CNC systems

For the shape cutting industry

Easy, reliable, performance

 Contents
  3 Computerized Numeric Control (CNC) overview
  3 Why Hypertherm® numeric control?
  5 Innovation for optimal cutting performance
  6 Technology benefits
  9 Proven reliability and on‑board diagnostics maximize uptime
  9 Remote Help™
11 World class manufacturing
12 EDGE® Connect CNC
12 EDGE® Pro CNC
13 MicroEDGE® Pro CNC
13 EDGE® Pro Ti CNC
14 CNC features and specifications
15 Hypertherm® CNC products support SureCut™ technology
17 Designed for bevel cutting
18 Hypertherm THC family
19 Commitment, community and environment
21 Hypertherm: company overview

1
 Computerized Numeric Control (CNC) overview
Computerized Numeric Controls play a critical role in the
overall success of cutting machine operation. Ideally a CNC
should provide the user with:

• Easy operation
• Consistent reliable performance
• Increased productivity
• Flexible system configuration
• Accurate motion and process timing
• Simplified system diagnostics
• Advanced cut process control
• Integrated communications to system and tools

THC lifter
Cutting machine Work piece

Cutting system
Gantry
Star ground

Rails
CNC
Operator panel

Why Hypertherm
numeric control?
Hypertherm’s CNC (computer numerical control) and THC
(torch height control) products combine advanced cutting
capability with an intuitive graphical interface. Based on
our proven Phoenix® platform, the systems support laser*,
plasma, waterjet, and oxyfuel applications.
*Laser support only available on EDGE Pro systems.

3
Innovation for optimal cutting
performance
CNC systems from Hypertherm are delivered worldwide
with built in cutting expertise, providing consistent product
performance with easy-to-use software that empowers the
operator to make the optimal cut, every time.

Hypertherm CNCs are designed to provide reliable

support for a wide variety of applications. During product
development, our CNCs are life-tested beyond the limits
of the normal operating conditions for shock, temperature,
moisture, and metallic dust to ensure they will survive the
harshest cutting environments.

Whether your application calls for plasma, oxyfuel,

waterjet, tube/pipe, bevel or laser cutting, repeatability
24/7 is required. With thousands of CNCs installed on
cutting machines worldwide each year, global customers
turn to Hypertherm for easy, reliable and customizable
performance.

To further empower operators, Phoenix® CNC software

is supported in multiple languages with one touch access
to supporting documentation including manuals, cutting
optimization tips, consumable change instructions and
diagnostic tools.

5
 Technology benefits
Ease of use: Phoenix software
Phoenix® software is the core operational interface and
is common across the entire Hypertherm® family of CNC
systems. The software is designed specifically for the X-Y
and bevel cutting market and is available in seventeen
languages for easy operation.

Key benefits include:

• Integrated communications to cutting tools and

THC systems for automated and expert control of
the cutting process

• Built-in cut charts for automatically setting process

parameters for mild steel, stainless, and aluminum to
enable consistently optimized cutting performance

• Wizards and diagnostic support tools that enable easy

setup, use and rapid troubleshooting

• Built-in help and cutting optimization tips for improving

machine performance and process outcomes at the touch
of a button

Ease of use: CutPro wizard

The patented CutPro® wizard is an intuitive step‑by‑step
process that guides the operator through the most
frequently required job setup steps. In field trials, new
operators began cutting high-quality parts in less than
5 minutes without training, drastically reducing the “hire
to cut” time. This means that multiple operators across
multiple shifts can quickly produce consistent results,
making it so you have your best operator on every shift.

As easy as 1, 2, 3, cut!

Select program Select process

Align part/plate Cut

6
 Easy performance: Real-time monitoring
Watch Windows™ enable on-screen, real-time monitoring
of key process and performance information while cutting.
Examples of variables that can be monitored include:

• Estimated processing time for the part or nest

• Machine motion commands and feedback for quality of

motion detail

• Status of system errors, inputs and outputs

• Cutting parameters such as speed, arc voltage, kerf width,

gas flows, etc.

These windows are always visible and accessible during

the cutting operation providing the operator the ability to
monitor the machine performance at any time.

Easy performance: Built in expertise

Hypertherm® CNCs simplify setup by providing factory
default cut charts and consumable information. This takes
the guesswork out of the process setup for the operator.

Through years of cutting experience, Hypertherm

engineers have learned the critical parameters to achieve
superior quality performance on every part. Using a feature
called Hypertherm PPS (Part Program Support), the
communication of these parameters can be embedded in
the part program to achieve superior cuts every time.

