Estacion HAWE Compacta HK
Estacion HAWE Compacta HK
Estacion HAWE Compacta HK
Fan cooled, for continuous and intermittent service; single, double or triple circuit pump
?
@ 1.1
1. Design and general information <
1.1 Basic design
The compact hydraulic power pack type KA serves to
supply pressurized fluid for intermittently or short-term operated
hydraulic circuits.
The basic hydraulic power pack consists:
o the tank (available in different sizes)
o the drive motor (available for different voltages and power
requirements)
o the radial piston or gear pump directly driven by the motor =
shaft
The compact style obtained with this design represents an
essential advantage opposite conventional units.
Complete turn-key solutions can be easily arranged via a
wide range of connection blocks (see D 6905 ++) and directly
mountable valve banks (see photo).
There is a wide field of applications for theses compact >
power packs within tool machines, jig assemblies and general
mechanical engineering.
The power pack is suited for operation modes S2 (short time
service) and S3 (intermittent service). The load can be up to 1.8
of the nom. power rating during these operation modes. ; A
Table of contents
1. General information ....................................1 ; Tank with pressed in stator
1.1 Basic design .................................................................. 1 < Electrical connection of motor and monitoring devices
(temperature / fluid level)
2. Available versions ...................................... 2 = Electrical connection of valves and monitoring devices
2.1 Motor and tank section ................................................. 2 (e.g. pressure switch)
2.2 Pump section ................................................. 4
2.2.1 >
Single circuit pumps ....................................................... 4 Ports, hydraulic connection to the consumers
2.2.2 Dual circuit pumps with joint connection pedestal ......... 7
? Oil filler neck and breather filter
2.2.3 Dual circuit pumps with separate connection pedestal ... 9
2.2.4 @
Triple circuit pumps ......................................................10 Type plate for hydraulic power pack and electric motor
3. Additional parameters ............................. 11 A Main connection pedestal for the connection of a valve bank
3.1 General ........................................................................ 11
3.2 Hydraulic .......................................................................12
3.3 Electrical ...................................................................... 12
4. Dimensions ............................................... 15
4.1 Mounting hole pattern .................................................. 15
4.2 Basic pump .................................................................. 16
4.3 Electrical and hydraulic connections ............................ 17
5. Appendix ................................................... 20
5.1 Notes regarding selection ............................................ 20
5.2 Assembly and installation notes ................................... 24
5.3 Servicing ...................................................................... 25
5.4 Declaration of conformity ............................................. 26
2. Available versions
2.1 Motor and tank section
Type coding key of the basic power pack (see also sect. 2.2 pump section)
Order examples:
HK 43 T /1 - H 0,7 - A 1/380 - 3x400/230V 50Hz
HKF 44 9 DT /1 P1 M - Z 11,3 - C 6 - 3x400/230V 50Hz - G 1/4 x 300
Electrical port
(table 1e)
Standard /1 /2 /3 /4
/5 /6 /7 /8
Alternative orien-
tation/connection
with type HKF
(pump motor and Breather Second
independent connection
blower motor con- pedestal
Terminal
nected box
separately, see
sect. 4.3) Main connection pedestal
Attention: o The 4 codings for position of the terminal box influence also the orientation of the upper housing (finned) incl. fluid
level gauge, breather etc. (see also dimensional drawings in sect. 4.2)
o The alternative orientation/connection (coding /5 to /8) means, that pump motor and blower motor are indivi-
dually connected (see sect. 4.3). This is intended for applications where the pump is operated in on/off-mode
where the blower is running even while the pump motor is not energized.
L Additional leakage port G 3/4 (BSPP) at the secondary connection pedestal, see sect. 4.3.
and 5.1 i
Note: Only with single- and dual-circuit pumps, coding H, Z, HH, HZ, ZZ acc. to sect. 2.2 ++
Note: When float and temperature switch are combined they can be connected either separately (e.g. coding D-T, S-T) or in
series (e.g. coding DT) in the terminal box. For more information, see page 19.
