Part-Turn Gearboxes GS 50.3 - GS 250.3: Assembly, Commissioning Operation Instructions
Part-Turn Gearboxes GS 50.3 - GS 250.3: Assembly, Commissioning Operation Instructions
Part-Turn Gearboxes GS 50.3 - GS 250.3: Assembly, Commissioning Operation Instructions
GS 50.3 – GS 250.3
2
GS 50.3 – GS 250.3
Table of contents
3
GS 50.3 – GS 250.3
Safety instructions
1. Safety instructions
1.1. Basic information on safety
Standards/directives Our products are designed and manufactured in compliance with recognised
standards and directives. This is certified in a Declaration of Incorporation and an
EU Declaration of Conformity.
The end user or the contractor must ensure that all legal requirements, directives,
guidelines, national regulations and recommendations with respect to assembly,
electrical connection, commissioning and operation are met at the place of installation.
Safety instructions/warn- All personnel working with this device must be familiar with the safety and warning
ings instructions in this manual and observe the instructions given. Safety instructions
and warning signs on the device must be observed to avoid personal injury or property
damage.
Qualification of staff Assembly, electrical connection, commissioning, operation, and maintenance must
be carried out exclusively by suitably qualified personnel having been authorised by
the end user or contractor of the plant only.
Prior to working on this product, the staff must have thoroughly read and understood
these instructions and, furthermore, know and observe officially recognised rules
regarding occupational health and safety.
Work performed in potentially explosive atmospheres is subject to special regulations
which have to be observed. The end user or contractor of the plant are responsible
for respect and control of these regulations, standards, and laws.
Commissioning Prior to commissioning, it is important to check that all settings meet the requirements
of the application. Incorrect settings might present a danger to the application, e.g.
cause damage to the valve or the installation. The manufacturer will not be held
liable for any consequential damage. Such risk lies entirely with the user.
Maintenance To ensure safe device operation, the maintenance instructions included in this manual
must be observed.
Any device modification requires prior consent of the manufacturer.
1.2. Range of application
AUMA part-turn gearboxes are designed for the operation of industrial valves, e.g.
butterfly valves, ball valves and dampers.
Other applications require explicit (written) confirmation by the manufacturer.
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GS 50.3 – GS 250.3
Safety instructions
Information The term Information preceding the text indicates important notes and information.
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GS 50.3 – GS 250.3
Safety instructions
6
GS 50.3 – GS 250.3
Identification
2. Identification
2.1. Name plate
Figure 1: Arrangement of name plates
7
GS 50.3 – GS 250.3
Identification
Order number The product can be identified using this number and the technical data as well as
order-related data pertaining to the device can be requested.
Please always state this number for any product inquiries.
On the Internet at http://www.auma.com, we offer a service allowing authorised
users to download order-related documents such as wiring diagrams and technical
data (both in German and English), inspection certificates and the operation
instructions when entering the order number.
Serial number
Description of the serial number (with the example of 0512CG12345)
05 15 CG12345
05 Positions 1 + 2 : Assembly in week = week 05
15 Positions 3 + 4 : Year of manufacture = 2015
CG12345 Internal number for unambiguous product identification
Reduction ratio The reduction ratio within gearing and primary reduction gearing reduces the required
input torques and increases the operating time.
Factor Mechanical conversion factor for actuator size determination:
Input torque = required valve torque (output torque)/factor
Type of lubricant AUMA abbreviation for type of lubricant used in the gear housing.
Duty class The duty class specifies the application range of a gearbox relating to the lifetime
requirements. The duty class is only specified for gearboxes in operation mode class
A (OPEN-CLOSE duty).
● Duty class 1: suitable for motor operation, meets the lifetime requirements of
EN 15714-2
● Duty class 2: suitable for motor operation of rarely or infrequently operated
valves which do not exceed 1,000 operations across their total lifetime.
● Duty class 3: suitable (exclusively) for manual operation with approximately
250 operations, in compliance with the specified lifetime requirements in EN
1074-2.
Please refer to separate Technical data for further information on duty classes.
Version The first letter of the version indicates the position of the worm shaft in relation to
the worm wheel (view on input shaft).
The second letter indicates the direction of rotation at the output drive (view on
housing cover) for clockwise rotation at the input shaft.
