Know-how makes the difference

Soft Seated
Butterfly
Valves
 With Dansk Ventil Center as
your business partner, you are
always guaranteed a wide and
well sorted product range and
a unique technical know-how

Product development is a key

factor for DVC, ensuring you
the best products at any time

PN16 Rated
CE Approved
An Company Long Service
Reduced Torque
Unique Seat Wave Line
Unique Bushing System
Perfect Turning & Centric Positioning

What is important to you, when you buy Soft Seated Butter-

fly Valves? What about: Long life span? Reduced torque? PN16
rated? Unique seat wave line? Unique bushing system? Perfect
turning & centric positioning?

Soft Seated Butterfly Valves from Dansk Ventil Center are charac-
terized by their long service and reduced torque. The Soft Seated
Butterfly Valves are available in a wide range of dimensions.

2 Know-how makes the difference

An Company B-2231-UK-07-2012-REV. B
 Index

Product presentation.............................................................. 2
Table of contents

Table of contents................................................................... 3

Product range and benefits..................................................... 4

General overview of construction............................................. 5

Specified construction............................................................ 6

Structure and material specification, wafer and lug.................... 8

Structure and material specification, double flange................... 10

Dimensions, wafer and lug.................................................... 12

Bolt Circle Diameter lug type................................................. 14

Dimensions, double flange.................................................... 15

Torque and flow capacities.................................................... 16

Approvals and valve sizing.................................................... 17

Temperature and resistance.................................................. 17

Installation guide................................................................. 18

Handlevers......................................................................... 19

Gear boxes (DN50-DN300)................................................... 20

Gear boxes (DN350-DN600)................................................. 21

Actuators........................................................................... 22

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B-2231-UK-07-2012-REV. B An Company
Product Range and Benefits

Soft Seated Butterfly Valve DN40 to DN300

Type 2231 Wafer Extended life span

This butterfly valve has a unique wave line rubber seat and a special disc
shape, enhancing the life span of the valve and sealing.
Dimensions
DN40 - DN300
DN350 - DN600 Reduced torque
Due to the unique wave line rubber seat and disc shape the butterfly valve
has a low torque.

One of a kind
It is the only butterfly valve in the world constructed with a bushing inside the
disc - resulting in lower torque, lower friction, 100% tight shut-off function
and a very long service.

Seat construction
On the Wafer type the seat is vulcanized onto a phenol back-up ring. On the
Lug type and the double flanged type the seat is vulcanized onto the body.

Soft Seated Butterfly Valve DN40 to DN600

Type 2241 Lug Perfect turning and centric positioning

The butterfly valve has a PTFE/graphite bushing, which ensures perfect
turning and centric positioning of the stem.
Dimensions
DN40 - DN300 Trouble-free mounting
DN350 - DN600
Wafer-valve multi-standard alignment holes suitable for different flanges:
DN40 - DN300 wafer type:
EN1092 PN10, PN16
ANSI150
BS10 TABLE D, TABLE E, JIS 10K, 16K.

DN350 - DN600 wafer type:

EN1092 PN10, PN16
ANSI150
BS10 TABLE D.

LUG-valve alignment holes suitable for specific mounting flanges:

DN40 - DN150 lug type:
EN1092 PN10 or PN16 or ANSI150.

Soft Seated Butterfly Valve DN200 - DN600 lug type:

EN1092 PN10 or ANSI150.
Type 2400 Double flanged
Mounting bolts lug: PN = Metric and ANSI = UNC

PN16 rated
Dimensions DN50 - DN2000 The Wafer type and lug type butterfly valves can easily operate up to PN16
from DN40 to DN150 and up to PN10 from DN200 to DN600.

4 Know-how makes the difference

An Company B-2231-UK-07-2012-REV. B
 Construction DN40 - DN300

Butterfly valves for high performance applications are found in industries like:
General overview

Chemical

Food and beverage

Pharmaceutical

Pulp and paper

Mining and power

Vacuum

HVAC industries

Square stem - angled at 45° ISO 5211

Stainless steel disc ensures

blow-out proof stem.

V-ring provides a weather seal.