Basic type Delivery flow coding H 0,9 H 1,25 H 1,4 H 1,5 H 1,8 H 2,08
Geom. displace Vg (cm3/rev) 0.64 0.88 1.07 1.15 1.29 1.46
Piston diameter (mm) 6 7 6 8 6 7
Number of pump elements 3 3 5 3 6 5
Basic type Delivery flow coding H 2,45 H 2,5 H 2,6 H 3,2 H 3,6 H 4,2
Geom. displace Vg (cm3/rev) 1.75 1.79 1.91 2.29 2.58 2.98
Piston diameter (mm) 7 10 8 8 12 10
Number of pump elements 6 3 5 6 3 5
HK 43 Delivery Qpu (lpm) 50 Hz 2.45 2.50 2.66 3.20 3.60 1.16
HKF 43 60 Hz 2.93 2.99 3.19 3.83 4.31 4.98
Perm. pressure pmax (bar) 510 500 470 390 350 300
Continuous operation S1 p1 (bar) 250 250 230 190 170 150
HK 44 Delivery Qpu (lpm) 50 Hz 2.41 2.46 2.63 3.15 3.55 4.10
HKF 44 60 Hz 2.90 2.95 3.15 3.78 4.25 4.92
Perm. pressure pmax (bar) 700 560 650 550 390 420
Continuous operation S1 p1 (bar) 510 500 470 390 350 300
Basic type Delivery flow coding H 4,3 H 5,0 H 5,1 H 5,6 H 6,5 H 6,0
Geom. displace Vg (cm3/rev) 3.03 3.58 3.51 4.03 4.58 4.30
Piston diameter (mm) 13 10 14 15 16 12
Number of pump elements 3 6 3 3 3 5
HK 43 Delivery Qpu (lpm) 50 Hz 4.22 5.00 4.90 5.62 6.39 6.00
HKF 43 60 Hz 5.05 5.98 5.86 6.73 7.66 7.18
Perm. pressure pmax (bar) 300 250 260 220 200 210
Continuous operation S1 p1 (bar) 150 120 130 110 100 100
HK 44 Delivery Qpu (lpm) 50 Hz 4.16 4.92 4.83 5.54 6.30 5.91
HKF 44 60 Hz 4.99 5.91 5.79 6.65 7.56 7.09
Perm. pressure pmax (bar) 330 350 290 250 220 290
Continuous operation S1 p1 (bar) 300 250 260 220 200 210
Basic type Delivery flow coding H 7,0 H 7,2 H 8,3 H 8,6 H 9,5 H 9,9
Geom. displace Vg (cm3/rev) 5.04 5.16 5.8 6.0 6.7 7.0
Piston diameter (mm) 13 12 14 13 15 14
Number of pump elements 5 6 5 6 5 6
HK 43 Delivery Qpu (lpm) 50 Hz 7.04 7.19 8.16 8.44 9.37 9.79
HKF 43 60 Hz 8.42 8.61 9.77 10.11 11.21 11.72
Perm. pressure pmax (bar) 180 170 150 150 130 130
Continuous operation S1 p1 (bar) 90 90 80 70 70 60
Basic type Delivery flow coding Z2 Z 2,7 Z 3,5 Z 4,5 Z 5,2 Z 6,5
Geom. displace Vg (cm3/rev) 1.5 2.0 2.5 3.1 4.0 4.5
Size gear pump 1 1 1 1 1 2
HK 43 Delivery Qpu (lpm) 50 Hz 2.1 2.8 3.5 4.3 5.6 6.3
60 Hz 2.5 3.3 4.2 5.2 6.7 7.5
HKF 43
Perm. pressure pmax (bar) 170 170 170 170 170 170
Continuous operation S1 p1 (bar)
170 170 170 140 110 100
HK 44 Delivery Qpu (lpm) 50 Hz 2.1 2.8 3.4 4.3 5.5 6.2
60 Hz 2.5 3.3 4.1 5.1 6.6 7.4
HKF 44
Perm. pressure pmax (bar) 170 170 170 170 170 170
Continuous operation S1 p1 (bar)
170 170 170 170 170 170
HK 48 Delivery Qpu (lpm) 50 Hz 2.1 2.8 3.6 4.4 5.7 6.4
60 Hz 2.6 3.4 4.3 5.3 6.8 7.7
HKF 48
Perm. pressure pmax (bar) 170 170 170 170 170 170
Continuous operation S1 p1 (bar)
170 170 170 170 170 170
Basic type Delivery flow coding Z 6,9 Z 8,8 Z9 Z 9,8 Z 11,3 Z 12,3
Geom. displace Vg (cm3/rev) 4.9 6.2 6.0 6.5 7.9 8.5
Size gear pump 1 1 2 1 1 2
HK 43 Delivery Qpu (lpm) 50 Hz 6.8 8.6 8.4 9.1 11.0 11.9
60 Hz 8.2 10.4 10.0 10.9 13.2 14.2
HKF 43
Perm. pressure pmax (bar) 170 150 150 140 110 110