8
GS 50.3 – GS 250.3
Identification
Versions: Worm shaft position and direction of rotation of output drive GS 50.3 – GS 250.3
RR LL RL LR
Initials Direction of rotation at input shaft Position of worm shaft Direction of rotation at output drive
RR Clockwise Right Clockwise
LL Clockwise Left Counterclockwise
RL Clockwise Right Counterclockwise
LR Clockwise Left Clockwise
Data Matrix code When registered as authorised user, you may use the AUMA Support App to scan
the Data Matrix code and directly access the order-related product documents without
having to enter order number or serial number.
Figure 4: Link to the App store:
9
GS 50.3 – GS 250.3
Transport, storage and packaging
The coupling is not secured within the gearbox. Risk of falling out!
Injury hazard.
→ Remove coupling from gearbox housing prior to transport.
Figure 5: Coupling
Hovering load!
Risk of death or serious injury.
→ Do NOT stand below hovering load.
→ Attach ropes or hooks for the purpose of lifting by hoist only to housing and NOT
to handwheel.
→ Check eyebolts for tight seat in housing (verify reach of the screws).
→ Observe manufacturer specifications for fixing lifting straps and round slings.
→ Respect total weight of combination (gearbox, primary reduction gearing, actu-
ator).
Information Up to size 125.3, gearboxes are not equipped with special transport threads. Sus-
pension is possible using lifting straps/round slings.
From size 160.3, transport threads are provided for fixing with eyebolts. Eyebolts
are not included in the scope of delivery.
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GS 50.3 – GS 250.3
Transport, storage and packaging
11
GS 50.3 – GS 250.3
Transport, storage and packaging
Strap/sling arrangement
[1] View on front
[2] View on rear
Table 1:
Weights including grease filling in gear housing
Type Standard version Version with base and lever
[kg]1) [kg]
GS 50.3 7 10
GS 63.3 12 23
GS 80.3 16 29
GS 100.3 (52:1/107:1) 33 58
GS 100.3 (126:1/160:1/208:1) 39 64
GS 125.3 (52:1) 40 89
GS 125.3 (126:1/160:1/208:1) 46 95
GS 160.3 (54:1) 80 139
GS 160.3 (218:1/442:1/880:1) 91 150
GS 200.3 (53:1) 140 258
GS 200.3 (214:1/434:1) 160 278
GS 200.3 (864:1/1 752:1) 170 288
GS 250.3 (52:1) 273 467
GS 250.3 (210:1/411:1) 296 490
GS 250.3 (848:1/1 718:1) 308 502
Additional weights when mounting extension flanges
F30 for GS 125.3 18
F35 for GS 160.3 33
F40 for GS 200.3 48
F48 for GS 250.3 75
3.2. Storage
Long-term storage For long-term storage (more than 6 months), observe the following points:
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GS 50.3 – GS 250.3
Transport, storage and packaging
1. Prior to storage:
Protect uncoated surfaces, in particular the output drive parts and mounting
surface, with long-term corrosion protection agent.
2. At an interval of approx. 6 months:
Check for corrosion. If first signs of corrosion show, apply new corrosion protec-
tion.
3.3. Packaging
Our products are protected by special packaging for transport when leaving the
factory. The packaging consists of environmentally friendly materials which can easily
be separated and recycled. We use the following packaging materials: wood,
cardboard, paper, and PE foil. For the disposal of the packaging material, we
recommend recycling and collection centres.
13
GS 50.3 – GS 250.3
Assembly
4. Assembly
1. For input shafts with keyway: Place retaining ring [1] onto input shaft [2].
2. If required, fit spacer [3].
3. Slip handwheel [4] onto input shaft.
4. If required, fit spacer [5].
5. Secure handwheel [4] using the retaining ring [6] supplied.
6. Fit ball handle [7] to handwheel.
4.3. Chainwheel: mount
For gearboxes to be operated via chainwheel, the chainwheel is supplied separately.
Fitting is performed on site according to the description below.
Information Use in explosion-proof atmospheres is not permitted!
Gearboxes supplied without chainwheel can be retrofitted with a chainwheel. For
sizes 50.3 – 80.3, a special bearing cover is to be mounted for retrofitting.
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GS 50.3 – GS 250.3
Assembly
15
GS 50.3 – GS 250.3
Assembly
16
GS 50.3 – GS 250.3
Assembly
Refer to the operation instructions pertaining to the multi-turn actuator for indications
on how to mount multi-turn actuators to gearboxes.
This chapter supplies basic information and instructions which should be considered
in addition to the operation instructions of the multi-turn actuator.
Screws to actuator
Screws are included in the scope of delivery of the gearbox for mounting AUMA
multi-turn actuators. When mounting other actuators, the screws might be either too
long or too short (insufficient reach of screws).
