Mil STD 2003 - 3a PDF

Downloaded from http://www.everyspec.
com
INCH-POUND
MIL-STD-2003-3A(SH)
3 September 2009
SUPERSEDING
DOD-STD-2003-3(SH)
24 June 1987
DEPARTMENT OF DEFENSE
STANDARD PRACTICE
ELECTRIC PLANT INSTALLATION
STANDARD METHODS FOR
SURFACE SHIPS AND SUBMARINES
(PENETRATIONS)
AMSC N/A AREA SESS

Downloaded from http://www.everyspec.com
MIL-STD-2003-3A(SH)
FOREWORD
1. This standard is approved for use by the Naval Sea Systems Command, Department of the Navy, and is
available for use by all Departments and Agencies of the Department of Defense.
2. This standard disseminates up-to-date information detailing requirements for standard installation
methods employed for submarine and surface ship electrical distribution systems.
3. These criteria apply to work on a specific ship or ships only when invoked by the Ship Specifications or
similar contractual documents.
4. These criteria are for application to new construction, conversion, and alteration of existing ships.
5. Considering the magnitude of this standard, along with the changing requirements imposed on the
Electric Plant, it is inevitable that changes will be required to update these criteria. Therefore, as comments arise,
they should be forwarded to Naval Sea Systems Command (NAVSEA) 05Z3 to keep this standard as current as
possible through subsequent revisions. Revisions will be accomplished by the issuance of additional or revised
figures to be inserted in the basic standard parts. Superseded pages may be retained for reference if so desired.
6. Comments, suggestions, or questions on this document should be addressed to Commander, Naval Sea
Systems Command, ATTN: SEA 05M2, 1333 Isaac Hull Avenue, SE, Stop 5160, Washington Navy Yard DC 20376-
5160 or emailed to CommandStandards@navy.mil, with the subject line “Document Comment”. Since contact
information can change, you may want to verify the currency of this address information using the ASSIST Online
database at http://assist.daps.dla.mil.
ii
MIL-STD-2003-3A(SH)
CONTENTS
PARAGRAPH PAGE
1. SCOPE......................................................................................................................................................................1
1.1 Scope.................................................................................................................................................................1
1.1.1 Application...............................................................................................................................................1
2. APPLICABLE DOCUMENTS ................................................................................................................................1
2.1 General..............................................................................................................................................................1
2.2 Government documents ....................................................................................................................................1
2.2.1 Specifications, standards, and handbooks ................................................................................................1
2.2.2 Other Government documents, drawings, and publications.....................................................................2
2.3 Non-Government publications..........................................................................................................................2
2.4 Order of precedence..........................................................................................................................................2
3. DEFINITIONS .........................................................................................................................................................2
3.1 Collective protective system (CPS) ..................................................................................................................2
3.2 Community stuffing tube for bulkheads ...........................................................................................................2
3.3 Kickpipe............................................................................................................................................................2
3.4 Metal stuffing tube............................................................................................................................................2
3.4.1 Nylon stuffing tube...................................................................................................................................3
3.5 Multiple cable penetrator (MCP) ......................................................................................................................3
3.6 Swage tube........................................................................................................................................................3
4. GENERAL REQUIREMENTS................................................................................................................................3
4.1 Cable penetrations.............................................................................................................................................3
4.1.1 Installation welding requirements ............................................................................................................3
4.1.2 Cable penetration of structure ..................................................................................................................3
4.1.3 Cable penetration of decks and bulkheads forming boundaries of spaces containing volatile
combustible or explosive materials ....................................................................................................................3
4.1.4 Cable penetration of decks, structural bulkheads, airtight bulkheads, and fume-tight bulkheads ............3
4.1.5 Multiple (two or more) penetrations of nonstructural steel bulkheads (other than wire mesh or
expanded metal), bends, web frames, transverse girders, and longitudinal girders............................................4
4.1.6 Plastic sealer.............................................................................................................................................4
4.1.7 Cable penetrations spacing.......................................................................................................................4
4.1.8 Stuffing tube packing ...............................................................................................................................4
4.1.9 Kickpipes .................................................................................................................................................4
5. DETAILED REQUIREMENTS...............................................................................................................................4
6. NOTES .....................................................................................................................................................................4
6.1 Intended use ......................................................................................................................................................4
6.2 Acquisition requirements ..................................................................................................................................4
6.3 Designation of electric plant installation standard methods figures..................................................................4
6.4 Subject term (key word) listing.........................................................................................................................5
6.5 Changes from previous issue ............................................................................................................................5
APPENDIX A Penetrations – Stuffing Tubes, Submarines ........................................................................................6
APPENDIX B Penetrations – Stuffing Tubes, Surface Ships ...................................................................................53
APPENDIX C Penetrations – Stuffing Tubes, General ..........................................................................................153
APPENDIX D Penetrations – Kickpipes.................................................................................................................169
APPENDIX E Penetrations – Pressure Hulls, Submarines .....................................................................................180
iii
MIL-STD-2003-3A(SH)
1. SCOPE
1.1 Scope. This standard covers standard methods for swage tubes, stuffing tubes, and kickpipes on surface
ships and submarines.
1.1.1 Application. These installation methods are to be used by all installing activities. These methods do not
identify ship or type, but do establish minimum standards of acceptance for Naval ships. It is the responsibility of
the user activity to determine which method satisfies their requirements. It does not authorize relaxation of any
requirement specifically invoked by new construction, conversion, overhaul, or refurbishment contracts. In
instances where deviated design requirements (for example, ship type, ship class, and so forth) conflict with the
requirements of this standard, the requirements of this standard govern. Any deviation for electric plant installation
identified in this standard is to be submitted to NAVSEA 05Z3 for resolution.
2. APPLICABLE DOCUMENTS
2.1 General. The documents listed in this section are specified in sections 3, 4, or 5 of this standard. This
section does not include documents cited in other sections of this standard or recommended for additional
information or as examples. While every effort has been made to ensure the completeness of this list, document
users are cautioned that they must meet all specified requirements of documents cited in sections 3, 4, or 5 of this
standard, whether or not they are listed.
2.2 Government documents.
2.2.1 Specifications, standards, and handbooks. The following specifications, standards, and handbooks form a
part of this document to the extent specified herein. Unless otherwise specified, the issues of these documents are
those cited in the solicitation or contract.
COMMERCIAL ITEM DESCRIPTIONS
A-A-3041 - Wrench, Open End Ratchet (TAC Pattern) for Tube Fitting, Electrical
Cable Terminals, and Stuffing Tube Gland Nuts
A-A-3042 - Socket, Open Detachable, Standard Wall, Octagon
DEPARTMENT OF DEFENSE SPECIFICATIONS
MIL-I-3064 - Insulation, Electrical, Plastic-Sealer
MIL-PRF-15624 - Gasket Material, Rubber, 50 Durometer Hardness (Maximum)
MIL-DTL-16685 - Packing, Material and Packing Preformed (Stuffing Tube for Electric
Cable)
MIL-S-24235 - Stuffing Tubes, Metal, and Packing Assemblies for Electric Cables,
General Specification for
MIL-S-24235/1 - Stuffing Tubes, Metal, and Packing Assemblies for Electric Cables,
Bulkhead, Pressureproof
MIL-P-24705 - Penetrators, Multiple Cable, for Electric Cables, General Specification
for
(Copies of these documents are available online at http://assist.daps.dla.mil/quicksearch/ or from the Standardization
Document Order Desk, 700 Robbins Avenue, Building 4D, Philadelphia, PA 19111-5094.)
1
MIL-STD-2003-3A(SH)
2.2.2 Other Government documents, drawings, and publications. The following other Government documents,
drawings, and publications form a part of this document to the extent specified herein. Unless otherwise specified,
the issues of these documents are those cited in the solicitation or contract.
NAVAL SEA SYSTEMS COMMAND (NAVSEA) DESIGN DATA SHEETS
DDS 100-1 - Reinforcement of Openings in Structure of Surface Ships Other Than in
Protective Planting
DDS 100-2 - Openings in Decks and Bulkheads for Stuffing Tubes and Pipe
(Copies of these documents are available from Commander, Naval Sea Systems Command, ATTN: SEA 05M2,
1333 Isaac Hull Avenue, SE, Stop 5160, Washington Navy Yard DC 20376-5160, or by email at
CommandStandards@navy.mil with the subject line “DDS request”.)
NAVAL SEA SYSTEMS COMMAND (NAVSEA) PUBLICATIONS
S9074-AR-GIB-010/278 - Requirements for Fabrication Welding and Inspection, and Casting
Inspection and Repair for Machinery, Piping, and Pressure Vessels
(Copies of this document are available from the Naval Logistics Library, 5450 Carlisle Pike, Mechanicsburg, PA
17055 or online at http://nll.ahf.nmci.navy.mil.)
2.3 Non-Government publications. The following documents form a part of this document to the extent
specified herein. Unless otherwise specified, the issues of these documents are those cited in the solicitation or
contract.
ASTM INTERNATIONAL
ASTM F1836M - Standard Specification for Stuffing Tubes, Nylon, and Packing
Assemblies (Metric)
(Copies of this document are available from ASTM International, 100 Barr Harbor Dr., P.O. Box C700, West
Conshohocken, PA 19428-2959 or online at www.astm.org.)
2.4 Order of precedence. Unless otherwise noted herein or in the contract, in the event of a conflict between
the text of this document and the references cited herein, the text of this document takes precedence. Nothing in this
document, however, supersedes applicable laws and regulations unless a specific exemption has been obtained.
3. DEFINITIONS
3.1 Collective protective system (CPS). CPS is a system designed to inhibit the entry of chemical, biological,
and radiological contaminants into collective protection zones on board ships. A collective protection zone is a
section of the ship, which is defined by a physical boundary that inhibits the entry of CBR contaminants into the
zone. A total protection zone is pressurized to 2 inches WG and its supply ventilation air is continuously filtered to
remove chemical vapors and CBR particulate and aerosols.
3.2 Community stuffing tube for bulkheads. Community stuffing tube for bulkheads is a system of passing
multiple cables through ballast tank bulkheads on submarines.
3.3 Kickpipe. Kickpipe is a pipe welded into the deck with a stuffing tube attached. Kickpipes provide
protection of electrical cable at deck penetrations and are used to clear an obstruction or preserve alignment.
Kickpipes may be aluminum, steel, stainless steel, or brass to suit the installation or standard pipe sizes to suit the
required stuffing tube.
3.4 Metal stuffing tube. Metal stuffing tube is a system of passing single electrical cable through decks and
bulkheads and entering enclosed equipment on Naval ships. Metal stuffing tubes are manufactured in accordance
with MIL-S-24235. Stainless steel is an alternative material which should be considered for use in applications
highly susceptible to corrosion.
2
MIL-STD-2003-3A(SH)
3.4.1 Nylon stuffing tube. Nylon stuffing tube is a system of passing single electrical cable through electrical
equipment on Naval ships. Nylon stuffing tubes are manufactured in accordance with ASTM F1836M.
3.5 Multiple cable penetrator (MCP). MCP is a system of passing multiple cables through watertight and
non-watertight bulkheads and decks in order to provide watertight, airtight, and firetight penetration of electrical
cable.
3.6 Swage tube. Swage tube is a system of passing single cables through decks on Naval ships that combines
the features of the stuffing tube and kickpipe.
4. GENERAL REQUIREMENTS
4.1 Cable penetrations. Cable penetrations of pressure hulls, pressure-proof bulkheads, shielded bulkheads,
ballistic bulkheads, false decks, riser boxes, decks, bulkheads and beams and other integral parts of the hull shall be
in accordance with figures 3A1 through 3E7 and the requirements of DDS 100-1 and DDS 100-2.
4.1.1 Installation welding requirements. Unless otherwise specified on the individual figure, the welding of
stuffing tubes, kickpipes, swage tubes, and multi-cable penetrators shall be in accordance with the requirements of
NAVSEA S9074-AR-GIB-010/278.
4.1.2 Cable penetration of structure. Cable penetration of decks, bulkheads, beams, and other integral parts of
the hull shall conform to DDS 100-1 and DDS 100-2. Stuffing tubes in accordance with MIL-S-24235/1 shall be
installed for cable penetrations of pressure-proof submarine bulkheads and sonar domes, which are filled with water
under normal operating conditions. Stuffing tubes in accordance with MIL-S-24235/1 may be cut in half and each
half used for a separate penetration.
Metal stuffing tubes or multiple cable penetrators shall be used for cable penetrations of the following (Note:
Multiple cable penetrators shall not be used for cable penetrations exposed to weather or in tanks.):
a. CPS boundaries
b. Watertight cable trunks
c. Watertight bulkheads
d. Bulkheads designed to withstand a waterhead
e. The portion of bulkheads specified to be watertight to a certain height
f. That portion of bulkheads below the height of the sill or the coaming of compartment accesses
g. Bulkheads surrounding compartments subject to flooding by sprinkling (if watertight):
1. Garbage disposal rooms
2. Battery shops
3. Medical operating rooms
4. Medical wards
4.1.3 Cable penetration of decks and bulkheads forming boundaries of spaces containing volatile combustible
or explosive materials. Metal stuffing tubes and back-to-back multi-cable penetrations in accordance with MIL-P-
24705 shall be installed in decks and bulkheads forming the boundaries of spaces containing volatile combustible or
explosive materials.
4.1.4 Cable penetration of decks, structural bulkheads, airtight bulkheads, and fume-tight bulkheads. Unless
otherwise specified, cable penetration of decks, structural bulkheads, airtight bulkheads, and fume-tight bulkheads
shall employ one of the following:
Note: All surface ship stuffing tubes installed shall show a minimum of two threads and a maximum of five threads
on the gland nut after it is tightened.
a. Airtight metal stuffing tubes or multiple cable penetrators.
3
MIL-STD-2003-3A(SH)
b. Fume-tight chaffing collars (for multiple cable penetrations) or nipples (for single cable penetrations)
having a minimum collar length of three inches with a minimum annular area between the cable and the collar of
one inch with the entire void area within the collar (this includes the area between the collar and the cable and the
area between the cables) packed with plastic sealer.
4.1.5 Multiple (two or more) penetrations of nonstructural steel bulkheads (other than wire mesh or expanded
metal), bends, web frames, transverse girders, and longitudinal girders. Unless otherwise specified, multiple cable
penetrations of nonstructural steel bulkheads, bents, web frames, transverse girders, and longitudinal girders shall
employ one of the following:
a. Metal stuffing tubes, multiple cable penetrators, nipples (for single cable penetrations) having a minimum
length of two inches with a minimum annular area between the cable and the nipple of ¼ inch packed with plastic
sealer
b. Banding collars (for multiple cable penetrations) having a minimum collar length of three inches with a
minimum annular area between the cable and the collar of one inch with the entire void area within the collar (this
includes the area between the collar and the cable and the area between the cables) packed with plastic sealer.
Cable penetrations of vertical non-tight structures within a compartment need not be sealed. However, all chaffing
collars of the structures selected for sealing shall be sealed.
4.1.6 Plastic sealer. After the cables are properly secured, plastic sealer electrical insulation (MIL-I-3064, Type
HF) shall be used to seal the space around the cable as follows:
a. In cable clamps and bushings entering the top of an electrical enclosure and the side of an enclosure
without a drip loop.
b. In bushings or nipples used for passing cables through light-tight and fume-tight bulkheads and to seal
around cables as they enter stuffing tubes, kickpipes, and swage tubes as shown on the individual figures except that
plastic sealer is not required when silicone (red or white) grommets are used. Where compartment air tests are
required, it is recommended that plastic sealer be installed after the air test has been satisfactorily performed.
4.1.7 Cable penetrations spacing. The size of stuffing tube groups shall be limited to permit tightening of gland
nuts in the group using stuffing tube wrench set, A-A-3041 and A-A-3042. Penetration is specified in DDS 100-2.
4.1.8 Stuffing tube packing. Stuffing tube packing shall be in accordance with MIL-DTL-16685, either the
preformed (coil) Class 2 or bulk Class 1. When bulk packing is used, the first and last turns shall be part “A” (hard)
and the intermediate turns shall be part “B” (soft) of Class 1. Reinforced neoprene packing, in accordance with
MIL-G-15624, CL I, may be used as an alternate, asbestos-free, packing material (see figure 3B48).
4.1.9 Kickpipes. Kickpipes – aluminum, brass, stainless steel, or steel – shall be standard pipe sizes. Ends of
pipe shall be chamfered and burrs existing on the inside wall shall be removed to prevent chafing of cable.
5. DETAILED REQUIREMENTS
(See figures.)
6. NOTES
(This section contains information of a general or explanatory nature that may be helpful, but is not mandatory.)
6.1 Intended use. This section specifies the requirements for swage tubes, stuffing tubes, and kickpipe methods
to be employed both on surface ships and submarines. Standard methods identified for electric plant installation are
intended for new construction, conversion, and alteration of existing ships.
6.2 Acquisition requirements. Acquisition documents should specify the following:
a. Title, number, and date of this standard.
6.3 Designation of electric plant installation standard methods figures. The electric plant installation standard
method MIL-STD-2003-3 contains drawings that depict standard methods that are applicable for general electric
plant installation on both surface ships and submarines. Each drawing has been assigned a figure number. The
methods shown on the figures are grouped together providing similar functions. These groups are:
4
MIL-STD-2003-3A(SH)
MIL-STD-2003-3 (Penetrations) Group A. Stuffing tubes, Submarines

B. Stuffing tubes, Surface Ships
C. Stuffing tubes, General
D. Kickpipes
E. Pressure Hulls, Submarines
The methods shown on the figures are identified by the following alphanumeric designation system:
METHOD 3A-14-2 3 A- 14- 2
Method (always the last number)
Sequential figure number
Group number
Military Standard section 3
Thus, Method 3A-14-2 identifies Method 2, sequential number 14 in Group A of MIL-STD-2003-3.

6.4 Subject term (key word) listing.
Kickpipes
Multi-cable transits
Stuffing tubes
6.5 Changes from previous issue. Marginal notations are not used in this revision to identify changes with
respect to the previous issue due to the extent of the changes.
5
MIL-STD-2003-3A(SH)
APPENDIX A
GROUP 3A – PENETRATIONS – STUFFING TUBES, SUBMARINES

A.1 SCOPE
A.1.1 Scope. This appendix describes the installation standard methods for stuffing tubes in submarines.
A.2. APPLICABLE DOCUMENTS
A.2.1 General. The documents listed in this section are specified in sections 3, 4, or 5 of this standard. This
A.2.2 Government documents.
A.2.2.1 Specifications, standards, and handbooks. The following specifications, standards, and handbooks
form a part of this document to the extent specified herein. Unless otherwise specified, the issues of these
documents are those cited in the solicitation or contract.
FEDERAL SPECIFICATIONS
MMM-A-121 - Adhesive, Bonding Vulcanized Synthetic Rubber to Steel
A-A-59588 - Rubber, Silicone
MIL-DTL-915 - Cable, Electrical, for Shipboard Use, General Specification for
MIL-PRF-8516 - Sealing Compound, Synthetic Rubber, Electric Connectors and Electric
Systems, Chemically Cured
Cable)
MIL-S-22698 - Steel Plate, Shapes and Bars, Weldable Ordinary Strength and Higher
Strength: Structural
MIL-C-24231 - Connectors, Plugs, Receptacles, Adapters, Hull Inserts, and Hull Insert
Plugs, Pressure-Proof, General Specification for
MIL-S-24235/2 - Stuffing Tube, Packing Assemblies for Pressureproof Bulkhead
Ballast Tank
6
MIL-STD-2003-3A(SH)
APPENDIX A
MIL-S-24235/7 - Stuffing Tubes, Metal, and Packing Assemblies for Electric Cables, for
Cast Enclosures, Pressureproof
Sheet Metal Enclosures, Pressureproof
Sheet Metal Enclosures
MIL-P-24338 - Pipe, Carbon Steel, Seamless
MIL-DTL-24640 - Cables, Light-Weight, Electric, for Shipboard Use, General
Specification for
MIL-DTL-24643 - Cables and Cords, Electric, Low Smoke, for Shipboard Use, General
Specification for
DEPARTMENT OF DEFENSE STANDARDS
MIL-STD-1689 - Fabrication, Welding, and Inspection of Ships Structure
MIL-STD-2003 - Electric Plant Installation Standard Methods for Surface Ships and
Submarines
A.2.2.2 Other Government documents, drawings, and publications. The following other Government
documents, drawings, and publications form a part of this document to the extent specified herein. Unless otherwise
specified, the issues of these documents are those cited in the solicitation or contract.
NAVAL SEA SYSTEMS COMMAND (NAVSEA) DRAWINGS
9000-S6202-51-L -
9000-S6202-5100L -
9000-S6202-73241 - Cable Clamp, Type C A&D
9000-S6202-73899 -
9000-S6202-1197101 - Tube, Stuffing, PP for SS & TSP Type Cables
SS-302-1716060 -
SS-302-1885724 - Extended Body Stuffing Tube, Assembly & Details
(Copies of these documents are available from Commander, Portsmouth Naval Shipyard, ATTN: Code 280.1,
Kittery, ME 03904.)
T9074-AD-GIB-010/1688 - Fabrication, Welding and Inspection of Submarine Structure;
Requirements
7
MIL-STD-2003-3A(SH)
APPENDIX A
A.2.3 Non-Government publications. The following documents form a part of this document to the extent
contract.
ASME INTERNATIONAL
ASME Y14.38 - Abbreviations and Acronyms for Use on Drawings and Related
Documents
(Copies of this document are available from ASME International, 22 Law Drive, P.O. Box 2900, Fairfield, NJ
07007-2900 or online at www.asme.org.)
ASTM INTERNATIONAL
ASTM A53/A53M - Standard Specification for Pipe, Steel, Black and Hot-Dipped,
Zinc-Coated, Welded and Seamless
ASTM B21/B21M - Standard Specification for Naval Brass Rod, Bar, and Shapes
ASTM B150/150M - Standard Specification for Aluminum Bronze Rod, Bar, and Shapes
ASTM B169/169M - Standard Specification for Aluminum Bronze Sheet, Strip, and Rolled
Bar
(Copies of these documents are available from ASTM International, 100 Barr Harbor Dr., P.O. Box C700, West
SAE INTERNATIONAL
SAE-AMS-P-83461 - Packing, Preformed, Petroleum Hydraulic Fluid Resistant, Improved
Performance at 275Mdf (135Mdc)
SAE-AMS-S-8802 - Sealing Compound, Temperature Resistant, Integral Fuel Tanks and
Fuel Cell Cavities, High Adhesion
(Copies of these documents are available from SAE World Headquarters, 400 Commonwealth Drive, Warrendale,
PA 15096-0001 or online at www.sae.org.)
A.2.4 Order of precedence. Unless otherwise noted herein or in the contract, in the event of a conflict between
A.3 REQUIRED EQUIPMENT AND MATERIALS
A.3.1 Required equipment and materials. The required equipment and materials for the proper installation of
submarine stuffing tubes are as shown in the Appendix A methods.
A.4 NOTES AND PROCEDURES
A.4.1 Dimensions. For figures and tables in this section, all dimensions are in inches unless otherwise noted.
A.4.2 Figures. Table 3AI provides information for the figures in this group.
8
MIL-STD-2003-3A(SH)
APPENDIX A
TABLE 3AI. Figures for submarine stuffing tubes installation.
Figure
Submarine stuffing tubes installation Page
number
3A1 Passing cables through pressure-proof bulkheads – submarine instructions for packing 11
stuffing tubes manufactured in accordance with drawing 9000-S6202-73899 (figures
3A11 and 3A12)
3A2 Cable assignment to steel, aluminum, and nylon stuffing tubes, MCP blocks, and box 13
connectors
connectors
connectors
connectors
connectors
connectors
connectors
connectors
3A10 MIL-S-24235/1 stuffing tubes for passing cables through pressureproof bulkheads 21
(submarines)
3A11 Stuffing tubes for passing cable through pressure-proof bulkheads type 1 & 2 of drawing 24
9000-S6202-73899 (submarines)
3A12 Stuffing tubes for passing cable through pressure-proof bulkheads type 3 & 4 of drawing 25
9000-S6202-73899 (submarines)
3A13 MIL-S-24235/5 stuffing tube for passing cable through ballast tank partitions 26
(submarines)
3A14 Passing cable through tanks (pipe extension) (submarines) 27
3A15 MIL-S-24235 stuffing tube for passing cables through shielded bulkheads (submarines) 28
3A16 Cables through elliptical bulkheads (submarines) 29
3A17 Method of changing sizes of installed bulkhead stuffing tubes types 1 to 4 of drawing 31
9000-S6202-73899 & 46-1 of drawing 9000-S6202-5100L (submarines)
3A18 Sealing plugs for blanking steel stuffing tubes (submarines) 32
3A19 Temporary plugging of steel stuffing tubes (submarines) 34
3A20 Bushing sleeves for drawing 9000-S6202-73899 stuffing tubes through steel shielded 36
bulkheads
3A21 Size and details of adapters used for changing size of installed bulkhead stuffing tubes – 38
9000-S6202-73899 (submarines)
3A22 Size and details of adapter used for changing size of installed steel bulkhead MIL-S- 39
24235 stuffing tubes (submarines)
3A23 Bushing sleeves for MIL-S-24235 stuffing tubes through steel shielded bulkheads 42
9
MIL-STD-2003-3A(SH)
APPENDIX A
TABLE 3AI. Figures for submarine stuffing tubes installation - Continued.
Figure
Submarine stuffing tubes installation Page
number
connectors
connectors
connectors
connectors
connectors
connectors
connectors
connectors
10
MIL-STD-2003-3A(SH)
APPENDIX A
Instructions for packing existing stuffing tubes – submarines (see note 1)

