AUMA Gearbox Catalogue
AUMA Gearbox Catalogue
AUMA Gearbox Catalogue
GS 40.2 - GS 500
GF 63.2 - GF 315
GSD 40.2 - GSD 500
GK 10.1 - GK 40.1
A
ABG 14.2 - ABG 30.2
G
GST 12 - GST 1600
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2
Applications
Auma India gearboxes combine with Auma India actuators to complete the valve automation service. There
are basically three types of gearboxes:
Due to the availability of wide torque range, modular design and potential for use with electric multi-turn actuators, these
gearboxes can be used for varied applications.
3
Table of Contents
Applications 3
Technical Data sheet for Part-turn Worm Technical Data sheet for Multi-turn Bevel
Gearboxes - Flange Mounted Gearboxes
Dimension Data sheet for Part-turn Worm Dimension Data sheet for Multi-turn Bevel
Gearboxes - Flange Mounted Gearboxes
Technical Data sheet for Part-turn Worm Technical / Dimension Data sheet for
Gearboxes - Foot Mounted Multi-turn Spur Gearboxes
GF 160 - GF 250 27
Specification for Part-turn Worm
42
Gearboxes
GF 315 30
Dimension Data sheet for Part-turn Worm Specification for Multi-turn Bevel 43
Gearboxes - Foot Mounted Gearboxes
Note: There are various features and options that are available other than what is listed in the catalogue.
For special requirements, please contact Auma India.
4
Auma India Gearboxes
All Auma India gearboxes are manufactured to comply with all market requirements as per Auma Germany
specifications. The housings are designed for high rigidity to absorb high torsional and thrust loads. The
gearbox enclosure conforms to IP 67 class. IP 68 enclosures can also be supplied on request. All
gearboxes are lubricated with special grease for life.
Auma India GS type gearboxes are designed for The gearboxes are designed for permissible valve
rotation up to 360° without end stop or 135° with end torque up to 360,000 Nm for motor operation. The main
stop for operation of ball valves, butterfly valves, plug feature of GS gearboxes are:
valves, dampers etc. The extremely rugged
construction feature with positive adjustable end stop § Full 360°worm wheel design; make the gearboxes
on input shaft provides precise valve positioning. suitable either for multi-turn or part-turn operation.
5
Auma India Gearboxes
Part-turn Worm Gearboxes (GF 63.2 - GF 315) - Multi-turn Worm Gearboxes (GSD 40.2 - GSD
Foot Mounted 500)
GF series gearboxes are specially used for actuation of AUMA India GSD type worm gearboxes without end
fan dampers, which require part-turn actuation. stops are designed for multi-turn applications.
The gearbox has a gear operator with a built-in floor The gear operator is a worm gear of GS series without
stand and a lever. The lever is provided with a pair of end stops for 360° swing angles.
mounting ball and socket joints at varying moment arms
to suit given damper application. All other features of GF GSD series gearboxes can be coupled to primary
series are same as GS gearboxes. GF gearboxes in reduction gearboxes and also to Auma India actuators
sizes higher than GF 315 can be supplied on request. to obtain on-off or regulating control.
GF 63.2 - GF 315
Part-turn Worm Gearboxes with Limit Switch Multi-turn Bevel Gearboxes (GK 10.1 - GK 40.1)
Assembly
AUMA India GS type worm gearboxes with limit switch Auma India bevel gearboxes are designed to operate
assembly are designed for part-turn applications. Limit all types of rising or non-rising stem valves, where
switch assembly is provided for either indication of end thrust may or may not be taken by the gearbox. The
positions of valves or for generation of an end position bore of the output drive allows valve stem to pass
signal for further operation requirements at control through it to reach its full travel.
room.
GK 10.1 - GK 35.1
6
Auma India Gearboxes
Multi-turn Bevel Gearboxes (GK 10.1 - GK 40.1) Multi-turn Spur Gearboxes (GST 12 - GST 1600)
Bevel gearboxes are available for wide range of torque Auma India GST range of spur gearboxes are designed
and thrust load capacity ranging from 120 Nm torque x for operation of rotating stem valves. GST gearboxes
60 kN thrust (GK 10.1) to 16000 Nm torque x 1375 kN can be combined with Auma India actuators or can be
thrust (GK 40.1). Various types of output drives (Type A easily operated by hand wheels. GST gearboxes can
to Type E) are available, depending upon applications. be easily adapted for Globe, Angle and Non return
valves. They produce an output torque of 120 Nm (GST
12) to 16000 Nm (GST 1600).
GK 40.1
GST 12 - GST 1600
7
Technical Data sheet for Part-turn Worm Gearboxes
Gearbox Primary Possible combinations with multi-turn actuators Multi-turn Flange Max.
size reduction actuator mounting of weight4)
gearing Operating times for 50 Hz5) in seconds for 90º at actuator speed in rpm Actuator for actuator
max. input
torque GS+VZ+SA
EN ISO DIN
Type 4 5.6 8 11 16 22 32 45 63 90 125 180 5210 3210 max. kg
1) Conversion factor from output torque to input torque to determine the actuator size. This can be used to select the actuator for torque other than the max.
permissible valve torque.
2) With coupling (with pilot bore), grease filling in the gear housing and without handwheel
3) Observe maximum torque for valve mounting flange s according to EN ISO 5211
4) With coupling (with pilot bore) and grease filli ng in the gear housing, multi-turn actuator AUMA NO RM with 3-phase AC motor, standard electrical connection,
output drive E type and handwheel
5) Standard values at 50Hz, at 60 Hz the speeds inc rease by 20% and the operating times are reduced to 83% of the indicated values
6) Observe max. output torque of the multi-turn act uator.
We reserve the right to alter data according to imp rovements made. Previous documents become invalid w ith the issue of this document.