Risk of actuator falling off in case inappropriate screws used should shear.
Risk of death or serious injury!
→ Check length of screws.
→ Only use screws with strength class specified herein.
The reach of screws must be sufficient for the internal threads to ensure the
supporting strength of the device and to accept the lateral forces due to the applied
torque.
Screws which are too long could make contact with the housing parts, presenting
the risk that the device performs a radial shift with respect to the gearbox. This can
lead to shearing of the screws.
4.4.1. Mounting positions Multi-turn actuators with part-turn gearboxes
GS versions LL and LR
A1) B C D
1) Caution: For multi-turn actuators SA/SAR 14.2 and 14.6 with GS 125.3, mounting position C is not possible for RR and RL versions;
mounting position A is not possible for LL and LR versions.
Please consider possible space constraints on site when selecting the mounting
position.
Mounting positions may easily be changed at a later date.
17
GS 50.3 – GS 250.3
Assembly
Table 2:
Suitable input mounting flanges
Gearboxes Reduction ratio Input shaft Input mounting flange for mounting multi-turn actuators
[mm] EN ISO 5210 DIN 3210
GS 50.3 51:1 16 F07, F10 G0
51:1 20
GS 63.3 F07, F10 G0
82:1 20
53:1 20
GS 80.3 F07, F10 G0
82:1 20
52:1 30/(20) F14 (F10) G1/2 (G0)
107:11) 30 F14 (F10) G1/2 (G0)
GS 100.3 126:11) 30 F10 G0
260:11) 30 F10 G0
208:11) 30 F10 G0
52:1 30 F14 G1/2
126:11) 30/(20) F14 (F10) (G0)
GS 125.3
160:11) 30/(20) F14 (F10) (G0)
208:11) 20 F10, F14 G0
54:1 30 F16 (F14) G3 (G1/2)
218:11) 30/(20) F14 (F10) G1/2 (G0)
GS 160.3
442:11) 20 F10 G0
880:11) 20 F10 G0
53:1 40 F25 (F16) (G3)
1) 30 F14 G1/2
GS 200.3 434:11) 30/(20) F14 (F10) G1/2 (G0)
864:11) 20 F14 G0
1,752:11) 20 F10 G0
52:1 50 F30 (F25) –
210:11) 40/(30) F16 (F14) G3 (G1/2)
GS 250.3 411:11) 30 F14 G1/2
848:11) 30/(20) F14 (F10) G1/2 (G0)
1 718:11) 20 F10 G0
1) Equipped with primary reduction gearing or planetary gearing to reduce input torques.
Assembly steps 1. Clean mounting faces, thoroughly degrease uncoated mounting surfaces.
Figure 15: Mounting example, input mounting flange fitted to gearbox with primary
reduction gearing
18
GS 50.3 – GS 250.3
Assembly
The gearbox is mounted to the valve using a coupling (standard) or via lever. Separate
instructions are available for actuator mounting to the valve when equipped with
base and lever.
4.5.1. Output drive for coupling
Assembly steps 1. If required, move gearbox in same end position as valve using the handwheel.
2. Clean mounting faces, thoroughly degrease uncoated mounting surfaces.
Information: To avoid contact corrosion, we recommend applying a surface
sealing agent on the uncoated contact surfaces for gearboxes without powder
coating.
19
GS 50.3 – GS 250.3
Assembly
[1] Coupling
[2] Valve shaft
[3] Grub screw
[4] Clamping washer and screw with curved spring lock washer
Figure 18: Mounting positions for coupling
Table 4:
Dimensions [mm] GS 50.3 GS 63.3 GS 80.3 GS 100.3 GS 125.3
EN ISO 5211 F05 F10 F10 F12 F12 F14 F14 F16 F16 F25 F301)
X max. 6 14 7 10 13 23 22 22 17 17 35
Y max. 5 5 18 13 18 5 13 8 35 27 0
L max. 61 61 61 73 76 78 88 123 123 126 126
Table 5:
Dimensions [mm] GS 160.3 GS 200.3 GS 250.3
EN ISO 5211 F25 F301) F35 F30 F35 F401) F35 F40 F481)
X max. 15 30 30 19 44 44 8 13 20
Y max. 11 0 0 19 0 0 8 0 5
L max. 130 140 130 160 190 160 220 230 220
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GS 50.3 – GS 250.3
Assembly
Information Ensure that the spigot (if provided) fits uniformly in the recess and that the flanges
are in complete contact.
