not disassemble or repair • There is risk of fire or
electric shock. the product. There is risk of electric shock.
fire or electric shock.

Install the panel and the cover Always install a dedicated Use the correctly rated
of control box securely. circuit breaker. breaker or fuse.
• There is risk of fire or • Improper wiring or • There is risk of fire or
electric shock. installation may cause fire or electric shock.
electric shock

Installation Manual 3
Safety Precautions

Use the specified wires to Do not install, remove, or re- Be cautious when
connect the unit. install the unit by yourself unpacking and installing
(customer). the product.
• There is risk of fire or • There is risk of fire, electric • Sharp edges could cause injury.
electric shock. shock, explosion, or injury. Be especially careful of the
case edges and the fins on the
condenser and evaporator.

For installation, always Do not install the product Be sure the installation area
contact the dealer or an on a defective installation does not deteriorate with
Authorized Service Center. stand. age.
• There is risk of fire, electric • It may cause injury, • If the base collapses, the air
shock, explosion, or injury. accident, or damage to the conditioner could fall with it, causing
product. property damage, product failure,
and personal injury.

■ Operation
Do not let the air conditioner Take care to ensure that Do not place anything on
run for a long time when the power cable could not be the power cable.
humidity is very high and a pulled out or damaged
door or a window is left open. during operation.
• Moisture may condense and • There is risk of fire or • There is risk of fire or
wet or damage furniture. electric shock. electric shock.

Do not plug or unplug the power Do not touch(operate) the Do not place a heater or other
supply plug during operation. product with wet hands. appliances near the power cable.
• There is risk of fire or • There is risk of fire or • There is risk of fire and
electric shock. electrical shock. electric shock.

4 Single Package Type Air Conditioner

 Safety Precautions

Do not allow water to run Do not store or use flammable Do not use the product in a
into electric parts. gas or combustibles near the tightly closed space for a
product. long time.
• It may cause There is risk • There is risk of fire or failure • Oxygen deficiency could
of fire, failure of the product, of product. occur.
or electric shock.

Gasolin

When flammable gas leaks, If strange sounds, or small or Stop operation and close the window
turn off the gas and open a smoke comes from product. Turn in storm or hurricane. If possible,
window for ventilation the breaker off or disconnect the remove the product from the window
before turn the product on. power supply cable. before the hurricane arrives.
• Do not use the telephone or • There is risk of electric • There is risk of property
turn switches on or off. There shock or fire. damage, failure of product,
is risk of explosion or fire or electric shock.

Do not open the panel of the When the product is soaked Be cautious that water
product during operation. (Do (flooded or submerged), could not enter the product.
not touch the electrostatic filter, contact an Authorized
if the unit is so equipped.) Service Center.
• There is risk of physical • There is risk of fire or • There is risk of fire, electric
injury, electric shock, or electric shock. shock, or product damage.
product failure.

Ventilate the product from time to time when Turn the main power off when cleaning or
operating it together with a stove, etc. maintaining the product.
• There is risk of fire or electric shock. • There is risk of electric shock.

Installation Manual 5
Safety Precautions

When the product is not be used for a long Take care to ensure that nobody could step
time, disconnect the power supply plug or on or fall onto the unit.
turn off the breaker.
• There is risk of product damage or failure, or • This could result in personal injury and
unintended operation. product damage.

■ Installation
Always check for gas Install the drain hose to Keep level even when
(refrigerant) pressure after ensure that water is drained installing the product.
installation or repair of product. away properly.
• Low refrigerant levels may • A bad connection may • To avoid vibration or water
cause failure of product. cause water leakage. leakage.

90°

Do not install the product where the Don't use people to lift and Do not install the product
noise or hot air from the outdoor unit transport the product. where it will be exposed to sea
could damage the neighborhoods. wind (salt spray) directly.
• It may cause a problem for • Avoid personal injury. • It may cause corrosion on the product.
your neighbors. Corrosion, particularly on the condenser
and evaporator fins, could cause product
malfunction or inefficient operation.

Having perfect vacuum process in the factory, our units don't have drier but have filter in the
refrigerant circuit.
In case of recharging R-22 gas in the field,
"DRIER" must be installed on the liquid line which is connected from discharge part of
condenser to intake part of evaporator. Because the refrigerant circuit is capable of containing
water with imperfect vacuum.

6 Single Package Type Air Conditioner

 Safety Precautions

■ Operation
Do not expose the skin directly to cool air for Do not use the product for special purposes, such as
long periods of time. (Don't sit in the draft.) preserving foods, works of art, etc. It is a consumer air
conditioner, not a precision refrigeration system.
• This could harm to • There is risk of
your health. damage or loss
of property.