8
Technical Data sheet for Part-turn Worm Gearboxes
9
Dimension Data sheet for Part-turn Worm Gearboxes
10
Dimension Data sheet for Part-turn Worm Gearboxes
EN ISO 5211 F07 F10 F10 F12 F12 F14 F14 F16 F14 F16 F16 F25 F16 F25
A 40 63 80 100 100 125 125
B1 72 85 92 127 127 138 138
B2 72 85 92 118 118 128 128
C 73 96 113 149 149 174 174
D 56 77 95 113 113 143 143
E 113 127 133 185 185 195 195
E1 120 147 156 220 220 230 230
F 145 159 165 223 262 234 274
H 89 97 100 116 124 144 150 176 150 176 163 173 163 173
I 4 4 4 5 5 5 5
J 50 58 56 72 70 90 84 110 84 110 93 103 93 103
K 13 15 16 16 16 18 18
L 40 51 65 81 75 95 90 116 90 116 105 115 105 115
L1 8 12 12 15 15 15 15
M 20 35 40 53 53 65 65
M1 M4 M6 M6 M8 M8 M8 M8
ØN 41.8 51.8 67.6 81.6 81.6 105.8 105.8
Ø O max 25 36 48 60 60 80 80
Ø O Pilot bore 15 20 25 25 25 30 30
1)
P 8 10 14 18 18 22 22
1)
Q 28.3 39.3 51.8 64.4 64.4 85.4 85.4
R 105 118 125 163 - 174 -
R1 - - - - 222 - 234
T M5 M6 M6 M6 M6 M6 M6
U PCD 70 90 110 125 125 150 150
W - - - - 218 - 228
X max 5 8 10 10 20 20 20 20 20 20 30 30 30 30
X min 0 0 0 0 0 0 0 0 0 0 0 0 0 0
Øa f7 20 20 20 30 20 30 20
b 6 6 6 8 6 8 6
c 40 40 40 60 40 60 40
Ø d1 90 125 125 150 150 175 175 210 175 210 210 300 210 300
Ø d2 f8 55 70 70 85 85 100 100 130 100 130 130 200 130 200
Ø d3 70 102 102 125 125 140 140 165 140 165 165 254 165 254
Ø d4 M8 M10 M10 M12 M12 M16 M16 M20 M16 M20 M20 M16 M20 M16
e M6 M6 M6 M10 M6 M10 M6
h 3 3 3 3 3 3 3 3 3 3 3 5 3 5
h1 15 17 15 18 18 24 24 30 24 30 30 24 30 24
h2 16 16 16 22 16 22 16
I - max 75 86 85 101 105 125 130 156 130 156 140 150 140 150
t 22.5 22.5 22.5 33 22.5 33 22.5
11
Technical Data sheet for Part-turn Worm Gearboxes
Gearbox Primary Possible combinations with multi- turn actuators Multi -turn Flange Max.
size reduction Actuator mounting of weight 4)
5)
gearing Operating times for 50 Hz in seconds for 90º at actuator speed in rpm Actuator for actuator
Max. input
torque EN ISO DIN GS+GZ+SA
Type 4 5.6 8 11 16 22 32 45 63 90 125 180 5210 3210 max. kg
GS 160 GZ 14 (4:1) 810 579 405 295 204 148 102 72 51 36 25 18 SA25 F14 G½ 178
GZ 14 (8:1) - - 810 589 405 296 204 144 102 72 51 36 SA12 F10 G0 139
GZ 16 (4:1) 795 568 398 288 200 144 100 72 50 36 25 18 SA50 F14 G½ 280
GS 200
GZ 16 (8:1) - - 795 578 398 288 200 144 100 72 50 36 SA25 F14 G½ 252
GZ 16 (16:1) - - - - 795 578 398 288 200 144 100 72 SA12 F10 G0 213
GZ 25 (4:1) 780 557 390 284 196 140 98 70 49 35 24 17 SA100 F16 G3 456
GS 250
GZ 25 (8:1) - - 780 567 392 280 196 140 98 70 48 35 SA50 F14 G½ 425
GZ 25 (16:1) - - - - 780 567 392 280 196 140 98 70 SA25 F14 G½ 397
1) Conversion factor from output torque to input torque to determine the actuator size. This can be used to select the actuator for torque other than the max.
permissible valve torque
2) With coupling (with pilot bore), grease filling in the gear housing and without handwheel
3) Observe maximum torque for valve mounting flanges according to EN ISO 5211
4) With coupling (with pilot bore) and grease filling in the gear housing, multi-turn actuator AUMA NORM with 3-phase AC motor, standard electrical connection,
output drive E type and handwheel
5) Standard values at 50Hz, at 60 Hz the speeds inc rease by 20% and the operating times are reduced to 83% of the indicated values
We reserve the right to alter data according to imp rovements made. Previous documents become invalid w ith the issue of this document.
12
Technical Data sheet for Part-turn Worm Gearboxes
13
Dimension Data sheet for Part-turn Worm Gearboxes
14
Dimension Data sheet for Part-turn Worm Gearboxes
We reserve the right to alter data according to improvements made. Previous documents become invalid with the issue of this document.
