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REFRIGERATOR
SERVICE MANUAL
CAUTION
PLEASE READ CAREFULLY THE SAFETY PRECAUTIONS OF THIS BOOK
BEFORE CHECKING OR OPERATING THE REFRIGERATOR.
-2-
WARNINGS AND PRECAUTIONS FOR SAFETY
Please observe the following safety precautions in order to 8. Do not fray, damage, machine, heavily bend, pull out,
use safely and correctly the refrigerator and to prevent or twist the power cord.
accident and danger during repair.
9. Please check the evidence of moisture intrusion in the
1. Be care of an electric shock. Disconnect power cord electrical components. Replace the parts or mask it
from wall outlet and wait for more than three minutes with insulation tapes if moisture intrusion was
before replacing PWB parts. Shut off the power confirmed.
whenever replacing and repairing electric components.
10. Do not touch the icemaker with hands or tools to
2. When connecting power cord, please wait for more than confirm the operation of geared motor.
five minutes after power cord was disconnected from the
wall outlet. 11. Do not let the customers repair, disassemble, and
reconstruct the refrigerator for themselves. It may
3. Please check if the power plug is pressed down by the cause accident, electric shock, or fire.
refrigerator against the wall. If the power plug was
damaged, it may cause fire or electric shock. 12. Do not store flammable materials such as ether,
benzene, alcohol, chemicals, gas, or medicine in the
4. If the wall outlet is over loaded, it may cause fire. Please refrigerator.
use its own individual electrical outlet for the refrigerator.
13. Do not put flower vase, cup, cosmetics, chemicals,
5. Please make sure the outlet is properly earthed, etc., or container with full of water on the top of the
particularly in wet or damp area. refrigerator.
6. Use standard electrical components when replacing 14. Do not put glass bottles with full of water into the
them. freezer. The contents shall freeze and break the glass
bottles.
7. Make sure the hook is correctly engaged.
Remove dust and foreign materials from the housing 15. When you scrap the refrigerator, please disconnect the
and connecting parts. door gasket first and scrap it where children are not
accessible.
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SPECIFICATIONS
1. Ref No. : GC-P227
ITEMS SPECIFICATIONS ITEMS SPECIFICATIONS
TEMPERATURE CONTROL Micom Control ANTI SWEAT HEATER Dispenser Duct Door Heater
EVAPORATOR Fin Tube Type REFRIGERATOR LAMP 40W (1 EA) / 30W (1 EA)
948
894
602
662
711
790
1135.5
1753
-4-
SPECIFICATIONS
2. Ref No. : GC-L227
ITEMS SPECIFICATIONS ITEMS SPECIFICATIONS
DEFROSTING SYSTEM Full Automatic ANTI SWEAT HEATER Dispenser Duct Door Heater
EVAPORATOR Fin Tube Type REFRIGERATOR LAMP 40W (1 EA) / 30W (1 EA)
948
894
602
662
711
790
1135.5
1753
-5-
PARTS IDENTIFICATION
1. Ref No. : GC-P227 (INTERNAL FILTER)
Cover PWB
Frame Display
Water Tube
Dispenser Lamp
Home Bar
Freezer Refrigerator
compartment compartment
Milk product corner
Lamp
Automatic Icemaker
Lamp Shelf
Can Server (Optional)
Wine holder
(Plastic or wire)
Shelf Refreshment center(Optional)
Shelf (Folding or Normal)
Egg Box
Drawer
Vegetable Drawer
Door rack
Humidity Switch
Drawer
Miracle Zone (Optional)
Fresh compartment
(Optional)
Door rack
Door Rack
-6-
PARTS IDENTIFICATION
2. Ref No. : GC-P227 (EXTERNAL FILTER)
Cover PWB
Frame Display
Dispenser Lamp
Home Bar
Freezer Refrigerator
compartment compartment
Milk product corner
Lamp
Automatic Icemaker
Lamp Shelf
Can Server (Optional)
Wine holder
(Plastic or wire)
Shelf Refreshment center(Optional)
Shelf (Folding or Normal)
Egg Box
Drawer
Vegetable Drawer
Door rack
Humidity Switch
Drawer
Miracle Zone (Optional)
Fresh compartment
(Optional)
Door rack
Door Rack
-7-
PARTS IDENTIFICATION
3. Ref No. : GC-L227 (INTERNAL FILTER)
Cover PWB
Frame Display
Water Tube
Dispenser Lamp
Freezer Refrigerator
compartment compartment
Milk product corner
Lamp
Automatic Icemaker
Lamp Shelf
Can Server (Optional)
Wine holder
(Plastic or wire)
Shelf Refreshment center(Optional)
Shelf (Folding or Normal)
Egg Box
Drawer
Vegetable Drawer
Door rack
Humidity Switch
Drawer
Miracle Zone (Optional)
Fresh compartment
(Optional)
Door rack
Door Rack
-8-
PARTS IDENTIFICATION
4. Ref No. : GC-L227 (EXTERNAL FILTER)
Cover PWB
Frame Display
Dispenser Lamp
Freezer Refrigerator
compartment compartment
Milk product corner
Lamp
Automatic Icemaker
Lamp Shelf
Can Server (Optional)
Wine holder
(Plastic or wire)
Shelf Refreshment center(Optional)
Shelf (Folding or Normal)
Egg Box
Drawer
Vegetable Drawer
Door rack
Humidity Switch
Drawer
Miracle Zone (Optional)
Fresh compartment
(Optional)
Door rack
Door Rack
-9-
HOW TO INSTALL REFRIGERATOR
1. How to Adjust Door Height of Refrigerator
■ Make the refrigerator level first. (If the refrigerator is not installed on the flat floor, the height of freezer and refrigerator
door may not be the same.)
1. If the height of freezer door is lower than that of 2. If the height of freezer door is higher than that of
refrigerator compartment : refrigerator compartment :
Height
Difference
Height Height
Difference Difference
Height
Difference
1 Adjusting
Screw
2 Driver
Insert a driver into the groove of adjusting screw Insert a driver into the groove of adjusting screw
and rotate driver in arrow direction (clockwise) until the and rotate driver in arrow direction (clockwise) until the
refrigerator becomes horizontal. refrigerator becomes horizontal.
- 10 -
HOW TO INSTALL REFRIGERATOR
2. How to Install Water Pipe 2-1. When connecting directly to the water tap.
■ Before Installation ■ Please confirm the following installation parts.
1. The icemaker requires the water pressure of 1.5 -
8.5kgf/cm2. (It is acceptable if city water fills a cup of
180cc with water for 3 seconds)
2. Install booster pump where the city water pressure is
below 1.5kgf/cm2 for normal operation of water and ice
dispenser.
Valve Feed Rubber, Packing Connector, Pipe
3. The total length of water pipe shall be less than 12m. Do
not bend the pipe at right angle. If the length is more
than 12m, there will be troubles on water supply due to
water pressure drop.
4. Please install water pipe where there is no heat around.
- 11 -
HOW TO INSTALL REFRIGERATOR
1. Connection of Pipe Connector A and B. Caution : • Feed pipe should be connected to cold water
1) Turn off main valve of water pipe. line. If it is connected to hot water line, trouble
2) Disconnect water tap from piping by loosening nuts. may occur.
3) Connect pipe connector A and B to piping after sealing • Please check rubber packing when connecting
the pipe connector with sealing tapes. feed pipe.
4) Connect feed valve to pipe connector A.
5) If there is only one tap water pipe, connect pipe
connector A only and install feed pipe.
2. Water Supply
1) After the installation of feed water, plug the refrigerator 2) Check leakage at connecting part, then arrange water
to the earthered wall outlet, press the water dispenser tube and locate the refrigerator at its regular place if
button for 2 - 3 minutes, and confirm that the water there is no leaking.
comes out.
Water Tube
Water Tube
Nut
- 12 -
HOW TO INSTALL REFRIGERATOR
3. When customer uses bottled water.
*If customer wants to use bottled water, extra pump should be installed as shown below.
1. The pump system should not be on the floor (it may cause noise and vibration). Securely fasten the inlet and outlet
nuts of pump.
2. If there is any leakage after installation, cut the water tube at right angle and reassemble.
3. When put the water tube end into the bottle, leave a clearance between bottle bottom and water tube end.
4 Check water coming out and any leakage.
Caution : • If feed tube is more than 4m, less water will come out due to pressure drops.
• Use standard feed tube to prevent leaking.
■ Outternal Filter
1. Filter Fixation
1) There are two types of filter. One is nut type and the other is connector type.
2) Connect feed tube to the filter outlet and water valve connecting tube.
3) Fix the filter at proper place around the sink where it is easy to replace the filter and to receive the cleaning water.
Please consider the length of tube shall be less than 8m when locating filter.
Nut Nut
Inlet Outlet
Water Tube or
Hot Water
2. Filter Cleaning Cold Water
1) Connect feed tube to the inlet of feed valve and filter.
2) Clean the main valve and feed valve with water for at
least one minute until clean water comes out. Filter Inlet
Feed Valve
Filter
Water
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HOW TO INSTALL REFRIGERATOR
■ Install Water Filter (Applicable to some models only)
■ Before Installing water filter
Control box
1. Before installing the filter, take out the top shelf of the
refrigerator after tilting it to the direction () and lifting it
to the direction () and move it to the lower part.
2. Remove the lamp cover by pressing the protrusion
under the cover and pulling the cover to the front.
Aligning with the guide line
and the fastening indication line
Control box
Note : Keep it safe to use it later when you do not use the Note : Then open the door of the refrigerator and check for
filter. water droppings on the shelf under the filter.
Remove the red cap from the filter and attach the
sticker. Insert the upper part of the filter () after
aligning with the guideline marked on the control box,
and fasten it by turning it clockwise by 90 degrees.
Note : Check that the guideline and the fastening
indication line are aligned.
Substitute
cap
Separation
of red cap
Adhesion
sticker
- 14 -
HOW TO INSTALL REFRIGERATOR
3. How to Control the Amount of Water Supplied to Icemaker.
Water Amount
Indicator Light
Feeler Arm
Power
Water Amount Switch
Selection Button
1) The automatic icemaker can automatically make 6 cubes at a time, 70~120 pieces per day. This quantity may vary by
circumstance, including ambient temperature, door opening, freezer load. etc.
