Engine Control Unit Type ECU 4/G: MTU/DDC Series 4000 Genset Applications
Engine Control Unit Type ECU 4/G: MTU/DDC Series 4000 Genset Applications
Documentation Part 1
E 531 711 / 00 E
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Ë 1998
MTU Motoren- und Turbinen-Union Friedrichshafen GmbH
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Phone (0 75 41) 90 - 0 Telex 7 34 280 -- 50 mt d Telefax (0 75 41) 90 - 61 23
Guide Page I
FRIEDRICHSHAFEN
Table of contents
Table of contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I
Abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . III
General information about documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . VII
1.1.1 Integration of Engine Control Unit ECU 4/G in the control system . . . . . . . 2
2.1.4 Override . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
2.2.1 Software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
4 Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Appendix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Abbreviations
a Acceleration
mA Milliampere
MCS Monitoring and Control System
Abbreviations (cont.)
n Speed
NW Nockenwelle, camshaft
p Pressure
PID Proportional/Integral/Differential (controller)
PIM Peripheral Interface Module
PWM Pulse Width Modulation
s Second
Sisy Sicherheitssystem, safety system
SP Spare Part
STn Connector designation
SV Solenoid Valve
T Temperature
U Voltage
UB Ship’s voltage (+24 V)
UIn Input voltage
Abbreviations (cont.)
V Volt
VCC Operating voltage
VDC Voltage Direct Current
Vpp Voltage value from peak to peak
Documentation structure
Note: Not all documentation parts are written for every product!
Required knowledge
To understand each part of the documentation, we recommend reading the preceding
parts, if applicable.
Symbols
Chapter 1
1.1.1 Integration of Engine Control Unit ECU 4/G in the control system
Engine Control Unit ECU 4/G is the heart of the Monitoring and Control System for gen-
sets driven by an MTU/DDC series 4000 engine.
4000
Engine monitoring and control
Fig. 1: Engine Control Unit ECU integrated in the genset control and monitoring system
The standard scope of supply merely comprises Engine Control Unit ECU 4/G. Open sys-
tem architecture in conjunction with a Peripheral Interface Module, however, make it pos-
sible to realize fault code display (PIM 1 in fig. 1) and/or individual alarm signalling (via
separate binary outputs, PIM 2 in fig. 1). In this case, communication takes place via a
redundant CAN bus.
The ECU 4/G assembly is a speed and injection governor for MTU/DDC series 4000
engines. It is mounted directly on the engine.
The CAN bus is a standard automation technology data bus which allows various sys-
tems, devices, sensors and actuators to communicate with each other.
Engine Control Unit ECU 4/G has two CAN bus interfaces in accordance with MTU speci-
fications.
Engine Control Unit ECU 4/G is installed in a diecast housing with a screw-fitted cover.
1 3
455
ca. 48 4
12
2
2
277
11
91 12
5 6 7 8 9 10
W003
W004
all dimensions in mm
Engine Control Unit ECU is installed on the mounting plate on the engine with four mount-
ing brackets. The cover is screwed onto the housing with 10 Phillips screws.
Cord packing between the cover and the bottom part of the housing is used to seal the
housing.
The connections for plant, power supply, dialog unit and the cable harnesses are marked
on the housing cover. Prefabricated system cables and cable harnesses are connected to
these connectors (X1 ... X6 -- see table below).
Electrical connections are established via bayonet connectors. A dust cap is used to pro-
tect connection X6 which is not used when the engine is in operation.
Dialog unit connector X6 is only used temporarily to connect the dialog unit for servicing.
Prefabricated cable harnesses with pluggable sensors and actuators serve as engine wir-
ing. The connectors are coded using different inserts to prevent misconnection. Connec-
tions of lines which are not used are insulated.
