VPX-6U

VITA 62 Compliant Power Supply

18V - 40V Input EMI 5 1000W 91%
Continuous Input Voltage Filtering Outputs Maximum Output Power Typical Efficiency
Operation: -40°C to 85°C (at Card Edge)

VPX Features
► Outputs: ► Compliance:
VS1:
}
(Full Load Operation Down to 18Vin)
+12V @ 80A = 960W
VS2: — VITA 62
VS3: +5.0V @ 30A = 150W — MIL-STD-704
(AUX) +3.3VAUX @ 15A = 50W — MIL-STD-461
(AUX) +12VAUX @ 1A = 12W ▪ CE102 ▪ CS101 ▪ CS114
(AUX) -12VAUX @ 1A = 12W ▪ CS115 ▪ CS116
► Maximum Total Output Power: 1000W — VITA 47 / MIL-STD-810G
► Input EMI Filtering • ESD Protection
► -40°C to 85°C Operating Temperature • Shock
(at Card Edge) • Vibration
► Over-current, over-voltage and • Rapid Decompression
over‑temperature protection • Corrosion Resistance
► Current Sharing on +12V and +5.0V • Fungus Resistance
► Remote Sense • Altitude
► Standard VITA 62 Controls • Humidity
► No Electrolytic Capacitors
Made in USA

Product # VPX-6U-DC28P-001 Phone 1-888-567-9596 www.synqor.com Doc.# 005-0006499 Rev. C 06/24/2015 Page 1
 VPX-6U

Block Diagram for VPX-6U-DC28P-001

VIN + +12VOUT
EMI Filter Isolated
DC-DC Non-isolated +5VOUT
(Passive)
VIN RTN Converter DC-DC
Converter

Isolated Non-isolated -12VAUX

EMI Filter
DC-DC DC-DC
(Passive) Converter Converter

+12VAUX

+3.3VAUX
Isolated
DC-DC
Converter POWER_RETURN

ENABLE

INHIBIT FAIL

+12V_SHARE (+) Control Circuit SYSRESET

+12V_SHARE (-)
SIGNAL_RETURN
+5V_SHARE

Product # VPX-6U-DC28P-001 Phone 1-888-567-9596 www.synqor.com Doc.# 005-0006499 Rev. C 06/24/2015 Page 2
 VPX-6U

VPX-6U-DC28P-001 Input Characteristics

Parameter Min. Typ. Max. Units Notes & Conditions
ABSOLUTE MAXIMUM RATINGS
Input Voltage
Non-Operating -1 60 V Continuous
Operating 40 V Continuous
Operating Transient Protection 50 V 1s transient, square wave
Isolation Voltage 1500 V Input to Output and Input/Output to Case
Operating Temperature -40 85 °C Card edge temperature
Storage Temperature -55 105 °C
ELECTRICAL CHARACTERISTICS
Input Voltage
Continuous 18 40 V
Transient 18 50 V 50V Transient for 1s
Under-Voltage Lockout
Turn-On Input Voltage Threshold 15 15.5 16 V
FEATURE CHARACTERISTICS
VITA 62 ON/OFF Control Control signals referenced to SIGNAL_RETURN
ENABLE* high-state Voltage 2 3.6 V ENABLE* regards a no-connect as a high
ENABLE* low-state Voltage 0.8 V
INHIBIT* high-state Voltage 2 3.6 V INHIBIT* regards a no-connect as a high
INHIBIT* low-state Voltage 0.8 V

Input Voltage Spike

INPUT VOLTAGE SPIKE SUPPRESSION
Module Operates through these Spikes
Input Voltage Spike (Centered on Vin)
±250V, 100μs, Emax = 15mJ MIL-STD-1275D
±200V, 10μs, Rs ≤ 0.5Ω MIL-STD-461C (CS06); DEF-STAN 61-5
±400V, 5μs, Rs ≤ 0.5Ω MIL-STD-461C (CS06)
±600V, 10μs, Rs = 50Ω RTCA/DO-160E

Product # VPX-6U-DC28P-001 Phone 1-888-567-9596 www.synqor.com Doc.# 005-0006499 Rev. C 06/24/2015 Page 3
 VPX-6U