15
Dimension Data sheet for Part-turn Worm Gearboxes
16
Dimension Data sheet for Part-turn Worm Gearboxes
GZ Ratio (i) 4:1 8:1 4:1 8:1 16:1 4:1 8:1 16:1
EN ISO 5210 F14 F10 F14 F14 F10 F16 F14 F14
DIN 3210 G½ G0 G½ G½ G0 G3 G½ G½
EN ISO 5211 F25 F30 F25 F30 F30 F35 F30 F35 F30 F35 F35 F40 F35 F40 F35 F40
A 160 200 250
B 465 (445) 445 545 545 (525) 525 647 (627) 627 627 (607)
C 248 305 400
D 173 215 268
E 340 400 490
G 294 324 324
H 165 194 165 194 210 249 210 249 210 249 266
I 25 27 35
J 76 105 76 105 101 140 101 140 101 140 134
K 20 25 30
L 110 138 110 138 140 180 140 180 140 180 180
M 70 94 105
ØN 149.2 189 209
L1 20 20 20
M1 M10 M12 M16
Ø O max 100 125 160
Ø O Pilot bore 40 50 60
P1) 28 32 40
Q1) 106.4 132.4 169.4
R1 405 485 567
T M6 X 10 M8 X 15 M10 X 15
Ø U PCD 185 230 260
V 100 115 115
W 200 230 230
X min - max 0 - 12 0 - 22 0 - 22
Øa g6 30 / (20) 20 30 30 / (20) 20 40 / (30) 30 30 / (20)
c 60 / (43) 43 60 60 / (43) 43 73 / (60) 60 60 / (43)
Ø d1 300 345 300 345 350 415 350 415 350 415 415 475 415 475 415 475
Ø d2 f8 200 230 200 230 230 260 230 260 230 260 260 300 260 300 260 300
Ø d3 254 298 254 298 298 356 298 356 298 356 356 406 356 406 356 406
Ø d4 M16 M20 M16 M20 M20 M30 M20 M30 M20 M30 M30 M36 M30 M36 M30 M36
e 55 / (38) 38 55 55 / (38) 38 65 / (55) 55 55 / (38)
h 5 5 5 5 5 5 5 5 5 5 5 7 5 7 5 7
h1 25 30 25 30 30 40 30 40 30 40 40 50 40 50 40 50
l max 120 149 120 149 160 199 160 199 160 199 200
DIN 5480 'n' 150 X 3 X 48 190 X 5 X 36 210 X 5 X 40
q M6 X 10 M8 X 13 M10 X 18
We reserve the right to alter data according to improvements made. Previous documents become invalid with the issue of this document.
17
Technical Data sheet for Part-turn Worm Gearboxes
GS 315 - GS 500
TECHNICAL DATA FOR PART-TURN WORM GEARBOXES
with
(FLANGE MOUNTED) AND PRIMARY REDUCTION GEARS
GZ 30 – GZ 40
Application
For motor or manual operation of valves (e.g. butterfly valves, ball valves, louver valves)
For special applications, please consult AUMA
Worm gearboxes GS 315 - GS 500 with primary reduction gearing GZ 30 – GZ 40
Type Output torques (Nm) / Valve Valve Suitable primary reduction gearing Input torques Turns Factor 2) Input shaft Weight 3)
mounting flange – EN ISO 5211 attachment for
GZ30 (8:1) F14 G½ 99 SA50 99 SA60 - 289 199 141 101 71 517) 357)
GS 315
GZ30 (16:1) F14 G½ 71 SA25 71 SA30 - - - 283 202 141 1027) 717)
1) Valve mounting flange size beyond EN ISO 5211 standard, please consult AUMA.
2) Conversion factor from output torque to input to rque to determine the actuator size. This can be used to select the actuator for torque other than the max. permissible
valve torque.
3) With coupling (pilot bore), grease filling in the gear housing and without hand wheel
4) Standard values at 50 Hz. At 60 Hz the speed increases by 20% and the operating times are reduced t o 83% of the indicated values.
5) Observe max. output torque of the multi-turn actuators.
We reserve the right to alter data according to imp rovements made. Previous documents become invalid w ith the issue of this document.
18
Technical Data sheet for Part-turn Worm Gearboxes
GS 315 - GS 500
TECHNICAL DATA FOR PART-TURN WORM GEARBOXES
with
(FLANGE MOUNTED) AND PRIMARY REDUCTION GEARS
GZ 30 – GZ 40
Features and functions
Version Standard: clockwise rotation LR, counterclockwise rotation RL, option: R or L
Self-locking The gearboxes are self-locking when at standstill under normal service conditions; strong vibrations
may cancel the self-locking effect. While in motion, safe breaking is not guaranteed. If this is
required, a separate brake must be used.
End stops Adjustable end stops by travelling nut
Swing angle Standard : Adjustable 0° - 135º; set in the factory to 92º unless ordered otherwise.
Option : Swing angle > 100°, multi-turn version without end stops, GSD version
Mechanical position indicator Standard : Pointer cover for continuous position indication
Options : Protection cover for buried service instead of pointer cover.
Input shaft Cylindrical with parallel key according to IS 2048 (refer to tables on page 18)
Operation
Motor operation With electric multi-turn actuator, directly or through primary reduction gearing GZ.
Flanges for mounting of multi-turn actuator (refer to tables on page 18)
Type of duty Short-time duty S2-15min. (open-close duty)
Manual operation Via handwheel, directly or through primary reduction gearing GZ
Available handwheel diameters, selection according to the max. output torque:
Type GS 315 GS 400 GS 500
GZ 40
Primary red. gearing - GZ 30 - GZ 35 - GZ 40
/GZ 16
Reduction ratio - 8:1 16:1 32:1 - 8:1 16:1 32:1 - 16:1 32:1 64:1
500/ 500/ 500/
Hand wheel Ø mm - 800 400 - - 800 - - 800
640 640 640
Primary reduction gearing
Primary reduction gearing - Type GZ as spur gear wi th various reduction ratios for reducing the input torques.
(refer to tables page 18)
- Combination with GK bevel gearbox directly on GS or on GS with GZ possible.
Valve attachment
Valve attachment Dimensions according to EN ISO 5211 (refer to tables on page 18).
Standard : GS315 – GS500 with spigot
Optional : GS315 – GS500 without spigot
Splined coupling for connection to the valve Standard : With pilot bore
shaft Worm gearbox can be repositioned 4 x 90º on coupling
Including grub screw for fixing of valve shaft
Options : Machined with bore and keyway, square bore or bore with two-flats.