21
GS 50.3 – GS 250.3
Indications
5. Indications
5.1. Mechanical position indicator/running indication
Mechanical position indicator:
● continuously indicates the valve position
(pointer cover [2] follows the valve movement)
● indicates whether the actuator is moving (running indication)
● indicates that end positions have been reached
(mark on pointer cover [3] points to symbols OPEN [4] or CLOSED [5])
Figure 20: Mechanical position indicator
22
GS 50.3 – GS 250.3
Commissioning
6. Commissioning
Information ● In general, gearboxes with a swing angle > 190° are multi-turn (without end
stops). Consequently, end position setting is not possible. Therefore, no protect-
ive function is available for the valve.
● In general, only one end stop (either OPEN or CLOSED) must be set, due to
the fact that the swing angle was already set in the factory.
Figure 21: End stop (left: up to size 125.3, right: from size 160.3)
[1] Screws
[2] End stop
[3] Housing
2. Turn valve via handwheel to position CLOSED. Check whether end stop [2]
rotates simultaneously.
→ Otherwise: Turn end stop [2] clockwise to the stop.
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GS 50.3 – GS 250.3
Commissioning
3. With mounted multi-turn actuator (not required for manual operation): Turn end
stop [2] counterclockwise by 1/4 turn.
➥ This ensures that the gearbox end stop cannot be approached during motor
operation if a multi-turn actuator is mounted and that the valve can close tightly
for torque seating.
4. In case the four holes of the end stop [2] do not match the four threaded bores
within the housing [3]: Remove end stop [2] until it disengages from the toothing
and replace in correct position.
5. Fasten screws [1] crosswise with a torque according to table <Tightening torques
for screws at end stop> .
Table 7:
Tightening torques for screws at end stop
Gearbox Screws [1] Tightening torque TA [Nm]
GS 50.3 M6 10
GS 50.3 – GS 80.3 M8 24
GS 100.3 – GS 125.3 M12 82
GS 160.3 M10 48
GS 200.3 M12 82
GS 250.3 M16 200
Figure 22: End stop (left: up to size 125.3, right: from size 160.3)
[1] Screws
[2] End stop
[3] Housing
2. Turn valve via handwheel in position OPEN. Check whether end stop [2] rotates
simultaneously.
→ Otherwise: Turn end stop [2] counterclockwise to the stop.
24
GS 50.3 – GS 250.3
Commissioning
3. With mounted multi-turn actuator (not required for manual operation): Turn end
stop [2] clockwise by 1/4 turn.
➥ This ensures that the gearbox end stop cannot be approached during motor
operation if a multi-turn actuator is mounted and that the valve can close tightly
for torque seating.
4. In case the four holes of the end stop [2] do not match the four threaded bores
within the housing [3]: Remove end stop [2] until it disengages from the toothing
and replace in correct position.
5. Fasten screws [1] crosswise with a torque according to table <Tightening torques
for screws at end stop>.
Further settings hereafter:
● If the gearbox is equipped with a pointer cover: Check whether the mark aligns
with the symbol OPEN. Refer to <Mechanical position indicator: set>.
● If the gearbox is mounted to a multi-turn actuator, set the seating in end position
OPEN straight after completion of the current setting: <Seating in end positions
via multi-turn actuator>.
6.2. Seating in end positions via multi-turn actuator
This chapter supplies basic information and notes which should be considered in
addition to the operation instructions of the multi-turn actuator.
● The valve manufacturer has to determine whether the valve is limit or torque
seated.
● End position seating must be set in compliance with the operating instructions
pertaining to the multi-turn actuator.
● When setting the torque switching within the multi-turn actuator, make sure that
the tripping torque for both directions does not exceed the max. gearbox input
torque (refer to technical data or name plate).
● Set the torque switching within the multi-turn actuator to the following value to
prevent damage to the valve:
Tripping torque = valve torque/factor (refer to name plate)
● If the swing angle set in the factory for opening and closing the valve is not
sufficient: refer to <Swing angle>.
6.2.1. Seating in end position CLOSED: set
25
GS 50.3 – GS 250.3
Commissioning
26
GS 50.3 – GS 250.3
Commissioning
27
GS 50.3 – GS 250.3
Commissioning
[1] Screws
[2] Protective cap
[3] Screw with curved spring lock washer
[4] Clamping washer
[5] Setting ring
[6] End stop nut
[7] Travelling nut
[8] Pairs of safety wedge discs (for OPEN and CLOSE)
1. Remove all four screws [1] and pull off protective cap [2].
2. Remove the screw with the curved spring lock washer [3] and clamping washer
[4].