PPS capability includes changing processes automatically

(i.e., marking to cutting), using custom parameters for
process settings, and adapting the speed of the cutting
torch to specific part requirements. PPS also enables
Hypertherm’s patented True Hole® technology for true
“bolt hole” quality cut optimization without operator
intervention.

EDGE® Connect TC

With patented True Hole® technology Without patented True Hole® technology

7
8
 Proven reliability and on‑board diagnostics maximize uptime
During development Hypertherm® systems endure rigorous
reliability testing procedures that are equivalent to years of
use in extreme operating environments. The equipment is
subjected to a wide range of temperatures, humidity levels,
vibration, electrical noise, dust and incoming voltage to
ensure that the products are extremely robust. Machine
Central, secure
CNC machine manufacturer
website
Hypertherm’s preventative maintenance and troubleshooting support engineer

tips are available on the CNC for all of our equipment

(CNC, THC, and cutting systems). This makes vital system
information easily accessible when you need it. Hypertherm
CNCs can also perform CNC, THC, cutting system and
other machine component diagnostics. Hypertherm
support engineer

Remote Help (if needed)

Remote Help™ is an internet based tool that allows the

machine manufacturer (and Hypertherm, if needed) to
be virtually in your factory within minutes. CNC, plasma Remote Help communication structure
system and cutting machine diagnosis and repair can often
be accomplished without an on-site visit. This means that
cutting machines can be up and running quickly without
costly travel and wait time.

Features enabled with Remote Help include:

• Fast and secure connectivity

• Safe remote access to the CNC to view and modify setups

• Secure and rapid transfer of files

• Multiple remote connectivity software suppliers are

supported to accommodate regional preference

• Ability to support multiple remote attendees in the session

• Ability to conduct HyPerformance® Plasma, Powermax®

plasma and HyIntensity™ Fiber Laser diagnostics at the CNC

• Useful for technical training

9
10
 World class manufacturing
First time visitors to our U.S. headquarters often comment
on our manufacturing operations. Most can’t believe how
clean and well-organized our production facility is, or how
carefully we assemble and test our products to ensure
every engineering specification is met. At Hypertherm®
though, it is simply what happens when you follow
LEAN and Six Sigma methodologies as passionately as we
do. A team of Six Sigma black belts and over 130 green
belts continuously work to drive improvements across our
organization: looking for ways to optimize our manufacturing
process, make our products better, and pass the savings
on to you.

In recent years, Hypertherm has redesigned the CNC

and THC products using the LEAN philosophy linked with
world class production methodologies of Visual Factory
and 5S. This approach combined with considerable
focus on managing the quality of incoming materials, well
documented design and assembly processes and extensive
automated testing of the final product ensures long life
and performance.

These methods have also extended to our development

processes, and the following best practices have been
implemented:

• Agile software product development

• Highly Accelerated Life Testing (HALT)

• Design for Manufacturing and Assembly (DFMA)

• Stage Gate product launch planning

Using these methods Hypertherm strives to consistently

exceed customer expectations and enable customers to cut
with confidence.

11
 EDGE Connect CNC EDGE Pro CNC
EDGE® Connect is the next generation of Hypertherm’s The EDGE® Pro CNC is designed for installation to a
industry leading automated control systems. It includes diverse range of automated cutting applications. Like all
Hypertherm’s embedded cutting expertise combined with Hypertherm CNCs, the EDGE Pro CNC is available in a
OEM customizability. Like its predecessor, EDGE Pro, it variety of hardware configurations that deliver advanced
delivers reliable performance for improved profitability. capabilities in a turnkey CNC hardware set. Reasons
customers choose the EDGE Pro CNC include:
Additionally, EDGE Connect offers new and improved
hardware with EtherCAT system communications. New • A full enclosure with a two-station operator’s console
software features have been added to further increase
productivity and leverage the benefits of SureCut • Flexibility to support laser, plasma, waterjet and oxyfuel
technology available with Hypertherm cutting systems and applications
CAM software.
• THC flexibility, including the ability to support bevel,
tube/‌pipe and marking applications
New with EDGE Connect CNC:
• Superior cutting performance with Phoenix® and • Substantial value in terms of productivity, ease of use,
SureCut™ technology flexibility and even potential for increased functionality
• Optimized machine setup using EtherCAT for retrofit installations
communications
• Reduced costs and customization via Soft OpCon
and PLC Connect
• Convenient operator programming with SureCut
outcomes via ProNest® CNC
• Modular, simple and upgradable CNC point‑of‑use
configuration design
• Improved industrial hardware
 MicroEDGE Pro CNC EDGE Pro Ti CNC
The MicroEDGE® Pro CNC is designed for flexibility for The EDGE Pro® Ti CNC is designed for installation for
broad range of automated cutting applications. Like all small to mid-sized automated cutting machines. The
Hypertherm CNCs, the MicroEDGE Pro CNC is available EDGE Pro Ti CNC is available in a specific range of
in a variety of hardware configurations that deliver hardware configurations that deliver advanced capabilities.
advanced capabilities. Reasons customers choose the Reasons customers choose the EDGE Pro Ti CNC include:
MicroEDGE Pro CNC include:
• Built-in drive amplifiers provide 1000 watt total capability
• A rugged design for the cutting environment, with the ability with a maximum of 500 watts per axis
to be installed with a custom operator interface
• Optional motors, lifter mechanics, and multiple length
• Flexibility to support laser, plasma, waterjet and oxyfuel cables are available
applications
• A full enclosure with a two-station operator’s console
• THC flexibility, including the ability to support bevel,
tube/‌pipe and marking applications • Flexibility to support plasma, waterjet, oxyfuel and
marking applications
• The full capability of Phoenix® in a compact design that
enables machine design flexibility • Retrofit capability for existing CNCs, delivering substantial
value in terms of productivity, ease of use, and reliability
while often increasing functionality

