General Info
General Info
General Info
OVERVIEW (FRONT)
001
OVERVIEW (REAR)
002
-1-
Model Configuration
1) ZX450-3 (Standard Model)
ZX470LC-3 (Standard Model with Long Undercarriage)
ZX470H-3 (Heavy-Duty Model)
ZX470LCH-3 (Heavy-Duty Model with Long Undercarriage)
ZX470R-3 (Heavy-Duty Model with for Recky Landscape, Rugged Job Site.)
ZX470LCR-3 (Heavy-Duty with Long Undercarriage for Recky Landscape, Rugged Job Site.)
-2-
OVERVIEW (SIDE)
003
OVERVIEW (TOP)
(ZX470H-3 Type (B/H) Air Cleaner
Fuel Tank
Electrical Component
004
-3-
SPECIFICATION COMPARISON
MODEL ZX450-3 ZX470H-3 ZX520LCH-3
3
Std. Bucket Capacity m (New JIS) 1.9 1.9 1.9
Operating Weight ton 45.7 48.1 51.7
ENGINE
Engine maker Isuzu Isuzu Isuzu
Isuzu Isuzu Isuzu
Model
AH-6W41XYA-01 AH-6W41XYA-01 AH-6W41XYA-01
Bore mm 147 147 147
Stroke mm 154 154 154
3
Displacement cm 15681 15681 15681
Engine max.output kW(PS) 260(353) 260(353) 260(353)
Engine max.output at rpm 1800 1800 1800
-1
Engine max. torque / Engine speed N⋅m/min 1580/1500 1580/1500 1580/1500
Fuel tank capacity L 725 725 725
HYDRAULIC SYSTEM
Main pump type VD Swash Plate VD Swash Plate VD Swash Plate
Main pump max flow I/min 367 X 2 367 X 2 367 X 2
2
Main Relief Pressure(Digging) MPa (kgf/cm ) 31.9(325) 31.9(325) 31.9(325)
2
Main Relief Pressure(Power Boost) MPa (kgf/cm ) 34.3(350) 34.3(350) 34.3(350)
2
Main Relief Pressure(Traveling) MPa (kgf/cm ) 34.3(350) 34.3(350) 34.3(350)
2
Main Relief Pressure(Swing) MPa (kgf/cm ) 27.9(285) 27.9(285) 27.9(285)
2
Main Relief Pressure(Pilot) MPa (kgf/cm ) 3.9(40) 3.9(40) 3.9(40)
Hydralic Oil Capacity L 560 560 560
OPERATING RANGE
Max. Digging Reach mm 12,050 12,060 12,060
Max. Digging Depth mm 7,760 7,770 7,690
Max. Cutting Height mm 11,080 11,060 11,130
Max. Dumping Height mm 7,660 7,650 7,730
Min. Turning Radius (at Work) mm 4,840 4,840 4,840
REFORMANCE
Swing Speed rpm 9.0 9.0 9.0
Travel Speed km/hr 5.5/3.4 5.5/3.4 5.5/3.4
Traction Force on Catalog(Measured) kN 322 322 322
Gradeability %(°) 70(35) 70(35) 70(35)
Max. Digging Force with Std. Arm
kN/ISO 200(215) 218(209)
(at Power Boost)
Max. Digging Force with Bucket
kN/ISO 259(279) 288(250)
(at Power Boost)
DIMENSIONS
Overall Transport Length mm 11,880 11,910
Overall Transport Width mm 3,000 3,770 3,860
Overall Transport Hight mm 3,465 3,450
Cab Height mm 3,285 3,450 3,520
Overall Undercarriage Length mm 5,060 3,490 5,330
Distance between Tumbiers mm 4,040 4,040 4,250
Overall Undercarriage Width (Retracted) mm 3,490 2,990 3,520
Min. Ground Clearance mm 723 723 840
Min. Ground Clearance of Upperstructure mm 1,360 1,360 1,470
Rear-end Swing Radius mm 3,645 3,645 3,520
Number of Rollers (upper/lower) 3/8 3/8 3/8
Std. Shoe Width mm G600 G600 G600
Ground Pressure kPa 81 88 91
-4-
CAB(STANDARD)
CRES II CAB
005
CAB (HEVEY-DUTEY)
ROPS & FOPS Type Cab (H-Type) FOPS Type
006
-5-
CRES II Cab (STD. Type)
• ROPS Cab
Roll Over Protective Structures.