3. Pull off setting ring [5].
4. Swing angle increase:
4.1 Turn end stop nut [6] counterclockwise.
4.2 Move valve manually to the desired end position OPEN.
4.3 Turn end stop nut [6] clockwise until it is tight to the travelling nut [7].
5. Swing angle reduction:
5.1 Move valve manually to the desired end position OPEN.
5.2 Turn end stop nut [6] clockwise until it is tight to the travelling nut [7].
6. Fit setting ring [5], secure with clamping washer [4], as well as screw and curved
spring lock washer [3].
7. Check whether O-ring at protective cap is in good condition, replace if damaged.
8. Place protective cap [2] and fasten screws [1] crosswise with a torque according
to table <Tightening torques for screws at end stop>.
Information If the gearbox is mounted to a multi-turn actuator, the limit switching for the end po-
sition OPEN must be set first in compliance with the operation instructions of the
multi-turn actuator.
End position CLOSED 1. Move valve to end position CLOSED and check setting.
➥ The setting is correct if the mark aligns with the symbol CLOSED.
28
GS 50.3 – GS 250.3
Commissioning
29
GS 50.3 – GS 250.3
Servicing and maintenance
AUMA
AUMA offers extensive service such as servicing and maintenance as well as
Service & Support customer product training. For the relevant contact addresses, please refer to
<Addresses> in this document or to the Internet (www.auma.com)
30
GS 50.3 – GS 250.3
Servicing and maintenance
31
GS 50.3 – GS 250.3
Technical data
8. Technical data
Information The following tables include standard and optional features. For detailed information
on the customer-specific version, refer to the order-related data sheet. The technical
data sheet can be downloaded from the Internet in both German and English at ht-
tp://www.auma.com (please state the order number).
General information
For motor or manual operation of valves (e.g. butterfly valves, ball and plug valves).
For special applications, e.g. dampers, gas diverters, flue gas dampers, toggle arm driven diverters and guillotine isolators, specific sizing
is required. Separate technical data apply for these applications.
Type GS 200.3
Reduction ratio 53:1 67:1 214:1 434:1 864:1 1752:1
[Nm] 8,000 250 2,000 1,000 500 250
Type GS 250.3
Reduction ratio 52:1 210:1 411:1 848:1 1718:1
[Nm] 8,000 2,000 1,000 500 250
Swing angle GS 50.3 – GS 125.3 Standard: Fixed swing angle between 10° and max. 100°; set in the factory to 92° unless ordered
otherwise.
Options: Adjustable in steps of:
10° – 35°, 35° – 60°, 60° – 80°, 80° – 100°, 100° – 125°, 125° – 150°, 150° – 170°,170°
– 190°
Swing angles > 190° are only possible with a worm wheel made of bronze and without
end stops. For swing angles > 100°, we recommend a worm wheel made of bronze.
Worm wheel made of bronze; Multi-turn version without end stop, up to max. 10 turns of
worm wheel permissible Heed special sizing!
Swing angle GS 160.3 – GS 250.3 Standard: Adjustable 80° – 100°; set in the factory to 92° unless ordered otherwise.
Options: Adjustable in steps of:
0° – 20°, 20° – 40°, 40° – 60°, 60° – 80°, 90° – 110°, 110° – 130°, 130° – 150°, 150° –
170°, 170° – 190°
Swing angles > 190° are only possible with a worm wheel made of bronze and without
end stops. For swing angles > 100°, we recommend a worm wheel made of bronze.
Worm wheel made of bronze; Multi-turn version without end stop, up to max. 10 turns of
worm wheel permissible. Heed special sizing!
Swing angle for special reduction Standard: Adjustable 80° – 100°; set in the factory to 92° unless ordered otherwise.
ratio Options: Swing angle range different from standard range available on request
(worm wheel made of bronze only) Multi-turn version without end stop, up to max. 10 turns of worm wheel permissible. Heed
special sizing!
32
GS 50.3 – GS 250.3
Technical data
Operation
Motor operation ● Via electric multi-turn actuator
● Input mounting flanges for multi-turn actuator
Shorter operating times can be achieved with worm wheels made of bronze, refer to Technical data GS
50.3 – GS 250.3 for modulating duty and shorter operating times.
Due to gear tooth geometry and the material characteristics of bronze, worm gearboxes with a worm
wheel made of bronze can transmit lower torques.