2) Icemaking stops when the ice bin is full.
3) If you don't want to use the automatic icemaker, turn the icemaker switch to OFF.
If you want to use automatic icemaker again, change the switch to ON.
4) The water amount will vary depending on the water amount selection button.
Setting, as well as the water pressure of the connected water line.
NOTE
• It is normal that a noise is produced when ice drops into the ice storage bin.
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MICOM FUNCTION
1. Monitor Panel
1-1. GC-P227
Demo Mode
- 16 -
MICOM FUNCTION
Once the mode activates, the display is always OFF. Until door is opened or display button is pressed. When 20 seconds
has elapsed after closing door or pressing button, the display turns OFF. To deactivate this mode is same as the activation
methods. The mode inactivates when resetting the power.
3. Exhibition Mode
Demo mode is available for displaying the refrigerator in a sales setting or similar condition.
It allows the display, dispenser, lights, and fan to operate without running the compressor.
To enter the DEMO mode, press and hold the REFRIGERATOR and EXPRESS FRZ. buttons simultaneously for 5
seconds until the Ding~ sounds.
To exit the DEMO mode and return to normal operation, press and hold the REFRIGERATOR and EXPRESS FRZ.
buttons simultaneously for 5 seconds until the Ding~ sounds again.
The refrigerator will default to the NORMAL mode (DEMO mode OFF) if the power fails.
2. Description of Function
2-1-1. Funnction of Temperature Selection
Division Power Initially On 1st Press 2st Press 3th Press 4th Press
Temperature
Medium Medium Max Max Min Medium Min
Control
Refrigeration
3 °C 2 °C 0°C 6 °C 4 °C
Control
❉ Whenever pressing button, setting is repeated in the order of (Medium) ➝ (Medium Max) ➝ (Max) ➝ (Min) ➝
(Medium Min).
• The actual inner temperature varies depending on the food status, as the indicated setting temperature is a target
temperature, not actual temperature within refrigerator.
• Refrigeration function is weak in the initial time. Please adjust temperature as above after using refrigerator for minimum
2~3 days.
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MICOM FUNCTION
2-1-2. LCD Back Light Control
1. In order to easily view display status on the LCD, LCD Back Light is turned on for a minute in application of initial power,
for a minute in button manipulation and for a minute after closing time from opening time of door.
2. If pressing any display button once with the backlight turned off, buzzer rings and button function is not performed but
only backlight is turned on (If pressing the first button with the back light turned off, only back light ON function is
performed).
3. If pressing the special freezing button and the freezing temperature adjustment button for more than a second, the back
light is turned on and all the graphics of LCD are turned on. If releasing the button, the LCD graphic is displayed in the
previous status and the back light is turned off (check LCD graphic and back light ON/OFF status).
- 18 -
MICOM FUNCTION
2-2. Dispenser use selection
You can select water or ice. DISPENSER
❉ Please select water, slice ice and square ice by pressing button as you desire.
❉ Please press the push button lightly by catching and pushing in cup.
• The border line is indicated for the selected function.
• “Tak!” sounds if 5 seconds pass after ice comes out.
It is sound that the outlet of ice is closed.
Pressing
Switch
REFERENCE : Please wait for 2-3 seconds in order to take final ice slices or drops of
water when taking out cup from the pressing switches after taking ice
or water.
NOTE : It is normal that a noise is produced when ice made is dropped into the ice bin.
Power failure
• Ice may drop into the freezer compartment. Take the ice bin out and discard all the ice then dry it and place it back. After
the machine is powered again, crushed ice will be automatically selected.
2-6. Lock
This button stops operation of different button.
• Locking or Release is repeated whenever pressing the .
• Pressing the other button when selecting ‘ALARM/LOCK’, the button does
not operate.
- 19 -
MICOM FUNCTION
2-7. Super freezing
1. EXPRESS FRZ freezing is a function to increase the cooling speed of the freezer compartment by running both the
compressor and the fan simultaneously.
2.EXPRESS FRZ is cancelled and the refrigerator returns to its default setting in the event of a power interruption.
3. SelectingEXPRESS FRZ changes only the speed of the cooling without affecting the set temperature.
4. The temperature can be adjusted even when EXPRESS FRZ has been selected and is in progress.
5. The freezer operates at whatever temperature was set at the time EXPRESS FRZ was selected.
6. If you select EXPRESS FRZ, the compressor and fan will run until it is deselected or the cycle time has elapsed.
(3 hours : compressor and fan run / 3 ~ 24 hours : COLDEST operation)
7. If a defrost cycle occurs while an EXPRESS FRZ is already running, EXPRESS FRZ runs for its remaining cycle time
after the defrost cycle is completed. If the defrost cycle takes longer than 30 minutes, EXPRESS FRZ will run for only 2
hours at the end of the defrost cycle.
8. If you press EXPRESS FRZ during a defrost cycle, the EXPRESS FRZ indicator (LCD or LED, depending upon the
model) will illuminate but the compressor will not operate until the defrost cycle is complete.
9. If you press EXPRESS FRZ within 7 minutes of compressor cut-off, the compressor will not operate until the 7-minute
delay has passed.
10. The freezer fan motor runs at high speed during the EXPRESS FRZ cycle.
- 20 -
MICOM FUNCTION
2-10. Control of M/C room fan motor
1. The M/C room fan motor performs ON/OFF control by linking with the COMP.
2. It controls at the single RPM without varying RPM.
3. Failure sensing method is same as in fan motor of freezing fan motor (refer to failure diagnosis function table for failure
display).
Doors of freezing /
cold storage room Closing Opening Closing Opening Closing
or home bar
3 Times 3 Times 3 Times 3 Times
BUZZER
Within A minute 30 30 30
a minute seconds seconds seconds
- 21 -
MICOM FUNCTION
2-15. Sequential operation of built-in product
Built-in products such as compressor, frost removal heater, freezing room fan, Cooling Fan and step motor damper are
sequentially operated as follows for preventing noise and part damage occurred due to simultaneous operation of a lot of
parts in applying initial power and completing test.
When ■ Sequence of
temperature of a 0.3 6 0.3 5 0.3 DAMPER 5 DAMPER load operation
frost removal POWER sec. FROST sec. FROST sec. HOME sec. HOME sec. & sec. &
REMOVAL REMOVAL BAR BAR when closing
sensor becomes DUCT DOOR DUCT DOOR
HEATER HEATER HEATER HEATER HEATER HEATER F-room and
less than 45°C ON ON OFF ON OFF ON OFF R-room.
(In power failure,
service)
MIRACLE
0.3 PIPE 5 PIPE 0.3 0.3 0.3 0.3 ZONE 0.3
sec. & sec. & sec. COMP sec. F-FAN sec. R-STEP sec. sec. HOME
DISP' DISP' & MOTOR STEP BAR
HEATER HEATER C-FAN DAMPER DAMPER HEATER
ON ON MOTOR ON
ON OFF ON
ON
frost removal
CLOSE sensor is more
than 5°C, it
Test mode 2 immediately
(Compulsory frost returns to the test
TEST 0.3 F-FAN 0.3 FROST 0.3 R-STEP
COMP sec. sec. sec. mode for initial
removal) S/W & REMOVAL MOTOR
(PRESS C-FAN HEATER DAMPER operation
2 Times) OFF ON (COMP operates
OFF CLOSE
after 7 minutes).
- 22 -
MICOM FUNCTION
2-16. Failure Diagnosis Function
1. Failure diagnosis function is function to facilitate service when nonconforming matters affecting performance of product
during use of product.
2. In occurrence of failure, pressing the function adjustment button does not perform function.
3. If nonconforming matters occurred are released during display of failure code, MICOM returns to the original state (Reset).
4. Failure code is displayed on the display part of setting temperature for the freezing room and the display part of setting
temperature for the cold storage room of LCD, which are placed at the display part of a refrigerator. All the LCD graphics
other than a failure code are turned off.
✽ All LCDs turn off other than freezer room notch temperature display and refrigerator room notch temperature
display(failure code indication part) in case of indicating failure modes(except for Note1, Note2).
- 23 -
MICOM FUNCTION
Test 1 Press test button once 1. Continuous operation of compressor Freezing fan turns off in
(strong cold mode) 2. Continuous operation of freezing bldc motor door opening
(high-speed RPM) and cooling bldc motor
3. Defrost heater turns off
4. Stepping motor damper is completely
opened (open of baffle)
5. Miracle zone stepping motor damper is
completely closed.
6. All display LCD graphics turns on.
Test 2 Press test button once at 1. Compressor OFF Return to the normal mode
the test mode 1 status 2. Freezing bldc motor and cooling bldc motor when the defrost sensor is
(forced defrost mode) turn off above +5°C
3. Defrost heater turns on
4. Stepping motor damper is completely
closed (closing of baffle)
5. Miracle zone stepping motor damper is
completely closed.
6. All display LCD graphics turns off (only LCD
turns on for(A) “MIDIUM” status, (B)
“MIDIUM” status)
Normal Press test button once at Return to the initial status. Compressor will operate
Status the test mode 2 status after delay for 7 minutes
- 24 -
MICOM FUNCTION
✻ LCD check function: If simultaneously pressing super freezer button and freezing temperature adjustment button for a
second, a back light is turned on and all display LCD graphics on. If releasing the button, the LCD
graphic displays the previous status, the back light is turned off (LCD graphic and back light ON/OFF
check).
- 25 -
EXPLATION FOR MICOM CIRCUIT
1. Explanation for PWB circuit
Caution : Since high voltage (310 Vdc) is maintained at the power terminal, wait at least 3 minutes after unplugging the
appliance to check the voltages to allow the current to dissipate.
(1) GC-P227/L227
- 26 -
EXPLATION FOR MICOM CIRCUIT
1-2. Oscillation circuit
The oscillation circuit generates a basic clock signal for synchronization and time calculation related to the transmission of
data and calculations made by the MICOM (IC1). The oscillator (OSC1) must always be replaced with an exact replacement
part. If this specification is changed, the change will affect the time calculations of the MICOM and it might not work at all.
