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    SATHISHUMAR MUTHUKUMAR (1001540196) Assignment-12 38.1. Solution

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    1) The document contains solutions to 4 problems regarding production line calculations. 2) Key calculations include determining the number of workers needed based on cycle time, efficiency, and required production rate. 3) Additional details provided include workstation numbers, downtime factors, throughput rates, and overall equipment effectiveness.

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    SATHISHUMAR MUTHUKUMAR (1001540196) Assignment-12 38.1. Solution

    Uploaded by

    saty
    19 views2 pages
    1) The document contains solutions to 4 problems regarding production line calculations. 2) Key calculations include determining the number of workers needed based on cycle time, efficiency, and required production rate. 3) Additional details provided include workstation numbers, downtime factors, throughput rates, and overall equipment effectiveness.

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    Intro to Industrial Engineering

    Original Title

    Assgn-12

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    1) The document contains solutions to 4 problems regarding production line calculations. 2) Key calculations include determining the number of workers needed based on cycle time, efficiency, and required production rate. 3) Additional details provided include workstation numbers, downtime factors, throughput rates, and overall equipment effectiveness.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    19 views2 pages

    SATHISHUMAR MUTHUKUMAR (1001540196) Assignment-12 38.1. Solution

    Uploaded by

    saty
    1) The document contains solutions to 4 problems regarding production line calculations. 2) Key calculations include determining the number of workers needed based on cycle time, efficiency, and required production rate. 3) Additional details provided include workstation numbers, downtime factors, throughput rates, and overall equipment effectiveness.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
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    SATHISHUMAR MUTHUKUMAR (1001540196)

    ASSIGNMENT-12
    38.1. Solution:
    Twc=38.6 min
    E= 0.95
    Rp= 50 units/hr
    Tr=6 sec= 0.1 min
    Eb=0.93
    Tc= 60E/Rp= 60*0.95/50 = 1.14 min
    Ts=Tc-Tr = 1.14-0.1 = 1.04 min
    w= Minimum Integer ≥ Twc/ Ts Eb = 38.6/1.04*0.93 = 39.90 → 40 workers

    38.2. Solution:
    w=20
    Twc= 28.4 min
    Rp=36 units/hr
    E= 0.96
    Tr= 6sec= 0.1 min
    Tc= 60E/Rp= 60*0.96/36 = 1.60 min
    Ts=Tc-Tr =1.60-0.1= 1.50 min
    w= Twc/ Ts Eb
    Therefore Eb= Twc/ Tsw
    = 28.4/1.50*20 = 0.9467
    Eb= 94.67%
    38.3. Solution:
    Da= 80,000 units/yr
    Sw= 5
    Hsh= 7.5
    Twc= 48 min
    E= 0.97
    Eb=0.93
    Tr=8 sec= 0.13333 min
    M=1.4
    Rp= Da/50SwHsh = 80000/(50*5*7.5) = 42.6667 units/hr
    Tc= 60E/Rp= 60*0.97/42.6667 = 1.364 min
    Ts=Tc-Tr =1.36-0.13333= 1.2307 min
    w= Minimum Integer ≥ Twc/ Ts Eb = 48/1.2307*0.93 =41.93 →42 workers
    M=w/n
    Therefore n=w/M = 42/1.4 = 30 workstations

    38.8. Solution:
    n=22
    Tc=1.25 min
    p=0.005
    Td= 6 min
    F= np= 22*0.005= 0.11
    Tp=Tc + FTd = 1.25+(0.11*6) = 1.91 min
    Rp=60/Tp= 60/1.91 = 31.41 units/hr
    E=Tc/Tp= 1.25/1.91= 0.6545 =65.45%

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