VPX-6U-DC28P-001 Output Characteristics

Parameter +12V +5V +3.3VAUX +12VAUX -12VAUX
OUTPUT CHARACTERISTICS
Output Voltage Set Point 12V 5V 3.3V 12V -12V
See Note 1 (+/-1%) (+/-1%) (+/-1%) (+/-1%) (+/-1%)
Total Output Voltage Range 12V 5V 3.3V 12V -12V
See Note 2 (+/-4%) (+/-3%) (+/-2%) (+/-4%) (+/-3%)
Output Voltage Ripple (pk-pk)
80mV 50mV 80mV 80mV 50mV
See Note 3
Operating Current Range
0-80A 0-30A 0-15A 0-1A 0-1A
Maximum Total Output Power = 1000W
Over-Voltage Protection 14.8V 6.0V 4.0V 14.8V NA
Current-Limit Inception 100.8A 40A 18A 2A 1.8A
Maximum Output Capacitance 10mF 10mF 10mF 1mF 10mF
MAXIMUM TOTAL OUTPUT POWER 1000W

Note 1: 28Vin, 50% load

Note 2: Over line, load, temperature
Note 3: Full Load, measured with 1µF capacitor and 10uF tantalum capacitor
Maximum Total Output Power = 1000W (At 70°C Card Edge Temperature)
= 800W (At 85°C Card Edge Temperature)

Temperature specifications are relative to the temperature at the thermal interface, on the flange opposite the wedge locks.

Product # VPX-6U-DC28P-001 Phone 1-888-567-9596 www.synqor.com Doc.# 005-0006499 Rev. C 06/24/2015 Page 4
 VPX-6U

Pin Descriptions
P7 P6 P5 P4 P3 P2 P1 P10 P9 A9 A8 A7 P8 P7 A6 A5 A4 A3 P6 P5 P4 P3 A2 A1 P2 P1
B9 B8 B7 B6 B5 B4 B3 B2 B1
C9 C8 C7 C6 C5 C4 C3 C2 C1
D9 D8 D7 D6 D5 D4 D3 D2 D1
POWER POWER SIGNAL POWER SIGNAL POWER SIGNAL POWER

6U P0 Connector 6U P1 Connector
PIN Function DESCRIPTION PIN Function DESCRIPTION
P7 +DC_IN Vin+ P10 +12V_MAIN
+12V main output voltage, 80A rated
P6 +DC_IN Vin+ P9 +12V_MAIN
P5 -DC_IN Vin- A9 +12V_SENSE(+)
Should be connected to +12V_MAIN either remotely or at the connector
P4 -DC_IN Vin- B9 +12V_SENSE(+)
P3 Not currently used C9 +5V_SENSE(+) Should be connected to +5V_MAIN either remotely or at the connector
P2 Not currently used D9 LED_DISABLE Internally pulled up to 3.3V, connect to SIGNAL_RETURN to disable LED
P1 CHASSIS Chassis A8 +12V_SENSE(-)
Should be connected to POWER_RETURN either remotely or at the connector
B8 +12V_SENSE(-)
C8 Not currently used
D8 STARTUP_SYNC Startup synchronization for +5V_MAIN
A7 +12V_SHARE(+)
Active current share differential pair for +12V_MAIN
B7 +12V_SHARE(-)
C7 +5V_SHARE Active current share for +5V_MAIN
D7 SIGNAL_RETURN Ground pin for control signals
P8 POWER_RETURN
Common output voltage return pin, 40A rated per pin
P7 POWER_RETURN
A6 Not currently used
B6 Not currently used
C6 -12V_AUX -12V auxiliary output voltage, 1A rated
D6 SYSRESET* System Reset is actively low. It will float when all outputs are within specification
A5 Not currently used
B5 Not currently used
C5 Not currently used
D5 Not currently used
A4 Not currently used
B4 Not currently used
C4 Not currently used
D4 Not currently used
A3 Not currently used
B3 +12V_AUX +12V auxiliary output voltage, 1A rated
C3 Not currently used
D3 Not currently used
P6 +5V_MAIN
+5V main output voltage, 30A rated
P5 +5V_MAIN
P4 POWER_RETURN
Common output voltage return pin, 40A rated per pin
P3 POWER_RETURN
A2 Not currently used
B2 FAIL* When any of the output is not within specification, FAIL* signal will be driven low
C2 INHIBIT* Input control signal as defined in VITA 62, referenced to SIGNAL_RETURN
D2 ENABLE* Input control signal as defined in VITA 62, referenced to SIGNAL_RETURN
A1 Not currently used
B1 Not currently used
C1 Not currently used
D1 Not currently used
P2 +3.3V_AUX +3.3V auxiliary output voltage, 15A rated
P1 POWER_RETURN Common output voltage return pin, 40A rated per pin