(1) GC-P227/L227
(1) GC-P227/L227
- 27 -
EXPLATION FOR MICOM CIRCUIT
1-4. Load/dispenser operation, door opening circuit
(1) GC-P227/L227
- 28 -
EXPLATION FOR MICOM CIRCUIT
1-5. Dispenser operation circuit
(1) GC-P227/L227
WATER VALVE
GEARED SOLENOID PILOT SOLENOID
Type of Load
MOTOR CUBE VALVE DISPENSER
WATER
- 29 -
EXPLATION FOR MICOM CIRCUIT
1-6. Door opening sensing circuit
(1) GC-P227/L227
Measuring part
IC1 (MICOM) No. (44, 45) / (45, 46) / (47, 48) Pin
Door of Freezer and Refrigerator
Closing 5 V ( A - B , C - D . Switch at both ends are at Off status)
Opening 0 V ( A - B , C - D . Switch at both ends are at On status)
✽ Since door switches (A) and (B) are interconnected, if either fails, the other will not respond properly.
✽ If either switch fails, the light will not come on.
- 30 -
EXPLATION FOR MICOM CIRCUIT
1-7. Temperature sensing circuit
(1) GC-P227/L227
The circuits involving the freezer and refrigerator sensors control the temperature in both the freezer and the refrigerator.
The icemaker sensor detects when ice is made. The defrost sensor determines both the need for defrosting and the
efficiency of the defrost operation. See the table below for voltages and checkpoints.
- 31 -
EXPLATION FOR MICOM CIRCUIT
1-8. Switch entry circuit
The following circuits are sensing signal form the damper motor reed switch for testing and diagnosing the refrigerator.
(1) GC-P227/L227
The circuits shown above vary according to which features are included on your particular model.
- 32 -
EXPLATION FOR MICOM CIRCUIT
1-10. Stepping motor operation circuit
(1) GC-P227/L227
The motor is driven by magnetism formed in the areas of the coils and the stator. Rotation begins when a HIGH signal is
applied to MICOM Pin 33 of IC10 (TA7774F). This causes an output of HIGH and LOW signals on MICOM pins 34 and 35.
Explanation) The stepping motor is driven by sending signals of 3.33 mSEC via MICOM pins 33, 34, and 35, as shown in
the chart below. These signals are output via terminals 10, 11, 14, and 15 via input terminals 3, 6, and 8 of
IC10 (TA7774F), the motor drive chip. The output signals allow the coils wound on each phase of the stator to
form a magnetic field, which causes rotation. Input to the terminals INA and INB of IC10 as shown in the chart
below drives the motor.
INA
INB
- 33 -
EXPLATION FOR MICOM CIRCUIT
1-11. Fan motor driving circuit (freezer, mechanical area)
1. The circuit cuts all power to the fan drive IC, resulting in a standby mode.
2. This circuit changes the speed of the fan motor by varying the DC voltage between 7.5 Vdc and 16 Vdc.
3. This circuit stops the fan motor by cutting off power to the fan when it senses a lock-up condition.
(1) GC-P227/L227
- 34 -
EXPLATION FOR MICOM CIRCUIT
1-12. Temperature compensation and temperature compensation circuit
1. Temperature compensation in freezer and refrigerator
(1) GC-P227/L227
Freezer Refrigerator
Resistance value Temperature Resistance value Temperature Remarks
(RCF1) compensation (RCR1) compensation
180 kΩ +5 °C [+9°F] 180 kΩ +2.5 °C [+4.5°F] Warmer
56 kΩ +4 °C [+7.2°F] 56 kΩ +2.0 °C [+3.6°F]
33 kΩ +3 °C [+5.4°F] 33 kΩ +1.5 °C [+2.7°F]
18 kΩ +2 °C [+3.6°F] 18 kΩ +1.0 °C [+1.8°F]
12 kΩ +1 °C [+1.8°F] 12 kΩ +0.5 °C [+0.9°F]
10 kΩ 0 °C [0°F] 10 kΩ 0 °C [0°F] Reference temperature
8.2 kΩ -1 °C [-1.8°F] 8.2 kΩ -0.5 °C [-0.9°F]
5.6 kΩ -2 °C [-3.6°F] 5.6 kΩ -1.0 °C [-1.8°F]
3.3 kΩ -3 °C [-5.4°F] 3.3 kΩ -1.5 °C [-2.7°F]
2 kΩ -4 °C [-7.2°F] 2 kΩ -2.0 °C [-3.6°F]
470 Ω -5 °C [-9°F] 470 Ω -2.5 °C [-4.5°F] Cooler
u Temperature compensation table by adjustment value (difference value against current temperature)
Ex) If you change compensation resistance at a refrigerator (RCR1) from 10 kΩ (current resistance) to 18 kΩ (modified
resistance), the temperature at the refrigerator will increase by +1°C[+1.8°F].
- 35 -
EXPLATION FOR MICOM CIRCUIT
u Temperature compensation table at the refrigerator is as follows:
Modification
resistance
470 Ω 2 kΩ 3.3 kΩ 5.6 kΩ 8.2 kΩ 10 kΩ 12 kΩ 18 kΩ 33 kΩ 56 kΩ 180 kΩ
Current
resistance
No 0.5 °C 1 °C 1.5 °C 2 °C 2.5 °C 3 °C 3.5 °C 4 °C 4.5 °C 5 °C
470Ω [0.9 °F] [1.8 °F] [2.7 °F] [3.6 °F] [4.5 °F] [5.4 °F] [6.3 °F] [7.2 °F] [8.1 °F] [9 °F]
change Up Up Up Up Up Up Up Up Up Up
0.5 °C No 0.5 °C 1 °C 1.5 °C 2 °C 2.5 °C 3 °C 3.5 °C 4 °C 4.5 °C
2 kΩ [0.9 °F] [0.9 °F] [1.8 °F] [2.7 °F] [3.6 °F] [4.5 °F] [5.4 °F] [6.3 °F] [7.2 °F] [8.1 °F]
Down change Up Up Up Up Up Up Up Up Up
1 °C 0.5 °C No 0.5 °C 1 °C 1.5 °C 2 °C 2.5 °C 3 °C 3.5 °C 4 °C
3.3 kΩ [1.8 °F] [0.9 °F] [0.9 °F] [1.8 °F] [2.7 °F] [3.6 °F] [4.5 °F] [5.4 °F] [6.3 °F] [7.2 °F]
Down Down change Up Up Up Up Up Up Up Up
1.5 °C 1 °C 0.5 °C No 0.5 °C 1 °C 1.5 °C 2 °C 2.5 °C 3 °C 3.5 °C
5.6 kΩ [2.7 °F] [1.8 °F] [0.9 °F] [0.9 °F] [1.8 °F] [2.7 °F] [3.6 °F] [4.5 °F] [5.4 °F] [6.3 °F]
Down Down Down change Up Up Up Up Up Up Up
2 °C 1.5 °C 1 °C 0.5 ° No 0.5 °C 1 °C 1.5 °C 2 °C 2.5 °C 3 °C
8.2 kΩ [3.6 °F] [2.7 °F] [1.8 °F] [0.9 °F] [0.9 °F] [1.8 °F] [2.7 °F] [3.6 °F] [4.5 °F] [5.4 °F]
Refrigerator Down Down Down Drop change Up Up Up Up Up Up
(RCR1) 2.5 °C 2 °C 1.5 °C 1 °C 0.5 °C No 0.5 °C 1 °C 1.5 °C 2 °C 2.5 °C
10 kΩ [4.5 °F] [3.6 °F] [2.7 °F] [1.8 °F] [0.9 °F] [0.9 °F] [1.8 °F] [2.7 °F] [3.6 °F] [4.5 °F]
Down Down Down Down Down change Up Up Up Up Up
3 °C 2.5 °C 2 °C 1.5 °C 1 °C 0.5 °C No 0.5 °C 1 °C 1.5 °C 2 °C
12 kΩ [5.4 °F] [4.5 °F] [3.6 °F] [2.7 °F] [1.8 °F] [0.9 °F] [0.9 °F] [1.8 °F] [2.7 °F] [3.6 °F]
Down Down Down Down Down Down change Up Up Up Up
3.5 °C 3 °C 2.5 °C 2 °C 1.5 °C 1 °C 0.5 °C No 0.5 °C 1 °C 1.5 °C
18 kΩ [6.3 °F] [5.4 °F] [4.5 °F] [3.6 °F] [2.7 °F] [1.8 °F] [0.9 °F] [0.9 °F] [1.8 °F] [2.7 °F]
Down Down Down Down Down Down Down change Up Up Up
4 °C 3.5 °C 3 °C 2.5 °C 2 °C 1.5 °C 1 °C 0.5 °C No 0.5 °C 1 °C
33 kΩ [7.2 °F] [6.3 °F] [5.4 °F] [4.5 °F] [3.6 °F] [2.7 °F] [1.8 °F] [0.9 °F] [0.9 °F] [1.8 °F]
Down Down Down Down Down Down Down Down change Up Up
4.5 °C 4 °C 3.5 °C 3 °C 2.5 °C 2 °C 1.5 °C 1 °C 0.5 °C No 0.5 °C
56 kΩ [8.1 °F] [7.2 °F] [6.3 °F] [5.4 °F] [4.5 °F] [3.6 °F] [2.7 °F] [1.8 °F] [0.9 °F] [0.9 °F]
Down Down Down Down Down Down Down Down Down change Up
5 °C 4.5 °C 4 °C 3.5 °C 3 °C 2.5 °C 2 °C 1.5 °C 1 °C 0.5 °C No
180 kΩ [9 °F] [8.1 °F] [7.2 °F] [6.3 °F] [5.4 °F] [4.5 °F] [3.6 °F] [2.7 °F] [1.8 °F] [0.9 °F]
Down Down Down Down Down Down Down Down Down Down change
u Temperature compensation at the freezer is performed the same as at the refrigerator. The value for the freezer is twice
that of the refrigerator.
u This circuit enters the necessary level of temperature compensation for adjusting the appliance. The method is the same
for every model in this appliance family.