Do not block the inlet or Use a soft cloth to clean. Do Do not touch the metal parts of
outlet of air flow. not use harsh detergents, the product when removing the
solvents, etc. air filter. They are very sharp!
• It may cause product failure. • There is risk of fire, electric • There is risk of personal
shock, or damage to the injury.
plastic parts of the product.

x
Wa Thinner

Do not step on or put Always insert the filter securely. Do not insert hands or other objects
anything on the product. Clean the filter every four weeks through the air inlet or outlet while
(outdoor units) or more often if necessary. the product is operated.
• There is risk of personal • A dirty filter reduces the • There are sharp and moving
injury and failure of product. efficiency of the air conditioner parts that could cause
and could cause product personal injury.
malfunction or damage.

Do not drink the water drained from the Use a firm stool or ladder when cleaning or
product. maintaining the product.
• It is not sanitary and could cause serious • Be careful and avoid personal injury.
health issues.

Installation Manual 7
Introduction

Introduction
Symbols Used in this Manual
This symbol alerts you to the risk of electric shock.

This symbol alerts you to hazards that could cause harm to the
air conditioner.

NOTICE This symbol indicates special notes.

Features
Front View

Supply

Control access panel Return

Rear View
Air outlet
vents

Air intake vents

8 Single Package Type Air Conditioner

 Dimensional Data

Dimensional Data
Single packaged cooling unit are designed for outdoor mounting with vertical condenser discharge. They can
be located either at ground level or on roof.
Each unit contains an operating charge of Refrigerant 22 as shipped.

UNIT Dimensions (Figure 1A)

Unit: inch(mm)
CLEARANCE 34"
B CLEARANCE 16"
UNITS 30RT

A 67 11/16 (1720)
B 86 10/16 (2200)

A
C 105 13/16 (2688)
D 42 13/16 (1087)
E 26 12/16 (680)
F 31 8/16 (800) C
CLEARANCE 34"
G 36 4/16 (920) D

G
CLEARANCE 46"

F
E
Figure 1A

HORIZONTAL FLOW APPLICATION (Figure 1B)

Unit: inch(mm)
A B
UNITS 30RT
A 49 17/16 (1255)
B 7 9/16 (192)

C
C 22 1/16 (561)

D
D 4 6/16 (111)
E 34 13/16 (885)

E
F 12/16 (19)
G 3 2/16 (80)

GF
H 4 8/16 (115) I H

I 77 7/16 (1967)
Figure 1B

Installation Manual 9
Installation of Unit

Installation of Unit
Inspection
1) Check for damage after unit is unloaded. Report promptly, to the carrier, any damage found to unit. Do not drop unit.
2) Check the unit nameplate to determine if the unit voltage is correct for the application. Determine if adequate
electrical power is available. Refer to the application specifications.
3) Check to be sure the refrigerant charge has been retained during shipment. Access to 1/4" flare pressure taps may
be gained by removing compressor compartment access panel.

Location and Recommendations

1) Unit Support
If unit is to be roof mounted check building codes for weight distribution requirements.
2) Location and Clearances
Installation of unit should conform to local building codes and the National Electrical Code.
Select a location that will permit unobstructed airflow into the condenser coil and away from the fan discharge and
permit unobstructed service access into the compressor compartment. Suggested airflow clearances and service
clearances are given in Figure 1.
3) Placing and Rigging
Rig the unit using either belt or cable slings. The sling eyelet must be placed through the lifting holes in the base rail
of the unit. The point where the slings meet the lifting eyelet should be at least 6 feet above the unit. Use spreader
bars to prevent excessive pressure on the top of the unit during lifting.
NOTICE : The use of "spreader bars" is required when hoisting the unit (prevents damage to sides and top). Top
crating can be used as spreader bars.

Lifting Beam
Recommended
Rigging Method

Spreader Bar

Cable
or Chain
Figure 2

Clevis Holes in Base

Rail
4) Roof Mounted Units
On new roofs, the curb should be welded directly to the roof deck. For existing construction, nailers must be installed
under the curb if welding is not possible. Be sure attach the downflow ductwork to the curb before setting unit in
place.
When installing the unit, it must be level to insure proper condensate flow from the unit drain pan.
5) Slab Mount
"For ground level installation, the unit base should be adequately supported and hold the unit near level. The
installation must meet the guidelines set forth in local codes."