NOTES:
1. Stuffing tubes designed for cables in accordance with MIL-DTL-915, MIL-DTL-24640, and
MIL-DTL-24643.
2. Tubes may be thrown out of line by welding; this is allowed up to 1⁄16".
3. Sealing compounds and activators are to be equal to any of the types listed in table 3A1-I. The individual
activator with its compound shall be mixed in accordance with the manufacturer’s instructions. See note 6.
TABLE 3A1-I. Sealing compounds.
Brand name Curing agent or catalyst Manufacturer’s name
XK-263 AL-15B Activator Acme Wire Company
MMM-EC 1239 or equal Minnesota Mining and
(SAE-AMS-S-8802 CL B-4) Manufacturing Co.
PR-1201-Q MIL-PRF-8516, Type II, Class III PR-1201-QA Products Research Company
4. After the cables are properly secured, plastic sealer (electrical insulation MIL-I-3064, Type HF) shall be used
to seal the space around the cable within the gland nut, and also within the open end of stuffing tubes, after
the tubes are packed.
5. Stuffing tubes with insufficient clearance for passing cables may be reamed in place, not exceeding 0.031".
6. Many thermosetting plastic ingredients have poor shelf life. It is recommended that activator and hardener
over three months in storage be discarded and replaced.
7. Instructions contained herein are intended for use with presently installed tubes where it is necessary to:
a. Replace existing cables
b. Install undersized cables
Instructions:
1. Type 1 (see figure 3A11):
a. Both ends of tube may be packed with prefabricated packing in accordance with MIL-DTL-16685.
b. Both gland nuts shall be tightened to give the prefabricated packing an initial set. Then the gland nuts
should be removed and a split gland ring (Method 3A-11-3) added to each end of the tube.
c. Both gland nuts shall be tightened. For cables with a minimum outside diameter, where the gland nut
cannot be sufficiently tightened, additional split gland rings (Method 3A-11-3) may be added to each end
of the tube. The gland nuts in the final tightened position shall have the undercut and 2 or 3 threads
exposed.
a. The tubes should be installed in the bulkhead with the air relief screw on the top and the 90-degree ⅛"
I.P.S. fitting on the bottom.
b. Same as 1(a) above.
c. Same as 1(b) above.
d. Same as 1(c) above.
e. With the air relief screw backed off and using a lever operated lubricating gun with a flexible hose, fill
the center position of the stuffing tube with sealing compound. See table 3A1-I for material. When
sealing compound exudes from the air relief screw, secure the screw and continue the sealing of the
stuffing tube with an additional eight to fifteen strokes of the lubricating gun. The additional strokes are
to make certain that the center portion of the tube is completely filled with the compound. Free or
excessive leakage of the sealing compound around the gland nuts indicates that the tube has been
improperly packed. Where this occurs, the tube end must be repacked.
FIGURE 3A1. Passing cables through pressure-proof bulkheads – submarine instructions for packing stuffing tubes
manufactured in accordance with drawing 9000-S6202-73899 (figures 3A11 and 3A12).
11
MIL-STD-2003-3A(SH)
APPENDIX A
Instructions (continued):
a. Same as 1(a) above.
b. Same as 1(b) above.
c. Same as 1(c) above.
a. Same as 2(a) above.
b. Both ends of the tube shall be packed with a single ring, butt ended tight of flexible metallic packing
(Navy symbol 1430) forced tightly into place, followed by one ring of sealing packing (MIL-DTL-16685,
Composition B) and one tapered ring of retainer packing (MIL-DTL-16685, Composition A). These
packing rings shall be set up tight using the spacer sleeve, which provides the cavity for the sealing
compound. The purpose of the packing up to this point is to seal off the space around the cable within
the pipe extension to prevent entry of the sealing compound.
c. Same as 1(a) above.
d. Same as 1(b) above.
e. Same as 1(c) above.
f. Same as 2(e) above.
5. General instructions (all types):
a. With gland nuts, rings and packing sets in place, care must be taken to properly guide the cable through
the tube to prevent damage or injury to the packing sets.
b. On cables where the initial clearance between the packing set and the armor is not sufficient to allow the
cable to be pulled through the stuffing tube with the packing set and gland nut in place, the packing sets
may be stretched and the gland nut, ring, and packing allowed to ride free on the cable until the cable is
pulled into position. The packing set may be stretched by the use of a smooth tapered rod.
c. Where welding room is available, installation shall be the same as Types 1 and 2. If backing plate is
necessary, it shall be the diameter of the tube plus 1", thickness 3⁄16".
d. Welding shall be in accordance with NAVSEA T9074-AD-GIB-010/1688.
FIGURE 3A1. Passing cables through pressure-proof bulkheads – submarine instructions for packing stuffing tubes
manufactured in accordance with drawing 9000-S6202-73899 (figures 3A11 and 3A12) - Continued.
12
MIL-STD-2003-3A(SH)
APPENDIX A
Cable Nylon tube MCP Stuffing tube Cable
Box
Size OD Pack assy Insert Insert Surface Submarine Slant
Type Size conn. MIL-Spec
Min. Max. M19622 block block size Size Grommet sheet
DSS-2 0.370 0.390 2 17-0003 15/9 B 1 2-062 ½ MIL-DTL-915 8
DSS-3 0.480 0.500 4T 19-0001 20/12 30/12 B 1 2-065 ½ MIL-DTL-915 8
DSS-4 0.480 0.500 4T 19-0001 20/12 30/12 B 1 2-065 ½ MIL-DTL-915 8
DSWS-4 0.770 0.800 5 20-0001 30/20 E 2 2-071 1 MIL-DTL-915 7
FSS-2 0.480 0.500 4T 19-0001 20/12 30/12 B 1 2-065 ½ MIL-DTL-915 8
FSS-3 0.480 0.500 4T 19-0001 20/12 30/12 B 1 2-065 ½ MIL-DTL-915 8
FSS-4 0.600 0.625 4T 19-0004 20/15 30/15 C 2 2-068 ¾ MIL-DTL-915 8
JAS-250 1.260 2.480 MIL-DTL-915 9
MCSF-4 1.388 1.500 7 22-0002 60/38 P 6 2-099 1½ MIL-DTL-915 10
MSP 1.565 1.635 7 22-0003 60/40 R 7 2-101 2 MIL-DTL-915 67
MSPW 1.565 1.635 7 22-0003 60/40 R 7 2-101 2 MIL-DTL-915 66
MWF-7 0.480 0.500 3 18-0018 20/12 30/12 C 1 2-065 ½ MIL-DTL-915 58
MWF-10 0.605 0.635 4T 19-0004 20/16 30/16 D 2 2-068 ¾ MIL-DTL-915 58
MWF-14 0.605 0.635 4T 19-0005 20/16 30/16 D 2 2-068 ¾ MIL-DTL-915 58
MWF-19 0.710 0.745 4T 19-0007 30/18 E 2 2-071 ¾ MIL-DTL-915 58
MWF-24 0.800 0.836 5 20-0002 30/21 G 3 2-072 1 MIL-DTL-915 58
MWF-30 0.905 0.945 5 20-0005 30/24 40/24 J 3 2-074 1 MIL-DTL-915 58
MWF-37 1.005 1.045 5 20-0008 40/26 J 3 2-076 1¼ MIL-DTL-915 58
THOF-42 1.200 1.250 6 21-0004 40/30 L 4 2-094 1¼ MIL-DTL-915 6
THOF-400 2.680 2.800 9 24-0008 90/70 AA 3 MIL-DTL-915 6
THOF-500 2.920 3.100 120/75 BB 3½ MIL-DTL-915 6
TPUM-6 0.856 0.925 5 20-0004 30/23 G 3 2-074 1 MIL-DTL-915 79
TSP-11 0.680 0.730 4T 19-0007 30/17 D 2 2-070 ¾ MIL-DTL-915 22
TSP-31 0.982 1.062 5 20-0008 40/26 J 4 2-090 1¼ MIL-DTL-915 22
TSPA-11 0.730 0.785 4T 19-0007 30/19 E 2 2-071 1 MIL-DTL-915 22
TSPA-31 1.032 1.112 5 20-0008 40/28 K 4 2-091 1¼ MIL-DTL-915 22
TSS-2 0.385 0.400 2 17-0003 20/10 A 1 2-062 ½ MIL-DTL-915 8
TSS-3 0.480 0.500 4T 19-0001 20/12 30/12 B 1 2-065 ½ MIL-DTL-915 8
TSS-4 0.480 0.500 4T 19-0001 20/12 30/12 B 1 2-065 ½ MIL-DTL-915 8
1PR-A2OE 0.264 0.285 1 16-0005 15/7 20/7 1 2-061 MIL-DTL-915 81
1PR-16 0.380 0.400 2 17-0003 20/10 1 2-062 MIL-DTL-915 82
1O-16 0.380 0.400 2 17-0003 20/10 1 2-062 MIL-DTL-915 86
1SPR-16S 0.380 0.400 2 17-0003 20/10 1 2-062 MIL-DTL-915 89
1SWF-2 0.600 0.625 4T 19-0004 20/15 30/15 C 2 2-068 ¾ MIL-DTL-915 47
1TR-16 0.380 0.400 2 17-0003 20/10 1 2-062 MIL-DTL-915 87
2SPR-16 0.630 0.650 4T 19-0004 20/16 30/16 2 2-039 MIL-DTL-915 84
2SWF-3 0.600 0.625 4T 19-0004 20/15 30/15 D 2 2-068 ¾ MIL-DTL-915 48
2SWF-4 0.600 0.625 4T 19-0004 20/15 30/15 D 2 2-068 ¾ MIL-DTL-915 48
2SWF-7 0.780 0.815 5 20-0002 30/20 F 3 2-072 ¾ MIL-DTL-915 48
2SWF-24 1.190 1.250 6 21-0004 40/30 4 2-094 MIL-DTL-915 48
3PR-16 0.530 0.550 4T 19-0002 20/13 30/13 1 2-066 MIL-DTL-915 85
7PR-16 0.630 0.650 4T 19-0004 20/16 30/16 2 2-069 MIL-DTL-915 83
7SPR-16S 0.920 0.950 5 20-0005 30/24 40/24 3 2-074 MIL-DTL-915 88
7SS-2 0.600 0.625 4T 19-0004 20/15 30/15 C 2 2-068 ¾ MIL-DTL-915 8
DX-3 0.223 0.241 1 16-0005 15/6 20/6 A 1 2-061 ½ MIL-DTL-24640 1
DX-4 0.266 0.286 1 16-0005 15/7 20/7 A 1 2-061 ½ MIL-DTL-24640 1
NOTE:
1. Cable assignment to steel, aluminum, and nylon stuffing tubes, MCP blocks, and BX connectors shown on figures 3A2 through
3A9 and 3A24 through 3A31 are for MIL-DTL-915, MIL-DTL-24640, and MIL-DTL-24643 cable.
FIGURE 3A2. Cable assignment to steel, aluminum, and nylon stuffing tubes, MCP blocks, and box connectors.
13
MIL-STD-2003-3A(SH)
APPENDIX A
Box
DXOW-3 0.294 0.316 2 17-0001 15/8 20/8 A 1 2-062 ½ MIL-DTL-24640 19
DXOW-4 0.328 0.354 2 17-0002 15/8 20/8 A 1 2-062 ½ MIL-DTL-24640 19
DXW-3 0.239 0.257 1 16-0005 15/6 20/6 A 1 2-061 ½ MIL-DTL-24640 19
DXW-4 0.281 0.303 1 16-0006 15/7 20/7 A 1 2-061 ½ MIL-DTL-24640 19
FX-3 0.262 0.282 1 16-0006 15/7 20/7 A 1 2-061 ½ MIL-DTL-24640 3
FX-4 0.311 0.335 2 17-0002 15/8 20/8 A 1 2-062 ½ MIL-DTL-24640 3
FXOW-3 0.324 0.350 1 16-0006 15/8 20/8 1 2-062 ½ MIL-DTL-24640 21
FXOW-4 0.366 0.394 2 17-0003 20/10 1 2-062 ½ MIL-DTL-24640 21
FXW-3 0.266 0.286 1 16-0005 15/7 20/7 A 1 2-061 ½ MIL-DTL-24640 21
FXW-4 0.315 0.339 2 17-0002 15/8 20/8 A 1 2-062 ½ MIL-DTL-24640 21
MXCOW-7 0.340 0.366 2 17-0002 15/9 20/9 A 1 2-062 ⅜ MIL-DTL-24640 23
MXCOW-10 0.415 0.447 2 17-0004 20/11 B 1 2-063 ½ MIL-DTL-24640 23
MXCOW-14 0.440 0.474 3 18-0018 20/12 30/12 B 1 2-064 ½ MIL-DTL-24640 23
MXCOW-19 0.477 0.515 4T 19-0001 20/13 30/13 C 1 2-065 ½ MIL-DTL-24640 23
MXCOW-24 0.557 0.601 4T 19-0003 20/15 30/15 C 2 2-068 ¾ MIL-DTL-24640 23
MXCOW-30 0.584 0.630 4T 19-0005 20/16 30/16 C 2 2-068 ¾ MIL-DTL-24640 23
MXCOW-37 0.622 0.670 4T 19-0005 30/17 D 2 2-069 ¾ MIL-DTL-24640 23
MXCOW-44 0.697 0.751 4T 20-0001 30/19 E 2 2-071 1 MIL-DTL-24640 23
MXCOW-61 0.757 0.817 5 20-0002 30/20 F 3 2-072 1 MIL-DTL-24640 23
MXCW-7 0.295 0.319 2 17-0001 15/8 20/8 A 1 2-062 ⅜ MIL-DTL-24640 23
MXCW-10 0.375 0.405 2 17-0004 20/10 B 1 2-062 ½ MIL-DTL-24640 23
MXCW-14 0.402 0.434 3 18-0018 20/11 B 1 2-063 ½ MIL-DTL-24640 23
MXCW-19 0.440 0.474 3 18-0018 20/12 30/12 B 1 2-064 ½ MIL-DTL-24640 23
MXCW-24 0.520 0.560 4T 19-0003 20/14 30/14 C 1 2-067 ¾ MIL-DTL-24640 23
MXCW-30 0.547 0.589 4T 19-0003 20/14 30/14 C 1 2-067 ¾ MIL-DTL-24640 23
MXCW-37 0.584 0.630 4T 19-0005 20/16 30/16 C 2 2-068 ¾ MIL-DTL-24640 23
MXCW-44 0.656 0.708 4T 19-0006 30/17 D 2 2-070 ¾ MIL-DTL-24640 23
MXCW-61 0.729 0.785 5 20-0001 30/19 E 2 2-071 1 MIL-DTL-24640 23
MXO-10 0.349 0.377 3 18-0018 15/9 20/9 A 1 2-062 ⅜ MIL-DTL-24640 8
MXO-14 0.380 0.410 2 17-0004 20/10 B 1 2-063 ½ MIL-DTL-24640 8
MXSO-2 0.282 0.304 1 16-0005 15/7 20/7 A 1 2-061 ⅜ MIL-DTL-24640 10
MXSO-9 0.424 0.458 3 18-0018 20/11 B 1 2-064 ½ MIL-DTL-24640 10
MXSO-21 0.552 0.596 4T 19-0004 20/15 30/15 C 2 2-068 ½ MIL-DTL-24640 10
MXSO-37 0.644 0.694 4T 19-0007 30/17 D 2 2-070 ½ MIL-DTL-24640 10
MXSOW-2 0.282 0.304 1 16-0005 15/7 20/7 A 1 2-061 ⅜ MIL-DTL-24640 10
MXSOW-9 0.424 0.458 3 18-0018 20/11 B 1 2-064 ½ MIL-DTL-24640 10
MXSOW-21 0.552 0.596 4T 19-0004 20/15 30/15 C 2 2-068 ½ MIL-DTL-24640 10
MXSOW-37 0.644 0.694 4T 19-0007 30/17 D 2 2-070 ½ MIL-DTL-24640 10
TTX-3 0.296 0.320 2 17-0002 15/8 20/8 A 1 2-062 ⅜ MIL-DTL-24640 4
TTX-15 0.549 0.591 4T 19-0005 20/15 30/15 C 2 2-068 ½ MIL-DTL-24640 4
TTXOW-1½ 0.253 0.273 1 16-0004 15/6 20/6 A 1 2-061 ⅜ MIL-DTL-24640 24
TTXOW-3 0.333 0.359 2 17-0002 15/9 20/9 A 1 2-062 ⅜ MIL-DTL-24640 24
TTXOW-5 0.376 0.406 2 17-0003 20/10 B 1 2-063 ½ MIL-DTL-24640 24
NOTE:
14
MIL-STD-2003-3A(SH)
APPENDIX A
Box
TTXOW-15 0.556 0.600 4T 19-0004 20/15 30/15 C 2 2-068 ½ MIL-DTL-24640 24
TTXOW-20 0.614 0.662 4T 19-0005 20/16 30/15 D 2 2-069 ½ MIL-DTL-24640 24
TTXOW-30 0.717 0.772 5 20-0001 30/19 E 2 2-071 1 MIL-DTL-24640 24
TTXOW-40 0.823 0.887 5 20-0004 30/22 40/22 G 3 2-073 1 MIL-DTL-24640 24
TTXS-2 0.335 0.361 2 17-0003 15/9 20/9 A 1 2-062 ⅜ MIL-DTL-24640 5
TTXS-4 0.393 0.424 2 17-0004 20/10 B 1 2-063 ⅜ MIL-DTL-24640 5
TTXSO-2 0.386 0.416 2 17-0004 20/10 B 1 2-063 ½ MIL-DTL-24640 5
TTXSO-6 0.506 0.546 4T 19-0003 20/13 30/13 C 1 2-066 ¾ MIL-DTL-24640 5
TTXSO-8 0.587 0.633 4T 19-0005 20/15 30/16 D 2 2-068 ¾ MIL-DTL-24640 5
TTXSO-10 0.627 0.675 4T 19-0006 30/17 D 2 2-069 ¾ MIL-DTL-24640 5
TTXW-1½ 0.181 0.195 1 16-0004 15/4 20/4 A 1 2-061 ⅜ MIL-DTL-24640 24
TTXW-3 0.285 0.307 2 17-0001 15/7 20/7 A 1 2-061 ⅜ MIL-DTL-24640 24
TTXW-5 0.331 0.357 2 17-0002 15/8 20/8 A 1 2-062 ⅜ MIL-DTL-24640 24
TTXW-10 .0456 0.492 4T 19-0001 20/12 30/12 B 1 2-065 ½ MIL-DTL-24640 24
TTXW-15 0.527 0.569 4T 19-0003 20/14 30/14 B 1 2-067 ¾ MIL-DTL-24640 24
TTXW-20 0.577 0.621 4T 19-0005 20/15 30/15 C 2 2-068 ¾ MIL-DTL-24640 24
TTXW-30 0.684 0.738 4T 19-0007 30/18 D 2 2-071 ¾ MIL-DTL-24640 24
TTXW-40 0.790 0.852 5 20-0003 30/21 G 3 2-073 1 MIL-DTL-24640 24
TX-3 0.243 0.261 1 16-0005 15/6 20/6 A 1 2-061 ⅜ MIL-DTL-24640 2
TX-4 0.288 0.310 2 17-0001 15/7 20/7 A 1 2-061 ⅜ MIL-DTL-24640 2
TXOW-3 0.305 0.329 2 17-0002 15/8 20/8 A 1 2-062 ⅜ MIL-DTL-24640 20
TXOW-4 0.343 0.369 2 17-0002 15/9 20/9 A 1 2-062 ⅜ MIL-DTL-24640 20
TXW-3 0.246 0.266 1 16-0005 15/6 20/6 A 1 2-061 ⅜ MIL-DTL-24640 20
TXW-4 0.292 0.314 2 17-0002 15/7 20/7 A 1 2-062 ⅜ MIL-DTL-24640 20
1XMSO-7 0.344 0.370 2 17-0002 15/9 20/9 A 1 2-062 ⅜ MIL-DTL-24640 7
1XMSO-16 0.471 0.507 4T 19-0002 20/12 30/12 C 1 2-065 ½ MIL-DTL-24640 7
1XMSO-70 0.859 0.925 5 20-0006 30/23 J 3 2-074 1 MIL-DTL-24640 7
1XSOW-2 0.292 0.314 2 17-0001 15/7 20/7 A 1 2-062 ⅜ MIL-DTL-24640 14
1XSOW-14 0.470 0.506 4T 19-0001 20/12 30/12 C 1 2-065 ½ MIL-DTL-24640 14
1XSOW-20 0.542 0.584 4T 19-0003 20/14 30/14 C 1 2-067 ½ MIL-DTL-24640 14
1XSOW-30 0.614 0.662 4T 19-0005 20/16 30/16 D 2 2-069 ½ MIL-DTL-24640 14
2XAO-2 0.307 0.331 2 17-0001 15/8 20/8 A 1 2-062 ⅜ MIL-DTL-24640 6
2XAO-7 0.392 0.422 2 17-0004 20/10 B 1 2-063 ½ MIL-DTL-24640 6
2XAO-10 0.475 0.511 4T 19-0002 20/12 30/12 C 1 2-065 ½ MIL-DTL-24640 6
2XAO-18 0.567 0.611 4T 19-0004 20/15 30/15 C 2 2-068 ½ MIL-DTL-24640 6
2XAO-40 0.796 0.858 5 20-0004 30/21 G 3 2-073 ¾ MIL-DTL-24640 6
2XO-6 0.305 0.329 2 17-0001 15/8 20/8 A 1 2-062 ⅜ MIL-DTL-24640 12
2XO-18 0.417 0.449 3 18-0018 20/11 B 1 2-064 ½ MIL-DTL-24640 12
2XO-24 0.473 0.509 4T 19-0002 20/12 30/12 C 1 2-065 ½ MIL-DTL-24640 12
2XO-42 0.565 0.609 4T 19-0004 20/15 30/15 C 2 2-068 ½ MIL-DTL-24640 12
2XO-60 0.641 0.691 4T 19-0006 30/17 D 2 2-070 ¾ MIL-DTL-24640 12
2XO-77 0.728 0.785 5 20-0002 30/19 E 2 2-071 ¾ MIL-DTL-24640 12
2XOW-6 0.336 0.363 2 17-0002 15/9 20/9 A 1 2-062 ⅜ MIL-DTL-24640 17
NOTE:
15
MIL-STD-2003-3A(SH)
APPENDIX A
Box
2XOW-18 0.468 0.504 4T 19-0002 20/12 30/12 C 1 2-065 ½ MIL-DTL-24640 17
2XOW-24 0.546 0.588 4T 19-0004 20/14 30/14 C 1 2-067 ½ MIL-DTL-24640 17
2XOW-42 0.646 0.686 4T 19-0006 30/17 D 2 2-070 ½ MIL-DTL-24640 17
2XOW-60 0.744 0.802 5 20-0002 30/20 F 3 2-072 ¾ MIL-DTL-24640 17
2XOW-77 0.840 0.906 5 20-0005 30/23 G 3 2-074 ¾ MIL-DTL-24640 17
2XS-2 0.308 0.332 2 17-0002 15/8 20/8 A 1 2-062 ⅜ MIL-DTL-24640 9
2XS-3 0.325 0.350 2 17-0002 15/8 20/8 A 1 2-062 ½ MIL-DTL-24640 9
2XS-7 0.423 0.455 3 18-0018 20/11 B 1 2-063 ½ MIL-DTL-24640 9
2XS-10 0.537 0.579 4T 19-0004 20/14 30/14 C 1 2-067 ½ MIL-DTL-24640 9
2XS-14 0.582 0.627 4T 19-0005 20/15 30/15 D 2 2-068 ½ MIL-DTL-24640 9
2XS-19 0.644 0.694 4T 19-0007 30/17 D 2 2-070 ½ MIL-DTL-24640 9
2XS-24 0.758 0.818 5 20-0003 30/20 G 3 2-072 ¾ MIL-DTL-24640 9
2XS-30 0.804 0.866 5 20-0004 30/21 G 3 2-073 ¾ MIL-DTL-24640 9
2XSAOW-3 0.405 0.437 2 17-0004 20/11 B 1 2-063 ½ MIL-DTL-24640 15
2XSAOW-7 0.510 0.550 4T 19-0002 20/13 30/13 C 1 2-066 ½ MIL-DTL-24640 15
2XSAOW-10 0.631 0.681 4T 19-0006 30/17 D 2 2-070 ½ MIL-DTL-24640 15
2XSAOW-14 0.689 0.743 5 20-0001 30/18 D 2 2-071 ½ MIL-DTL-24640 15
2XSAOW-19 0.757 0.817 5 20-0003 30/20 F 3 2-072 ¾ MIL-DTL-24640 15
2XSAOW-24 0.884 0.952 5 20-0006 30/24 40/24 J 3 2-075 ¾ MIL-DTL-24640 15
2XSAOW-30 0.941 1.020 5 20-0007 30/24 40/24 J 3 2-076 1⅜ MIL-DTL-24640 15
2XSAOW-37 1.010 1.090 5 20-0010 40/26 K 4 2-090 1⅜ MIL-DTL-24640 15
2XSAW-3 0.368 0.396 2 17-0004 20/10 B 1 2-062 ½ MIL-DTL-24640 15
2XSAW-7 0.461 0.497 4T 19-0001 20/12 30/12 B 1 2-065 ½ MIL-DTL-24640 15
2XSAW-14 0.641 0.691 4T 19-0006 30/17 D 2 2-069 ½ MIL-DTL-24640 15
2XSAWA-3 0.418 0.446 2 17-0004 20/11 B 1 2-063 ½ MIL-DTL-24640 15
2XSAWA-7 0.511 0.547 4T 19-0001 20/13 30/13 C 1 2-066 ½ MIL-DTL-24640 15
2XSAWA-14 0.691 0.741 4 19-0006 30/18 E 2 2-071 ½ MIL-DTL-24640 15
2XSO-2 0.380 0.410 2 17-0004 20/10 B 1 2-063 ½ MIL-DTL-24640 9
2XSO-7 0.474 0.510 4T 19-0002 20/12 30/12 C 1 2-065 ½ MIL-DTL-24640 9
2XSO-10 0.594 0.640 4T 19-0005 20/16 30/16 D 2 2-069 ½ MIL-DTL-24640 9
2XSO-14 0.636 0.686 4T 19-0006 30/17 D 2 2-070 ½ MIL-DTL-24640 9
2XSO-19 0.709 0.765 5 20-0001 30/19 E 2 2-071 ¾ MIL-DTL-24640 9
2XSO-30 0.869 0.937 5 20-0005 30/23 G 3 2-074 ¾ MIL-DTL-24640 9
2XSOW-3 0.487 0.525 4T 19-0002 20/13 30/13 C 1 2-065 ½ MIL-DTL-24640 16
2XSOW-7 0.606 0.656 4T 19-0005 20/16 30/16 D 2 2-069 ½ MIL-DTL-24640 16
2XSOW-12 0.802 0.864 5 20-0004 30/21 G 3 2-073 ¾ MIL-DTL-24640 16
2XSOW-19 0.938 1.010 5 20-0007 30/24 40/24 J 3 2-076 1⅜ MIL-DTL-24640 16
2XSOW-30 1.180 1.270 6 21-0005 40/32 60/32 M 5 2-095 1⅜ MIL-DTL-24640 16
2XSW-1 0.240 0.258 1 16-0005 15/6 20/6 A 1 2-051 ⅜ MIL-DTL-24640 16
2XSW-3 0.436 0.470 3 18-0018 20/12 30/12 B 1 2-064 ⅜ MIL-DTL-24640 16
2XSW-7 0.573 0.617 4T 19-0005 20/15 30/15 C 2 2-068 ½ MIL-DTL-24640 16
2XSXO-4 0.333 0.359 2 17-0002 15/9 20/9 A 1 2-062 ⅜ MIL-DTL-24640 13
3XS-7 0.601 0.647 4T 19-0005 20/16 30/16 D 2 2-069 ½ MIL-DTL-24640 11
3XSOW-3 0.519 0.559 4T 19-0003 20/14 30/14 C 1 2-067 ½ MIL-DTL-24640 18
3XSOW-7 0.659 0.711 4T 19-0007 30/17 D 2 2-070 ½ MIL-DTL-24640 18
3XSOW-10 0.835 0.901 5 20-0005 30/22 40/22 G 3 2-074 ¾ MIL-DTL-24640 18
NOTE:
16
MIL-STD-2003-3A(SH)
APPENDIX A
Box
3XSOW-14 0.898 0.968 5 20-0006 30/24 40/24 J 3 2-075 ¾ MIL-DTL-24640 18
3XSOW-19 1.010 1.090 5 20-0010 40/27 K 4 2-091 1⅜ MIL-DTL-24640 18
3XSOW-24 1.200 1.300 6 21-0005 40/32 60/32 M 5 2-095 1⅜ MIL-DTL-24640 18
3XSW-3 0.472 0.508 4T 19-0001 20/11 B 1 2-065 ½ MIL-DTL-24640 18
3XSW-7 0.620 0.668 4T 19-0005 20/16 30/16 D 2 2-069 ½ MIL-DTL-24640 18
3XSW-10 0.803 0.865 5 20-0004 30/21 G 3 2-073 ¾ MIL-DTL-24640 18
3XSW-14 0.873 0.941 5 20-0005 30/23 G 3 2-074 ¾ MIL-DTL-24640 18
7XW-3 0.315 0.339 2 17-0002 15/8 20/8 A 1 2-062 ⅜ MIL-DTL-24640 22
7XW-4 0.374 0.404 2 17-0004 15/9 B 1 2-062 ½ MIL-DTL-24640 22
LS1SAU-44 0.910 1.040 5 20-0006 30/24 40/24 J 3 2-074 1 MIL-DTL-24643 41
LS1SMU-5 0.465 0.500 4T 19-0001 20/12 30/12 B 1 2-065 ½ MIL-DTL-24643 40
LS1SMWU-70 1.465 1.555 7 22-0008 60/38 P 6 2-100 2 MIL-DTL-24643 47
LS1SU-36 0.910 0.985 5 20-0005 30/24 40/24 J 1 MIL-DTL-24643 42
LS1SU-60 1.210 1.310 6 21-0004 40/32 60/32 M 5 2-096 1¼ MIL-DTL-24643 42
LS1SWU-2 0.430 0.455 2 17-0004 20/11 B 1 2-063 ½ MIL-DTL-24643 30
LS1SWU-14 0.825 0.870 5 20-0003 30/22 40/22 G 3 2-073 1 MIL-DTL-24643 30
LS1SWU-20 0.970 1.030 5 20-0007 40/26 J 3 2-076 1¼ MIL-DTL-24643 30
LS1SWU-30 1.135 1.2 6 21-0003 40/30 L 4 2-094 1¼ MIL-DTL-24643 30
LS1S50MU-16 0.760 0.825 5 20-0002 30/20 G 3 2-072 ¾ MIL-DTL-24643 28
LS1S50MU-20 0.835 0.905 5 20-0004 30/22 40/22 G 3 2-074 ¾ MIL-DTL-24643 28
LS1S50MU-40 1.095 1.185 6 21-0001 40/30 L 4 2-094 1 MIL-DTL-24643 28
LS1S50MU-70 1.465 1.555 7 22-0001 60/38 P 6 2-100 1½ MIL-DTL-24643 28
LS1S50MUS-16 0.820 0.885 5 20-0004 30/22 40/22 G 3 2-073 ¾ MIL-DTL-24643 28
LS1S50MUS-20 0.895 0.965 5 20-0005 30/24 40/24 J 3 2-075 ¾ MIL-DTL-24643 28
LS1S50MUS-40 1.155 1.245 6 21-0003 40/30 L 4 2-094 1 MIL-DTL-24643 28
LS1S50MUS-70 1.525 1.615 7 22-0003 60/40 P 7 2-101 1½ MIL-DTL-24643 28
LS1S75MU-8 0.950 1.030 5 20-0007 40/26 J 3 2-076 1 MIL-DTL-24643 39
LS2AU-40 1.320 1.370 6 21-0005 40/34 60/34 M 5 2-096 1½ MIL-DTL-24643 27
LS2AUS-40 1.380 1.430 7 22-0001 60/36 N 6 2-098 1½ MIL-DTL-24643 27
LS2CS-6 0.400 0.430 2 17-0004 20/10 B 1 2-063 ⅜ MIL-DTL-24643 58
LS2CS-18 0.550 0.590 4T 19-0003 20/14 30/14 C 1 2-067 ½ MIL-DTL-24643 58
NOTE:
17
MIL-STD-2003-3A(SH)
APPENDIX A
Box
LS2CS-42 0.750 0.800 5 20-0002 30/20 E 2 2-071 ¾ MIL-DTL-24640 58
LS2CS-60 0.880 0.930 5 20-0005 30/23 G 3 2-074 ¾ MIL-DTL-24640 58
LS2CS-77 1.000 1.070 5 20-0009 40/26 K 4 2-090 1 MIL-DTL-24640 58
LS2SJ-7 0.600 0.615 4T 19-0003 20/15 30/15 C 2 2-068 ¾ MIL-DTL-24640 43
LS2SJ-9 0.525 0.545 4T 19-0001 20/13 30/13 C 1 2-066 ½ MIL-DTL-24640 43
LS2SJ-11 0.447 0.460 2 17-0004 20/11 B 1 2-064 ½ MIL-DTL-24640 43
LS2SJ-12 0.417 0.430 2 17-0002 20/10 A 1 2-063 ½ MIL-DTL-24640 43
LS2SJ-14 0.337 0.350 1 16-0006 15/8 20/8 A 1 2-062 ½ MIL-DTL-24640 43
LS2SJ-16 0.309 0.325 1 16-0004 15/8 20/8 A 1 2-062 ½ MIL-DTL-24640 43
LS2SJ-18 0.295 0.310 1 16-0004 15/7 20/7 A 1 2-061 ½ MIL-DTL-24640 43
LS2SJ-20 0.273 0.290 1 16-0001 15/7 20/7 A 1 2-061 ½ MIL-DTL-24640 43
LS2SJ-22 0.261 0.275 1 16-0001 15/6 20/6 A 1 2-061 ½ MIL-DTL-24640 43
LS2SU-3 0.480 0.520 4T 19-0001 20/13 30/13 C 1 2-065 ½ MIL-DTL-24640 31
LS2SU-7 0.610 0.660 4T 19-0005 20/16 30/16 D 2 2-069 ¾ MIL-DTL-24640 31
LS2SU-10 0.770 0.830 5 20-0002 30/21 F 3 2-072 1 MIL-DTL-24640 31
LS2SU-14 0.860 0.930 5 20-0004 30/23 G 3 2-074 1 MIL-DTL-24640 31
LS2SU-19 0.970 1.040 5 20-0007 40/26 J 3 2-076 1¼ MIL-DTL-24640 31
LS2SU-24 1.120 1.210 6 21-0001 40/30 L 4 2-094 1¼ MIL-DTL-24640 31
LS2SU-30 1.190 1.260 6 21-0004 40/32 60/32 M 5 2-095 1¼ MIL-DTL-24640 31
LS2SU-37 1.290 1.380 6 21-0004 40/34 60/34 M 5 2-097 1½ MIL-DTL-24640 31
LS2SU-44 1.460 1.550 7 22-0002 60/38 P 6 2-100 2 MIL-DTL-24640 31
LS2SU-61 1.660 1.740 8 23-0003 60/44 R 7 2-103 2 MIL-DTL-24640 31
LS2SUS-3 0.540 0.580 4T 19-0002 20/14 30/14 C 1 2-067 ½ MIL-DTL-24640 31
LS2SUS-7 0.670 0.720 4T 19-0006 30/17 D 2 2-070 ½ MIL-DTL-24640 31
LS2SUS-10 0.830 0.890 5 20-0004 30/22 40/22 G 3 2-073 ¾ MIL-DTL-24640 31
LS2SUS-14 0.920 0.990 5 20-0006 30/24 40/24 J 3 2-075 ¾ MIL-DTL-24640 31
LS2SUS-19 1.030 1.100 5 20-0008 40/26 K 4 2-091 1 MIL-DTL-24640 31
LS2SUS-24 1.180 1.270 6 21-0003 40/32 60/32 M 5 2-095 1 MIL-DTL-24640 31
LS2SUS-30 1.250 1.340 6 21-0004 40/34 60/34 M 5 2-096 1¼ MIL-DTL-24640 31
LS2SUS-37 1.350 1.440 6 21-0007 60/36 N 6 2-098 1¼ MIL-DTL-24640 31
LS2SUS-44 1.520 1.610 7 22-0003 60/40 P 7 2-101 1¼ MIL-DTL-24640 31
LS2SUS-61 1.720 1.800 8 23-0003 50/44 S 7 2-105 1½ MIL-DTL-24640 31
NOTE:
3A9 and 3A24 through 3A31 are for MIL-DTL-915F, MIL-DTL-24640, and MIL-DTL-24643 cable.
18
MIL-STD-2003-3A(SH)
APPENDIX A
Box
LS2SWAU-3 0.480 0.520 4T 19-0001 20/13 30/13 C 1 2-065 ½ MIL-DTL-24643 32
LS2SWAU-7 0.610 0.660 4T 19-0005 20/16 30/16 D 2 2-069 ¾ MIL-DTL-24643 32
LS2SWAU-10 0.770 0.830 5 20-0002 30/21 F 3 2-072 1 MIL-DTL-24643 32
LS2SWAU-14 0.860 0.930 5 20-0005 30/23 G 3 2-074 1 MIL-DTL-24643 32
LS2SWAU-19 0.970 1.040 5 20-0007 40/26 J 3 2-076 1¼ MIL-DTL-24643 32
LS2SWAU-24 1.120 1.210 6 21-0003 40/30 L 4 2-094 1¼ MIL-DTL-24643 32
LS2SWAU-30 1.190 1.280 6 21-0004 40/32 60/32 M 5 2-095 1¼ MIL-DTL-24643 32
LS2SWAU-37 1.290 1.380 6 21-0006 40/34 60/34 M 5 2-097 1½ MIL-DTL-24643 32
LS2SWAU-44 1.460 1.550 7 22-0002 60/38 P 6 2-100 2 MIL-DTL-24643 32
LS2SWAU-61 1.660 1.740 8 23-0003 60/44 R 7 2-103 2 MIL-DTL-24643 32
LS2SWL-7 0.860 0.910 5 20-0004 30/23 G 3 2-074 ¾ MIL-DTL-24643 56
LS2SWU-1 0.240 0.255 1 16-0004 15/6 20/6 A 1 2-061 ⅜ MIL-DTL-24643 33
LS2SWU-3 0.670 0.710 4T 19-0005 30/18 D 2 2-070 ½ MIL-DTL-24643 33
LS2SWU-7 0.860 0.910 5 20-0004 30/23 G 3 2-074 ¾ MIL-DTL-24643 33
LS2SWU-12 1.130 1.200 6 21-0001 40/30 L 4 2-094 1⅜ MIL-DTL-24643 33
LS2SWU-19 1.292 1.380 6 21-0005 40/34 60/34 M 5 2-097 1⅜ MIL-DTL-24643 33
LS2SWU-24 1.500 1.590 7 22-0002 60/39 P 7 2-101 1½ MIL-DTL-24643 33
LS2SWU-30 1.670 1.760 8 23-0002 60/44 S 7 2-104 1¾ MIL-DTL-24643 33
LS2SWU-37 1.785 1.870 8 23-0003 60/46 S 8 2-106 1¾ MIL-DTL-24643 33
LS2SWU-61 2.205 2.300 9 24-0004 90/55 W 2⅜ MIL-DTL-24643 33
LS2U-10 0.450 0.480 3 18-0018 20/12 30/12 B 1 2-064 ½ MIL-DTL-24643 45
LS2U-15 0.530 0.560 4T 19-0002 20/14 30/14 C 1 2-067 ½ MIL-DTL-24643 45
LS2U-19 0.550 0.580 4T 19-0002 20/14 30/14 C 1 2-067 ½ MIL-DTL-24643 45
LS2U-30 0.670 0.700 4T 19-0006 30/17 D 2 2-070 ¾ MIL-DTL-24643 45
LS2U-45 0.830 0.870 5 20-0004 30/22 40/22 G 3 2-073 1 MIL-DTL-24643 45
LS2U-60 0.920 0.960 5 20-0005 30/24 40/24 J 3 2-075 1 MIL-DTL-24643 45
LS2UW-42 0.750 0.790 4T 19-0007 30/20 E 2 2-071 ¾ MIL-DTL-24643 57
LS2UWS-42 0.800 0.840 5 20-0002 30/21 F 3 2-073 1 MIL-DTL-24643 57
LS2WAU-40 1.320 1.370 6 21-0005 40/34 60/34 M 5 2-096 1½ MIL-DTL-24643 46
NOTE:
19
MIL-STD-2003-3A(SH)
APPENDIX A
Box
LS3SF-7 1.000 1.040 5 20-0007 40/26 J 3 2-076 1 MIL-DTL-24643 44
LS3SJ-9 0.594 0.620 4T 19-0003 20/15 30/15 C 2 2-068 ½ MIL-DTL-24643 43
LS3SJ-12 0.440 0.455 2 17-0003 20/11 0 B 1 2-063 ⅜ MIL-DTL-24643 43
LS3SJ-14 0.353 0.370 2 17-0001 15/9 20/9 A 1 2-062 ⅜ MIL-DTL-24643 43
LS3SJ-16 0.323 0.340 1 16-0005 15/8 20/8 A 1 2-062 ⅜ MIL-DTL-24643 43
LS3SJ-18 0.308 0.325 1 16-0004 15/8 20/8 A 1 2-062 ⅜ MIL-DTL-24643 43
LS3SJ-20 0.284 0.300 1 16-0004 15/7 20/7 A 1 2-061 ⅜ MIL-DTL-24643 43
LS3SJ-22 0.271 0.285 1 16-0001 15/7 20/7 A 1 2-061 ⅜ MIL-DTL-24643 43
LS3SU-3 0.650 0.700 4T 19-0005 30/17 D 2 2-070 ¾ MIL-DTL-24643 35
LS3SU-7 0.840 0.910 5 20-0004 30/22 40/22 G 3 2-074 1 MIL-DTL-24643 35
LS3SU-10 1.100 1.190 5 20-0010 40/29 L 4 2-094 1¼ MIL-DTL-24643 35
LS3SU-14 1.200 1.290 6 21-0003 40/32 60/32 M 5 2-095 1¼ MIL-DTL-24643 35
LS3SU-19 1.340 1.430 6 21-0007 60/35 N 6 2-098 1½ MIL-DTL-24643 35
LS3SU-24 1.580 1.670 7 22-0003 60/41 R 7 2-102 2 MIL-DTL-24643 35
LS3SU-30 1.680 1.770 8 23-0002 60/44 S 7 2-103 2 MIL-DTL-24643 35
LS3SU-37 1.840 1.930 8 23-0005 60/48 T 8 2-107 2 MIL-DTL-24643 35
LS3SU-44 2.060 2.150 9 24-0001 60/53 90/53 V 9 2-109 2½ MIL-DTL-24643 35
LS3SUS-3 0.710 0.760 4T 19-0005 30/19 E 2 2-071 ¾ MIL-DTL-24643 35
LS3SUS-7 0.900 0.970 5 20-0004 30/24 40/24 J 3 2-075 1 MIL-DTL-24643 35
LS3SUS-10 1.160 1.250 5 20-0010 40/31 L 4 2-094 1¼ MIL-DTL-24643 35
LS3SUS-14 1.260 1.350 6 21-0003 40/33 60/33 M 5 2-096 1¼ MIL-DTL-24643 35
LS3SUS-19 1.400 1.490 6 21-0007 60/37 P 6 2-099 1½ MIL-DTL-24643 35
LS3SUS-24 1.640 1.730 7 22-0003 60/43 R 7 2-103 2 MIL-DTL-24643 35
LS3SUS-30 1.740 1.830 8 23-0002 60/45 S 7 2-105 2 MIL-DTL-24643 35
LS3SUS-37 1.900 1.990 9 23-0005 60/49 T 8 2-107 2 MIL-DTL-24643 35
LS3SUS-44 2.120 2.210 9 24-0001 60/55 90/55 W 9 2-110 2½ MIL-DTL-24643 35
LS3SWU-3 0.615 0.655 4T 19-0006 20/16 30/16 D 2 2-069 ¾ MIL-DTL-24643 36
LS3SWU-7 0.880 0.940 5 20-0004 30/23 G 3 2-074 1 MIL-DTL-24643 36
LS3SWU-10 1.100 1.180 6 21-0002 40/28 L 4 2-094 1¼ MIL-DTL-24643 36
LS3SWU-14 1.200 1.280 6 21-0004 40/32 60/32 M 5 2-095 1¼ MIL-DTL-24643 36
LS3SWU-19 1.370 1.450 6 21-0007 60/36 N 6 2-098 1½ MIL-DTL-24643 36
LS3SWU-24 1.640 1.76 8 23-0001 60/44 R 7 2-104 2 MIL-DTL-24643 36
LS3SWU-30 1.760 1.860 8 23-0003 60/46 S 8 2-106 2 MIL-DTL-24643 36
LS3SWU-37 1.890 1.990 8 23-0006 60/50 90/50 T 8 2-107 2 MIL-DTL-24643 36
LS3SWU-44 2.140 2.240 9 24-0003 90/55 V 9 2-110 2½ MIL-DTL-24643 36
LS3SWUS-3 0.675 0.715 4T 19-0005 30/17 D 2 2-070 ¾ MIL-DTL-24643 36
LS3SWUS-7 0.940 1.000 5 20-0005 30/24 40/24 J 3 2-075 1 MIL-DTL-24643 36
LS3SWUS-10 1.160 1.240 5 20-0010 40/30 L 4 2-094 1⅜ MIL-DTL-24643 36
LS3SWUS-14 1.260 1.340 6 21-0004 40/33 60/33 M 5 2-096 1⅜ MIL-DTL-24643 36
LS3SWUS-19 1.430 1.510 6 21-0007 60/37 N 6 2-099 1¾ MIL-DTL-24643 36
NOTE:
20
MIL-STD-2003-3A(SH)
APPENDIX A
METHOD 3A-10-1
APPLY MOLYKOTE TO THREADS AT ASSY TYPICAL BULKHEAD

1/2" MAXIMUM
THICKNESS
GROMMET (SEE NOTE 11)
TUBE - SIZES 1,2, AND 3
FOR ARMORED CABLE,

SEE NOTES 5 AND 10
GLAND NUT
(SEE NOTES 7 AND 8) "A" DIM
SEE NOTE 7
AND TABLE 3A10-I
LOCK WASHER
GLAND RING SEE NOTE 2 O.D. OF TUBE PLUS 1/16"
"A" DIM
SEE NOTES 7 AND
GLAND NUT 12 AND TABLE 3A10-I
(SEE NOTES 7 AND 8) GROMMET
FOR ARMORED CABLE,

SEE NOTES 5 AND 10
TUBE - SIZES 4 THRU 9

NYLON BEVEL WASHER
-- NOTE POSITION--
(SEE NOTE 6)
APPLY MOLYKOTE TO THREADS AT ASSY
FIGURE 3A10. MIL-S-24235/1 stuffing tubes for passing cables through pressureproof bulkheads (submarines).
21
MIL-STD-2003-3A(SH)
APPENDIX A
NOTES:
1. Stuffing tubes are designed for cables in accordance with the following specifications (latest revisions):
MIL-DTL-915, MIL-DTL-24640, and MIL-DTL-24643.
2. All welding shall comply with approved methods. All welding to or on HY-80 must comply with NAVSEA
T9074-AD-GIB-010/1688.
3. Tubes may be thrown out of line by welding. This is permissible up to 1⁄16".
4. For non-nuclear bulkheads, grommets may be of neoprene (black). For nuclear bulkheads, grommets shall be
of silicone (red or white).
5. To prevent water seepage with armored cable, use a mixture consisting of three (3) to four (4) parts by weight
of silicone grease (DC-4 or DC-111; Dow Corning or equal) and one (1) part by weight of milled fiberglass
(Owens Corning, Composite Materials, Fiberglas or equal). See note 10 for methods of applying this mixture
to grommets or cable.
6. Care shall be taken to assemble the bevel washers in the position indicated hereon.
7. All gland nuts shall be tightened with a torque wrench using the following procedure:
a. Tighten gland nuts to an “A” dimension of approximately ¼" (two threads visible on gland nut)
whenever possible without exceeding the maximum torque indicated in table 3A10-I for a particular tube
size (this maximum torque restriction applies only to tube sizes 1 through 4 inclusive). If maximum
torque is obtained before the ¼" spacing requirement is achieved, the “A” dimension shall not exceed ⅜".
b. In the event minimum torque (as indicated in table 3A10-I) is not obtained at ⅛", continue to tighten the
gland nut until this torque is reached. If metal-to-metal contact is achieved without obtaining minimum
torque, the gland nut shall be backed off, an additional split gland ring inserted in the stuffing tube, and
the gland nut retightened. No more than two additional gland rings, inserted one at a time, shall be
installed in each end of a tube to raise the torque value to the minimum specified in table 3A10-I.
TABLE 3A10-I. Gland nut torque values (see notes 7 and 12).
Max. “A”
Tube size Min. Max. dimension
(inches)
1 17 30 ¼
2 20 35 ¼
3 40 80 ¼
4 50 100 ¼
5 60 No max. ⅛
6 70 No max. ⅛
7 100 No max. ⅛
8 110 No max. ⅛
9 125 No max. ⅛
FIGURE 3A10. MIL-S-24235/1 stuffing tubes for passing cables through pressureproof bulkheads (submarines) -
Continued.
22
MIL-STD-2003-3A(SH)
APPENDIX A
NOTES (continued):
8. It is recommended that sockets (Type II, Class I, Style A, Form B, standard wall octagon) and wrench heads
(Type I, Class I, Style A, open ratchet, crowfoot, multipurpose) manufactured in accordance with A-A-3041
and A-A-3042 be used with a suitable torque wrench (preferably a sensory signaling type) to tighten gland
nuts. Torque values listed in table 3A10-I were obtained using sockets and wrench heads listed above.
9. Existing gland nuts manufactured to the canceled BUSHIPS Drawing 815-1197030 may be used providing
care is taken to ensure a good fit between the gland nut and the applicable socket. Where possible, use gland
nuts in accordance with MIL-S-24235/1 and MIL-S-24235/2. This is necessary to prevent deforming the
gland nut corners and wedging of the socket on the gland nut, causing erroneous torque readings.
10. Methods for applying glass flock mixture:
a. Coat entire inner surface and leading edge of split grommet with mixture just prior to attachment to
cable. Grommet should be attached just outside of tube to minimize loss of mixture.
b. Coat that portion of the cable that will eventually be under grommet (this shall be done just prior to
pulling final few inches of cable into tube).
11. For bulkheads in excess of ½" but not greater than 1", tube body dimensions shall be modified as shown in
table 3A10-II.
TABLE 3A10-II. Length modifications (inches).

Center Tube length
Tube size section “m”
dimension dimension
1 1¾ 6½
2 1¾ 7⅛
3 1¾ 8
4 1¾ 9⅜
5 1¾ 10⅞
6 1¾ 11½
7 1¾ 12¼
8 1¾ 12½
9 1¾ 12¾
12. The “A” dimension for tube sizes 5 through 9 shown in table 3A10-I are desired dimensions. Variations from
this dimension, up to a maximum “A” dimension of 5⁄16", can be approved locally at the discretion of the Naval
Electrical Design Representatives provided all stuffing tube parts and the installed cable are first inspected to
determine compliance with applicable specifications.
13. This method may be employed on surface ship sonar dome applications. Welding shall be in accordance with
MIL-STD-1689.
FIGURE 3A10. MIL-S-24235/1 stuffing tubes for passing cables through pressureproof bulkheads (submarines) -
Continued.
23
MIL-STD-2003-3A(SH)
APPENDIX A
METHOD 3A-11-1
TYPE 1
INSTRUCTION 1(A)
BULKHEAD
UNDERCUT
GLAND NUT
PLASTIC SEALER
PREFABRICATED PACKING INSTRUCTION 1(B) & (C)

SET, INSTRUCTION 1(A) 1/4" SPLIT GLAND RING
D+1/16" GLAND RING
METHOD 3A-11-2
TYPE 2
AIR RELIEF SCREW
GLAND RING BULKHEAD INSTRUCTION 2(E)
1/4"
INSTRUCTION 2(B)
UNDERCUT
GLAND NUT
PLASTIC
SEALER
SPLIT GLAND RING

SEALING COMPOUND INSTRUCTION 2(C) & 2(D)
INSTRUCTION 2(E)
D+1/16" PREFABRICATED PACKING SET
INSTRUCTION 2(B)
5/8" MIN
FITTING - INSTRUCTION 2(E)
PC 3A-11-3
SPLIT GLAND RING
MIL-S-24235/14 MOD.
1/16" MAX
NOTE:
1. See figure 3A1 for instructions.
FIGURE 3A11. Stuffing tubes for passing cable through pressure-proof bulkheads type 1 & 2 of drawing 9000-
S6202-73899 (submarines).
24
MIL-STD-2003-3A(SH)
APPENDIX A
METHOD 3A-12-1
TYPE 3
BACKING PLATE
INSTRUCTION 5(C)
(SEE FIGURE 3A1)
F + 1/2" MIN 1/4"

45°
GLAND NUT
1/4"
PLASTIC SEALER
SPLIT GLAND RING UNDERCUT

INSTRUCTION 3(B) & (0)
(SEE FIGURE 3A1) 3/16"
GLAND RING PIPE (STEEL) D+1/16"

EXTRA STRONG
PREFABRICATED PACKING SET, ASTM A53/A53M
INSTRUCTION 3(A)
(SEE FIGURE 3A1)
METHOD 3A-12-2
TYPE 4
SPACER SLEEVE BACKING PLATE

(FIGURE 3A1)
INSTRUCTION 5(C) AIR RELIEF SCREW
GLAND RING INSTRUCTION 4(F)
PIPE (STEEL)
45° (SEE FIGURE 3A1)
EXTRA STRONG
GLAND NUT UNDERCUT
1/4"
PLASTIC SEALER
SPLIT GLAND RING

INSTRUCTION 4(B) & (E) D+1/16"
(SEE FIGURE 3A1)
5/8" MIN 3/16" FITTING
PREFABRICATED PACKING SET, METALLIC PACKING INSTRUCTION 4(F)
INSTRUCTION 4(C)
SEALING PACKING
(SEE FIGURE 3A1)
SEALING COMPOUND MIL-DTL-16685 INSTRUCTION 4(B)
INSTRUCTION 4(F) RETAINER PACKING
(SEE FIGURE 3A1) MIL-DTL-16685
NOTE:
1. See figure 3A1 for instructions.
FIGURE 3A12. Stuffing tubes for passing cable through pressure-proof bulkheads type 3 & 4 of drawing 9000-
S6202-73899 (submarines).
25
MIL-STD-2003-3A(SH)
APPENDIX A
METHOD 3A-13-1
STEEL BALLAST
TANK PARTITION
FOR WELD SIZE SEE NOTE 2

SEE 4.1.1 BODY
(SEE NOTE 3)
GLAND NUT
MOLDED PLUG
AFTER NUT IS FIRM AGAINST

PACKING ASSEMBLY, TIGHTEN APPLY RUBBER CEMENT
APPROX 3/8 OF A TURN MORE. UNIROYAL #1240D
OR EQUAL, TO CABLE SHEATH
INSIDE OF BODY AND SURFACES
OF PACKING AT ASSEMBLY.
SPLIT WASHER
SPLIT WASHER PACKING
NOTES:
1. Tubes may be thrown out of line by welding. This is permissible up to 1⁄16".
2. Hole diameter shall be outside diameter of tube plus 1⁄16".
3. Position stuffing tube so that gland nut is on the most accessible side of ballast tank partition.
TABLE 3A13-I. Application table.

Stuffing tube Molded plug
Cable type Dimension X
sym. no. MIL-C-24231
TSS-4
9
2425 DSS-3 713 ⁄16
DSS-4
TSS-4
2425.1 713.1 ¾
FSS-2
2425.2 FSS-4 713.1 ¾
FIGURE 3A13. MIL-S-24235/5 stuffing tube for passing cable through ballast tank partitions (submarines).
26
MIL-STD-2003-3A(SH)
APPENDIX A
METHOD 3A-14-1
GLAND RING
BACKING PLATE
(SEE NOTE 1)
LOCK WASHER
GROMMET
GLAND NUT (SEE
NOTES 7 AND 8
ON FIGURE 3A10)
NYLON BEVEL WASHER

NOTE POSITION O.D. OF TUBE PLUS 1/16"
TUBE BODY (SEE METHOD 3A-14-2)
X MIN. EXTRA STRONG STEEL PIPE X MIN.

LENGTH TO SUIT INSTALLATION
APPLY MOLYKOTE TO THREADS AT ASTM A53/A53M
ASSY
METHOD 3A-14-2
SAME AS 1197030 EXCEPT AS SHOWN
5/16"
NOTES:
1. When backing plate is used, it shall be the diameter of the tube plus 13⁄16" thick.
2. Notes on figure 3A10 apply.
3. Pipe shall be in accordance with ASTM A53/A53M.
TABLE 3A14-I. Table of dimensions.

Tube Extra
“X” “A” “B”
size strong pipe
1 ¾ 3 4 1.065
2 1 5
3 ⁄16 5
4 ⁄16 1.330
3 1¼ 3¾ 4¾ 1.675
4 1½ 7
4 ⁄16 7
5 ⁄16 1.915
5 2 3
5 ⁄16 3
6 ⁄16 2.400
6 2 5½ 6½ 2.400
7 2½ 5⅞ 6⅞ 2.906
8 3 6 7 3.648
9 3 6⅛ 7⅛ 3.546
FIGURE 3A14. Passing cable through tanks (pipe extension) (submarines).
27
MIL-STD-2003-3A(SH)
APPENDIX A
METHOD 3A-15-1
SILICONE GROMMET
GLAND RING
SHIELDING
BLKHD
BLKHD
LOCK WASHER
GLAND NUT (SEE

NOTES 7 AND 8
ON FIGURE 3A10)
NYLON BEVEL WASHER

NOTE POSITION O.D. OF TUBE PLUS 1/16"
TUBE BODY
X MIN. X MIN.
(SEE TABLE BELOW) (SEE TABLE BELOW)
APPLY MOLYKOTE TO THREADS AT

ASSY
ADJUST CENTER DIM. OF TUBE

ACCORDING TO BLKHD THICKNESS
NOTE:

Tube size Dimension “X”
1 3
2 35⁄16
3 3¾
4 47⁄16
5 53⁄16
6 5½
7 5⅞
8 6
9 6⅛
FIGURE 3A15. MIL-S-24235 stuffing tube for passing cables through shielded bulkheads (submarines).
28
MIL-STD-2003-3A(SH)
APPENDIX A
METHOD 3A-16-1
INBOARD (FWD COMPT) ELLIPTICAL BULKHEAD SONAR SPHERE
GROMMET
GLAND RING
"A" BORE AND HONE CIRCULARITY TO BE WITHIN 0.002"
LOCK WASHER
(SEE NOTE 3)
ROUND INSIDE EDGE OF CORNER
GLAND NUT (SEE
NOTES 7 AND 8
ON FIGURE 3A10)
2SWU-CABLE
NYLON BEVEL WASHER

TUBE BODY
--NOTE POSITION--
X MIN. X MIN.
(SEE TABLE I) (SEE TABLE I)
APPLY MOLYKOTE TO THREADS AT ASSY

STRAIN RELIEF BUSHING BUTT TIGHT
AGAINST GLAND NUT AFTER NUT HAS
BEEN TIGHTENED IN PLACE
(SEE NOTES 7 AND 8 ON FIGURE 3A10)
LOCATE ON SIDE NEXT TO SPHERE
TUBE BODY
SEE NOTE 3
0.010"
125 63 125
BLKHD
THICKNESS
NOTES:
2. Installation shall be in accordance with note 2 on figure 3A10. Tube spacing and weld joint efficiency shall
be in accordance with NAVSEA T9074-AD-GIB-010/1688.
3. Provide an interface fit of 0.000" and 0.001" between “A” bore and tube body.
4. Bore and length dimensions (A and X) are based on 25⁄16" thick elliptical bulkhead.
5. For correct strain relief bushing, see table 3A16-I below and NAVSEA 9000-S6202-73241.
FIGURE 3A16. Cables through elliptical bulkheads (submarines).
29
MIL-STD-2003-3A(SH)
APPENDIX A
TABLE 3A16-I. Bore and length dimensions and strain relief

bushings.
Tube size Strain relief Dimension Dimension
bushing size “X” (inches) “A” (inches)
1.488
1 3¼
1.484
1.669
2 39⁄16
1.684
2.109
3 43⁄16
2.103
2.299
4 4⅞
2.292
2.669
5 513⁄16
2.662
2.799
6 5 63⁄16
2.792
3.299
7 5 69⁄16
3.291
3.924
8 6a 7⅛
3.916
3.924
9 6a 7⅛
3.916
FIGURE 3A16. Cables through elliptical bulkheads (submarines) - Continued.
30
MIL-STD-2003-3A(SH)
APPENDIX A
METHOD 3A-17-1 METHOD 3A-17-2

TYPE 1 TYPE 2
SEE PACKING INSTRUCTIONS

PC 3A-21-1 PC 3A-21-2
PC 3A-21-1
PC 3A-21-3 PC 3A-21-2
PC 3A-21-3
SEE FIGURE 3A21 FOR DETAILS
OF GLAND RINGS AND BUSHINGS

TYPE 3 TYPE 4

PC 3A-21-1 PC 3A-21-3 PC 3A-21-1

PC 3A-21-3
PC 3A-21-2
PC 3A-21-4
PC 3A-21-2
Method of changing installed bulkhead tubes to one size larger:

Installed bulkhead stuffing tubes, types 1, 2, 3, & 4 of Drawing 9000-S6202-73899 and 46-1 of BUSHIPS drawing
9000-S6202-51-L may be modified to provide for cables requiring one size larger tube by reaming the tube body,
gland nut, and the spacer sleeve to the “a” dimension and the gland ring to the “aa” dimension of the next larger size
(see figure 3A21), except sizes “C” and “M” of types 3 and 4 which can be reamed only to 0.732" and 1.490"
diameters respectively.
Method of changing installed bulkhead tubes to smaller sizes:
Installed bulkhead stuffing tubes, types 1, 2, 3, 4, and 46-1, may be modified to provide for cables requiring smaller
size tubes by the use of the gland rings, bushings and spacer sleeves, PCs 3A211 & 3A212, 3A213, and 3A214
(figure 3A21) respectively in lieu of those furnished with the tubes.
Instructions for packing:
Tubes shall be packed in accordance with “instructions for packing stuffing tubes” (figure 3A1) except that the
packing material, parts A and B, MIL-DTL-16685, of a suitable size and quantity shall be installed by hand in lieu
of prefabricated packing set.
FIGURE 3A17. Method of changing sizes of installed bulkhead stuffing tubes types 1 to 4 of drawing 9000-S6202-
73899 & 46-1 of drawing 9000-S6202-5100L (submarines).
31
MIL-STD-2003-3A(SH)
APPENDIX A

STUFFING TUBE STUFFING TUBE
MIL-S-24235/7 & 8 DWG. NO. S6202-1197101
TUBE BODY TUBE BODY

GLAND NUT
TAPPED HOLE FOR TAPPED HOLE FOR

REMOVAL OF SEALING PLUG REMOVAL OF SEALING PLUG
SHALL BE POSITIONED SHALL BE POSITIONED
AS SHOWN AS SHOWN
GLAND NUT (TIGHTEN

PLUG PC 3A-18-3 (SEE TABLE 3A18-I) DOWN METAL TO METAL)
"O" RING (SEE TABLE 3A18-I) SPRING-LOCK WASHER
"O" RING (SEE TABLE 3A18-II) GLAND RING
PLUG PC 3A-18-3 (SEE TABLE 3A18-II)
METHOD 3A-18-4
HULL FITTING
PC 3A-18-3 PLUG
PLUG BODY (SAME AS METHOD 3A-18-2)
(SEE TABLE 3A18-I OR 3A18-II AS APPLICABLE)
1/4"-20 UNC-2B,
3/8" DEEP
E A B
D D
C
NOTES:
1. Sealing plugs covered by this figure are intended for temporary blanking of stuffing tubes installed prior to
installation of cables.
2. Material for plug body to be brass, ASTM B21/B21M.
3. “O” rings shall be in accordance with SAE-AMS-P-83461.
TABLE 3A18-I. Table of dimensions – sealing plugs, method 3A-18-1.

M24235/7 & “O” ring PC
A B C D E
8 tube size no. (see note 3)
A 17
⁄32 53
⁄64 21⁄16 ¼ 17
⁄32 ARP 568-113
B 23
⁄32 1
1 ⁄32 7
2 ⁄16 5
⁄16 23
⁄32 ARP 568-116
C 31
⁄32 11
1 ⁄32 13
2 ⁄16 5
⁄16 31
⁄32 ARP 568-214
D 31
⁄32 111⁄32 37⁄32 5
⁄16 31
⁄32 ARP 568-214
E 13⁄16 137⁄64 213⁄16 5
⁄16 13⁄16 ARP 568-218
F 17
1 ⁄32 2 13
2 ⁄16 5
⁄16 17
1 ⁄32 ARP 568-223
FIGURE 3A18. Sealing plugs for blanking steel stuffing tubes (submarines).
32
MIL-STD-2003-3A(SH)
APPENDIX A
TABLE 3A18-II. Table of dimensions – sealing plugs, method 3A-18-2.

S6202-1197101 “O” ring PC
A B C D E
tube sym. no. no. (see note 3)
2446.1 0.500 0.867 2.077 0.625 0.500 ARP 568-112
2446.2 0.621 1.084 2.267 0.625 0.646 ARP 568-115
2446.3 0.725 1.302 2.449 0.625 0.711 ARP 568-211
2446.4 1.100 1.867 2.782 0.750 1.100 ARP 568-216
FIGURE 3A18. Sealing plugs for blanking steel stuffing tubes (submarines) - Continued.
33
MIL-STD-2003-3A(SH)
APPENDIX A

STUFFING TUBE SYM. NO. 2405 THROUGH 2407 STUFFING TUBE SYM. NO. 2408 THROUGH 24213
TUBE SIZE 1 THROUGH 3 TUBE SIZE 4 THROUGH 9
BOLT TO BE INSTALLED IN
EACH PLUG TO FACILITATE
REMOVAL TUBE BODY
"O" RINGS
TUBE BODY
"O" RING
GLAND NUT BULKHEAD

GLAND NUT
LOCK WASHER SEALING PLUG 5/16"-18 HEX HD
1 1/2" LG LOCK WASHER BULKHEAD
SEALING PLUG
5/16"-18 HEX HD
3" LG
METHOD 3A-19-1 (1 THROUGH 3) METHOD 3A-19-2 (4 THROUGH 9)

TUBE SIZE 1 THROUGH 3 SEALING PLUG DETAILS TUBE SIZE 4 THROUGH 9 SEALING PLUG DETAILS
45°
5/32"
5/16"-18 NC2B
2 PLACES
3/8" DEEP
D C
5/16"-18 NC2B
3/8" DEEP
D C
3/8" B 3/8"
A
B 17/32"
TABLE 3A19-I. Associated data and sealing plug dimensions.