Connection Meaning
Connector X1 Connection for plant (system cable to plant)
System cable W003
Connector X2 Connection for engine side I cable harness for sensors/actuators
Cable harness W2
Connector X3 Connection for engine side II cable harness for sensors/actuators
Cable W3
Connector X4 Connection for solenoid valve cable harness;
Cable harness W4 the number of available solenoid valves depends on the number of
cylinders on the engine
Connector X5 Power supply connection
System cable W005 (system cable to plant)
Connector X6 Connection for dialog unit
Dialog cable
Flat fuse
Housing
Connecting cable
Fig. 4: Internal structure of Engine Control Unit ECU 4/G (cover removed)
One ECB 4-01 printed circuit board is located inside the housing; it incorporates all the
electronic components (with the exception of the smoothing capacitor).
The replaceable flat fuse (30 A) protects the power supply of the entire Engine Control
Unit ECU 4/G.
Engine Control Unit ECU 4/G has no internal wiring with the exception of the capacitor
connection. This optimizes operational reliability and facilitates maintenance.
4 5 3 1 2 1 1 1
X1 X3 X2 X5 X4 X6
6 6 6 7 9 6 8
Fig. 5: Configuration of the electronic components on printed circuit board ECB 4-01
1 LED power supply (+24 VDC, +15 VDC, --15 VDC, +5 VDC)
2 LED RESET
3 Processor
4 Engine data and program memory module EDM (MEM 6)
5 Interface data module IDM
6 Engine cable harness and system connector
7 Power supply connector
8 Dialog unit connector
9 Fuse 30 A
The two data modules are installed in a snap-on mount. The data modules are coded and
cannot be interchanged.
10
1
3
5
Engine Control Unit ECU 4/G has been purpose-built for engine mounting.
Fig. 6 illustrates mounting using 4 cable shock absorbers with 4 bolts on the engine
mounting brackets.
Chapter 2
Engine Control Unit ECU 4/G features the following engine governing and control func-
tions:
y Start sequence control
y Speed governing
y Injection control by solenoid valves with mapped injection start
y Adjustable speed droop
y Nominal speed setting by
-- Analog speed setting CAN bus
-- Analog speed setting 0 V ... 10 VDC (configurable)
-- Binary speed setting by up/down signal
y Control of injected fuel as a function of engine loading and speed
y Acquisition of a load pulse signal (analog or binary) for preparation of load con-
nection
y High-pressure fuel regulator
y Nominal speed switching between two settings (e.g. to allow operation as a
50 Hz or 60 Hz genset)
Engine Control Unit ECU 4/G also performs the following monitoring tasks:
y Control of analog indicators (option) for
-- Engine speed
-- Engine lube oil pressure
-- Engine coolant temperature
y Transmission of all measured values, warnings and alarms to the Monitoring
and Control System via CAN bus
y Automatic shutdown in case of limit value violation
Refer to the measuring point list for details of order-specific configuration data.
The start sequence is controlled by the software integrated in Engine Control Unit
ECU 4/G.
START button
t>t6
Start aborted start interlock
time
Start aborted
fault message tcoolant<T
“Preheat temperature low”
Starter ON
Starter OFF
Engine running
Engine Control Unit ECU 4/G commences injection as soon as the starter has run the
engine up to a defined speed threshold and no stop command has been received from the
plant.
Engine starting can be activated by the appropriate input on Engine Control Unit ECU 4/G.
Starting the engine when override (emergency start) is active leads to bypassing of the
start interlock for low coolant temperatures.
The engine is stopped by activating the appropriate binary input on Engine Control Unit
ECU or by the engine protection system. The injection valves are deactivated and no
more fuel is injected.
2.1.4 Override
The “Override” function bypasses safety features (see chap. 2.3.2) and start interlocks
(see chap. 2.1.2).
Operating states which would normally lead to the engine being shut down are ignored
when this input is activated (exception: overspeeding always leads to engine shutdown).
2.2.1 Software
The software (program) is loaded into Engine Control Unit ECU 4/G via the dialog unit
interface when the engine is installed or on commissioning of the electrical system.
Limit values and parameters for engine control, governing and monitoring are finalized
during the project implementation or engine trial phases and loaded into Engine Control
Unit ECU 4/G of MTU/DDC series 4000 during the test run. These values can be edited
with the dialog unit.
The use of pluggable data modules has the advantage of making it possible to use an
Engine Control Unit ECU 4/G on a wide range of engines in a wide variety of applications
by simply transferring the software modules in case of replacement.