10 Single Package Type Air Conditioner

 Installation of Unit

Ductwork
1. Ductwork construction guidelines
Connections to the unit should be made with three-inch canvas connectors to minimize noise and vibration
transmission.
Elbows with turning vanes or splitters are recommended to minimize air noise and resistance.
The first elbow in the ductwork leaving the unit should be no closer than three times blower diameter to
avoid turbulence and back pressure.
2. Attaching Horizontal Ductwork to the Unit
All conditioned air ductwork should be insulated to minimize heating and cooling duct losses. Use minimum
of 2" of insulation with a vapor barrier. The outside ductwork must be weather proofed between the unit
and the building.
When attaching ductwork to a horizontal unit, provide a flexible water tight connection to prevent noise
transmission from the unit to the ducts. The flexible connection must be indoors and molded out of heavy
canvas.
NOTICE : Do not draw the canvas taut between the solid ducts.

Condensate Drain Piping

A 3/4 inch male condensate drain connection is located on the corner of the unit next to the evaporator
section access panel. A trap should be installed and filled with water before starting the unit to avoid air
from being drawn through. Follow local codes and standard piping practices when running the drain line.
Pitch the line downward, away from the unit, and avoid long horizontal runs. See Figure 3.
Do not use reducing fittings in the drain lines.
The condensate drain must be:
1. Made of 3/4" pipe size.
2. Pitched 1/4" per foot to provide free drainage to convenient drain system.
3. Trapped
4. Must not be connected to closed drain system.

Panel Enclosure
3/4 Inch Male
1.5 Inches

Static pressure
Drain Pan
1.5 Inches

Cleanout
Plug
Figure 3

Installation Manual 11
Installation of Unit

Filter Installation
This Unit Filters are anti-bacteria and washable type.
Access to the filters is made by removing the evaporator fan access panel. Each unit ships with free filters,
as determined by unit size.
On the filter access panel, "FILTER ACCESS PANEL" label is attatched.
NOTICE : Do not operate unit without filters in place.

Filter Access Panel

Filters

Figure 4

12 Single Package Type Air Conditioner

 Installation of Unit

Installation of Remote Controller

Install the remote control box and cord correctly.

POINT OF REMOTE CONTROLLER INSTALLATION

• Although the room temperature sensor is in the indoor unit, the remote control box
should be installed in such places away from direct sunlight and high humidity.
INSTALLATION OF THE REMOTE CONTROL BOX ROUTING OF THE REMOTE CONTROL CORD
• Select places that is not splashed by • Keep the remote control cord away from
water. the refrigerant piping and the drain piping.
• Select control position after receiving • To protect the remote control cord from
customer approval. electrical noise, place the cord at least
• The room temperature sensor of the 5cm away from other power cables. (Audio
thermostat for temperature control is built equipment, Television set, etc)
in the indoor unit. • If the remote control cord is secured to a
• This remote controller equipped with liquid wall, provide a trap at the top of the cord
crystal display. If this position is higher or to prevent water droplets from running.
lower, display is difficult to see.
(The standard height is 1.2~1.5m high)

ELECTRICAL WIRING TO THE INDOOR UNIT

Remote controller
(Main board)
CN REMO
CN REMO
Make sure that wire and terminal
numbers are matched on unit side
and remote controller side.

The maximum length of the cord is 100m.

If the length of the cord exceeds 50m, use a wire size greater than 0.5mm2.

DISASSEMBLING OF THE REMOTE CONTROLLER WHEN THE REMOTE CONTROL BOX IS

INSTALLED WITH THE CORD EXPOSED.
Front case
PROCEDURE OF INSTALLATION
Th
el
ow
1. Fix the under plate on the wall by self tapping
er screws (accessory).
pa
rt
Lever carefully 2. Make a slit (Part A) at the top side of the remote
the box open
using a screw
Remote
control
control box by nipper.
driver, etc. box body 3.Rout the cord as shown in the following figure. In
this case, push the cord into the around of
case(Part B).
WHEN THE REMOTE CONTROL BOX IS 4. Hook the remote control unit on the under plate.
INSTALLED WITH THE CORD BURIED.
PROCEDURE OF INSTALLATION Face of wall
Upper notch
1. Fix the under plate on the switch box by Remote Under plate
screws(Local supply). In this case, fit the under control cord
(Part A) Tapping screw
plate on the wall, and be careful of deformation. (Local supply)
2. Receive the remote control cord in the switch Upper flange
Push hand
box. (Part B)
3. Hook the remote control unit on the under plate.
Remote Lower notch
Face of wall control unit
Upper notch
Under plate Cord
Remote FIXING OF REMOTE clamp
control unit
Screw CONTROL CORD
(Local supply)
Remote
1. Fix the cord clamps on the wall
control cord by ø3 tapping screws(Local supply).
Lower notch 2. Fix the remote control cord.
Switch box
(Local supply)