Continuous operation S1 p1 (bar)
90 70 70 70 60 50
HK 44 Delivery Qpu (lpm) 50 Hz 6.7 8.5 8.3 8.9 10.9 11.7
60 Hz 8.1 10.2 9.9 10.7 13.0 14.0
HKF 44
Perm. pressure pmax (bar) 170 170 170 170 160 150
Continuous operation S1 p1 (bar)
170 140 150 140 110 110
HK 48 Delivery Qpu (lpm) 50 Hz 7.0 8.8 8.5 9.2 11.2 12.1
60 Hz 8.3 10.6 10.2 11.1 13.5 14.5
HKF 48
Perm. pressure pmax (bar) 170 170 170 170 170 170
Continuous operation S1 p1 (bar)
170 170 170 170 150 140
Basic type Delivery flow coding IZ 7,5 IZ 9,1 IZ 11,9 IZ 16,2 IZ 19,2 IZ 22,9
Geom. displace Vg (cm3/rev) 5.4 6.4 7.9 10.9 13.3 15.8
Size gear pump 2 2 2 2 2 2
HKF 44 Delivery Qpu (lpm) 50 Hz 7.4 8.8 10.9 15.0 18.3 21.7
60 Hz 8.9 10.6 13.0 18.0 21.9 26.1
Perm. pressure pmax (bar) 230 200 160 110 90 80
Continuous operation S1 p1 (bar) 170 140 110 80 70 60
HKF 48 Delivery Qpu (lpm) 50 Hz 7.7 9.1 11.2 15.5 18.9 22.4
60 Hz 9.2 10.9 13.5 18.6 22.7 26.9
Perm. pressure pmax (bar) 250 250 250 240 200 160
Continuous operation S1 p1 (bar) 220 180 150 110 90 70
o
Pressure connection P1 o Pressure connection P3:
Radial piston pump H acc.
to table 3 Radial piston pump H or
gear pump Z
Available combinations acc. to table 4
Coding P1 P3 Examples
HH 3 pump elements 3 pump elements HH 0,9 / 0,9
3 pump elements gear pump size 1 HZ 1,25 / 11,3
3 pump elements gear pump size 2 HZ 0,9 / 16
HZ 5 pump elements gear pump size 1 HZ 2,08 / 9,8
5 pump elements gear pump size 2 HZ 1,4 / 8,8
6 pump elements gear pump size1 HZ 1,8 / 6,9
6 pump elements gear pump size 2 HZ 5,0 / 21
Basic type Delivery flow coding H 0,9 H 1,25 H 1,4 H 1,5 H 1,8 H 2,08
Geom. displace Vg (cm3/rev) 0.64 0.88 1.07 1.15 1.29 1.46
Piston diameter (mm) 6 7 6 8 6 7
Number of pump elements 3 3 5 3 6 5
Delivery flow coding H 2,45 H 2,5 H 2,6 H 3,2 H 3,6 H 4,2
Geom. displace Vg (cm3/rev) 1.75 1.79 1.91 2.29 2.58 2.98
Piston diameter (mm) 7 10 8 8 12 10
Number of pump elements 6 3 5 6 3 5
Delivery flow coding H 4,3 H 5,0 H 5,1 H 5,6 H 6,5 H 6,0
Geom. displace Vg (cm3/rev) 3.03 3.58 3.51 4.03 4.58 4.30
Piston diameter (mm) 13 10 14 15 16 12
Number of pump elements 3 6 3 3 3 5
Delivery flow coding H 7,0 H 7,2 H 8,3 H 8,6 H 9,5 H 9,9
Geom. displace Vg (cm3/rev) 5.04 5.16 5.85 6.05 6.72 7.02
Piston diameter (mm) 13 12 14 13 15 14
Number of pump elements 5 6 5 6 5 6
Delivery flow coding H 10,9 H 11,5 H 13,1
Geom. displace Vg (cm3/rev) 7.64 8.06 9.17
Piston diameter (mm) 16 15 16
Number of pump elements 5 6 6
D 7600-4 page 8
o
Pressure connection P1 o Pressure connection P3:
Radial piston pump H acc. to table 3 Radial piston pump H or gear pump Z acc. to table 4
Basic type Delivery flow coding H 0,9 H 1,25 H 1,5 H 2,5 H 3,6 H 4,3
Geom. displace Vg (cm3/rev) 0.64 0.88 1.15 1.79 2.58 3.03
Piston diameter (mm) 6 7 8 10 12 13
Number of pump elements 3 3 3 3 3 3
Delivery flow coding H 5,1 H 5,6 H 6.5