-6-
AIR CONDITIONER (FRESH AIR FILTER)
0682-008
0682-009
-7-
Air Conditioner
• Circulating Air Filter ........... Clean Filter Interval : Every 250 hours
Replacement Filter Interval : When Excessively Restricted
-8-
CAB INTERIOR
Monitor
Solar Radiation
Sensor
0682-010
CAB FLOOR
Anchor Bolt
Water Drain
Hole & Plug
0682-011
-9-
-10-
PILOT CONTROL SHUT-OFF LEVER
Pilot Control
Shut-off Lever
0682-016
Pilot Valve
0682-017
-11-
Pilot Control Shut-off Lever
Lock valve was changed to the solenoid valve.
Purpose: The improvement of the air proof turn in the cab.
• Un Look Position
Can be Operated (an Engine Doesn’t Starter)
• Lock Position
Can’t be Operated
M1U1-01-024 M1U1-01-025
UN Lock Position Lock Position
-12-
EMERGENCY ENGINE STOP SWITCH
Upper
Lower
0682-012
MULTI-FUNCTION MONITOR
0682-013
-13-
Emergency Engine Stop Switch
• Switch Position
Upper Side : Engine Start
Lower Side : Engine Stop
1 2 3 4 5 6 7 8
9
22 10
11
12
13
14
15
21 20 19 18 17 16
1 - Work Mode Display 7 - Work Mode Display 13 - Fuel Consumption Gauge 18 - Mail Selection (Optional)
2 - Auto-Idle Display 8 - Hour Meter 14 - Clock 19 - Auxiliary Selection
3 - Overload Alarm Display 9 - Auxiliary 15 - Back-Screen Selection 20 - Work Mode Selection
(Optional)
4 - Auto Lubrication Display 10 - Fuel Gauge 16 - Menu 21 - Return to Primary Screen
(Optional)
5 - Auxiliary 11 - Mail Display (Optional) 17 - Auxiliary Selection 22 - Coolant Temperature Gauge
6 - Glow Display 12 - Auto Lubrication Display
(Optional)
-14-
SWITCH PANEL (RIGHT)
0682-014
016
-15-
Switch Panel (Right)
Auto-idle Switch
Key Switch
M1J1-01-027
Rear
-16-
REAR TRAY
Glove Compartment
0682-018
Fuse Box
Pump Learning
Switch
Relay Box
Dr.ZX
Information Controller (ICF) Connector
0682-019
-17-
Fuse Box
Fuse Box Additional Fuse Box CONTROLLER OPTION3
5A 5A
BACKUP SW. BOX
10A 5A
ECM POWER ON
30A 5A
LUBRICATOR AIRCON
10A 5A
OPTION2 GLOW. R
10A 5A
OPTION1 AUXILIARY
5A 10A
SOLENOID PCV
10A 15A
HEATER LIGHTER
M1J1-01-021 20A 10A
WIPER ROOM LAMP/RADIO
10A 5A
LAMP HORN
20A 10A M1GR-01-003
AUTO LUB.
10A SPARE
LIGHT1 SPARE
10A
SPARE SPARE
AUXILIARY3 SPARE
5A
QYICK HITCH SPARE
5A
SPARE
IMOBI
5A AUXILIARY2
12V UNIT 10A
10A WARNING LAMP
CAB LAMP 10A
REAR CAB LAMP FRONT+2
CAB LAMP FRONT 10A
10A SEAT COMPR.
SEAT HEATER 10A
10A M1GR-01-003
-18-
ENGINE
ISUZU ENGINE
AH-6WG1XYA-01
350PS/1800 rpm
019
Priming Pump
0682-022
-19-
Engine
• Manufacturer ..................... Isuzu
Recommended Fuel
• Use high quality DIESEL FUEL only (JIS K-2204) (ASTM 2-D)
Kerosene must NOT be used.
-20-
PRE-FUEL FILTER
021
OIL FILTER
022
-21-
Pre-Fuel Filter (1 Pc)
• Replacement Interval : Every 500 hours.
