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    Ammonium Sulfate Production

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    singgih
    FEECO offers complete systems for producing ammonium sulfate using a pipe reactor granulation process. The pipe reactor integrates directly into the granulation drum, where sulfuric acid and ammonia react to form a hot melt that is fed into the drum to form rounded granules. This process produces a premium, low dust product. It also saves energy by capturing the reaction heat to flash off moisture in the granulator. FEECO can supply all equipment needed, including pipe reactors, granulation drums, dryers, coolers, and material handling systems.

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    © All Rights Reserved
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    Ammonium Sulfate Production

    Uploaded by

    singgih
    197 views2 pages
    FEECO offers complete systems for producing ammonium sulfate using a pipe reactor granulation process. The pipe reactor integrates directly into the granulation drum, where sulfuric acid and ammonia react to form a hot melt that is fed into the drum to form rounded granules. This process produces a premium, low dust product. It also saves energy by capturing the reaction heat to flash off moisture in the granulator. FEECO can supply all equipment needed, including pipe reactors, granulation drums, dryers, coolers, and material handling systems.

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    FEECO offers complete systems for producing ammonium sulfate using a pipe reactor granulation process. The pipe reactor integrates directly into the granulation drum, where sulfuric acid and ammonia react to form a hot melt that is fed into the drum to form rounded granules. This process produces a premium, low dust product. It also saves energy by capturing the reaction heat to flash off moisture in the granulator. FEECO can supply all equipment needed, including pipe reactors, granulation drums, dryers, coolers, and material handling systems.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    197 views2 pages

    Ammonium Sulfate Production

    Uploaded by

    singgih
    FEECO offers complete systems for producing ammonium sulfate using a pipe reactor granulation process. The pipe reactor integrates directly into the granulation drum, where sulfuric acid and ammonia react to form a hot melt that is fed into the drum to form rounded granules. This process produces a premium, low dust product. It also saves energy by capturing the reaction heat to flash off moisture in the granulator. FEECO can supply all equipment needed, including pipe reactors, granulation drums, dryers, coolers, and material handling systems.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 2

    AMMONIUM SULFATE

    PRODUCTION

    FEECO Pipe Reactor Ammonium Sulfate Granules

    AMMONIUM SULFATE PRODUCTION SYSTEMS


    FEECO has been serving the agriculture industry since 1951 through cus-
    tom processing equipment, process design and feasibility testing, and
    improved approaches to fertilizer granulation, including the production
    of ammonium sulfate products. We offer complete process solutions
    for the production of ammonium sulfate utilizing a pipe reactor.

    The pipe reactor method of granulation produces a premium


    product in the form of a rounded granule, offering significantly less dust
    compared to those produced via compaction granulation. A rounded
    product also provides improved break down on application, while still
    being strong enough to withstand handling, transportation, and 3D Model of a FEECO Pipe
    application. Reactor Integrated into a
    Granulation Drum
    Pipe reactor granulation offers significant savings in terms of energy,
    through capturing the heat of the reaction and utilizing it to flash off
    moisture, reducing the load on the dryer. IMPROVING FERTILIZER
    PRODUCTION
    FEECO can engineer and supply a complete system, retrofit a pipe Pipe reactors can be designed
    reactor into an existing granulation operation, or provide individual into a new system, or retrofitted
    pieces of equipment for both new and replacement applications. into an existing one, with the
    Equipment we can supply includes: option to replace the pre-neutral-
    izing stage.
    • Granulation Drums • Screens
    • Pipe Reactors • Conveyor Systems, Bucket
    • Rotary Dryers Elevators, and Complete
    • Rotary Coolers Material Handling Lines

    • Coating Drums

    3913 Algoma Rd. Green Bay, WI 54311, USA • Phone: (920)468.1000 • Fax: (920)469.5110 • FEECO.com/contact
    GRANULATION WITH A PIPE REACTOR

    The pipe reactor, an acid-base reaction vessel, is integrated into the granulation drum. Sulfuric acid is fed into
    one side of the reactor, while gaseous or liquid ammonia is fed into the reaction chamber. The result is an
    ammonium sulfate hot “melt.” The superheated product is fed into the granulation drum, where the tumbling
    action, combined with the captured reaction heat forms and solidifies the rounded pellets.

    A rotary dryer is then used to dry the product, while a cooler cools it and stops any ongoing reaction. Under-size
    product is screened out and combined with crushed over-size to be used as a bed of recycle.

    TO
    ATMOSPHERE
    SIMPLIFIED FLOW DIAGRAM OF A TYPICAL
    AMMONIA
    AMMONIUM SULFATE PRODUCTION SYSTEM
    SCRUBBER
    SULFURIC ACID
    SYSTEM

    TO
    ATMOSPHERE

    CYCLONE SCRUBBER
    SYSTEM
    GRANULATOR

    FUEL
    TO
    ATMOSPHERE SCREEN
    BURNER
    DRYER

    SCRUBBER
    SYSTEM CYCLONE

    CRUSHING
    EQUIPMENT

    PRODUCT COOLER
    SCREEN

    RECYCLE
    COATING BIN
    DRUM

    - TRUCK LOAD OUT


    - RAIL LOAD OUT
    - PACKAGING LINE
    - STOCK PILE

    COMPLETE SYSTEM SUPPLY FEECO Granulation Drum

    One of the many advantages to working with FEECO is


    that we can provide the complete system shown above
    and all of the necessary equipment.

    Systems can be automated with a PLC-based control


    system, motor control center, and instrumentation
    where required.

    3913 Algoma Rd. Green Bay, WI 54311, USA • Phone: (920)468.1000 • Fax: (920)469.5110 • FEECO.com/contact

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