Installation Manual 13
Installation of Unit

WIRED REMOTE CONTROLLER INSTALLATION

• Since the room temperature sensor is in the remote controller, the remote controller box
should be installed in a place away from direct sunlight, high humidity and direct supply of cold
air to maintain proper space temperature.
Install the remote controller about 5ft(1.5m) above the floor in an area with good air circulation
at an average temperature.
Do not install the remote controller where it can be affected by:
- Drafts, or dead spots behind doors and in corners.
- Hot or cold air from ducts.
- Radiant heat from sun or appliances.
- Concealed pipes and chimneys.
- Uncontrolled areas such as an outside wall behind the remote controller.
- This remote controller is equipped with a seven segment LED. display. For proper display of
the remote controller LED's, the remote controller should be installed properly as shown in
Fig.5.
(The standard height is 1.2~1.5 m from floor level.)

yes
AUTO SWING OPERATION SET TEMP FAN SPEED SUB FUNCTION
Room Temp
HI AUTO Heater Preheat
MED JET Defrost Humidify
LO Filter Out door
Time ZONE 1 2 3 4
Timer Operation unit Program set
On Off
Set no. Time 01 03 05 07 09 11 13 15 17 19 21 23

AUTO SWING OPERATION SET TEMP FAN SPEED SUB FUNCTION

Room Temp
HI AUTO Heater Preheat
MED JET Defrost Humidify
LO Filter Out door
Time ZONE 1 2 3 4
Timer Operation unit Program set
On Off
Set no. Time 01 03 05 07 09 11 13 15 17 19 21 23

no

FUNCT t
SUB Preheafy
ION
no
5feet
D
Heater Humidi
door
SPEE
FAN AUTO Defrost Out 4
3
HI JET Filter 2
TEMP 1
MED
Temp
SET LO 23
Room
ZONE 21
ATION 19
OPER 17
G Time 15
SWIN set
13
AUTO Program11
09
unit 07
ion 05
Operat 03
r
01
TimeOff
Time

(1.5meters)
Onno.
Set

no

Figure 5 Typical locations for remote controller

14 Single Package Type Air Conditioner

 Installation of Unit

Electrical Wiring

Check the unit nameplate for the required supply voltage. Determine if adequate electrical power
is available. Refer to application specifications.

Electrical wiring and grounding must be installed in accordance with local codes and with the
National Electric code Latest Revision.

Electrical Power

It is important that proper electrical power is available for the unit. Voltage variation should
remain within the limits stamped on the nameplate.

Disconnect Switch

Provide an approved weatherproof disconnect either on the side of unit or within close proximity.

Over Current Protection

The branch circuit feeding the unit must be protected as shown on the unit rating plate.

Power Wiring
The power supply lines must be run in approved conduit to the disconnect, and in the unit
control box. Provide strain relief for all conduit with suitable connectors. Provide flexible conduit
supports whenever vibration transmission may cause a noise problem within the building
structure.

Power Entry Guide

NOTICE : Holes are provided for low-voltage and high-voltage wiring. It is not necessary to punch
any new holes in either the interior or exterior unit panels. If new holes are punched,
performance will be adversely affected unless they are resealed to be both air- and
watertight.

Installation Manual 15
Installation of Unit

Typical Field wiring Diagram (Figure 6A) NOTE

Low Voltage Field Wiring (Figure 6A) FIELD WIRING
FACTORY WIRING
(For three phase electricity product)
MAIN PCB ASM

CN10-REMO

• See wiring diagram for details.

REMOTE
CONTROLLER Figure 6A
High Voltage Field Wiring Diagram (Figure 6C)
(For three phase electricity product)
3Ø 3WIRE
220V, 60Hz
POWER SUPPLY

3Ø 4WIRE
SEE NAMEPLATE FOR 380V, 60Hz/460V, 60Hz
LINE VOLTAGE AND
MAX FUSE SIZE POWER SUPPLY
TERMINAL SEE NAMEPLATE FOR
BLOCK LINE VOLTAGE AND
MAX FUSE SIZE

HIGH VOLTAGE
MAGNETIC
CONTACTOR

HIGH VOLTAGE
MAGNETIC
CONTACTOR

(∆ Connection)
Figure 6B (Y Connection) Figure 6C

Provide flexible conduit supports whenever vibration transmission may cause a noise problem
within the building structure.
See Figure 6C for high voltage wiring connections. Insure all connections are made tight.