“O” ring size Sealing plug
Tube size A B C D
(2 required) (2 required)
1 ARP 568-113 3A191-1 153⁄64 15⁄64 0.986 0.594
2 ARP 568-116 3A191-2 29⁄64 125⁄64 1.173 0.797
3 ARP 568-214 3A191-3 2½ 1¾ 1.486 1.047
4 ARP 568-218 3A192-4 2½ 31
1 ⁄32 1.673 1.250
5 ARP 568-220 3A192-5 3⅛ 19
2 ⁄32 1.923 1.422
6 ARP 568-223 3A192-6 35⁄16 225⁄32 2.173 1.610
7 ARP 568-225 3A192-7 3½ 231⁄32 2.548 1.860
8 ARP 568-227 3A192-8 3⅝ 3
3 ⁄32 2.861 2.172
9 ARP 568-228 3A192-9 11
3 ⁄16 5
3 ⁄32 2.988 2.297
FIGURE 3A19. Temporary plugging of steel stuffing tubes (submarines).
34
MIL-STD-2003-3A(SH)
APPENDIX A
NOTES:
1. The pieces and methods shown on this figure are means of temporarily plugging an electrical fitting which,
due to design changes, no longer has a specific cable assigned to it. Temporary plugging shall be used for
any of the following conditions:
a. Fitting is so inaccessible as to prevent accomplishing a permanent patch.
b. Welding heat involved in permanent patching is liable to damage adjacent fittings and cable.
c. Immediate reuse is likely on another system.
2. At the time of final preparation for delivery of the ship, all unused cable fittings not in categories a, b, or c
above shall be removed and patched permanently as indicated by the applicable hull structural plans for
permanent patching of bulkhead and hull penetrations.
3. “O” rings shall be synthetic rubber in accordance with SAE-AMS-P-83461.
4. Use existing lockwashers and gland nuts.
5. Material for sealing plugs shall be brass.
6. Bolts shall remain installed until plug is removed.
FIGURE 3A19. Temporary plugging of steel stuffing tubes (submarines) - Continued.
35
MIL-STD-2003-3A(SH)
APPENDIX A
BUSHING, PC 3A-21-3
SEE PACKING INSTRUCTIONS (FIGURE 3A1)
1 THRU 14 GLAND RING, PC 3A-21-2 1 THRU 14
A GLAND RING, PC 3A-21-1

15 CABLE
CABLE
TUBE BODY
A
G G
SECTION A-A
SPLIT GLAND RING
PC 3A-11-3
M
ASSEMBLY 1
SEE FIGURE 3A21 FOR DETAILS OF BUSHING, SLEEVE, AND GLAND RINGS
SPACER SLEEVE, PC 3A-21-4
1 THRU 14 GLAND RING, PC 3A-21-2

SPLIT GLAND RING, PC 3A-11-3
15 GLAND RING, PC 3A-21-1

(FIGURE 3A1)
G
BUSHING P
PC 3A-21-3
M
ASSEMBLY 2
(SAME AS ASSY 1 EXCEPT AS SHOWN)
A A
B B
L
SPLIT SPLIT
15 GROMMET 1 THRU 14 SLEEVE

(NOTE 7)
NOTES:
1. This method and the drawings called out were applicable to S5W submarines only and are included in
MIL-STD-2003 for historical purposes only. Any current use of this method shall be expressly approved by
NAVSEA 08.
2. Deviation from this drawing is not permitted without prior written approval of NAVSEA 08 or the NAVSEA
designated reactor plant design yard.
FIGURE 3A20. Bushing sleeves for drawing 9000-S6202-73899 stuffing tubes through steel shielded bulkheads.
36
MIL-STD-2003-3A(SH)
APPENDIX A
NOTES (continued):
3. Abbreviations are in accordance with ASME Y14.38.
4. The requirements of this drawing are not retroactive for existing bushed stuffing tubes.
5. Stuffing tube bushing sleeves in accordance with this figure shall be installed in bushed stuffing tubes through
shielded bulkheads when the difference between the inner diameter of the stuffing tube throat and the outer
diameter of the cable is ¼" or greater.
6. Stuffing tube bushing sleeves items 1 through 14 can be installed in one, two, or three sections as required to
facilitate installation.
7. Stuffing tube bushing sleeves items 1 through 14 and grommets item 15 shall be installed in stuffing tube, and
tube shall be packed in accordance with instructions on figure 3A1. The “A” and “B” dimensions of item 15
shall duplicate the “A” and “B” dimensions of items 1-14.
8. Grommet item 15 shall be manufactured from silicone sheet rubber, 0.25" thick in accordance with
A-A-59588, CL 2G GR50 and shall be cemented to bushing items 1 through 14 prior to installation using
adhesive in accordance with MMM-A-121.
9. Material for items 1 through 14 shall be steel bar round with cold finish or seamless carbon steel pipe in
accordance with MIL-P-24338 may be substituted to facilitate machining provided that no deviations from
the tolerances of table 3A20-I are made.
10. For dimensions not detailed herein, see drawings SS-302-1716060 and SS-302-1885724.
TABLE 3A20-I. Sleeve dimensions (see note 8).

Existing
Sleeve Dim. Dim.
Assy stuffing Dim “L” (note 5)
item no. “A” “B”
tube size
1 A - - -
B - - -
C 1 0.578 “B” = (M-2G)-1 When sleeve is installed (M-2G)-0.5 = L
=L
D 2 0.688 cable 3 in three sections. When sleeve is installed
E 2 0.750 O.D. + (M-2G)-0.75 When sleeve is installed in one section.
0.062 =L in two sections.
F 3 0.781 2
2 G 4 0.891 M-(G+P)-1 When sleeve is installed
=L
J 4 1.000 3 in three sections.
K 5 1.109 M-(G+P)-0.75 When sleeve is installed
=L
L 6 1.203 2 in two sections.
M 7 1.344 M-(G+P)-0.5 = L When sleeve is installed
N 8 1.453 in one section.
P 9 1.563
TOLERANCES
R 10 1.688
Fractional = 1/32 inches
S 11 1.813
T 12 2.000 Decimal = 0.005 inches
V 13 2.125 Angles = 0°-30′ degrees
W 14 2.250 Unless otherwise noted
FIGURE 3A20. Bushing sleeves for drawing 9000-S6202-73899 stuffing tubes through steel shielded bulkheads -
Continued.
37
MIL-STD-2003-3A(SH)
APPENDIX A

Stuffing tube Bushed down to stuffing tube size two tube sizes maximum without NAVSEA approval
9-S S6202 A B C D E F G J K L M N P R S T V
5100-1 73899 Tube a = .406 a = .515 a = .640 a = .750 a = .812 a = .843 a = .953 a = 1.062 a = 1.171 a = 1.265 a = 1.406 a = 1.515 a = 1.625 a = 1.750 a = 1.875 a = 2.062 a = 2.187
size aa = 23⁄64" aa = 33⁄64" aa = ⅝" aa = 47⁄64" aa = 13⁄16" aa = 27⁄32" aa = 61⁄64" aa = 13⁄64" aa = 15⁄32" aa = 1¼" aa = 125⁄64" aa = 1½" aa = 139⁄64" aa = 147⁄64" aa = 155⁄64" aa = 23⁄64" aa = 211⁄64"
Type Type x x x x x x x x x x x x x x x x x
A
B 0.500
C 0.625 0.625
1 3
D 0.735 0.735 0.735
E 0.797 0.797 0.797 0.797
F 0.828 0.828 0.828 0.828 0.828
G 0.938 0.938 0.938 0.938 0.938 0.938
J 1.047 1.047 1.047 1.047 1.047 1.047 1.047
K 1.156 1.156 1.156 1.156 1.156 1.156 1.156 1.156
46-1
L 1.250 1.250 1.250 1.250 1.250 1.250 1.250 1.250 1.250
M 1.391 1.391 1.391 1.391 1.391 1.391 1.391 1.391 1.391 1.391
N 1.500 1.500 1.500 1.500 1.500 1.500 1.500 1.500 1.500 1.500 1.500
2 4
P 1.610 1.610 1.610 1.610 1.610 1.610 1.610 1.610 1.610 1.610 1.610 1.610
R 1.735 1.735 1.735 1.735 1.735 1.735 1.735 1.735 1.735 1.735 1.735 1.735 1.735
S 1.860 1.860 1.860 1.860 1.860 1.860 1.860 1.860 1.860 1.860 1.860 1.860 1.860 1.860
T 2.047 2.047 2.047 2.047 2.047 2.047 2.047 2.047 2.047 2.047 2.047 2.047 2.047 2.047 2.047
V 2.172 2.172 2.172 2.172 2.172 2.172 2.172 2.172 2.172 2.172 2.172 2.172 2.172 2.172 2.172 2.172
W 2.297 2.297 2.297 2.297 2.297 2.297 2.297 2.297 2.297 2.297 2.297 2.297 2.297 2.297 2.297 2.297 2.297
TABLE 3A21-I. Table of dimensions - Continued.

PIECE NO. (PC) 3A-21-1 PIECE NO. (PC) 3A-21-2 PIECE NO. (PC) 3A-21-3 PIECE NO. (PC) 3A-21-4
Tube
GLAND RING GLAND RING BUSHING SPACER SLEEVE r s T U
(SAME AS 5235-L-3 (SAME AS 5235-L-3 (SAME AS 73899-7 size
EXCEPT AS SHOWN) EXCEPT AS SHOWN) EXCEPT AS SHOWN)
A 0.750
B 0.875
C 1.000
D 1.125
r a s r
E 1.125
a r aa r a x
F 1.187
0.062 R G 1.375 1.187 1.000 1.250
J 1.500 1.312 1.000 1.250
K 1.625 1.437 1.187 1.437
0.438"
0.125"
L 1.687 1.500 1.187 1.437
0.188" 0.125" T
M 1.875 1.687 1.187 1.437
45° U 0.25" DIA N 1.937 1.750 1.187 1.437
(8 PLACES)
P 2.062 1.875 1.187 1.437
MATERIAL SHALL BE STEEL IAW
MIL-S-22698, ZINC PLATED R 2.187 2.000 1.187 1.437
S 2.562 2.375 1.187 1.437
T 2.750 2.562 1.187 1.437
V 2.875 2.687 1.187 1.437
W 3.000 2.812 1.187 1.437
FIGURE 3A21. Size and details of adapters used for changing size of installed bulkhead stuffing tubes – 9000-S6202-73899
(submarines).
38
MIL-STD-2003-3A(SH)
APPENDIX A
PIECE NO. (PC) 3A-22-1 PIECE NO. (PC) 3A-22-2
45°
S E S E
P P
GROMMET FOR TUBE SIZE 2 AND 3 GROMMET FOR TUBE SIZE 4 THROUGH 9
1. SIMILAR TO M24235/2-061 THROUGH -076 1. SIMILAR TO M24235/2-090 THROUGH -110
EXCEPT FOR DIMENSIONS. EXCEPT FOR DIMENSIONS.
PIECE NO. (PC) 3A-22-3 PIECE NO. (PC) 3A-22-4

1/8"
250 ALL OVER

45°
3/8"
N DIA Q DIA X DIA Q N
1/8"
BUSHING GLAND RING

1. MATL. AL. BRZ., ASTM B150/B150M AND ASTM B169/B169M. 1. SIMILAR TO M24235/2-120 THROUGH -144
2. BREAK ALL SHARP CORNERS. EXCEPT FOR DIMENSIONS.
PIECE NO. (PC) 3A-22-5
45°
3/32"
Q N
BEVEL WASHER
1. SIMILAR TO M24235/2-160 THROUGH 180
EXCEPT FOR DIMENSIONS.
NOTES:
1. This figure provides a method for adapting existing MIL-S-24235 stuffing tubes to accept cables assigned to
smaller tube sizes. To determine dimensions required to adapt a stuffing tube for a particular cable, obtain the
grommet number for the cable from the tables on figures 3A2 through 3A8. Enter table of dimensions at left
with the existing tube size and packing symbol number. A dash indicates that particular stuffing tube
size/packing assembly combination is either not applicable or not allowed.
2. Bushing, gland ring, bevel washer, and grommet shall be manufactured to the requirements of MIL-S-24235
except as shown on this drawing. Each item shall be marked with a piece number consisting of sym. no. and
“(MOD)” (for example “2405.3 (MOD)”).
3. Adapter assembly for stuffing tubes size 2 and 3 consists of four gland rings, PC 3A-22-4, and two grommets,
PC 3A-22-1. Adapter assembly for stuffing tubes size 4 through 9 consists of two each: gland ring, PC 3A-
22-4, grommet, PC 3A-22-2, bushing, PC 3A-22-3, and bevel washer, PC 3A-22-5.
4. Adapter assembly shall be installed in accordance with figure 3A10 for non-nuclear bulkheads.
FIGURE 3A22. Size and details of adapter used for changing size of installed steel bulkhead MIL-S-24235
stuffing tubes (submarines).
39
MIL-STD-2003-3A(SH)
APPENDIX A
NOTES (continued):
5. Use of adapter assemblies on nuclear bulkheads shall be in accordance with figure 3A23.
6. On non-nuclear bulkheads, step-down of two sizes is permitted without NAVSEA approval. Step-down of
three or more sizes requires specific NAVSEA approval.
stuffing tubes (submarines) - Continued.
40
9
8
7
6
5
4
3
2
Tube size
P
3¾ 3⅝ 3½ 3¼ 3 2½ 115⁄16 1½
2.987 2.860 2.549 2.184 1.934 1.684 1.497 1.184
N
X
2.300 2.175 1.860 1.610 1.425 1.200 N/A N/A
E
2.986 2.861 2.548 2.173 1.923 1.673 1.486 1.173
Q=0.323
__
__
__
2405.1
S=0.312
Q=0.414
__
__
__
2405.2
S=0.404 001 002
Q=0.461
__
__
__
2405.3
003
S=0.455
Q=0.500
__
__
__
2405.4
S=0.490
Q=0.534
__
__
__
2405.5
004 005
S=0.530
Q=0.563
__
__
__
2405.6
006
S=0.558
Q=0.609
__
__
__
2405.7
S=0.590
Q=0.644
__
__
__
2406.1
007 008
S=0.636
Q=0.695
__
__
__
2406.2
009
S=0.680
Q=0.740
__
__
__
2406.3
S=0.730
Q=0.760
__
__
__
2406.5
010 011
S=0.730
Q=0.812
__
__
__
2406.4
012
S=0.800
Q=0.852
__
__
__
2407.1
013
S=0.836
Q=0.905
__
__
__
2407.2
014
S=0.900
Q=0.927
__
__
__
2407.5
015
S=0.900
Q=0.961
__
__
__
2407.3
016
S=0.950
Q=0.992
__
__
__
2407.6
017
S=0.950
stuffing tubes (submarines) - Continued.
41
Q=1.032
__
__
__
2407.7
018
S=1.000
Q=1.062
APPENDIX A
__
__
__
2407.4
019
S=1.050
Q=1.095
__
__
__
2408.5
MIL-STD-2003-3A(SH)
030
S=1.075
Q=1.125
__
__
__
2408.1
031
S=1.115
Q=1.140
__
__
__
2408.2
032
S=1.130
Q=1.185
__
__
__
2408.3
033
S=1.174
Q=1.265
__
__
__
2408.4
034
S=1.250
MIL-C-24235 tube modified packing assemblies symbol numbers
Q=1.330
__
__
__
__
2409.1
S=1.300
Q=1.375
__
__
__
__
2409.2
035 036
S=1.370
Q=1.421
__
__
__
__
2409.3
037
S=1.415
Q=1.479
__
__
__
__
__
2410.1
038
S=1.470
Q=1.535
__
__
__
__
__
2410.2
039
S=1.525
Q=1.625
__
__
__
__
__
2410.3
040
S=1.570
Q=1.690
__
__
__
__
__
__
2411.5
041
S=1.675
Q=1.719
__
__
__
__
__
__
2411.1
042
S=1.715
Q=1.759
__
__
__
__
__
__
2411.2
043
S=1.760
Q=1.793
__
__
__
__
__
__
2411.3
044
S=1.783
Q=1.844
__
__
__
__
__
__
2411.4
045
S=1.840
Q=1.981
__
__
__
__
__
__
__
2412.1
046
S=1.885
Q=2.007
__
__
__
__
__
__
__
2412.2
047
S=2.000
Q=2.123
__
__
__
__
__
__
__
2412.3
048
S=2.119
MIL-STD-2003-3A(SH)
APPENDIX A
1 THRU 8
GLAND RING, PC 3A-22-4
LOCK WASHER (EXISTING)

GROMMET,
PC 3A-22-1 1 THRU 8
9 GROMMET CABLE
CABLE
TUBE BODY
G A G
SECTION A-A
ASSEMBLY 1
GROMMET, PC 3A-22-2
BEVEL WASHER, PC 3A-22-5

1 THRU 8
GLAND RING, PC 3A-22-4
BUSHING, PC 3A-22-3
LOCK WASHER (EXISTING) GROMMET
9
G G
ASSEMBLY 2
A A
B B
L
SPLIT SPLIT
9 GROMMET 1 THRU 8 SLEEVE

(SEE NOTE 8)
NOTES:
1. This method and the drawings called out were applicable to S5W submarines only and are included in
MIL-STD-2003 for historical purposes only. Any current use of this method shall be expressly approved by
NAVSEA 08.
2. Any deviations from this figure are not permitted without prior written approval of NAVSEA 08 or the
NAVSEA-designated reactor plant design yard.
FIGURE 3A23. Bushing sleeves for MIL-S-24235 stuffing tubes through steel shielded bulkheads.
42
MIL-STD-2003-3A(SH)
APPENDIX A
NOTES (continued):
3. Abbreviations are in accordance with ASME Y14.38.
4. The requirements of this figure are not retroactive for existing bushed stuffing tubes.
5. Stuffing tube bushing sleeves in accordance with this figure shall be installed in bushed stuffing tubes through
shielded bulkheads when the difference between the inner diameter of the stuffing tube throat and the outer
diameter of the cable is ¼" or greater.
6. Stuffing tube bushing sleeves items 1 through 8 can be installed in one, two, or three sections as required to
facilitate installation.
7. Stuffing tube bushing sleeves items 1 through 8 and grommets item 9 shall be installed in stuffing tube, and
tube shall be packed in accordance with instructions on figure 3A10. The “A” and “B” dimensions of item 9
shall duplicate the “A” and “B” dimensions of Items 1-8.
8. Material for items 1 through 8 shall be of steel bar, round with cold finish, or seamless carbon steel pipe in
accordance with MIL-P-24338 may be substituted to facilitate machining provided that no deviations from
the tolerances of table 3A23-I are made.
9. Grommet item 9 shall be manufactured from silicon sheet rubber 0.25" thick in accordance with A-A-59588,
CL 2G GR50 and shall be cemented to bushing items 1 through 8 prior to installation using adhesive in
accordance with MMM-A-121.
10. For dimensions not detailed herein, see MIL-S-24235 and figure 3A22.
TABLE 3A23-I. Sleeve dimensions (see note 7).

Stuffing Sleeve Dim. Dim.
Assy Dim. “L” (note 5)
tube size item no. “A” “B”
1 1 - - (M-2G)-0.50 =L When sleeve is installed in one section.
2 1 0.750 (M-2G)-0.75
=L When sleeve is installed in two sections.
3 2 1.000 2
(M-2G)-1.00
“B” = =L When sleeve is installed in three sections.
3
2 4 3 1.203 cable
(M-2G)-1.25 = L When sleeve is installed in one section.
O.D.+
5 4 1.375 0.062 (M-2G)-1.50
=L When sleeve is installed in two sections.
6 5 1.563 2
7 6 1.813 (M-2G)-1.75
=L When sleeve is installed in three sections.
8 7 2.125 3
9 8 2.250
TOLERANCES
Fractional ± 1
⁄32 inch
Decimal ± 0.005 inches
Angles ± 0°-30′ degrees
Unless otherwise noted
FIGURE 3A23. Bushing sleeves for MIL-S-24235 stuffing tubes through steel shielded bulkheads - Continued.
43
MIL-STD-2003-3A(SH)
APPENDIX A
Box
LS3SWUS-24 1.700 1.800 7 22-0003 60/40 S 7 2-105 2 MIL-DTL-24643 36
LS3SWUS-30 1.820 1.920 8 23-0004 60/48 T 8 2-107 2 MIL-DTL-24643 36
LS3SWUS-37 1.950 2.050 8 23-0006 60/52 T 8 2-108 2⅜ MIL-DTL-24643 36
LS3SWUS-44 2.200 2.300 9 24-0003 90/55 W 2½ MIL-DTL-24643 36
LS3U-3 0.580 0.620 4T 19-0004 20/15 30/15 C 2 2-068 ¾ MIL-DTL-24643 37
LS3U-7 0.760 0.810 5 20-0002 30/20 E 3 2-072 1 MIL-DTL-24643 37
LS3U-12 1.030 1.090 5 20-0009 40/26 K 4 2-091 1¼ MIL-DTL-24643 37
LS4NW-8 0.684 0.740 4T 19-0008 30/18 D 2 2-070 ¾ MIL-DTL-24643 55
LS4SJ-14 0.380 0.395 2 17-0002 20/10 A 1 2-062 ¾ MIL-DTL-24643 43
LS4SJ-16 0.346 0.360 2 17-0002 15/9 20/9 A 1 2-062 ¾ MIL-DTL-24643 43
LS4SJ-20 0.303 0.320 1 16-0004 15/8 20/8 A 1 2-062 ¾ MIL-DTL-24643 43
LS5KVTSGU-100 1.656 1.790 8 23-0002 60/44 S 7 2-105 2 MIL-DTL-24643 22
LS5KVTSGU-150 1.804 1.950 8 23-0005 60/48 T 8 2-107 2 MIL-DTL-24643 22
LS5KVTSGU-250 2.054 2.220 9 24-0002 90/55 W 9 2-110 2½ MIL-DTL-24643 22
LS5KVTSGU-350 2.266 2.450 9 24-0005 90/60 X 3 MIL-DTL-24643 22
LS5KVTSGU-400 2.405 2.600 9 24-0007 90/65 Y 3 MIL-DTL-24643 22
LS6SGU-100 1.480 1.600 8 23-0001 60/40 P 7 2-101 2 MIL-DTL-24643 19
LS6SGU-125 1.656 1.790 8 23-0004 60/44 S 7 2-105 2 MIL-DTL-24643 19
LS6SGU-150 1.813 1.960 8 23-0006 60/48 T 8 2-107 2 MIL-DTL-24643 19
LS6SGU-200 2.035 2.200 9 24-0003 60/54 W 9 2-109 2½ MIL-DTL-24643 19
LS7PS-6 0.717 0.775 4T 19-0007 30/19 E 2 2-071 1 MIL-DTL-24643 26
LS7SGU-3 0.504 0.545 4T 19-0002 20/13 30/13 C 1 2-066 ½ MIL-DTL-24643 20
LS7SGU-4 0.550 0.595 4T 19-0003 20/15 30/15 C 2 2-068 ¾ MIL-DTL-24643 20
LS8NW6 0.620 0.670 4T 19-0004 30/17 D 2 2-069 ¾ MIL-DTL-24643 54
LSDCOP-1 0.235 0.250 1 16-0004 15/6 20/6 A 1 2-061 ½ MIL-DTL-24643 2
LSDCOP-1½ 0.300 0.315 1 16-0006 15/8 20/8 A 1 2-062 ½ MIL-DTL-24643 2
LSDCOP-2 0.310 0.330 2 17-0001 15/8 20/8 A 1 2-062 ½ MIL-DTL-24643 2
LSDHOF-3 0.405 0.425 2 17-0004 20/11 B 1 2-063 ½ MIL-DTL-24643 3
LSDHOF-4 0.440 0.460 3 18-0018 20/11 B 1 2-064 ½ MIL-DTL-24643 3
LSDHOF-6 0.490 0.510 4T 19-0001 20/12 30/12 B 1 2-065 ½ MIL-DTL-24643 3
LSDHOF-9 0.540 0.570 4T 19-0003 20/14 30/14 C 1 2-067 ½ MIL-DTL-24643 3
LSDHOF-14 0.675 0.705 4T 19-0007 30/18 D 2 2-070 ¾ MIL-DTL-24643 3
LSDHOF-23 0.820 0.860 5 20-0003 30/21 G 3 2-073 1 MIL-DTL-24643 3
LSDHOF-30 0.920 0.960 5 20-0005 30/24 40/24 J 3 2-075 1 MIL-DTL-24643 3
LSDHOF-83 1.390 1.450 6 21-0007 60/36 N 6 2-098 1½ MIL-DTL-24643 3
LSDHOF-250 2.000 2.100 9 24-0002 60/52 V 8 2-108 2½ MIL-DTL-24643 3
LSDHOF-400 2.400 2.500 9 24-0006 90/60 Y 3 MIL-DTL-24643 3
LSDNW-3 0.361 0.390 2 17-0003 15/9 A 1 2-062 ½ MIL-DTL-24643 48
NOTE:
44
MIL-STD-2003-3A(SH)
APPENDIX A
Box
LSDNW-4 0.398 0.430 2 17-0004 20/10 B 1 2-063 ½ MIL-DTL-24643 48
LSDNW-9 0.504 0.545 4T 19-0002 20/13 30/13 C 1 2-066 ½ MIL-DTL-24643 48
LSDNW-14 0.564 0.610 4T 19-0004 20/15 30/15 C 2 2-068 ½ MIL-DTL-24643 48
LSDNW-23 0.638 0.690 4T 19-0005 30/17 D 2 2-070 ¾ MIL-DTL-24643 48
LSDNW-50 0.842 0.910 5 20-0004 30/23 G 3 2-074 1 MIL-DTL-24643 48
LSDNW-75 1.000 1.080 5 20-0009 40/26 K 4 2-091 1¼ MIL-DTL-24643 48
LSDNW-100 1.082 1.170 6 21-0002 40/28 L 4 2-093 1¼ MIL-DTL-24643 48
LSDPS-3 0.421 0.455 2 17-0003 20/11 B 1 2-063 ½ MIL-DTL-24643 26
LSDPS-4 0.452 0.489 2 17-0004 20/12 30/12 B 1 2-064 ½ MIL-DTL-24643 26
LSDPS-6 0.541 0.585 4T 19-0001 20/14 30/14 C 1 2-067 ¾ MIL-DTL-24643 26
LSDPS-9 0.581 0.628 4T 19-0002 20/15 30/15 C 2 2-068 ¾ MIL-DTL-24643 26
LSDPS-14 0.675 0.730 4T 19-0007 30/17 D 2 2-070 ¾ MIL-DTL-24643 26
LSDRW 0.620 0.670 4T 19-0005 30/17 D 2 2-069 ¾ MIL-DTL-24643 53
LSDSGU-3 0.362 0.391 2 17-0003 15/9 A 1 2-062 ½ MIL-DTL-24643 15
LSDSGU-4 0.395 0.427 2 17-0004 20/10 B 1 2-063 ½ MIL-DTL-24643 15
LSDSGU-9 0.503 0.544 4T 19-0002 20/13 30/13 C 1 2-066 ¾ MIL-DTL-24643 15
LSDSGU-14 0.620 0.670 4T 19-0006 30/17 D 2 2-069 ¾ MIL-DTL-24643 15
LSDSGU-23 0.722 0.781 5 20-0002 30/19 E 2 2-071 1 MIL-DTL-24643 15
LSDSGU-50 0.843 0.911 5 20-0004 30/23 G 3 2-074 1 MIL-DTL-24643 15
LSDSGU-75 0.993 1.074 5 20-0009 40/26 K 4 2-090 1¼ MIL-DTL-24643 15
LSDSGU-100 1.079 1.167 6 21-0001 40/28 K 4 2-093 1¼ MIL-DTL-24643 15
LSDSGU-200 1.464 1.583 7 22-0003 60/40 P 7 2-101 2 MIL-DTL-24643 15
LSDSGU-300 1.703 1.841 8 23-0004 60/46 S 8 2-106 2 MIL-DTL-24643 15
LSDSGU-400 1.914 2.069 9 24-0001 60/52 V 8 2-108 2½ MIL-DTL-24643 15
LSECM 1.290 1.370 6 21-0006 40/34 60/34 M 5 2-096 1½ MIL-DTL-24643 38
LSFHOF-3 0.460 0.480 3 18-0018 20/12 30/12 B 1 2-064 ½ MIL-DTL-24643 3
LSFHOF-4 0.520 0.550 4T 19-0002 20/13 30/13 C 1 2-066 ¾ MIL-DTL-24643 3
LSFHOF-9 0.630 0.660 4T 19-0005 20/16 30/16 D 2 2-069 ¾ MIL-DTL-24643 3
LSFHOF-42 1.300 1.380 6 21-0006 40/34 60/34 M 5 2-097 1½ MIL-DTL-24643 3
LSFHOF-60 1.430 1.510 7 22-0002 50/38 N 6 2-099 2 MIL-DTL-24643 3
LFHOF-133 1.920 2.000 8 23-0006 60/50 90/50 T 8 2-107 2½ MIL-DTL-24643 3
LSFNW-3 0.413 0.447 3 18-0018 20/11 B 1 2-063 ½ MIL-DTL-24643 50
LSFNW-4 0.475 0.513 4T 19-0001 20/13 30/13 B 1 2-065 ¾ MIL-DTL-24643 50
LSFNW-9 0.583 0.630 4T 19-0004 20/16 30/16 C 2 2-069 ¾ MIL-DTL-24643 50
LSFNW-23 0.768 0.830 5 20-0002 30/21 F 3 2-072 1 MIL-DTL-24643 50
NOTE:
45
MIL-STD-2003-3A(SH)
APPENDIX A
Box
LSFPS-14 0.754 0.815 5 20-0002 30/20 F 3 2-072 1 MIL-DTL-24643 26
LSFSGU-3 0.413 0.447 2 17-0004 20/11 B 1 2-063 ½ MIL-DTL-24643 17
LSFSGU-4 0.475 0.513 4T 19-0001 20/13 30/13 B 1 2-065 ½ MIL-DTL-24643 17
LSFSGU-9 0.583 0.630 4T 19-0004 20/16 30/16 C 2 2-068 ¾ MIL-DTL-24643 17
LSFSGU-23 0.823 0.890 5 20-0004 30/22 40/22 G 3 2-073 1 MIL-DTL-24643 17
LSFSGU-50 0.971 1.050 5 20-0008 40/26 J 4 2-090 1¼ MIL-DTL-24643 17
LSFSGU-75 1.147 1.240 6 21-0004 40/30 L 4 2-094 1¼ MIL-DTL-24643 17
LSFSGU-100 1.256 1.358 6 21-0006 40/34 60/34 M 5 2-096 1½ MIL-DTL-24643 17
LSFSGU-150 1.503 1.625 8 23-0001 60/40 R 7 2-101 2 MIL-DTL-24643 17
LSFSGU-200 1.684 1.820 8 23-0004 60/46 S 7 2-105 2 MIL-DTL-24643 17
LSMCOS-2 0.440 0.460 2 17-0004 20/11 B 1 2-064 ½ MIL-DTL-24643 4
LSMCOS-4 0.490 0.510 4T 19-0001 20/12 30/12 B 1 2-065 ½ MIL-DTL-24643 4
LSMCOS-5 0.375 0.390 2 17-0003 15/9 A 1 2-062 ½ MIL-DTL-24643 4
LSMCOS-6 0.460 0.480 3 18-0018 20/12 30/12 B 1 2-064 ½ MIL-DTL-24643 4
LSMCOS-7 0.575 0.595 4T 19-0004 20/15 30/15 C 2 2-068 ¾ MIL-DTL-24643 4
LSMDU-6 0.925 1.000 5 20-0006 30/24 40/24 J 4 2-091 1¼ MIL-DTL-24643 5
LSMDU-14 1.290 1.395 6 21-0007 40/34 60/34 M 5 2-097 1½ MIL-DTL-24643 5
LSMDU-23 1.633 1.765 8 23-0003 60/44 S 7 2-104 2 MIL-DTL-24643 5
LSMDU-40 1.887 2.040 9 24-0001 60/50 90/50 T 8 2-108 2½ MIL-DTL-24643 5
LSMDU-60 2.155 2.330 9 24-0005 90/55 X 2½ MIL-DTL-24643 5
LSMHOF-7 0.465 0.500 4T 19-0001 20/12 30/12 B 1 2-065 ½ MIL-DTL-24643 7
LSMHOF-10 0.540 0.585 4T 19-0003 20/14 30/14 C 1 2-067 ¾ MIL-DTL-24643 7
LSMHOF-14 0.583 0.635 4T 19-0004 20/15 30/15 C 2 2-068 ¾ MIL-DTL-24643 7
LSMHOF-19 0.650 0.705 4T 19-0006 30/17 D 2 2-070 ¾ MIL-DTL-24643 7
LSMHOF-24 0.735 0.795 5 20-0001 30/20 E 2 2-071 1 MIL-DTL-24643 7
LSMHOF-30 0.775 0.835 5 20-0002 30/21 F 3 2-072 1 MIL-DTL-24643 7
LSMHOF-37 0.855 0.925 5 20-0004 30/23 G 3 2-074 1 MIL-DTL-24643 7
LSMHOF-44 0.925 1.000 5 20-0006 30/24 40/24 J 3 2-075 1¼ MIL-DTL-24643 7
LSMHOF-61 1.100 1.175 6 21-0001 40/28 L 4 2-093 1¼ MIL-DTL-24643 7
LSMMOP-5 0.282 0.305 1 16-0006 15/7 20/7 A 1 2-061 ½ MIL-DTL-24643 8
LSMNW-7 0.370 0.400 2 17-0003 20/10 A 1 2-062 ½ MIL-DTL-24643 51
LSMNW-10 0.457 0.495 3 18-0018 20/12 30/12 B 1 2-065 ½ MIL-DTL-24643 51
LSMNW-14 0.494 0.535 4T 19-0001 20/13 30/13 C 1 2-066 ½ MIL-DTL-24643 51
LSMNW-19 0.545 0.590 4T 19-0003 20/14 30/14 C 1 2-067 ½ MIL-DTL-24643 51
LSMNW-24 0.633 0.685 4T 19-0005 30/17 D 2 2-070 ¾ MIL-DTL-24643 51
LSMNW-30 0.670 0.725 4T 19-0007 30/17 D 2 2-070 ¾ MIL-DTL-24643 51
LSMNW-37 0.726 0.785 5 20-0001 30/19 E 2 2-071 ¾ MIL-DTL-24643 51
LSMNW-44 0.823 0.890 5 20-0004 30/22 40/22 G 3 2-073 1 MIL-DTL-24643 51
NOTE:
46
MIL-STD-2003-3A(SH)
APPENDIX A
Box
LSMRI-D-1 0.069 0.075 1 16-0001 A 1 2-061 MIL-DTL-24643 9
LSMRI-D-2½ 0.094 0.102 1 16-0001 A 1 2-061 MIL-DTL-24643 9
LSMRI-T-2½ 0.094 0.102 1 16-0001 A 1 2-061 ⅜ MIL-DTL-24643 9
LSMS-37 0.740 0.800 5 20-0001 30/20 E 2 2-071 1 MIL-DTL-24643 34
LSMSCS-7 0.507 0.544 4T 19-0002 20/13 30/13 C 1 2-066 ½ MIL-DTL-24643 18
LSMSCS-10 0.635 0.682 4T 19-0005 30-17 D 2 2-070 ¾ MIL-DTL-24643 18
LSMSCS-14 0.677 0.728 4T 19-0007 30/17 E 2 2-071 1 MIL-DTL-24643 18
LSMSCS-19 0.742 0.798 5 20-0002 30/20 F 2 2-071 1 MIL-DTL-24643 18
LSMSCS-24 0.850 0.915 5 20-0004 30/23 G 3 2-074 1 MIL-DTL-24643 18
LSMSCS-30 0.893 0.961 5 20-0005 30/24 40/24 J 2 2-069 1¼ MIL-DTL-24643 18
LSMSCS-37 0.986 1.065 5 20-0009 40/26 K 4 2-090 1¼ MIL-DTL-24643 18
LSMSCS-44 1.090 1.174 6 21-0002 40/28 L 4 2-093 1¼ MIL-DTL-24643 18
LSMSCS-61 1.216 1.310 6 21-0005 40/32 60/32 M 5 2-096 1½ MIL-DTL-24643 18
LSMSCS-91 1.429 1.540 7 22-0002 60/38 P 6 2-100 2 MIL-DTL-24643 18
LSMSCU-7 0.447 0.484 3 18-0018 20/12 30/12 B 1 2-064 ½ MIL-DTL-24643 18
LSMSCU-10 0.575 0.622 4T 19-0004 20/15 30/15 C 2 2-068 ¾ MIL-DTL-24643 18
LSMSCU-14 0.617 0.668 4T 19-0005 20/16 30/16 D 2 2-069 ¾ MIL-DTL-24643 18
LSMSCU-19 0.682 0.738 4T 19-0007 30/18 D 2 2-071 ¾ MIL-DTL-24643 18
LSMSCU-24 0.790 0.855 5 20-0003 30/21 G 3 2-073 1 MIL-DTL-24643 18
LSMSCU-30 0.833 0.901 5 20-0004 30/22 40/22 G 3 2-074 1 MIL-DTL-24643 18
LSMSCU-37 0.926 1.002 5 20-0006 30/24 40/24 J 3 2-076 1 MIL-DTL-24643 18
LSMSCU-44 1.030 1.114 5 20-0009 40/28 K 4 2-091 1¼ MIL-DTL-24643 18
LSMSCU-61 1.156 1.250 6 21-0003 40/30 L 4 2-094 1¼ MIL-DTL-24643 18
LSMSCU-91 1.369 1.480 7 22-0001 60/36 N 6 2-099 1½ MIL-DTL-24643 18
LSMU-14 0.365 0.400 2 17-0003 20/10 A 1 2-062 ½ MIL-DTL-24643 29
LSMUS-14 0.425 0.460 2 17-0004 20/11 B 1 2-024 ½ MIL-DTL-24643 29
LSPBTMU-5 0.499 0.540 4T 19-0002 20/13 30/13 C 1 2-066 ½ MIL-DTL-24643 10
LSPBTMU-15 0.694 0.750 4T 19-0007 30/19 D 2 2-071 1 MIL-DTL-24643 10
LSPBTMU-30 0.907 0.980 5 20-0006 30/24 40/24 J 3 2-075 1 MIL-DTL-24643 10
LSPI-3 0.634 0.685 4T 19-0004 30/17 D 2 2-070 ¾ MIL-DTL-24643 25
LSPI-7 0.833 0.900 5 20-0002 30/22 40/22 G 3 2-073 1 MIL-DTL-24643 25
LSPI-12 1.068 1.155 5 20-0009 40/28 K 4 2-093 1¼ MIL-DTL-24643 25
LSSHOF-3 0.195 0.210 1 16-0001 15/5 20/5 A 1 2-061 ½ MIL-DTL-24643 3
LSSHOF-23 0.440 0.460 3 18-0018 20/11 B 1 2-064 ½ MIL-DTL-24643 3
LSSHOF-60 0.570 0.600 4T 19-0004 20/15 30/15 C 2 2-068 ¾ MIL-DTL-24643 3
LSSHOF-150 0.830 0.870 5 20-0003 30/22 40/22 F 3 2-073 1 MIL-DTL-24643 3
LSSHOF-200 0.940 0.980 5 20-0006 30/24 40/24 J 3 3-075 1 MIL-DTL-24643 3
LSSHOF-250 1.035 1.085 5 20-0009 40/26 K 4 2-091 1¼ MIL-DTL-24643 3
NOTE:
47
MIL-STD-2003-3A(SH)
APPENDIX A
Box
LSSHOF-500 1.380 1.450 7 22-0001 60/36 N 6 2-098 ½ MIL-DTL-24643 3
LSSHOF-650 1.540 1.610 7 22-0003 60/40 P 7 2-101 2 MIL-DTL-24643 3
LSSHOF-800 1.600 1.670 8 23-0001 60/42 R 7 2-101 2 MIL-DTL-24643 3
LSSRW 0.370 0.400 2 17-0003 20/10 A 1 2-062 ½ MIL-DTL-24643 53
LSSSF-300 1.020 1.100 5 20-0009 40/27 K 4 2-091 1 MIL-DTL-24643 11
LSSSGU-50 0.481 0.520 4T 19-0001 20/13 30/13 C 1 2-065 ½ MIL-DTL-24643 14
LSSSGU-75 0.557 0.602 4T 19-0004 20/15 30/15 C 2 2-068 ¾ MIL-DTL-24643 14
LSSSGU-100 0.619 0.669 4T 19-0005 20/16 30/16 D 2 2-069 ¾ MIL-DTL-24643 14
LSSSGU-200 0.807 0.872 5 20-0003 30/22 40/22 G 3 2-073 1 MIL-DTL-24643 14
LSSSGU-300 0.926 1.001 5 20-0006 30/24 40/24 J 3 2-076 1¼ MIL-DTL-24643 14
LSSSGU-400 1.034 1.118 5 20-0010 40/27 K 4 2-092 1¼ MIL-DTL-24643 14
LSSSGU-650 1.268 1.371 6 21-0006 40/34 60/34 M 5 2-097 1½ MIL-DTL-24643 14
LSSSGU-800 1.374 1.485 7 22-0001 60/36 N 6 2-099 1½ MIL-DTL-24643 14
LSSSGU-1000 1.499 1.620 8 23-0001 60/40 P 7 2-101 2 MIL-DTL-24643 14
LSSSGU-1600 1.859 2.010 9 24-0001 60/49 T 8 2-108 2½ MIL-DTL-24643 14
LSSSGU-2000 2.044 2.210 9 24-0004 90/55 W 9 2-110 2½ MIL-DTL-24643 14
LSTCJU-4 0.400 0.430 2 17-0004 20/10 B 1 2-063 ½ MIL-DTL-24643 21
LSTCJX-3 0.686 0.742 4T 19-0005 30/18 D 2 2-071 ¾ MIL-DTL-24643 24
LSTCJX-7 0.909 0.983 5 20-0005 30/24 40/24 J 3 2-075 1 MIL-DTL-24643 24
LSTCJX-12 1.174 1.269 6 21-0003 40/32 M 5 2-095 1¼ MIL-DTL-24643 24
LSTCKX-1 0.422 0.456 2 17-0003 20/11 B 1 2-064 ½ MIL-DTL-24643 24
LSTCKX-3 0.686 0.742 4T 19-0005 30/18 D 2 2-071 ¾ MIL-DTL-24643 24
LSTCKX-7 0.909 0.983 5 20-0005 30/24 40/24 J 3 2-075 1 MIL-DTL-24643 24
LSTCKX-12 1.174 1.269 6 21-0003 40/32 M 5 2-095 1¼ MIL-DTL-24643 24
LSTCOP-2 0.325 0.345 2 17-0001 15/8 20/8 A 1 2-062 ½ MIL-DTL-24643 2
LSTCTU-4 0.400 0.430 2 17-0004 20/10 B 1 2-063 ½ MIL-DTL-24643 21
LSTCTX-1 0.324 0.350 2 17-0001 15/8 20/8 A 1 2-062 ½ MIL-DTL-24643 24
LSTCTX-3 0.511 0.552 4T 19-0001 20/14 30/14 C 1 2-066 ½ MIL-DTL-24643 24
LSTCTX-7 0.676 0.731 4T 19-0005 30/17 D 2 2-071 ¾ MIL-DTL-24643 24
LSTCTX-12 0.892 0.964 5 20-0004 20/24 40/24 J 3 2-075 1 MIL-DTL-24643 24
LSTHOF-3 0.430 0.450 2 17-0004 20/11 B 1 2-064 ½ MIL-DTL-24643 3
LSTHOF-4 0.460 0.480 3 18-0018 20/12 30/12 B 1 2-064 ½ MIL-DTL-24643 3
LSTHOF-6 0.520 0.550 4T 19-0002 20/13 30/13 C 1 2-066 ¾ MIL-DTL-24643 3
LSTHOF-9 0.570 0.600 4T 19-0004 20/15 30/15 C 2 2-068 ¾ MIL-DTL-24643 3
LSTHOF-14 0.720 0.750 4T 19-0007 30/19 E 2 2-070 1 MIL-DTL-24643 3
LSTHOF-23 0.860 0.900 5 20-0004 30/22 40/22 G 3 2-073 1 MIL-DTL-24643 3
LSTHOF-42 1.200 1.250 6 21-0003 40/30 L 4 2-094 1¼ MIL-DTL-24643 3
LSTHOF-150 1.740 1.820 8 23-0004 60/46 S 7 2-105 2 MIL-DTL-24643 3
LSTHOF-250 2.140 2.240 9 24-0003 90/55 W 9 2-100 2½ MIL-DTL-24643 3
LSTHOF-400 2.680 2.800 9 24-0008 90/70 AA 3 MIL-DTL-24643 3
LSTHOF-500 2.920 3.100 120/75 BB 3½ MIL-DTL-24643 3
LSTHOF-600 2.980 3.150 120/80 BB 3½ MIL-DTL-24643 3
LSTNW-3 0.380 0.411 2 17-0003 20/10 B 1 2-063 ½ MIL-DTL-24643 49
LSTNW-4 0.415 0.449 2 17-0004 20/11 B 1 2-063 ½ MIL-DTL-24643 49
NOTE:
48
MIL-STD-2003-3A(SH)
APPENDIX A
Box
LSTNW-9 0.578 0.625 4T 19-0004 20/15 30/15 C 2 2-068 ¾ MIL-DTL-24643 49
LSTNW-14 0.620 0.670 4T 19-0005 30/17 D 2 2-069 ¾ MIL-DTL-24643 49
LSTNW-23 0.703 0.760 4T 19-0008 30/19 E 2 2-071 1 MIL-DTL-24643 49
LSTNW-50 0.869 0.969 5 20-0005 30/24 40/24 J 3 2-075 1 MIL-DTL-24643 49
LSTNW-75 1.048 1.134 5 20-0010 40/28 K 4 2-093 1¼ MIL-DTL-24643 49
LSTNW-100 1.171 1.266 6 21-0004 40/32 M 5 2-095 1¼ MIL-DTL-24643 49
LSTNW-150 1.401 1.515 7 22-0001 60/38 N 6 2-099 1½ MIL-DTL-24643 49
LSTPNW-1½ 0.217 0.235 1 16-0004 15/5 20/5 A 1 2-061 ½ MIL-DTL-24643 52
LSTPNW-3 0.287 0.310 1 16-0006 15/7 20/7 A 1 2-061 ½ MIL-DTL-24643 52
LSTPNW-5 0.338 0.365 2 17-0001 15/9 20/9 A 1 2-062 ½ MIL-DTL-24643 52
LSTPNW-10 0.435 0.470 3 18-0018 20/11 B 1 2-064 ½ MIL-DTL-24643 52
LSTPNW-15 0.490 0.530 4T 19-0001 20/13 30/13 C 1 2-065 ½ MIL-DTL-24643 52
LSTPNW-20 0.532 0.575 4T 19-0002 20/14 30/14 C 1 2-067 ¾ MIL-DTL-24643 52
LSTPNW-30 0.629 0.680 4T 19-0005 30/17 D 2 2-069 ¾ MIL-DTL-24643 52
LSTPNW-40 0.708 0.765 4T 19-0008 30/19 E 2 2-071 1 MIL-DTL-24643 52
LSTPS-3 0.439 0.475 2 17-0004 20/12 30/12 B 1 2-064 ½ MIL-DTL-24643 26
LSTPS-4 0.512 0.553 3 18-0018 20/14 30/14 C 1 2-066 ½ MIL-DTL-24643 26
LSTPS-6 0.574 0.620 4T 19-0002 20/15 30/15 C 2 2-068 ¾ MIL-DTL-24643 26
LSTPS-9 0.608 0.657 4T 19-0003 20/16 30/16 D 2 2-069 ¾ MIL-DTL-24643 26
LSTPS-14 0.695 0.751 4T 19-0006 30/19 E 2 2-071 1 MIL-DTL-24643 26
LSTPS-23 0.801 0.866 5 20-0003 30/22 G 3 2-073 1 MIL-DTL-24643 26
LSTPS-30 0.915 0.989 5 20-0004 30/24 40/24 J 3 2-075 1 MIL-DTL-24643 26
LSTRW 0.567 0.710 4T 19-0005 30/18 D 2 2-070 ¾ MIL-DTL-24643 53
LSTSGU-3 0.380 0.411 2 17-0003 20/10 B 1 2-063 ½ MIL-DTL-24643 16
LSTSGU-4 0.415 0.449 2 17-0004 20/11 B 1 2-063 ½ MIL-DTL-24643 16
LSTSGU-9 0.532 0.575 4T 19-0003 20/14 30/14 C 1 2-067 ¾ MIL-DTL-24643 16
LSTSGU-14 0.664 0.718 4T 19-0007 30/17 D 2 2-070 ¾ MIL-DTL-24643 16
LSTSGU-23 0.751 0.812 5 20-0003 30/20 E 3 2-072 1 MIL-DTL-24643 16
NOTE:
49
MIL-STD-2003-3A(SH)
APPENDIX A
Box
LSTSGU-50 0.896 0.969 5 20-0005 30/24 40/24 J 3 2-075 1 MIL-DTL-24643 16
LSTSGU-75 1.049 1.134 5 20-0010 40/28 L 4 2-093 1¼ MIL-DTL-24643 16
LSTSGU-100 1.171 1.266 6 21-0004 40/32 M 5 2-095 1¼ MIL-DTL-24643 16
LSTSGU-150 1.401 1.515 7 22-0002 60/38 N 6 2-099 2 MIL-DTL-24643 16
LSTSGU-200 1.544 1.669 8 23-0001 60/42 R 7 2-101 2 MIL-DTL-24643 16
LSTSGU-300 1.810 1.957 8 24-0003 60/48 T 8 2-107 2 MIL-DTL-24643 16
LSTSGU-400 2.038 2.203 9 23-0006 60/54 W 9 2-110 2½ MIL-DTL-24643 16
LSTTOP-3 0.444 0.480 3 18-0018 20/12 30/12 B 1 2-064 ½ MIL-DTL-24643 12
LSTTOP-5 0.546 0.590 4T 19-0003 20/14 30/14 C 1 2-067 ¾ MIL-DTL-24643 12
LSTTOP-10 0.648 0.700 4T 19-0006 30/17 D 2 2-070 ¾ MIL-DTL-24643 12
LSTTOP-15 0.768 0.830 5 20-0002 30/20 F 3 2-072 1 MIL-DTL-24643 12
LSTTRS-2 0.629 0.680 4T 19-0005 30/17 D 2 2-069 ¾ MIL-DTL-24643 13
LSTTRS-4 0.685 0.740 4T 19-0007 30/18 D 2 2-071 ¾ MIL-DTL-24643 13
LSTTRS-6 0.814 0.880 5 20-0003 30/22 40/22 G 3 2-073 1 MIL-DTL-24643 13
LSTTRS-8 0.916 0.990 5 20-0006 30/24 40/24 J 3 2-075 1¼ MIL-DTL-24643 13
LSTTRS-10 0.999 1.080 5 20-0009 40/26 K 4 2-091 1¼ MIL-DTL-24643 13
LSTTRS-12 1.017 1.100 5 20-0009 40/26 K 4 2-091 1¼ MIL-DTL-24643 13
LSTTRS-16 1.100 1.190 6 21-0001 40/30 L 4 2-094 1¼ MIL-DTL-24643 13
LSTTSU-1½ 0.305 0.330 2 17-0001 15/8 20/8 A 1 2-062 ½ MIL-DTL-24643 23
LSTTSU-3 0.416 0.450 2 17-0004 20/11 B 1 2-063 ½ MIL-DTL-24643 23
LSTTSU-5 0.500 0.540 4T 19-0001 20/13 30/13 C 1 2-066 ¾ MIL-DTL-24643 23
LSTTSU-10 0.624 0.675 4T 19-0004 30/17 D 2 2-069 ¾ MIL-DTL-24643 23
LSTTSU-15 0.740 0.800 4T 19-0007 30/20 E 2 2-071 1 MIL-DTL-24643 23
LSTTSU-20 0.805 0.870 5 20-0002 30/22 40/22 G 3 2-073 1 MIL-DTL-24643 23
LSTTSU-30 0.999 1.080 5 20-0006 40/26 K 4 2-091 1¼ MIL-DTL-24643 23
LSTTSU-40 1.110 1.200 6 21-0002 40/30 L 4 2-094 1¼ MIL-DTL-24643 23
LSTTSU-50 1.295 1.400 6 21-0007 40/34 60/34 M 5 2-097 1½ MIL-DTL-24643 23
LSTTSU-60 1.341 1.450 7 22-0001 60/36 N 6 2-098 1½ MIL-DTL-24643 23
NOTE:
50
MIL-STD-2003-3A(SH)
APPENDIX A
Size OD Packing Submarine Box
Insert Insert Surface conn. Slant
Type Size assy MIL-spec
Min. Max. block block size Size Grommet sheet
M19622
LSC5FS-4 0.240 0.360 1 16-0006 15/8 20/8 A 1 2-062 ⅜ MIL-DTL-24643 59
LSC5FSW-4 0.240 0.380 1 16-0006 15/8 20/8 A 1 2-062 ⅜ MIL-DTL-24643 59
LSC5OS-4 0.290 0.400 1 16-0006 20/10 A 1 2-062 ⅜ MIL-DTL-24643 59
LSC5OSW-4 0.300 0.420 2 17-0002 20/10 A 1 2-063 ½ MIL-DTL-24643 59
LSC5-4 0.220 0.270 1 16-0004 15/6 20/6 A 1 2-061 ⅜ MIL-DTL-24643 60
LSC5W-4 0.230 0.290 1 16-0005 15/7 20/7 A 1 2-061 ⅜ MIL-DTL-24643 60
LSC5P-4 0.230 0.280 1 16-0005 15/7 20/7 A 1 2-061 ⅜ MIL-DTL-24643 61
LSC5POS-4 0.290 0.370 2 17-0002 15/9 20/9 A 1 2-062 ⅜ MIL-DTL-24643 61
LSC5POSR-4 0.230 0.280 1 16-0005 15/7 20/7 A 1 2-061 ⅜ MIL-DTL-24643 61
LSPB2SD-1 0.330 0.390 2 17-0002 15/9 A 1 2-062 ½ MIL-DTL-24643 62
LSPB2SDW-1 0.345 0.405 2 17-0003 20/10 B 1 20-63 ½ MIL-DTL-24643 62
LSPB2SDOS-1 0.440 0.500 4T 19-0001 20/12 30/12 B 1 2-065 ½ MIL-DTL-24643 62
LSPB2SDOSW-1 0.450 0.530 3 18-0018 20/13 30/13 C 1 2-065 ¾ MIL-DTL-24643 62
LSYSGU-2½ 0.535 4T 19-0001 20/13 30/13 C 1 2-066 ¾ MIL-DTL-24643 63
LSYSGU-4 0.580 4T 19-0001 20/14 30/14 C 1 2-067 ¾ MIL-DTL-24643 63
LSYSGU-7 0.640 4T 19-0003 20/16 30/16 C 2 2-069 ¾ MIL-DTL-24643 63
LSYSGU-10 0.730 4T 19-0007 30/17 D 2 2-070 ¾ MIL-DTL-24643 63
LSYSGU-16 1.000 5 20-0006 30/24 40/24 J 4 2-091 1½ MIL-DTL-24643 63
LSYSGU-42 1.170 6 21-0001 40/28 L 4 2-093 1½ MIL-DTL-24643 63
LSYSGU-65 1.310 6 21-0005 40/32 60/32 M 5 2-096 1½ MIL-DTL-24643 63
LSYSGU-85 1.450 6 21-0007 60/36 N 6 2-098 1½ MIL-DTL-24643 63
LSYSGU-100 1.600 8 23-0001 60/40 P 7 2-101 2 MIL-DTL-24643 63
LSYSGU-133 1.780 8 23-0002 60/44 S 7 2-105 2 MIL-DTL-24643 63
LSYSGU-165 1.880 8 23-0004 60/46 S 8 2-106 2 MIL-DTL-24643 63
LSTPSJ-1-24 0.154 0.186 MIL-DTL-24643 64
LSTPSJ-1-22 0.166 0.198 MIL-DTL-24643 64
LSTPSJ-1-20 0.184 0.216 1 16-0001 15/5 20/5 A 1 2-061 ½ MIL-DTL-24643 64
LSTPSJ-1-18 0.204 0.236 1 16-0004 15/5 20/5 A 1 2-061 ½ MIL-DTL-24643 64
LSTPSJ-1-16 0.218 0.250 1 16-0004 15/6 20/6 A 1 2-061 ½ MIL-DTL-24643 64
LSTPSJ-1-14 0.246 0.276 1 16-0004 15/6 20/6 A 1 2-061 ½ MIL-DTL-24643 64
LSTPSJ-2-24 0.230 0.290 1 16-0005 15/7 20/7 A 1 2-061 ½ MIL-DTL-24643 64
LSTPSJ-2-22 0.255 0.315 2 17-0001 15/8 20/8 A 1 2-062 ½ MIL-DTL-24643 64
LSTPSJ-2-20 0.355 0.415 2 17-0004 20/10 B 1 2-063 ½ MIL-DTL-24643 64
LSTPSJ-2-18 0.360 0.420 2 17-0004 20/10 B 1 2-063 ½ MIL-DTL-24643 64
LSTPSJ-2-16 0.390 0.450 3 18-0018 20/11 B 1 2-064 ½ MIL-DTL-24643 64
LSTPSJ-2-14 0.435 0.495 4T 19-0001 20/12 30/12 B 1 2-065 ½ MIL-DTL-24643 64
LSTPSJ-3-24 0.245 0.305 1 16-0005 15/7 20/7 A 1 2-061 ⅜ MIL-DTL-24643 64
LSTPSJ-3-22 0.255 0.315 2 17-0001 15/8 20/8 A 1 2-062 ½ MIL-DTL-24643 64
LSTPSJ-3-20 0.295 0.355 1 16-0006 15/8 20/8 A 1 2-062 ½ MIL-DTL-24643 64
LSTPSJ-3-18 0.360 0.420 2 17-0004 20/10 B 1 2-063 ½ MIL-DTL-24643 64
LSTPSJ-3-16 0.420 0.480 2 17-0002 20/12 30/12 B 1 2-064 ½ MIL-DTL-24643 64
LS3C179DT 0.335 0.365 2 17-0002 15/9 20/9 A 1 2-062 ½ MIL-DTL-24643 65
LS6C176DT 0.425 0.455 2 17-0004 20/11 B 1 2-063 ½ MIL-DTL-24643 65
LS2OW-3 0.345 0.370 2 17-0002 15/9 20/9 A 1 2-062 ½ MIL-DTL-24643 66
LS2OW-4 0.366 0.392 2 17-0002 15/9 A 1 2-062 ½ MIL-DTL-24643 66
LS2OW-9 0.466 0.499 4T 19-0001 20/12 30/12 B 1 2-065 ½ MIL-DTL-24643 66
LS2OW-14 0.639 0.686 4T 19-0006 30/17 D 2 2-070 ¾ MIL-DTL-24643 66
LS2OW-23 0.743 0.797 5 20-0002 30/20 F 2 2-071 1 MIL-DTL-24643 66
LS2OW-50 0.894 0.959 5 20-0004 30/24 40/24 J 3 2-075 ¾ MIL-DTL-24643 66
LS2OW-75 1.033 1.108 5 20-0008 40/28 K 4 2-091 1¼ MIL-DTL-24643 66
LS2OW-100 1.149 1.232 6 21-0001 40/30 L 4 2-094 1¼ MIL-DTL-24643 66
LS2OW-200 1.519 1.630 7 22-0003 60/40 R 7 2-101 2 MIL-DTL-24643 66
LS3OW-3 0.367 0.394 2 17-0002 15/9 A 1 2-062 ½ MIL-DTL-24643 67
LS3OW-4 0.390 0.418 2 17-0004 20/10 B 1 2-063 ½ MIL-DTL-24643 67
LS3OW-9 0.497 0.533 3 18-0018 20/13 30/13 C 1 2-065 ½ MIL-DTL-24643 67
LS3OW-14 0.684 0.733 4T 19-0005 30/17 D 2 2-071 ¾ MIL-DTL-24643 67
LS3OW-23 0.769 0.853 5 20-0003 30/21 G 3 2-073 1 MIL-DTL-24643 67
LS3OW-50 0.957 1.027 5 20-0006 40/26 J 3 2-076 1 MIL-DTL-24643 67
LS3OW-75 1.107 1.187 6 21-0001 40/30 L 4 2-094 1¼ MIL-DTL-24643 67
LS3OW-100 1.231 1.321 6 21-0004 40/32 60/32 M 5 2-096 1½ MIL-DTL-24643 67
LS3OW-200 1.630 1.748 8 23-0002 60/43 S 7 2-103 2 MIL-DTL-24643 67
51
MIL-STD-2003-3A(SH)
APPENDIX A
Size OD Packing Submarine Box
Insert Insert Surface conn. Slant
Type Size assy MIL-spec
Min. Max. block block size Size Grommet sheet
M19622
LS3OW-300 1.916 2.055 3 23-0006 60/52 T 8 2-108 2⅜ MIL-DTL-24643 67
LS3OW-400 2.190 2.349 9 24-0004 90/55 X 2¼ MIL-DTL-24643 67
LS4OW-3 0.412 0.442 2 17-0002 20/11 B 1 2-063 ½ MIL-DTL-24643 68
LS4OW-4 0.537 0.469 3 18-0018 20/12 30/12 B 1 2-064 ½ MIL-DTL-24643 68
LS4OW-9 0.559 0.600 4T 19-0003 20/15 30/15 C 2 2-068 ¾ MIL-DTL-24643 68
LS4OW-14 0.772 0.828 5 20-0002 30/20 G 3 2-072 ¾ MIL-DTL-24643 68
LS4OW-23 0.900 0.965 5 20-0006 30/24 40/24 J 3 2-075 1 MIL-DTL-24643 68
LS4OW-50 1.084 1.163 6 21-0001 40/26 K 4 2-093 1¼ MIL-DTL-24643 68
LS4OW-75 1.254 1.345 6 21-0003 40/33 60/33 M 5 2-096 1⅜ MIL-DTL-24643 68
LS4OW-100 1.396 1.498 7 22-0001 60/38 N 6 2-099 1½ MIL-DTL-24643 68
LS4OW-200 1.850 1.984 8 23-0006 60/50 90/50 T 8 2-107 2½ MIL-DTL-24643 68
LSC264-4 0.735 0.765 4T 19-0005 30/19 E 2 2-071 ¾ MIL-DTL-24643 69
NOTE:
FIGURE 3A31. Cable assignment to steel, aluminum, and nylon stuffing tubes, MCP blocks, and box connectors - Continued.
52
MIL-STD-2003-3A(SH)
APPENDIX B
GROUP 3B – PENETRATIONS – STUFFING TUBES, SURFACE SHIPS