Service conditions
Mounting position Any position
Enclosure protection according to IS/IEC 60529 Standard : IP 67 Totally enclosed protection against short time immersion in water
Options : IP 68 Enclosure can be provided on request
Corrosion protection Standard : Suitable for installation in industrial units, in water or power plants with a low
pollutant concentration
Paint Standard : Epoxy primer + Epoxy finish paint
Option : Other paints on request
Colour Standard : Smoke Grey, Code 692 as per IS: 5
Option : Other colours on request
Ambient temperature Standard : – 20 ºC to + 80 ºC
Option : Others temperature requirements on request.
Lifetime Lifetime for 90° rotary movement
Gearbox size GS 315 / GZ GS 400 / GZ GS 500 / GZ
6)
No. of cycles for
1000 1000 1000
max. torque
19
Dimension Data sheet for Part-turn Worm Gearboxes
20
Dimension Data sheet for Part-turn Worm Gearboxes
We reserve the right to alter data according to improvements made. Previous documents become invalid with the issue of this document.
21
Dimension Data sheet for Part-turn Worm Gearboxes
22
Dimension Data sheet for Part-turn Worm Gearboxes
GZ Ratio (i) 8:1 16:1 32:1 8:1 16:1 32:1 16:1 32:1
EN ISO 5210 F14 F14 F10 F16 F14 F14 F16 F14
DIN 3210 G½ G½ G0 G3 G½ G½ G3 G½
EN ISO 5211 F40 F48 F40 F48 F40 F48 F48 F60 F48 F60 F48 F60 F60
A 315 400 500
B 730 725 846 826 1090 1070
C 490 610 786
D 340 430 540
E 550 765 880
G 666 666 837
H 305 370 470
I 40 45 55
J 145 176 225
K 40 45 55
L 203 250 315
M 128 160 195
L1 25 30 30
M1 M16 M20 M20
ØN 249 338 418
Ø O max 200 250 315
Ø O Pilot bore 60 80 100
1)
P 45 56 70
1)
Q 210.5 262.4 329.4
R1 666 685 766 1010
T M12 X 20 M12 X 20 M12 X 20
Ø U PCD 310 410 510
V 240 240 295
W 480 480 590
X min - max 0-26 0-36 0-40
Øa g6 30 20 40 30 40 30
c 63 43 73 63 73 63
Ø d1 475 560 475 560 475 560 560 686 560 686 560 686 910
Ø d2 f8 300 370 300 370 300 370 370 470 370 470 370 470 470
Ø d3 406 483 406 483 406 483 483 603 483 603 483 603 603
Ø d4 M36 M36 M36
e 55 38 65 55 65 55
h 7 7 7
h1 50 50 65
l max 230 285 375
n’ DIN 5480 250 X 5 X 48 340 X 10 X 32 420 X 10 X 40
q M12 X 20 M16 X 27 M16 X27
For GS 500/ GZ 40 /GZ 16, i.e. reduction ratio 64:1, refer to separate dimension drawing
We reserve the right to alter data according to improvements made. Previous documents become invalid with the issue of this document.
23
Technical Data sheet for Part-turn Worm Gearboxes
1)
Nm 850 1400 2800 5600
Output torque for manual operation max.
lbs. ft. 625 1030 2060 4120
2)
Nm 600 1000 2000 4000
Output torque for motor operation TN
lbs. ft. 440 750 1500 3000
Operator Type GF 63.2 GF 80.2 GF 100.2 GF 125.2
Reduction Type __ __ __ VZ 4 __ VZ 4
Total reduction ratio GF(+VZ4) i= 39:1 40:1 40:1 157:1 52:1 204:1
1)
Nm 51 81 162 48 250 74
Input torque at max. output torque
lbs. ft 38 60 120 35 184 54
2)
Nm 36 58 116 34 178 53
Input torque at nominal output torque
lbs. ft. 26 43 85 25 131 39
3)
Mechanical advantage 16.7 17.3 17.3 58.5 22.5 75.5
O
Tums for 90 9.75 10 10 39 13 51
max. mm 20 20 20 20 30 20
Input shaft diameter
max. inch 0.787 0.787 0.787 0.787 1.181 0.787
O
1) For rare operation, based on a service life of min. 2000 cycles of 90
O
2) Nominal torque for frequent operation, based on a service life of min 15000 operating cycles of 90
3) Conversion factor output torque to input torque
4) Recommendation, based on an usual manual effort for most of the travel and a permissible higher force in order to fully close or break open the valve
5) The operating times mentioned are approximate for service at 50 Hz, at 60 Hz the speeds increase by 20% and the operating times reduce to 83% of the
stated values
We reserve the right to alter data according to improvements made. Previous documents become invalid with the issue of this document.
24
Dimension Data sheet for Part-turn Worm Gearboxes Dimension Data sheet for Part-turn Worm Gearboxes
A 63 80 100 125
B 190 225 265 335
C 96 113 149 174
D 130 150 190 210
E 147 156 220 230
F 159 165 203 234
G 110 110 140 200
H 45 50 60 60
I 25 23 25 40
J 15 15 25 30
K 90 100 125 150
L 123 125 150 170
M1 150 150 300 300
M2 200 200 - 350
M3 250 250 400 400
N h11 26 26 30 30
O 82 87.5 100 123
P 53 63 76 81
Q 32 32 40 40
R 118 125 163 - 174 -
R1 - - - 222 - 234
S 10 10 12 18 12
S1 16 16 16 18
U 100 100 100 100
V 28 28 32 32
W - - - 218 - 228
a f7 20 20 20 30 20
b 6 6 6 8 6
c 40 40 43 40 60 40
d M6 M6 M6 M 10 M6
d1 14 18 18 18
d2 H8 22 22 26 26
d3 55 55 55 55
d4 M 24 x 1.5 M 24 x 1.5 M 24 x 1.5 M 24 x 1.5
d5 125 125 125 175 125
d6 60 60 60 100 60
d7 PCD 102 102 102 140 102
d8 11.5 11.5 11.5 18 11.5
h2 16 16 16 22 16
h3 5 5 4 5 4
m 40 40 40 60 40
t 22.5 22.5 22.5 33 22.5
DIN 3210 G0 G0 G0 G1 2 G0
We reserve the right to alter data according to improvements made. Previous documents become invalid with the issue of this document.