Geom. displace Vg (cm3/rev) 3.51 4.03 4.58
Piston diameter (mm) 14 15 16
Number of pump elements 3 3 3
Basic type Delivery flow coding Z2 Z 2,7 Z 3,5 Z 4,5 Z 5,2 Z 6,5
Geom. displace Vg (cm3/rev) 1.5 2.0 2.5 3.1 4.0 4.5
Size gear pump 1 1 1 1 1 2
Delivery flow coding Z 6,9 Z 8,8 Z9 Z 11,3 Z 12,3 Z 9,8
Geom. displace Vg (cm3/rev) 4.9 6.2 6.0 7.9 8.5 6.5
Size gear pump 1 1 2 1 2 1
Delivery flow coding Z 14,4 Z 16 Z 21
Geom. displace Vg (cm3/rev) 9.9 11.0 14.5
Size gear pump 1 2 2
o
Pressure connection P1 o Pressure connection P3
Available combinations
ZZ 2,7 / 5,2 ZZ 3,5 / 5,2 ZZ 5,2 / 11,3
ZZ 2,7 / 8,8 ZZ 4,5 / 4,5 ZZ 6,9 / 11,3
ZZ 2,7 / 9,8 ZZ 4,5 / 9,8 ZZ 8,8 / 8,8
ZZ 2,7 / 11,3 ZZ 4,5 / 11,3 ZZ 11,3 / 11,3
Basic type Delivery flow coding ZZ 2,7 ZZ 3,5 ZZ 4,5 ZZ 5,2 ZZ 6,9 ZZ 8,8
Geom. displace Vg (cm3/rev) 2.0 2.5 3.1 4.0 4.9 6.2
Size gear pump 1 1 1 1 1 1
Delivery flow coding ZZ 9,8 ZZ 11,3
Geom. displace Vg (cm3/rev) 6.5 7.9
Size gear pump 1 1
D 7600-4 page 9
Available combinations
Coding P1 P2 Example
H-H 3 pump elements 3 pump elements H 0,9 - H 0,9
3 pump elements gear pump size 1 H 1,25 - Z 11,3
3 pump elements gear pump size 2 H 0,9 - Z 16
H-Z 5 pump elements gear pump size 1 H 2,08 - Z 9,8
5 pump elements gear pump size 2 H 1,4 - Z 8,8
6 pump elements gear pump size 1 H 1,8 - Z 6,9
6 pump elements gear pump size 2 H 3,2 - Z 21
Z-Z gear pump size 1 gear pump size 1 Z 4,5 - Z 4,5
Basic type Delivery flow coding H 0,9 H 1,25 H 1,4 H 1,5 H 1,8 H 2,08
Geom. displace Vg (cm3/rev) 0.64 0.88 1.07 1.15 1.29 1.46
Piston diameter (mm) 6 7 6 8 6 7
Number of pump elements 3 3 5 3 6 5
Delivery flow coding H 2,45 H 2,5 H 2,6 H 3,2 H 3,6 H 4,2
Geom. displace Vg (cm3/rev) 1.75 1.79 1.91 2.29 2.58 2.98
Piston diameter (mm) 7 10 8 8 12 10
Number of pump elements 6 3 5 6 3 5
Delivery flow coding H 4,3 H 5,0 H 5,1 H 5,6 H 6,5 H 6,0
Geom. displace Vg (cm3/rev) 3.03 3.58 3.51 4.03 4.58 4.30
Piston diameter (mm) 13 10 14 15 16 12
Number of pump elements 3 6 3 3 3 5
Delivery flow coding H 7,0 H 7,2 H 8,3 H 8,6 H 9,5 H 9,9
Geom. displace Vg (cm3/rev) 5.04 5.16 5.85 6.05 6.72 7.02
Piston diameter (mm) 13 12 14 13 15 14
Number of pump elements 5 6 5 6 5 6
Delivery flow coding H 10,9 H 11,5 H 13,1
Geom. displace Vg (cm3/rev) 7.64 8.06 9.17
Piston diameter (mm) 16 15 16
Number of pump elements 5 6 6
Basic type Delivery flow coding H 0,9 H 1,25 H 1,5 H 2,5 H 3,6 H 4,3
Geom. displace Vg (cm3/rev) 0.64 0.88 1.15 1.79 2.58 3.03
Piston diameter (mm) 6 7 8 10 12 13
Number of pump elements 3 3 3 3 3 3
Delivery flow coding H 5,1 H 6,5
Geom. displace Vg (cm3/rev) 3.51 4.58
Piston diameter (mm) 14 16
Number of pump elements 3 3
D 7600-4 page 10
Basic type Delivery flow coding Z2 Z 2,7 Z 3,5 Z 4,5 Z 5,2 Z 6,5
Geom. displace Vg (cm3/rev) 1.5 2.0 2.5 3.1 4.0 4.5
Size gear pump 1 1 1 1 1 2
Delivery flow coding Z 6,9 Z 8,8 Z9 Z 9,8 Z 11,3 Z 12,3
Geom. displace Vg (cm3/rev) 4.9 6.2 6.0 6.5 7.9 8.5
