3) Corbel Design

DESIGN OF CORBEL FOR SEMIPORTAL CRANE
INPUT DATA:
Unfactored Load = 250 KN
Load Factor = 1.5
Factored Load acting on Corbel (Fv) = 391 KN
width of column = 1000 mm
Shear Span (av) = 300 mm
Grade of concrete = 25 N/mm2
Grade of steel = 415 N/mm2
Max shear strength of concrete = 3.2 N/mm2
Fv
av = distanace of load from the face of support av
b= Breadth of the Corbel
d= Effevtive depth of the corbel at the face of the support
z= Lever arm distance ( distance of the center of Ft
compression from the center of the tension steel)
Fv = Applied Vertical load z
Ft = Tension in the horizantol direction due to F v d
Fc = Compression developed in concrete Fv C
as strut action to support x .416x
Dimensioning of Bearing plate

Bearing Strength .45*fck = 11.25 N/mm2
Bearing Length = 500 mm
Bearing Width (b) = 1000 mm
Bearing Pressure = 0.79 N/mm2
< 11.25 O.K
Calculation of Depth
Depth of Bracket (d) = 122 mm
Shear Span to depth ratio = 2.46 > 1
Increase Depth to be ratio between 0.2 to 0.6
Enter the Depth in yellow block(d) = 720 mm
New Shear Span to depth ratio = 0.42 < 1 O.K
Overall Depth of Bracket (Ds) = 800 mm
Depth at the Face (Df) = 600 mm >= 400
Self Weight of corbel = 15.12 KN
Determination Of lever arm

Value of k is Fv/(.87*fck*b*d) = 0.02
value of r is ( a/d) = 0.42
Formula for Lever arm z
(z/d)2-(r/r+k)*z/d+(k/k+r)*r2 = 0
r/(r+k) = 0.94
k/(r+k) = 0.057
Substituting the values we get
z/d = 0.933
z = 671.72 mm
x is (d-z)/0.416 = 116.059 mm
x/d = 0.161 <(x/d)max= 0.48 for Fe 415
Resolution of forces
Ft is Fv*a/z = 174.63 KN Should be ≥
Ft >= Fv/2 Ftmin is used
Ft = 195.50 KN
Fh = 78.2 kN (min of 0.2*Fv considered)
es 0.0035*(d-x)/x = 0.01821 steel reaches yield stress
Yield strain for steel of grade Fe-415 = 0.00380
Stress in steel = 360.90 Mpa
Area of tensile steel

Ast is (Ft+Fh)/.87*Fy = 758.4 mm2
Min % of steel is 0.4 and max is 1.3 so steel provided should be in between
Min R/f 2880 mm2
Actual % of steel 0.11 should be > 0.4
Provide Min. Reinforcement A st
= 2880.0 mm2
Dia of provided 20 mm
No of bar 10 nos
Actual Area of steel 3141.6 mm2 OK
Hence Provide 10 No of 20 mm dia bar
Area for Shear

Asv = 1570.8 mm2
Dia of 2 -legged stirups 12 mm
No of Stirrups 7 nos
Spacing of R/F 80.0 mm c/c
Provide stirrups @ 75mm c/c
Shear Capacity of section

% of Steel provided 0.44 %
tc for 0.44%
Beta = 6.653
tc = 0.462 N/mm2
Increased shear strength 2.219 N/mm2 < 3.1 O.K
The shear capacity of concrete is 1597.4 KN
The shear capacity of Steel is 571.7 KN
Total Shear Capacity 2169.1 KN > 391 SAFE
Provide 1000 mm wide x 750 mm deep Corbel

OF CORBEL FOR SEMIPORTAL CRANE
Df
Ds
O.K
for Fe 415
195.50 kN
(min of 0.2*Fv considered)
Table 20
of IS456
SAFE
DESIGN OF CORBEL FOR EOT CRANE
INPUT DATA:
Unfactored Load = 1020 KN
Load Factor = 1.5
Factored Load acting on Corbel (Fv) = 1541 KN
Width of column = 720 mm
Shear Span (av) = 150 mm
Grade of concrete = 25 N/mm2
Grade of steel = 415 N/mm2
Max shear strength of concrete = 3.2 N/mm2
Fv
av = distanace of load from the face of support av
b= Breadth of the Corbel
d= Effevtive depth of the corbel at the face of the support
z= Lever arm distance ( distance of the center of Ft
compression from the center of the tension steel)
Fv = Applied Vertical load z
Ft = Tension in the horizantol direction due to F v d
Fc = Compression developed in concrete Fv C
as strut action to support x .416x
Dimensioning of Bearing plate