13
 CNC features and specifications
Hypertherm® CNCs offer machine manufacturers incredible flexibility to support a wide range of
machine designs and cutting applications. All CNCs utilize Phoenix® software for consistent operational
experience and are configurable to support customer needs.

NEW
EDGE® Connect EDGE® Pro MicroEDGE® Pro EDGE® Pro Ti
Drive amplifiers supported Digital Analog Digital Analog Digital Analog (internal)
Maximum axes 12 6 12 4 12 4
Bevel capable Yes Yes Yes No Yes No
Maximum inputs and
512/512 48/48 512/512 24/24 512/512 12/12
outputs
Station operator’s console All EDGE® Connect CNCs
N/A
– software or OEM custom
Station operator’s console EDGE® Connect TC
2 station OEM supplied 2 station
– hardware – all enabled stations
Communication ports Wireless networking, LAN, and USB Wireless networking, LAN, Hypernet®, USB and RS-232/422 serial ports
EDGE® Ti
HyPath™ SERCOS II HyPath™ SERCOS II
Field interface EtherCAT ®
(with optional Sensor Ti
Picopath SERCOS III Picopath SERCOS III
lifter and motors)
HPRXD® interface EtherCAT® Hypernet® (with ArcGlide® THC) or RS-422 serial with discrete I/O
Sensor™ THC interface 0–8 0–2 0–8 0–2 0–8 0–1
0–4 via
ArcGlide® THC interface Discrete
Hypernet®
Operating temperature -10° C to 40° C ambient (14° F to 104° F ambient)
Standard software Part Program Support (PPS), Remote Help™, connectivity, networking, autogas support, DXF import
features include and simple shape nesting
ProNest® CNC (single part, pattern
On CNC nesting array) Optional: ProNest CNC Manual nesting and Hypernest® CNC automatic nesting
(multi‑part, True shape nesting)
PLC Connect LT – Standard
PLC N/A
PLC Connect – Optional upgrade
LCD touchscreen display 482 mm (19") PCAP or OEM 381 mm (15") SAW OEM/Option 381 mm (15") SAW
Hypertherm CNCs have a two year factory warranty.
Laser systems supported only on EDGEPro family CNCs.

Please refer to the Hypertherm website www.hypertherm.com for

more details, applications stories and videos.

14
 Hypertherm’s CNC products support SureCut™ technology–
Maximizing performance through embedded expertise
The Hypertherm® family of CNC products are all developed • Consumable life optimization: Hypertherm torch height
with the cutting process in mind. This helps to deliver controls automatically adjust for consumable wear without
the performance applications available in SureCut™ operator input. This technology, which also applies to
embedded expertise. bevel cutting, reduces operating costs and improves part
accuracy throughout the life of the consumables.
These include:
• Remote Help™: web based Remote Help allows cutting
• Built-in Hypertherm expertise: process data, manuals, machine manufacturers and Hypertherm to access the
help support, specific process capabilities, cutting equipment worldwide in a secure session to expedite
tips, and ease of use support for customers using the machine diagnostics and repair.
CutPro® Wizard.
• True Bevel™ technology: Factory tested cutting parameters
• Improved Hole technology: Phoenix® supports True Hole® for the HPRXD® plasma system that are easily implemented
technology and advanced programming techniques from with automated bevel heads, taking the guesswork out of
CAM software. the plasma bevel cutting process for mild steel.
• Rapid Part™ technology: Hypertherm CNC and torch
height controls work together to increase productivity by
optimizing time between cuts.