Calculation of operating time for a 90° swivel movement
33
GS 50.3 – GS 250.3
Technical data
Operation
Manual operation Standard: ● Handwheel made of aluminium with electrophoretic coating
● Handwheel with ball handle
Type GS 250.3
Reduction ratio 52:1 210:1 411:1 848:1 1718:1
Handwheel Ø [mm] 500
– 800 400 315
630
34
GS 50.3 – GS 250.3
Technical data
Valve attachment
Valve attachment Dimensions according to EN ISO 5211: The maximum torques of mounting flanges according to EN
ISO 5211 are to be met.
Spigot Flanges with spigot. Up to GS 125.3, spigots are implemented by means of spigot rings (option). From
GS 160.3 to GS 250.3, spigots are directly integrated into the housing.
Plane flanges Up to GS 125.3, plane flanges are implemented by means of recesses. From GS 160.3 to GS 250.3,
the housing is plane machined (option).
Bore for parallel pins (option) Two bores for parallel pins shifted by 180°. The parallel pins are not included in the scope of delivery.
Refer to Dimensions Output mounting flange GS 50.3 – GS 125.3 (Y000.854) and Dimensions Output
mounting flange GS 160.3 – GS 250.3 (Y005.001). Further pitch circle diameters for locating pins on
request.
Splined coupling for connection to Standard: ● Without bore or pilot bore from GS 160.3
the valve shaft
● Worm gearbox can be mounted on coupling
Options: Finish machining with bore and keyway, square bore or two-flat with grub screw for secure
fixing to valve shaft.
Service conditions
Mounting position Any position
Ambient temperature Standard: –40 °C to +80 °C
Options: –60 °C to +60 °C
0 °C to +120 °C
Enclosure protection according to Standard: IP68, dust-tight and water-tight up to max. 8 m head of water
EN 60529 Options: IP68-20, dust-tight and water-tight up to max. 20 m head of water
Corrosion protection Standard: GS 50.3 – GS 80.3: KS
GS 100.3 – GS 250.3: KN
Options: GS 50.3 – GS 80.3: KX
GS 100.3 – GS 250.3: KS/KX
KN Suitable for installation in industrial units, in water or power plants with a low pollutant
concentration
KS Suitable for use in areas with high salinity, almost permanent condensation, and high
pollution.
KX Suitable for use in areas with extremely high salinity, permanent condensation, and high
pollution.
Coating GS 50.3 – GS 80.3: Double layer powder coating
GS 100.3 – GS 250.3: Two-component iron-mica combination
Colour AUMA silver-grey (similar to RAL 7037)
Option: Available colours on request
35
GS 50.3 – GS 250.3
Technical data
Service conditions
AUMA load spectrum For open-close duty with worm wheel made of spheroidal cast iron:
Duty class 2: Lifetime for 90° swivel movement for valves which are infrquently operated.
36
GS 50.3 – GS 250.3
Technical data
Special features for use in potentially explosive atmospheres in accordance with ATEX 2014/34 EU
Explosion protection in accordance Standard: II2G c IIC T4
with ATEX 2014/34 EU II2D c T130 °C
Option II2G c IIC T3
II2D c T190 °C
IM2 c
Type of duty Maximum 3 cycles (OPEN - CLOSE - OPEN) in accordance with AUMA load spectrum (90° swivel
(open-close duty, with worm wheel movement) and maximum permissible input speeds, or with mean constant output torques according
made of spheroidal cast iron) to table:
Type of duty Standard: Intermittent duty S4 – 25 % with modulating torque and max. input speed
(modulating duty with worm wheel
made of bronze) Type GS 50.3 GS 63.3 GS 80.3 GS 100.3
Reduction ratio 51:1 51:1 53:1 52:1 126:1 160:1 208:1
Max. speed at GS
input with SA 45 45 45 45 90 125 180
[rpm]
Type GS 200.3
Reduction ratio 53:1 67:1 214:1 434:1 864:1 1,752:1
Max. speed at GS
input with SA 11 11 45 90 180 180
[rpm]
Type GS 250.3
Reduction ratio 52:1 210:1 441:1 848:1 1,718:1
Max. speed at GS
input with SA 11 45 90 180 180
[rpm]
37
GS 50.3 – GS 250.3
Technical data
Special features for use in potentially explosive atmospheres in accordance with ATEX 2014/34 EU
Ambient temperature Duty classes 1 and 3
(open-close duty, with worm wheel Standard: –40 °C to +60 °C (II2G c IIC T4; II2D c T130 °C)
made of spheroidal cast iron)
Option –60 °C to +60 °C (II2G c IIC T4; II2D c T130 °C)
–40 °C to +40 °C (II2G c IIC T4; II2D c T130 °C)
–40 °C to +80 °C (II2G c IIC T3; II2D c T190 °C)
0 °C to +120 °C (II2G c IIC T3; II2D c T190 °C)
–20 °C to +40 °C (IM2 c)
Duty class 2
Standard: –40 °C to +60 °C (II2G c IIC T3; II2D c T190 °C); T4 on request with individual test
Option –60 °C to +40 °C (II2G c IIC T4; II2D c T130 °C)
–60 °C to +60 °C (II2G c IIC T3; II2D c T190 °C); T4 on request with individual test
–40 °C to +40 °C (II2G c IIC T4; II2D c T130 °C)
–40 °C to +80 °C (II2G c IIC T3; II2D c T190 °C)
–20 °C to +40 °C (IM2 c)
Further temperature classes or loads exceeding the average torque of the AUMA load spectrum on re-
quest.