Size gear pump 1 1 1 1 1 2
Delivery flow coding Z 14,4 Z 16 Z 21 Z 24
Geom. displace Vg (cm3/rev) 9.9 11.0 14.5 17.0
Size gear pump 1 2 2 2
Pressure connection P3
Available combinations
Coding P1 P3 P2 Order example
HH-H 2 pump elements 2 pump elements 2 pump elements HH 1,6/1,6 - H 2,8
2 pump elements 2 pump elements gear pump size 1 HH 1,6/1,6 - Z 8,8
HH-Z 3 pump elements 3 pump elements gear pump size 1 HH 4,3/4,3 - Z 11,3
3 pump elements 3 pump elements gear pump size 2 HH 6,5/3,6 - Z 16
Basic type Delivery flow coding H 0,6 H 0,83 H 0,9 H 1,0 H 1,25 H 1,5
Geom. displace Vg (cm3/rev) 0.43 0.58 0.64 0.76 0.88 1.15
Piston diameter (mm) 6 7 6 8 7 8
Number of pump elements 2 2 3 2 3 3
Delivery flow coding H 1,6 H 2,4 H 2,5 H 2,8 H 3,3 H 3,6
Geom. displace Vg (cm3/rev) 1.19 1.72 1.79 2.02 2.34 3.6
Piston diameter (mm) 10 12 10 13 14 12
Number of pump elements 2 2 3 2 2 3
Delivery flow coding H 3,8 H 4,3 H 4,4 H 5,1 H 5,6 H 6,5
Geom. displace Vg (cm3/rev) 2.69 3.03 3.06 3.51 4.03 4.58
Piston diameter (mm) 15 13 16 14 15 16
Number of pump elements 2 3 2 3 2 3
D 7600-4 page 11
Basic type Delivery flow coding H 0,9 H 1,25 H 1,5 H 2,5 H 3,6 H 4,3
Geom. displace Vg (cm3/rev) 0.64 0.88 1.15 1.79 2.5 3.03
Piston diameter (mm) 6 7 8 10 12 13
Number of pump elements 3 3 3 3 3 3
Delivery flow coding H 5,1 H 5,6 H 6,5
Geom. displace Vg (cm3/rev) 3.51 4.03 4.58
Piston diameter (mm) 14 15 16
Number of pump elements 3 3 3
Basic type Delivery flow coding Z2 Z 2,7 Z 3,5 Z 4,5 Z 5,2 Z 6,9
Geom. displace Vg (cm3/rev) 1.5 2.0 2.5 3.1 4.0 4.9
Size gear pump 1 1 1 1 1 1
Delivery flow coding Z 8,8 Z 9,8 Z 11,3 Z 12,3 Z 16
Geom. displace Vg (cm3/rev) 6.2 6.5 7.9 8.5 11.0
Size gear pump 1 1 1 2 2
3. Additional parameters
3.1 General
Nomenclature Constant delivery pump
Design Valve controlled radial piston pump or gear pump or internal gear pump
Direction of rotation - Radial piston pump - any
- Gear pump - counterclockwise
- Internal gear pump - counterclockwise
- Type HKF- counterclockwise
- (switch two of the three conductors (at 3-phase versions), when there is no flow)
Speed range Radial piston pump H: 200 ... 3500 min-1
Gear pump Z 1,1 ... Z 6,9: 650 ... 3500 min-1
Z 8,8, Z 9,8, Z 11,3; Z 14,4: 650 ... 3000 min-1
Z 6,5, Z 9, Z 12,3 ... Z 24: 650 ... 3500 min-1
Internal gear pump IZ 7,5 ... IZ 22,9: 200 ... 3600 min-1
Installed position Vertically
Mounting see dimensional drawings, sect. 4.1
Mass (weight) H Z, IZ H-Z ZZ
(without fluid) HH HH-Z Z-Z
H-H
HH-H
HK 4. 29 25.5 28.5 26.5
HK 4.8 34 30.5 33.5 31.8
HK 4.5, HKF 4.5 29.8 26.3 27.6 29.3
HK 4.9, HKF 4.9 34.4 30.9 33.9 32.2
HKF 482 39.2 36.1 40.1 37.3
HKF 482 39.2 36.1 40.1 37.3
Mass (weight) of connection
block and valve bank see respective pamphlet
Hydraulic connection via directly mounted connection blocks, see table in sect. 5.1 l
Basic pump: For connection hole pattern, see sect. 4.3