Fig. 8 illustrates the distribution of the software over the two data modules:
The engine speed governor integrated in Engine Control Unit ECU 4/G has the following
functions:
y Maintaining the desired engine speed under varying load conditions
y Adjusting the engine speed when settings are changed by the operator
Other tasks of Engine Control Unit ECU 4/G with regard to speed governing are:
y Setting a defined amount of fuel for injection on starting the engine
y Engine safety shutdown
y Optimizing performance characteristics, exhaust emission values and fuel con-
sumption
y Protecting the engine against overloading
Engine governing incorporates protective functions for the engine, e.g. power limitation by
limiting the amount of fuel injected depending on certain operating values and conditions.
PWM
High--pressure pump
Speed Crankshaft Camshaft gear
calculation angle
Crankshaft gear
Engine
The speed governor compares the speed setting with the current engine speed. If the two
values deviate, it adapts its output signal (nominal fuel flow) to the difference. The PID
characteristics ensure rapid response to changes and precise speed setting.
Dynamic fuel flow limitation (operating point dependent) protects the engine against over-
loading.
The nominal fuel flow after limitation is the input signal for the injection start/injection end
governor (controlled by map). The power electronics activate the injection valves of the
individual cylinders according to its settings. Engine Control Unit ECU 4/G also regulates
the injection pressure on the Common Rail system.
Control times are generated in the electronics on the basis of information from the angle
measuring sensors on two measuring gears. One measuring gear is mechanically coupled
to the crankshaft and one to the camshaft.
During normal operation, the crankshaft sensor determines the precise angle of the
crankshaft to determine the control times for injection and derive the engine speed.
During normal operation, the camshaft sensor makes the differentiation between intake
and ignition cycle.
Crankshaft:
The measuring gear on the crankshaft turns at the speed of the engine. Each tooth on the
measuring gear generates a pulse in the inductive sensor (channel KW1). The crankshaft
angle is determined by evaluating the number of pulses from the sensor. Counting is syn-
chronized by a tooth space (i.e. sensor pulse is omitted) at a defined angle position.
Camshaft:
The measuring gear on the camshaft turns at half the engine speed. Only the tooth space
is evaluated by Engine Control Unit ECU 4/G during normal operation.
This tooth space enables the electronics to differentiate between the intake and ignition
cycles of cylinder A1.
Two different speed droop settings are available for selection on Engine Control Unit
ECU 4/G for genset applications. Selecting which speed droop setting is to be active at
any one time depends on whether the genset is running on its own or whether it is supply-
ing power to a common bus bar together with other gensets.
A binary input on Engine Control Unit ECU 4/G is used to select the speed droop setting.
Fig. 10 shows the principle control range of the engine governor and the effect of adjust-
able speed droop (load-dependent change of nominal speed value).
Speed droop is required to compensate for loading on coupled drives. The speed droop is
set specifically for the plant and can be changed using the dialog unit.
Load
DBR curve
Resultant
speed at
load L1
L1
Zero load
nL Idling speed
Speed setting value
Speed droop
nnom Nominal speed Engine
speed
nzero Maximum speed at zero load
Fig. 10 : Graphic representation of the speed adjustment range and speed droop
Speed droop is defined as a relative change in speed when the engine is unloaded. The
speed droop is referenced to the nominal speed (= maximum speed at maximum power
output). Every point in the operating range is influenced when the load changes.
Dynamic fuel flow limits, i.e. variable fuel injection limits, protect the engine against over-
loading and optimize exhaust emission values. Engine Control Unit ECU 4/G determines
the maximum injection fuel flow on the basis of preset and stored engine characteristic
maps.
Fixed fuel flow limits used for power limitation and reduction protect the engine in case of
y Electronic faults
y Supply voltage out of range
The fuel flow injected on starting the engine is increased from a preset initial value over a
time ramp to a specified value. This value is calculated by the function finjection = f(speed).
The fuel flow injected is thus limitated as a function of speed in this way. This fuel flow limit
applies until idling speed has been reached for the first time.