-22-
COOLEDE EGR SYSTEM
EGR Cooler EGR Valve
0682-024
0682-025
-23-
Cooled EGR (Exhaust Gas Re-Circulation) System.
Pressure Control
Valve (PCV)
Common Rail
Common Rail
Pressure Sensor
Pressure Limiter
G Sensor
• G Sensor Detects the G Sensor Rotation and Identifies the Cylinder.
-24-
STARTER & CRANK POSITION SENSERS
Starter
0682-027
Glow Plug
Connector
Terminal
Coolant
Temperature
Sensor
0682-026
-25-
Crank Position Sensor (CKP)
Detects the engine speed. ECM reads Pulse signal and obtains the engine speed and injection timing based on the
signal.
-26-
ALTERNATOR
Alternator
Air-con. Compressor
0682-028
OVERHEAT SWITCH
Overheat Switch
028
-27-
Alternator
• Type .............................................AC Type (with IC Regulator)
• Voltage/Output .............................24 V/50 A
Air Conditioner
• Cooling Ability...............................16.7 MJ/h (4000 kcal/h)
• Cooling Air Volume .....................550 m3/h or More
• Heating Ability ..............................21.0 MJ/h (5000 kcal/h)
• Heating Air Volume.......................400 m3/h or More
• Compressor Oil Quantity..............180 cm3
Overheat Switch
• In Addition Buzzer of Machine more than Above 105 °C
• Fuel Quantity Decrease Above 100 °C
108°C
100%
Fuel Flow
120°C
105°C
Coolant Temperature
-28-
INTAKE-AIR TEMPERATURE SENSOR
Intake-Air Temp.
Sensor
029
Engine Oil
Level Switch
0682-030
-29-
Intake-Air Temperature Sensor
• High Voltage Fault : More than 4.95 V
• Low Voltage Fault : Less than 0.1 V
-30-
ENGINE OIL PAN (1)
031
0682-031-1
-31-
Engine Oil: 57L(15.1us gal)
Oil Oil
Oil Pan
Drain Valve
Screw
Drainer
Oil
-32-
AIR CLEANER LAYOUT
Air Cleaner
033
Inner Element
Outer Element
034
-33-
Air Cleaner
Inner Element
Outer Element
-34-
ELECTRICAL PARTS COMPARTMENT
Battery
035
ELECTRICAL PARTS
Fusible Link
Battery Relay
Starter Relay
036
-35-
Battery
• Type ............................. 195 G 51-MF
• Capacity ....................... 170 Ah (20 hour rate)
• Voltage ......................... 12 V × 2
• Weight .......................... 41.0 kg (90 IL × 2)
20°C
(68°F) Working Range
0°C
Fluid (32°F)
Temp.
*20°C
(*4°F)
*40°C
(*40°F) 1.21 1.22 1.23 1.24 1.25 1.26 1.27 1.28 1.29 1.30 1.31 1.32
Battery Relay
• Voltage/Current ............ 24 V/100 A
Fusible Link
• Red............................... 45 A
• Black ............................ 75 A
-36-
UTILITY SPACE
037
Data-Link Connecter
038
-37-
ECM (Engine Control Module)
Barometric Sensor
-38-
COOLING SYSTEM (FAN COVER & SCREEN)
039
040
-39-
Oil Cooler Front Screen
• Clean Oil Cooler Front Screen Interval : Every 500 hours.