NOTICE : For branch circuit wiring (main power supply to unit disconnect), Wire size for the length
of run should be determined using the circuit ampacity found on the unit nameplate and
the N.E.C..

For more than 3 conductors in a raceway or cable, see the N.E.C. for de-rating the ampacity of
each conductor.

GROUNDING: THE UNIT MUST BE ELECTRICALLY GROUNDED IN ACCORDANCE WITH

LOCAL CODES AND THE NATIONAL ELECTRICAL CODE.

Control Wiring
Remote controller conductors are standard thermostat wire 22 to 14 ga.
Recommended wire sizes and lengths for installing the remote controller are provided in the
table on page 17. Resistance of 2 1/2 ohms per conductor can cause deviation in the accuracy
of the control.

16 Single Package Type Air Conditioner

 Installation of Unit

Field Installed DC Control Wiring

Before installing the connecting wiring between the components utilizing a DC analog output/input
signal and the unit, refer to the following table for conductor sizing guidelines and;
1) Use standard copper conductor thermostat wire unless otherwise specified.
2) Ensure that the wiring between the controls and the unit's termination point does not exceed
two and a half (2 1/2) ohms/conductor for the length of the run.
3) Refer to Figure 5 for the electrical access locations provided on the unit.
4) Do not run the electrical wires transporting Sensor DC signals in or around AC wires.

NOTICE : Resistance in excess of 2.5 ohms per conductor can cause deviations in the accuracy of
the controls

DC Conductors

Distance from Unit Recommended

Remark
to Control Wire Size
000 - 150 feet 22 gauge
151 - 240 feet 20 gauge Shielded wire
241 - 385 feet 18 gauge recommended
386 - 610 feet 16 gauge
611 - 970 feet 14 gauge

Emergency Shut Down

For Emergency Shut Down, remove the jumper between 1 and 2 and install normally closed
contacts (Open at Fault Condition). Immediate shut down will occur and the MAIN
CONTROLLER will be disabled.

Remove this conductor when connecting emergency stop device.

1 1
2 2
3 3
4 4
5 5 Factory Installed
Jumper Field Suppllied Emergency
Filler Terminal 1
Stop Device

NOTICE : To stop unit operation in case of fire, remove the jumper between terminals 1
and 2. Refer to the unit wiring diagram.
Figure 7

NOTICE : After completion of wiring, check all electrical connections, including factory wiring within
the unit, and ensure all connections are tight. Replace and secure all electrical box
covers and access doors before leaving unit or connecting power to circuit supplying
unit.

Installation Manual 17
Installation of Unit

Start-Up Pre-Start Quick Check List

• Is unit level and located with proper clearances? ➔ See Figure 1.
• Is the duct work correctly sized, run, taped, insulated and ➔ See duct work
weather proofed with proper unit arrangement? installation
• Is condensate line properly sized, run trapped and pitched?
• Is the filter of the correct size, clean and in place?
• Is the wiring properly sized and run in according to the unit
wiring diagram?
• Are all wiring connections tight including those in unit and
compressor electrical boxes?
• Has the unit been properly grounded and fused with the
recommended fuse size?
• Is the remote controller correctly wired and in a good
location?
• Have the air conditioning systems been checked at the
service ports for charge and leak tested if necessary?
• Does the condenser fan and indoor fan turn freely without
rubbing and are they tight on the shafts?
• Visually inspect the unit to ensure that the airflow required
for the condenser coil is not obstructed from the unit.
• Inspect the control panel wiring to verify that all electrical
connections are tight, and that wire insulation is intact.
• Is the indoor fan and rotation correct?
• Has the indoor fan speed been determined and the proper ➔ See air flow
speed been set? performance data
• Has all work been done in accordance with applicable local
and national codes?
• Are all covers and access panels in place to prevent air
loss and safety hazards?

WARNING: Bodily injury can result from high voltage electrical

components. If operating checks must be performed with the unit
operating, it is the technician's responsibility to recognize these hazards
and proceed safely. Failure to do so could result in severe personal
injury or death due to electrical shock or contact with moving parts.
Power-up Initialization
The "initialization" by the MAIN CONTROLLER occurs each time the system is powered-up. the
MAIN CONTROLLER performs internal self-diagnostics checks, which include identifying the
equipment components of its system, and the configuring of itself to that system. It also checks
itself to be sure it is functioning correctly.