B.1 SCOPE
B.1.1 Scope. This appendix describes the installation standard methods for stuffing tubes in surface ships.
B.2. APPLICABLE DOCUMENTS
B.2.1 General. The documents listed in this section are specified in sections 3, 4, or 5 of this standard. This
B.2.2 Government documents.
B.2.2.1 Specifications, standards, and handbooks. The following specifications, standards, and handbooks
MIL-E-917 - Electric Power Equipment, Basic Requirements
MIL-DTL-2726/68 - Receptacle, Plug, Connector, Electrical, 10-Ampere, 125-Volt, 3-Phase,
Grounded (Symbol No. 706.1)
MIL-PRF-15624 - Gasket Material, Rubber, 50 Durometer Hardness (Maximum)
Cable)
MIL-S-22698 - Steel Plate, Shapes and Bars, Weldable Ordinary Strength and Higher
Strength: Structural
Brass and Steel, for Decks and Bulkheads with Pipe Protection
Steel, for Decks and Bulkheads Without Pipe Protection
Swage Type, Steel and Aluminum, for Deck and Bulkheads with Pipe
Protection
53
MIL-STD-2003-3A(SH)
APPENDIX B
Swage Type, Reduced Diameter, Steel and Aluminum, for Deck and
Bulkheads with Pipe Protection
Sealing Plug for Unused Stuffing Tubes
MIL-STD-2003-4 - Electric Plant Installation Standard Methods for Surface Ships and
Submarines (Cableways)
B.2.2.2 Other Government documents, drawings, and publications. The following other Government
NAVAL SEA SYSTEMS COMMAND (NAVSEA) DESIGN DATA SHEETS
DDS 100-1 - Reinforcement of Openings in Structure of Surface Ships Other Than in
Protective Planting
DDS 100-2 - Openings in Decks and Bulkheads for Stuffing Tubes and Pipe
(Copies of these documents are available from Commander, Naval Sea Systems Command, ATTN: SEA 05M2,
1333 Isaac Hull Avenue, SE, Stop 5160, Washington Navy Yard DC 20376-5160, or by email at
CommandStandards@navy.mil with the subject line “DDS request”.)
S9074-AR-GIB-010/278 - Requirements for Fabrication Welding and Inspection, and Casting
Inspection and Repair for Machinery, Piping, and Pressure Vessels
B.2.3 Non-Government publications. The following documents form a part of this document to the extent
contract.
ASTM INTERNATIONAL
ASTM A36/A36M - Standard Specification for Carbon Structural Steel
ASTM A53/A53M - Standard Specification for Pipe, Steel, Black and Hot-Dipped,
Zinc-Coated, Welded and Seamless
ASTM A106 - Standard Specification for Seamless Carbon Steel Pipe for
High-Temperature Service
ASTM A1008/A1008M - Standard Specification for Steel, Sheet, Cold-Rolled, Carbon,
Structural, High-Strength Low-Alloy, High-Strength Low-Alloy with
Improved Formability, Solution Hardened, and Bake Hardenable
ASTM A1011/A1011M - Standard Specification for Steel, Sheet and Strip, Hot-Rolled, Carbon,
Structural, High-Strength Low-Alloy, High-Strength Low-Alloy with
Improved Formability, and Ultra-High Strength
54
MIL-STD-2003-3A(SH)
APPENDIX B
ASTM B209 - Standard Specification for Aluminum and Aluminum-Alloy Sheet and
Plate
Assemblies (Metric)
NATIONAL AEROSPACE STANDARDS COMMITTEE (NA/NAS)
NASM 25027 - Nut, Self-Locking, 250 Deg F, 450 Deg F, and 800 Deg F
(Copies of this document are available from Aerospace Industries Association, 1250 Eye Street NW, Washington,
DC 20005-3924 or online at www.aia-aerospace.org.)
B.2.4 Order of precedence. Unless otherwise noted herein or in the contract, in the event of a conflict between
B.3 REQUIRED EQUIPMENT AND MATERIALS
B.3.1 Required equipment and materials. The required equipment and materials for the proper installation of
surface ship stuffing tubes are as shown in the Appendix B methods.
B.4 NOTES AND PROCEDURES
B.4.1 Dimensions. For figures and tables in this section, all dimensions are in inches unless otherwise noted.
B.4.2 Figures. Table 3BI provides information for the figures in this group.
TABLE 3BI. Figures for surface ship stuffing tubes.
Figure
Surface ship stuffing tubes Page
number
3B1 MIL-S-24235 stuffing tube and kickpipes minimum spacing (surface ships) 58
3B2 MIL-S-24235 (other than /17 and /18 stuffing tube and pipe (steel) minimum spacing 59
(surface ships)
3B3 MIL-S-24235/17 swage tube (steel) minimum spacing (surface ships) 60
3B4 MIL-S-24235/18 reduced diameter swage and kickpipe minimum spacing (surface ships) 61
3B5 MIL-S-24235 stuffing tubes for steel or aluminum bulkheads (surface ships) 62
3B6 MIL-S-24235 stuffing tubes for steel or aluminum bulkheads (surface ships) 64
3B7 MIL-S-24235 stuffing tubes through shielded bulkheads (surface ships) 65
3B8 MIL-S-24235 stuffing tubes for ballistic bulkheads (surface ships) 66
3B9 MIL-S-24235 stuffing tubes through acoustical spaces (surface ships) 67
3B10 MIL-S-24235 stuffing tubes through acoustical spaces (surface ships) 69
3B11 MIL-S-24235 stuffing tubes through permanent sections of false decks (surface ships) 71
3B12 MIL-S-24235 stuffing tubes through portable sections of false decks (surface ships) 72
3B13 MIL-S-24235 stuffing tubes through air spaces (surface ships) 73
3B14 Stuffing tubes for sonar dome area (surface ships) 74
3B15 Topside stuffing tubes with riser box (surface ships) 76
3B16 MIL-S-24235 topside stuffing tubes with riser box for medium steel decks (surface ships) 78
55
MIL-STD-2003-3A(SH)
APPENDIX B
TABLE 3BI. Figures for surface ship stuffing tubes - Continued.
Figure
number
3B17 MIL-S-24235 topside stuffing tubes with riser box on medium steel decks not adjacent to 80
a bulkhead (surface ships)
3B18 MIL-S-24235 topside stuffing tubes with riser box (surface ships) 82
3B19 Stuffing tube for steel and aluminum bulkheads (surface ships) 84
3B20 Multiple cable penetrator nomenclature 85
3B21 Cable information and assignment for MCP insert blocks 89
3B22 Multiple cable penetrator installation notes (type RGS and RGA) 92
3B23 Multiple cable penetrator installation in steel or aluminum bulkheads using two-frame 95
penetrator (types RGS and RGA)
3B24 Multiple cable penetrator details (types RGS and RGA) 97
3B27 Multiple cable penetrator installation details (types RGS and RGA) 109
3B28 Multiple cable penetrator frame in decks (types RGS and RGA) 110
3B29 Multiple cable penetrator (type RGS and RGA) shield 112
3B30 Multiple cable penetrator riser box 113
3B31 Community stuffing tube for minesweepers 115
3B32 Community stuffing tubes for minesweepers (details) 118
3B33 Deck outlets for portable cables (surface ships) 120
3B34 MIL-S-24235 stuffing tubes for smaller size cables using slotted packing disks 121
3B35 Changing stuffing tube sizes to accommodate larger cable 122
3B36 Sealing unused stuffing tubes in medium steel bulkhead and decks 123
3B37 Sealing degaussing cable in bulkhead stuffing tubes 124
3B38 MIL-S-24235/18 stuffing tube bevel reducing adapter assemblies 126
3B39 Round multi-cable penetrators installation notes 128
3B40 Round multiple cable penetrators (dimensions) 130
3B41 Round multi-cable penetrators 131
3B42 Multiple cable penetrators installation in steel or aluminum decks adjacent to bulkheads 134
3B43 Round multiple cable penetrator shield 135
3B44 Round multiple cable penetrator installation in steel or aluminum bulkhead 136
3B45 MIL-S-24235/10 stuffing tubes for steel decks and bulkheads with pipe protection 137
(surface ships)
3B46 Multi-cable penetrators installation notes (type TW) 140
3B47 Multi-cable penetrators ordering/selection criteria (type TW) 142
3B48 Multi-cable penetrator (type TW) frame details 145
3B49 Multi-cable penetrator (type TW) sleeve installation 146
3B50 Multi-cable penetrators (type TW) typical installation in steel bulkhead 148
56
MIL-STD-2003-3A(SH)
APPENDIX B
TABLE 3BI. Figures for surface ship stuffing tubes - Continued.
Figure
number
3B51 Community cable tube – watertight decks (poured seal) 150
3B52 Community cable tube – watertight bulkheads (trowled seal) 152
57
MIL-STD-2003-3A(SH)
APPENDIX B
METHOD 3B-1-1
HOLE SPACING IN DECKS AND BULKHEADS
FROM DESIGN DATA SHEET DDS 100-2
EXAMPLE
SIZE "B" SIZE "E"
2 5/16"
NOTES:
1. The table referred to in the following notes is the hole-spacing table on figures 3B2, 3B3, and 3B4.
2. The dimensions shown in the hole-spacing table are suitable for the piercing of special treatment steel, high
tensile protective plating, and medium steel decks and bulkheads.
3. This table may be used for all plate thicknesses not exceeding 3".
4. This table may also be used for aluminum decks and bulkheads where installation of stuffing tubes is
required.
5. The values of the table are minimum permitted values, and may be increased as judged to be desirable for any
particular application.
6. Use of this table does not require any increase in thickness of plating, or addition of doubler plates. The
metal restored to a plate by the mounting of stuffing tubes or the passing of pipe is adequate compensation for
the metal removed from the plate due to any drilling of holes in accordance with the table and limitations of
note 2.
7. This table is applicable to the great majority of installations. Exceptions to the table are recognized when it is
expedient to mount stuffing tubes on alternate sides of the plate being pierced, or as otherwise noted in this
installation drawing.
8. For strength preservation of both medium and special treatment steel platings, stuffing tube hole spacings
shall in no case be less than 1.8 mean diameters of any two adjacent holes. For medium steel calculations, for
the hole diameters use the internal diameters of the extra strong kickpipes. For special treatment steel, use the
actual drilled hole diameters given in column three of figure 3B2.
9. In locating a hole from a boundry structural member or cable support, the distance shall not be less than half
the center-to-center spacing given in the table for two tubes of the required size.
10. This table does not impose any restrictions on how the holes shall be arranged as long as the restriction
regarding minimum allowable spacing is not violated.
11. The spacings for tube sizes “A” through “Z” are sufficient for the use of the standard open ratchet wrenches,
A-A-3041 and A-A-3042. Spacings for tube sizes “AA” and “BB” are sufficient for the use of 32 point box
type crowfoot wrenches with square drive. This does not, however, exclude the use of other types of
wrenches suitable for the purpose.
FIGURE 3B1. MIL-S-24235 stuffing tube and kickpipes minimum spacing (surface ships).
58
MIL-STD-2003-3A(SH)
APPENDIX B
Hole spacing in decks and bulkheads

(Reproduced from Design Data Sheet DDS 100-2)
Spacing of holes for stuffing tubes and pipes
This table also applicable to armor plate.
Nominal dia. of kickpipe
Drill for pipe (medium
Drill for pipe (special

treatment steel)
(iron pipe size)
A B C D E F G J K L M N P R S T V W X Y Z AA BB
steel only)
Tube size
23
⅜" ⁄32" 0.406" A 115⁄16"
½" ⅞" 0.515" B 2" 2"
¾" 13⁄32" 0.640" C 21⁄16" 21⁄16" 21⁄16"
¾" 13⁄32" 0.750" D 2¼" 25⁄16" 2⅜" 27⁄16"
1" 121⁄64" 0.812" E 2¼" 25⁄16" 2⅜" 2½" 2½"
1" 121⁄64" 0.843" F 2¼" 25⁄16" 2⅜" 2½" 2½" 2½"
1" 121⁄64" 0.953" G 2¾" 213⁄16" 2⅞" 215⁄16" 3" 3" 31⁄16"
1¼" 145⁄64" 1.062" J 2¾" 213⁄16" 2⅞" 215⁄16" 3" 3" 33⁄16" 33⁄16"
1¼" 145⁄64" 1.171" K 2¾" 213⁄16" 2⅞" 215⁄16" 3" 3" 33⁄16" 33⁄16" 33⁄16"
1¼" 145⁄64" 1.265" L 2¾" 213⁄16" 2⅞" 215⁄16" 3" 3" 3¼" 3¼" 3¼" 3¼"
1½" 115⁄16" 1.406" M 2¾" 213⁄16" 2⅞" 215⁄16" 3" 3" 3⅜" 3⅜" 3⅜" 3⅜" 3⅜"
1½" 115⁄16" 1.515" N 35⁄16" 3⅜" 37⁄16" 3½" 39⁄16" 39⁄16" 311⁄16" 3¾" 313⁄16" 313⁄16" 315⁄16" 4"
2" 213⁄32" 1.625" P 35⁄16" 3⅜" 37⁄16" 3½" 39⁄16" 39⁄16" 311⁄16" 3¾" 313⁄16" 313⁄16" 315⁄16" 4⅛" 4⅛"
2" 213⁄32" 1.750" R 35⁄16" 3⅜" 37⁄16" 3½" 39⁄16" 39⁄16" 311⁄16" 3¾" 313⁄16" 313⁄16" 315⁄16" 4⅛" 4⅛" 4⅛"
2" 213⁄32" 1.875" S 35⁄16" 3⅜" 37⁄16" 3½" 39⁄16" 39⁄16" 311⁄16" 3¾" 313⁄16" 313⁄16" 315⁄16" 45⁄16" 45⁄16" 45⁄16" 45⁄16"
2½" 229⁄32" 2.062" T 35⁄16" 3⅜" 37⁄16" 3½" 39⁄16" 39⁄16" 313⁄16" 313⁄16" 313⁄16" 313⁄16" 315⁄16" 47⁄16" 47⁄16" 47⁄16" 47⁄16" 47⁄16"
2½" 229⁄32" 2.187" V 311⁄16" 3¾" 313⁄16" 3⅞" 315⁄16" 315⁄16" 41⁄16" 4⅛" 43⁄16" 4¼" 45⁄16" 47⁄16" 4½" 4½" 411⁄16" 4¾" 413⁄16"
2½" 229⁄32" 2.312" W 311⁄16" 3¾" 313⁄16" 3⅞" 315⁄16" 315⁄16" 41⁄16" 4⅛" 43⁄16" 4¼" 45⁄16" 4½" 4½" 4½" 411⁄16" 4¾" 4⅞" 4⅞"
3" 317⁄32" 2.500" X 311⁄16" 3¾" 313⁄16" 3⅞" 315⁄16" 315⁄16" 4⅛" 4⅛" 43⁄16" 4¼" 45⁄16" 411⁄16" 411⁄16" 411⁄16" 411⁄16" 4¾" 51⁄16" 51⁄16" 51⁄16"
3" 317⁄32" 2.609" Y 311⁄16" 3¾" 313⁄16" 3⅞" 315⁄16" 315⁄16" 4⅛" 4⅛" 43⁄16" 4¼" 45⁄16" 411⁄16" 411⁄16" 411⁄16" 411⁄16" 4¾" 51⁄16" 51⁄16" 51⁄16" 51⁄16"
3" 317⁄32" 2.781" Z 311⁄16" 3¾" 313⁄16" 3⅞" 315⁄16" 315⁄16" 4⅛" 4⅛" 43⁄16" 4¼" 45⁄16" 4¾" 4¾" 4¾" 4¾" 4¾" 5⅛" 5⅛" 5⅛" 5⅛" 55⁄16"
3" 37⁄32" 2.875" AA 313⁄16" 3⅞" 315⁄16" 4" 4" 41⁄32" 45⁄32" 4¼" 49⁄32" 45⁄16" 47⁄16" 415⁄32" 4⅝" 419⁄32" 425⁄32" 431⁄32" 431⁄32" 51⁄16" 59⁄16" 59⁄16" 59⁄16" 517⁄32"
3½" 41⁄32" 3.157" BB 4" 41⁄16" 4⅛" 43⁄16" 43⁄16" 47⁄32" 411⁄32" 47⁄16" 415⁄32" 4½" 4⅝" 421⁄32" 51⁄16" 51⁄16" 51⁄16" 513⁄32" 513⁄32" 513⁄32" 531⁄32" 531⁄32" 531⁄32" 531⁄32" 613⁄32"
NOTE:
1. See figure 3B1 for notes.
FIGURE 3B2. MIL-S-24235 (other than /17 and /18 stuffing tube and pipe (steel) minimum spacing (surface ships).
59
MIL-STD-2003-3A(SH)
APPENDIX B

(Derived from requirements of Design Data Sheet DDS 100-2)
Spacing of hole for swage tubes
This table does not apply to armor plate.
Nominal outside dia. of
Drill for swage tube
M24235/17
swage tube
Tube size
13⁄32 11⁄16 A 23⁄32

13⁄32 11⁄16 B 23⁄32 23⁄32
111⁄32 15⁄16 C 211⁄32 211⁄32 29⁄16
111⁄32 15⁄16 D 211⁄32 211⁄32 29⁄16 29⁄16
111⁄32 15⁄16 E 211⁄32 211⁄32 29⁄16 29⁄16 29⁄16
111⁄32 15⁄16 F 211⁄32 211⁄32 29⁄16 29⁄16 29⁄16 29⁄16
111⁄16 121⁄32 G 221⁄32 221⁄32 229⁄32 229⁄32 229⁄32 229⁄32 39⁄32
115⁄16 129⁄32 J 229⁄32 229⁄32 3⅛ 3⅛ 3⅛ 3⅛ 315⁄32 311⁄16
115⁄16 129⁄32 K 229⁄32 229⁄32 3⅛ 3⅛ 3⅛ 3⅛ 315⁄32 311⁄16 311⁄16
115⁄16 129⁄32 L 229⁄32 229⁄32 3⅛ 3⅛ 3⅛ 3⅛ 315⁄32 311⁄16 311⁄16 311⁄16
213⁄32 2⅜ M 311⁄32 311⁄32 319⁄32 319⁄32 319⁄32 319⁄32 329⁄32 41⁄16 45⁄32 45⁄32 419⁄32
213⁄32 2⅜ N 311⁄32 311⁄32 319⁄32 319⁄32 319⁄32 319⁄32 329⁄32 41⁄16 45⁄32 45⁄32 419⁄32 419⁄32
213⁄32 2⅜ P 311⁄32 311⁄32 319⁄32 319⁄32 319⁄32 319⁄32 329⁄32 41⁄16 45⁄32 45⁄32 419⁄32 419⁄32 419⁄32
213⁄32 2⅜ R 311⁄32 311⁄32 319⁄32 319⁄32 319⁄32 319⁄32 329⁄32 41⁄16 45⁄32 45⁄32 419⁄32 419⁄32 419⁄32 419⁄32
229⁄32 2⅞ S 313⁄16 313⁄16 41⁄16 41⁄16 41⁄16 41⁄16 4⅜ 4⅝ 4⅝ 4⅝ 51⁄16 51⁄16 51⁄16 51⁄16 517⁄32
33⁄16 3⅛ T 43⁄32 43⁄32 45⁄16 45⁄16 45⁄16 45⁄16 421⁄32 4⅞ 4⅞ 4⅞ 511⁄32 511⁄32 511⁄32 511⁄32 513⁄16 61⁄16
35⁄16 3¼ V 43⁄16 43⁄16 47⁄16 47⁄16 47⁄16 47⁄16 4¾ 5 5 5 57⁄16 57⁄16 57⁄16 57⁄16 515⁄16 63⁄16 65⁄16
39⁄16 3½ W 47⁄16 47⁄16 415⁄32 415⁄32 415⁄32 415⁄32 5 5¼ 5¼ 5¼ 511⁄16 511⁄16 511⁄16 511⁄16 65⁄32 67⁄16 617⁄32 625⁄32
39⁄16 3½ X 47⁄16 47⁄16 415⁄32 415⁄32 415⁄32 415⁄32 5 5¼ 5¼ 5¼ 511⁄16 511⁄16 511⁄16 511⁄16 65⁄32 67⁄16 617⁄32 625⁄32 625⁄32
41⁄16 4 Y 429⁄32 429⁄32 55⁄32 55⁄32 55⁄32 55⁄32 515⁄32 523⁄32 523⁄32 523⁄32 65⁄32 65⁄32 65⁄32 65⁄32 6⅝ 629⁄32 71⁄32 7¼ 7¼ 723⁄32
41⁄16 4 Z 429⁄32 429⁄32 55⁄32 55⁄32 55⁄32 55⁄32 515⁄32 523⁄32 523⁄32 523⁄32 65⁄32 65⁄32 65⁄32 65⁄32 6⅝ 629⁄32 71⁄32 7¼ 7¼ 723⁄32 723⁄32
41⁄16 4 AA 429⁄32 429⁄32 55⁄32 55⁄32 55⁄32 55⁄32 515⁄32 523⁄32 523⁄32 523⁄32 65⁄32 65⁄32 65⁄32 65⁄32 6⅝ 629⁄32 71⁄32 7¼ 7¼ 723⁄32 723⁄32 723⁄32
49⁄16 4½ BB 5⅜ 5⅜ 5⅝ 5⅝ 5⅝ 5⅝ 515⁄16 63⁄16 63⁄16 63⁄16 6⅝ 6⅝ 6⅝ 6⅝ 7⅛ 7⅜ 7½ 723⁄32 723⁄32 87⁄32 87⁄32 87⁄32 811⁄32
NOTES:
1. See figure 3B1 for notes.
2. See figure 3B4 for MIL-S-24235/18 spacing.
FIGURE 3B3. MIL-S-24235/17 swage tube (steel) minimum spacing (surface ships).
60
MIL-STD-2003-3A(SH)
APPENDIX B

(Derived from requirements of Design Data Sheet DDS 100-2)
Spacing of hole for swage tubes
This table does not apply to armor plate.
Nominal outside dia. of
Drill for swage tube
M24235/18
swage tube
Tube size
⅞ 0.840 (27⁄32) A 131⁄32

⅞ 0.840 (27⁄32) B 131⁄32 2
13⁄32 1.050 (1⁄16) C 131⁄32 2 21⁄16
13⁄32 1.050 (1⁄16) D 27⁄32 2¼ 25⁄16 2⅜
123⁄64 1.315 (121⁄64) E 27⁄32 2¼ 25⁄16 2⅜ 213⁄32
123⁄64 1.315 (121⁄64) F 27⁄32 2¼ 25⁄16 2⅜ 213⁄32 2½
123⁄64 1.315 (121⁄64) G 221⁄32 223⁄32 225⁄32 227⁄32 2⅞ 229⁄32 231⁄32
145⁄64 1.660 (143⁄64) J 221⁄32 223⁄32 225⁄32 227⁄32 2⅞ 229⁄32 231⁄32 33⁄16
145⁄64 1.660 (143⁄64) K 221⁄32 223⁄32 225⁄32 227⁄32 2⅞ 229⁄32 231⁄32 33⁄16 33⁄16
145⁄64 1.660 (143⁄64) L 221⁄32 223⁄32 225⁄32 227⁄32 2⅞ 229⁄32 231⁄32 33⁄16 33⁄16 33⁄16
115⁄64 1.900 (129⁄32) M 221⁄32 223⁄32 225⁄32 227⁄32 2⅞ 229⁄32 3 315⁄32 315⁄32 315⁄32 3⅝
115⁄16 1.900 (129⁄32) N 3¼ 35⁄16 3⅜ 37⁄16 315⁄32 3½ 39⁄16 319⁄32 311⁄16 323⁄32 313⁄16 327⁄32
213⁄32 2.375 (2⅜) P 3¼ 35⁄16 3⅜ 313⁄32 315⁄32 3½ 39⁄16 3⅞ 3⅞ 3⅞ 43⁄32 43⁄32 417⁄32
213⁄32 2.375 (2⅜) R 3¼ 35⁄16 33⁄32 313⁄32 317⁄32 317⁄32 39⁄16 3⅞ 3⅞ 3⅞ 43⁄32 43⁄32 417⁄32 417⁄32
213⁄32 2.375 (2⅜) S 3¼ 35⁄16 311⁄32 313⁄32 317⁄32 317⁄32 41⁄32 3⅞ 3⅞ 3⅞ 43⁄32 43⁄32 417⁄32 417⁄32 417⁄32
215⁄16 2.875 (2⅞) T 39⁄16 39⁄16 325⁄32 425⁄32 41⁄32 41⁄32 41⁄32 411⁄32 411⁄32 411⁄32 419⁄32 419⁄32 51⁄32 51⁄32 51⁄32 5½
215⁄16 2.875 (2⅞) V 3⅝ 311⁄16 325⁄32 313⁄16 41⁄32 41⁄32 41⁄32 411⁄32 411⁄32 411⁄32 419⁄32 41⁄32 51⁄32 51⁄32 51⁄32 5½ 5½
215⁄16 2.875 (2⅞) W 3⅝ 311⁄16 325⁄32 313⁄16 41⁄32 41⁄32 41⁄32 411⁄32 411⁄32 411⁄32 419⁄32 419⁄32 51⁄32 51⁄32 51⁄32 5½ 5½ 5½
39⁄16 3.500 (3½) X 45⁄32 45⁄32 4⅜ 4⅜ 4⅝ 4⅝ 4⅝ 415⁄16 415⁄16 415⁄16 53⁄16 53⁄16 59⁄16 59⁄16 59⁄16 63⁄32 63⁄32 63⁄32 611⁄16
39⁄16 3.500 (3½) Y 45⁄32 45⁄32 4⅜ 4⅜ 4⅝ 4⅝ 4⅝ 415⁄16 415⁄16 415⁄16 53⁄16 53⁄16 59⁄16 59⁄16 59⁄16 63⁄32 63⁄32 63⁄32 611⁄16 611⁄16
39⁄16 3.500 (3½) Z 45⁄32 45⁄32 4⅜ 4⅜ 4⅝ 4⅝ 4⅝ 415⁄16 415⁄16 415⁄16 53⁄16 53⁄16 59⁄16 59⁄16 59⁄16 63⁄32 63⁄32 63⁄32 611⁄16 611⁄16 611⁄16
39⁄16 3.500 (3½) AA 45⁄32 45⁄32 4⅜ 4⅜ 4⅝ 4⅝ 4⅝ 45⁄16 415⁄16 415⁄16 515⁄16 53⁄16 53⁄16 5⅝ 5⅝ 63⁄32 63⁄32 63⁄32 611⁄16 611⁄16 611⁄16 611⁄16
41⁄16 4.000 (4) BB 419⁄32 419⁄32 427⁄32 427⁄32 53⁄32 53⁄32 53⁄32 513⁄32 513⁄32 513⁄32 521⁄32 521⁄32 63⁄32 63⁄32 63⁄32 69⁄16 69⁄16 69⁄16 75⁄32 75⁄32 75⁄32 75⁄32 721⁄32
NOTE:
1. See figure 3B3 – Spacing of MIL-S-24235/17 for regular swage tubes.
FIGURE 3B4. MIL-S-24235/18 reduced diameter swage and kickpipe minimum spacing (surface ships).
61
METHOD 3B-5-1 METHOD 3B-5-2 METHOD 3B-5-3
CABLES THROUGH WATERTIGHT BULKHEADS STUFFING TUBE PLATE STUFFING TUBE INSTALLATIONS IN CONGESTED
WITHOUT INSULATION LOCATION
WATERTIGHT BULKHEADS WITHOUT INSULATION
BULKHEAD PIPE (STEEL OR AL) BULKHEAD (STEEL OR AL)

PIPE(STEEL OR AL) FOR WELDING SIZE AS REQUIRED
SIZE AS REQUIRED SEE 4.1.1 (SEE 4.1.9)
(SEE 4.1.9) FOR SEALING
GLAND NUT SEE 4.1.6
FOR SEALING 1/2"
FOR SEALING
ROUND INSIDE SEE 4.1.6 SEE 4.1.6
EDGE
CONTINUOUS
WELD
TACK WELD
TUBE PLATE MAY BE USED FOR

BULKHEAD TUBES (APPLIES TO 1/2" MIN CABLE
CABLE TUBES AND METHODS)
1/2"
GLAND RING
1/2"
PACKING
SEE 4.1.8 FOR SEALING
1/2" SEE 4.1.6
STUFFING TUBES STUFFING TUBES
FOR WELDING
BULKHEAD SEE 4.1.1
(STEEL OR AL)
62
METHOD 3B-5-4
CABLES THROUGH WATERTIGHT BULKHEADS METHOD 3B-5-5 METHOD 3B-5-6
APPENDIX B
FOR SEALING WITH INSULATION CABLES THROUGH WATERTIGHT BULKHEADS CABLES THROUGH WATERTIGHT BULKHEADS
SEE 4.1.6 WITHOUT INSULATION USING SWAGE TUBES WITH INSULATION USING SWAGE TUBES
MIL-STD-2003-3A(SH)
PIPE (STEEL OR AL) FOR WELDING FOR WELDING FOR WELDING

SIZE AS REQUIRED SEE 4.1.1 SEE 4.1.1 SEE 4.1.1
(SEE 4.1.9) FOR SEALING
SEE 4.1.6
GLAND NUT CABLE FOR SEALING

FOR SEALING SEE 4.1.6
SEE 4.1.6 CABLE
CABLE SWAGE TUBE SWAGE TUBE

1/2" 1/2"
ROUND INSIDE 1/2" (STEEL OR AL AS (STEEL OR AL AS
GLAND RING
EDGE 1/2" REQUIRED) REQUIRED)
PACKING
SEE 4.1.8
BULKHEAD BULKHEAD
STUFFING TUBES
(STEEL OR AL) (STEEL OR AL)
PACK WITH TYPE HF. PACK WITH TYPE HF.
FIGURE 3B5. MIL-S-24235 stuffing tubes for steel or aluminum bulkheads (surface ships).
BULKHEAD MIL-I-3064, PLASTIC MIL-I-3064, PLASTIC
INSULATION (STEEL OR AL) SEALER (FOR FIRE SEALER (FOR FIRE
STOP, SEE 4.1.6) STOP, SEE 4.1.6)
MIL-STD-2003-3A(SH)
APPENDIX B
NOTES:
1. Pipes used in conjunction with stuffing tubes shall be welded on one side of the bulkhead penetrated except
for the following types of bulkheads where welds on both sides are required:
a. Ballistic bulkheads
b. Shell plating
c. Torpedo defense system bulkheads
d. Penetrations exposed to weather or wet spaces
2. Plastic sealer is only required on kick pipes, stuffing tubes, etc. when exposed to the elements (penetrates the
skin of the ship).
FIGURE 3B5. MIL-S-24235 stuffing tubes for steel or aluminum bulkheads (surface ships) - Continued.
63
MIL-STD-2003-3A(SH)
APPENDIX B
METHOD 3B-6-1
CABLES THROUGH
WATERTIGHT MEDIUM STEEL BULKHEADS
WITHOUT INSULATION
BULKHEAD
FOR PACKING
SEE 4.1.8
GLAND RING
SEE GENERAL REQUIREMENTS 4.1.6
1/2"
CABLE
GLAND NUT SIZE OF HOLE IN BULKHEAD, SAME

STUFFING TUBE SIZE AS THROAT OF STUFFING
TUBE. HOLE SHALL BE REAMED;
EDGES OF HOLE SHALL BE
FOR WELD SIZE
ROUNDED.
SEE 4.1.1
METHOD 3B-6-2
STUFFING TUBE INSTALLATION IN CONGESTED LOCATIONS
WATERTIGHT MEDIUM STEEL BULKHEAD
WITHOUT INSULATION
BULKHEAD
STUFFING TUBE
SIZE OF HOLE IN BULKHEAD, SAME
GLAND NUT SIZE AS THROAT OF STUFFING
EDGES OF HOLE SHALL BE
CABLE ROUNDED.
SEE GENERAL REQUIREMENTS 4.1.6
SEE GENERAL REQUIREMENTS 4
PACKING
SEE 4.1.8
SIZE OF HOLE IN BULKHEAD, SAME GLAND RING