Multi-standard alignment holes help
mount the valves.
PTFE bearing ensures perfect
turning and centric positioning
of the stem. The sleeve bearing
provides excellent support if
actuators are used for automa-
tion purposes.

Unique seat wave line rubber

seat reduces the torque of the
valve and extends the life span
V-ring as secondary sealing of the sealing.
ensures that media does not
escape to the atmosphere
through the stem guide.

Seat vulcanized to a phenol back-up

Disc with two-piece shaft con-
ring which makes seat replacement
struction enhances the flow
capacity of the valve. The shape very easy. The tolerances assure
of the disc provides lower torque 100% tightness at full differential
and prolongs the life span of the pressure. The valve is ideal for vacu-
valve. um applications and mounting be-
tween flanges is easily done.

PTFE/graphite bearing ensures O-ring anti-dust type. V-ring provides a secondary sealing,
perfect turning and centric preventing leakage to and from the
positioning of the stem. stem.

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B-2231-UK-07-2012-REV. B An Company
Construction DN40 - DN300 Wafer & lug type

Body GGG40 is standard - 3 layer coating EPOXY/EPOXY/PUR, 160 µ.

Types: wafer, lug and double flange.

Multi-standard alignment holes suitable for mounting flanges:

DN40 - DN300 wafer type:
EN1092 PN10, PN16 - ANSI150 -
BS10 TABLE D, TABLE E, JIS 10K, 16K.
DN350 - DN600 wafer type:
EN1092 PN10, PN16 - ANSI150 - BS10 TABLE D.
DN40 - DN150 lug type:
EN1092 PN10, PN16 or ANSI 150.
DN200 - DN600 lug type:
EN1092 PN10, PN 16 or ANSI150.
Mounting bolts lug: PN = Metric and ANSI = UNC

ISO 5211 top flange according to valve torque.

Relief track on the ISO top mounting flange.

A unique dynamic wave line rubber seat provides a highly efficient seal.
Seat
Reduced torque.

Extended sealing life span.

Making automation a very price competitive.

On the wafer type the seat is vulcanized to a phenolic back-up ring - a re-
placeable construction - on the lug type the seat is vulcanized onto the body.

Simple seat replacement.

100% tightness at full differential pressure (PN16 = 16 bar from DN40 -

DN150, PN10 = 10 bar from DN200 - DN600).

Ideal for full vacuum applications.

Trouble-free mounting between flanges.

Disc with two-piece shaft construction which enhances the Cv value of the
Disc valve and reduces turbulence.

The shape and finishing of the edge of the disc, provides the lowest possible
operating torque with bubble-tight shut off, even at maximum operating pres-
sure, thus extending the life span of the valve.

6 Know-how makes the difference

An Company B-2231-UK-07-2012-REV. B
 Construction DN40 - DN300 Wafer & lug type

Square stem.
Shaft / bearings
PTFE bearing ensures perfect turning and centric positioning of the stem.

The sleeve bearing provides excellent support, where actuators are used for
automation purposes.

The bottom PTFE/Graphite bearing is one of a kind - it is placed inside the

Unique bottom bearing disc, where it is actually needed.

Usually there would be a bearing in the bottom of the body - which means a
rotating shaft that transmits the forces put onto the disc down to the bearing.

The result is a displacement of the forces and this is prevented by the unique
bottom bearing - giving the valve a longer and trouble-free life span.

Long shafts for transmitting force are more vulnerable to excessive torsion
than short shafts.

The V-ring provides a secondary seal which prevents leakage to the stem.
V-type ring and end cover
The V-ring also provides a weather seal.

The end cover is sealed at the bottom with a threaded plug.

The end cover has an anit-dust O-ring.