- 36 -
EXPLATION FOR MICOM CIRCUIT
2. Compensation circuit for temperature at freezer
(1) GC-P227/L227
Compensation Compensation
for too warm for too cold Temperature compensation value Remarks
at refrigerator
JCR3 JCR4 JCR1 JCR2
0 °C (In shipment from factory)
CUT -1 °C [-1.8 °F]
CUT -1 °C [-1.8 °F]
CUT +1 °C [+1.8 °F]
CUT +1 °C [+1.8 °F]
CUT CUT -2 °C [-3.6 °F]
CUT CUT +2 °C [+3.6 °F]
CUT CUT 0 °C [0 °F]
CUT CUT 0 °C [0 °F]
CUT CUT 0 °C [0 °F]
CUT CUT 0 °C [0 °F]
CUT CUT CUT -1 °C [-1.8 °F]
CUT CUT CUT +1 °C [+1.8 °F]
CUT CUT CUT CUT 0 °C [0 °F]
u This circuit allows adjustment of the set temperature for compensation by changing jumpers at locations JCR1~JCR4.
- 37 -
EXPLATION FOR MICOM CIRCUIT
1-13. Communication circuit and connection L/Wire between main PCB and display PCB
The following communication circuit is used for exchanging information between the main MICOM of the Main PCB and the
dedicated MICOM of the LED (LCD) Display PCB.
A bi-directional lead wire assembly between the two boards is required for the display to function properly.
Poor communication occurs if a continuous information exchange fail to continue for more than 2 minutes between main
MICOM of main PCB and LCD (LED) dedicated MICOM for LCD (LED) control of display PCB.
DC 12V
GND
(1) GC-P227/L227
- 38 -
EXPLATION FOR MICOM CIRCUIT
2) Sensor resistance characteristics table
-20 °C 22.3 kΩ 77 kΩ
-15 °C 16.9 kΩ 60 kΩ
-5 °C 10.1 kΩ 38.4 kΩ
0 °C 7.8 kΩ 30 kΩ
+5 °C 6.2 kΩ 24.1 kΩ
+20 °C 3.1 kΩ 13 kΩ
+25 °C 2.5 kΩ 11 kΩ
- 39 -
EXPLATION FOR MICOM CIRCUIT
1-14. Miracle Zone STEPPING MOTOR / Display
Miracle zone stepping motor damper is same as 1-8 stepping motor operation circuit and the miracle zone display turns on
only when the R-door opens.
- 40 -
ICEMAKER AND DISPENSER WORKING PRINCIPLES AND REPAIR
1. Operation Principle
Power On
Icemaking
¥ Waits until water becomes ice after starting the
Mode
icemaking operation.
Harvest
¥ Runs MOTOR to drop ice from the tray into the ICE BIN.
Mode
(During harvest mode, check if the ice bin is full)
Park Position ¥ With the detect lever, checks if the ICE BIN is full.
Test Mode ¥ To operate LINE and SERVICE, press and hold the Water
amount selection button for 3 seconds.
The icemaker will run through 3 stages:
Harvest Fill Icemaking.
1. Turning the Icemaker switch off (O) stops the ice making function.
2. Setting the Icemaker switch to OFF and then turning it back on will reset the icemaker control.
- 41 -
ICEMAKER AND DISPENSER WORKING PRINCIPLES AND REPAIR
2. ICEMAKER FUNCTIONS
NOTE : After Icemaker Power is ON, the Icemaker heater will be on for test for 6 sec.
1 5 sec.
3 6 sec.
- 42 -
ICEMAKER AND DISPENSER WORKING PRINCIPLES AND REPAIR
2-5. Function TEST
1. This is a forced operation for TEST, Service, cleaning, etc. It is operated by pressing and holding the Water amount selection
button for 3 seconds.
2. The test works only in the Icemaking Mode. It cannot be entered from the Harvest or Fill mode. (If there is an ERROR, it
can only be checked in the TEST mode.)
3. Caution! If the test is performed before water in the ice tray is frozen, the ejector will just pass through the water. When
the Fill mode begins (Stage 4), unless the water supply has been shut off, added water will overflow into the ice bin. If the
control doesn’t operate normally in the TEST mode, check and repair as needed.
4. After water is supplied, the normal CYCLE is followed: icemaking → Harvest → Fill → Park Position.
5. After Stage 5 is completed, the Ice Maker returns to MICOM control. The time needed to supply water resets to the pre-
test setting.
6. This icemaker function test takes about 90 seconds in case, there aren’t ices in the ice tray. If there are ices in the ice
tray, it can take more than 90 seconds.
Diagnosis TABLE
- 43 -
CIRCUIT
(1) GC-P227/L227
- 44 -
TROUBLE DIAGNOSIS
1. Trouble Shooting
CLAIMS. CAUSES AND CHECK POINTS. HOW TO CHECK
Faulty PTC. Power does not conduct. - Damage. ■ Check the resistance of both
Bad characteristics. - Initial resistance is big. terminals.
Bad connection with Too loose. At normal temperature 6 :
compressor. Assembly is not possible. OK.
Bad terminal connection. If disconnected : ∞.
- 45 -
TROUBLE DIAGNOSIS
CLAIMS. CAUSES AND CHECK POINTS. HOW TO CHECK
- 46 -
TROUBLE DIAGNOSIS
CLAIMS. CAUSES AND CHECK POINTS. HOW TO CHECK
V2
R= —
P
- 47 -
TROUBLE DIAGNOSIS
CLAIMS. CAUSES AND CHECK POINTS. HOW TO CHECK
3. Refrigeration
Residual Weak heat from heater. Sheath Heater - rated.
is weak. frost. Heater plate - rated.
No automatic defrosting.
- 48 -
TROUBLE DIAGNOSIS
CLAIMS. CAUSES AND CHECK POINTS. HOW TO CHECK
Shorud. Bent.
Ice and foreign materials on rotating parts.
7) Continuous operation
- No contact of temperature controller. - Foreign materials. ■ Check visually after
disassembly.
- 49 -
TROUBLE DIAGNOSIS
CLAIMS. CAUSES AND CHECK POINTS. HOW TO CHECK
5. No automatic 1) Faulty temperature sensor in freezer or refrigerator compartment. ■ Inspect parts measurements
operation. Faulty contact. and check visually.
(faulty Faulty temperature characteristics.
contacts.) 2) Refrigeration load is too much. Food. Too much food.
Hot food.
Frequent opening and closing.
Cool air leak.
Poor door close. – Partly opens.
3) Poor insulation.
4) Bad radiation. High ambient temperature.
Space is secluded.
5) Refrigerant leak.
6) Inadequate of refrigerant.
7) Weak compressor discharging power. Different rating.
Small capacity.
8) Fan does not work.
9) Button is positioned at "strong."
Gap around gasket. –– Contraction, distortion, loose, door twisted, corner not
fully inserted.
Food vapor. –– Storing hot food. –– Unsealed food.
2) Condensation in the refrigerator compartment.
Door opens Insufficient closing.
but not closes. Door sag.
Food hinders door closing.
Gasket gap.
3) Condensation on liner foam.
Cool air leak Not fully filled. Toop table part.
and transmitted. Out plate R/L part.
Flange gap. –– Not sealed.
Gasket gap.
- 50 -
TROUBLE DIAGNOSIS
CLAIMS. CAUSES AND CHECK POINTS. HOW TO CHECK
- 51 -
TROUBLE DIAGNOSIS
CLAIMS. CAUSES AND CHECK POINTS. HOW TO CHECK
7. Sounds 1) Compressor compartment operating sounds.
Transformer sound. Its own fault. –– Core gap.
Bad connection. –– Correct screw connection.
Drip tray vibration sound. Bad assembly.
Distortion.
Foreign materials inside.
Back cover machine sound. Bad connection.
Partly damaged.
Condenser drain sound. Not connected.
Bad pipe caulking.
2) Freezer compartment sounds.
Fan motor sound. Normal operating sound.
Vibration sound. Aged rubber seat.
Bad torque for assembling motor
bracket.
Sounds from fan Fan guide contact.
contact. Shroud burr contact.
Damping evaporator contact.
Residual frost contact. Poor treatment Cord heater.
Narrow evaporator interval.
Unbalance fan sounds. Unbalance. Surface machining conditions.
Fan distortion.
Misshappen.
Burr.
Resonance.
Evaporator noise. Evaporator pipe contact. –– No damping evaporator.
Sound from refrigerant. –– Stainless steel pipe shape in
accumulator.
Sound from fin evaporator and pipe during expansion
and contraction.
3) Bowls and bottles make contact on top shelf.
- 52 -
TROUBLE DIAGNOSIS
CLAIMS. CAUSES AND CHECK POINTS. HOW TO CHECK
- 53 -
TROUBLE DIAGNOSIS
CLAIMS. CAUSES AND CHECK POINTS. HOW TO CHECK
10. Structure, 1) Door foam.
appearance Sag. Weak torque of Bolt is loosened during
and others. hinge connection. transportaion.
Not tightly fastened.
Screw worn out .
Weak gasket Adhesion surface.
adhesion.
Fixed tape. Not well fixed.
2) Odor.
Temperature of High. Faulty damper control.
refrigerator Button is set at "weak".
compartment. Door is open (interference by
food).
Deodorizer. No deodorizer.
Poor capacity.
- 54 -
2. Faults
TROUBLE DIAGNOSIS
2-1. Power
Problems Causes Checks Measures Remarks
No power on - Power cord cut. - Check the voltage with tester. -Replace the components.
outlet. - Faulty connector insertion. - Check visually. -Reconnect the connecting parts.
- Faulty connection between plug - Check visually. - Reconnect the connecting parts.
and adapter.
Fuse blows out. - Short circuit by wrong connection. - Check the fuse with tester - Find and remove the cause of - Replace with rated
- Low voltage products are or visually. problem(ex. short, high voltage, fuse after confirming
connected to high voltage. - Check the input volt are with tester low voltage). its specification.
- Short circuit by insects. (between power cord and products). - Replace with rated fuse.
- Electricity leakage. - Check the resistance of power cord ■ If fuse blowns out
- High voltage. with testerf (if it is 0Ω, it is shorted). frequently, reconfirm
- Short circuit of components the cause and prevent.
(tracking due to moisture and dust
- 55 -
penetration).
2-2. Compressor
High Poor cool air circulation due to faulty - Lock –– Check resistance with a - Replace fan motor.
temperature fan motor. tester.
in the freezer 0Ω: short.
compartment. ∞Ω: cut. - Reconnect and reinsert.