SIZE AS THROAT OF STUFFING
EDGES OF HOLE SHALL BE FOR WELD SIZE
ROUNDED. SEE 4.1.1
NOTE: Plastic sealer is only required on kick pipes, stuffing tubes, etc. when exposed to the elements (penetrates
the skin of the ship).
FIGURE 3B6. MIL-S-24235 stuffing tubes for steel or aluminum bulkheads (surface ships).
64
METHOD 3B-7-1
REACTOR SECONDARY SHIELD BLKHD
CANNING PLATE
FOR WELD SIZE

SEE 4.1.1
STUFFING TUBE (STEEL) SPLIT SILICONE GROMMET

1 1/2" MIN MIL-S-24235/9
65
APPENDIX B
SPLIT
GLAND NUT
(BRASS)
MIL-STD-2003-3A(SH)
2" MIN
SHIELDING
FOR WELD SIZE
LOCK WASHER (STEEL, ZINC-
SEE 4.1.1
PLATED, OR EQUAL)
GLAND RING (STEEL)
BEVEL WASHER (NYLON)
PIPE - ASTM A106, GR. B.
FIGURE 3B7. MIL-S-24235 stuffing tubes through shielded bulkheads (surface ships).
MIL-STD-2003-3A(SH)
APPENDIX B
METHOD 3B-8-1
CABLES THROUGH S.T.S. BULKHEADS
WITHOUT INSULATION
FACE-OFF WITH COUNTERBORE

IN WAY OF STUFFING TUBE SIZE OF HOLE IN BULKHEAD, SAME SIZE AS THROAT
OF STUFFING TUBE. HOLE SHALL BE REAMED, EDGES
OF HOLE SHALL BE ROUNDED.
STUFFING TUBE
PLASTIC SEALER
(SEE 4.1.6)
CABLE
STUFFING TUBE SHALL BE

POSITIONED WITH RESPECT
PACKING TO HOLE IN BULKHEAD BY JIG
(SEE 4.1.8)
FOR WELD SIZE SEE 4.1.1
METHOD 3B-8-2
CABLES THROUGH S.T.S. BULKHEADS
WITH INSULATION
SIZE OF HOLE IN BULKHEAD, SAME SIZE AS THROAT

S.T.S. BULKHEAD OF STUFFING TUBE. HOLE SHALL BE REAMED, EDGES
OF HOLE SHALL BE ROUNDED.
NIPPLE SHALL BE POSITIONED WITH

FACE-OFF WITH COUNTERBORE RESPECT TO HOLE IN BULKHEAD BY JIG
IN WAY OF STUFFING TUBE
I.P.S. NIPPLE (STEEL)

STUFFING TUBE I.D. OF NIPPLE SHALL BE NOT LESS
THAN DIA OF DRILLED HOLE-LENGTH,
AS REQUIRED.
PLASTIC SEALER
(SEE 4.1.6)
CABLE
1/4"
PACKING
(SEE 4.1.8) SEAL
FOR WELD SIZE
INSULATION
SEE 4.1.1

STUFFING TUBE SHALL BE
IN WAY OF NIPPLE
POSITIONED WITH RESPECT
TO HOLE IN BULKHEAD BY JIG
FIGURE 3B8. MIL-S-24235 stuffing tubes for ballistic bulkheads (surface ships).
66
METHOD 3B-9-2
METHOD 3B-9-1 CABLES THROUGH OVERHEAD DECK
ONE OR TWO CABLES THROUGH OVERHEAD DECKS WITH INSULATION AND SHEATHING
WITH INSULATION AND SHEATHING USING SWAGE TYPE STUFFING TUBES
PLASTIC SEALER (SEE 4.1.6)

GLAND NUT BULKHEAD
CABLE STUFFING
PLASTIC SEALER (SEE 4.1.6) BULKHEAD TUBE
GLAND RING METHOD 3B-9-3
CABLES THROUGH BULKHEADS
WITH INSULATION AND SHEATHING
STUFFING TUBE
9"
CONDUIT BUSHING
STUFFING TUBE (SEE NOTE 1) PLASTIC SEALER (SEE 4.1.6)
9"
EXTRA STRONG THROAT DIA CABLE
PIPE (STEEL)
ASTM A53/A53M FOR WELD SIZE
67
SEE 4.1.1
SHEATHING
DECK 1/2"
APPENDIX B
DECK
FOR WELD SIZE INSULATION STUFFING TUBE
SEE 4.1.1
PIPE NIPPLE (STEEL)
MIL-STD-2003-3A(SH)
BULKHEAD
SIZE TO SUIT
AIRSPACE
AIRSPACE
INSULATION
SHEATHING
INSULATION
SHEATHING
1"
CONDUIT BUSHING
MIN
CABLE 1"
MIN
FIGURE 3B9. MIL-S-24235 stuffing tubes through acoustical spaces (surface ships).
CONDUIT BUSHING
(SEE NOTE 1)
MIL-STD-2003-3A(SH)
APPENDIX B
NOTES:
1. Pipe nipples and ends of kick pipes shall be threaded for installation of conduit bushing.
skin of the ship).
FIGURE 3B9. MIL-S-24235 stuffing tubes through acoustical spaces (surface ships) - Continued.
68
METHOD 3B-10-1
SINGLE OR MULTIPLE METHOD 3B-10-2
CABLES THROUGH PROTECTIVE DECKS OVERHEAD CABLES THROUGH PROTECTIVE BULKHEADS
WITH INSULATION AND SHEATHING WITH INSULATION AND SHEATHING
FOR WELD SIZE

SEE 4.1.1
PLASTIC SEALER CABLE
(SEE 4.1.6)
STUFFING TUBE
CONDUIT BUSHING
(SEE NOTE 2)
PLASTIC SEALER
STUFFING TUBE (SEE 4.1.6)
CABLE
PIPE NIPPLE (STEEL) FACE-OFF WITH COUNTERBORE

EXTRA STRONG IN WAY OF STUFFING TUBE
PIPE (STEEL) SIZE TO SUIT
ASTM A53/A53M FACE-OFF WITH COUNTERBORE
PERFORATED
(SEE 4.1.9) IN WAY OF NIPPLE
SHEATHING
FACE-OFF WITH
COUNTERBORE IN INSULATION
69
WAY OF KICKPIPE
PROTECTIVE BULKHEAD
FOR WELD SIZE PROTECTIVE DECK

APPENDIX B
SEE 4.1.1
MIL-STD-2003-3A(SH)
AIRSPACE

IN WAY OF NIPPLE
NIPPLE SHALL BE POSITIONED

WITH RESPECT TO HOLE IN INSULATION
DECK BY JIG
BULKHEAD
1"
CONDUIT BUSHING
MIN
(SEE NOTE 2)
FIGURE 3B10. MIL-S-24235 stuffing tubes through acoustical spaces (surface ships).
PERFORATED SHEATHING
MIL-STD-2003-3A(SH)
APPENDIX B
NOTES:
1. Pipes used in conjunction with stuffing tubes shall be welded on both sides of the bulkhead for the following
types of bulkheads:
b. Shell plating
2. Pipe nipples shall be threaded for installation of conduit bushing.
skin of the ship).
FIGURE 3B10. MIL-S-24235 stuffing tubes through acoustical spaces (surface ships) - Continued.
70
1.
NOTE:
METHOD 3B-11-1
CABLES THROUGH PERMANENT
SECTIONS OF FALSE DECKS
SECTION A-A
PLASTIC SEALER
(SEE 4.1.6)
STIFFENER STUFFING TUBE BULKHEAD
INSULATION BULKHEAD
STIFFENER
INSULATION
1" MIN
1" MIN
FALSE DECK
71
A A 1" MIN KICKPIPE
CABLE
APPENDIX B
MIL-STD-2003-3A(SH)
FOR WELD SIZE

SEE 4.1.1
KICKPIPE (STEEL)
EXTRA STRONG,
ASTM A53/A53M,
The kickpipe can either be straight or bent to suit installation requirements.

SIZE AS REQUIRED
(SEE 4.1.9) PLATFORM
1/2"
FOR WELD SIZE
SEE 4.1.1
CABLE
FIGURE 3B11. MIL-S-24235 stuffing tubes through permanent sections of false decks (surface ships).
MIL-STD-2003-3A(SH)
APPENDIX B
METHOD 3B-12-1
CABLES THROUGH PORTABLE
SECTIONS OF FALSE DECKS
CABLE
STUFFING TUBE
LONGITUDINAL BULKHEAD
FALSE FLOOR
(STEEL OR ALUMINUM PLATE)
INSULATION
ADDED SHELF (STEEL)

CUT SLOT IN PORTABLE MAKE OF SUFFICIENT
FLOOR PLATE TO ALLOW SIZE TO COVER SLOT IN
REMOVAL FLOOR PLATE
FOR WELD SIZE

SEE 4.1.1
PLATFORM
FOR WELD SIZE

SEE 4.1.1
3/4"
KICKPIPE (STEEL)
CONTINUOUS LENGTH 1" MIN
(SEE 4.1.9)
NOTE:
1. For suitable cable support, see MIL-STD-2003-4.
FIGURE 3B12. MIL-S-24235 stuffing tubes through portable sections of false decks (surface ships).
72
1.
NOTE:
METHOD 3B-13-1 METHOD 3B-13-2
CABLES THROUGH AIR CASING CABLES THROUGH AIR CASING
DECKS WITHOUT COVERING OR INSULATION DECKS WITH COVERING OR INSULATION

STUFFING TUBE
STUFFING TUBE
KICKPIPE (STEEL), EXTRA STRONG, KICKPIPE (STEEL), EXTRA STRONG,

ASTM A53/A53M (SEE 4.1.9) ASTM A53/A53M (SEE 4.1.9)
9" 9"
CAULKING-ACCORDING
TO MATERIAL USED
FOR WELD SIZE
FOR COVERING
SEE 4.1.1
FOR WELD SIZE
SEE 4.1.1 DECK COVERING
WOOD-TILE-PLASTIC
73
OR CERAMIC CEMENT
the air casing, and both decks in one continuous piece.

APPENDIX B
MIL-STD-2003-3A(SH)
AIR CASING
AIR CASING (SEE NOTE 1) DECK (MEDIUM STEEL
(SEE NOTE 1) OR PROTECTIVE STEEL)
INSULATION FOR WELD SIZE

SEE 4.1.1
1/2"
DECK (MEDIUM STEEL FOR WELD SIZE
OR PROTECTIVE STEEL) SEE 4.1.1
1/2"
SEAL
CABLE
FIGURE 3B13. MIL-S-24235 stuffing tubes through air spaces (surface ships).
CABLE
For kickpipe installations through protective decks bounding air casings. The kickpipe shall extend through
METHOD 3B-14-1
LOCKWASHER
GLAND NUT HULL STUFFING TUBE AREA

FOR SONAR (SEE DETAIL "A")
PLASTIC SEALER TUBE SIZE 1, 2, AND 3
TYP 48 STUFFING TUBES
FOR AN/SQS-23 TYPE SONAR
PLASTIC SEALER
GLAND RINGS FOR WELD SIZE

SEE 4.1.1
NEOPRENE
GROMMET FOR WELD SIZE SEE 4.1.1
APPLY MOLYKOTE
74
TO THREADS CONDUIT
AT ASSEMBLY
TUBE SIZE 4 THRU 9
APPENDIX B
AN/UQC
MIL-STD-2003-3A(SH)
TYPE SONAR
AN/SQS
TYPE SONAR
GLAND NUT NYLON BEVEL WASHER
LOCKWASHER NYLON BEVEL WASHER
GLAND RING
TYPICAL SONAR DOME ARRANGEMENT
FIGURE 3B14. Stuffing tubes for sonar dome area (surface ships).
DETAIL " A"
INSTALLATION OF HULL STUFFING TUBES
FOR SONAR DOME TRANSDUCERS (SEE NOTE 2)
MIL-STD-2003-3A(SH)
APPENDIX B
NOTES:
1. The stuffing tube shown is equivalent to one-half of a standard submarine type double-ended stuffing tube in
accordance with MIL-S-24235/1 (½ of the “m” dimension). See applicable notes on figure 3A10.
2. The arrangement of hull stuffing tube area for sonar dome transducers shall be as specified on detailed
construction drawings. Installation of stuffing tubes shall be in accordance with this figure.
3. Holes for stuffing tubes shall be drilled or otherwise mechanically cut.
4. Stuffing tube spacing shall be in accordance with figures 3B1 and 3B2.
5. Plastic sealer use should be in accordance with 4.1.6.
6. Where the use of “MolyKote” is specified, it is recommended that Dow Corning MolyKote G407, or
equivalent, be used.
FIGURE 3B14. Stuffing tubes for sonar dome area (surface ships) - Continued.
75
METHOD 3B-15-1
THREE OR MORE CABLES THROUGH
TOPSIDE WATERTIGHT DECKS WITH INSULATION
APPLICABLE ALSO TO INBOARD INSTALLATIONS
SEE NOTE 1 FOR

CABLE SUPPORT
SEE NOTE 1
CABLE
BULKHEAD
FOR STUFFING TUBE SPACING
SEE NOTE 2
PLASTIC SEALER
SEE 4.1.6
RISER BOX SEE NOTE 2

STUFFING TUBE
MIL-S-24235/10
15° APPROX.
76
APPENDIX B
AFTER WELDING, APPLY 2 COATS

OF ZINC MOLYBDATE (OR EQUAL)
FOR WELD SIZE PAINT TO ALL SURFACES
MIL-STD-2003-3A(SH)
SEE 4.1.1 9"
DECK
INSULATION
1/4"
EQUAL TO
BULKHEAD
FIGURE 3B15. Topside stuffing tubes with riser box (surface ships).
THICKNESS
DECK MAY BE CUT AWAY AS
PRESCRIBED IN DDS 100-1
MIL-STD-2003-3A(SH)
APPENDIX B
NOTES:
2. Tubes shall be spaced 1" minimum from bulkhead and from each other in accordance with figures 3B2 and
3B3.
FIGURE 3B15. Topside stuffing tubes with riser box (surface ships) - Continued.
77
METHOD 3B-16-1
THREE ROWS OF CABLES THROUGH TOPSIDE
WATERTIGHT DECKS WITHOUT INSULATION
APPLICABLE ALSO TO INBOARD INSTALLATION
PLAN VIEW SHOWING STUFFING TUBES

BULKHEAD BULKHEAD
CABLES
SEE NOTE 1
SEE NOTE 2
SEE NOTE 2
PLASTIC SEALER (SEE 4.1.6) FOR WELD SIZE SEE 4.1.1
STUFFING TUBE
15° APPROX.
RISER BOX
78
APPENDIX B
AFTER WELDING, APPLY TWO

6"
COATS OF ZINC CHROMATE OR
FOR WELD SIZE SEE 4.1.1 EQUAL PAINT TO ALL SURFACES
MIL-STD-2003-3A(SH)
EQUAL TO BLKHD THICKNESS DECK
SEE NOTE 1

FIGURE 3B16. MIL-S-24235 topside stuffing tubes with riser box for medium steel decks (surface ships).
MIL-STD-2003-3A(SH)
APPENDIX B
NOTES:
2. Tubes shall be spaced 1" minimum from bulkhead and from each other in accordance with stuffing tube
spacing figures 3B2 and 3B3.
FIGURE 3B16. MIL-S-24235 topside stuffing tubes with riser box for medium steel decks (surface ships) -
Continued.
79
METHOD 3B-17-1
TWO ROWS OF CABLES THROUGH
WATERTIGHT DECKS WITHOUT INSULATION
CABLE SUPPORTING FRAME

1/2" x 1 1/2" x 3/16" CHANNEL
(STEEL)
ADD CABLE SUPPORTING FRAME

SEE NOTE 1 ONLY WHEN THERE IS NO OTHER SEE NOTE 1
SUPPORTING STRUCTURE AVAILABLE
CABLES
SEE NOTE 2
bulkhead (surface ships).

STUFFING TUBES
80
15° APPROX.
APPENDIX B
FOR WELD SIZE

5° APPROX.
MIL-STD-2003-3A(SH)
SEE 4.1.1
FOR WELD SIZE
SEE 4.1.1
3/16" MIN
9"
AFTER WELDING, APPLY TWO COATS

OF ZINC CHROMATE OR EQUAL PAINT
TO ALL SURFACES

FIGURE 3B17. MIL-S-24235 topside stuffing tubes with riser box on medium steel decks not adjacent to a
MIL-STD-2003-3A(SH)
APPENDIX B
NOTES:
2. Stuffing tubes shall be spaced from each other and framework as prescribed on figures 3B2 and 3B3.
FIGURE 3B17. MIL-S-24235 topside stuffing tubes with riser box on medium steel decks not adjacent to a
bulkhead (surface ships) - Continued.
81
METHOD 3B-18-1
TWO ROWS OF CABLES
THROUGH TOPSIDE PROTECTIVE DECKS
SEE NOTE 1
SEE NOTE 1 BULKHEAD
CABLE
SEE NOTE 2
PLASTIC SEALER (SEE 4.1.6) SEE NOTE 2
STUFFING TUBE
FOR WELD SIZE SEE 4.1.1 15° APPROX. BOX THICKNESS SHALL BE EQUAL
TO BULKHEAD THICKNESS
82
APPENDIX B
PORTABLE PLATE
MIL-STD-2003-3A(SH)
TACK WELD NUTS (2 SIDES)
9" MIN
18" MAX
3 1/2" MAX
SPACING
PROTECTIVE DECK
FIGURE 3B18. MIL-S-24235 topside stuffing tubes with riser box (surface ships).
SIZE OF OPENING TO SUIT REINFORCED RING SIZE AS
NUMBER OF CABLES PRESCRIBED IN DDS 100-1
MIL-STD-2003-3A(SH)
APPENDIX B
NOTES:
2. Tubes shall be spaced 1" minimum from bulkhead and from each other in accordance with stuffing tube
spacing on figures 3B2 and 3B3.
FIGURE 3B18. MIL-S-24235 topside stuffing tubes with riser box (surface ships) - Continued.
83
MIL-STD-2003-3A(SH)
APPENDIX B
METHOD 3B-19-1
(ASSEMBLED VIEW AND BODY VIEW)
FOR WELD SIZE
SEE 4.1.1
BODY
"T" - 12 THREADS PER INCH
SQUARE CORNER
(2) SLIP WASHER
BLKHD
10°
"D" DIA
CABLE "A" DIA "E" DIA
"PP" DIA
1/8"
CAP, ASTM F1836M
"H"
BUSHING, ASTM F1836M "R"

"F"
RETAINER WASHER, ASTM F1836M
"QQ"
ASSEMBLED VIEW BODY VIEW
TABLE 3B19-I. Stuffing tube body dimensions.

Tube body Clearance Std.
Tube
hole in pipe size
size A D E F H R T PP QQ bulkhead for riser
1 0.3500 0.8750 0.5600 1.1870 0.7500 0.8430 0.8750 0.7100 1.437 0.750 0.375
2 0.5640 1.0000 0.6250 1.1870 0.7500 0.8440 1.0000 0.8750 1.500 0.875 0.500
3 0.6870 1.1250 0.7650 1.1870 0.7500 0.8440 1.1250 0.8750 1.500 1.000 0.500
4 0.8250 1.2500 0.9060 1.1870 0.7500 0.8440 1.2500 1.0630 1.500 1.125 0.750
5 1.1870 2.0000 1.3430 1.5000 0.7500 0.8750 2.0000 1.6880 1.875 1.625 1.125
6 1.5050 2.5000 1.7500 1.5620 0.7500 0.8750 2.5000 1.9380 2.125 1.938 1.500
7 1.6890 2.7500 1.9370 1.6250 0.7500 0.8750 2.7500 2.4380 2.250 2.125 2.000
8 2.0890 3.2500 2.3150 1.7500 0.7500 1.0000 3.1250 2.9380 2.500 2.562 2.500
9 2.8420 4.0000 3.2500 1.8430 0.7500 1.1880 4.0000 3.5630 2.750 3.312 3.000
NOTES:
1. Method 3B-19-1 is for welding to kick-pipe (riser) and bulkheads.
2. These stuffing tubes are authorized for use only on weather decks in deck house bulkheads and below decks
above the tightness level in surface ships.
FIGURE 3B19. Stuffing tube for steel and aluminum bulkheads (surface ships).
84
3/8"-16
DISTORTED
3/4"-10UNC 3/4"-10UNC END PACKING
NUT
WASHER
13/16"
END PACKING NEOPRENE
(STANDARD)
END PACKING
NEOPRENE END PACKING
COMPRESSION BOLT PLUG (SPECIAL) TONGUE
(NEOPRENE)
END PACKING WASHER STAY PLATE

SPECIAL WITH WELDED
STUDS
3/8"-16
END PACKING NEOPRENE DISTORTED
(STANDARD) NUT
END PACKING SPECIAL

END PACKING USE WHEN FRAME CAN
WASHER BE PACKED FROM
ONE SIDE ONLY
85
COMPRESSION PLATE
APPENDIX B
3/4"-10 TAP IN FRAME, FOR JACKING

1 13/16"
MIL-STD-2003-3A(SH)
SCREW; LOCATE CLEAR OF COLLAR
3/8"-16 HEX.
HD. BOLT 9" FOR DECKS
A= 1/2" COLLAR WIDTH 1/4"

FOR BLKHDS
BLKHD OR DECK
A
FIGURE 3B20. Multiple cable penetrator nomenclature.

TRANSITION
FRAME
END PACKING STANDARD PLATE 5.1" 1/2"
COLLAR
TYPICAL SECTION THRU BANDED FRAME
SHOWING LOCATION OF FRAME AND
PLATE WHEN WELDED IN COLLAR.
MIL-STD-2003-3A(SH)
APPENDIX B
Multiple cable penetrators:

A system of passing cables through water and non-watertight bulkheads and decks designed to suit particular
bulkhead and deck weights.
Nomenclature:
Throughout this standard of electric plant installation drawings, the following shall prevail.
(A) Frames, unbanded
(a1) Consists of three basic sizes 2, 4, and 6. All are 5.506 wide. Size 2 is 4.726 high; size 4 is 7.029 high;
and size 6 is 9.333 high.
(a2) Material shall be either steel or aluminum, ¼ or ⅜ thick (depending on weight of bulkhead or deck) in
steel or ½ thick in aluminum. All are 2⅜ wide.
(a3) There are four different type frames
RGS – Steel, four corners welded (completely closed)
RGSO – Steel, two corners welded (open bottom)
RGA – Aluminum, four corners welded (completely closed)
RGAO – Aluminum, two corners welded (open bottom)
(a4) To recap sub-paragraphs (a1) through (a3), an unbanded frame is identified as follows: an RGS-2 x ⅜
is a ⅜-thick size 2 steel frame with four corners welded (completely closed).
(B) Frames, banded
(b1) Consists of three basic sizes sub-paragraph (a1), each of which is enclosed by a reinforcing band of
proper size material to suit particular bulkhead weight. In addition to the band filler, plates are
employed to seal empty spaces between frame and band.
(b2) RGS and RGA banded frames are complete units ready to be installed in bulkhead. RGSO and RGAO
banded frames have lower half of band and frame temporarily tack welded. At installation, this tack
weld is broken, frame is wrapped around cables, and all welding is completed.
(C) Physical arrangement and identification
(c1) Various arrangements of frames are available in all sizes and types. Examples and dimensions are
shown on figures 3B24, 3B25, and 3B26.
(c2) Identification of various arrangements are made by the following examples:
RGS-2-3-3/8 RGS- 2- 3- 3/8
Material thickness
Number of openings
Size
Type
RGS-2-3(T)-3/8 RGS- 2- 3(T)- 3/8
Material thickness
Number of openings in tandem
Size
Type
Single or double wall, banded or unbanded must be specified.

FIGURE 3B20. Multiple cable penetrator nomenclature - Continued.
86
MIL-STD-2003-3A(SH)
APPENDIX B
Nomenclature (continued):
(D) Compression bolt
(d1) Stainless steel, ¾-10 thread when tightened seats the compression plate farther down into the transit
frame
(E) Plug
(e1) Stainless steel, ¾-10 thread used to plug tapped hole in frame opposite compression bolt
(F) Stay plate
(f1) Either steel or aluminum normally placed between every other row of insert blocks keeping them
positioned in the transit frame.
(G) Compression plate
(g1) Either cast iron or cast aluminum seats and compresses the insert blocks so that the end packing can be
inserted in the transit frame.
(H) End packing - standard
(h1) Compresses the insert blocks used when frame can be packed from either side
(h2) Assembly, which consists of two neoprene elastomer blocks and two end packing washers held together
by two ⅜-16 bolts and hex nuts. Washers, nuts, and bolts are steel cadmium plated. For non-magnetic
applications, stainless steel is used.
(J) End packing - special
(j1) Compresses the insert blocks used when frame can only be packed from one side
(j2) Assembly, which consists of four neoprene elastomer pieces, one end packing washer, two end packing
washers special, and two ⅜-16 hex nuts, all are steel cadmium plated. For non-magnetic applications,
stainless steel is used.
(K) Insert blocks
(k1) Twin half blocks are specially formulated of a neoprene elastomer with a centered semi-circular groove.
When matched around a cable these blocks form a single block with a tight fit. Basic sizes are shown
on figure 3B21.
(L) Spares
(l1) Solid blocks are specially formulated of a neoprene elastomer and are used as fillers or spare provisions
for addition of future cables. Sizes are shown on figure 3B21.
(M) Fill-ins
(m1) Same material as insert blocks and spares used to pack thicknesses of 5 or 10 millimeters caused by the
presence of different size blocks in the same row. Also employed to increase the pressure in the
penetrator frame when exceptionally soft cables are used. These fill-ins are available in two sizes 24 x
5/0 or 12 x 10/0 (see figure 2B21). Serrations have been provided to permit slicing of the fill-ins to the
required length.
Example: 6 x 10/0, 8 x 5/0, etc.
Serration spacing MM
(N) Tallow
(n1) Insert block lubricant used when packing penetrator frame allows the blocks to slide easily over each
other when packing and compressing them around cables.
(P) Sealer
(p1) Liquid silicone rubber applied to cable side of each gauge block upon compression. This provides a
seal between the armor of the cable and its impervious inner sheath.
(Q) Distorted nut
(q1) All nuts are to be in accordance with NASM 25027.
(R) All dimensions are in inches unless otherwise stated.
87
MIL-STD-2003-3A(SH)
APPENDIX B
NOTES:
1. Multiple cable penetrators shall not be used in bulkheads or decks which are exposed to the weather.
2. For alternate multiple cable penetrator design, see figures 3B21 through 3B61.
88
MIL-STD-2003-3A(SH)
APPENDIX B
TABLE 3B21-I. Cable information and assignment TABLE 3B21-I. Cable information and assignment TABLE 3B21-I. Cable information and assignment TABLE 3B21-I. Cable information and assignment
for MCP insert blocks. for MCP insert blocks - Continued. for MCP insert blocks - Continued. for MCP insert blocks - Continued.
Insert Insert Insert Insert Insert Insert Insert Insert
Cable Cable block block Cable Cable block block Cable Cable block block Cable Cable block block
Cable type diameter diameter part part Cable type diameter diameter part part Cable type diameter diameter part part Cable type diameter diameter part part
in inches in mm number number in inches in mm number number in inches in mm number number in inches in mm number number
size mm size mm size mm size mm size mm size mm size mm size mm
SSGA-3 0.305 7.75 15/7 20/7 RG-12A/U 0.475 12.07 20/12 30/12 MA-14 0.450 11.43 20/11
SSGA-4 0.323 8.20 15/8 20/8 RG-22B/U 0.420 10.67 20/10
SSGA-9 0.371 9.42 15/9 20/9 RG-27A/U 0.670 17.02 30/17
SSGA-14 0.414 10.51 20/10 RG-58C/U 0.195 4.96 15/4 20/4
SSGA-23 0.453 11.50 20/11 RG-59B/U 0.242 6.15 15/6 20/6
SSGA-30 0.484 12.30 20/12 30/12 (TTHFWA) RG-62A/U 0.242 6.15 15/6 20/6
SSGA-40 0.515 13.08 20/13 30/13 TT-1-1/2 0.380 9.65 15/9 20/9 RG-63B/U 0.405 10.29 20/10
SSGA-150 0.844 21.44 30/21 TT-3 0.500 12.70 20/12 30/12 RG-71B/U 0.250 6.35 15/6 20/6
SSGA-500 1.290 32.77 40/30 TT-5 0.590 14.99 20/14 30/14 RG-79B/U 0.475 12.07 20/12 30/12
SSGA-1300 1.880 47.75 60/48 TT-10 0.690 17.53 30/17 RG-111A/U 0.490 12.45 20/12 30/12
TT-15 0.800 20.32 30/20 RG-142B/U 0.195 4.96 15/4 20/4 TCOP-42 1.250 31.75 40/30
DCOP-3 0.425 10.80 20/10 TT-20 0.880 22.35 30/22 40/22 RG-157/U 0.725 18.42 30/18
DCOP-4 0.460 11.68 20/12 30/12 TT-30 1.030 26.16 40/26 RG-213/U 0.405 10.29 20/10
DCOP-6 0.510 12.95 20/13 30/13 TT-40 1.130 28.70 40/28 RG-214/U 0.425 10.80 20/10
DCOP-9 0.570 14.48 20/14 30/14 TT-50 1.265 32.13 40/32 60/32 RG-215/U 0.475 12.07 20/12 30/12
DCOP-14 0.705 17.91 30/18 TT-60 1.350 34.29 40/34 60/34 RG-218/U 0.870 22.10 30/22 40/22
DCOP-23 0.860 21.84 30/22 RG-219/U 0.945 24.01 30/23
DCOP-30 0.960 24.38 30/24 40/24 RG-224/U 0.615 15.62 30/15
DCOP-83 1.450 36.83 60/36 TTRSA-2 0.740 18.80 30/18 RG-227/U 0.490 12.45 20/12 30/12
DCOP-250 2.100 53.34 60/52 TTRSA-4 0.800 20.32 30/20 RG-236/U 0.500 12.70 20/12 30/12 MDGA-19(6) 1.285 32.63 40/32 60/32
DCOP-400 2.500 63.50 90/60 TTRSA-6 0.940 23.88 30/23 RG-258/U 1.886 47.90 60/46 MDGA-19(14) 1.520 38.61 60/38
TTRSA-8 1.050 26.67 40/26 RG-318/U 1.085 27.56 40/26 MDGA-19(23) 1.820 46.23 60/46
DSGA-14 0.680 17.27 30/17 TTRSA-10 1.1.40 28.96 40/28 RG-254/U 1.090 27.69 40/26 MDGA-19(40) 2.100 53.34 60/52
DSGA-23 0.781 19.84 30/19 TTRSA-12 1.160 29.46 40/28 RG-179B/U 0.100 2.54
DSGA-30 0.852 21.64 30/21 TTRSA-16 1.250 31.75 40/30 RG-333/U 1.052 26.72 40/26
SPCLXDUCER
DSGA-40 0.898 22.81 30/22 40/22 1.200 30.48 40/30
7819478P1
DSGA-50 0.961 24.41 30/24 40/24
2SA
DSGA-60 1.031 26.19 40/26 0.570 14.48 20/14 30/14
2SWA-3
DSGA-125 1.374 34.90 40/34 60/34 -7 0.710 18.03 30/18
DSGA-150 1.479 37.57 60/36 -10 0.880 22.35 30/22 40/22
DSGA-250 1.759 34.68 60/44 -14 0.980 24.89 30/24 40/24 ISMU-5 0.500 12.70 20/12 30/12
-19 1.090 27.69 40/26
-24 1.260 32.00 40/30
-30 1.330 34.80 40/34 60/34
-37 1.430 36.32 60/36
-44 1.600 40.64 60/40
-61 1.790 45.47 60/44
FIGURE 3B21. Cable information and assignment for MCP insert blocks.
89
MIL-STD-2003-3A(SH)
APPENDIX B
TABLE 3B21-I. Cable information and assignment TABLE 3B21-I. Cable information and assignment TABLE 3B21-I. Cable information and assignment
for MCP insert blocks - Continued. for MCP insert blocks - Continued. for MCP insert blocks - Continued.
Insert Insert Insert Insert Insert Insert
Cable Cable block block Cable Cable block block Cable Cable block block
Cable type diameter diameter part part Cable type diameter diameter part part Cable type diameter diameter part part
TABLE 3B21-II. Insert blocks. TABLE 3B21-II. Insert
in inches in mm number number in inches in mm number number in inches in mm number number
blocks - Continued.
size mm size mm size mm size mm size mm size mm
Insert Insert
3SA block “A” “B” block part “A” dim “B” dim
0.750 19.05 30/19
3SWA-3 part no size dim in. dim in. no size in. in.
-7 0.960 24.38 30/24 40/24 mm mm
TSGA-14 0.718 18.23 30/18 -10 1.240 31.50 40/30 15/4 0.590 0.157 40/24 1.575 .945
TSGA-30 0.902 22.91 30/22 40/22 -14 1.340 34.04 40/34 60/34 15/5 0.590 0.197 40/26 1.575 1.024
TSGA-40 0.950 24.13 30/24 40/24 -19 1.480 37.59 60/36 15/6 0.590 0.236 40/28 1.575 1.102
TSGA-60 1.110 28.19 40/28 -24 1.720 43.69 60/42 15/7 0.590 0.276 40/30 1.575 1.181
TSGA-125 1.458 37.03 60/36 -30 1.820 46.23 60/46 15/8 0.590 0.315 40/32 1.575 1.260
TSGA-250 1.844 46.84 60/46 -37 1.980 50.29 60/50 90/50 15/9 0.590 0.354 40/34 1.575 1.339
TSGA-350 2.123 53.92 60/52 -44 2.200 55.88 90/55
-61 2.360 59.94 90/55 20/4 0.787 0.157 60/32 2.362 1.260
FSGA-60 1.205 30.61 40/30 20/5 0.787 0.197 60/34 2.362 1.339
PBJX-4 0.480 12.19 20/12 30/12 20/6 0.787 0.236 60/36 2.362 1.417
20/7 0.787 0.276 60/38 2.362 1.496
20/8 0.787 0.315 60/40 2.362 1.575
SHFR-4 0.540 13.72 20/13 30/13 20/9 0.787 0.354 60/42 2.362 1.654
MDY-6 1.190 30.23 40/30 DHFR-4 0.844 21.44 30/21 20/10 0.787 0.394 60/44 2.362 1.732
MDY-14 1.570 39.88 60/40 THFR-4 0.683 22.43 30/22 40/22 20/11 0.787 0.433 60/46 2.362 1.811
MDY-23 1.960 49.78 60/50 20/12 0.787 0.472 60/48 2.362 1.890
MDY-40 2.240 56.90 90/55 20/13 0.787 0.512 60/50 2.362 1.969
MDY-60 2.525 64.14 90/65 1S50MA-16 0.875 22.23 30/22 40/22 20/14 0.787 0.551 60/52 2.362 2.047
1S50MA-20 0.955 24.26 30/24 40/24 60/54 2.362 2.128
1S50MA-40 1.235 31.37 40/30 30/12 1.181 0.472
ISA-44 1.040 26.42 40/26 1S50MA-70 1.605 40.77 60/40 30/13 1.181 0.512 90/50 3.543 1.969
30/14 1.181 0.551 90/55 3.543 2.165
30/15 1.181 0.591 90/60 3.543 2.362
ISMWA-70 1.605 40.77 60/40 IS75MA-8 1.080 27.43 40/26 30/16 1.181 0.630 90/65 3.543 2.559
30/17 1.181 0.669 90/70 3.543 2.756
MHFF-2 0.460 11.68 20/11 30/18 1.181 0.709
ISWA-2 0.505 12.83 20/12 30/12 MHFF-4 0.520 13.21 20/13 30/13 30/19 1.181 0.748 120/75 4.724 2.953
ISWA-14 0.920 23.37 30/23 MHFF-7 0.627 15.93 30/15 30/20 1.181 0.787 120/80 4.724 3.150
ISWA-20 1.080 27.43 40/26 MHFF-10 0.795 20.20 30/20 30/21 1.181 0.827 120/85 4.724 3.346
ISWA-30 1.250 31.75 40/30 MHFF-14 0.844 21.44 30/21 30/22 1.181 0.866 120/90 4.724 3.543
MHFF-19 0.995 25.28 30/24 40/24 30/23 1.181 0.906 120/95 4.724 3.740
MHFF-24 1.120 28.45 40/28 30/24 1.181 0.945
MHFF-30 1.194 30.33 40/30
MHFF-37 1.290 32.77 40/32 60/32 40/22 1.575 0.866
MHFF-44 1.420 36.07 60/36
FIGURE 3B21. Cable information and assignment for MCP insert blocks - Continued.
90
MIL-STD-2003-3A(SH)
APPENDIX B
40/22 INSERT
"B"
INSIDE DIAMETER
IN DECIMALS
"A" 866 22 22
866
40 MM 22
2.362 866
"A"
INSIDE DIAMETER
IN MILLIMETERS
40 MM
TYPICAL INSERT BLOCK IDENTIFICATION
TSGA-30 CABLE HAS AN OUTSIDE DIAMETER OF 0.902.

SELECT INSERT BLOCKS CONTAINING THE NEXT INSIDE
DIAMETER THAT IS LESS THAN THE OUTSIDE DIAMETER
OF THE CABLE. A SIZE 22 MM HOLE IS 0.866 INCHES AND
WILL PROVIDE THE FOLLOWING PRIOR TO
COMPRESSION.
TSGA-30
0.036 (1/32")
A STARTING GAP OF 1/32" TO 1/16"
IS RECOMMENDED
“A” dim.
Fill-ins
(inches)
SPACED
SERRATIONS 24x5/0 0.196
FILL-INS IDENTIFICATION 12x10/0 0.393

EXAMPLE:
PART NO. 24X5/0
2.362
5 MM SPACED SERRATIONS
24 SERRATIONS
LENGTH=24X5=120 MM=4.724"
"A"
4.724
Spares
“A” dim.
"A"
part no.
(inches)
size mm
"A" 2.362 15/0 0.590
20/0 0.787
30/0 1.181
NOTES:
1. See figures 3B36 and 3B37 for current cable assignment.
2. Approved multi-diameter insert blocks may be used where available.
FIGURE 3B21. Cable information and assignment for MCP insert blocks - Continued.
91
MIL-STD-2003-3A(SH)
APPENDIX B
Installation notes:
RGS and RGA multiple cable penetrators
1. Multiple cable penetrator is a modular system that utilizes standard units and dimensions to allow maximum
flexibility and compatibility with various numbers and sizes of cables. Final sealed units will provide
watertight, airtight, and fireproof bulkhead or deck penetrations.
2. Pull all cable through cable penetrator, bearing in mind cables shall always approach in a horizontal plane
perpendicular to the penetrator. This can be accomplished if the nearest cable hanger is 16" minimum from
bulkhead. Cables running up a bulkhead and through a cable penetrator must have its full bending radius
outside of the penetrator. While in the process of pulling cables, it is imperative that a reasonable amount of
slack should be left to facilitate movement of cable within the cable penetrator to ease packing operation.
Also, it is necessary that each cable be identified on the compression bolt side of multiple cable penetrator by
lead number and cable size. All cables through a new multiple cable penetrator shall be pulled prior to
installing insert blocks.
3. After pulling all cables through a particular multiple cable penetrator, it can be packed. First apply a light
coat of cable lubricant (tallow) to all outside surfaces of the insert blocks, the inside portion of the frame, and
the curved surface of the compression plate. When packing armored cable, apply Nelson Fire stop Caulk, or
equal, sealer on the surface of each block that contacts the cable (a ⅛" bead every ½" around the
circumference). Each frame must be laid out (blocked) showing solid blocks (used as spares) and cable
assignments prior to packing. A typical example of a packed RGS-4 frame with instructions for packing is
shown below.
COMPRESSION BOLT
END PACKING ASSEMBLY
3/8"-16 HEX NUT
COMPRESSION PLATE
20/0 20/0 20/0 20/0 20/0 20/0 STAY PLATE NO. 2
20/0 20/0
20/9 20/11
40/28
20/0 20/0 20/0 20/0 STAY PLATE NO. 1
30/19 FRAME
60/32
30/13
30/0
30/15
a. Select insert blocks and spares from sheet and prepare as above (lubricant and sealer where required).
b. Starting with heaviest cable, place the lower half of the 60/32 insert block under the cable in the frame.
Next repeat the procedure with the 30/15 then add one 30/0 spare. Add the upper half of the 60/32 and
the 30/15. Place lower half of 30/13 and 30/19 under cable then add upper halves. Across the top of
these add stay plate no. 1.
c. On top of the stay plate, place four 20/0 spares and the lower half of the 40/28 under its cable. In the
next higher row, place two 20/0 spares and the lower half of 20/9 and 20/11 under their respective cables.
Then add upper halves of 40/28, 20/11, and 20/9. On top of these, add stay plate no. 2.
d. Add compression plate to the frame.
e. Lift compression plate clear of stay plate no. 2. Add final row of six 20/0 spares. Lower compression
plate to this level.
FIGURE 3B22. Multiple cable penetrator installation notes (type RGS and RGA).
92
MIL-STD-2003-3A(SH)
APPENDIX B
Installation notes (continued):

f. Tighten compression bolt down on compression plate to compress entire contents of frame and provide
just enough clearance to insert end packing assembly. Apply a generous amount of lubricant to this
cavity to assist insertion of end packing.
g. Disassemble end packing assembly and install in frame around the compression bolt. Reassemble and
tighten ⅜-16 hex nuts evenly until end packing insert material expands in the cavity and there is a slight
roll of the material around the end packing metal washers. Back off compression bolt approximately ⅛
of a turn. Packing is now complete.
4. When a multiple cable penetrator frame is installed in a structure in such a manner that the compression bolt
is located on the bottom, packing procedure is the same except:
a. The compression plate is installed first.
b. The frame is packed from the bottom up with the smallest cables being packed first.
5. To add a new cable to a packed frame, loosen the ⅜-16 hex nuts and remove the end packing metal washers.
Tighten the compression bolt until end packing insert material is loose. Remove insert material from frame,
loosen compression bolt, and lift compression plate clear of top six 20/0 spares. Remove these inserts.
Remove compression plate and full access to the insert blocks and cable is available.
6. Template all work from ship.
7. All welding and inspection to be in accordance with NAVSEA S9074-AR-GIB-010/278.
8. All painting to be done in accordance with MIL-E-917.
9. The structural reinforcement shown on this plan does not apply to flight deck bents, flight deck support
structures, or other similar type structures on other ships. Such cases must be individually resolved with
structural design.
10. Material of F.B. reinforcement is to be similar to material of bulkhead, deck, or riser box penetrated.
11. This plan was developed from DDS 100-1. Reinforcement of openings in structure of surface ships other
than in protective plating, to permit installation of multiple cable penetrator frame (Tecrona Products of
Nelson Electric) in watertight decks and bulkheads of surface ships.
12. Fillet weld reinforcement for T2V.1 weld joint shall be ⅛" for plating up to 15.3# and ¼" for plating above
17.85#.
13. The bulkheads and decks which are considered to be longitudinal strength members are defined in
DDS-100-1 as components in “strength envelope (i.e., in outside plating, uppermost strength deck, inner
bottom, and their associated longitudinal framing), and for other strength decks within the midship three-
fifths length.” If there is difficulty in definition, consult with structural design.
14. Care should be taken, while installing multiple cable penetrators, to ensure that all of its coaming protrudes
through bulkhead sufficiently to weld in place. After welding, examine for cracks and sharp edges that may
damage cable when being pulled through penetrator. If grinding is required, ensure grinding areas do not
weaken the penetrator.
15. It is mandatory to maintain a minimum of ⅞" from bulkhead to bolt hole center for wrench clearance. Also
leave 4" clearance to allow for installation of compression bolt (from bolt hole side of C.T.D. to any
structure).
16. Riser box to be attached to bulkhead of 7.65#PLT. or heavier. If bulkhead is less than 7.65#PLT. adjacent to
riser box installation, install a back plate of 10.2#PLT between the back of the riser box and the bulkhead.
17. After installation is complete, entire penetrator may be painted to suit surrounding structure in accordance
with the general specifications for building ships for the U.S. Navy.
FIGURE 3B22. Multiple cable penetrator installation notes (type RGS and RGA) - Continued.
93
MIL-STD-2003-3A(SH)
APPENDIX B

RGSO and RGAO multiple cable penetrators
18. Temporarily insulate cable for protection against welding and burning.
19. Remove old non-watertight structure.
20. Prepare hole in bulkhead to receive multiple cable penetrator frame (designated “RGSO”). External banding
is used only when required.
21. Bottom of “RGSO” unit is tack welded to other three sides – remove this piece.
22. Segregate and confine required cables within each three-sided frame.
23. Wrap welders blanket around cable. Replace bottom piece and continuously weld corners. Grind smooth
same as top corners.
24. Slide unit into prepared hole in bulkhead. Position so that center line of tapped hole is ⅞" out from face of
bulkhead to permit clearance for the compression screw.
25. Weld frame to bulkhead with continuous weld all around frame on both sides of bulkhead.
26. Proceed as outlined in note 3.
NOTE:
1. The tables and dimensions shown on these sheets are for typical steel installations. Other unique situations
shall be handled as a case-by-case basis through the structures department.
FIGURE 3B22. Multiple cable penetrator installation notes (type RGS and RGA) – Continued.
94
DECK (ALUMINUM OR STEEL) METHOD 3B-23-1
DECK (ALUMINUM OR STEEL)
COMPRESSION BOLT
1/2"
CABLE SUPPORT
4" MIN END PACKING ASSEMBLY
USE APPROPRIATE
FOR WELD SIZE COMPRESSION PLATE
METHOD IN MIL-STD-2003-4
SEE 4.1.1
BANDED NEOPRENE
FRAME FILL-IN
(types RGS and RGA).