D 7600-4 page 12
3.2 Hydraulic
Pressure Delivery side (outlet ports P) depending on pump design and delivery flow, see sect. 2.2 ++
Suction side (inside the tank): ambient pressure. Not suitable for charging.
Starting against pressure Versions with 3+phase motor will start-up against pressure pmax!
Pressure fluid Hydraulic oil conforming DIN 51 524 part 1 to 3; ISO VG 10 to 68 conforming DIN 51 519
Opt. operation range: Radial piston pump H: 10 ... 500 mm2/s
Gear pump Z: 20 ... 100 mm2/s
Viscosity range: min. approx. 4; max. approx. 800 mm2/s
Also suitable are biologically degradable pressure fluids type HEES (synth. Ester) at service tempera-
tures up to approx. +70°C. Electrically hazardous: Any fluid types containing water must not be used
(short-cut).
Temperature Ambient: approx. -40 ... +60°C; Fluid: -25 ... +80°C. Note the viscosity range!
Permissible temperature during start: -40°C (observe start-viscosity!), as long as the service tempera-
ture is at least 20K higher for the following operation. Biologically degradable pressure fluids: Observe
manufacturer’s specifications. By consideration of the compatibility with seal material not over +70°C.
Filling and usable volume See tank size in sect. 2.1, table 1b
3.3 Electrical
The following data apply to radial piston and to gear pumps
The drive motor is part of the pump and can not be removed, see description in sect. 1.
Type Nom. voltage Nominal Nom. Nom. Start Power Max. hydraulic
and power speed current current factor work (pVg)max
mains frequency nN ratio (bar cm3)
UN (V), f (Hz) PN (kW) (rpm) IN (A) I A / IN cos 9
Note:
o The current consumption of the motor depends strongly on its load. The nominal figures apply strictly to one operating point
only.
Up to 1.8 of the nominal power of the motor can be exploited during load / no load operation (= operation mode S2 and S3).
The increased heat built-up under these conditions gets intensively radiated during the idle or stand-still periods.
o The respective current consumption can be estimated via the middled and max. figures for the hydraulic work (pVg)m and
(pVg)max.
o The respective load is determining for the current consumption of dual circuit pumps. The hydraulic work of the individual
circuits have to be determined and added up.
One pressure outlet is
All pressure out- p1, Vg1 pressurized, the other p1, Vg1
lets pressurized: p3, Vg3 one in idle circulation p3 = |pL
mode:
Dual circuit pumps (p ·Vg) calc. = p1 Vg1 + p3 Vg3 Dual circuit pumps (p ·Vg) calc. = p1 Vg1 + |pL Vg3
o Tension tolerances: *10% (IEC 38), at 3 x 460/265V 60 Hz *5%
It is possible to use the power pack with reduced voltage, but this will cause a reduced performance, see sect. 5.1e !
o The max. perm. hydraulic work (pVg)max for version Z, HH, HZ, H-H, H-Z, HH-Z, ZZ and Z-Z with gear pump has to be
reduced by 10%.