Bearing Strength .45*fck = 11.25 N/mm2
Bearing Length = 1280 mm
Bearing Width (b) = 720 mm
Bearing Pressure = 1.68 N/mm2
< 11.25 O.K
Calculation of Depth
Depth of Bracket (d) = 669 mm
Shear Span to depth ratio = 0.22 < 1
OK
Enter the calculated Depth in Yellow Block(d) = 1123.5 mm
New Shear Span to depth ratio = 0.13 < 1 O.K
Overall Depth of Bracket (Ds) = 1200 mm
Depth at the Face (Df) = 750 mm >= 600
Self Weight of corbel = 10.277 KN
Determination Of lever arm

Value of k is Fv/(.87*fck*b*d) = 0.09
value of r is ( a/d) = 0.13
Formula for Lever arm z
(z/d)2-(r/r+k)*z/d+(k/k+r)*r2 = 0
r/(r+k) = 0.60
k/(r+k) = 0.396
Substituting the values we get
z/d = 0.592
z = 665.03 mm
x is (d-z)/0.416 = 1102.093 mm
x/d = 0.981 >(x/d)max= 0.48 for Fe 415
Resolution of forces
Ft is Fv*a/z = 347.58 KN Should be ≥
Ft >= Fv/2 Ftmin is used
Ft = 770.50 KN
Fh = 308.2 kN (min of 0.2*Fv considered)
es 0.0035*(d-x)/x = 0.00007 Steel doesn’t reach yield stress
Yield strain for steel of grade Fe-415 = 0.00380
Stress in steel = 360.90 Mpa
Area of tensile steel
Ast is (Ft+Fh)/.87*Fy = 2988.9 mm2
Min % of steel is 0.4 and max is 1.3 so steel provided should be in between
Min R/f 3235.68 mm2
Actual % of steel 0.37 should be > 0.4
Provide Min. Reinforcement A st
= 3235.7 mm2
Dia of provided 20 mm
No of bar 10 nos
Actual Area of steel 3141.6 mm2 Increase the R/F
Hence Provide 10 No of 20 mm dia bar
Area for Shear

Asv = 1570.8 mm2
Dia of 2 -legged stirups 16 mm
No of Stirrups 6 nos
Spacing of R/F 160.0 mm c/c
Provide stirrups @ 100mm c/c
Shear Capacity of section

% of Steel provided 0.39 %
tc for 0.39%
Beta = 7.474
tc = 0.440 N/mm2
Increased shear strength 6.596 N/mm2 < 3.1 O.K
The shear capacity of concrete is 5335.5 KN
The shear capacity of Steel is 871.1 KN
Total Shear Capacity 6206.6 KN > 1541 SAFE

GN OF CORBEL FOR EOT CRANE
Df
Ds
O.K
for Fe 415
770.50 kN
(min of 0.2*Fv considered)

Steel doesn’t reach yield stress
Increase the R/F
Table 20
of IS456
SAFE

3) Corbel Design

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3) Corbel Design

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What are the steps involved in designing a corbel?

What are the factors considered for determining the lever arm value?

DESIGN OF CORBEL FOR SEMIPORTAL CRANE

Dimensioning of Bearing plate

Determination Of lever arm

Area of tensile steel

Area for Shear

Shear Capacity of section

Total Shear Capacity 2169.1 KN > 391 SAFE

Provide 1000 mm wide x 750 mm deep Corbel

(min of 0.2*Fv considered)

Dimensioning of Bearing plate

Determination Of lever arm

Area for Shear

Shear Capacity of section

Total Shear Capacity 6206.6 KN > 1541 SAFE

(min of 0.2*Fv considered)

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