- Rotate rotor manually and check
rotation.
- Wire is cut.
- Bad terminal contact: Check - Maintain clearance and remove ice
terminal visually. (Repair and/or replace shroud if fan
- Fan constraint. – Fan shroud is constrained by shroud
contact: Confirm deformation).
visually.
– Fan icing:
- 56 -
Confirm visually.
Faulty fan motor due to faulty door - Iced button (faulty) operation: - Confirm icing causes and repair.
switch operation. Press button to check - Replace door switch.
- Faulty button pressure and contact:
Press button to check operation.
- Door cannot press door switch - Door sag: fix door.
button: Check visually. - Door liner bent:replace door or
attach sheets.
Bad radiation conditions in - Check the clearance between the - Keep clearance between - The fan may be
compressor compartment. refrigerator and wall (50 mm in refrigerator and walls (minimum broken if cleaning
minimum). 50mm). performs while the
- Check dust on the grill in - Remove dust and contaminants refrigerator is on.
compressor compartment. from grill for easy heat radiation.
- Check dust on the coils condenser. - Remove the dust with vacuum
cleaner from the coils condenser
while the refrigerator is off.
TROUBLE DIAGNOSIS
2-4. Cooling
Problems Causes Checks Measures Remarks
High Refrigerant leak. Check sequence Weld the leaking part, recharge the Drier must be replaced.
temperature 1. Check the welded parts of the refrigerant.
in the freezer drier inlet and outlet and drier
compartment. auxiliary in the compressor
compartment (high pressure side).
2. Check the end of compressor
sealing pipe (low pressure side).
3. Check silver soldered parts.
(Cu + Fe / Fe + Fe).
4. Check bending area of wire
condenser pipe in compressor
compartment (cracks can
happen during bending).
- 57 -
Shortage of refrigerant. Check frost formation on the surface - Find out the leaking area, repair, Drier must be replaced.
of evaporator in the freezer evacuate, and recharge the
compartment. refrigerant.
- If the frost forms evenly on the - No leaking, remove the remaining
surface, it is OK. refrigerant, and recharge new
- If it does not, it is not good. refrigerant.
TROUBLE DIAGNOSIS
Problems Causes Checks Measures Remarks
High Cycle pipe is clogged. Check sequence. - Heat up compressor discharging Direr must be replaced.
temperature in 1. Check temperature of condenser weld joints with touch, disconnect
the freezer manually. the pipes, and check the clogging.
compartment. If it is warm, it is OK. Remove the causes of clogging,
If it is not, compressor discharging weld, evacuate, and recharge
joints might be clogged. the refrigerant.
2. Manually check whether hot line - If it's warm, it's OK. If it's not,
pipe is warm. condenser discharging line weld
If it is warm, it's OK. joints might be clogged.
If it is not, condenser outlet weld Disconnect with torch, remove the
joints might be colgged. causes, evacuate, and recharge
seal refrigerant.
- 58 -
Leak at loop pipe weld joint Check sequence. Replace the compressor, weld, Drier must be replaced.
(discharge) in compressor. 1. Manually check whether evacuate, and recharge refrigerant.
condenser is warm, It is not warm
and the frost forms partly on the
evaporator in the freezer
compartment.
Faulty cooling fan in the compressor Check sequence. - Replace if motor does not operate.
compartment. 1. Check cooling fan operation. - If fan is disconnected, check fan
2. Check that cooling fan is damage and reassemble it.
disconnected from the motor. ■ Refer to fan motor disassembly
and assembly sequence.
TROUBLE DIAGNOSIS
2-5. Defrosting failure
Problems Causes Checks Measures Remarks
No defrosting. Heater does not generate heat as 1. Check the resistance of heater. Heating wire is short and wire is cut. Seal the lead wire with
the heating wire is cut or the circuit 0Ω: Short. ∞Ω: Cut. • Parts replacement: Refer to parts insulation tape and heat
is shorted. Tens to thousands Ω: OK. explanations. contraction tube if the cut
1) Heating wire is damaged when 2. Check the resistance between lead wire is accessible to
inserting into the evaporator. housing terminal and heater repair.
2) Lead wire of heater is cut. surface.
3) Heating wire at lead wire contacts 0Ω: Short. ∞Ω: Cut.
is cut. Tens to thousands Ω: Short.
Sucking duct and discharging hole 1. Confirm foreign materials. In case 1) Push out impurities by inserting
are clogged: of ice, insert the copper line copper wire.(Turn off more than
1. Impurities. through the hole to check. 3hours and pour in hot water if
2. Ice. 2. Put hot water into the drain frost is severe.)
(check drains outside). 2) Put in hot water to melt down frost.
3) Check the water outlet.
- 59 -
No defrosting Melting fuse blows out. - Check melting fuse with tester. - Faullty parts: parts replacement.
1) Lead wire is cut. If 0Ω: OK. - Check wire color when maeasuring
2) Bad soldering. If ∞Ω: wire is cut. resistance with a tester.
Ice in the Sucking duct. 1. Check the inner duct with mirror. 1) Turn power off.
1) Icing by foreign materials in the 2) Raise the front side(door side),
duct. support the front side legs, and let
2) Icing by cool air inflow through the ice melt naturally. (If power is
the gap of heater plate. on, melt the frost by forced
3) Icing by the gap of heater plate. defrosting.)
2. Check by inserting soft copper 3) Reassemble the heater plate.
wire into the duct (soft and thin
copper not to impair heating wire).
Bad cool air inflow and discharge, 1. Turn on power, open or close the 1) Check the faulty connector of
and bad defrosting due to faulty door, check that motor fan housing and reassemble wrongly
- 60 -
contact and insertion (bad connector operates (If it operates, motor fan assembled parts.
insertion into housing of heater, is OK). 2) If the parts are very damaged,
melting, fuse and motor fan). 2. Disconnect parts in the refrigerator remove the parts and replace it
compartment, check the connection with a new one.
around the housing visually,
defrost, and confirm heat generation
on the heater. Do not put hands on
the sheath heater.
3. Check the parts which have faults
described in 1, 2 (mechanical
model: disconnect thermostat
from the assembly).
TROUBLE DIAGNOSIS
2-6. Icing
Problems Causes Checks Measures Remarks
Icing in the 1) Bad circulation of cool air. - Check the food is stored properly - Be acquainted with how to use. - Check the defrost
refrigerator - Clogged intake port in the (check discharge and intake port - Sealing on connecting parts. related parts if problem
compartment. refrigerator compartment. are clogged). - Check the damper and replace is caused by faulty
- Damper icing. - Sealing is not good. - Check icing on the surface of it if it has defects. defrosting.
- Pipe icing. - Too much food is stored and clogs baffle and cool air path (pipe) after - Check defrost. (After forced
- Discharging the discharge port. dissembling the container box. defrosting, check ice in the
pipe icing. - Bad defrosting. - Check icing at intake ports of evaporator and pipes.)
freezer and refrigerator
compartment.
2) Faulty door or refrigerator - Check gasket attached conditions. - Correct the gasket attachment - Replacement should
compartment. - Check door assembly conditions. conditions and replace it. be done when it
- Faulty gasket. - Door assembly and replacement. cannot be repaired.
- Faulty assembly.
3) Overcooling in the refrigerator - Check refrigerator compartment - Replace faulty parts.
- 61 -
Ice in the freezer 1) Bad cooling air circulation. - Check food storage conditions - Be acquainted with how to use. - Check the parts related
compartment. - Intake port is colgged in the freezer visually.(Check clogging at intake - Check defrost (Check ice on the to defrosting if the
- Surface of fan compartment. and discharging port of cooling air.) evaporator and pipes after forced problem is caused by
grille. - Discharging port is Clogged. - Check food occupation ratio in defrosting). the faulty defrosting.
- Wall of freezer - Too much food is stored. volume(Less than 75%).
compartment. - Bad defrosting. - Check frost on the evaporator after
- Cool air dissembling shroud and fan grille.
discharging port. - Check icing at intake port of
- Basket(rack) refrigerator compartment.
area.
- Food surface. 2) Bad freezer compartment door - Check gasket attachment - Correct the gasket attachement - Replace when it can not
- Icing in the - Faulty gasket conditions. conditions and replace it. be repaired.
shute. - Faulty assembly - Check door assembly conditions. - Door assembly and replacement.
3) Over freezing in the freezer - Refrigerator operates pull down. -Replace defective parts.
- 62 -
4) Bad defrosting. - Check frost on the evaporator after - Check parts related to defrosting.
- Heater wire is cut. dissembling shroud and grille. - Check defrosting.(Check ice on the
- Faulty defrost sensor. - Check ice on the intake port in the evaporator and pipes after forced
- Defrosting cycle refrigerator compartment. defrosting.)
5) User is not familiar with how to - Check food holds door open. - Be acquainted with how to use.
use. - Check ice on the ice tray.
- Door opens.
- High moisture food(water) is stored.
TROUBLE DIAGNOSIS
2-7. Sound
"Whizz" sound 1. Loud sound of compressor 1.1 Check the level of the 1) Maintain horizontal level.
operation. refrigerator. 2) Replace rubber and seat if they
1.2 Check the rubber seat are sagged and aged.
conditions (sagging and aging). 3) Insert rubber where hand contact
reduces noise in the pipe.
2. Pipes resonat sound which is 2.1 Check the level of pipes 4) Avoid pipe interference.
connected to the compressor. connected to the compressor 5) Replace defective fan and fan
and their interference. motor.
2.2 Check rubber inserting 6) Adjust fan to be in the center of
conditions in pipes. bell mouth of the fan guide.
2.3 Touch pipes with hands or screw 7) Leve a clearance between
-driver (check the change of interfering parts and seal gaps in
sound). the structures.
- 63 -
Vibration sound. 1. Vibration of shelves and foods in 1-1. Remove and replace the 1) Reassemble the vibrating parts
("Cluck") the refrigerator. shelves in the refrigerator and insert foam or cushion where
2. Pipes interference and capillary 1-2. Check light food and container vibration is severe.
tube touching in the compressor. on the shelves. 2) Leave a clearance where parts
compartment. 2-1. Touch pipes in the compressore interfere with each other.