18 Single Package Type Air Conditioner

 Installation of Unit

Test Mode Procedure

Operating the unit from the roof using the test mode.

WARNING: When operating the unit the test mode, the evaporator
access panel and the control box cover, must be closed. Failure to
ensure that the evaporator access panel and control box cover is in
place could resuit in severe personal injury or death.

Step test Mode

The step test mode is initiated by pressing test key(tact switch located on MAIN
CONTROLLER).
When the test mode is initiated, the system will begin the first test step, and turn on the indoor
fan. (See test mode table.)
To continue to the next step, repress the test key.
As you repeat to press the Test key, the unit will move through the steps according to the tabel.
The Test Mode is performed only when the unit is in "STOP" state.
Any operating signal from remote controller or thermostat can interrupt "Test Mode" and operate
the unit to the signal.
To quit Test Mode, cycle the unit power at the unit disconnect, or repeat to press the Test key
until the unit stop.

Test Key Location

R11D D02D CN_RETURN_AIR CN_B_CYCLE CN_A_CYCLE CN_TEMP_OUT

CN_CC JP15 CN_REMO
D11D D01D L01K
NTC01D
S R D03D
CN_PHASE

C01D

NF01J C09D OUT IN OUT IN

T L01D IC03D D09K
JP14 L02K
C07D
ZNR01J

LED 1

LED1
LED4
LED3
LED2
S/TRANS JP08
JP01
D08D

R08K JP02 JP09 SWITCH

OP_J1

R03D C03D
R17K

JP03
R18K

JP10
1 2 3 4

60

55

40

35
50

45
JP04
C01J LED 2
D06D

C05D JP05
D11K

CN_ZONE
ZD02D

JP06
D07D

IC01D IC02D
JP11

IC03K
LED 3
JP07
FUSE

C03D1
COMP(B)

COMP(A)

4WAY(A)
4WAY(B)

CN_COMP CN_BYPASS
BP(B)
BP(A)

(L) A CN_HAETER B IN A B CN_HUMID

LED 4
MICOM

OSC01B
CN_POWER

IC02K IC01K

CN_FAN
10

15

20

25

30
5
1

IC01A
JP17 C02A
TEST_SW
(N) PWB:6870A20012A
JP18
ASM:6871A10041
TEST KEY

ZD01F
RY10

RY11

RY12
RY14
RY13

RY8
RY3

RY5

RY4

RY9

RY7

RY6

CN_L/P(YL)
CN_H/P (WH)
JP12

CN_THMO
(B) (A)

HEAT(A) HEAT(B) FAN(IN) FAN_OUT FAN_OUT HYMID COMP(B) COMP(A) 4WAY(B) 4WAY(A) BP(B) BP(A)
(A) (B) (B) (A)
CN_SUB

Installation Manual 19
Installation of Unit

Test Mode Table

: ON
Test key is available when the power is off
: OFF

INDOOR *OUTDOOR *OUTDOOR COMP 1 * * * * *4WAY *4WAY * *

STEP FAN 1 FAN 2 COMP 2 HEATER 1 HEATER 2 HUMIDIFIER VALVE 1 VALVE 2 B/pass B/pass
FAN
1
2
3
4
5
6
7
8
9
10
11
12

NOTICE
1. " * " mark means that the function depends on unit model. In case the unit doesn't have that
function or options, you can move on to next test step by pressing TEST KEY again.
2. Test mode is finished after pressing TEST KEY 12 times and then you can control with remote
controller.
3. One more pressing of TEST KEY after pressing 12 times return test mode to step 1. (NOTICE)

Error Mode
• When unit has an error, LCD on the remote controller shows Error Mode that indicate cause of
error.
• To reset unit, turn off and on circuit breaker.

Error Mode Cause of Error

CH 01 OPEN/SHORT of room temp. sensor
CH 02 OPEN/SHORT of indoor pipe temp.
CH 03 Communication Error
CH 04 OPEN/SHORT of outdoor pipe sensor
CH 05 OPEN/SHORT of outdoor room temp.
CH 16 Open of A_Cycle_Low Pressure Switch
CH 17 Open of B_Cycle_Low Pressure Switch
CH 18 Open of A_Cycle_High Pressure Switch
CH 19 Open of B_Cycle_High Pressure Switch
CH 21 Phase Reversal Error
CH 22 Phase loss