NEOPRENE
INSERT
BLOCKS
STAY
CABLE PLATE
16" MIN
SPARES
30" MAX
95
PLUG
IF 4" MINIMUM DIMENSION FROM TOP SIDE OF BANDED

APPENDIX B
FRAME TO UNDERSIDE OF DECK CANNOT BE MAINTAINED,

ALTERNATE POSITION OF COMPRESSION BOLT MAY BE USED.
MULTIPLE CABLE PENETRATOR
BULKHEAD FRAME (SEE NOTE)
MIL-STD-2003-3A(SH)
(ALUMINUM OR STEEL)
16" MIN
30" MAX
BULKHEAD (ALUMINUM OR STEEL)
CABLE SUPPORT
USE APPROPRIATE METHOD
MIL-STD-2003-4
FIGURE 3B23. Multiple cable penetrator installation in steel or aluminum bulkheads using two-frame penetrator
MIL-STD-2003-3A(SH)
APPENDIX B
NOTE:
1. Multiple cable penetrator for frames are available in various sizes and arrangements. Shown is a two-frame
penetrator.
FIGURE 3B23. Multiple cable penetrator installation in steel or aluminum bulkheads using two-frame penetrator
(types RGS and RGA) - Continued.
96
MIL-STD-2003-3A(SH)
APPENDIX B
A 3/8 thk single frame

Type A B
B
RGS-2 5.5 4.726
3/8" TYP
RGS-4 5.5 7.029
DETAIL "A"
RGS-6 5.5 9.333
3/8 thk 1 thru 6 multi-frame

A
Type Dim 1 2 3 4 5 6
Frame Frame Frame Frame Frame Frame
B 3/8" TYP RGS-2 A 5.506 10.637 15.768 20.899 26.030 31.161
RGS-4 A 5.506 10.637 15.768 20.899 26.030 31.161
DETAIL "B" RGS-6 A 5.506 10.637 15.768 20.899 26.030 31.161
RGS-2 B 4.726 4.726 4.726 4.726 4.726 4.726
RGS-4 B 7.029 7.029 7.029 7.029 7.029 7.029
RGS-6 B 9.333 9.333 9.333 9.333 9.333 9.333
A 3/8 thk 1 thru 6 tandem multi-frame

Type Dim T Fr. 2T Fr. 3T Fr. 4T Fr. 5T Fr. 6T Fr.
RGS-2 A 5.506 10.637 15.768 20.899 26.030 31.161
B RGS-4 A 5.506 10.637 15.768 20.899 26.030 31.161
RGS-6 A 5.506 10.637 15.768 20.899 26.030 31.161
3/8" TYP
RGS-2 B 9.452 9.452 9.452 9.452 9.452 9.452
RGS-4 B 14.058 14.058 14.058 14.058 14.058 14.058
2 FRAME TANDEM
DETAIL "C" RGS-6 B 18.666 18.666 18.666 18.666 18.666 18.666
FIGURE 3B24. Multiple cable penetrator details (types RGS and RGA).
97
MIL-STD-2003-3A(SH)
APPENDIX B
3/8 single frame banded

11 1/2"
Dimension “B”
10.2# 17.85 25.5
BHD
B 3/8" TYP 12.75 20.4 28.0
plate
15.3 23.0 30.6
FILLER PLATE RGS-2 59⁄16 513⁄16 65⁄16
2 1/2" R 1/8" THICK
BAND
DETAIL "D"
RGS-4 7⅞ 8⅛ 8⅝
3 7
RGS-6 10 ⁄16 10 ⁄16 1015⁄16
BAND ⅜ x 4" ½ x 4" ¾ x 4"
16"
3/8 thk 2 frame banded
Dimension “B”
23.0#
B 3/8" TYP 10.2#
BHD 17.85# 25.5
12.75
plate 20.4 28.0
15.3
2 1/2" R
FILLER PLATE
1/8" THICK 30.6
BAND
DETAIL "E" RGS-2 59⁄16 513⁄16 65⁄16

RGS-4 7⅞ 8⅛ 8⅝
3 7
RGS-6 10 ⁄16 10 ⁄16 1015⁄16
BAND ⅜x4" ½x4" ¾x4"
21 1/2" 3/8 thk multi-frame banded

Dimension “B”
23.0
B 3/8" TYP BHD 15.3
10.2 25.5
plate 17.85
12.75 28.0
lbs 20.4
2 1/2" R
FILLER PLATE
1/8" THICK 30.6
BAND
DETAIL "F" RGS-2 59⁄16 513⁄16 65⁄16

RGS-4 7⅞ 8⅛ 8⅝
3 7
RGS-6 10 ⁄16 10 ⁄16 1015⁄16
BAND ⅜ x 4" ½ x 4" ¾ x 4"
FIGURE 3B24. Multiple cable penetrator details (types RGS and RGA) - Continued.
98
MIL-STD-2003-3A(SH)
APPENDIX B
B
3/8" TYP
R FILLER PLATE
1/8" THICK BAND
DETAIL "G"

“B” dim
BHD plate lbs “A” “R” Band
RGS-2 RGS-4 RGS-6
10.2 12.75 15.3 111⁄16 13⅜ 1511⁄16 21¾ 3⅛ ⅜ x 4"
9 3
17.85 20.4 23.0 11 ⁄16 13⅞ 16 ⁄16 22¼ 3⅜ ⅝ x 4"
13 7
25.5 28.0 30.6 11 ⁄16 14⅛ 16 ⁄16 22½ 3½ ¾ x 4"
2 FRAME TANDEM 16"

3 FRAME TANDEM 21 1/2"
3/8" THICK FLAT
BAR IN ALL
ASSEMBLIES
3/8" TYP
FILLER PLATE
2 1/2" R 1/8" THICK
BAND
DETAIL "H"
3/8 thk 2 thru 6 tandem multi-frame banded

Dimension “B”
BHD 7.65# 10.2# 12.75# 17.85# 25.5# 30.6#
plate 15.3 20.4 35.7
RGS-2 10⅝ 10⅞ 11⅛ 11⅜ 11⅝ 11⅝
3 7 11 15 3
RGS-4 15 ⁄16 15 ⁄16 15 ⁄16 15 ⁄16 16 ⁄16 163⁄16
RGS-6 1913⁄16 201⁄16 205⁄16 209⁄16 2013⁄16 2013⁄16
BAND ⅜x4 ½x4 ⅝x4 ¾x5 ⅞x6 ⅞ x 6½
NOTE:
1. Material RGS frames and filler plates are mild steel ASTM A36/A36M. Reinforcing bands are either mild
steel (ASTM A36/A36M) or high tensile steel MIL-S-22698 in order for material to be similar to bulkhead or
deck in which penetration is being made.
99
MIL-STD-2003-3A(SH)
APPENDIX B
A
3/8 thk single frame
Type A B
B 3/8" TYP
RGSO-2 5.506 4.726
RGSO-4 5.506 7.029
TEMP. TACK WELD
DETAIL "A" RGSO-6 5.506 9.333
A
3/8 thk 2 thru 6 multi-frame

A
Type Dim 2 Frame 3 Frame 4 Frame 5 Frame 6 Frame
RGSO-2 A 10.637 15.768 20.899 26.030 31.161
B 3/8" TYP
RGSO-4 A 10.637 15.768 20.899 26.030 31.161
RGSO-6 A 10.637 15.768 20.899 26.030 31.161
2 FRAME SHOWN
TEMP. TACK WELD
DETAIL "B" RGSO-2 B 4.726 4.726 4.726 4.726 4.726
RGSO-4 B 7.029 7.029 7.029 7.029 7.029
RGSO-6 B 9.333 9.333 9.333 9.333 9.333
A TEMP. TACK WELD
Type Dim T frame 2T frame 3T frame 4T frame 5T frame 6T frame

RGSO-2 A 5.506 10.637 15.768 20.899 26.030 31.161
RGSO-4 A 5.506 10.637 15.768 20.899 26.030 31.161
B RGSO-6 A 5.506 10.637 15.768 20.899 26.030 31.161
RGSO-2 B 9.452 9.452 9.452 9.452 9.452 9.452
3/8" TYP
RGSO-4 B 14.058 14.058 14.058 14.058 14.058 14.058
RGSO-6 B 18.666 18.666 18.666 18.666 18.666 18.666
2 FRAME TANDEM TEMP. TACK WELD
DETAIL "C"
BAND 3/8 thk single frame banded

11 1/2"
2 1/2" R
Dimension “B”
23.0
BHD 10.2
B
17.85 25.5
plate 12.75
TEMP. TACK WELD
20.4 28.0
lbs 15.3
3/8" THICK 30.6
FILLER PLATE SINGLE FRAME
1/8" THICK DETAIL "D" RGSO-2 59⁄16 513⁄16 65⁄16
RGSO-4 7⅞ 8⅛ 8⅝
RGSO-6 103⁄16 107⁄16 1015⁄16
BAND ⅜ x 4" ½ x 4" ¾ x 4"
Catalog no. for RGSO-6 banded with ⅜ x 4 flat bar would be RGSO-6
4375.
100
MIL-STD-2003-3A(SH)
APPENDIX B

BAND
16"
2 1/2" R Dimension “B”
23.0
BHD 10.2#
17.85 25.5
B plate 12.75
20.4 28.0
TEMP. TACK lbs 15.3
WELD 30.6
FILLER PLATE 3/8" THICK 2 FRAMES RGSO-2 59⁄16 513⁄16 65⁄16
1/8" THICK
DETAIL "E"
RGSO-4 7⅞ 8⅛ 8⅝
3 7
RGSO-6 10 ⁄16 10 ⁄16 1015⁄16
BAND ⅜ x 4" ½ x 4" ¾ x 4"
Catalog no. for RGSO-6x2 banded with ⅜ x 4 flat bar
would be RGSO-6x2 4375.
3/8 thk multi-frame banded
2 1/2" R
21 1/2"
BAND Dimension “B”
23.0
TEMP. TACK WELD BHD 15.3
10.2 25.5
B plt 17.85
12.75 28.0
lbs 20.4
30.6
3/8" THICK
FILLER PLATE
RGSO-2 59⁄16 513⁄16 65⁄16
DETAIL "F" RGSO-4 7⅞ 8⅛ 8⅝
3 7
RGSO-6 10 ⁄16 10 ⁄16 1015⁄16
BAND ⅜ x 4" ½ x 4" ¾ x 4"
R
A
FILLER PLATE
BAND
TEMP. TACK
WELD
3/8" THICK
DETAIL "G"

BHD plate Dimension “B”
“A” “R” Band
lbs RGSO-2 RGSO-4 RGSO-6
10.2 12.75 15.3 111⁄16 13⅜ 1511⁄16 21¾ 3⅛ ⅜ x 4"
9
17.85 20.4 23.0 11 ⁄16 13⅞ 163⁄16 22¼ 3⅜ ⅝ x 4"
15 7
25.5 28.0 30.6 11 ⁄16 14⅛ 16 ⁄16 22½ 3½ ¾ x 4"
101
MIL-STD-2003-3A(SH)
APPENDIX B
2 FRAME TANDEM 16"

2 1/2" R
BAND
TEMP. TACK WELD

B
3/8" THICK FLAT

BAR IN ALL
ASSEMBLIES
FILLER PLATE
3/8" THICK 1/8" THICK
DETAIL "H"
3/8 thk tandem (T) frames banded

Dimension “B”
BHD
12.75# 17.85# 30.6#
plt 7.65# 10.2# 25.5#
15.3 20.4 35.7
lbs
RGSO-2 10⅝ 10⅞ 11⅛ 11⅜ 11⅝ 11⅝
3 7 11 15 3
RGSO-4 15 ⁄16 15 ⁄16 15 ⁄16 15 ⁄16 16 ⁄16 163⁄16
13 1 5 9 13
RGSO-6 19 ⁄16 20 ⁄16 20 ⁄16 20 ⁄16 20 ⁄16 2013⁄16
BAND ⅜x4 ½x4 ⅝x4 ¾x5 ⅞x6 ⅞ x 6½
NOTE:
1. RGSO frames and filler plates are mild steel ASTM A36/A36M. Reinforcing bands are either mild steel
(ASTM A36/A36M) or high tensile steel MIL-S-22698 in order for material to be similar to bulkhead or deck
in which penetration is being made.
102
MIL-STD-2003-3A(SH)
APPENDIX B
10 1/2"
SINGLE FRAME BANDED
Type I
Size of band
Wt of Long’l strength BHDs & decks

structure member other than long’l
penetrated BHDs Decks strength members
7.65 lbs 5" x 5⁄16 12" x 5⁄16 5" x 5⁄16

10.2 lbs 5" x 5⁄16 12" x 5⁄16 5" x 5⁄16
5 5
12.75 lbs 5" x ⁄16 12" x ⁄16 5" x 5⁄16
15.3 lbs 5" x 5⁄16 12" x 5⁄16 5" x 5⁄16
17.85 lbs 5" x ⅜ 12" x ⅜ 5" x 5⁄16
20.4 lbs 5" x ⅜ 12" x ⅜ 5" x 5⁄16
25.5 lbs 5" x ⅜ 12" x ⅜ 5" x ⅜
30.6 lbs 5" x ½ 12" x ½ 5" x ½
35.7 lbs 5" x ½ 12" x ½ 5" x ½
103
MIL-STD-2003-3A(SH)
APPENDIX B
16"
DOUBLE WALL 2 FRAME BANDED
Type II
Size of band

5
7.65 lbs 5" x ⁄16 12" x 5⁄16 5" x 5⁄16
10.2 lbs 5" x 5⁄16 12" x 5⁄16 5" x 5⁄16
12.75 lbs 5" x 5⁄16 12" x 5⁄16 5" x 5⁄16
15.3 lbs 5" x ⅜ 12" x ⅜ 5" x 5⁄16
17.85 lbs 5" x ½ 12" x ½ 5" x 5⁄16
20.4 lbs 5" x ½ 12" x ½ 5" x 5⁄16
25.5 lbs 5" x ⅝ 12" x ⅝ 5" x ⅜
30.6 lbs 5" x ¾ 12" x ¾ 5" x ½
35.7 lbs 5" x ⅞ 12" x ⅞ 5" x ½
104
MIL-STD-2003-3A(SH)
APPENDIX B
ADJACENT STRUCTURE
(SEE NOTE 15)
BAND 4" MIN
5.1#PLT
±0.06"
9.4"
FRAME
2 1/2" R
21 1/2"
DOUBLE WALL 3 FRAME BANDED
Type III
Size of band

7.65 lbs 6" x ⅜ 12" x ⅜ 5" x 5⁄16

10.2 lbs 6" x ⅜ 12" x ⅜ 5" x 5⁄16
12.75 lbs 6" x ⅜ 12" x ⅜ 5" x 5⁄16
15.3 lbs 6" x 7⁄16 12" x 7⁄16 5" x 5⁄16
17.85 lbs 6" x ½ 12" x ½ 5" x ⅜
20.4 lbs 6" x ⅝ 12" x ⅝ 5" x ⅜
25.5 lbs 6" x ¾ 12" x ¾ 5" x ½
30.6 lbs 7" x ¾ 12" x ¾ 5" x ½
35.7 lbs 7" x ⅞ 12" x ⅞ 5" x ¾
105
MIL-STD-2003-3A(SH)
APPENDIX B
ADJACENT STRUCTURE
A
BULKHEAD
SEE NOTE 15 4" MIN
BAND
±0.06"
9.4" 5.1#PLT
SAME MAT'L AS BAND

FRAME
(TYP) B2V.3
1/4"
±0.06"
9.4" 5.1#PLT
2 1/2" R
21 1/2"
EQ EQ
A
SECTION A-A
TYP BLKHD
DOUBLE WALL 3 FRAME TANDEM BANDED INSTALLATION
Type IV
Size of band
Wt of Long’l strength BHD’s & decks

5
7.65 lbs 5" x ⁄16 12" x5⁄16 5" x 5⁄16
10.2 lbs 5" x ⅜ 12" x ⅜ 5" x 5⁄16
12.75 lbs 5" x ⅜ 12" x ⅜ 5" x 5⁄16
15.3 lbs 5" x ⅜ 12" x ⅜ 5" x 5⁄16
17.85 lbs 5" x ½ 12" x ½ 5" x ⅜
20.4 lbs 5" x ½ 12" x ½ 5" x ⅜
25.5 lbs 5" x ⅝ 12" x ⅝ 5" x ½
30.6 lbs 5" x ¾ 12" x ¾ 5" x ⅝
35.7 lbs 6" x ¾ 12" x ¾ 5" x ¾
106
MIL-STD-2003-3A(SH)
APPENDIX B
16"
DOUBLE WALL 2 FRAME TANDEM BANDED
Type V
Size of band

5
7.65 lbs 5" x ⁄16 12" x 5⁄16 5" x 5⁄16
10.2 lbs 5" x ⅜ 12" x ⅜ 5" x 5⁄16
12.75 lbs 5" x ⅜ 12" x ⅜ 5" x 5⁄16
15.3 lbs 5" x ⅜ 12" x ⅜ 5" x 5⁄16
17.85 lbs 5" x ½ 12" x ½ 5" x ⅜
20.4 lbs 5" x ½ 12" x ½ 5" x ⅜
25.5 lbs 5" x ⅝ 12" x ⅝ 5" x ½
30.6 lbs 5" x ¾ 12" x ¾ 5" x ⅝
35.7 lbs 6" x ¾ 12" x ¾ 5" x ¾
107
MIL-STD-2003-3A(SH)
APPENDIX B
10 1/2"
SINGLE FRAME TANDEM BANDED
Type VI
Size of band

5
7.65 lbs 5" x ⁄16 12" x 5⁄16 5" x 5⁄16
10.2 lbs 5" x ⅜ 12" x ⅜ 5" x 5⁄16
12.75 lbs 5" x ⅜ 12" x ⅜ 5" x 5⁄16
15.3 lbs 5" x ⅜ 12" x ⅜ 5" x 5⁄16
17.85 lbs 5" x ½ 12" x ½ 5" x ⅜
20.4 lbs 5" x ½ 12" x ½ 5" x ⅜
25.5 lbs 5" x ⅝ 12" x ⅝ 5" x ⅜
30.6 lbs 5" x ¾ 12" x ¾ 5" x ½
35.7 lbs 5" x ¾ 12" x ¾ 5" x ¾
108
1.
NOTE:
METHOD 3B-27-1
HOLE FOR MULTIPLE CABLE

PENETRATOR FRAME (SEE
FIGURE 3B22, NOTE 20)
BULKHEAD
LOCATE JACKING SCREW HOLE
IAW NOTES ON FIGURE 3B20
TEMPORARY PROTECTION
WHILE WELDING
(SEE FIGURE 3B22, NOTE 23)
109
See figure 3B22, notes 18 though 26 for additional data.
APPENDIX B
MIL-STD-2003-3A(SH)
EXTERNAL
BANDING
(SEE FIGURE 3B22, NOTES 10
AND 20)
BOTTOM OF
RGSO UNIT THREE SIDED PIECE
(SEE FIGURE 3B22,
(SEE FIGURE
NOTE 22)
3B22, NOTE 27)
TEMPORARY
PROTECTION
TYPE RGSO MULTIPLE CABLE PENETRATOR WHILE WELDING
FRAME POSITIONED AROUND EXISTING (SEE FIGURE 3B22, NOTE 23)
CABLE BEFORE WELDING
FIGURE 3B27. Multiple cable penetrator installation details (types RGS and RGA).
TYPE RGSO OR RGAO MULTIPLE CABLE
EXISTING CABLE PENETRATING FRAME POSITIONS IN
BULKHEAD OR DECK
METHOD 3B-28-1
CABLE SUPPORT
STAY PLATE USE APPROPRIATE
METHOD OF
MIL-STD-2003-4
COMPRESSION
PLATE BULKHEAD
(ALUMINUM OR STEEL)
16" MIN
30" MAX
END PACKING
ASSEMBLY FOR WELD SIZE SEE 4.1.1
NEOPRENE
INSERT BLOCKS BANDED
FRAME
2" MIN
COMPRESSION
BOLT
BULKHEAD
(ALUMINUM
OR STEEL)
110
NEOPRENE
FILL-IN SPARES
APPENDIX B
1/2"
DECK FOR WELD SIZE
(ALUMINUM SEE 4.1.1
MIL-STD-2003-3A(SH)
PLUG OR STEEL)
16" MIN
30" MAX
CABLE
MULTIPLE CABLE
PENTRATOR CABLE SUPPORT
(SEE NOTE 1) DECK (ALUMINUM OR STEEL)
USE APPROPRIATE
METHOD OF
FIGURE 3B28. Multiple cable penetrator frame in decks (types RGS and RGA).
MIL-STD-2003-4
MIL-STD-2003-3A(SH)
APPENDIX B
NOTE:
1. Multiple cable penetrator frames are available in various sizes and arrangements. Shown is a two-frame
penetrator.
FIGURE 3B28. Multiple cable penetrator frame in decks (types RGS and RGA) - Continued.
111
METHOD 3B-29-1
FOR PROTECTING THREE OR MORE

CABLES PASSING THROUGH
WATERTIGHT DECKS SIMILAR TO
FIGURE 4D1 (MIL-STD-2003-4)
CABLE SUPPORT USE APPROPRIATE

METHOD OF MIL-STD-2003-4
112
SHIELD SHEET (STEEL) 1/16" THICK
MAY ALSO BE EXPANDED
APPENDIX B
METAL OR PERFORATED
SHEET
MIL-STD-2003-3A(SH)
9 1/8" MIN
2"
FIGURE 3B29. Multiple cable penetrator (type RGS and RGA) shield.
SEE FIGURE 3B28 FOR DETAILS
FOR WELD SIZE SEE RGS-6 PENETRATOR FRAME
MULTIPLE CABLE 2" GENERAL REQUIREMENTS 4
PENETRATOR
"A"
"B" BLKHD BLKHD

"A"
CL OF COMPRESSION SEE TABLE 3B30-I REINFORCED OPENING
D (SEE TABLE 3B30-I) RISER BOX
BOLTS 1"
1/4"
15°
ADD 1/2"-13 STUDS, 6X2 PENETRATOR
E
LOCK WASHERS AND NUTS FRAME
SEE TABLE FOR QUANTITY 9" MIN REINFORCING RING
GASKET "B" "B"
18" MAX PORT. PLATE C/2 8"
MATERIAL
PORTABLE PLATE RISER BOX

"A"
CL OF COMPRESSION
FOR WELD SIZE SEE BOLTS PORT. PLT.
B W.T. DECK C W.T. DECK
GENERAL REQUIREMENTS 4
A "A" CONFIGURATION I - 6X2 FRAME
"B" DETAIL B-B (FOR DIMENSIONS SEE TABLE 3B30-II)
DETAIL A-A TYPICAL VIEW - SEE CABLE PENETRATOR
SCALE 3" - 1' 0" FRAMES CONFIGURATION I-V AND
REFER TO TABLE 3B30-II FOR DIMENSIONS
6T PENETRATOR FRAME
BLKHD 6X3 PENETRATOR FRAME 6X4 PENETRATOR FRAME
"A" BLKHD BLKHD
"A" "A"
RISER BOX
RISER BOX
113
"B" "B"
RISER BOX
APPENDIX B
PORT. PLT. "A" "B" "B" "B"

"B"
CL OF COMPRESSION BOLTS
MIL-STD-2003-3A(SH)
CONFIGURATION II-6T FRAME "A" "A"

(FOR DIMENSIONS SEE TABLE 3B30-II)
CL OF COMPRESSION BOLTS PORT. PLT. CL OF COMPRESSION BOLTS PORT. PLT.
CONFIGURATION III-6X3 FRAME CONFIGURATION IV-6X4 FRAME

6T PENETRATOR FRAME (FOR DIMENSIONS SEE TABLE 3B30-II) (FOR DIMENSIONS SEE TABLE 3B30-II)
BLKHD
"A"
FIGURE 3B30. Multiple cable penetrator riser box.

"B" "B"
"A"
PORT. PLT.
CL OF COMPRESSION BOLTS
CONFIGURATION V-6X2T FRAME

(FOR DIMENSIONS SEE TABLE 3B30-II)
MIL-STD-2003-3A(SH)
APPENDIX B
TABLE 3B30-I. Reinforced frame opening dimensions 1/.
No. frames Size of op’g

6x2 10" x 4"
6x3 15" x 4"
6x4 20" x 4" or 16" x 5"
NOTE:
1/
Min. of 20 sq. in. opening for each
frame.
TABLE 3B30-II. Frame dimensions.

Dimensions
Configuration Bolts
A B C D E
number req’d.
I 12½" 5" 14" 1¾" 13" 14
II 8" 4½" 21" 1⅛" 20" 16
III 12½" 5" 19" 1⅝" 18" 16
IV 12½" 5" 24" 1½" 23" 18
V 13½" 7" 21" 1⅛" 20" 16
FIGURE 3B30. Multiple cable penetrator riser box - Continued.
114
MIL-STD-2003-3A(SH)
APPENDIX B
METHOD 3B-31-1
WOOD OR COMPOSITE BULKHEAD
15
4
3
14
6 5
2 7
8 1 13
12
11
9
CABLE
10
POLARITY AND ARRANGEMENT OF CABLES

IN COMMUNITY STUFFING TUBE
FILLING, VENT, AND DRAIN CAPS 1/8"R
KNURLED
5/8" 1/2"
1/8" GASKET 16
11 THD/INCH - 1 INCH A.S.P.

1 9/16"
A-A
A A
1 11/16"
FIGURE 3B31. Community stuffing tube for minesweepers.
115
MIL-STD-2003-3A(SH)
APPENDIX B
TABLE 3B31-I. List of materials.

18 As req’d. Plastic sealer MIL-I-3064
17 As req’d. Filling compound Rubber
16 3 Gasket - Cap 0.090 thk. Rubber MIL-PRF-15624
15 2 Gasket – Flange 0.090 thk Rubber MIL-PRF-15624
14 16 ⅜" nut CRES 316
13 16 ⅜" bolt, length as reqd. CRES 316
12 32 ¼" FIL-H screw, ¼" long CRES 316 MS35361
11 32 ¼" FIL-H screw, ⅝" long CRES 316
10 2 Slat, 2¼" Alum ASTM B209
9 2 Slat, 1¾" Alum ASTM B209
8 2 Slat, 2" Alum ASTM B209
7 3 Cap – fill, drain & vent Alum ASTM B209
6 3 Pipe – 1", length to suit Alum ASTM B209
5 1 Backing plate, ¼" pl. Alum ASTM B209
4 1 Flange, ¼" pl. Alum ASTM B209
3 1 Back face plate, ⅜" pl. Alum ASTM B209
5
2 1 Front face plate, ⁄16" pl. Alum ASTM B209
3
1 1 Gland body, ⁄16" plate Alum ASTM B209
PC. Matl. spec. or
Qty. Name Material
no. std. dwg. no.
Installation notes:
1. The gland is to be positioned on the bulkhead so that there is reasonable access to the filling, drain, and vent
tubes, and so that the top of the gland is horizontal (maximum permissible tilt is 5 degrees).
2. An opening 7⅜" high by 7⅛" wide should be prepared in the bulkhead for receiving the gland.
3. Fit rubber gaskets and bolt gland to bulkhead.
4. Wipe the gland interior completely to remove traces of grease or oil.
5. Pull cables through gland, removing, where possible, all dirt and grease from cables.
6. The portions of the cables passing through the gland, especially at the slat assembly positions, must be wiped
clean with rags and cyclohexanone to remove all traces of grease or oil from the cables.
7. Coat the cable holes, butting edges, and butting side of the bottom slats with sealer, PC 18. Fit the slats into
position and screw to gland body (1 slat each side).
8. Position the bottom row of cables on the slats.
9. Proceed in a similar manner, to position the cables until all slats are in position.
10. After cables are in position, they should not be disturbed.
FIGURE 3B31. Community stuffing tube for minesweepers - Continued.
116
MIL-STD-2003-3A(SH)
APPENDIX B

11. Final gland cleaning operation – Remove the caps from the filling, drain, and vent tubes. Fit a hose to the
drain tube to feed into a clean bucket and provide a clamp on the hose near the gland. Fill the gland with
liquid degreasing agent. Caution – use adequate ventilation, avoid prolonged or repeated breathing of vapor,
and avoid prolonged or repeated contact with skin. Do not take internally. After about 5 minutes, release the
clamp to drain the gland, and blow compressed air through the gland from the top for about 5 minutes to
ensure complete elimination of any fluid that might remain in the gland. Any leaks noted during the cleaning
operation should be repaired.
12. The liquid filling compound, PC 17, consists of two separate liquids which are mixed together immediately
prior to use. The success of the resultant compound depends on thorough mixing, and this should be a stirring
action. The compound should be stirred for 5 minutes. Complete mixing instructions are printed on the
filling compound container.
13. Pour the filling compound into the gland until the tubes are filled.
14. Both sides of the gland must be inspected during the filling operation for leakage. It may be possible to repair
slight leaks by external application of sealer. If leakage persists, the filling operation must stop. Immediately
drain the filling compound. After leak has been stopped, the filling operation may be restarted.
15. Fit filling and vent tube caps.
FIGURE 3B31. Community stuffing tube for minesweepers - Continued.
117
9 1/2" 6 7/8"
7/16" 7/16"
5 1 3/4" 2" 2" 2" 1 3/4" 2" 2" 2"
7/16"
1 11/16"
1 7/8" 11/16" SEE NOTE 6
5/16"
4 HOLES 2 5/16"
SIZE AS REQD 1 19/32"
2" RADIUS 1" (SEE NOTE 5)
2"
1" RADIUS 3 1/2"
1 3/4" SEE NOTE 6 2 1/2"

9 3/4" 2"
13/32" DRILL, 16 HOLES
1"
FILLING TUBE HERE
2" NOT DRAWN IN
1/4" ALUMINUM
2 5/16" HOLE IN GLAND BODY
1 1/2" 2 1/2" 1 1/2"
TO CONTINUE BORE
1 11/16"
1 7/8"
9/32" DRILL, 16 HOLES
FILLING AND VENT TUBES, ONE INCH 3/8" ALUMINUM SLATS

STANDARD ALUMINUM PIPE, 11THD/IN.
118
1/4"-28 TAP 16
HOLES THREADED 5/8 INCH.
70° 6 1/4"
75°
APPENDIX B
5/16" 3/8"
1 7/8"
MIL-STD-2003-3A(SH)
1 11/16"
FOR WELD SIZE AROUND TUBES
2" AND GLAND BODY SEE 4.1.1
1/2" 3/16" 1"
1/4"-28 TAP, 16 HOLES, 1/4 INCH

5/16" *(SEE NOTE) DEEP (HOLES TO BE TAPPED
5 1/4"
BEFORE WELDING BACK
9 3/4" 2" 1 3/4"
2 3/4" 2 3/4" PLATE TO FLANGE)
7 1/8"
11/16" 11/16"
3/8"
7/16" 1"
2"
3/4" 3
1 11/16" 2
FIGURE 3B32. Community stuffing tubes for minesweepers (details).

1" 5/8"
2R 5/16"
1 7/8"
5/16" 1 5/16" 3/8"
6 4
1 3/4"
7/16" 7/16"
2" 2" 2" DRAIN TUBE ONE INCH STANDARD ALUMINUM
13/32" DRILL, * PROFILE OF HOLE THROUGH GLAND
16 HOLES 6 7/8" PIPE, THREADED 5/8", INNER END TO BE
1 5/16" 1 5/16" FLANGE (1" RADIUS IN CORNERS)
FLUSH WITH INNER FACE OF GLAND BODY.
9 1/2"
MIL-STD-2003-3A(SH)
APPENDIX B
NOTES:
1. For material, see list of material on figure 3B31.
2. See figure 3B31 for fill, drain, and vent cap detail.
3. Drill front and back slats at the same time.
4. Painting shall be in accordance with approved methods.
5. The diameter of the holes should be same size (+1⁄16, -0) outside diameter of minesweep cable used.
6. The separation of these holes should provide a minimum spacing of 0.625 between cables and also provide a
minimum spacing of 0.5 between cable and inner faces of gland body.
FIGURE 3B32. Community stuffing tubes for minesweepers (details) - Continued.
119
MIL-STD-2003-3A(SH)
APPENDIX B
METHOD 3B-33-1
FOR PASSING CABLES THROUGH WEATHER
DECK WITH WOOD OR COMPOSITE COVERING
CABLE
PLASTIC SEALER
(SEE 4.1.6)
FOR PACKING SEE

NOTE 1
3/16" RD. HD. WOOD
SCREW 1 1/4" LONG
CAULKING MATERIAL
1/4" FLT. HEAD WOOD
SCREW 1 1/2" LONG
WOOD OR COMPOSITE
COVERING
STEEL DECK 2 1/4"
FOR CABLE AND PLUG,

FOR WELD SIZE
SEE NOTE 3
SEE 4.1.1
METHOD 3B-33-2
FOR PASSING CABLES THROUGH WEATHER
DECK AND HULL MIL-S-24235
CABLE
PLASTIC SEALER
(SEE 4.1.6)
8-32 RD. HD. MACH.

SCREW 3/8" LONG FOR PACKING SEE
NOTE 1
DECK OR HULL
SEE NOTE 2
2 1/4" FOR CABLE AND PLUG,

FOR WELD SIZE SEE NOTE 3
SEE 4.1.1
WHERE THICKNESS OF PLATE
PRECLUDES THE USE OF THE FOR WELD SIZE
SQUARE WELD, A FILLET WELD SEE 4.1.1
SHALL BE USED
NOTES:
1. Glands of outlets shall be packed with prefabricated packing Type 2, size “B” in accordance with
MIL-DTL-16685.
2. After welding dummy plug (MIL-S-24235) in place, an approved coal tar pitch emulsion shall be used to seal
the cracks and fill the inside flush.
3. Outlets are designed to accommodate a single cable and Type CCC-2 plug in accordance with
MIL-DTL-2726/68.
4. Plastic sealer is required on kick pipes and stuffing tubes when exposed to the elements (penetrates the skin of
the ship).
FIGURE 3B33. Deck outlets for portable cables (surface ships).
120
MIL-STD-2003-3A(SH)
APPENDIX B
METHOD 3B-34-1
(SEE NOTE 2)
SLOTTED DISKS PLACED ON CABLE

(SEE NOTE 1)
PACKING (SEE 4.1.8)
TUBE BODY, MIL-S-24235
GLAND NUT
BULKHEAD
SLOTTED DISKS
(SEE NOTE 1)
NOTE:
1. Cut a slot in a disk or washer on one side of the cable hole only. Two slotted disks or slotted washers are then
slipped around the cable both in the gland bottom and under the gland nut to hold the packing securely in
place.
FIGURE 3B34. MIL-S-24235 stuffing tubes for smaller size cables using slotted packing disks.
121
MIL-STD-2003-3A(SH)
APPENDIX B
METHOD 3B-35-1
NEW STUFFING TUBE
BULKHEAD
PACKING
(SEE 4.1.8)
EXISTING STUFFING TUBE
SEE NOTE 1
CABLE
TYPICAL INSTALLATION
TABLE 3B35-I. New stuffing tubes – MIL-S-24235/10.

Size A B C D E F G J K L M N P R S T V W X Y Z AA BB
A X X X X X
B X X X X X
C X X X X X
D X X X X X
E X X X X
F X X X X
G X X X X
Existing stuffing tubes
J X X X X X
X X X X X
MIL-S-24235/10
K
L X X X X
M X X X X
N X X X X
P X X X X
R X X X X
S X X X X X
T X X X X X X
V X X X X X
W X X X X
X X X X X
Y X X X
Z X X
AA X
BB
X indicates an acceptable combination.
NOTES:
1. Table 3B35-I indicates new tube size limitations for adaptation to undersized non-reusable stuffing tubes.
2. Ream smooth and round off inside edge of existing tube to prevent cable chafing.
FIGURE 3B35. Changing stuffing tube sizes to accommodate larger cable.
122
MIL-STD-2003-3A(SH)
APPENDIX B
METHOD 3B-36-1
SEALING UNUSED STUFFING TUBES
IN DECKS AND BULKHEADS
SEALING PLUG MIL-S-24235/19

APPLICABLE TO ALL DECK AND BULKHEAD TYPES
GLAND NUT
SEALING PLUG (STEEL)
STUFFING TUBE
GLAND RING
PACKING (SEE 4.1.8)

REMOVE BOTTOM BEVELED
HARD PACKING RING.
DECK OR BULKHEAD
PIPE
METHOD 3B-36-2
SEALING UNUSED KICKPIPES AND
STUFFING TUBES WITH REMOVABLE
STUFFING TUBE BODY
PIPE CAP
SIZE AS
REQUIRED
BULKHEAD OR DECK
STUFFING TUBE PIPE

OR KICKPIPE
NOTE:
1. Application of the methods shown (3B-36-1 and 3B-36-2) are intended for existing installed stuffing tubes
whose cables have been removed and not necessarily replaced.
FIGURE 3B36. Sealing unused stuffing tubes in medium steel bulkhead and decks.
123
MIL-STD-2003-3A(SH)
APPENDIX B
METHOD 3B-37-1
BULKHEAD (STEEL) GLAND NUT

PIPE (STEEL) SIZE 3" GLAND RING
FOR WELD SIZE
BANDING
BANDING SEE 4.1.1
ARMOR
SEALED AREA
SEE INSTRUCTIONS 1-10
PACKING (SEE 4.1.8) DEGAUSSING CABLE

ROUND INSIDE EDGE TYPE MDGY
STUFFING TUBE
Instructions:
1. Cut away the outer armor in the way of the stuffing tube and secure as shown. Remove the duct tape down to
the impervious sheathing.
2. Smooth the impervious sheathing such that any imprint of the armor is removed. This will prevent channels
that could allow passage of water through the tube. Clean the impervious sheathing to allow bonding of the
sealant.
3. Wrap the cable area to be sealed with layers of porous plastic spacer tape until the diameter of the area to be
sealed is nearly equal to the outer diameter of the MDGY cable.
4. Attach the injection fitting near the center of the area to be sealed.
5. Cover the area to be sealed with a layer of no. 22 Scotch (or equal) electric tape to form the outer mold for the
resin and to secure the injection fitting in place.
6. Cover the electrical tape with a cloth tape tightly wrapped to restrain the mold when it is under pressure.
7. Inject “Scotchcast” resin no. 4 (Minnesota Mining & Mfg. Co. or equal) into the sealing area by means of a
pressure gun attached to the injection fitting.
8. Prick pin holes through the electrical tape near the extremities of the seal. The sealing area is filled and
void-free when drops of resin form at the pin holes.
9. After the resin has cured, remove the cloth tape and cut off the injection fitting.
10. Position the molded area of the MDGY cable within the stuffing tube and tighten gland nut.
FIGURE 3B37. Sealing degaussing cable in bulkhead stuffing tubes.
124
MIL-STD-2003-3A(SH)
APPENDIX B
METHOD 3B-37-2
GLAND RING
BULKHEAD (STEEL) GLAND NUT

IMPERVIOUS SHEATHING
PIPE (STEEL) SIZE 3"
FOR WELD SIZE BANDING
BANDING SEE 4.1.1
ARMOR
PACKING (SEE 4.1.8) DEGAUSSING CABLE

ROUND INSIDE EDGE TYPE MDGY
STUFFING TUBE
Instructions:
1. Cut away the outer armor in the way of the stuffing tube and secure as shown. Remove the duct tape down to
the impervious sheathing.
2. Insert extra packing rings in stuffing tube.
3. Position the impervious sheathing area within the stuffing tube and tighten gland nut.
FIGURE 3B37. Sealing degaussing cable in bulkhead stuffing tubes - Continued.
125
MIL-STD-2003-3A(SH)
APPENDIX B
METHOD 3B-38-1
STUFFING TUBES BEVEL REDUCING ADAPTER ASSEMBLIES
(MIL-S-24235/18)
1/8"
A N N A A N
FLAT WASHER, REDUCING BEVELED REDUCING ADAPTER
TABLE 3B38-I. Packing wire

diameter.
ASTM A1008/A1008M
BLACK ANNEALED WIRE
Part no. “A” dim.
3
3B381 ⁄16"
A
3B382 ¼"
5
A 3B383 ⁄16"
3B384 ⅜"
7
3B385 ⁄16"
3B386 ½"
9
3B387 ⁄16"
REINFORCED NEOPRENE PACKING
FLAT WASHER, REDUCING

ALUMINUM, 3003-H14 OR ASTM B209 STEEL, ASTM A1011/A1011M (ZINC-PLATED)
GLAND NUT SWAGE STUFFING TUBE
BEVELED REDUCING ADAPTER

CABLE NON-NUCLEAR PENETRATION ONLY
PACKING, RETAINING (NEOPRENE) PACKING, SEALING, MIL-DTL-16685, CL1, COMP

B
FIGURE 3B38. MIL-S-24235/18 stuffing tube bevel reducing adapter assemblies.
126
MIL-STD-2003-3A(SH)
APPENDIX B
TABLE 3B38-II. Stuffing tube adapter sets.

Adapter set Adapter set Existing “N” dim. Effective “A” dim.
(steel) (aluminum) tube O.D. reduction size I.D.
3B381SBA 3B381ABA B 0.875 A 0.406
3B382SDA 3B382ADA D 1.032 A 0.406
3B383SDB 3B383ADB D 1.032 B 0.515
3B384SDC 3B384ADC D 1.032 C 0.640
3B385SGB 3B385AGB G 1.360 B 0.516
3B386SGC 3B386AGC G 1.360 C 0.640
3B387SGD 3B387AGD G 1.360 D 0.750
3B388SGE 3B388AGE G 1.360 E 0.812
3B389SGF 3B389AGF G 1.360 F 0.843
3B3810SLG 3B3810ALG L 1.703 G 0.953
3B3811SLJ 3B3811ALJ L 1.703 J 1.062
3B3812SLK 3B3812ALK L 1.703 K 1.172
3B3813SNL 3B3813ANL N 1.875 L 1.265
3B3814SNM 3B3814ANM N 1.875 M 1.406
3B3815SSN 3B3815ASN S 2.562 N 1.515
3B3816SSP 3B3816ASP S 2.562 P 1.625
3B3817SSR 3B3817ASR S 2.562 R 1.750
3B3818SWS 3B3818AWS W 3.000 S 1.875
3B3819SWT 3B3819AWT W 3.000 T 2.062
3B3820SWV 3B3820AWV W 3.000 V 2.187
3B3821SAAX 3B3821AAAX AA 3.625 X 2.500
3B3822SAAY 3B3822AAAX AA 3.625 Y 2.609
3B3823SAAZ 3B3823AAAZ AA 3.625 Z 2.781
NOTES:
1. Adapter set consists of one flat washer and one bevel reducing adapter.
2. Definition of adapter sets numbering system follows:
3B38 I S B A
Figure number Reduction size
Hoist tube
Steel or aluminum (S or A)
Sequence
3. Neoprene shall be in accordance with MIL-PRF-15624, Class I, Grade 50.
FIGURE 3B38. MIL-S-24235/18 stuffing tube bevel reducing adapter assemblies - Continued.
127
MIL-STD-2003-3A(SH)
APPENDIX B
Installation notes:
1. Round multi-cable penetrator (RMCP) is a modular system that utilizes standard units and dimensions to
allow maximum flexibility and compatibility with various numbers and sizes of cables. Final sealed units are
designed to provide watertight, airtight, and fireproof bulkhead or deck penetrations.
2. Freely lubricate outside of the RMCP with cable lubricant (tallow) before inserting into pipe sleeve, but do
not push RMCP completely into the sleeve at this time.
Pull all cables through the RMCP, bearing in mind, cables shall always approach in a horizontal plane to the
penetrator. This can be accomplished if the nearest cable hanger is 16" min. from the bulkhead. Cable
running up the bulkhead and through an RMCP must have its full bending radius outside of the penetrator.
While in the process of pulling cables, it is imperative that a reasonable amount of slack should be left to
facilitate movement of cables within the RMCP to ease packing operation. Also, it is necessary that each
cable be identified on the compression nut side of multiple cable penetrator by lead number and cable size.
All cables through a new round multiple cable penetrator shall be pulled prior to installing insert blocks.
3. After pulling all cables through a particular round multi-cable penetrator, it can be packed. First, apply a light
coat of cable lubricant (tallow) to all outside surfaces of the insert blocks and inside of the RMCP. Apply
General Electric’s RTV-106 sealer, or equal, on the surface of each block that contacts the cable (a ⅛" bead
every ½" around the circumference). Each RMCP must be laid out (blocked) showing solid blocks (used as
spares) and cable assignments prior to packing. A typical example of a packed RMCP unit with location
assignments for packing is shown below.
DETAIL A
20/0 20/0 20/0 20/0 20/0 20/0
20/10 20/9 20/0 20/0

40/28
20/0 20/0 20/0 20/0
30/19 30/13
60/32
30/8 30/15
CUT FOR RETROFIT PURPOSES
a. Select insert blocks and spares (see note 2) and prepare as illustrated above. (Lubricant and sealer where
required.)
b. Starting with largest cable, place the lower half of the 60/32 insert block under the cable in the unit.
Next, repeat the procedure with the 30/15, then add one 30/0 spare. Add the upper half of the 60/32 and
the 30/15. Place lower half of the 30/13 and 30/19 under cable, then add upper halves.
CAUTION: For easiest packing, do not insert the blocks fully into the square hole until all cable holding and spare
blocks are in their assigned locations.
c. On top of the previously installed blocks, place four 20/0 spares and the lower half of the 40/28 under its
cable. In the next higher row, place two 20/0 spares and the lower half of the 20/9 and 20/11 under their
respective cables. Then add upper halves of 40/28, 20/9, and 20/11 on top.
d. Add final row of six 20/0 spares.
FIGURE 3B39. Round multi-cable penetrators installation notes.
128
MIL-STD-2003-3A(SH)
APPENDIX B

e. All blocks and their RMCP can now be fully inserted simultaneously, i.e., the blocks pushed completely
into the square hole of the plug and RMCP completely into the sleeve.
f. When the RMCP unit is completely filled and inserted, then the nuts are alternately tightened until the
RMCP is secure in the hole. The installation is then complete.
4. To add a new cable to a packed RMCP unit, loosen the four hex nuts and remove the desired spare insert
modules. Pull the new cable and add matching cable holding blocks in accordance with previous instructions.
7. All painting to be done in accordance with MIL-E-917.
8. This plan was developed for the reinforcement of openings in structure of surface ships other than in
protective plating to permit installation of round multi-cable penetrator in watertight decks and bulkheads of
surface ships.
9. Fillet weld reinforcement for T2V. 1 weld joint shall be ⅛ for plating up to 15.3# and ¼ for plating above
17.85#.
10. The bulkheads and decks which are considered to be longitudinal strength members are defined as
components in “strength envelope (i.e., in outside plating, uppermost strength deck, inner bottom, and their
associated longitudinal framing) and for other strength decks within the midship three-fifths length”. If there
is difficulty in definition, consult with structural design.
11. After installation is complete, pipe sleeve of penetrator may be painted to suit surrounding structure in
accordance with general specifications for building ships for the U.S. Navy.
Round multi-cable penetrators for existing cables:
12. Temporarily insulate cable for protection against welding and burning.
13. Remove old non-watertight structure.
14. Prepare hole in bulkhead to receive round multi-cable penetrator (designated “RMCPO”). One corner of
RMCP is cut (see detail A) to allow it to be opened and placed around the existing cables. Pipe sleeve must
also be placed around the cable.
15. Segregate and confine required cables for protection and installation.
16. Slide unit into prepared sleeve in bulkhead, then proceed as outlined in note 3.
NOTES:
1. The round multi-cable penetrator shall not be installed in bulkheads and decks which are exposed to the
weather.
2. Insert block cable assignments are shown on figure 3B21.
3. Approved multi-diameter insert blocks may be used where available.
FIGURE 3B39. Round multi-cable penetrators installation notes - Continued.
129
MIL-STD-2003-3A(SH)
APPENDIX B
DETAIL AA
SECTION AA
B
C
D
E
TABLE 3B40-I. Dimensions.