3. Compressor stopper vibration. compartment with hands. 3) Reduce vibration with rubber
4. Moving wheel vibration. 2-2 Check capillary tube touches and restrainer if it is severe.
5. Other structure and parts cover back. (especially, compressor and pipe).
vibration. 3-1 Check compressor stopper 4) Replace compressor stopper if it
vibration. vibtates severely.
4-1 Check vibration of front and rear
moving wheels.
5-1 Touch other structures and parts.
- 64 -
Irregular sound. 1. It is caused by heat expansion 1-1 Check time and place of sound 1) Explain the principles of refrigeration
("Click"). and contraction of evaporator, sources. and that the temperature difference
shelves, and pipes in the between operation and defrosting
refrigerator. can make sounds.
2) If evaporator pipe contacts with other
structures, leave a clearance between
them (freezer shroud or inner case).
TROUBLE DIAGNOSIS
Problems Causes Checks Measures Remarks
Sound "Burping" It happens when refrigerant expands - Check the sound of refrigerant at the - Check the restrainer attached on the
(almost the same at the end of capillary tube. initial installation. evaporator and capillary tube weld
as animals crying - Check the sound when the refrigerator joints and attach another restrainer.
sound). starts operation after forced defrosting. - If it is continuous and servere, insert
- Check the restrainer attachment capillary tube again (depth:15±3mm)
conditions on the evaporator and - Fasten the capillary tube to suction
capillary tube weld joints. pipes or detach in the compressor
compartment.
- Explain the principles of freezing
cycles.
Water boiling or It happens when refrigerant passes - Check the sound when compressor is - Explain the principles of freezing cycles
flowing sound. orifice in accumulator internal pipes by turned on. and refrigerant flowing phenomenon by
- 65 -
the pressure difference between - Check the sound when compressor is internal pressure difference.
condenser and evaporator. turned off. - If sound is servere, wrap the
accumulator with foam and restrainer.
Sound of whistle When door closes, the internal pressure - Check the sound by opening and - Broaden the cap of discharge hose for
when door of the refrigerator decreases sharply closing the refrigerator or freezer doors. defrosting in the compressor
closes. below atomosphere and sucks air into compartment.
the refrigerator, making the whistle - Seal the gap with sealant between out
sound. and inner cases of hinge in door.
TROUBLE DIAGNOSIS
2-8. Odor
Problems Causes Checks Measures Remarks
Food Odor. Food (garlic, kimchi, etc) - Check the food is not wrapped. - Dry deodorizer in the shiny and
- Check the shelves or inner windy place.
wall are stained with food juice. - Store the food in the closed
- Check the food in the vinyl wraps. container instead of vinyl wraps.
- Chedk food cleanliness. - Clean the refrigerator and set
button at "strong".
Plastic Odor. Odors of mixed food and plastic - Check wet food is wrapped with - Clean the refrigerator.
odors. plastic bowl and bag. - Persuade customers not to use
- It happens in the new refrigerator. plastic bag or wraps with wet food
or odorous foods.
- 66 -
Odor from the Odor from the old deodorizer. - Check the deodorizer odors. - Dry the deodorizer with dryer and *Deodorizer : option
deodorizer. then in the shiny and windy place.
- Remove and replace the
deodorants.
TROUBLE DIAGNOSIS
2-9. Micom
Problems Symptom Causes Checks Measures Remarks
Bad PCB All display Bad connection Bad connector Visual check on connector Reconnect
electric power. LCD are off. between Main PCB connection from main connection. connector.
and display circuit. PCB to display PCB.
Defective PCB trans. PCB Trans winding is Check resistance of PCB Trans Replace PCB Trans Applicable to
cut. input and output terminals with or PCB. model without
PCB Trans temperature a tester. (If resistance is infinity, dispenser.
fuse is burnt out. trans winding is cut).
DefectivePCB electric Defective regulator IC Check voltage at input/output Replace regulator. Refer to electric
circuit parts. (7812, 7805). terminals. circuit in circuit
explanation.
PCB electric terminal Check fuse in PCB electric Replace PCB fuse.
fuse is burnt out. terminal with a tester.
- 67 -
STR Parts are Check if STR No. 2 and 3 pins Replace parts. Applicable to
damaged. are cut when power is off. model with
dispenser.
Abnormal Bad connection Lead Wire connecting Check Lead Wire terminals Reconnect Lead
display LCD between Main PCB main PCB and display connecting Main PCB and Wire and directly
operation and display circuit. PCB is cut or connector display PCB with a tester. connect defective
terminal connection is contact terminal to
bad. Lead Wire.
Defective LCD. Defective LCD. Check if all LCD are on when Replace display Refer to display
Main PCB Test switch is PCB. circuit in circuit
pressed (or when both freezer explanation.
key and power freezer key are
pressed at the same time for
more than one second.)
TROUBLE DIAGNOSIS
Problems Symptom Causes Checks Measures Remarks
Bad cooling. Freezer Compressor does Compressor Lead Wire Check compressor Lead Wire Reconnect Lead
temperature is not start. is cut. with a tester. Wire.
high. Defective compressor Measure voltage at PCB CON2 Replace relay(RY1 Refer to load
driving relay. (3&9) after pressing main PCB and RY2) or PCB. driving circuit in
test switch once. It is OK if circuit
voltage is normal. explanation.
Defective freezer Defective Freezer Check resistance of freezer Replace freezer Refer to
sensor. sensor parts. sensor with a tester. sensor. resistance
characteristics
table of sensor in
circuit
Freezer sensor is Confirm the color of sensor in Repair main PCB explanation.
substituted for other circuits (main PCB sensor sensor housing
sensor. housing).
- 68 -
Defective freezer fan Fan motor lead wire Check fan motor lead wire Reconnect lead
motor. is cut. with a tester. wire.
• Defective door switch Measure the voltage between • Replace door Refer to load
(freezer, refrigerator, PCB power blue line and fan switch (freezer, driving circuits in
home bar). motor after pressing test switch refrigerator and circuit
• Defective fan motor. of Main PCB. If the voltage is home bar). explanation.
• Defective fan motor normal, it is OK. • Replace fan motor.
driving relay.
Faulty defrost. Refer to faulty defrost items in trouble diagnosis Refer to trouble
functions. diagnosis
function.
TROUBLE DIAGNOSIS
Problems Symptom Causes Checks Measures Remarks
Bad cooling Wrong Defective Step Motor Check Step Motor Check if Step Motor damper Reconnect lead
Refrigerator Damper. damper motor and motor and reed switch lead wire.
temperature. reed switch and lead wire are cut with a tester.
wire are cut. Check Refer to Step Motor damper Replace Step Motor
Step Motor damper in parts repair guide. damperor refrigerator
part. control box Assembly.
Check Step Motor Refer to Step Motor damper Replace relay or Refer to single
damper Motor driving in parts repair guide. PCB. motor damper
relay in PCB. driving circuits
in circuit
explanation.
Foreign materials in Step Check Step Motor damper Remove foreign
Motor damper baffles. baffle visually. materials.
Ice formation on Check if Step Motor damper Replace Step Motor
- 69 -
Defective refrigerator Defective refrigerator Check the resistance of Replace refrigerator Refer to sensor
sensor sensor parts. refrigerator sensor with a tester. sensor. resistance
characteristic
table in circuit
explanation.
Refrigerator sensor is Check the sensor color in the Repair main PCB
substituted for other circuit. (main PCB sensor sensor housing.
sensor. housing.)
Defective refrigerator Check if refrigerator sensor Fix again the
sensor assembly is not fixed at cover sensor but refrigerator sensor.
condition. inner case visually.
TROUBLE DIAGNOSIS
Problems Symptom Causes Checks Measures Remarks
Bad defrost. Defrost is not Defrost lead wire is cut. Check if defrost lead wire is cut with a Reconnect Lead
working. tester. Wire.
Defective defrost driving relay. Check the voltage of CON2 (1 and 7) Replace relay (RY 7 Refer to load
with a tester after pressing main and RY 3) or PCB. driving conditions
PCB test switch twice. check in circuit
If the voltage is normal then it is OK. explanation.
Defective defrost sensor parts. Check the resistance of defrost sensor Replace defrost Refer to sensor
with a tester. sensor. resistance
characteristic
table of circuit
explanation.
Defective Buzzer Defective connecting lead wire from Check lead wire related to door Repair lead wire.
buzzer continuously main PCB to door switch. switch with a tester.
- 70 -
rings or door Defective door switch parts. Refer to door switch in parts repair Replace door switch.
opening alarm guide.
does not work.
Defective Buzzer does Key input wire is cut or bad connector Check input wire with a tester. Reconnect lead Refer to display
display button not ring and terminal contact in main PCB and wire and replace or circuit in circuit
key does not display PCB connecting lead wire. directly connect bad explanation.
sense even contact terminal to
button is lead wire.
pressed.
Key is continuously depressed due to Disassemble frame display and confirm Adjust or replace
structural interference. visually. interfering
structures.
TROUBLE DIAGNOSIS
Problems Symptom Causes Checks Measures Remarks
Defective Buzzer rings Trouble mode indication. Check trouble diagnosis function. Repair troubles Refer to mode
display button. but key does indication in
not sense even function
button is explanations.
pressed.
Door Buzzer Buzzer Defective connecting lead wire from Check lead wire associated with door Repair lead wire. Check model
continuously main PCB to door switch. switch. with dispenser.
rings or door Defective freezer compartment door Refer to door switch in parts repair Replace Freezer
opening alarm switch parts. guide. compartment door
does not work. switch.
Bad water/ice Ice and water Defective connecting lead wire from Check Lead Wire associated with lever Repair lead wire.
dispenser. are not Main PCB to lever switch. switch with a tester.
dispensed. Defective lever switch parts Refer to door switch in parts repair guide. Replace lever switch.
- 71 -
Defective photo coupler IC parts. Check voltage change at photo coupler Replace photo
output terminals with lever switch coupler IC or PCB.
pressed. It is OK if voltage change is
between 0V - 5V.
Defective relay associated with ice Check relay (RY4, RY5, RY12) Replace defective
dispense (geared motor, cube and with a tester. relay.
dispenser solenoid).