Ambient temperature Standard: –40 °C to +40 °C (II2G c IIC T4; II2D c T130 °C)
(modulating duty with worm wheel –40 °C to +60 °C (II2G c IIC T4; II2D c T130 °C)
made of bronze) –50 °C to +60 °C (II2G c IIC T4; II2D c T130 °C)
–60 °C to +60 °C (II2G c IIC T4; II2D c T130 °C)
Options: –40 °C to +80 °C (II2G c IIC T3; II2D c T190 °C)
0 °C to +120 °C (II2G c IIC T3; II2D c T190 °C)
–20 °C to +40 °C (IM2 c)
Further information
EU Directives ATEX Directive: (2014/34/EU)
Machinery Directive: (2006/42/EC)
38
GS 50.3 – GS 250.3
Spare parts
9. Spare parts
9.1. Part-turn gearboxes GS 50.3 – GS 125.3
39
GS 50.3 – GS 250.3
Spare parts
Please state device type and our order number (see name plate) when ordering spare parts. Only original AUMA spare parts should be used.
Failure to use original spare parts voids the warranty and exempts AUMA from any liability. Delivered spare parts may slightly vary from the
representation in these instructions.
40
GS 50.3 – GS 250.3
Spare parts
41
GS 50.3 – GS 250.3
Spare parts
Please state device type and our order number (see name plate) when ordering spare parts. Only original AUMA spare parts should be used.
Failure to use original spare parts voids the warranty and exempts AUMA from any liability. Delivered spare parts may slightly vary from the
representation in these instructions.
42
GS 50.3 – GS 250.3
Spare parts
43
GS 50.3 – GS 250.3
Spare parts
Please state device type and our order number (see name plate) when ordering spare parts. Only original AUMA spare parts should be used.
Failure to use original spare parts voids the warranty and exempts AUMA from any liability. Delivered spare parts may slightly vary from the
representation in these instructions.
44
GS 50.3 – GS 250.3
Spare parts
9.4. Primary reduction gearings for GS 160.3 (218:1/442:1) GS 200.3 (214:1/434:1) GS 250.3 (210:1/411:1)
45
GS 50.3 – GS 250.3
Spare parts
Please state device type and our order number (see name plate) when ordering spare parts. Only original AUMA spare parts should be used.
Failure to use original spare parts voids the warranty and exempts AUMA from any liability. Delivered spare parts may slightly vary from the
representation in these instructions.
46
GS 50.3 – GS 250.3
Spare parts
47
GS 50.3 – GS 250.3
Spare parts
Please state device type and our order number (see name plate) when ordering spare parts. Only original AUMA spare parts should be used.
Failure to use original spare parts voids the warranty and exempts AUMA from any liability. Delivered spare parts may slightly vary from the
representation in these instructions.
48
GS 50.3 – GS 250.3
Certificates
10. Certificates
Information Certificates are valid as from the indicated date of issue. Subject to changes without
notice. The latest versions are available for download at http://www.auma.com.