A
IN MM B C D E
RMCP2 1.181 30 2.559 0.197 2.000 2.232
RMCP25 1.220 30 2.559 0.197 2.302 2.634
RMCP3 1.614 40 2.559 0.197 3.000 3.340
RMCP4 2.362 60 2.559 0.197 4.000 4.282
RMCP5 3.188 80 2.559 0.197 5.000 5.339
RMCP6 3.543 90 2.559 0.197 6.000 6.375
RMCP8 4.763 120 2.559 0.197 8.000 8.312
For factory cut corner for retrofit applications add “0” to the
nomenclature, i.e., “RMCPO”
Material: Special neoprene elastomer
FIGURE 3B40. Round multiple cable penetrators (dimensions).
130
MIL-STD-2003-3A(SH)
APPENDIX B
Nomenclature:
Round multiple cable penetrators (RMCP): a system of passing cables through water and non-watertight
bulkheads and decks designed to suit particular bulkhead and deck weights.
a. Physical arrangement and identification
RMCP 2 -30
Square opening in millimeters for cable acceptance
RMCP and pipe size designation
Round multi-cable penetrator body
b. RMCP consists of seven basic sizes: 2, 2.5, 3, 4, 5, 6, and 8 for insertion into steel pipe (table 3B41-I) or
aluminum pipe (detail 2).
c. Compression hardware for sealing is comprised of the following:
(1) Back compression plate (detail 1) with press fitted compression bolt (table 3B41-III) to make
furnished assembly (table 3B41-II).
(2) Front compression plate similar to back compression plate, only it is furnished without compression
bolt.
(3) Hex nut (table 3B41-IV) to be used with front compression plate and stud.
d. Insert blocks:
Twin half blocks are specially formulated of a neoprene elastomer with a centered semi-circular groove.
When matched around a cable, these blocks form a single block with a tight fit. See note 2.
e. Spares:
Solid blocks are specially formulated of a neoprene elastomer and are used as fillers or spare provisions
for addition of future cables. Sizes shown on figure 3B21.
f. Fill-ins:
Same material as insert blocks and spares are used to fill thicknesses of 5 or 10 millimeters created by the
presence of different size blocks in the same row. Also employed to increase the pressure in the
penetrator unit when exceptionally soft cables are used. These fill-ins are available in two sizes: 24x5/0
or 12x10/0. See figure 3B21. Serrations have been provided to permit slicing of the fill-ins to the
required length. Example: 6x10/0, 8x5/0, etc.
g. Tallow:
Insert block lubricant used when packing penetrator unit allows the blocks to slide easily over each other
when packing and compressing them around cables.
h. Sealer:
Liquid silicone rubber applied to cable side of each gauge block. Upon compression, this provides a seal
between the armor of the cable and its impervious inner sheath.
i. Assembly steps:
(1) Place RMCP into appropriate pipe sleeve and leave slightly extended.
(2) Pass cable through RMCP.
(3) Place modules around cable and inside RMCP.
(4) Press complete assembly into pipe until flange is flush with end of pipe.
(5) Then tighten hardware for compression and expansion of multi-plug to achieve air and water seal.
j. All dimensions are in inches unless otherwise stated.
FIGURE 3B41. Round multi-cable penetrators.
131
MIL-STD-2003-3A(SH)
APPENDIX B
TABLE 3B41-I. Round carbon steel tube.

Length Length
Ident. Theoretica Wt. per
O.D. Wall Type for for
no. l I.D. ft.
blkhd deck
RMCP2 2⅜ 0.154 2.067 SCH 40 PIPE 3.653 4 12
RMCP2.5 2⅞ 0.203 2.469 SCH 40 PIPE 5.793 4 12
RMCP3 3½ 0.216 3.068 SCH 40 PIPE 7.576 4 12
RMCP4 4½ 0.237 4.026 SCH 40 PIPE 10.790 4 12
9
RMCP5 5 ⁄16 0.258 5.047 SCH 40 PIPE 14.620 4 12
RMCP6 6⅝ 0.280 6.065 SCH 40 PIPE 18.970 4 12
RMCP8 8⅝ 0.322 7.981 SCH 40 PIPE 28.550 4 12
TABLE 3B41-II. Round aluminum (alloy 6061-T6).

Length Length
Ident. Theoretical Wt. per
O.D. Wall Type for for
no. I.D. ft.
blkhd deck
RMCP2 2⅜ 0.154 2.067 SCH 40 PIPE 1.264 4 12
RMCP2.5 2⅞ 0.203 2.469 SCH 40 PIPE 2.004 4 12
RMCP3 3½ 0.216 3.068 SCH 40 PIPE 2.621 4 12
RMCP4 4½ 0.237 4.026 SCH 40 PIPE 3.733 4 12
9
RMCP5 5 ⁄16 0.258 5.047 SCH 40 PIPE 5.057 4 12
RMCP6 6⅝ 0.280 6.065 SCH 40 PIPE 6.564 4 12
RMCP8 8⅝ 0.322 7.981 SCH 40 PIPE 9.878 4 12
FIGURE 3B41. Round multi-cable penetrators - Continued.
132
MIL-STD-2003-3A(SH)
APPENDIX B
DETAIL 1
END VIEW SIDE VIEW
DETAIL 2
ROUND MULTI-CABLE PENETRATOR BACK COMPRESSION BOLT
TABLE 3B41-IV
HEX NUT SIDE VIEW

UTILIZED FOR UNIT
COMPRESSION BOLT COMPRESSION
TABLE 3B41-III FRONT COMPRESSION PLATE
8X32 HEX NUT APPLICABLE
5/16"
1. #8-32 FLAT HEAD STRUX CLINCH BOLT WITH RMCP 2, 2.5, AND 3
(APPLICABLE ON SIZE 2, 2.5, AND 3 RMCP)
M6 HEX NUT APPLICABLE
3/8"
2. M-6 RD. HEAD STRUX CLINCH BOLT WITH RMCP4 AND RMCP5
(APPLICABLE ON SIZE 4 AND 5 RMCP)
M8 HEX NUT APPLICABLE
1/2"
3. M-8 RD. HEAD STRUX CLINCH BOLT WITH RMCP6 AND RMCP8
(APPLICABLE ON SIZES 6 AND 8 RMCP)
BACK COMPRESSION PLATE

WITH HARDWARE
1/8" (8X32)
3/16" (M6)
COMPRESSION BOLT
1/4" (M8)
RMCP
COMPRESSION NUT
FRONT COMPRESSION PLATE
COMPRESSION NUT
ROUND MULTI-CABLE PENETRATOR ASSEMBLY
NOTES:
1. Bolts and back compression plates are factory assembled into one unit.
2. Insert block cable assignments are shown on figure 3B21.
FIGURE 3B41. Round multi-cable penetrators - Continued.
133
MIL-STD-2003-3A(SH)
APPENDIX B
MULTI-PLUG
(ALUMINUM
OR STEEL)
PIPE
DECK
SECTION AA
APPROPRIATE METHOD (TYP)

CABLE SUPPORT USE
30" MAX
16" MIN
METHOD 3B-42-1
DETAIL AA
DECK (ALUMINUM OR STEEL)
FIGURE 3B42. Multiple cable penetrators installation in steel or aluminum decks adjacent to bulkheads.
134
METHOD 3B-43-1
CABLE SUPPORT - USE

APPROPRIATE METHOD
OF INSTALLATION
SHIELD SHEET (STEEL)

1/16" THICK MAY ALSO BE
EXPANDED METAL OR
PERFORATED SHEET
135
APPENDIX B
9 1/8"
MIL-STD-2003-3A(SH)
MIN
STEEL
OR 2"
FIGURE 3B43. Round multiple cable penetrator shield.

ALUMINUM
4"
SLEEVE
STEEL OR ALUMINUM DECK

METHOD 3B-44-1
DECK (ALUMINUM OR STEEL) DECK (ALUMINUM OR STEEL)
CABLE SUPPORT DETAIL AA

IN MIL-STD-2003-4
SECTION AA
136
APPENDIX B
MIL-STD-2003-3A(SH)
30" MAX
16" MIN
PIPE RMCP

16" MIN
30" MAX
CABLE SUPPORT
IN MIL-STD-2003-4
FIGURE 3B44. Round multiple cable penetrator installation in steel or aluminum bulkhead.
MIL-STD-2003-3A(SH)
APPENDIX B
METHOD 3B-45-1
M24235/10
STAMP OR ROLL PART

NUMBER AND SIZE
1/8" HIGH
6 3/4±1/32" WELD 11±1/32"

(SEE NOTE 2)
PIPE
(SEE NOTE 4)
BULKHEADS DECKS
(SEE TABLE 3B45-I) (SEE TABLE 3B45-II)
FIGURE 3B45. MIL-S-24235/10 stuffing tubes for steel decks and bulkheads with pipe protection (surface ships).
137
MIL-STD-2003-3A(SH)
APPENDIX B
TABLE 3B45-I. Bulkheads.

Tube
Part no. Stuffing tube IPS pipe size Pipe length 1/
size
3B45B1 A M24235/10-01 ½ SCH 80-(27⁄32) 5
27
3B45B2 B M24235/10-02 ½ SCH 80-( ⁄32) 5
1
3B45B3 C M24235/10-03 ¾ SCH 40-(1 ⁄16) 5
1
3B45B4 D M24235/10-04 ¾ SCH 40-(1 ⁄16) 5
21
3B45B5 E M24235/10-05 1 SCH 40-(1 ⁄64) 5
21
3B45B6 F M24235/10-06 1 SCH 40-(1 ⁄64) 5
21 15
3B45B7 G M24235/10-07 1 SCH 40-(1 ⁄64) 5 ⁄16
21
3B45B8 J M24235/10-08 1¼ SCH 40-(1 ⁄32) 515⁄16
3B45B9 K M24235/10-09 1¼ SCH 40-(121⁄32) 3⅝
21
3B45B10 L M24235/10-10 1¼ SCH 40-(1 ⁄32) 3⅝
29
3B45B11 M M24235/10-11 1½ SCH 40-(1 ⁄32) 3⅝
29
3B45B12 N M24235/10-12 1½ SCH 40-(1 ⁄32) 3⅝
5
3B45B13 P M24235/10-13 2 SCH 40-(1 ⁄16) 3⅝
5
3B45B14 R M24235/10-14 2 SCH 40-(1 ⁄16) 3⅝
5
3B45B15 S M24235/10-15 2 SCH 40-(1 ⁄16) 1⅝
3B45B16 T M24235/10-16 2½ SCH 40-(2⅞) 1⅝
3B45B17 V M24235/10-17 2½ SCH 40-(2⅞) 1⅝
3B45B18 W M24235/10-18 2½ SCH 40-(2⅞) 1⅝
3B45B19 X M24235/10-19 3 SCH 40-(3½) 1⅝
3B45B20 Y M24235/10-20 3 SCH 40-(3½) 1⅝
3B45B21 Z M24235/10-21 3 SCH 40-(3½) 1⅝
3B45B22 AA M24235/10-22 - -
3B45B23 BB M24235/10-23 - -
NOTE:
1/
Pipe length shall be ±1⁄32.
FIGURE 3B45. MIL-S-24235/10 stuffing tubes for steel decks and bulkheads with pipe protection
(surface ships) - Continued.
138
MIL-STD-2003-3A(SH)
APPENDIX B
TABLE 3B45-II. Decks.

Tube
Part no. Stuffing tube IPS pipe size Pipe length 1/
size
3B45D31 A M24235/10-01 ½ SCH 80-(27⁄32) 9¼
27
3B45D32 B M24235/10-02 ½ SCH 80-( ⁄32) 9¼
1
3B45D33 C M24235/10-03 ¾ SCH 40-(1 ⁄16) 9¼
1
3B45D34 D M24235/10-04 ¾ SCH 40-(1 ⁄16) 9¼
21
3B45D35 E M24235/10-05 1 SCH 40-(1 ⁄64) 9¼
21
3B45D36 F M24235/10-06 1 SCH 40-(1 ⁄64) 9¼
21
3B45D37 G M24235/10-07 1 SCH 40-(1 ⁄64) 93⁄16
3B45D38 J M24235/10-08 1¼ SCH 40-(121⁄32) 93⁄16
3B45D39 K M24235/10-09 1¼ SCH 40-(121⁄32) 7⅞
21
3B45D40 L M24235/10-10 1¼ SCH 40-(1 ⁄32) 7⅞
29
3B45D41 M M24235/10-11 1½ SCH 40-(1 ⁄32) 7⅞
29
3B45D42 N M24235/10-12 1½ SCH 40-(1 ⁄32) 7⅞
5
3B45D43 P M24235/10-13 2 SCH 40-(1 ⁄16) 7⅞
5
3B45D44 R M24235/10-14 2 SCH 40-(1 ⁄16) 5⅞
5
3B45D45 S M24235/10-15 2 SCH 40-(1 ⁄16) 5⅞
3B45D46 T M24235/10-16 2½ SCH 40-(2⅞) 5⅞
3B45D47 V M24235/10-17 2½ SCH 40-(2⅞) 5⅞
3B45D48 W M24235/10-18 2½ SCH 40-(2⅞) 5⅞
3B45D49 X M24235/10-19 3 SCH 40-(3½) 5⅞
3B45D50 Y M24235/10-20 3 SCH 40-(3½) 5⅞
3B45D51 Z M24235/10-21 3 SCH 40-(3½) 5⅞
3B45D52 AA M24235/10-22 3 SCH 40-(3½) 4⅛
3B45D53 BB M24235/10-23 3½ SCH 40-(4) 4⅛
NOTE:
1/
Pipe length shall be ±1⁄32.
NOTES:
1. This method is equal to and is an acceptable replacement for M24235/17 and /18.
2. Welding shall be in accordance with NAVSEA S9074-AR-GIB-010/278.
3. Break all sharp edges.
4. Pipe shall be in accordance with ASTM A106, Grade A.
FIGURE 3B45. MIL-S-24235/10 stuffing tubes for steel decks and bulkheads with pipe protection
(surface ships) - Continued.
139
MIL-STD-2003-3A(SH)
APPENDIX B
General:
1. TW multi-cable penetrators are devices utilizing standard units and dimensions which are compatible with
various numbers and sizes of cables that may be used whenever there is a need to seal cables penetrating
watertight, airtight, and fireproof bulkheads and decks.
2. Few parts required to seal a wide range of cable diameters.
3. High degree of flexibility with interchangeable sealing block assemblies and a selection of different sizes of
frames.
4. Frame:
a. One piece cast steel mounting frame to be welded directly into bulkhead or deck.
b. Cast keyways in mounting frame. Align and position sealing block assemblies.
c. Frames may be installed so that sealing block assemblies can be used inserted in either horizontal or
vertical position.
5. Sealing block assembly:
a. Specially formulated elastomeric material between case-malleable pressure plates protects cable from
mechanical damage, provides high pullout resistance, provides positive cable separation, and expands
during fire to seal any voids left by burned cable insulation.
b. Interchangeable sealing block assemblies fit all TW multi-cable penetrator mounting frames.
c. Cast stops on front pressure plate prevents sealing block assemblies from slipping through frame during
installation.
d. Sealing block assemblies are offered for all cable outside diameters from 0.250" to 3.500" (6.4 mm to
88.9 mm).
e. Depending on opening size range, a standard sealing block assembly will seal from two to eleven cables.
It is possible to increase cable density with double-sided sealing block assemblies (see table 3B47-I,
figure 3B47) sandwiched between halves of a standard assembly.
f. Reducers permit sealing block assemblies to accept cables with a smaller outside diameter than the
specified range.
g. Plugs are to fill unused openings in sealing block assemblies.
6. Blank sealing block assemblies are used to fill unused spaces in frames, providing for future expansion.
9. All painting to be in accordance with MIL-E-917.
10. The structural reinforcement shown on this drawing does not apply to flight deck bents, flight deck support
structures, or other similar type structures on other ships. Such cases must be individually resolved with
structural design.
11. Material or flat bar reinforcement is to be similar to material of bulkhead or deck.
12. This plan was developed to permit installation of multi-cable penetrator frame in watertight bulkheads and
decks on surface ships.
13. Fillet weld reinforcement for T-2 weld joint shall be ⅛" for plating up to 15.3# and ¼" for plating above
17.85#.
Selection of parts:
1. The selection of components is based on the quantity and size of cables going through the penetration. Once
they are known, the sealing block assemblies and frames can be selected.
2. Group cables by outside diameter and rank from largest to smallest. Keeping in mind that sealing block
assemblies are available in ¼" increments, group cables that fall within the same sealing block assembly
outside diameter size range. Starting with the largest cable outside diameter, select the sealing block
assemblies required. Specify reducers to accommodate smaller diameter cables and plugs to fill openings not
used; all openings must be filled.
3. Total the frame spaces required for the specified sealing block assemblies and select the appropriate frame(s).
Keep “spare” requirements in mind when specifying frame. Specify blank sealing block assemblies to fill
unused frame space.
FIGURE 3B46. Multi-cable penetrators installation notes (type TW).
140
MIL-STD-2003-3A(SH)
APPENDIX B
Installation of sealing block assemblies:

1. Clean all inside surfaces of frame and edges of frame openings, removing all foreign materials.
2. Lubricate all inside surfaces of frames, with a silicone-based lubricant.
3. Move cables from immediate area of frame where first sealing block assembly will be installed. Group cables
according to their diameter and with respect to sizes of openings in the sealing block assemblies to be
installed. The diameter of openings of sealing block assemblies are in ¼" increments (6.4 mm) and each is
marked with their size range. Cables to be sealed in a given sealing block assembly need not all be of the
same size. Reducers may be used with cables having an outside diameter up to ¼" (6.4 mm) smaller than the
range of the opening in the sealing block assembly.
4. Slide the first section of sealing block assembly into frame keyways, beginning at one end or bottom of
frame. Be certain that flat side of this assembly is against inside surface of frame.
5. Arrange cables in slots of sealing block assembly section. While holding these cables in place, slide the
mating section of sealing block into frame. CAUTION: When individual conductors of a power circuit are
carried through a frame, all conductors of that circuit should be installed in the same sealing block assembly
to avoid heating of the pressure plate due to electro-magnetic induction. Repeat operations of steps 4 and 5
with appropriate sealing block assemblies until all sealing block assemblies are in place.
6. Install reducers where needed. Fill unused frame spaces with black sealing block assemblies. Fill unused
openings in the sealing block assemblies with correct size plugs. For holes one size larger than plug, use plug
and reducer in combination. Be sure that plugs and reducers are fully inserted into openings of sealing block
assemblies.
7. Assemble keeper bar over cast stops of front pressure plates.
8. Tighten all nuts only a few turns at a time until sealing material “rolls” into spaces between pressure plates of
sealing block assemblies and between pressure plates and frame. This step to be performed when ambient
temperature is at least 40 °F (4.5 °C).
Uniform tightening of compression hardware is important. It can be properly done by noting how far
threaded studs extend through nuts. In general, when assemblies are all installed, extension of threaded studs
will be nearly the same for those assemblies occupying the same number of frame spaces.
CAUTION: Torque values on nuts should not exceed 12 foot-pounds on 5/16 bolts, nor 45 foot-pounds on
7/16 bolts. These torque levels are not ordinarily required to affect a seal. However, if nuts are torqued to
these values and a tighter seal is required, retorque after 24 hours.
9. Check tightness of assembly by placing a bright light source on one side of the assembly and inspecting it
from the opposite side to see if any light is visible through the assembly. Any visible light indicates that
proper seal has not been formed. Tighten compression hardware further.
FIGURE 3B46. Multi-cable penetrators installation notes (type TW) - Continued.
141
MIL-STD-2003-3A(SH)
APPENDIX B
OPENING 0.250-0.500 0.500-0.750 0.750-1.000 1.000-1.250 1.250-1.500 1.500-1.750 1.750-2.000 2.000-2.250 2.250-2.500 2.500-2.750 2.750-3.000 3.000-3.250 3.250-3.5000 BLANK-NO
in.
SIZE 6.4-12.7 12.7-19.1 19.1-25.4 25.4-31.8 31.8-38.1 38.1-44.5 44.5-50.8 50.8-57.2 57.2-63.5 63.5-69.9 69.90-75.20 75.20-82.60 82.60-88.90 OPENINGS
mm
RANGE
NO. OPENINGS 11 11
11 6 6 5 4 3 3 3 2 2 2 2 2 NONE NONE
IN BLOCK ADDED ADDED
SEALING BLOCK
ASSEMBLY
NUMBER
TWBS2111 TWBS2062 TWBS1

TWBS2063 TWBS3054 TWBS3045 TWBS30355 TWBS4036 TWBS40366 TWBS5027 TWBS50277 TWBS5028 TWBS60288 TWBS6029
TWBS1111 TWBS2112 TWBS3
FRAME
SPACES 2 1 2 2 2 3 3 3 4 4 5 5 5 5 5 1 3
REQUIRED
PLUG CAT. # TWP1 TWP3 TWP5 TWP6 TWP7 TWP8 --
REDUCER --
-- TWR2 TWR3 TWR4 TWR5 TWR55 TWR6 TWR66 TWR7 TWR77 TWR8 TWR88 TWR9
CAT. #
PLUGS REDUCERS
PLUGS WILL CLOSE ANY UNUSED REDUCERS WILL REDUCE
OPENINGS IN SEALING BLOCK OPENINGS BY 0.250" (6.4 MM)
ASSEMBLIES. SEE TABLE ABOVE IN SEALING BLOCK ASSEMBLIES.
FOR PLUG NUMBERS WHICH MATCH SEE TABLE ABOVE FOR REDUCER
SPECIFIC SEALING BLOCK ASSEMBLIES. NUMBERS WHICH MATCH SPECIFIC
SEALING BLOCK ASSEMBLIES.
Example for specifying information:

Cables specified: 8 power cables – sizes ranging from 1.875" to 2.180" outside diameter (O.D.)
31 control cables – sizes ranging from 0.490" to 0.945" O.D.
Spare capacity required: 25%
Step 1. Group cables by O.D. and rank from largest to smallest.
Cable qty. Cable O.D.
2 2.180
2 2.140
2 1.875
1 0.945
4 0.890
5 0.700
7 0.637
6 0.550
8 0.490
Total 37
FIGURE 3B47. Multi-cable penetrators ordering/selection criteria (type TW).
142
MIL-STD-2003-3A(SH)
APPENDIX B
Step 2. Group cables that fall within the same sealing assembly O.D. range.
Sealing block
Cable qty.
O.D. range
4 2.000-2.250
2 (with 2.000-2.250
reducers)
5 0.750-1.000
18 0.500-0.750
8 (with 0.500-0.750
reducers)
Total 37
Step 3. Starting with the largest cable O.D., select the quantity of sealing block assemblies required. Specify TWR
reducers to accommodate smaller diameter cables where possible and TWP plugs to fill openings not used. (See
example diagram.)
Sealing
Number of Cables to be Openings not Frame
block assy O.D. range
openings sealed used spaces req’d.
cat. #
TWBS40366 2.000-2.250 3 3 4
TWBS40366 2.000-2.250 3 3 4
TWBS2063 0.750-1.000 6 5 1 2
TWBS2062 0.500-0.750 6 6 2
TWBS2112 0.500-0.750 11 11 2
TWBS2112 0.500-0.750 11 9 2 2
Totals 40 37 3 16
NOTE: In this example, two TWBS2112 sealing block assemblies are sandwiched between two halves of a
TWBS2062. This dramatically increases cable density in minimum frame space. One TWP3 plug is required for
unused opening in TWBS2063 and two TWP1 plugs are required for unused openings in the TWBS2122. Ten
TWR2 and two TWR66 reducers are required for sealing cables of smaller diameter and for use in conjunction with
TWP1 in 0.750 holes.
Step 4. Total the frame spaces required for sealing block assemblies and select appropriate size mounting frame(s).
Factor in spare capacity required for future expansion.
Total frame spaces required 16
Specification requires 25%
Spare capacity 4
TOTAL 20 spaces
Selection: One TWFS20 mounting frame with total capacity of 20 spaces, one TWBS3, and one TWBS1 blank
sealing block assembly to fill unused frame space. (Choice of frame could vary based on future expansion needs
and/or specific cable arrangement.)
Step 5. Bill of materials for specification should read:
(1) TWFS 20 (1) TWBS2062 (2) TWP1 (10) TWR2
For sealing smaller dia.
(2) TWBS40368 (2) TWBS2112 (1) TWBS3
cables
(1) TWBS2063 (1) TWP3 (1) TWBS1 (2) TWR66
FIGURE 3B47. Multi-cable penetrators ordering/selection criteria (type TW) - Continued.
143
MIL-STD-2003-3A(SH)
APPENDIX B
TWBS40366 TWBS2062
TWP1/TWR2
TWR2
TWP3 TWBS3
TWR66 TWFS20
TWBS1
TWBS2063 TWBS2112
NOTES:
1. TWBS1111 and TWBS2112 sealing block assemblies are used to increase the density of the cable fill. Use
these double-sided assemblies when the quantity of cables exceeds the number of openings in the TWBS2111
or TWBS2062 standard sealing block assemblies.
2. One or more of the double-sided assemblies can be sandwiched between halves of the standard assemblies.
Make sure the TWBS1111 is matched with TWBS21111 and TWBS2112 with TWBS2062.
FIGURE 3B47. Multi-cable penetrators ordering/selection criteria (type TW) - Continued.
144
MIL-STD-2003-3A(SH)
APPENDIX B
METHOD 3B-48-1
3.50" R
4.00"
4.00" A
B
4.87" R
TWFS 10 TWFS 20
BLKHD PL 7.65# 15.3# 25.5# BLKHD PL 7.65# 15.3# 25.5#

LBS 10.2# 17.85# 30.6# LBS 10.2# 17.85#
TWFS10 12.75# 20.4# TWFS20 12.75# 20.4#
DIM "A" 9.10±0.098 DIM "A" 11.00±0.112
DIM "B" 14.50±0.105 DIM "B" 23.72±0.126
4.00"
B 4.00"
4.88" R A
1.50" R
TWFS 30
TWFS 6
BLKHD PL 7.65# 15.3#
LBS10.2# 17.85#
TWFS30 12.75# 20.4# TWFS6
DIM "A" 11.50±0.117 "A" 5.86 0.087
DIM "B" 31.82±0.137 "B" 13.00 0.015
FIGURE 3B48. Multi-cable penetrator (type TW) frame details.
145
D
METHOD 3B-49-1
PENETRATOR
C RAD
SLEEVE SLEEVE
EQUAL
B 9"
E
STEEL BULKHEAD EQUAL
146
STEEL DECK
APPENDIX B
WELD GUSSETS, 1/4" MIN.

THICKNESS AT CENTER OF
KEYED SIDE AND ON TWFS INSTALLATION FOR BULKHEADS
GREATER THAN 1" INSTALLATION FOR DECKS
MIL-STD-2003-3A(SH)
30, WELD TWO MORE WHERE SLEEVE IS REQUIRED

GUSSETS APPROX. 4"
BOTH SIDES OF CENTER
GUSSET. FRAME
1"
GREATER THAN 1"
WELD REQ'D HERE ALSO
SLEEVE
FIGURE 3B49. Multi-cable penetrator (type TW) sleeve installation.

PROVISIONS FOR ECCENTRIC MOUNTING
MIL-STD-2003-3A(SH)
APPENDIX B
TABLE 3B49-I. Penetrator sleeve dimensions A, B, & C.

Sleeve
Dimen. “A” Dimen. “B” Dimen. “C”

Penetrator
TWFS 6 6.11 12.25 1.62
TWFS 10 9.36 14.75 3.63
TWFS 20 11.25 23.98 5.00
TWFS 30 11.75 32.08 5.00
TABLE 3B49-II. Penetrator sleeve dimensions D & E for bulkhead installations.

Dk pl lbs Dimen. “D” Dimen. “E”
7.65# 7.65#
10.2# 10.2#
12.75# 12.75#
25.5# 30.6# 35.7# 40.8# 25.5# 30.6# 35.7# 40.8#
15.3# 15.3#
17.85# 17.85#
Penetrator 20.4# 20.4#
TWFS 6 N/R N/R N/R N/R 0.625 N/R N/R N/R N/R 3.75
TWFS 10 N/R N/R N/R 0.625 0.625 N/R N/R N/R 3.75 4.50
TWFS 20 N/R N/R 0.625 0.625 0.75 N/R N/R 4.25 5.00 4.75
TWFS 30 N/R 0.625 0.625 0.75 0.75 N/R 4.00 4.75 5.00 5.50
TABLE 3B49-III. Penetrator sleeve dimensions D & E for deck installations.

Dk pl lbs Dimen. “D” / Dimen. “E”
Penetrator 7.65# 10.20# 12.75# 15.3# 17.85# 20.4# 25.5# 30.6# 35.7# 40.8#
6 5 7
TWFS 6 ¼ / 10.0 ¼ / 10.25 ⁄16 / 10.25 ⁄16 / 10.5 ⅜ / 10.5 ⅜ / 10.75 ⁄16 / 11.0 ½ / 11.25 ½ / 11.5 ⅝ / 11.5
5 5
TWFS 10 ¼ / 10.0 ⁄16 / 10.5 ⁄16 / 10.5 ⅜ / 10.5 ⅜ / 11.0 ⅜ / 11.0 ½ / 11.5 ½ / 11.5 ⅝ / 12.0 ⅝ / 12.0
5 5 7
TWFS 20 ⁄16 / 10.5 ⁄16 / 10.5 ⅜ / 10.75 ⅜ / 10.75 ⁄16 / 11.0 ½ / 11.0 ½ / 11.5 ⅝ / 11.5 ⅝ / 12.0 ¾ / 12.0
5 7
TWFS 30 ⁄16 / 10.25 ⅜ / 10.75 ⅜ / 10.75 ⁄16 / 11.0 ½ / 11.25 ½ / 11.25 ⅝ / 11.75 ⅝ / 11.75 ¾ / 12.25 ¾ / 12.25
FIGURE 3B49. Multi-cable penetrator (type TW) sleeve installation - Continued.
147
16 MIN. METHOD 3B-50-1
30 MAX.
CABLE SUPPORT
STEEL DECK USE APPROPRIATE STEEL DECK
METHOD IN
MIL-STD-2003-4
4" MIN. KEEPER BAR

PLUGS (TYPICAL)
PLUG
REDUCER INSERT
REDUCER INSERT
(ALLOWING USE OF
SMALLER DIAMETER
CABLES)
CABLE
148
SEALING BLOCK
APPENDIX B
ASSEMBLY CABLES
MIL-STD-2003-3A(SH)
16 MIN.
30 MAX.
SOCKET HEAD CAP SCREW
STEEL BULKHEAD
MULTIPLE CABLE PENETRATOR
FRAME (SEE NOTE)
STEEL BULKHEAD
CABLE SUPPORT
USE APPROPRIATE
METHOD IN
MIL-STD-2003-4
FIGURE 3B50. Multi-cable penetrators (type TW) typical installation in steel bulkhead.
MIL-STD-2003-3A(SH)
APPENDIX B
NOTE:
1. Multiple cable penetration penetrator frames are available in various sizes and arrangements; shown is a
twenty space penetrator.
FIGURE 3B50. Multi-cable penetrators (type TW) typical installation in steel bulkhead - Continued.
149
METHOD 3B-51-1
DECK
DECK TUBE, SEE NOTE 1
IN LIEU OF STUFFING TUBES, A SINGLE ENCLOSED DECK

PENETRATION MAY BE USED FOR MULTIPLE CABLES PASSING
THROUGH THE MAIN DECK WITH THE DECKHOUSE AND THE
DECKS ABOVE THE MAIN DECK WITHIN THE DECKHOUSE.
10.2 # DRILLING PLATE
SEE NOTES 1-4
CABLES, SEE NOTES 1, 2, & 3
150
SEALANT, SEE NOTE 5
APPENDIX B
MIL-STD-2003-3A(SH)
3 1/2
DECK TUBE, SEE NOTE 1

9 PLASTIC SEALER
DECK TUBE SEE NOTE 5
DRILLING PLATE, SEE NOTES 1-4

DECK
DECK
1/2
FIGURE 3B51. Community cable tube – watertight decks (poured seal).

FOR WELDING SIZE SEE DRILLING PLATE,
GENERAL NOTE 3 WELD IN PLACE
INSTALLATION OF CABLES AND SEALANT
IN DECK TUBE
MIL-STD-2003-3A(SH)
APPENDIX B
NOTES:
1. Deck tube wall thickness, maximum size, and maximum quantity of cables through drilling plate shall be in
accordance with DDS 100-1.
2. Cable size and quantity, up to the maximum allowed, shall be determined by the shipyard.
3. Cable clearance holes shall be sized in accordance with standard shipyard practice. Holes to be rounded to
prevent abrasion of cable.
4. Minimum clearance between holes in drilling plate and side of tube shall be ⅜".
5. Sealant shall be products Research & Chemical Corporation Sealant Number 498 or equal, with a minimum
finished pour depth of 3". Prior to pouring sealant, gaps around the cables shall be packed with plastic sealer,
MIL-I-3064, Type HF, to retain sealer when in the liquid state and serve as a permanent fire stop.
6. This method was canceled by ACN R240316Z dated July 1996. It has been retained in this revision since the
shipyard may choose to use it in certain circumstances.
FIGURE 3B51. Community cable tube – watertight decks (poured seal) - Continued.
151
METHOD 3B-52-1
BULKHEAD
SLEEVE
BUSHING. NUMBER OF BUSHINGS
DETERMINED BY NUMBER OF CABLES,
2 CABLES MIN, 10 CABLES MAX.
SLEEVE THICKNESS TO BE IN
ACCORDANCE WITH DDS 100-1
ROUND OFF EDGES OF BUSHINGS TO

PREVENT CABLE ABRASION
the shipyard may choose to use it in certain circumstances.
152
BUSHING, TO FIT CABLE SIZE,
1/16 TO 3/16 STOCK
APPENDIX B
TACK WELD BUSHING TO INSERT

MIL-STD-2003-3A(SH)
BOLTS AND NUTS AS REQUIRED
SLEEVE, 6X12 APPROX. MAXIMUM SIZE

PORTABLE INSERT TIGHTENED

TO SEAL SLEEVE
SIZE OF OPENING DETERMINED
BY SIZE, NUMBER OF CABLES AND TACK WELD HEAD OF BOLTS FOR WELD SIZE
DDS 100-1 TO INSERT AND INSERT TO SEE 4.1.1
SLEEVE
PLASTIC SEALER - SEE 4.1.6
FIGURE 3B52. Community cable tube – watertight bulkheads (trowled seal).

NOTE: This method was canceled by ACN R240316Z dated July 1996. It has been retained in this revision since
MIL-STD-2003-3A(SH)
APPENDIX C
GROUP 3C – PENETRATIONS – STUFFING TUBES, GENERAL

C.1 SCOPE
C.1.1 Scope. This appendix describes the installation standard methods for stuffing tubes in general
applications.
C.2. APPLICABLE DOCUMENTS
C.2.1 General. The documents listed in this section are specified in sections 3, 4, or 5 of this standard. This
C.2.2 Government documents.
C.2.2.1 Specifications, standards, and handbooks. The following specifications, standards, and handbooks
Bulkhead, for Ballast Tanks
MIL-I-24391 - Insulation Tape, Electrical, Plastic Pressure-Sensitive
MIL-I-24768/1 - Insulation, Plastic, Laminated, Thermosetting, Glass-Cloth, Melamine-
Resin (GME)
C.2.3 Non-Government publications. The following documents form a part of this document to the extent
contract.
ASTM INTERNATIONAL
ASTM D710 - Standard Specification for Vulcanized Fiber Sheets, Rods, and Tubes
Used for Electrical Insulation
ASTM D4066 - Standard Classification System for Nylon Injection and Extrusion
Materials (PA)
ASTM D5948 - Standard Specification for Molding Compounds, Thermosetting
Assemblies (Metric)
153
MIL-STD-2003-3A(SH)
APPENDIX C
SAE INTERNATIONAL
SAE-AMS-P-5516 - Packing, Preformed, Petroleum Hydraulic Fluid Resistant, 160Mdf
SAE-AMS-P-83461 - Packing, Preformed, Petroleum Hydraulic Fluid Resistant, Improved
Performance at 275Mdf (135Mdc)
C.2.4 Order of precedence. Unless otherwise noted herein or in the contract, in the event of a conflict between
C.3 REQUIRED EQUIPMENT AND MATERIALS
C.3.1 Required equipment and materials. The required equipment and materials for the proper installation of
stuffing tubes in general applications are as shown in the Appendix C methods.
C.4 NOTES AND PROCEDURES
C.4.1 Dimensions. For figures and tables in this section, all dimensions are in inches unless otherwise noted.
C.4.2 Figures. Table 3CI provides information for the figures in this group.
TABLE 3CI. Figures for general purpose stuffing tubes.
Figure
Stuffing tube installation Page
number
3C1 ASTM F1836M nylon stuffing tube typical installation 155
3C2 ASTM F1836M nylon stuffing tube assembly 157
3C3 ASTM F1836M nylon stuffing tube data 159
3C4 MIL-S-24235 stuffing tubes through refrigerated spaces (surface ships) 161
3C5 Stuffing tubes through refrigerated spaces 162
3C8 MIL-S-24235/3 community stuffing tubes for bulkheads (submarines or surface ships) 166
3C9 Stuffing tube inserts 167
154
MIL-STD-2003-3A(SH)
APPENDIX C
METHOD 3C-1-1
APPLIES ALSO TO ANGLE TUBES
TYPICAL ENCLOSURE
SHIP'S STRUCTURE
BOTTOM WASHER
END OF CABLE SHEATH
NOT REQ'D TO BE FLUSH
WITH END OF GROMMET
BODY - TUBE BODY INSERTED
FROM INSIDE ENCLOSURE
" O " RING GASKET
TAPPED PAD (STEEL) LOCKNUT
GROMMET
SLIP WASHERS
CAP
CABLE
Installation notes:
1. Inspect the hole in the enclosure for conformance with the clearance hole required as shown on figure 3C3,
and remove any burrs or irregularities.
2. For steel enclosures where roughness is greater than a 125 micro-inch finish (not required on aluminum
enclosures), remove paint, and roughen surface with emery paper ½" wide around the hole on the exterior of
the enclosure. Apply one coat of approved shipboard primer and allow to dry. Dust primer-coated surface
with talc (soapstone). If primer is thoroughly dry at time of tube installation, omit talc.
3. With straight tube type, insert the stuffing tube body in the hole from inside the enclosure. If necessary,
remove the interior fitting from the enclosure.
4. With angle and “Y” tubes, insert the stuffing tube body in the hole from the outside of the enclosure. Excess
length protruding into the enclosure may be removed.
5. Screw locknut onto body and tighten against “O” ring gasket sufficiently to obtain plastic-to-metal contact of
the stuffing tube and enclosure. In cases where this plastic-to-metal contact cannot be obtained, tighten the
locknut until the threads start to skip. This will be considered a satisfactory indication of tightness (see
installation note 13).
6. Remove sufficient armor (when present) from the cable for connections within the enclosure plus the body
length and trim to suit (see figure 3C2). Avoid cutting cable sheath. Secure armor (when present) on cable a
minimum of 1" from plastic tube face with pressure sensitive vinyl tape, MIL-I-24391, or by a shrink fit
plastic sleeve. Place cap and the two slip washers over end of cable.
7. Prepare conductors for making electrical connection.
8. Place bottom washer over the end of cable against the end of the grommet.
9. Insert end of cable through stuffing tube and into the enclosure so as to seat the grommet into tube body.
FIGURE 3C1. ASTM F1836M nylon stuffing tube typical installation.
155
MIL-STD-2003-3A(SH)
APPENDIX C

10. Screw on cap and tighten sufficiently to compress the grommet to form a tight seal between the cable and
tube.
11. Hold tube body when tightening locknut to prevent turning. Also hold tube body when tightening cap to
prevent breaking the watertight seal.
12. Sealing plugs in accordance with ASTM F1836M shall be used to seal nylon stuffing tubes from which the
cables have been removed. When installing the plugs, the cable grommet shall be discarded, but the nylon
washers shall be retained and left in the stuffing tube. Tube bonding agent is not required on plug.
13. “O” rings shall be furnished by the installing activity in accordance with SAE-AMS-P-83461 or
SAE-AMS-P-5516, Class 2 oil-resistant type.
14. When necessary to pass airtight test, apply Silastic 731731 RTV silicone rubber, or equal, to the grommet.
NOTES:
1. In general, the sizes of the stuffing tubes do not change when end sealing of cable is required as shown on
figure 1A15 or 1A18. In those instances where the addition of the required synthetic resin tubing increases
the diameter of the bunched individual leads larger than the throat diameter of the assigned tube, the next
larger tube size is specified.
2. In those cases where the bunched conductor leads cannot be accommodated in a standard grommet, use the
sealing plug assigned to the tube. Freeze the plug to -40 °F and drill a hole to the dimension given, thus
making a new grommet.
FIGURE 3C1. ASTM F1836M nylon stuffing tube typical installation - Continued.
156
METHOD 3C-2-1 METHOD 3C-2-3
STRAIGHT TYPE 90° ANGLE TYPE
ASTM F1836M ASTM F1836M
WALL THICKNESS - 3/16" MAX.

BODY
LOCKNUT PACKING ASSEMBLY
BODY
CABLE
"O" RING
SECURE ARMOR VIA

HEAT SHRINK
TECHNOLOGY WALL THICKNESS WASHER RETAINER
1" MIN.
(NOTE 3) 3/4" MAX
BUSHING
LOCKNUT
WASHERS, SLIP
"O" RING
PACKING ASSEMBLY
CAP
157
METHOD 3C-2-4
"Y" TYPE
ASTM F1836M
APPENDIX C
METHOD 3C-2-2
NPT TYPE
MIL-STD-2003-3A(SH)
ASTM F1836M CAP PACKING ASSEMBLY

WALL THICKNESS OVER ASTM F1836M
3/16" TO 3/4" PACKING ASSEMBLY
SEE FIGURES 3A2 THRU 3A9 AND
3A24 THRU 3A30 FOR CABLE
BODY CAP
ASSIGNMENT
PACKING ASSEMBLY
FIGURE 3C2. ASTM F1836M nylon stuffing tube assembly.

BODY
"O" RING
NPT
LOCKNUT
WALL THICKNESS 3/16" MAX.
MIL-STD-2003-3A(SH)
APPENDIX C
NOTES:
1. Packing assemblies and “O” rings are not furnished with stuffing tubes. They must be ordered separately by
installing activity to suit installations.
2. “O” rings are not required for non-watertight installations.
3. Secure armor (when present) on cable a minimum of 1" from plastic tube face with shrink fit plastic sleeve,
metal squeeze rings similar to Burndy-Hyring may be used.
4. See figure 3C1 for general installation notes.
FIGURE 3C2. ASTM F1836M nylon stuffing tube assembly - Continued.
158
MIL-STD-2003-3A(SH)
APPENDIX C
Stuffing tube sizes
TABLE 3C3-I. Straight tube sizes 1 through 9, ASTM F1836M.

Straight tube
O ring
ASTM F1836M National stock
Tube size ARP National stock Clearance hole
part number number (NSN)
number number (NSN)
1 1-001 5975-00-296-4092 568-212 5330-00-187-3638 0.885
2 1-002 5975-00-296-4093 568-214 5330-00-196-5382 1.010
3 1-003 5975-00-877-6957 568-216 5330-00-198-6177 1.135
4* 1-004 5975-00-296-4095 568-218 5330-00-196-5385 1.260
4T 1-005 5975-00-989-5046 568-220 5330-00-198-6186 1.385
5 1-006 5975-00-296-4096 568-226 5330-00-256-0190 2.010
6 1-007 5975-00-296-4097 568-230 5330-00-054-6866 2.510
7 1-008 5975-00-296-4098 568-232 5330-00-194-3720 2.760
8 1-009 5975-00-296-4099 568-236 5330-00-231-4107 3.260
9 1-010 5975-00-296-4100 568-242 5330-00-194-3737 4.010
TABLE 3C3-II. Angle tube sizes 1 through 6, ASTM F1836M.

Angle tube
O ring
number number (NSN)
1 2-001 5975-00-503-4694 568-212 5330-00-187-3638 0.885
2 2-002 5975-00-503-4693 568-212 5330-00-187-3638 0.885
3 2-003 5975-00-877-6956 568-216 5330-00-198-6177 1.135
4 2-004 5975-00-503-4692 568-218 5330-00-171-9916 1.260
4T 2-005 5975-00-989-5045 568-218 5330-00-196-5385 1.260
5 2-006 5975-00-503-4695 568-226 5330-00-256-0190 2.010
6 2-007 5975-00-503-4697 568-230 5330-00-054-6866 2.510
FIGURE 3C3. ASTM F1836M nylon stuffing tube data.
159
MIL-STD-2003-3A(SH)
APPENDIX C
TABLE 3C3-III. NPT tube sizes 1 through 9, ASTM F1836M.

NPT tube
Tube size NPT tap
1 3-001 5975-00-808-4063 1/2
2 3-002 5975-00-808-4064 3/4
3 3-003 5975-00-877-6955 1
4T 3-004 5975-00-752-2945 1
5 3-005 5975-00-808-9272 1-1/2
6 3-006 5975-00-808-4066 2
7 3-007 5975-00-808-4067 2-1/2
8 3-008 5975-00-808-4068 3
9 3-009 5975-00-808-4069 3-1/2
TABLE 3C3-IV. “Y” type tube sizes 1 through 4, ASTM F1836M.