Defective parts associated with ice Check resistance of parts with a tester. Replace defective
dispense (geared motor, cube and parts.
dispenser solenoid).
Defective relay associated with water Check relay (RY7) with a tester Replace defective
dispense. relay.
Defective parts associated with water Check resistance of parts with a tester. Replace defective
dispenser. parts.
TROUBLE DIAGNOSIS
3. Cooling Cycle Heavy Repair
3-1. The Heavy Repair Standards for Refrigerator with R134a Refrigerant
NO. Items Unit Standards Purposes Remarks
1 Pipe and piping Min. Pipe:within 1 hour. To protect The opening time should be reduced to a
system opening time. Comp:within Moisture half of the standards during rain and
10 minutes. Penetration. rainy seasons (the penetration of water
Drier:within into the pipe is dangerous).
20 minutes.
2 Welding. Nitrogen Weld under To protect - Refet to repair note in each part.
Pressure. Nitrogen oxide scale - R134a refrigerant is more susceptible to
atmosphere formation. leaks than R12 and requires more care
(N2 pressure: during welding.
0.1~0.2 kg/cm2) - Do not apply force to pipes before and
after welding to protect pipe from
cracking.
3 N2 sealed parts. Confirm N2 Confirm air leaking To protect - In case of evaporator parts, if it doesn't
leak. sounds when moisture noise when removing rubber cap blow
removing rubber penetration. dry air or N2 gas for more than 1 min
cap. use the parts.
Sound:usable
No sound:not usable
4 Refrigeration Evacuation Min. More than To remove
Cycle. time 40 minutes. moisture.
Vacuum Torr Below 0.03(ref) Note:Only applicable to the model
degree equipped with reverse flow protect
plate.
Vacuum EA High and low Vaccum efficiency can be improved by
Pressure sides are operating compressor during evacuation.
evacuated at the
same time for
models above 200L
Vacuum EA Use R134a To protect The rubber pipes for R12 refrigerant shall
piping exclusive mixing of be melted when they are used for R134a
manifold. mineral and refrigerant(causes of leak).
ester oils.
Pipe EA Use R134a To protect
coupler cxclusive. R12 Refri-
gerant mixing.
Outlet R134a exclusive.
(Socket)
Plug R134a exclusive
5 Refrigerant weighing. EA Use R134a Do not mix - Do not weight the refrigerant at too hot or
exclusively. with R12 too cold an area.(25°C is adequate.)
Weighing refrigerant. - Use copper bombe
allowance:±5g Socket:2SV Plug: 2PV R134a
Note:Winter:-5g Note:Do not burn O-ring (rubber) during
Summer:+5g welding.
6 Drier replacement. -Use R134a exclusively To remove
for R134a refrigerator the moisture
-Use R12 exclusively from pipe.
for R12 refrigerator
-Replace drier whenever
repairing refrigerator
cycle piping.
7 Leak check. -Do not use soapy Detect -Check oil leak at refrigerant leak area.
water for check. refrigerant Use electronic leak detector if oil leak is
it may be sucked leak area. not found.
into the pipe by. -The electronic leak detector is very
sensitive to halogen gas in the air. It also
can detect R141b in urethane. Please
practice, therfore, many times before use.
NOTE) Please contact Songso company on +82-53-554-2067 if you have inquiry on heavy repair special facility.
- 72 -
TROUBLE DIAGNOSIS
3-2. Summary Of Heavy Repair
Process Contents Tools
Trouble
diagnosis
Remove refrigerant - Cut charging pipe ends and discharge refrigerant from Filter, side cutters
Residuals
drier and compressor.
- Use R134a oil and refrigerant for compressor and drier Pipe Cutter, Gas welder, N2 gas
- Evacuate for more than forty minutes after connecting Vacuum pump(R134a
manifold gauge hose and vacuum pump to high (drier) exclusively), Manifold gauge.
Vacuum and low (compressor refrigerant discharging parts)
pressure sides.
- Evacuation Speed:113l/min.
Refrigerant - Weigh and control the allowance of R134a bombe in a R134a exclusive bombe(mass
charging and vacuum conditions to be ±5 g with electronic scales and cylinder), refrigerant(R134a)
charging charge through compressor inlet manifold gauge, electronic
inlet welding
(Charge while refrigerator operates). scales, punching off flier,
- Weld carefully after inlet pinching. gas welding machine
Compressor - Remove flux from the silver weld joints with soft brush Copper brush, Rag, Tool box
compartment or wet rag.(Flux may be the cause of corrosion and
and tools leaks.)
arrangement - Clean R134a exclusive tools and store them in a clean
tool box or in their place.
- 73 -
TROUBLE DIAGNOSIS
3-3. Precautions During Heavy Repair
Items Precautions
2. Removal of retained 1) Remove retained refrigerant more than 5 minutes after turning off a refrigerator.
refrigerant. (If not, oil will leak inside.)
2) Remove retained refrigerant by cutting first high pressure side (drier part) with a nipper and
then cut low pressure side. (If the order is not observed, oil leak will happen.)
Evaporator
Compressor
Drier
2
Low pressure side Condenser
1 High pressure side
3. Replacement of drier. 1) Be sure to replace drier with R134a only when repairing pipes and injecting refrigerant.
4. Nitrogen blowing 1) Weld under nitrogen atmosphere in order to prevent oxidation inside a pipe.
welding. (Nitrogen pressure : 0.1~0.2 kg/cm2.)
5. Others. 1) Nitrogen or refrigerant R134a only should be used when cleaning inside of cycle pipes
inside and sealing.
2) Check leakage with an electronic leakage tester.
3) Be sure to use a pipe cutter when cutting pipes.
4) Be careful not the water let intrude into the inside of the cycle.
- 74 -
TROUBLE DIAGNOSIS
3-4. Practical Work For Heavy Repair
Items Precautions
2. Nitrogen blowing
welding. Evaporator
KEYPOINTING
Welding without nitrogen
blowing produces oxidized
1 2 1
Drier scales inside a pipe, which
affect on performance and
reliability of a product.
High pressure side
Refrigent 2 Condenser
Intake
3. Replacement of drier.
* Unit : mm KEYPOINTING
Be sure to check the
inserted length of capillary
tube when it is inserted. (If
+3
too much inserted, a
12 - 0
capillary tube is clogged by
a filter.)
Filter
- 75 -
TROUBLE DIAGNOSIS
Items Precautions
Compressor
Drier
Condenser
3
2 1
Low
pressure High
Blue pressure
Yellow
Red
Vaccum
Pump KEYPOINTING
- If power is applied
during vacuum
degassing, vacuum
degassing shall be
more effective.
Pipe Connection
- Operate compressor
Connect a red hose to the high pressure side and a blue hose to the while charging
low pressure side. refrigerant. (It is
easier and more
Vacuum Sequence
certain to do like
Open , valves and evacuate for 40 minutes. Close valve . this.)
5.Refrigerant charging.
Charging sequence
1) Check the amount of refrigerant supplied to each model after completing vacuum
degassing.
2) Evacuate bombe with a vacuum pump.
3) Measure the amount of refrigerant charged.
- Measure the weight of an evacuated bombe with an electronic scale.
- Charge refrigerant into a bombe and measure the weight. Calculate the weight of
refrigerant charged into the bombe by subtracting the weight of an evacuated bombe.
Indicate the weight of KEYPOINTING
an evacuated bombe - Be sure to charge
the refrigerant at
R134a around 25°C.
- Be sure to keep -5g
in the winer and
+5g in summer
Calculation of amount of refrigerant charged
the amount of refrigerant charged= a weight after charging -
a weight before charging (a weight of an evacuated cylinder)
- 76 -
TROUBLE DIAGNOSIS
Items Precautions
Evaporator
Compressor
Drier
Condenser
Bombe
4) Refrigerant Charging
Charge refrigerant while operating a compressor as shown above.
5) Pinch a charging pipe with a pinch-off plier after completion of charging.
6) Braze the end of a pinched charging pipe with copper brazer and take a gas leakage test
on the welded parts.
6. Gas-leakage test * Take a leakage test on the welded or suspicious area with an electronic leakage tester.
Drier
Molecular Molecular Pipe
Sieves
+3
12 - mm0
7) Make sure that the inner diameter should not be distorted while cutting a capillary tube.
8) Be sure that a suction pipe and a filling tube should not be substituted each other during welding. ( High efficiency
pump.)
- 77 -
TROUBLE DIAGNOSIS
3-6. Brazing Reference Drawings
Copper(Silver)
Copper Brazer Brazer
Copper(Silver)
Copper Brazer Brazer
- 78 -
TROUBLE DIAGNOSIS
4. HOW TO DEAL WITH CLAIMS
4-1. Sound
"Clunk" sound ■ Explain that it comes from the compressor when the refrigerator starts.
• When the refrigerator operates, the piston and motor in the compressor rotate
at 3600RPM. This sound is caused by the vibration of motor and piston when
they start and finish their operation. This phenomena can be compared with that
of cars. When the car engine ignites and starts to rotate, the loud sound
becomes gradually quiet. When the engine stops, it stops with vibration.
Vibration sound ■ Check the sound whether it comes from the pipes vibration and friction.
• Insert rubber or leave a space between pipes to avoid the noise.
• Fix the fan blade if the noise is due to the collision of fan and shroud.
• Fix the drip tray if it is loosened.
■ Sound depends on the installation location.
• Sound becomes louder if the refrigerator is installed on a wooden floor or near a
wooden wall. Move it to the another location.
• If the refrigerator is not leveled properly, a small vibration can make a loud
sound. Please adjust the level of the refrigerator.
- 79 -
TROUBLE DIAGNOSIS
Problems Checks and Measures
Noise of ice maker operation ■ Explain the procedure and principles of ice maker operation.
(applicable to model with ice maker). • Automatic ice maker repeats the cycle of water supplying ➝ icemaking ➝ ice
- Noise produced by ice dropping ejection. When water is supplied, the water supply valve in the machine room
and hitting ice bank. makes sounds like “Whizz” and water flowing also makes sound. When water
- Noise from motor sounds “Whizz”. freezes to ice, freezing sounds such as “click, click” are heard. When ice is
being ejected, sounds like “Whizz” produced by a motor to rotate an ice tray
and ice dropping and hitting ice bank sounds are also heard.