The speed setting (= nominal speed value) is the reference variable for the engine speed
control loop.
The frequency can be changed prior to engine starting to extend the range of applications
of the genset. The nominal speed is set as follows:
y Frequency of 50 Hz: Nominal speed 1500 rpm
y Frequency of 60 Hz: Nominal speed 1800 rpm
CAUTION
A “load pulse” signal can be acquired and evaluated to improve dynamic speed response
in the case of sudden, high loading.
This signal changes the amount of fuel injected when loading changes rapidly before the
speed changes due to higher loading.
The “load pulse” signal can be set either as a binary signal (in this case the amount of fuel
injected is increased constantly irrespective of the degree of loading) or as an analog sig-
nal (the amount of fuel is increased proportionally to the change in loading with the aid of
a 0 mA ... 20 mA signal).
These two functions are constantly monitored by the internal “Integral Test System (ITS)”
to ensure readiness for operation.
Engine
Engine protection
system
Governor
Engine Control Unit ECU incorporates an integral engine protection system which moni-
tors engine operating values.
Depending on the values which are measured, warnings, start interlocks, power reduction
or engine shutdown by reducing fuel flow take place.
The range of measuring points may vary from standard depending on the order con-
cerned.
Safety-relevant alarms are still logged when the “Override” input is active.
The “coolant temperature alarm” output is activated and a “combined red alarm” is output
if the coolant temperature exceeds the TLimit1 value.
The switchgear controller must open the generator switch with the “Combined
red alarm” (order-specific configuration).
The engine can now be allowed to cool down for a certain (configurable) period. The
engine is shut down when this time has expired. Furthermore, the temperature is moni-
tored during the cooling-down phase to detect any increase in temperature. The engine is
shut down immediately if a (configurable) difference in temperature is exceeded.
The “combined red alarm” output is activated if a sensor fails. The cooling-down phase
starts and the engine is subsequently shut down.
Cooling-down phase
f(t)
TLimit2
Difference in temperature
TLimit1
The Integral Test System ITS monitors all important functions of Engine Control Unit
ECU 4/G and the connected electrical and electronic components:
y Electronics of the actual engine governor inside Engine Control Unit ECU 4/G
y Sensors
y Actuators
y Bus communication
y Power supply
The ITS detects any faults as they occur, determines their location and signals them by
combined alarms. Furthermore, any fault messages are output via the CAN bus to a
superordinate monitoring system (if applicable) where they can be displayed to the
operator.
Any faults which occur are saved for evaluation at a later date. They can be read out with
the dialog unit.
The hardware and software of Engine Control Unit ECU 4/G has been designed to detect
faults in the electronic system to allow the operator to respond to these faults in a suitable
manner. Fault signals can also be transmitted.
The internal temperature in the housing of Engine Control Unit ECU 4/G is monitored.
Should it rise above a limit value, the fault is signalled via the combined alarm output to a
superordinate monitoring system (if applicable) on the CAN bus.
The sensor and actuator channels of the Engine Control System are designed to tolerate
faults as far as possible (e.g. short-circuit proof).
Faults such as line interruption, short-circuit etc. are detected by a plausibility check and
signalled to a superordinate monitoring system (if applicable) by the combined alarm.
Bus communication is monitored by a plausibility and time overrun check. Any faults which
are detected are indicated by a combined alarm and output to a superordinate monitoring
system (if applicable) on the CAN bus if possible.
Depending on the engine operating states, two different combined alarms are generated
and output (on the CAN bus and via one transistor output respectively on Engine Control
Unit ECU 4/G):
y Combined YELLOW alarm
This signal is active when critical operating states are reached to alert the
operator.
Limited operation of the engine remains possible.
y Combined RED alarm
This signal is active when operating states which could seriously damage the
engine are reached; the engine is automatically shut down to prevent this.
Alarms leading to engine shutdown are stored. Appropriate messages to the binary out-
puts remain unaffected until reset by activating the “alarm reset” binary input.
A fault message is also output when the engine protection system detects failure of a sen-
sor signal. The type of fault message depends on which fault(s) has (have) occurred.