Product # VPX-6U-DC28P-001 Phone 1-888-567-9596 www.synqor.com Doc.# 005-0006499 Rev. C 06/24/2015 Page 5
 VPX-6U

Mech1 Diagram
9.187
[233.35]
.950 REF
8.400 [24.13]
[213.36] .263
[6.68]

6.634
[168.49]
.495 ±.015 Nominal
[12.57 ±0.38]
Maximum thickness of .565"
with fully expanded Wedge-lok

KEY 1 KEY 2 KEY 3 .393

[9.98]

THERMAL SEATING PLANE

NOTES:
1. ALL DIMENSIONS IN INCHES

2. TOLERANCES: X.XX 0.02in [0.5mm]

X.XXX .010in [0.25mm]

3. CONNECTOR PART NUMBERS:

P0 - TE CONNECTIVITY 6450843-6
P0 - FOXCONN HM811J3-B84F
P1 - TE CONNECTIVITY 6450849-6
P1 - FOXCONN HM811L3-B84F

4. WEIGHT: SEE TABLE

5. SEE TABLE FOR KEYWAY POSITION AND ANGLE.

VPX-6U-DC28P-001

Weight 3.6lbs (1.6kg)

Alignment TE Connectivity
Key Position
Angle Part Number
1 0 1-1469492-1
2 0 1-1469492-1
3 0 1-1469492-1

VPX-6U-DC270P-001

Weight 3.8lbs (1.7kg)

Alignment TE Connectivity
Key Position
Angle Part Number
1 315 1-1469492-8
2 0 1-1469492-1
P1 P0
3 0 1-1469492-1
PIN 1 PIN 1
.301
[7.65] VPX-6U-DC28T-001
2.617
[66.47] Weight 3.8lbs (1.7kg)
3.335
[84.7] Alignment TE Connectivity
Key Position
Angle Part Number
7.810 1 0 1-1469492-1
[198.37]
2 0 1-1469492-1
8.585 3 0 1-1469492-1
[218.06]

Product # VPX-6U-DC28P-001 Phone 1-888-567-9596 www.synqor.com Doc.# 005-0006499 Rev. C 06/24/2015 Page 6
 VPX-6U

Application Notes
Control Features
ENABLE* Standard VITA 62 control signal. It is used to turn off all of the output voltages when it is high, including
+3.3V_AUX. When it is pulled low to SIGNAL_RETURN, +3.3V_AUX will be turned on and the status of the
other outputs will be dependent on the state of INHIBIT*. ENABLE* signal regards a no-connect as a high.
INHIBIT* Standard VITA 62 control signal. It is used to turn off all the output voltages except +3.3V_AUX. When it is
pulled low to SIGNAL_RETURN, VS1, VS2, VS3, +12V_AUX and -12V_AUX will be turned off. INHIBIT* signal
regards a no-connect as a high. At power-on, if ENABLE* and INHIBIT* are configured to turn all outputs on,
+3.3V_AUX will be powered up 100ms prior to when the other outputs are powered up.
FAIL* FAIL* signal is used to indicate a failure has occurred. It will be pulled low when any of the outputs are
outside the voltage specification. FAIL* is an active low open-drain signal. It is expected there will be a pull-
up resistor on the backplane to 3.3V. A typical resistor value is 4.7kΩ.
SYSRESET* SYSRESET* signal is an output generated from the module. It is used to indicate that startup has completed.
At power-on, SYSRESET* is pulled low. It will be high impedance when all outputs are within voltage
specification. It will be pulled low if any failure has occurred or if the outputs are disabled by the user during
operation. SYSRESET* signal is an active low open-drain signal. It is expected there will be a pull-up resistor
on the backplane to 3.3V. A typical resistor value is 4.7kΩ.