Current consumption
HK 43
HKF 43
Range S1 Range S6
Range S1 Range S6
Range S1 Range S6
Delivery flow characteristic (tendency)
Motor current IM (A)
Coding D, S, A
(Type HK 4.5, HK 4.9, HKF 4.)
D, A
(NC-contact)
A protective circuitry has to be employed at inductive loads!
Recommended mounting
M8x25
a dmin
HK 4
HKF 4 180 200 (h1 > 0)
D 7600-4 page 16
4.2 Basic pump All dimensions in mm, subject to change without notice!
Pump version h1
H, H-H, HH-H, Z (size 1: Z 2... Z 11,3) -
Z (Z 14,4 / size 2: Z 6,5 ... Z 16),
IZ, ZZ, Z-Z, HZ (Z 2,0-11,3) 79
Z (Z 21, Z 24), HZ (Z 6,5-Z 24)
H-Z, HH-Z 103
Basic type H h2 h3 h4 h5 d1 d2 a b
HK 4 460 - 30 - - 219 174 135 158
HK 4.8 580 - 30 - - 219 174 135 158
HK 4.5 483 345 30 - - 246 198 148 167
HK 4.9 603 465 30 337 74 246 198 148 167
HKF 4.5 513 345 80 - - 246 198 148 167
HKF 4.9 633 465 80 337 74 246 198 148 167
HKF 4.2 833 648 80 337 74 246 198 148 167
D 7600-4 page 17
Options
Plug Co. HARTING (for version with
terminal box, see page 16) Coding P2 Filler neck M
Coding P1
Suppressor G 1 1/4 -
Coding P1E Filler neck
h3
HK 4 50
HKF 4 80
For fluid drain hose
Coding G 1/4 x 300 Coding G 1/4 W x 300
G 1/4 x 500 G 1/4 W x 500
L L
G... G...
Centering pin
2xM8, 15 deep
Centering 2xM6, 17 deep
pin
a
HK 4, HKF 4 main connection pedestal 31
HK 4, HKF 4 second connection pedestal 25
Hole dimensions for customer furnished Leakage port (second connection pedestal), coding L
connection block
Port sealing:
R = 10x2 NBR 90 Sh
P, P1, P2, P3, = 8x2 NBR 90 Sh
D 7600-4 page 18
Electrical
Circuitry for terminal box
Type HK Type HKF Type HKF
3-phase motor, !-pattern 3-phase motor, !-pattern 3-phase motor !-or /-circuitry
Terminal box orientation ex-works
/1, /2, /3, /4 (see table 1c)
Terminal box orientation
/5, /6, /7, /8 (see table 1c)
Auxi- Pump
liary
blow-
er
Auxiliary Pump
blower
D 7600-4 page 19
S (NO-contact) D ( NC-contact)
S (NO-contact) D (NC-contact)
5. Appendix
5.1 Notes regarding selection
The following shows how to select a suitable hydraulic power
pack with directly mounted valves. Usually an optimum solution
is found when the following iteration steps have been passed.
a) Creation of a function diagram
The necessary or desired functions (hydraulically actuated)
are the base for the function diagram.
Correction factor
3 x 400V 50 Hz
o Version with a moulded stator
Intended for use in hydraulic circuits, where the hydraulic oil is
anticipated to content max. 0.3% water.
o electrical connection
- Terminal box
- Plug Co. HARTING
Note:
f) Calculation of the hydraulic work
Pump delivery flow 1.2 x higher than at
o Calculation average pressure 50 Hz operation!
o Calculation of average hydraulic work (average pressure x
delivery flow)
o Calculation of max. hydraulic work (max. pressure x delivery flow)
}Öl B = |}B + }U
oil B
j) Run-down
A certain pressure rise will occur due to pump motor run-down, if the pump is directly connected to a hydraulic cylinder via a
pipe, such as e.g. in the typical connection pattern for clamping equipment (connection block B...) and if the power unit is
switched off by a pressure switch as soon as a pre-selected pressure is achieved. The extent of this additional pressure rise
depends on the pre-selected pressure, the volume of the connected consumers and the pump delivery rate. If such pressure
rises are undesired, it will be necessary to reset the pressure limiting valve to match the shut-off point of the pressure switch.