49
GS 50.3 – GS 250.3
50
GS 50.3 – GS 250.3
51
GS 50.3 – GS 250.3
Index
M
Index Maintenance 4 , 30
Maintenance intervals 30
A Manual operation 34
Ambient temperature 7 , 35 , 38 , 38 Mechanical position indicator 22 , 28 , 33
Applications 4 Motor operation 33
Assembly 14 Mounting position 14 , 35
ATEX 2014/34 EU 37 Multi-turn actuators for motor 17
B operation
Base 34 N
C Name plate 7
Certificates 49 O
Chainwheel 14 Operating times 33
Commissioning 4 , 23 Operation 4 , 34
Corrosion protection 12 , 35 Order number 7, 8
Coupling 19 , 35 Output torque 7
D P
Data Matrix code 9 Packaging 13
Declaration of Incorporation 49 Parallel pins 35
Deflection 34 Pointer cover 22 , 28
Device type 7 Position indicator 28
Directives 4 Protective measures 4
Disposal 30
Duty class 7, 8 Q
Qualification of staff 4
E
Enclosure protection 7 , 35 R
End stops 23 , 32 Range of application 4
EU Declaration of Conformity 49 Recycling 30
Explosion-proof version 7 Reduction ratio 7, 8
Explosion protection 37 Replacing the seals 30
Running indication 22
F
Factor 7, 8 S
Features and functions 33 Safety instructions 4
Flange 7 Safety instructions/warnings 4
Flanges 18 Screws to actuator 17
Seating 25
H Self-locking 32
Handwheel 14 Serial number 7, 8
Housing material 32 Service 30
I Service conditions 36
Identification 7 Servicing 30
Indications 22 Size 7
Input mounting flanges 18 Spare parts 39
Input shaft 33 Spigot 35
Input speeds 33 Standards 4
Inspection certificate 8 Storage 12
Strength of end stop 32
L Support 30
Lever 34 Support App 9, 9
Lifetime 36 Swing angle 7 , 26 , 32
Load spectrum 36
52
GS 50.3 – GS 250.3
Index
T
Technical data 32
Transport 10
Type (device type) 7
Type designation 7
Type of duty 33 , 37 , 37
Type of lubricant 7, 8
V
Valve attachment 7 , 35
Valve torque 7
Version 7 , 8 , 32
W
Worm wheel material 32
Y
Year of manufacture 8
Year of production 8
53
AUMA worldwide
54
AUMA worldwide
AUMA South Africa (Pty) Ltd. Mikuni (B) Sdn. Bhd. Mustafa Sultan Science & Industry Co LLC
ZA 1560 Springs BN KA1189 Kuala Belait OM Ruwi
Tel +27 11 3632880 Tel + 673 3331269 / 3331272 Tel +968 24 636036
aumasa@mweb.co.za mikuni@brunet.bn r-negi@mustafasultan.com
B & C Biosciences Ltda. ITG - Iranians Torque Generator AUMA ACTUATORS (Singapore) Pte Ltd.
CO Bogotá D.C. IR 13998-34411 Teheran SG 569551 Singapore
Tel +57 1 349 0475 +982144545654 Tel +65 6 4818750
proyectos@bycenlinea.com info@itg-co.ir sales@auma.com.sg
www.bycenlinea.com www.auma.com.sg
Trans-Jordan Electro Mechanical Supplies
AUMA Región Andina & Centroamérica JO 11133 Amman NETWORK ENGINEERING
EC Quito Tel +962 - 6 - 5332020 SY Homs
Tel +593 2 245 4614 Info@transjordan.net +963 31 231 571
auma@auma-ac.com eyad3@scs-net.org
www.auma.com AUMA JAPAN Co., Ltd.
JP 211-0016 Kawasaki-shi, Kanagawa Sunny Valves and Intertrade Corp. Ltd.
Corsusa International S.A.C. Tel +81-(0)44-863-8371 TH 10120 Yannawa, Bangkok
PE Miraflores - Lima mailbox@auma.co.jp Tel +66 2 2400656
Tel +511444-1200 / 0044 / 2321 www.auma.co.jp mainbox@sunnyvalves.co.th
corsusa@corsusa.com www.sunnyvalves.co.th
www.corsusa.com DW Controls Co., Ltd.
KR 153-702 Gasan-dong, GeumChun-Gu,, Top Advance Enterprises Ltd.
Control Technologies Limited Seoul TW Jhonghe City, Taipei Hsien (235)
TT Marabella, Trinidad, W.I. Tel +82 2 2624 3400 Tel +886 2 2225 1718
Tel + 1 868 658 1744/5011 import@actuatorbank.com support@auma-taiwan.com.tw
www.ctltech.com www.actuatorbank.com www.auma-taiwan.com.tw
55
AUMA Riester GmbH & Co. KG
P.O. Box 1362
DE 79373 Muellheim
Tel +49 7631 809 - 0
Fax +49 7631 809 - 1250
info@auma.com
www.auma.com
Y003.822/003/en/2.17