25 26
Technical Data sheet for Part-turn Worm Gearboxes Dimension Datasheet for Part-turn Worm Gearboxes
TECHNICAL DATA FOR PART-TURN FOR WORM GEARBOXES DIMENSIONS WORM GEARBOXES
GF 160 - GF 250 GF 160 - GF 250
(FLANGE MOUNTED) AND PRIMARY REDUCTION GEARS - FOOT MOUNTED
Input torque at max. Nm 465 138 69 940 276 138 69 1923 560 280 140
output torque 1)
lbs. ft 343 102 51 694 204 102 51 1420 414 207 104
kg 175 195 195 320 350 350 350 490 525 525 525
Weight
lbs. 385 429 429 704 770 770 770 1078 1155 1155 1155
1) For rare operation, based on a service life of 4) Observing the permissible effort at handwheel
O
min. 2000 cycles of 90 5) Flanges at GF and GZ according to ISO 5210 are standard
2) Nominal torque for frequent operation, based on 6) The operating times mentioned are approximate for service at
O
a service life of min 15000 operating cycles of 90 50 Hz, at 60Hz, the speeds increase by 20% and the operating
3) Conversion factor output torque to input torque times reduce to 83% of the stated values
We reserve the right to alter data according to improvements made. Previous documents become invalid with the issue of this document.
27 28
Dimension Data sheet for Part-turn Worm Gearboxes Technical Data sheet for Part-turn Worm Gearboxes
GF 315
TECHNICAL DATA FOR PART-TURN WORM GEARBOXES
DIMENSIONS WORM GEARBOXES with
GF 160 - GF 250 (FOOT MOUNTED) AND PRIMARY REDUCTION GEARS
- FOOT MOUNTED GZ 30
Worm gearboxes GF 315 with primary reduction gearing GZ 30
Type Output torques (Nm) Suitable primary reduction Input torques (Nm) Turns Mechanical Hand wheel Weight
gearing for 90° advantage 3) Diameter 4)
Dimensions GF 160 GF 160 / GZ 14 GF 200 GF 200 / GZ 16 GF 250 GF 250 / GZ 25 Reduction ratio (i)
Output Torque Output Torque Input Torque at Input Torque at
i (GZ) 4:1 8:1 4:1 8:1 16:1 4:1 8:1 16:1 for manual for motor max. 1) output nominal 2) output Ø
operation 1) operation 2) GF+ torque torque
A 160 200 250 Max. Nm TN Nm Type GF GZ GZ Nm Nm mm kg lbs.
- 53:1 - 53:1 3766 2640 13.25 23.9 - 800 1763
B 410 500 630
53:1 8:1 424:1 556 388 106 162 800 910 2006
C 250 305 400
GF 315 90000 63000
GZ 30 53:1 16:1 848:1 277 194 212 325 500 /640 910 2006
D 300 375 380
E 340 400 490 53:1 32:1 1696:1 138 97 424 650 400 910 2006
d3 55 65 65
d4 M 24 x 1.5 M 24 x 1.5 M 24 x 1.5
h2 16 12 32 16 12 32 16 12
We reserve the right to alter data according to improvements made. Previous documents become invalid with the issue of this document.
29 30
Dimension Data sheet for Part-turn Worm Gearboxes Technical Data sheet for Multi-turn Worm Gearboxes
DIMENSIONS WORM GEARBOXES GF 315 TECHNICAL DATA FOR MULTI -TURN WORM GEARBOXES
- FOOT MOUNTED GF 315 + GZ 30 (FLANGE MOUNTED) AND PRIMARY REDUCTION GEARS GSD 40.2 - GSD 125.2
2)
Nm 300 600 1000 2000 4000
Output torque for motor operation TN
lbs. ft. 220 440 750 1500 3000
Operator Type GSD 40.2 GSD 63.2 GSD 80.2 GSD 100.2 GSD 125.2
Reduction Type __ __ __ __ VZ 4 __ VZ 4
Total reduction ratio GSD(+VZ4) i= 21:1 39:1 40:1 40:1 157:1 52:1 204:1
1)
Nm 47 51 81 162 48 250 74
Input torque at max. output torque
lbs. ft 35 38 60 120 35 184 54
2)
Nm 33 36 58 116 34 178 53
Input torque at nominal output torque
lbs. ft. 24 26 43 85 25 131 39
3)
Mechanical advantage 9 16.7 17.3 17.3 58.5 22.5 75.5
O
Tums for 90 5.25 9.75 10 10 39 13 51
Standard F07 F10 F12 F14 F16
Valve mounting flange
4) 8)
Dimensions according to ISO 5211 F05
Special F10 F12 F14 F16 F25
max. mm. 25 36 48 60 80
Valve shaft diameter
max. inch 1 1716 17 8 23 8 31 8
max. mm. 22 27 41 50 65
Valve shaft square
max. inch 7 1 15 6 2 21 2
8
mm 20 20 20 20 20 30 20
Input shaft diameter
inch 0.787 0.787 0.787 0.787 0.787 1.181 0.787
mm 250/300 250/300 300/400 300/400 250/300 400/500 300/400
5)
Hand wheel diameter
inch 10/12 10/12 12/16 12/16 10/12 16/20 12/16
6)
kg 3.5 9 13.5 30 34 43 47
Weight (without hand wheel)
lbs. 8 20 30 66 75 95 104
ISO 5210 F07/F10 F07/F10 F07/F10 F10 F10 F14 F10
Mounting flange for multi-turn actuator
DIN 3210 G0 G0 G0 G0 G0 G1 2 G0
Suitable multi-turn actuator (with output drive type E) SA 6 SA 6 SA 6 SA 12 SA 6 SA 25 SA 6
NOTE: For dimesional details, refer GS 40.2 - GS 125.2 Gearboxes suitable for IP67 enclosure. IP68 enclosure can
dimension sheet. be provided on request.