Activating this input lowers the overspeed switching threshold to the extent that the engine
is shut down at any speed. It is possible to check that overspeed shutdown operates cor-
rectly in this way.
Chapter 3
Display
Fig. 13 : Display on printed circuit board FCB in a Peripheral Interface Module PIM
The fault codes are shown on the display of the (optional) PIM 1 (see fig. 1).
The four-figure display (see fig. 13) displays status and fault codes. The table below
explains the meaning of the fault codes.
ÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
ÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
ÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
Fault code Fault text Meaning of fault text
ÁÁÁÁÁ
003 L1 T-FUEL
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
Limit value 1 high fuel temperature
ÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
ÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
004 L2 T-FUEL Limit value 2 high fuel temperature
ÁÁÁÁÁ
014 L2 P-CHARGE AIR B
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
Limit value 2 low charge air pressure B
ÁÁÁÁÁ
015 L1 P-LUBE OIL
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
Limit value 1 low oil pressure
ÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
ÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
016 L2 P-LUBE OIL Limit value 2 low oil pressure
ÁÁÁÁÁ
017 L1 P-RAIL FUEL
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
Limit value 1 low Common Rail fuel pressure
ÁÁÁÁÁ
018
019
L1 P-RAIL FUEL
L1 T-EXHAUST A
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
Limit value 2 low Common Rail fuel pressure
ÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
022 L2 T-EXHAUST B Limit value 2 high exhaust temperature engine side B
ÁÁÁÁÁ
023
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
L1 COOLANT LEVEL Limit value 1 low coolant level
ÁÁÁÁÁ
024
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
L2 COOLANT LEVEL Limit value 2 low coolant level
ÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
ÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
025 P1 P-OILFILTER DIFF. Limit value 1 high oil filter differential pressure
ÁÁÁÁÁ
026
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
P2 P-OILFILTER DIFF. Limit value 2 high oil filter differential pressure
ÁÁÁÁÁ
027
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
L1 LEVEL LEAKAGEFUEL Limit value 1 high leak fuel level
ÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
ÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
028 L2 LEVEL LEAKAGEFUEL Limit value 2 high leak fuel level
ÁÁÁÁÁ
030
ÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
ENGINE OVERSPEED
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
Engine has reached overspeed setting
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
ÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
Exhaust turbocharger 1 has reached overspeed setting
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
031 CHARGER1 OVERSPEED
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
>>
ÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
ÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
ÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
Fault code Fault text Meaning of fault text
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
ÁÁÁÁÁ
>>
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
ÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ Exhaust turbocharger 2 has reached overspeed setting
ÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
032 CHARGER2 OVERSPEED
ÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
033 SPARE
ÁÁÁÁÁ034
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
L1 IUE2 Limit value 1 at universal input 1 (assignment configurable)
ÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
ÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
035 L1 IUE2 Limit value 2 at universal input 1 (assignment configurable)
ÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
036 L1 SPEED DEMAND AN. Limit value 1 analog speed demand
ÁÁÁÁÁ037
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
L2 SPEED DEMAND AN. Limit value 2 analog speed demand
ÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
ÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
038 L1 SP.DEM.TEST BENCH Limit value 1 test bench potentiometer
ÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
039 L2 SP.DEM.TEST BENCH Limit value 2 test bench potentiometer
ÁÁÁÁÁ040
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
L1 SPINOUT Spinout (limit value 1 violated)
ÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
ÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
041 L1 SPINOUT Spinout (limit value 2 violated)
ÁÁÁÁÁ043
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
L2 ANALOG LOAD PULSE Limit value 2 analog load acquisition
ÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
ÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
044 L1 LEVEL INTERCOOLER Limit value 1 charge air intercooler level
ÁÁÁÁÁ045
046
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
L2 LEVEL INTERCOOLER
L1 BE5
Limit value 2 charge air intercooler level
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
057 L1 P-COOLANT
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
>>
ÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
ÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
ÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
Fault code Fault text Meaning of fault text
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
>>
ÁÁÁÁÁ
ÁÁÁÁÁ
058
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
L2 P-COOLANT Limit value 2 low coolant pressure
ÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
059 L1 P-INTERCOOLER Limit value 1 low pressure in charge air cooler
ÁÁÁÁÁ060
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
L2 P-INTERCOOLER Limit value 2 low pressure in charge air cooler
ÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
ÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
061 L1 T-INTAKE AIR Limit value 1 high intake air temperature
ÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
062 L2 T-INTAKE AIR Limit value 2 high intake air temperature
ÁÁÁÁÁ080
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
L BIN-EXTERN 4 Fault at external binary input 4 (assignment configurable)
ÁÁÁÁÁ081
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
RAIL LEAKAGE Common Rail leaking
ÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
099 LIMIT FAILURE Limit value fault
ÁÁÁÁÁ100
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
EDM NOT VALID CRC data EEPROM 1 faulty (engine data)
ÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ (redundant data faulty/engine monitoring remains operational)
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ >>
ÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
ÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
ÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
Fault code Fault text Meaning of fault text
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
ÁÁÁÁÁ
>>
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
ÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ CRC data EEPROM 2 faulty (interface data)
ÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
101 IDM NOT VALID
(redundant data faulty/engine monitoring remains operational)
ÁÁÁÁÁ
ÁÁÁÁÁ
102 ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
ILLEGAL DATA EER1 Invalid data record (EEPROM 1)
ÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
(redundant data faulty/engine monitoring remains operational)
ÁÁÁÁÁ103
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
ILLEGAL DATA EER2 Invalid data record (EEPROM 2)
ÁÁÁÁÁ
ÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
(redundant data faulty/engine monitoring remains operational)
ÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
104 OP HOURS1 NOT VALID
ÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
(redundant data faulty/engine monitoring remains operational)
ÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
105 OP HOURS2 NOT VALID Operating hours counter in EEPROM 2 invalid
ÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
(redundant data faulty/engine monitoring remains operational)
ÁÁÁÁÁ106
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
ERR REC1 NOT VALID Fault recorder in EEPROM 1 invalid
ÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
ÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
107 ERR REC2 NOT VALID Fault recorder in EEPROM 2 invalid
ÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
(redundant data faulty/engine monitoring remains operational)
118 L1 SUPPLY VOLT. LOW Limit value 1 supply voltage too low
ÁÁÁÁÁ119
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
L2 SUPPLY VOLT. LOW Limit value 2 supply voltage too low
ÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
120 L1 SUPPLY VOLT. HIGH
ÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
121 L2 SUPPLY VOLT. HIGH Limit value 2 operating voltage too high
ÁÁÁÁÁ122
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
L1 T-ELECTRONIC Limit value 1 temperature in housing
ÁÁÁÁÁ
ÁÁÁÁÁ
123
130
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
L2 T-ELECTRONIC
CURVE-ERROR
Limit value 2 temperature in housing
133 L1 15V POS SUPPLY Limit value 1 of internal +15 VDC voltage
134 15V POS ECU DEFECT Internal +15 VDC voltage failed
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
135 L1 15V NEG SUPPLY Limit value 1 of internal –15 VDC voltage
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ >>
ÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
ÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
ÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
Fault code Fault text Meaning of fault text
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
>>
136 15V NEG ECU DEFECT Internal –15 VDC voltage failed
ÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
145 15V_GOOD ECU DEFECT Power supply failed
ÁÁÁÁÁ160 SPARE
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
–
ÁÁÁÁÁ161 SPARE
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
–
ÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
ÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
170 MI MODULE FAIL Module in maintenance indicator faulty
ÁÁÁÁÁ181
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
CAN2 NODE LOST CAN 2 connection lost (redundant bus PCS-5)
ÁÁÁÁÁ
ÁÁÁÁÁ
183
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
CAN NO PU-DATA No project data on CAN bus
ÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
184 CAN PU-DATA EE-FAIL Project data on CAN bus faulty
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ >>
ÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
ÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
ÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
Fault code Fault text Meaning of fault text
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
ÁÁÁÁÁ
>>
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
ÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ Insufficient number of receiving mailboxes on initializing CAN
ÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
185 CAN LESS MAILBOXES
controller
ÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
ÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
186 CAN1 BUS OFF CAN 1 in bus off state
ÁÁÁÁÁ187
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
CAN1 ERROR PASSIVE CAN 1 in error passive state
ÁÁÁÁÁ188
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
CAN2 BUS OFF CAN 2 in bus off state
ÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
ÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
189 CAN2 ERROR PASSIVE CAN 2 in error passive state
ÁÁÁÁÁ201
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
SD T-COOLANT Sensor fault coolant temperature
ÁÁÁÁÁ202
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
SD T-FUEL Sensor fault fuel temperature
ÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
203 SD T-CHARGE AIR Sensor fault charge air temperature
ÁÁÁÁÁ204
205
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
SD T-CHARGE AIR B
SD T-COOLANT INTERC.