20 Single Package Type Air Conditioner

 Installation of Unit

Trial Run Mode

Operating the unit in the room without concerning
about set temperature.
Pressing simultaneously 'Room Temperature
AUTO SWING OPERATION SET TEMP FAN SPEED SUB FUNCTION
Checking Button' and 'Hour Button' for 3 seconds Room Temp
HI AUTO Heater Preheat
MED JET Defrost Humidify
regardless of room temperature setting, the unit Time
LO
ZONE
Filter Out door
1 2 3 4

operates in cooling mode for 18 minutes and stops. Timer

On Off
Operation unit

Set no. Time 01 03 05 07

Program set

09 11 13 15 17 19 21 23

To cancel Trial Run Mode, press one of Set

Temperature, Timer set, Fan operation button.
Each time pressing ‘Operation Mode Selection Timer Cancel

Button’, dehumidification, Heating, Cooling mode Program Week Holiday

operates sequently.
SET/CLR

E-Heater doesn’t work during ‘Trial Run Mode’ but Hour Min RESET

humidifier function is selectable.

Group Control
It operates maximum 16 Units by only one Wired Remote Controller,
and each Unit starts sequentially to prevent overcurrent.

Main PCB
Indoor Unit 1 Indoor Unit 2 Indoor Unit 16
Terminal(Local Supply) Terminal(Local Supply) Terminal(Local Supply)
Block Block Block
Connector Connector Connector
RED(12V) RED(12V)
Main PCB Main PCB Main PCB
YL(SIGNAL)
BR(GND)
YL(SIGNAL)
BR(GND) #1
YL(SIGNAL)
BR(GND)
YL(SIGNAL)
BR(GND) #2 .... YL(SIGNAL)
BR(GND)
YL(SIGNAL)
BR(GND) #16

Connecting Cable(Local Supply)

....

AUTO SWING OPERATION SET TEMP FAN SPEED SUB FUNCTION

Room Temp
HI AUTO Heater Preheat
MED JET Defrost Humidify
LO Filter Out door
Time ZONE 1 2 3 4
Timer Operation unit Program set
On Off
Set no. Time 01 03 05 07 09 11 13 15 17 19 21 23

Wired Remote Controller

(Standard)

Single
• Using the supplied Wired Remote Controller, wire
Slide Switch Group

Remote
them like above.
Controller • Move slide switch to "Group" position.
PCB
• Ensure that the color of wire.

Installation Manual 21
Installation of Unit

Evaporator Fan Adjustment

Use the following procedure to determine the proper adjustment of the evaporator fan for a specific application.
1. Determine total system external static pressure (in inches water column) with accessories installed. to
accomplish this:
1) Obtain the design airflow rate and the design external static pressure drop through the distribution system.Your
sales representative or the design engineer can provide you with these values.
2) Using the table from unit Service Manual, add static pressure drop of the accessories installed on the unit.
3) Add the total accessory static pressure drop (from step 1b) to the design external static pressure. The sum of
these two values is the total system external static pressure.
2. Use the table(s) in the Service Manual to find the external static pressure (in inches water column) that most
closely approximates total system external static pressure. Then locate the appropriate airflow rate (on cfm) for
your unit. The value obtained represents the break horsepower for the evaporator fan motor and the fan RPM.

NOTICE : Fan Break Horsepower (BHP) listed in the Table is the percentage range of nameplate
amperage the motors will safely work within, before an oversized motor is required.

The indoor fan speed is changed by opening or closing the adjustable motor sheave. See Figure 8.

To Increase CFM
Loosen the pulley adjustment set screw and turn sheave clockwise.

To Decrease CFM
Loosen the pulley adjustment set screw and turn
sheave counterclockwise.

NOTICE : The actual external static pressure may varies

from design ESP due to actual duct work
installation.
The required air flow should be respected to
provide the design cooling capacity.

Adjustment nut
To Decrease CFM
To Increase CFM

Adjustment set screw

Figure 8A

To Increase Belt Tension

1) Loosen adjustment nut(4places).

2) Pull motor back until belt is tight. F S
3) Tighten adjustment nut after belt has correct tension.

FORCE(F) HEIGHT REMARK

9~11 lbf 0.8 ~ 1.2(inch) -

Figure 8B

22 Single Package Type Air Conditioner

 Installation of Unit

Starting the Unit

Heating Mode
(If unit is equipped with electric heater.)

Check to ensure all grilles and registers are open and all unit access doors are closed before
start-up.
Turn on unit main power supply.
Press the E/Heater operation button on the Remote controller.
Set the temperature approximately 5˚C above room temperature.

Cooling Mode
Verify that the unit airflow rate is adjusted according to information provided in "Determining
Evaporator Fan Adjustment" section of this manual.