We reserve the right to alter data according to improvements made. Previous documents become invalid with the issue of this document.
31 32
Technical Data sheet for Multi-turn Worm Gearboxes Technical Data sheet for Multi-turn Worm Gearboxes
TECHNICAL DATA FOR MULTI -TURN WORM GEARBOXES TECHNICAL DATA FOR MULTI -TURN WORM GEARBOXES
(FLANGE MOUNTED) AND PRIMARY REDUCTION GEARS
GSD 160 - GSD 500 (FLANGE MOUNTED) AND PRIMARY REDUCTION GEARS
GSD 160 - GSD 500
2)
Nm 8000 16000 32000 32000 63000 125000 250000
Output torque for motor operation TN
lbs. ft. 5900 11800 23600 23600 46500 92200 184400
Operator Type GSD 160 GSD 200 GSD 250 GSD 250 GSD 315 GSD 400 GSD 500
Reduction Type __ GZ 40 /
GZ 14 GZ 16 GZ 25 GZ 25 GZ 30 GZ 35 GZ 40
GZ 16
Reduction ratio GSDi = 54:1 54:1 54:1 53:1 53:1 53:1 53:1 52:1 52:1 52:1 52:1 53:1 53:1 53:1 53:1 54:1 54:1 54:1 54:1 52:1 52:1 52:1 52:1
Reduction ratio GZi = __ 4:1 8:1 __ 4:1 8:1 16:1 __ 4:1 8:1 16:1 - 8:1 16:1 32:1 - 8:1 16:1 32:1 - 16:1 32:1 64:1
__ __ __ - - -
Total Reduction ratio GSD+GZi = 216:1 432:1 212:1 424:1 848:1 208:1 416:1 832:1 424:1 848:1 1696:1 432:1 864:1 1728:1 832:1 1664:1 3328:1
1)
Nm 465 138 69 940 276 138 69 1923 560 280 140 3766 556 278 139 7410 1090 545 273 15385 1126 563 314
Input torque at max. output torque
lbs. ft 343 102 51 694 204 102 51 1420 414 207 104 2782 410 205 103 5473 806 403 202 11365 832 416 232
2)
Nm 330 98 49 670 196 98 50 1370 400 200 100 2640 388 194 97 5140 760 380 190 10700 780 390 218
Input torque at nominal output torque
lbs. ft. 243 72 36 495 145 72 37 1010 295 148 74 1950 286 143 72 3790 560 280 140 7890 576 288 161
3)
Mechanical advantage 24.2 82 164 23.9 82 163 320 23.4 80 160 320 23.9 162 325 650 24.3 165 330 660 23.4 320 640 1147
O
Tums for 90 13.5 54 108 13.25 53 106 212 13 52 104 208 13.25 106 212 424 13.5 108 216 432 13 208 416 832
4)
Valve mounting flange ISO 5211 F25 F30 F35 F35 F40 F48 F60
max. mm. 100 125 160 160 200 250 315
Valve shaft diameter
max. inch 4 5 61 4 614 8 10 121 2
5) kg 85 106 106 150 180 180 180 290 325 325 325 520 630 630 630 980 1100 1100 1100 1800 2000 2000 2030
Weight
lbs. 187 233 233 330 396 396 396 639 715 715 715 1144 1386 1386 1386 2156 2420 2420 2420 3960 4400 4400 4466
mm 640/800 400 300 - 500/640 400 300 - 800 500/640 400 - 800 500/640 400 - - 800 500/640 - - 800 500/640
6)
Handwheel diameter
inch 25/32 16 12 - 20/25 16 12 - 32 20/25 16 - 20/25 - - - -
32 16 32 20/25 32 20/25
7)
ISO 5210 F14 F10 F10 F16 F14 F10 F10 F25 F14 F14 F10 F30 F14 F14 F10 F35 F16 F14 F14 F40 F16 F14 F14
Mounting flange for multi-turn actuator
DIN 3210 - G0 G0 - G1 2 G0 G0 - G1 2 G1 2 G0 - G1 2 G1 2 G0 - G3 G1 2 G1 2 - G3 G1 2 G1 2
Suitable multi-turn actuator (with output drive type E) SA 50 SA 12 SA6 SA100 SA 25 SA12 SA 6 - SA50 SA 25 SA 12 - SA 50 SA 25 SA 12 - SA 100 SA 50 SA 25 - SA 100 SA 50 SA 25
kg 100 60 60 160 80 60 60 300 100 80 60 400 100 80 60 800 160 100 80 1000 160 100 80
Max. permissible weight of multi-turn
actuator lbs. 220 135 135 350 180 135 135 660 220 180 135 880 220 180 135 1760 350 220 180 2200 350 220 180
We reserve the right to alter data according to improvements made. Previous documents become invalid with the issue of this document. We reserve the right to alter data according to improvements made. Previous documents become invalid with the issue of this document.
33 34
Technical Data sheet for Multi-turn Bevel Gearboxes Output Drive Details for Multi-turn Bevel Gearboxes
35 36
Technical Data sheet for Multi-turn Bevel Gearboxes
Application
Manual operation and motor operation of valves (e.g. gate valves and globe valves)
Operation
Motor operation With electric multi-turn actuator, directly
Flanges for mounting of multi-turn actuator
Manual operation Standard: Via hand wheel, directly
Valve attachment
Output drive forms A type according to ISO 5210 (Other types of output drives shall be offered on request)
Service conditions
Enclosure protection according to Standard: IP 67
IS/IEC 60529 Option: IP 68
Corrosion protection Standard: Suitable for installation in industrial units,
In water or power plants with a low pollutant concentration
Paint Standard: Epoxy primer + Epoxy finish paint
Option: Other paints on request
Colour Standard: D.A. Grey Code 632 as per IS: 5
Option: Other colours on request
Ambient temperature Standard: - 20 °C to + 80 °C
Option: Others temperature requirements on request
Other information
Reference documents Product description Bevel Gearbox GK 40.1
Dimension sheet GK 40.1
Technical data SA
37
Dimension Data sheet for Multi-turn Bevel Gearboxes
We reserve the right to alter data according to improvements made. Previous data sheets become invalid with the issue of this data sheet.