“Y” tube
O ring
number number (NSN)
1 4-01 5975-00-782-6139 568-212 5330-00-187-3638 0.885
2 4-02 5975-00-782-6140 568-214 5330-00-196-5382 1.010
3 4-03 5975-00-782-6141 568-216 5330-00-198-6177 1.135
4T 4-04 5975-00-782-6142 568-220 5330-00-198-6186 1.385
NOTE:
1. Size 4 straight and angle tube is for replacement only in existing installations where size 4T is not
interchangeable.
FIGURE 3C3. ASTM F1836M nylon stuffing tube data - Continued.
160
MIL-STD-2003-3A(SH)
APPENDIX C
METHOD 3C-4-1
CABLES THROUGH STEEL PARTITION BULKHEADS OR
DECKS WITH INSULATION AND SHEATHING
ON BOTH SIDES
RIGID PIPE THREADED INTO TUBE
AND COUPLING
INSULATION INSULATION
STUFFING TUBE
(STEEL) CABLE
1/2"
PACKING (SEE 4.1.8)
METAL SHEATHING BULKHEAD SHEATHING

OR FLOOR PLATE
RIGID PIPE PIPE COUPLING (STEEL)

THREADED INTO COUPLING
FOR WELDING SEE
4.1.1
NOTE: INSIDE EDGES OF

SEE FIGURE 4C9, NOTE 2 PIPE SHALL BE ROUNDED.
METHOD 3C-4-2
CABLES THROUGH PARTITION BULKHEADS
OF FIBROUS GLASS AND SHEATHING
METAL SHEATHING
1/2"
NOTE: INSIDE EDGES OF
PIPE SHALL BE ROUNDED.
CABLE
PLASTIC SEALER
STEEL LOCKNUT
INSULATION
RIGID PIPE
THREADED BOTH ENDS
FIGURE 3C4. MIL-S-24235 stuffing tubes through refrigerated spaces (surface ships).
161
METHOD 3C-5-1 METHOD 3C-5-2
CABLES THROUGH PROTECTIVE DECKS OVERHEAD CABLES THROUGH PROTECTIVE BULKHEADS
WITH INSULATION AND SHEATHING WITH INSULATION AND SHEATHING
PIPE THREADED INTO PIPE COUPLING (STEEL)

NOTE: ROUND INSIDE EDGES OF PIPE.
COUPLING (SEE NOTE 2)
SEE NOTE 1
CABLE
PLASTIC SEALER - SEE FOR WELD SIZE SEE

4.1.6 4.1.1
PACKING (SEE 4.1.1)
CABLE
1/2"
PIPE (CRES) PLASTIC SEALER

SEE 4.1.9 (SEE 4.1.6)
9" PLATIC SEALER
(SEE 4.1.6) INSULATION
STUFFING TUBE
STUFFING TUBE
MIL-S-24235/10
MIL-S-24235/9
162
FACE OFF WITH COUNTERBORE BULKHEAD-NOT
SHEATHING
IN WAY OF KICKPIPE REFRIGERATED SIDE
APPENDIX C
MIL-STD-2003-3A(SH)

FACE OFF WITH FOR WELD SIZE SEE
COUNTERBORE IN 4.1.1
WAY OF COUPLING
PIPE COUPLING (STEEL)
INSULATION
FIGURE 3C5. Stuffing tubes through refrigerated spaces.

PIPE THREADED
1/2" INTO COUPLING
(SEE NOTE 2)
SHEATHING 1 1/2"
MIN.
PLASTIC
SEALER
SEE 4.1.6
MIL-STD-2003-3A(SH)
APPENDIX C
NOTES:
2. Plastic pipe and fitting shall be nylon.
FIGURE 3C5. Stuffing tubes through refrigerated spaces - Continued.
163
MIL-STD-2003-3A(SH)
APPENDIX C
METHOD 3C-6-1
CABLES THROUGH OVERHEAD STEEL DECKS
WITH INSULATION AND SHEATHING
CABLE
PLASTIC SEALER
(SEE 4.1.6)
BULKHEAD
STUFFING TUBE PIPE (STEEL)
(STEEL) SEE 4.1.9
FOR WELDING
SEE 4.1.1
DECK
PIPE COUPLING
(SEE NOTE 1)
RIGID PIPE
(SEE NOTE 1)
THREADED INTO
COUPLING
INSULATION
1"
SHEATHING MIN.
NOTE:
1. Plastic pipe and fittings shall be nylon.
164
MIL-STD-2003-3A(SH)
APPENDIX C
METHOD 3C-7-1
CABLES THROUGH BOUNDRY BULKHEADS OR OVERHEAD
DECKS WITH INSULATION AND SHEATHING ON
THE COLD SIDE
BULKHEAD (STEEL)
SHEATHING (METAL)
1/2" STUFFING TUBE
CABLE
PACKING (SEE 4.1.8)

PIPE - THREADED
INTO COUPLING INSULATION FOR WELDING SEE 4.1.1
(SEE NOTE 3)
NOTE: ROUND INSIDE EDGES OF PIPE
METHOD 3C-7-2
CABLES THROUGH BOUNDRY BULKHEADS OR OVERHEAD
DECKS WITH INSULATION AND SHEATHING ON THE
COLD SIDE AND INSULATION WITHOUT SHEATHING
ON THE WARM SIDE
BULKHEAD (STEEL)
SHEATHING (METAL)
1/2" STUFFING TUBE (STEEL)

CABLE 1"
PIPE COUPLING PIPE (STEEL)

PIPE - THREADED
SEE NOTE 3 FOR WELDING SEE 4.1.1
INTO COUPLING
(SEE NOTE 1)
NOTE: ROUND INSIDE EDGES OF PIPE
INSULATION ON WARM
INSULATION ON COLD SIDE OF BULKHEAD
SIDE OF BULKHEAD
NOTES:
1. Cable entrance to refrigerated spaces preferably through bulkheads or overhead decks.
2. Stuffing tubes are located preferably on the warm side of boundary bulkheads or overhead decks.
3. Plastic pipe and fittings shall be nylon.
165
MIL-STD-2003-3A(SH)
APPENDIX C
METHOD 3C-8-1
PACKING ASSEMBLY PLATE
BULKHEAD
4 3/8" DIA.
MIN
CABLE
FOR WELD SIZE

SEE 4.1.1
HOUSING
CAP SCREW SOCKET (DOUBLE WELDING FOR
HEAD NYLOCK 1/2"-13NC SUBMARINES ONLY)
1 1/4" LG (STAINLESS STEEL) PACKING GLAND
(TO BE TIGHTENED
METAL-TO-METAL PACKING ASSEMBLY
AT ASSEMBLY)
NOTES:
1. The design shown hereon is for use for passing cables through ballast tank bulkheads for submarines and is a
typical installation only. Bulkhead fittings for submarines shall withstand maximum pressure of 45 psi and
conform to MIL-S-24235.
2. This method is also applicable to surface ships by varying size to suit the number and size of cables to be
accommodated, and the specified material may be changed to suit the shipbuilder, except that grommet shall
remain Neoprene of 40-45 durometer and gland ring shall be brass. Other changes may be made to lighten
the construction such as decrease of housing thickness and flange thickness, providing gland ring is threaded
into housing using the same construction used for single cable stuffing tubes. Design for surface ships shall
withstand minimum pressure of 15 psi.
3. For wood construction, housing shall be designed with a suitable flange for securing to wood bulkhead.
4. Radial staggering of cables to attain maximum acceptance of cables in minimum space is satisfactory.
However, requirements of GSS regarding bulkhead strength and tightness must be maintained.
5. This sheet showing Method 3C-8-1 is considered a working plan. The submission or preparation of plans
showing details of accomplishing the method or the permissive notes on this sheet is not required.
6. Position stuffing tube so that packing gland is on the most accessible side of ballast tank bulkhead.
FIGURE 3C8. MIL-S-24235/3 community stuffing tubes for bulkheads (submarines or surface ships).
166
MIL-STD-2003-3A(SH)
APPENDIX C
PC 3C-9-1 PC 3C-9-2 PC 3C-9-3
EE n
1/8" 3/16" 1/8" 1/4"
45°
X t t
TABLE 3C9-I. Inserts PC 3C-9-1.
Dimensions
Size
EE X
1 0.550
2 0.615 3
⁄32
3 0.755
4 0.896
5 1.383
6 1.740
1
7 1.927 ⁄8
8 2.302
9 3.240
FIGURE 3C9. Stuffing tube inserts.
167
MIL-STD-2003-3A(SH)
APPENDIX C
TABLE 3C9-II. Inserts PCs 3C-9-2 and 3C-9-3.
Dimensions
Size
n t
A ¾ ⅜
B ⅞ 15
⁄32
C 1 19
⁄32
D 1⅛ 23
⁄32
E 1⅛ 25
⁄32
F 13⁄16 13
⁄16
G 1⅜ 29
⁄32
J 1½ 1
1 ⁄32
K 1⅝ 1⅛
L 11
1 ⁄16 17⁄32
M 1⅞ 1⅜
N 115⁄16 115⁄32
P 21⁄16 119⁄32
R 23⁄16 123⁄32
S 29⁄16 127⁄32
T 2¾ 21⁄32
V 2⅞ 25⁄32
W 3 29⁄32
X 3⅛ 215⁄32
Y 3¼ 29⁄16
Z 37⁄16 2¾
AA 3⅝ 227⁄32
NOTES:
1. For method of sealing cable ends, see 4.1.6.
2. For cable assignment, see figure 3C3.
3. Insert, PC 3C-9-1 used with nylon stuffing tubes, ASTM F1836M.
4. Insert, PCs 3C-9-2 and 3C-9-3 used with steel stuffing tubes, MIL-S-24235, drawn and machined
respectively.
5. Insert PCs 3C-9-1, 3C-9-2, and 3C-9-3 may be made of the following materials:
a. Polyamide (nylon) plastic, ASTM D4066.
b. Laminated plastic, MIL-I-24768/1. The laminations shall be parallel to the faces of the insert.
c. Molded phenolic, Type MAJ-60, ASTM D5948.
d. Fiber, ASTM D710, Grade “CH”, Form “B” or “S”. The fiber shall be given a coat of insulating varnish,
NEMA RE2.
FIGURE 3C9. Stuffing tube inserts - Continued.
168
MIL-STD-2003-3A(SH)
APPENDIX D
GROUP 3D – PENETRATIONS – KICKPIPES

D.1 SCOPE
D.1.1 Scope. This appendix describes the installation standard methods for kickpipes.
D.2. APPLICABLE DOCUMENTS
D.2.1 General. The documents listed in this section are specified in sections 3, 4, or 5 of this standard. This
D.2.2 Government documents.
D.2.2.1 Specifications, standards, and handbooks. The following specifications, standards, and handbooks
Swage Type, Reduced Diameter, Steel and Aluminum, for Deck and
Bulkheads with Pipe Protection
D.2.3 Non-Government publications. The following documents form a part of this document to the extent
contract.
ASTM INTERNATIONAL
Assemblies (Metric)
SAE INTERNATIONAL
SAE-AMS-WW-T-700/6 - Tube, Aluminum Alloy, Drawn, Seamless, 6061
D.2.4 Order of precedence. Unless otherwise noted herein or in the contract, in the event of a conflict between
169
MIL-STD-2003-3A(SH)
APPENDIX D
D.3 REQUIRED EQUIPMENT AND MATERIALS

D.3.1 Required equipment and materials. The required equipment and materials for the proper installation of
kickpipes are as shown in the Appendix D methods.
D.4 NOTES AND PROCEDURES
D.4.1 Dimensions. For figures and tables in this section, all dimensions are in inches unless otherwise noted.
D.4.2 Figures. Table 2DI provides information for the figures in this group.
TABLE 3DI. Figures for kickpipes.
Figure
Installation of kickpipes Page
number
3D1 Kickpipes through steel or aluminum decks (surface ships) 171
3D4 Kickpipes through non-watertight decks (surface ships) 174
3D5 Kickpipes through ballistic plating (surface ships) 175
3D6 Kickpipes through ballistic plating (surface ships) 176
3D7 Kickpipes through wooden decks 177
3D8 Kickpipes with unions (surface ships) 179
170
MIL-STD-2003-3A(SH)
APPENDIX D
METHOD 3D-1-1 METHOD 3D-1-2

KICKPIPES KICKPIPES
THROUGH WATERTIGHT DECK WITHOUT INSULATION THROUGH WATERTIGHT DECK WITH INSULATION
STUFFING TUBE (METHOD 3D-3-1), STUFFING TUBE (METHOD 3D-3-1),

OR SWAGE TUBE TYPE OR SWAGE TUBE TYPE
(METHOD 3D-2-2) (METHOD 3D-2-2)
KICKPIPE - MATERIAL SAME AS DECK - KICKPIPE - MATERIAL SAME AS DECK -

SIZE AS REQUIRED (SEE 4.1.9) SIZE AS REQUIRED (SEE 4.1.9)
9" 9"
BULKHEAD BULKHEAD
1"
MIN
1" DECK (STEEL

MIN OR ALUMINUM)
DECK (STEEL
OR ALUMINUM)
INSULATION
1/2" 1/2"
FOR WELDING SEE 4.1.1 FOR WELDING SEE 4.1.1
SEAL
CABLE ROUND INSIDE EDGES ROUND INSIDE EDGES CABLE
NOTES:
1. Use bent kickpipe to conserve space, if needed.
3. Pipes used in conjunction with stuffing tubes shall be welded on one side of the bulkhead or deck penetrated
except for the following types of bulkheads or decks where welds on both sides are required:
b. Shell plating
FIGURE 3D1. Kickpipes through steel or aluminum decks (surface ships).
171
MIL-STD-2003-3A(SH)
APPENDIX D

KICKPIPES THROUGH KICKPIPES THROUGH
WATERTIGHT DECKS WITH OR WITHOUT INSULATION WATERTIGHT DECKS WITH OR WITHOUT INSULATION
USING SWAGE TYPE STUFFING TUBES
MIL-S-24235/18

GLAND NUT
STUFFING TUBE, SWAGE TYPE -

SEE NOTE 2 FOR STEEL OR ALUMINUM
PLASTIC SEALER (SEE 4.1.6) MATERIAL - SAME AS DECK
STUFFING TUBE - TYPE

MIL-S-24235/9
A 3/32" STEEL BRACE

SHALL BE USED TO
ENSURE A RIGID SUPPORT
WHEN DISTANCE FROM
DECK TO TOP OF
STUFFING TUBE BODY
EXCEEDS 12" 9"
FOR WELD SIZE
SEE 4.1.1
BULKHEAD
EXTRA STRONG PIPE -
MATERIAL SAME AS
DECK, SIZE AS REQUIRED
(SEE 4.1.9)
SEE NOTE 1 1"

FOR WELDING SEE 4.1.1 MIN
DECK (STEEL DECK (STEEL
OR ALUMINUM) OR ALUMINUM)
1/2" 1/2"
FOR WELDING SEE 4.1.1
CABLE ROUND INSIDE EDGES CABLE ROUND INSIDE EDGES
NOTES:
1. Use bent kickpipe to conserve space, if needed.
b. Shell plating
4. Plastic sealer is only required on kick pipes and stuffing tubes when exposed to the elements (penetrates the
skin of the ship).
172
MIL-STD-2003-3A(SH)
APPENDIX D
METHOD 3D-3-1
KICKPIPES THROUGH
WATERTIGHT DECKS WITH COVERING AND
WITH OR WITHOUT INSULATION
STUFFING TUBE - MIL-S-24235

FOR STEEL DECKS
KICKPIPE - MATERIAL SAME AS DECK -

SIZE AS REQUIRED (SEE 4.1.9)
9"
BULKHEAD
1"
MIN CAULKING - ACCORDING TO MATERIAL USED
FOR COVERING. WOOD, TILE, (PLASTIC OR
DECK COVERING CERAMIC) CEMENT.
DECK (STEEL OR ALUMINUM)
INSULATION
1/2"
SEAL
ROUND INSIDE EDGES CABLE
NOTE:
b. Shell plating
173
ONE OR TWO SINGLE CABLES ONE OR TWO SINGLE CABLES
THROUGH NONTIGHT DECKS THROUGH NONTIGHT DECKS
WITH KICKPIPE WELDED IN PLACE WITH KICKPIPE SECURED WITH LOCKNUTS
APPLICABLE IN LOCATIONS INACCESSIBLE FOR WELDING
PLASTIC SEALER (SEE 4.1.6) PLASTIC SEALER (SEE 4.1.6)
ALUMINUM OR STEEL KICKPIPE - ALUMINUM OR STEEL KICKPIPE -

SIZE AS REQUIRED (SEE 4.1.9) SIZE AS REQUIRED (SEE 4.1.9)
SAME MATERIAL AS DECK SAME MATERIAL AS DECK
9" MIN. 9" MIN.
174
18" MAX. 18" MAX.
APPENDIX D
MIL-STD-2003-3A(SH)
FOR WELD SIZE SEE

4.1.1
NON-WATERTIGHT DECK
NON-WATERTIGHT DECK GASKETS - JOINT SEALING
(ALUMINUM OR STEEL)
(ALUMINUM OR STEEL) PACKING MATERIAL 0.05"
THICK
3/4"
ROUND INSIDE EDGES STEEL LOCKNUTS - COMMERCIAL
FIGURE 3D4. Kickpipes through non-watertight decks (surface ships).

TOP AND BOTTOM CABLE WASHER (ALUMINUM OR
STEEL) - SIZE TO SUIT NUT
ROUND INSIDE EDGES
TOP AND BOTTOM

ONE OR TWO SINGLE CABLES ONE OR TWO SINGLE CABLES
THROUGH S.T.S. DECKS THROUGH S.T.S. DECKS
WITH INSULATION WITHOUT INSULATION
USE STRAIGHT KICKPIPE TO CLEAR AN OBSTRUCTION OR USE STRAIGHT KICKPIPE TO CLEAR AN OBSTRUCTION OR
PRESERVE ALIGNMENT OF CABLE RUN PRESERVE ALIGNMENT OF CABLE RUN
CABLE CABLE
PLASTIC SEALER (SEE 4.1.6) PLASTIC SEALER (SEE 4.1.6)
PACKING (SEE 4.1.9) PACKING (SEE 4.1.9)
STUFFING TUBE STUFFING TUBE
STEEL - SIZE AS REQUIRED STEEL - SIZE AS REQUIRED

(SEE 4.1.9) (SEE 4.1.9)
9" 9"
BULKHEAD BULKHEAD
175
1" 1"
APPENDIX D
MIL-STD-2003-3A(SH)
FACE - OFF WITH COUNTERBORE FACE - OFF WITH COUNTERBORE

FOR WELD SIZE SEE 4.1.1 FOR WELD SIZE SEE 4.1.1
IN WAY OF KICKPIPE IN WAY OF KICKPIPE
S.T.S. DECK S.T.S. DECK
STUFFING TUBE
SHALL BE POSITIONED SIZE OF HOLE IN PLATE SAME SIZE AS
WITH RESPECT TO THROAT OF STUFFING TUBE. HOLE SHALL
FIGURE 3D5. Kickpipes through ballistic plating (surface ships).

HOLE IN DECK BY JIG BE REAMED. EDGES OF HOLE SHALL BE
INSULATION ROUNDED. SIZE OF HOLE IN PLATE SAME SIZE AS
THROAT OF STUFFING TUBE. HOLE SHALL
BE REAMED. EDGES OF HOLE SHALL BE
FACE - OFF WITH STUFFING TUBE SHALL BE
1/4" ROUNDED.
COUNTERBORE IN POSITIONED WITH RESPECT
WAY OF NIPPLE TO HOLE IN DECK BY JIG
I.P.S. NIPPLE (STEEL)
NIPPLE SHALL BE POSITIONED SAME SIZE AS KICKPIPE
WITH RESPECT TO HOLE IN LENGTH AS REQUIRED
DECK BY JIG
MIL-STD-2003-3A(SH)
APPENDIX D
METHOD 3D-6-1
CABLES THROUGH PROTECTIVE DECKS
METHOD 3D-6-2
WITH OR WITHOUT INSULATION SINGLE OR MULTIPLE CABLES
THROUGH A TWO COURSE DECK
USE BENT KICKPIPE TO CONSERVE SPACE
AND ALLOW SECURING OF CABLE DIRECT TO BULKHEAD

SEE NOTE 1
CABLE
STUFFING TUBE
STUFFING TUBE
BULKHEAD
A 3/32" STEEL BRACE FOR WELD SIZE

SHALL BE USED TO SEE 4.1.1
ENSURE A RIGID SUPPORT
WHEN DISTANCE FROM
DECK TO TOP OF
STUFFING TUBE BODY
EXCEEDS 12" 9"
STEEL -
SIZE AS REQUIRED
(SEE 4.1.9)
STEEL -
SIZE AS REQUIRED
(SEE 4.1.9)
FOR WELD SIZE

SEE 4.1.1
FACE - OFF WITH COUNTERBORE
IN WAY OF KICKPIPE
FOR WELD SIZE SEE DECK
4.1.1
S.T.S. DECK
ROUND INSIDE EDGE OF

DECK PENETRATION
SPECIAL TREATMENT 1/2"

STEEL PLATES KICKPIPE TO BE EXTENDED
THROUGH BOTH PROTECTIVE
DECKS
ROUND INSIDE EDGES
NOTE:
FIGURE 3D6. Kickpipes through ballistic plating (surface ships).
176
FOR PASSING SINGLE CABLES FOR PASSING SINGLE CABLES
THROUGH W.T. WOOD DECKS THROUGH W.T. WOOD DECKS
USE STRAIGHT KICKPIPE TO CLEAR AN OBSTRUCTION OR USE BENT KICKPIPE TO CONSERVE SPACE
PRESERVE ALIGNMENT OF CABLE RUN AND ALLOW SECURING OF CABLE DIRECT TO BULKHEAD
SEE NOTE 3
CABLE
CABLE BULKHEAD W.T.
NYLON STUFFING TUBE BULKHEAD

(SEE NOTE 2) NYLON STUFFING TUBE
ASTM F1836M TYPE NPT
(SEE NOTE 2)
ALUMINUM TUBING. I.P.S. 3/4" X 3/32" ALUMINUM

EXTRA STRONG. SIZE AS BRACE (OPTIONAL)
REQUIRED. SAE-AMS-WW-T-700/6, GASKET (RUBBER)-
COND. O. GASKET MAY BE
(SEE NOTE 2) OMITTED ON NWT
9±1/8"
BULKHEADS
ALUMINUM TUBING. I.P.S.
LOCKNUTS AS SUPPLIED
EXTRA STRONG. SIZE AS
WITH STUFFING TUBE
REQUIRED. SAE-AMS-WW-T-700/6,
MAY BE PLASTIC COLLAR,
177
COND. O.
UNTHREADED, CEMENTED
(SEE NOTE 2)
TO PIPE. MATERIAL TO BE 1/4" HEX HEAD BOLT
SAME AS PIPE. WITH NUT LENGTH
APPENDIX D
AS REQUIRED (SEE
NOTE 1)
GASKET AS SUPPLIED
MIL-STD-2003-3A(SH)
WITH STUFFING TUBE. DECK - W.T.

PLASTIC SEALER MAY BE
USED AS ALTERNATE
(SEE 4.1.6) 1/4" HEX HD.
3/4" X 3/32" BACKING

BOLT WITH NUT
PLATE
(CRES)
9±1/8"
ANGLE TO SUIT
FIGURE 3D7. Kickpipes through wooden decks.

INSTALLATION
LOCKNUTS ASTM F1836M GASKET AS SUPPLIED

LOCKNUT MAY BE PLASTIC AS SUPPLIED WITH STUFFING WITH STUFFING TUBE.
OR NYLON TUBE MAY BE PLASTIC COLLAR, PLASTIC SEALER MAY BE
UNTHREADED, CEMENTED USED AS ALTERNATE (SEE
TO PIPE. MATERIAL TO BE 4.1.6)
LOCKNUT MAY BE PLASTIC
SAME AS PIPE.
OR NYLON
MIL-STD-2003-3A(SH)
APPENDIX D
NOTES:
1. Lag or wood screws (CRES) not less than 1" long may be used in lieu of bolts on bulkheads over 1" thick.
2. Plastic pipe fittings and stuffing tube may be used in lieu of aluminum shown. Stuffing tube should be nylon,
ASTM F1836M, NPT Type, sized to fit.
FIGURE 3D7. Kickpipes through wooden decks - Continued.
178
WATERTIGHT DECKS WITH INSULATION
W.T. FIXTURE OR APPLIANCE FULL DIA. OF CABLE TO W.T. FIXTURE OR APPLIANCE FULL DIA. OF CABLE TO
BE MAINTAINED UP TO BE MAINTAINED UP TO
THE INSIDE OF APPLIANCE THE INSIDE OF APPLIANCE
PLASTIC SEALER
BRAZE BRAZE
(SEE 4.1.6)
TO SUIT TO SUIT
STEEL PIPE - SIZE AS REQUIRED STEEL PIPE - SIZE AS REQUIRED

(SEE 4.1.9) (SEE 4.1.9)
PIPE UNION TO SUIT PIPE UNION TO SUIT
9" 9"
179
CAULKING - TO SUIT
COVERING USED
APPENDIX D

DECK (ALUMINUM DECK (ALUMINUM
OR STEEL) OR STEEL)
DECK COVERING
MIL-STD-2003-3A(SH)
INSULATION
1" 1"
FIGURE 3D8. Kickpipes with unions (surface ships).

STUFFING TUBE - STUFFING TUBE -
IAW MIL-S-24235/9 IAW MIL-S-24235/9
CABLE CABLE
PLASTIC SEALER PLASTIC SEALER

(SEE 4.1.6) (SEE 4.1.6)
MIL-STD-2003-3A(SH)
APPENDIX E
GROUP 3E - PENETRATIONS – PRESSURE HULLS, SUBMARINES

E.1 SCOPE
E.1.1 Scope. This appendix describes the installation standard methods for penetration through pressure hulls
of submarines.
E.2. APPLICABLE DOCUMENTS
E.2.1 General. The documents listed in this section are specified in sections 3, 4, or 5 of this standard. This
E.2.2 Government documents.
E.2.2.1 Specifications, standards, and handbooks. The following specifications, standards, and handbooks
FEDERAL SPECIFICATIONS
QQ-N-281 - Nickel-Copper Alloy Bar, Rod, Plate, Sheet, Strip, Wire, Forgings, and
Structural and Special Shaped Sections
A-A-59588 - Rubber, Silicone
MIL-DTL-915 - Cable, Electrical, for Shipboard Use, General Specification for
MIL-C-24231 - Connectors, Plugs, Receptacles, Adapters, Hull Inserts, and Hull Insert
Plugs, Pressure-Proof, General Specification for
MIL-C-24231/1 - Connector, Plug, Type I, Molded, Three-, Four-, and Five-Conductor
MIL-C-24231/3 - Connector, Plug, Type I, Molded, Seven- and Nine-Conductor (Straight
and 90 Degrees)
MIL-C-24231/4 - Connectors, Plug, Type I, Molded, 14-, 24-, 30-, or 40-Conductor
(Straight and 90 Degrees)
MIL-C-24231/18 - Connector, Plug, Type I, Molded, 65-Conductor
Cable Shearing Valve, Hull, Pressureproof, Symbols 512, 512.1, 513,
and 513.1
180
MIL-STD-2003-3A(SH)
APPENDIX E
E.2.2.2 Other Government documents, drawings, and publications. The following other Government
NAVAL SEA SYSTEMS COMMAND (NAVSEA) DRAWINGS
815-1197212 - Electrode,4000 SBM, Sym. 3012
815-1197218 - Fitting, Hull, for AN/BQQ-1, Sym. 538
9000-S6202-1197101 - Tube, Stuffing, PP for SS & TSP Type Cables
(Copies of these documents are available from Commander, Portsmouth Naval Shipyard, ATTN: Code 280.1,
Kittery, ME 03904.)
T9074-AD-GIB-010/1688 - Fabrication, Welding and Inspection of Submarine Structure;
Requirements
(Copies of these documents are available from the Naval Logistics Library, 5450 Carlisle Pike, Mechanicsburg, PA
A.2.3 Non-Government publications. The following documents form a part of this document to the extent
contract.
SAE INTERNATIONAL
SAE-AMS-DTL-23053/5 - Insulation Sleeving, Electrical, Heat Shrinkable, Polyolefin, Flexible
Crosslinked
SAE-AMS-DTL-23053/18 - Insulation Sleeving, Electrical, Heat Shrinkable, Modified
Fluoropolymer, Crosslinked
SAE-AMS-G-4343 - Grease, Pneumatic System
SAE-AS8660 - Silicone Compound NATO Code Number S-736
E.2.4 Order of precedence. Unless otherwise noted herein or in the contract, in the event of a conflict between
E.3 REQUIRED EQUIPMENT AND MATERIALS
E.3.1 Required equipment and materials. The required equipment and materials for the proper installation of
penetrations through pressure hulls of submarines are as shown in the Appendix E methods.
E.4 NOTES AND PROCEDURES
E.4.1 Dimensions. For figures and tables in this section, all dimensions are in inches unless otherwise noted.
E.4.2 Figures. Table 3EI provides information for the figures in this group.
181
MIL-STD-2003-3A(SH)
APPENDIX E
TABLE 3EI. Figures for penetrations of submarine pressure hulls.
Figure
Submarine pressure hull penetrations Page
number
3E1 Cable connections through pressure hulls of submarines 183
3E2 Sealing plugs for hull inserts on submarines 184
3E3 Passing cable through pressure hull of submarines using cable shearing valve 185
3E4 Hull fitting installation for sonar sphere 188
3E5 Passing SS type cable through pressure hull of submarines 190
3E6 Mounting pressure-proof electrodes on submarines 192
3E7 Temporary sealing and securing pressure-proof molded plug assemblies 193
182
MIL-STD-2003-3A(SH)
APPENDIX E
METHOD 3E-1-1
SEE NOTE 3
OUTBOARD
MOLDED PLUG ASSEMBLY
MIL-C-24231 (SEE NOTES 5 AND 9)
HULL FITTING (MULTIPLE)
"O" RING
HULL
"O" RING
INSULATION
WASHER HULL INSERT
LOCK NUT POSITION TO SUIT OUTBOARD CABLE RUNS,
(SEE NOTE 10 AND 11)
RETAINER RING MULTIPLE HULL FITTING.
METHOD ENTERING W.T. ENCLOSURE

GLAND NUT INBOARD METHODS 1B-4-1,1B-4-2, AND 1B-4-3.
LOCK NUT
BUSHING SLIP WASHERS BOX RING
SEIZING OR BANDING SEE NOTE 6 "O" RING
CAP
SLEEVING SEE METHOD 3C-1-1
AS APPLICABLE
BOTTOM WASHER
END VIEW
TUBE BODY
PACKING, TYPE AS REQ'D
SUIT AS REQ'D FORM SLEEVING AS INDICATED
NOTES:
1. Single and multiple cable connectors shall be installed and inspected in accordance with the applicable
Submarine Maintenance Standard.
2. “O” ring surfaces on hull inserts shall be suitably protected from damage or weld splatter at all times prior to
installation of hull fitting.
3. Dotted line indicates outline for single cable hull fitting.
4. Coat “O” rings and “O” ring surfaces with grease conforming to SAE-AS8660.
5. Remove receptacle caps prior to installation of molded plug assemblies (see note 9).
6. Secure inboard cable in place with cable supports as required.
7. Methods shown herein have been tested and approved for deep diving submarines.
8. Methods for temporary sealing hull inserts and pressure-proof plug assemblies are shown on figure 3E2.
9. When molded plug assemblies are temporarily disconnected, reinstall pressure-proof caps (see note 5 above).
10. Hull insert to be furnished by shipbuilder of a steel compatible with applicable hull. For further detailed
requirements, see MIL-C-24231.
11. Position hull insert to outboard cable runs (multiple hull fittings). Hull insert is to be installed with dowel
pins at zero degrees forward (or parallel to the ship’s centerline) unless otherwise directed by ship’s drawings.
FIGURE 3E1. Cable connections through pressure hulls of submarines.
183
MIL-STD-2003-3A(SH)
APPENDIX E
METHOD 3E-2-1
M24231/28-001
M24231/28-002
M24231/28-003
OUTBOARD
"O" RING
INSERT, HULL
"O" RING
WASHER
INBOARD NUT, HEX
RING, RETAINING
TRUARC OR EQUAL
TABLE 3E2-I. Quantities for one sealing plug assembly.

Number required - one
Insert plug assy. “O” ring * - “O” ring * -
Insert plug Retaining ring Nut Washer For hull insert
outboard inboard
M24321/28-001 M24231/28-010 M24231/5-076 M24231/5-074 M24231/5-075 ARP568-329 ARP568-327 M24231/25-001
M24231/28-002 M24231/28-020 M24231/10-045 M24231/10-042 M24231/10-043 ARP568-334 ARP568-332 M24231/25-002
M24231/28-003 M24231/28-030 M24231/19-014 M24231/19-024 M24231/19-025 ARP568-342 ARP568-339 M24231/25-003
* NOTE: Silicone rubber A-A-59588, Class III.
NOTES:
1. Install hull insert sealing plug in accordance with applicable Submarine Maintenance Standard.
2. Hull inserts shall be furnished with sealing plugs in place to protect “O” ring surfaces from damage. Sealing
plugs shall remain in place during welding and shall not be removed until insertion of single or multiple cable
hull fitting.
3. Each sealing plug shall be checked with “go” and “no go” gages to ensure interchangeability with hull inserts.
4. For installation of hull fittings and hull inserts, see figure 3E1.
5. Silicone “O” rings are used only when welding in insert buna type “O” rings are required for service
installation.
FIGURE 3E2. Sealing plugs for hull inserts on submarines.
184
MIL-STD-2003-3A(SH)
APPENDIX E
METHOD 3E-3-1
GLAND NUT
LOCK WASHER GLAND RING
VALVE BODY GROMMET
OUTBOARD SEE NOTE 1

1/8" X 45° BEVEL
HULL
DIM. "X"
INSULATION
SEE NOTE 1
LOCKING RING
"O" RING
GASKET (SEE COAT WITH DC-7
A A
NOTE 7)
GROMMET VALVE SEAT

(SEE NOTE 4)
SEE TABLE GLAND RING
OF CABLE LOCK WASHER
ASSIGNMENT BONNET
GLAND NUT
SHEARING KNIFE
CABLE (SEE
NOTE 3) "O" RING
GREASE FITTING
COTTER PIN
(SEE NOTE 2)
INBOARD
SAFETY CHAIN
HAND WHEEL
SECTION A-A
FIGURE 3E3. Passing cable through pressure hull of submarines using cable shearing valve.
185
MIL-STD-2003-3A(SH)
APPENDIX E
TABLE 3E3-I. Cable assignment.

Grommet Gland ring
Symbol no. Cable O.D. Dim “X”
PC no. PC no.
0.475 46 59
0.510
47 60
0.520
512 0.545 48 61
2.062
0.627
49 62
0.632
0.720 50 63
512.1 0.750 51 64
0.795
52 65
0.805
0.830
53 66
0.844
513
0.870 54 67
0.995 55 68 2.562
1.020 56 69
1.115
57 70
1.120
513.1 1.150
58 71
1.156
FIGURE 3E3. Passing cable through pressure hull of submarines using cable shearing valve - Continued.
186
MIL-STD-2003-3A(SH)
APPENDIX E
NOTES:
1. Welding shall comply with T9074-AD-GIB-010/1688.
2. Before assembly, drill hole for cotter pin with valve in full open position. Pin must be easily removed. Bend
only enough to prevent falling out.
3. The cable shearing valves are designed for cables in accordance with MIL-DTL-915.
4. If valve seat becomes damaged, it can be reversed and reinstalled with a new valve seat gasket. Removal of
valve seat is accomplished by use of a ⅞-12 stud for symbol no. 512 or a 1⅜-12 stud for symbol no. 513.
5. Terminate inboard cable in a junction box, which will be located in the vicinity of the shear valve.
6. For specifications, see MIL-S-24235/16.
7. Cement gasket to valve seat and body.
FIGURE 3E3. Passing cable through pressure hull of submarines using cable shearing valve - Continued.
187
2.
1.
METHOD 3E-4-1
NOTES:
AN/BQQ-1 TRANSDUCER BASE
(FURNISHED BY CONTRACTOR) METHOD 3E-4-2
OUTBOARD
for the ship class.

2.248" DIA
2.252"
1/8" R
125
1.615" DIA
1.617"
been completed on sonar sphere.

1/16" R
1.311" 1.499"
63
EXTENSION FITTING 1.313" 1.501"
GLAND NUT
3" APPROX.
SONAR SPHERE 0.008" R
188
LOCK WASHER HULL INSERT (SEE NOTES 1, 2, AND 3)
GLAND RING 63
"O" RING - LIGHTLY LUBRICATE WITH
1.374" DIA
APPENDIX E
PACKING SILICONE BASE LUBRICANT, SAE-AS8660,

1.376"
AT ASSEMBLY
MIL-STD-2003-3A(SH)
LOCK WASHER HULL INSERT DETAILS

(SEE NOTES 1, 2, AND 3)
HEX NUT
PACKING
INBOARD GLAND RING

LOCK WASHER
FITTING
FIGURE 3E4. Hull fitting installation for sonar sphere.

GLAND NUT
CABLE END
CABLE MARKER
(SEE NOTE 4)
Hull insert shall be machined to finished dimensions as shown under Method 3E-4-2 after all welding has
Install hull fitting in accordance with applicable Submarine Maintenance Standard and the applicable drawing
MIL-STD-2003-3A(SH)
APPENDIX E
NOTES (continued):
3. Hull insert material shall be Ni-CU Monel, QQ-N-281, Class A, hot rolled. Dimensions shown are applicable
after welding in sonar sphere and after machining to accept PCs 1, 3, and 9 of Drawing 815-1197218. Outer
diameter shall be such as to provide adequate compensation. Hull inserts are to be furnished by the
shipbuilder.
4. Cable marker shall consist of heat shrinkable tubing-white in accordance with SAE-AMS-DTL-23053/5,
Class 1, with cable designation stamped as required and then covered by a clear heat shrinkable tubing in
accordance with SAE-AMS-DTL-23053/18. This method may be used as an alternate to the standard method
of marking sonar cables.
5. See the ship SDI for configuration.
FIGURE 3E4. Hull fitting installation for sonar sphere - Continued.
189
METHOD 3E-5-1
SYMBOL 2448.1 SYMBOL 2448.2
LOCATE TO SUIT AND
OUTBOARD RUNS OUTBOARD SYMBOL 2448.3
BODY
SEE NOTES 8 AND 9 SEE NOTE 8

SEE NOTE 7
GLAND NUT RETAINER PLATE

LOCK WASHER HULL PACKING
GLAND RING
GROMMET
POSITION PLATE
SPRING WASHER
1 3/4"
INSULATION
GLAND NUT
SEE NOTE 2
LUBRICATE THREADS
WITH MOLYKOTE
GREASE OR EQUAL
190
SEE NOTE 1
1/8" TO 1/4" GREATER THAN
PLASTIC SEALER O.D. OF HULL FITTING
INBOARD
APPENDIX E
MIL-STD-2003-3A(SH)
4
3
7 4
3 1 2 2
5 6
1
FIGURE 3E5. Passing SS type cable through pressure hull of submarines.

6
5
VIEW SHOWING THE RELATIONSHIP OF STUFFING

TUBES TO HOLE LOCATIONS IN PACKING, RETAINER
AND POSITION PLATES, AND ALSO THE SEQUENCE
OF SIZES TO BE FOLLOWED.
MIL-STD-2003-3A(SH)
APPENDIX E
TABLE 3E5-I. Application.

Total number
Symbol For cable types
of cables
2448.1 2 to 7 0.365 to 0.620 dia. in any combination
2448.2 8 DSS-2 0.365 to 0.390 dia. cable only
2448.3 8 0.425 to 0.500 dia. only in any combination
TABLE 3E5-II. Cable and packing assignments from drawing 9000-S6202-1197101.

Grommet Color coding Stuffing tube
Cable type Cable O.D.
Sym. no. PC no. for grommets symbol no.
DSS-2 0.365 to 0.390 2447.1 2 3 blue dots

DSS-3
DSS-4
0.480 to 0.500 2447.3 6 2 yellow dots 2446.1
TSS-4
FSS-2
FSS-4 0.600 to 0.625 2447.4 12 4 green dots 2446.2
NOTES:
1. Prior to welding, fitting shall be disassembled by removing interior rubber packing. Plugs shall remain in
outboard tubes until cables are installed.
2. Turn gland nut down so that this dimension is between 19⁄32 and 23⁄32 at assembly with cables depending on type
and number.
3. Check color coding on packing grommets and measure O.D. of cables to ensure that the grommets are in
accordance with sizes listed in table 3E5-II.
4. Thread cables in place, maintaining proper alignment, through positioning plate, packing, retainer plate,
grommet, and associated stuffing tube.
5. Secure cables in outboard stuffing tubes with gland ring, lockwasher, and gland nut in sequence indicated.
Gland nuts shall be tightened down metal-to-metal.
6. Tighten inboard gland nut in place as indicated.
7. Turn gland nut down metal-to-metal at assembly.
8. Sealing plugs furnished with hull fitting shall remain in place until cables are installed.
9. For reference on pressure-proof hull fitting and stuffing tube assembly, see MIL-C-24231 and tube drawing
9000-S6202-1197101.
FIGURE 3E5. Passing SS type cable through pressure hull of submarines - Continued.
191
MIL-STD-2003-3A(SH)
APPENDIX E
1/2"-13 UNC-2B, 5/8" DEEP

6 HOLES, 60° APART
METHOD 3E-6-2
SYMBOL 3012.1
1/16" x 30° CHAMFER
MOUNTING BOLTS TO BE 1/2"-13 UNC-2A

MOUNTING DIMENSIONS
SHIELD ASSEMBLY
1.562" R
VIEW AT A-A
REAM
1.875"
MOLDED PLUG, DWG 815-1197212-20
1" MINIMUM
MOUNTING BOLT,
MATERIAL NI-CU.
LOCK WASHER
LENGTH AS REQUIRED.
"O" RING (SEE NOTE 3)
"O" RING (SEE NOTE 3)

LOWER ELECTRODE
TEFLON INSULATOR
UPPER ELECTRODE
(SEE NOTE 4)
A
(SEE NOTE 1)
CABLE, FSS-2
(SEE NOTE 1)
(SEE NOTE 2)
METHOD 3E-6-1
SYMBOL 3012
ELECTRODE ASSEMBLY
NOTES:
1. Upper and lower electrode surfaces shall be free from contaminants to ensure circuit when immersed in water.
2. Surfaces of Teflon insulator shall be protected during installation to prevent damage and/or contamination by
dirt, grease, etc.
3. Coat “O” rings and “O” ring surfaces with grease conforming to SAE-AMS-G-4343 (DC7).
4. Remove receptacle cap furnished with electrode assembly prior to installation of molded plug assembly.
5. This electrode is designed to withstand 2000 psi hydrostatic pressure against either the electrode or the
receptacle side.
6. This drawing was developed from BUSHIPS drawing 815-1197212.
FIGURE 3E6. Mounting pressure-proof electrodes on submarines.
192
MIL-STD-2003-3A(SH)
APPENDIX E
METHOD 3E-7-1
3/8" WELD STUD

SEALING PLUG
"O" RING
TEMPLATE TO SUIT
MOLDED PLUG ASSEMBLY
3/8"-16 CRES MACH SCR AND LOCK WASHER
LENGTH AS REQ'D.
SHIP'S STRUCTURE
METHOD 3E-7-2
ALTERNATE METHOD
SEALING PLUG
LENGTH BRACKET (STEEL 3/16" THK x 1 1/2" WIDE)

AS REQ'D.
TABLE 3E7-I. Sealing plug assembly.

Molded plug
Symbol number Sealing plug assembly
specification
713 MIL-C-24231/1-020
713.5
713.1 MIL-C-24231/3-020
713.2 MIL-C-24231/4-020
MIL-C-24231
713.3
713.4
1139 MIL-C-24231/18-020
1118
FIGURE 3E7. Temporary sealing and securing pressure-proof molded plug assemblies.
193
MIL-STD-2003-3A(SH)
APPENDIX E
NOTES:
1. Typical methods shown hereon are for information and guidance to installing activities for sealing and/or
securing of pressure-proof pin type molded connectors that have been temporarily disconnected from their
associated receptacle.
2. Temporary sealing of pin connector hull fittings or receptacles are shown on figures 3E1 and 3E2.
3. Cables shall be properly secured or protected to prevent damage from chaffing, weld splatter, and/or other
hazards.
FIGURE 3E7. Temporary sealing and securing pressure-proof molded plug assemblies - Continued.
194
MIL-STD-2003-3A(SH)
Preparing activity:
Navy – SH
(Project SESS-2008-004)
NOTE: The activities listed above were interested in this document as of the date of this document. Since
organizations and responsibilities can change, you should verify the currency of the information above using the
ASSIST Online database at http://assist.daps.dla.mil.
195

Mil STD 2003 - 3a PDF

Uploaded by

Copyright:

Available Formats

Mil STD 2003 - 3a PDF

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Mil STD 2003 - 3a PDF

Uploaded by

Copyright:

Available Formats

Downloaded from http://www.everyspec.

AMSC N/A AREA SESS

MIL-STD-2003-3 (Penetrations) Group A. Stuffing tubes, Submarines

Method (always the last number)

Sequential figure number

Military Standard section 3

Thus, Method 3A-14-2 identifies Method 2, sequential number 14 in Group A of MIL-STD-2003-3.

GROUP 3A – PENETRATIONS – STUFFING TUBES, SUBMARINES

TABLE 3AI. Figures for submarine stuffing tubes installation.

TABLE 3AI. Figures for submarine stuffing tubes installation - Continued.

Instructions for packing existing stuffing tubes – submarines (see note 1)

APPLY MOLYKOTE TO THREADS AT ASSY TYPICAL BULKHEAD

FOR ARMORED CABLE,

FOR ARMORED CABLE,

TUBE - SIZES 4 THRU 9

APPLY MOLYKOTE TO THREADS AT ASSY

TABLE 3A10-II. Length modifications (inches).

PREFABRICATED PACKING INSTRUCTION 1(B) & (C)

D+1/16" GLAND RING

SPLIT GLAND RING

F + 1/2" MIN 1/4"

SPLIT GLAND RING UNDERCUT

GLAND RING PIPE (STEEL) D+1/16"

SPACER SLEEVE BACKING PLATE

SPLIT GLAND RING

FOR WELD SIZE SEE NOTE 2

AFTER NUT IS FIRM AGAINST

SPLIT WASHER PACKING

TABLE 3A13-I. Application table.

NYLON BEVEL WASHER

X MIN. EXTRA STRONG STEEL PIPE X MIN.

TABLE 3A14-I. Table of dimensions.

FIGURE 3A14. Passing cable through tanks (pipe extension) (submarines).

GLAND NUT (SEE

NYLON BEVEL WASHER

APPLY MOLYKOTE TO THREADS AT

ADJUST CENTER DIM. OF TUBE

TABLE 3A15-I. Table of dimensions.

INBOARD (FWD COMPT) ELLIPTICAL BULKHEAD SONAR SPHERE

NYLON BEVEL WASHER

APPLY MOLYKOTE TO THREADS AT ASSY

TABLE 3A16-I. Bore and length dimensions and strain relief

FIGURE 3A16. Cables through elliptical bulkheads (submarines) - Continued.

METHOD 3A-17-1 METHOD 3A-17-2

SEE PACKING INSTRUCTIONS

METHOD 3A-17-3 METHOD 3A-17-4

SEE PACKING INSTRUCTIONS

PC 3A-21-1 PC 3A-21-3 PC 3A-21-1

Method of changing installed bulkhead tubes to one size larger:

METHOD 3A-18-1 METHOD 3A-18-2

TUBE BODY TUBE BODY

TAPPED HOLE FOR TAPPED HOLE FOR

GLAND NUT (TIGHTEN

"O" RING (SEE TABLE 3A18-I) SPRING-LOCK WASHER

"O" RING (SEE TABLE 3A18-II) GLAND RING

PLUG PC 3A-18-3 (SEE TABLE 3A18-II)

TABLE 3A18-I. Table of dimensions – sealing plugs, method 3A-18-1.

TABLE 3A18-II. Table of dimensions – sealing plugs, method 3A-18-2.

METHOD 3A-19-1 METHOD 3A-19-2