Sensor fault charge air temperature B
ÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
209 SPARE –
ÁÁÁÁÁ210 SD IUE2
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
Sensor at universal input 2
ÁÁÁÁÁ
ÁÁÁÁÁ
211 SD P-LUBE OIL
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
Sensor fault lube oil pressure
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
ÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
212 SD P-COOLANT Sensor fault coolant pressure
ÁÁÁÁÁ
ÁÁÁÁÁ
214 SD P-CRANKCASE
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
Sensor fault pressure in crankcase
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
ÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
215 SD P-RAIL FUEL Sensor fault fuel pressure Common Rail
ÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
Sensor fault at temperature input 10
ÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
217 SD T-TE10
ÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
219 SD T-INTAKE AIR Sensor fault intake air temperature
ÁÁÁÁÁ220
221
SD COOLANT LEVEL
SD P-OILFILTER DIFF.
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
Sensor fault coolant level 1
ÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
222 SD LEVEL LEAKAGEFUEL Sensor fault leakage fuel
ÁÁÁÁÁ223
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
SD LEVEL INTERCOOLER Sensor fault level in charge air cooler
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
>>
ÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
ÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
ÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
Fault code Fault text Meaning of fault text
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
ÁÁÁÁÁ
>>
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
ÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ Sensor fault speed crankshaft angle
ÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
230 SD CRANKSHAFT SPEED
ÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
231 SD CAMSHAFT SPEED Sensor fault speed camshaft angle
ÁÁÁÁÁ232
233
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
SD CHARGER SPEED 1
SD CHARGER SPEED 2
Sensor fault charger speed 1
ÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
ÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
236 SPARE –
ÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
240 SD P-FUEL Sensor fault fuel pressure
ÁÁÁÁÁ241 SPARE
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
–
ÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
ÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
242 SPARE –
ÁÁÁÁÁ245
246
SD POWER SUPPLY
SD T-ELECTRONIC
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
Sensor fault operating voltage
ÁÁÁÁÁ
ÁÁÁÁÁ249 SD CAN STOP
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
faulty
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
Sensor fault CAN
ÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
ÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
250 SD CAN SPEED DEMAND Sensor fault CAN nominal speed
ÁÁÁÁÁ
ÁÁÁÁÁ
252 SD CAN NOTCH POS.
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
Sensor fault CAN power stages
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
ÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
253 SD CAN OVERRIDE Sensor fault CAN override
ÁÁÁÁÁ
ÁÁÁÁÁ
255 SD CAN ENGAGE SIGNAL
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
Sensor fault CAN engagement signal
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
ÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
256 SD CAN CYL. CUTOUT Sensor fault CAN cylinder cutout
ÁÁÁÁÁ
ÁÁÁÁÁ
259 SD CAN RCS CYL.CUT. ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
Sensor fault RCS cylinder cutout
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
263 SD TE BUFFER TEST
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
>>
ÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
ÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
ÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
Fault code Fault text Meaning of fault text
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
>>
266 SD SPEED DEMAND AN. External sensor for analog speed setting faulty
267 SD SP.DEM.TEST BENCH External sensor for analog test bench speed setting faulty
ÁÁÁÁÁ278
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
MIS-DATA BIN-EXT. 4 No data at external binary input 4
ÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
ÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
279 SD CAN RES TRIP FUEL
ÁÁÁÁÁ280
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
SD CAN ALARM RESET
ÁÁÁÁÁ281
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
SD AD-TEST1 SUPPLY
ÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
ÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