38
Technical Data sheet for Multi-turn Bevel Gearboxes Dimension Data sheet for Multi-turn Bevel Gearboxes
BEVEL GEARBOX
BEVEL GEARBOX ABG14.2-ABG30.2 ABG14.2-ABG30.2
Dimension
Gearbox Type
Technical data ød5
ABG14.2 ABG16.2 ABG25.2 ABG30.2 Gearbox
ød1 ød2 ød3 ød4 ød6 øD øD1 øD2 øD3 øD4 R ød A G H h1 h2 L N U V
type
Max. Output torque Nm 750 1500 2500 5000 Min Max
Standard Suitable for installation in industrial units, in water or power plants with a low pollutant concentration
Corrosion protection
Option Others on request
Standard Powder coating as primer + Epoxy finish paint
Paint
Option Other paints on request
Standard Smoke grey Code 692 as per IS:5
Colour
Option Other coloures on request
Standard –20 ºC to +80 ºC
Ambient Temperature
Option Other temperature requirements on request.
We reserve the right to alter data according to improvements made.
We reserve the right to alter data according to improvements made.
39 40
Technical / Dimension Data sheet for Multi-turn Spur Gearboxes Specification for Part-turn Worm Gearboxes
41 42
Specification for Multi-turn Bevel Gearboxes Benefits of Auma India Worm Gearboxes
2. The gearbox shall be filled with grease. The specification of lubricant i.e., grease, shall be furnished. There
shall be no leakage of lubricant from the gearbox.
Manufactured according to Auma Germany
Ÿ Reliable, proven design, German know-how
3. The gearbox shall be suitable for mounting in any position to suit the site requirements. Drawings
4. It shall be possible to use the same gearbox for different applications (rising and non-rising stem) by
changing only the output drive of the gearbox.
Ÿ Enhanced life since 3 extra segments are
360° Worm wheel
5. The gearbox shall have a base suitable to take the thrust with needle roller bearing. A blank high tensile available for future use
brass or aluminum bronze drive sleeve shall be provided as a standard supply.
6. The assembly of all gears, shafts etc., shall be done properly to have smooth, noise free operation.
Removable Splined coupling Ÿ No orientation hassles
7. The flange for connecting the valve shall have dimensions as per DIN 3210 / ISO 5210 standards.
8. Wherever gearboxes are required to be assembled with electrical actuators, gearboxes are to be supplied
with input flanges to suit the keyed shaft of the actuator. The design should be suitable for both manual as Enclosure protection : IP 67 Ÿ Safe for outdoor applications
well as electrical operation.
9. The bevel pinion shall be of case hardened steel and gear of alloy steel EN19 / SG Iron 600/3 with suitable
heat treatment. Ÿ Ensures smooth operation
Grease lubrication
Ÿ Freedom of “any position mounting”
10. All gearboxes shall have stem protection covers for rising stem application.
11. The gearbox shall be painted with corrosion protection epoxy based paint. Ÿ Allows easy setting for the desired output travel
Mechanical end stoppers at the gearbox input Ÿ Imparts a positive feeling when end positions
12. The gearbox shall be enclosed to a minimum of IP 67 protection class. are reached, during manual operation
13. Gearboxes shall be suitable for an ambient temperature range of -20°C to +80°C. Other
temperatures on request. Only input torque is sensed by the mechanical
stoppers (and not the output torque which is very Ÿ No chance of damage to gearbox housing
14. Supplier will furnish the general arrangement drawing of the gearbox incorporating the material high)
specification for all critical components and overall dimensional details for approval.
15. The gearbox shall be tested to the design requirement of torque / thrust wherever applicable and type test Ÿ Meets different operating time requirement and
Available with various reduction ratios
certificates shall be furnished. optimizes electrical actuator selection
43 44
Actuator / Gearbox Selection Procedure Actuator / Gearbox Selection Procedure
For output thrust up to 190 kN and output torque up to 100 Choose the nearest available actuator output speed In part-turn valves, the final movement of valve shaft § Refer to the “Technical Data” for different operating
kgm, Auma multi-turn actuators can be directly selected (refer Auma Actuator catalogue for details) i.e. 125 rpm. required is normally 90°. The electrical actuators are time in seconds for 90° at different actuator output
and mounted on the valve. However, Auma also offers primarily multi-turn type and hence, it is necessary to speed.
bevel gearboxes type “GK” and spur gearboxes type Hence, the selected combination is GK25.1A/SA50E125 employ an intermediate worm gearbox between the
“GST” for up to and higher torque / thrust requirements. and the revised operating time ~ 52 secs. actuator and the valve so as to achieve 90° angle of In this case, two options are available for selection:
rotation.
Data required for proper sizing: Where actuator designation SA50E125 indicates open- Option 1 : Referring to the Technical data of GS125.2
close duty actuator SA50 with output drive type E having § Auma offers the following two types of worm Model : GS125.2 with SA50E32 actuator,
§ Type of valve output rpm of 125. gearboxes: Operating time = 24 sec. (for 90°)
§ Max. thrust incase of rising stem valves § Direct flange mounting type “GS” Actuator designation SA50E32 indicates open-
§ Max. torque incase of rotating stem valves Note: When coupling Auma actuator with Auma gearbox, § Foot mounting type “GF” close duty actuator SA50 with output drive type
§ Type of service / duty always employ output drive type ‘E’. E, having output speed of 32.