Maximizing performance through

embedded expertise

15
 Designed for bevel cutting
Phoenix® software provides significant advanced
application functionality including bevel cutting motion
and process capability. The software is flexible enough
to support the most recognized bevel mechanic styles
in the industry, and includes practical support for
customer needs.

Significant advantages for bevel include:

• Arc voltage sampling for part size consistency using the

integrated Sensor™ THC

• Bevel cutting tips that deliver operator guidance for

common bevel cutting needs

In addition, with True Bevel™ technology new job setup is

quick and accurate. Taken together these tools facilitate
bevel setup and consistent productivity for solid return
on investment.

17
 Hypertherm THC family
Hypertherm® offers several THCs for custom adaptation to
the cutting machine providing a broad range of flexibility and
process performance.

High definition
The Sensor™ THC (a configurable option for Hypertherm
CNCs) delivers customization capability for diverse
applications including plasma bevel cutting, custom lifter
installations, and Hypertherm fiber laser capacitive height
control.

The ArcGlide® THC is a complete height control solution

for high reliability I-cutting applications. It can be configured
either integrated with Hypertherm CNCs with Hypernet® or
as a standalone THC with CNCs from other manufacturers.

The ArcGlide THC, Sensor THC and Sensor Ti are all

capable of Rapid Part™ technology and consumable life
optimization. The ArcGlide THC and Sensor THC are also
capable of True Hole® technology.

Air plasma
The Sensor PHC offers independent operation with
Hypertherm or other CNC products.

Sensor Ti THC (installed with the EDGE® Pro Ti) delivers

advanced support using electronics installed in the CNC.

Sensor THC mechanics Sensor Ti Sensor PHC ArcGlide THC

18
Commitment, community
and environment
Through the Hypertherm® Owners’ Philanthropic
Endeavors (HOPE) Foundation, we partner with
organizations and engage in activities that strengthen
and create sustainable, positive change. To date,
Hypertherm has donated thousands of volunteer hours
and millions of dollars to the communities in which
we live and work. By giving Hypertherm associates
paid time off to do community service work, we build
stronger communities.

Our environmental standards go well beyond regulatory

requirements. The European Union’s Restriction of
Hazardous Substances (RoHS) directive became a
catalyst to make all of our products more environmentally
friendly. We are also reducing the number of parts in our
systems and working to make our power supplies and
controllers more efficient so they cut thicker and faster yet
use less energy. By making consumables that last twice
as long as competitive products, we are using less raw
material such as copper, silver, and hafnium.

19
20
50 years of Shaping Possibility
With the right tools and a relentless focus on innovation,
partnership and community, we believe anything is possible.

At Hypertherm , we give shape to our customers’ vision

®
Shaping what’s possible the world over
with the world’s leading industrial cutting solutions. Every
day we help individuals and companies around the world Hypertherm is a key partner for your fabrication needs
envision better, smarter and more efficient ways to produce and has built a global organization focused on providing
the products that shape our world. So whether you’re high-performance cutting solutions.
cutting precision parts in North America, constructing a
pipeline in Norway, fabricating agricultural machinery in Key elements of the Hypertherm formula include:
Brazil, gougingout welds in the mines of South Africa, • Dedicated Associates focused on customer-centered
or building a skyscraper in China, you can count on product design and support
Hypertherm to help you not just cut parts but achieve
• Local sales and service
your vision.
• Broad application experience and proven results
100% employee ownership matters • Sustainable and ethical business practices benefit our
customers and communities
At Hypertherm, we aren’t just employees: we’re all
owners. Ownership is a powerful motivator that ensures
our customers are our top priority. As owners, we make
sure every product is built to the highest quality and that
our service is second to none. And we build long-term
relationships that deliver value for us, our partners and
our customers.

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 P L A S M A   |   L A S E R   |   WAT E R J E T   |   A U TO M AT I O N   |   S O F T WA R E   |   C O N S U M A B L E S

For location nearest you, visit:

www.hypertherm.com

Hypertherm, Phoenix, EDGE, True Hole, CutPro, Watch Windows, Remote Help, HyPerformance, Powermax, HyIntensity, Hypernet,
Sensor, ArcGlide, HyPath, SureCut, Rapid Part, HPR, True Bevel and Greener Cuts are trademarks of Hypertherm Inc. and may be
registered in the United States and/or other countries. All other trademarks are the property of their respective owners.
Environmental stewardship is a core value of Hypertherm. Our products are engineered to meet and exceed global environmental
™
regulations including the RoHS directive.
© 5/2016 Hypertherm Inc. Revision 5
893320