282 SD AD-TEST2 SUPPLY
ÁÁÁÁÁ283
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
SD AD-TEST3 SUPPLY
ÁÁÁÁÁ284
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
SD CAN LAMP TEST
ÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
ÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
301 TIMING BANK1 MV1 Timing bank 1 solenoid valve 1
ÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
: :
ÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
310 : Timing bank 1 solenoid valve 10
ÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
TIMING BANK1 MV10
ÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
311 TIMING BANK2 MV1 Timing bank 2 solenoid valve 1
ÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
: : :
ÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
320 TIMING BANK2 MV10 Timing bank 2 solenoid valve 10
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ >>
ÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
ÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
ÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
Fault code Fault text Meaning of fault text
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
ÁÁÁÁÁ
>>
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
ÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
ÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
321 WIRING BANK1 MV1 Wiring bank 1 solenoid valve 1
:
ÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
: :
Wiring bank 1 solenoid valve 10
ÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
330 WIRING BANK1 MV10
ÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
331 WIRING BANK2 MV1 Wiring bank 2 solenoid valve 1
ÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
: : :
ÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
340 WIRING BANK2 MV10 Wiring bank 2 solenoid valve 10
ÁÁÁÁÁ341
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
OPEN_LOAD BANK1 MV1 Open load bank 1 solenoid valve 1
ÁÁÁÁÁ
ÁÁÁÁÁ
:
350 ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
:
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
OPEN_LOAD BANK1 MV10
:
Open load bank 1 solenoid valve 10
ÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
351 OPEN_LOAD BANK2 MV1
: : :
ÁÁÁÁÁ360
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
OPEN_LOAD BANK2 MV10 Open load bank 2 solenoid valve 10
ÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
ÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
361 POWER STAGE FAIL 1 Power stage failure 1
ÁÁÁÁÁ362
363
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
POWER STAGE FAIL 2
364 STOP POWER STAGE 2 Automatic engine stop due to missing power stage setting
ÁÁÁÁÁ
ÁÁÁÁÁ
371 TRAN.OUT1 ENGINE DEF
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
Binary transistor output engine 1 faulty
ÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
:
: : Binary transistor output engine 4 faulty
ÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
: : :
ÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
386 TRAN.OUT6 PLANT DEF Binary transistor output plant 6 faulty
Chapter 4
Technical data
4 Technical data
Weight 7 kg
Operating voltage
Continuous voltage 16.5 VDC ... 32 VDC
Temporarily restricted operation 11 VDC ... 36 VDC
Residual ripple Max. 8 Vpp
Vibrostability
Frequency 2 Hz ... 25 Hz Travel amplitude xpp = á1.6 mm
Frequency 25 Hz ... 100 Hz Acceleration a = á4 g
Frequency 20 Hz ... 2000 Hz Smoke 1.3 g rms
Inputs
Plant side 9 x binary input
1 x frequency input
2 x analog input voltage/current
Engine side 3 x level input
2 x crankshaft/camshaft speed
2 x speed input
10 x temperature input
9 x pressure input
Outputs
Plant side 4 x voltage output 0 V ... 10 V
6 x transistor output 0.3 A
Engine side 4 x transistor output 1.5 A
Max. 20 x injection valve solenoid output
2 x PDM
Appendix
Speed up BE 5 OCIN 6
Override BE 8 OCIN 9
Engine operating values are acquired with the aid of appropriate inputs. Refer to the
order-specific MTU documents for details of assignment of the individual inputs.
The sensor scopes are defined in the standard scopes of supply of Engine Control Unit
ECU 4/G for MTU/DDC series 4000, genset applications.
The following signals are output in parallel to allow plant signals to be acquired without
using the CAN interface:
Final control elements on the engine are controlled with the aid of appropriate outputs.
Refer to the order-specific MTU documents for details of assignment of the individual out-
puts.
Bus connections
RS232 Serial interface for the transmission of data between Dialog unit
the dialog unit and ECU 4/G
Connector XC6
RS232 RS232
TxD RxD
A
RxD TxD
Dialog B ECU 4/G
unit
GND GND
F
Dialog cable
Channel specification
Electrical isolation No
Electrical isolation
CAN (H)
Terminator
CAN (GND)
ECU 4/G
Cable
W004
Channel specification
Terminator In connector