To start the unit in the cooling mode, close unit disconnect switch and set the operating mode to
COOL and move the cooling setpoint approximately 5˚C below room temperature. The
condenser fan motor, compressor and evaporator fan motor should operate automatically. There
will be a delay of up to 3 minutes before the unit will start in the cooling mode.

Operating Pressures
After the unit has operated in the cooling mode for a short period of time, install pressure
gauges on the gauge ports of the discharge and suction line valves.

NOTICE : Always route refrigerant hoses through the port hole provided and have compressor
access panel in place.

Check the suction and discharge pressures and compare them to the normal operating
pressures provided in the unit's Service Manual.

NOTICE : Do not use pressures from Service manual to determine the unit refrigerant charge. The
correct charge is shown on the unit nameplate. To charge the system accurately, use
superheat charging or weigh the charge.

Voltage
With the compressor operating, check the line voltage at the unit. The voltage should be within
the range shown on the unit nameplate. If low voltage is encountered, check the size and length
of the supply line from the main disconnect to the unit. The line may be undersized for the length
of the run.

WARNING: Bodily injury can result from high voltage electrical

components. If operating checks must be performed with the unit
operating, it is the technician's responsibility to recognize these
hazards and proceed safely. Failure to do so could result in severe
personal injury or death due to electrical shock or contact with moving
parts.

Installation Manual 23
Installation of Unit

Final Installation Checklist and Maintenance

• Does unit run and operate as described in the "Sequence of Operation" in the unit
Service Manual?
• Is the condenser fan and indoor blower operating correctly, with proper rotation and
without undue noise?
• Are the compressors operating correctly and has the system been checked with a
charging chart?
• Have voltage and running currents been checked to determine if it is within limits?
• Have the air discharge grilles been adjusted to balance the system?
• Has the ductwork been checked for air leaks and condensation?
• Has the indoor airflow been checked and adjusted if necessary?
• Has the unit been checked for tubing and sheet metal rattles and are there unusual
noises to be checked?
• Are all covers and panels in place and properly fastened?
• Has the owner or maintenance personnel been given this manual, warranty, and been
instructed on proper operation and maintenance?

Routine Maintenance By Owner

You can do some of the periodic maintenance functions for your unit yourself; this includes
cleaning air filters, cleaning unit cabinet, cleaning the condenser coil, and conducting a general
unit inspection on a regular basis.
WARNING: Before removing access panels to service unit, disconnect
power supply. Failure to disconnect power before attempting any
servicing can result in severe injury or death.

Air Filters
It is very important to keep the central duct system air filters clean. Be sure to inspect them at
least once each month when the system is in constant operation. (In new buildings, check the
filters every week for the first 4 weeks.)
These units have anti-fungus filter.

Permanent type filters can be cleaned by washing with a mild detergent and water. Ensure that
the filters are thoroughly dry before reinstalling them in the unit (or duct system).

24 Single Package Type Air Conditioner

 Installation of Unit

Condenser coil
Unfiltered air circulates through the unit's condenser coil and can cause the coil's surface to
become clogged with dust, dirt, etc.. To clean the coil, vertically (i.e., along the fins) stroke the
coil surface with a soft bristled brush.
Keep all vegetation away from the condenser coil area.

Maintenance Performed by Serviceman-Cooling Season

To keep your unit operating safely and efficiently, the manufacturer recommends that a qualified
serviceman check the entire system at least once each year, or more frequently if conditions
warrant. Your serviceman may examine these areas of your unit:

1. Filters ➔ For cleaning

2. Motors and drive system components
3. Condenser coils ➔ For cleaning
4. Safety Controls ➔ For mechanical cleaning
5. Electrical components and wiring ➔ For possible replacement or
connection tightness
6. Condensate drain ➔ For cleaning
7. Inspect the unit duct connections to ensure they are
physically sound and sealed to the unit casing.
8. Inspect the unit mounting support to see that it is
sound.
9. Inspect the unit to ensure there is no obvious
deterioration.

Maintenance Performed By Serviceman-Heating Season

Complete the unit inspections and service routines described below at the beginning of each
heating season.
CAUTION: To prevent injury or death due to electrical shock of contact
with moving parts, lock unit disconnect switch in open position before
servicing unit.
To prevent an explosion and possible injury, death and equipment
damage, do not store combustible materials, gasoline or other
flammable vapors and liquids near the unit.

Inspect the control panel wiring to verify that all electrical connections are tight and wire
insulation is intact.

Installation Manual 25
Memo

26 Single Package Type Air Conditioner

P/No.: 3828A20153G