VITA 62 Control States

ENABLE* INHIBIT* +3.3V_AUX VS1, VS2, VS3, +12V_AUX, -12V_AUX
HIGH HIGH OFF OFF
LOW HIGH ON ON
HIGH LOW OFF OFF
LOW LOW ON OFF

Parallel Operation
+12V_MAIN Active current sharing on +12V_MAIN is supported. To implement the current sharing function, +12V_
SHARE(+) and +12V_SHARE(-) pins should be routed between all paralleled modules as a differential
pair. ENABLE* and INHIBIT* should be connected together. High speed data communication is
transmitted on these two lines. Control state is transmitted between the master unit and slave units on
a cycle-by-cycle basis. Adding capacitance to these share lines must be avoided.
+5V_MAIN Active current sharing on +5V_MAIN is also supported, but with an analog sharing scheme that is
different than the digital sharing scheme for the +12V_MAIN. To implement the current sharing
function, +5V_SHARE, ENABLE*, INHIBIT* and STARTUP_SYNC should be connected together
between all paralleled modules. These SHARE pins are referenced to POWER_RETURN. A clean ground
plane is important, and ground drop between each module should be minimized.
+3.3V_AUX, Active current sharing is not supported on auxiliary outputs. However, all these auxiliary rails have
+12V_AUX & OR’ing MOSFETs or OR’ing diodes implemented, so that they can still be operated in parallel. Total
-12V_AUX output current on these rails should not exceed the current rating of a single module.

Product # VPX-6U-DC28P-001 Phone 1-888-567-9596 www.synqor.com Doc.# 005-0006499 Rev. C 06/24/2015 Page 7
 VPX-6U

VPX Module Qualification (VITA 47 Compliant)

Test Name Method
Random Vibration MIL-STD-810, 514.6 - Procedure I, Class V3
Shock MIL-STD-810, 516.6 - Procedure I, VI, Class OS2
Altitude MIL-STD-810, 500.5 - Procedure I, II, III
Fungus Resistance MIL-STD-810, 508.6
Corrosion Resistance ASTM G85, Annex A4
Humidity MIL-STD-810, 507.5 - Procedure II
High Temperature MIL-STD-810, 501.5 - Procedure I, II
Low Temperature MIL-STD-810, 502.5 - Procedure I, II
Temperature Cycling MIL-STD-202, 107 - Class C4
ESD EN61000-4-2, Level 4; 8kV Air Discharge

DC-DC Converter and Filter Screening

Screening Process Description S-Grade M-Grade
Baseplate Operating Temperature -55˚C to +100˚C -55˚C to +100˚C
Storage Temperature -65˚C to +135˚C -65˚C to +135˚C
Pre-Cap Inspection IPC-610, Class III Yes Yes
Method 1010,
Temperature Cycling Yes
Condition B, 10 Cycles
Burn-In 100˚C Baseplate 12 Hours 96 Hours
Final Electrical Test 100% 25˚C -55˚C, +25˚C, +100˚C
Final Visual Inspection MIL-STD-2008 Yes Yes

Product # VPX-6U-DC28P-001 Phone 1-888-567-9596 www.synqor.com Doc.# 005-0006499 Rev. C 06/24/2015 Page 8
 VPX-6U

Ordering Information / Part Numbering

Output
Package Voltage
Series Input Range Mil Std Filtering Packaging Options
Size (U) Combination
Code
VPX - 6U - DC28 P - 001 - Y1Y2Y3
VPX - 3U - DC28: 28V P: P MIL-STD-704 (B-F) - 001: 001 - Y1: Screening
6U DC270:270V T: T MIL-STD-704 A S - Standard (MCOTS)
MIL-STD-1275 (B,D) M - Military (MCOTS)
DEF-STAN 61-5 (P6)/6 - Y2: Conformal Coating
N - No Conformal Coating
C - Conformal Coating
Y3: TBD

Examples: VPX-6U-DC28P-001-SN

Contact SynQor for further information and to order: PATENTS

Phone: 978-849-0600 SynQor holds numerous U.S. patents, one or more of which apply to most of its power converter
products. Any that apply to the product(s) listed in this document are identified by markings on
Toll Free: 888-567-9596 the product(s) or on internal components of the product(s) in accordance with U.S. patent laws.
SynQor’s patents include the following:
Fax: 978-849-0602 5,999,417 6,222,742 6,545,890 6,594,159 6,731,520 6,894,468
E-mail: power@synqor.com 6,896,526 6,927,987 7,050,309 7,072,190 7,085,146 7,119,524

Web: www.synqor.com 7,269,034 7,272,021 7,272,023 7,558,083 7,564,702 7,765,687

7,787,261 8,023,290 8,149,597 8,493,751 8,644,027
Address: 155 Swanson Road
Boxborough, MA 01719 WARRANTY
SynQor offers a one (1) year limited warranty. Complete warranty information
USA is listed on our website or is available upon request from SynQor.

Product # VPX-6U-DC28P-001 Phone 1-888-567-9596 www.synqor.com Doc.# 005-0006499 Rev. C 06/24/2015 Page 9