Fuel Cooler
• Fin Type........................ Wave Fin
• Capacity ....................... 0.2 L
Air Conditioner
• Cooling Ability............... 16.7 MJ/h (4000 kcal/h)
• Heating Ability .............. 21.0 MJ/h (5000 kcal/h) or more
-40-
COOLING SYSTEM (INTER-COOLER, RADIATOR AND OIL COOLER)
Inter-Cooler
041
RESERVE TANK
Reserve Tank
042
-41-
Radiator
• Type ............................. Parallel Type
• Capacity ....................... 15 L (4 us gal)
2
• Cap Opening Pressure 49 kPa (0.5 kgf/cm , 7 psi)
• Coolant Capacity.......... 55 L (14.5 us gal)
Oil Cooler
• Type ............................. Parallel Type
• Capacity ....................... 15.6 L (4.1 us gal)
• Clean Front Screen Every 500 hours
Inter Cooler
• Type ............................. Tandem Type
• Capacity ....................... 20 L (5.3 us gal)
Fuel Cooler
• Fin Type........................ Wave Fin
Reserve Tank
• Check Coolant Level .... Daily
• Clean Core Every 500 hours
• Change Coolant Every Two Years or 4000 hours Whichever Comes First
-42-
COOLING FAN
1120 mm Large
Hybrid Fan
043
-43-
Cooling Fan
• Dia 1120 mm, 6 Blades Draw-in Type
-44-
LEFT VIEW (Pump Compartment & Utility Space)
044
PUMP COMPARTMENT
Pump 1
Pump 2
Pilot Pump
Fan Pump
045
-45-
Pump Device
• Drive Gear Ratio .......... Engine: 1 : Pump (1) 32/31, Pump(2) 1
Fan Pump 1
Pilot Pump 32/31
Main Pump
• Type ......................................................... Variable Displacement Swash Plate Plunger Pump
• Maximum Flow (Theoretical Valve) .......... 367 L/min (97 usgpm) × 2
Fan Pump
• Type ......................................................... Variable Displacement Swash Plate Plunger Pump
• Maximum Flow (Theoretical Valve) .......... 65 L/min (17 usgpm)
-46-
PILOT PUMP
Pilot Pump
046
Pump 2, Control
Solenoid Valve Pump 1, Control
Solenoid Valve
Pump 2, Regulator
Pressure Sensor Pump 1, Regulator
Pressure Sensor
047
-47-
Pilot Pump
• Model .....................................................HY/ZFS 11/16.8R
• Type .......................................................Fixed Displacement Type Gear Pump
• Maximum Flow (Theretical Valve) ..........31.2 L/min at 1800 min-1
-1
HP Mode: 32.1 L/min at 1850 min
Sensor Specification
Min.Speed 0.3V to 1.0 V
Engine Control Dial
Max.Speed 4.0V to 4.7 V
2
Pump Regulator Pump1: 0.49 MPa (5.0 kgf/cm )
Control Lever: Neutral 2
Pressure Sensor Pump2: 0.44 MPa (4.5 kgf/cm )
2
Pump Delivery Control Lever: Neutral 0.3 To 0.5 MPa (3 To 5 kgf/cm )
Pressure Sensor
2
Boom Raised & Cylinder Relieved 31.9 MPa (325 kgf/cm )
-48-
FAN PUMP
Fan Pump
048
Pilot Filter
Pump Drain
Filter
049
-49-
Fan Pump P-Q Diagram
• Rated Pump Speed: 1750 min-1 (rpm) Delivery Pressure Flow Rate
2,
• Power Mode Switch: P Mode Mpa (kgf/cm psi) L/min (usgpm)
• Hyd. Oil. Temperature : 50 °C A 7.8 (80, 1134) Approx 63 (17)
B 23.2 (235, 3373) Approx 59 (16)
C 26.2 (265, 3809) Approx 52 (14)
L/min
75
A
B
C
50
Flow
Rate
25
0
0 5.0 10.0 15.0 20.0 25.0 MPa
(51) (102) (153) (204) (255) (kgf/cm2)
Delivery Pressure
-50-
HYD.COMPONENT LAYOUT
Swing Motors
050
HYD.COMPONENT
Swing Device
051
-51-
Control Valve
• Model ................................................UA36-100
• Type ..................................................Pilot Pressure Operated Type (4 Spools + 5 Spools)
• Maim Relief Set-Pressure .................Normal: 31.9 MPa (325 kgf/cm2, 4638 psi)