Noise when supplying water. ■ Explain the principles of water supplied to dispenser.
• When the water supply button in the dispenser is pressed, the water supply
valve in the compressor compartment opens and let the water flow to the water
tank in the lower part of the refrigerator compartment. The water is dispensed
by this pressure. When this happens, motor sound and water flowing sound are
heard.
Noise when supplying ice. ■ Explain the principles of ice supply and procedure of crushed ice making in a
dispenser.
• When ice cube button is pressed, ice stored in the ice bank is moved by a Helix
Pusher and dispensed. If crushed ice button is pressed, the cube ice is
crushed. When this happens, ice crushing and hitting ice bank sounds are
heard.
- 80 -
TROUBLE DIAGNOSIS
4-2. Measures for Symptoms on Temperature
The food in the chilled drawer is . ■ The chilled drawer does not freeze food.
not frozen but defrosted • Use chilled drawer for storing fresh meat or fish for short periods. For storing for
a long periods or freezing food, use a freezer compartment. It is normal that
frozen foods thaw above the freezing temperature (in the chilled drawer).
The food stored at inside of ■ Check if food is stored near the outlet of the cooling air.
the shelf freezes even the • The temperature at cooling air outlet is always below the freezing point.
control button is set at “MID”. Do not store food near the outlet of the cooling air as it block the air circulation.
And do not block the outlet. If the outlet of the cooling air is blocked, the
refrigerator compartment will not be cooled.
- 81 -
TROUBLE DIAGNOSIS
4-3. Odor and Frost
Problems Checks and Measures
Odor in the refrigerator compartment. ■ Explain the basic principles of food odor.
• Each food has its own peculiar odor. Therefore it is impossible to prevent or
avoid food odor completely when food is stored in the completely sealed
refrigerator compartment. Deodorizer can absorb some portions of the odor but
not completely. The intensity of odor depends on refrigerator conditions and
environments.
Frost in the freezer compartment ■ Explain the basic principles of frost formation.
• The main causes for frosting:
- Door was left open.
- Air penetration through the gasket
- Too frequent door opening. (parties. etc.)
- Hot foods are stored before they are cooled down. The temperature of freezer
is -19°C. if temperature is set at “MID”. If hot air comes into the refrigerator,
fine frost forms as cold air mixes with hot air. If this happens quite often, much
frost forms inside of the refrigerator. If the door is left open in Summer, ice may
form inside of the refrigerator.
- 82 -
TROUBLE DIAGNOSIS
4-5. Others
Problems Checks and Measures
Small holes in a door liner ■ Explain that the hole is for releasing gas.
• A small hole in the door liner is for releasing gas during insulation materials
lining work. With a releasing hole, forming can be easily done .
Door does not open properly. ■ Refrigerator compartment door does not open properly.
• When the door is open, warm open air comes into the compartment and is
mixed up with cool air. This mixed air shall be compressed and increase the
internal pressure when door is closed. This causes the door sticked closely to
The front side should the refrigerator in a moment. (If the refrigerator is used for a long time, it will
be raised a little bit higher then open smoothly.)
than the rear side.
■ When the refrigerator compartment door is open and close, the freezer
compartment door moves up and down.
• When the refrigerator compartment door is open and close, fresh air comes into
the freezer compartment and moves up and down the freezer compartment
door.
■ Door opens too easily.
• There is a magnet in the gasket rubber so that it is ok. if door is securely closed
without a gap. It can be open easily if the foods in the refrigerator or freezer
compartments hold the door open.
■ A door does not close properly.
• If the rear side of the refrigerator is raised higher than front side, door shall not
be easily closed. Adjust the level of refrigerator with levelling screws.
- 83 -
HOW TO DISASSEMBLE AND ASSEMBLE
1. DOOR (3) Disconnect upper hinge from a hinge supporter
by grasping the front part of upper hinge and lifting up
1) Remove lower cover and then disconnect water (Hinge Assembly, U) in arrow direction A and pull
supply tube in the lower part of freezer door. forward in arrow B direction. Be careful as the door
may be fallen down.
• Pull a water supply tube forward while pressing part
to disconnect water supply tube as shown below.
1
2
1 A A B
Earthing 2
Cord
- 84 -
HOW TO DISASSEMBLE AND ASSEMBLE
2. HANDLE 3. SHROUD, GRILLE FAN
1) Put blade screwdriver into a groove on the side of a 1) Loosen two screws after disconnecting a cap screw of a
Deco handle and lift up a little bit in arrow direction grille fan(U) with a balde screwdriver.
and push up with hand in arrow direction and 2) Disassembly of a grille fan(U) : Pull forward after
disconnect. opening hook at ➝ part with a blade screwdriver.
3) Disconnect housing A of a grille fan (L) from the main
2 body.
4) Disassembly of a grille fan (L) : Hold upper part of a
grille fan(L) and pull forward carefully.
1
5) Loosen two screws.
6) Disassembly of shroud. F(U) : Disconnect housing of B
after removing two rail guides with a blade screwdriver.
7) Disassembly of shroud. F(U) : Hold upper part and pull
forward.
Handle, Deco
8) Check foam PU sticking conditions around a shroud,
F(U) and F(L) during assembling. If damaged, torn or
3 badly sticked, assemble with a new one after sealing
well.
Screw
Handle, Piece
- 85 -
HOW TO DISASSEMBLE AND ASSEMBLE
4. WATER VALVE DISASSEMBLY 4). Separate the Mechanical Cover and Valve Screw.
METHOD
Mechanical Cover
1) Turn off the power of the refrigerator (pull out the plug).
Open the FREEZER and REFRIGERATOR Door and
disassemble the Lower Cover.
Housing
2) Lay a dry towel on the floor and get ready to spill water
from the water tank.
Pull out the Clip. Then press the collet to separate the
tube from the connector and pour out the water until
emptied.
(Refer to the label attached on Front L on how to
separate the tube.)
5. FAN AND FAN MOTOR DISASSEMBLY
Collet METHOD
Tube 1) Using a short screwdriver, loosen one SCREW in
DRAIN PIPE ASSEMBLY and one connected to the
MOTOR COVER.
Insert Line DRAIN PIPE ASSEBLY MOTOR COVER
Clip
→
2) Pull and separate the FAN ASSEMBLY and MOTOR
turning counterclockwise based on the MOTOR SHAFT.
FAN ASSEMBLY MOTOR
3) Turn off the water. Then separate the water line from the
valve.
→
The assembly is in the reverse order of the disassembly
and take special care for the following details.
1. Be careful not to bend the tube during assembly.
2. Press the WATER DISPENSER button until water pours
out and check for leakage in the CONNECTOR TUBE (It
differs by the water pressure but usually takes about 2
minutes until water pours out.)
- 86 -
HOW TO DISASSEMBLE AND ASSEMBLE
6. DISPENSER 4) Loosen four screws with a phillips screwdriver and pull
the funnel assembly to disconnect.
1) Disconnect funnel and button assembly by pulling down
and forward.
Funnel Assembly
Funnel
Assembly
Button
Duct Cap
Assembly
Spring
Dispenser Lever
Solenoid Assembly
- 87 -
HOW TO DISASSEMBLE AND ASSEMBLE
7) Dispenser Related Parts
7
1 FRAME ASSEMBLY, DISPLAY
10
2 COVER, DISPENSER
3 DECO, FRAME DISPLAY
8
9 4 PWB(PCB) ASSEMBLY, DISPLAY
17 15
7 FUNNEL ASSEMBLY
8 MICRO SWITCH
14
9 FRAME, FUNNEL
16 10 LEVER(SWITCH)
11 FUNNEL
12 BUTTON LEVER
13 HOLLDER BUTTON
4
14 SOLENOID ASSEMBLY
15 SPRING
3
16 LEVER HOLDER
2
17 CAP ASSEMBLY, DUCT
18 CAP, DUCT
19 DISPENSER LEVER
20 FOAM, NEW
21 RUBBER, CAP
22 DECO, DRAIN
12 13
22
19
20 21
18
- 88 -
EXPLODED VIEW
FREEZER DOOR PART: GC-P227/L227
200A
612A
611B
202A
610A
205F
210 C
210 C
210 B
- 89 -
EXPLODED VIEW
Ref No. :GC-P227
REFRIGERATOR DOOR PART
*: Optional part
241A
230A
232A
239A
240A
205F
250A
260A
240B
240C
240D
240E
- 90 -
EXPLODED VIEW
FREEZER COMPARTMENT
* : Optional part
101B 270A
271B
271A
137B 137A
402A 136D
403A
136C 136B
136A 135A
152A
120B *
316B
128C
130A
302B
401A
*
120B
128C
128D
120D
128E
128D
400A
128F
120C
621A
623B 125A
621B
272A
103A 408A
125A
105B
135B
126A
312A
- 92 -
EXPLODED VIEW
REFRIGERATOR COMPARTMENT
* : Optional part
146B *
625A
101A
270B
271B
626C *
626B*
626A*
115A
402B
142B
140A
151A *
142D
152A 624C *
151C
177A
151B * 401A
166B 166B
162A
155A * 150A
166A 166A
165A 165A
103A
504A * 161A *
624A
180B
*
180A
**
624A
624A 166M
166G
180C
160A *
180D
120E *
168A
- 93 -
EXPLODED VIEW
Ref No. : GC-P227K
ICE & WATER PART
* : Optional part
622A
625A*
618A
616E
616F *
616G *
616D *
*
623A
627A *
624B
623A
or
623B
619A * 404A
*
619A
612E
612C
600A *
610A
607A
612F
611B
602A 611D
605A
604A
603B
601A
603A
404B
613A
614A
621B
606A
- 145 -
EXPLODED VIEW
MACHINE COMPARTMENT
* : Optional part
406A
502A
407B *
407A
303A
500A
303B
502B
304A
303C
303D
313A
316A*
310B 300A
307A
307A
328B*
317A
328A*
301A
327A*
317B
104A
308B 306A
309A
309C
305A
403B
305B
309B 310A
305C
308C 308A
305C 305B
- 94 -
EXPLODED VIEW
DISPENSER PART
* : Optional part
278A
275A 276A
405A
276B
- 95 -
P/No. 3828JS8041Z MAR., 2006 Printed in China