§ No. of turns of stem per stroke or stroke and stem Data required for proper sizing:
thread details After selecting the suitable model, the following points Option 2 : Referring to Technical data of GS125.2
§ Operating time should be verified: § Type of valve Model : GS125.2 + VZ4 (204:1) with SA12E125
§ Stem diameter § Max. valve torque *(unseating torque) actuator.
§ Mounting details § Output torque values (refer “Technical Data” for § Type of service / duty Operating time = 24 sec. (for 90°)
details). § Angle of travel (normally 90°) Where VZ4 is the primary reduction gearbox
Sizing Examples: § Max. stem acceptance dia. (refer “Technical Data” and § Operating time required and 204:1 is the total reduction ratio of the
“”Output Drive” for details) § Shaft diameter gearbox.
Minimum data: § Mounting flange compatibility (refer “Technical Data” § Mounting flange details
§ Max. thrust = 300 kN = 30000kgf and “Output Drive” for details). Note : Always select output drive type ‘E’ for Actuator
§ No. of turns / stroke = 20 *Note: In case of regulating / modulating service, max. (or when coupling Auma actuator with Auma
§ Operating time = 60 secs. Note: 1. In case of multi-turn, non-rising (rotating) stem unseating) torque and regulating (or running) Gearbox.
§ Open-Close duty valves, same selection procedure should be torque are required for proper selection.
followed except for the following: Regulating torque should not exceed 50% of max. Out of the above two options, any one suitable
Step 1 : Selection of Gearbox torque. combination can be selected, considering the operating
§ Output torque values are to be compared time.
§ Refer “Technical Data” and “Output Drive Types” of and evaluated Sizing Examples:
gearboxes (GK 10.1 - 40.1) in catalogue § Output drive types B, C, D or E should be Minimum data: After selecting the suitable model, following important
§ For rising stem valves, always select output drive ‘type selected, depending on type of coupling § Max. valve torque = 7000 Nm (~700 kgm) points should be checked:
A’ required (normally, the output drive type § Operating time = 30 secs.
§ Select gearbox type whose max. thrust permissible is will be either ‘B’ or ‘E’) § Open-Close duty § Max. stem / shaft dia. (refer “Technical Data” for
more than or equal to required thrust details)
2. The same selection procedure is applicable for Step 1 : Selection of Gearbox § Max. stem / shaft length acceptance (refer dimension
In this case, gearbox type is GK 25.1, whose maximum auma spur gearboxes “GST”. ‘I max’ in Dimension Data sheet)
thrust permissible is 320 kN. § Refer “Technical Data” of gearboxes (Part-turn worm § Mounting flange compatibility (refer “Technical Data”
gearboxes GS 40.2 - GS 500) in catalogue for details).
Step 2 : Selection of Actuator § Select a gearbox type whose “Max. permissible valve
torque ” is more than or equal to required “valve Note :
§ Referring to the “Technical Data” of Gearbox torque”
catalogue (GK 10.1 - 40.1), suitable actuator model § In this case, gearbox type is GS 125.2, whose 1 The selection procedure is same for foot mounted
given in the table is to be selected. maximum torque capacity for motor operation is type worm gearboxes “GF”.
§ The required output rpm of the actuator can be 8000Nm 2 In case of manually operated valves, select the
calculated as follows: gearbox model whose “Max Permissible valve
Step 2 : Selection of Actuator torque” is more than or equal to required valve torque.
Actuator output rpm =
§ Referring to the “Technical Data” of Gearbox
No. of turns of valve / stroke x reduction ratio of gearbox x 60 catalogue, suitable actuator model given in the table is
Operating time in secs. to be selected.
§
In this case, suitable actuator model is SA 50 § Please note that economical sizing of actuator can be
and done by using higher reduction ratios considering
Actuator output rpm = 20 x 6 x 60 operating time requirement. This is achieved by
60 employing a primary reduction gearbox having
= 120 rpm different ratios.
45 46
Service Condition and Certificates
- CE Marking
47
Notes
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Notes
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49
Auma Norm Auma Epac Auma High Torque
SA 3 - SA 100 SA 3 - SA 100 SA 25.1 - SA 40.1
SAR 3 - SAR 100 SAR 3 - SAR 100 SAR 25.1 - SAR 30.1
Output Torque from Output Torque from Output Torque from
30 Nm to 1000 Nm 30 Nm to 1000 Nm 2000 Nm to 16000 Nm
Auma Worm Gearboxes Auma Worm Gearboxes Auma Bevel Gearboxes Auma Bevel Gearboxes
GS 40.2 - GS 500 GF 63.2 - GF 315 GK 10.1 - GK 40.1 ABG 14.2 - ABG 30.2
Output Torque from Output Torque from Output Torque from Output Torque from
300 Nm to 360000 Nm 300 Nm to 90000 Nm 120 Nm to 16000 Nm 750 Nm to 5000 Nm
712, 713, Building No. 1, 1310, Tower A, Flat No -D,1st Floor 9, MTH Road,
“Siddharth Towers”, Kothrud, Corenthum Complex, 72/H ,Mahatma Gandhi Road, Andal Avenue,
Pune - 411 038 Sector 62, Noida - 201 307 Haridevpur ,Tollygunge Thirumullai Voyal,
Tel : 020-25410465 Tel : 0120-3060522 Kolkata -700 082 Chennai - 600 062
Fax : 020-25443186 Fax : 0120-3060523 Tel : 09937431333,08902751970 Tel : 09884119795
Email : NCPatil@aumaindia.com Email : VeereshS@auma.co.in Email : vsppatra@aumaindia.com Email : VRamanan@aumaindia.com
We reserve the right to alter the data according to changes made. The product features and technical data
provided do not express or imply any warranty.