2
Power Digging: 34.3 MPa (350 kgf/cm , 4987 psi)
• Overload Relief Set-Pressure ...........Arm, Backet, Boom, Aux, Close
2
35.3 MPpa (360 kgf/cm , 5132 psi)
Aux Open
2
27.9 MPa (285 kgf/cm , 4053 psi)
Swing Device
• Type ..................................................Two-Stage Reduction Planetary Gear
• Reduction Gear Ratio........................16.563
Swing Motor
• Model ................................................M5X130CHB
• Type ..................................................Swash-Plate Type, Fixed Displacement Axial Plunger Motor
-52-
SIGNAL CONTROL VALVE
Signal control Valve
052
SOLENOID VALVE
Solenoid
Valve (SC)
Solenoid
Valve (SF)
Solenoid
Valve (SI)
Solenoid
Valve (SG)
053
-53-
Signal Control Valve
• Function .................. Shock Reducing (Boom Raise)
Arm Flow Rate Control Valve Control
Swing Parking Brake Release
Flow Combiner Valve Control
-54-
PRESSURE SENSOR BLOCK
054
PRESSURE SENSORS
Pressure Sensor Pressure Sensor Pressure Sensor
(Boom Raise) (Bucket Roll-in) (Arm Roll-in)
Front Rear
-55-
Pressure Sensor Block
-56-
CONTROLVALVE (MAIN RELIEF VALVE)
Overload Valve
(Boom Lower)
35.3 MPa
056
Overload Valve
(Boom Mode)
35.3 MPa
Overload Valve
(Auxiliary)
057
-57-
Main Relief Valve
• Set Pressure ........... Normal : 31.9 MPa (325 kgf/cm2) at 340 L/min
2
Power Digging : 34.3 MPa (350 kgf/cm ) at 340 L/min
Auxiliary Open
2
27.9 MPa (285 kgf/cm ) at 110 L/min
-58-
ACCUMULATOR
Accumulator
058
Horn
Boom Bottom
Pressure Sensor
059
-59-
Accumulator
Gas Plug
Poppet
Body Nitrogen
Gas (N2) Bladder
Holder
Pilot
Pressure Oil
Oil Port
A
T105-02-10-003C
-60-
HYDRAULIC TANK
Air Breather
Full-Flow Filter
060
Drain Cock
Hydraulic Oil
Temperature Sensor
061
-61-
Hydraulic Tank
-62-
FUEL TANK
062
FUEL LEVEL
063
-63-
Fuel Tank
-64-
UNDERCARRIAGE
064
FRONT IDLER
065
-65-
Side Frame
Hevery -Duty Type
Standared Type Full Track guards are Provided Standard
F
A
C
A
D
ZX-1 178 mm
ZX-3 298 mm
ZX450-3 ZX450
A 19 12
B 28 28
C 28 22
D 19 19
E 16 12
F 482 482
-66-
ROLLER & TRACK LINK
066
Upper Roller
Upper Roller
067
-67-
Master Pin of Track Link
Upper Roller
ZX-1 ZX-3
A 175 mm 175 mm
B 100 mm 100 mm
C 30 mm 35 mm
A B
-68-
RAVEL DEVICE
068
TRAVEL MOTOR
Travel Motor
Drain Line
High/Low Shift Line
069
-69-
Travel Device
• Type .................................. Three-Stage Planetary Gear Reduction
• Reduction Gear Ratio........ 55.318
• Change Oil Interval : Every 2000 hours
Oil Capacity ....................... 11 L × 2
Travel Motor
• Type .................................. Swash-Plat Type Variable Displacment Axial Plunger Motor
Travel Speed
• Fast Speed ........................ 13.0 sec/20 m
• Slow Speed ....................... 20.0 sec/20 m
-70-
CENTER JOINT (1)
Front
Rear
Travel Speed
Change Pressure Line
Drain Line
070
071
-71-
-72-
FRONT ATTACHIMENT
072
BUCKET
073
-73-
Heav-Duty Type
H-Type Teeth
Bucket Teeth
Bucket Teeth are reshaped as Super-V43 teeth for smooth penetra-
tion and higher production.
• Check Bucket Teeth .......... Daily.
• Replacement Intervals
Dimension A in mm (in)
New Limit of Use
Standard 254(10.0”) 120(4.7”)
Rock Bucket 280(11.0”) 140(5.5”)
-74-
AUTO-LUBRICATION DEVICE
Manual Grease Gun
Switch of Fuel
Feed Pump
074
075
-75-
Grease Piping
Boom Arm
Lubrication Device
• Standard (manual grease gun) • Option (Auto grease)
-76-