The result will be that all excess delivery of the pump during run-down will be conducted to the tank via the pressure limiting
valve.
Procedure for matching is as follows:
1. Fully open the pressure limiting valve.
2. Adjusting the pressure switch on highest value (turning the adjustment screw clockwise up to the stop).
3. Start the pump (pressure gauge and all consumers connected) and turn up the pressure limiting valve until the pressure gauge
shows the desired final operation pressure.
4. Turn back the pressure switch until the pump is switched off at the preset pressure (see step 3)
5. Lock pressure switch and pressure limiting valve in position.
The effect of excessive run-down pressure may also be minimized by utilizing an accumulator or providing additional volume in
the consumer line.
If the compact hydraulic power pack is running under full load, i.e. the preset pressure is close to the maximum permissible
pressure as listed in sect. 2.1 and 2.2, then effectively no run-down will occur, as the pump will stop almost immediately after
shut-off.
k) Auxiliary tanks
It is possible to increase the usable volume by connecting an auxiliary tank at port T. It should be used for volume compensa-
tion only. These tanks are to be customer furnished. The reflow pipe from the consumer circuit has to be connected at port R
(connection pedestal)!
The connection pipe has to be dimensioned sufficiently. The connection should be either by means of a hose only or with fittings
for pipe 22x1.5 and a piece of hose to decouple the noise.
Note: Do not use for pump delivery flows higher than 12 lpm !
Strainer
Hose
o Mass (weight) for the basic power pack without valve assembly and fluid
For mass (weight) of connection block and valve bank, see respective pamphlets
H Z, IZ H-Z ZZ
HH Z-Z
H-H
HH-H
HK 4. 29 25.5 28.5 26.5
HK 4.8 34 30.5 33.5 31.8
HK 4.5, HKF 4.5 29.8 26.3 27.6 29.3
HK 4.9, HKF 4.9 34.4 30.9 33.9 32.2
HKF 482 39.2 36.1 40.0 37.3
- o 2 15.4 11.1
o Direction of rotation
- Radial piston pump - any
- Gear pump - counterclockwise
- Internal gear pump- counterclockwise
- Type HKF- counterclockwise
(Direction of rotation can only be detected by checking the delivery flow - the connection
of 2 of the 3 leads have to be changed at 3-phase versions, when there is no flow)
o Initial operation and bleeding
The pump cylinders will be bled automatically if the pump is switched on and off several times while the connected
directional valves are switched into a switching position where idle circulation is provided, if possible with your circuitry
(see circuit diagram).
Another way is to install a pipe fitting with a short piece of pipe and prolonged by a translucent tube. The other end of the tube
should be put into the filler neck (breather removed), held firmly and sealed with a non-fluffing cloth. Now switch on the pump
and let it run until no more bubbles are visible. Next after the pump cylinders are bled any air dragged into the system should
be removed by opening the bleeder screws at the consumers (if provided) until no more bubble are detected or by operating
all functions of the circuitry without load until all cylinders, motors, etc. move steadily and without any hesitation.
o Pressure limitation and pressure reducing valves
Do not a make any changes of the pressure setting without simultaneously checking the pressure with a pressure gauge!
o Directional valves
Solenoid valves apparent are to be connected to the controls according to the hydraulic wiring diagram and functional
diagram.
o Accumulator charged systems
Accumulators have to be filled with appropriate equipment according to the pressure specifications of the hydraulic wiring
diagram. The respective operating manuals have to be taken into account.
5.3 Servicing
The hydraulic power packs type MP and the valves being directly mounted onto the hydraulic power pack are almost maintenance
free. Only the fluid level should be checked regularly depending on operation conditions.
The fluid should be replaced every year as a general rule, but more frequently if tests show aging or contamination, filters
(pressure or return) have to be replaced accordingly.
Attention: Prior to maintenance and repair works the system has to be:
- depressurized (hydraulic side). This applies especially to systems with hydraulic accumulators
- cut-off or deenergized
Repairs and spare parts
- Repairs (replacing service items) are possible by competent craftsmen. The motor can‘t be repaired or replaced by the customer.
Therefore if the motor is defect, the complete pump should be returned to our facilities for an overhaul. There are spare parts lists
available, pls. state your pump type acc. to the type plate either on the pump or on the cover plate.
D 7600-4 page 26