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B-2231-UK-07-2012-REV. B An Company
 Type 2231 Wafer / 2241 Lug - DN40 to DN300
Structure and material 1
2
3
4

4
7

9
4
10
11
12
Wafer Lug
No. Description Material Standard Coating

1 Stem Stainless Steel - AISI 420

2 Preventing Plate Stainless Steel - AISI 316
3 Screw Stainless Steel - AISI 316
4 V-ring NBR
EPDM
FPM
5 Bushings PTFE
6 Body Ductile Iron - ASTM A536 Gr 65-45-12 (GGG40) 3 layer coating EPOXY/EPOXY/PUR 160µ
Carbon Steel - ASTM A216 WCB (GSC25N) RAL 9006
Stainless Steel - ASTM A351 CF8M
7 Seat NBR
EPDM
FPM
PTFE on silicone backup (2230 only)
8 Disc Stainless steel - ASTM A351 CF8M
Low alloy stainless steel - ASTM A276 (SS201)
Ductile iron - ASTM A536 Gr 65-45-12 (GGG40) Rilsan
Ductile iron ECTFE
Alu-bronze - ASTM B148 C95800
Duplex
Hastelloy
9 Bushing Graphite / PTFE
10 Stem Stainless Steel - AISI 420
11 O-ring NBR
12 Plug Steel Galvanized

Other materials available.

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An Company B-2231-UK-07-2012-REV. B
 Type 2231 Wafer / 2241 Lug - DN350 to DN600

Structure and material 1

2
3
4

5
6
5
4
7

10
4

17
11
12
13
14
15
Wafer 16 Lug
No. Description Material Standard Coating

1 Stem Stainless Steel - AISI 420

Stainless Steel - AISI 431 (ANSI 150 and PN16 >DN300)
2 Preventing Plate Stainless Steel - AISI 316
3 Screw Stainless Steel - AISI 304
4 O-ring NBR
5 Bushings PTFE
6 Body Ductile iron - ASTM A536 Gr 65-45-12 (GGG40) 3 layer coating EPOXY/EPOXY/PUR 160µ
Carbon Steel - ASTM A216 WBC (GSC25N) RAL 9006
Stainless Steel - ASTM A351 CF8M
7 Seat NBR
EPDM
FPM
PTFE on silicone backup (2231 only)
8 Disc Low alloy stainless steel - ASTM A276 (SS201)
Ductile Iron - ASTM A536 Gr 65-45-12 (GGG40) Rilsan
Ductile Iron ECTFE
Stainless Steel - ASTM A351 CF8M
Alu-bronze - ASTM B148 C95800
Duplex
Hastelloy
9 Screw Stainless Steel - AISI 410
10 Stem Stainless Steel - AISI 420
Stainless Steel - AISI 431 (ANSI 150 and PN16 >DN350)
11 O-ring NBR
12 Nut Stainless Steel - AISI 304
13 O-ring NBR
14 Bolts Stainless Steel - AISI 304
15 Washers Stainless Steel - AISI 304
16 Cover Stainless Steel - AISI 304
17 Bushing PTFE + Graphite

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B-2231-UK-07-2012-REV. B An Company
Type 2400 - Double Flanged - DN50 to DN300

Structure and material

7
4
5
1
6

6 3

No. Description Material Standard Coating

1 Body Ductile iron - ASTM A536 Gr 65-45-12 (GGG40) 3 layer coating EPOXY/EPOXY/PUR 160µ
Carbon steel - ASTM A216 WCB (GSC25N) RAL 9006
Stainless steel - ASTM A351 CF8M
2 Disc Low alloy stainless steel - ASTM A276 (SS201)
Ductile iron - ASTM A536 Gr 65-45-12 (GGG40) Rilsan
Ductile iron F46 (FEP)
Stainless steel - ASTM A351 CF8M
Alu-bronze - ASTM B148 C95800
Duplex
Hastelloy
3 Seat NBR
EPDM
FPM
4 Stem Stainless steel - SS420 for PN16
Stainless Steel - SS431 for PN25
5 V-type ring Same material as seat
6 Bushing Bronze
7 Flange Hard plastic
8 Screw Steel Galvanized

10 Know-how makes the difference

An Company B-2231-UK-07-2012-REV. B
 Type 2400 - Double Flanged - DN350 to DN600

Structure and material

10

5 9

6 4

6 1

12

7 11

8 13

No. Description Material Standard Coating

1 Body Ductile iron - ASTM A536 Gr 65-45-12 (GGG40) 3 layer coating EPOXY/EPOXY/PUR 160µ
Carbon steel - ASTM A216 WCB (GSC25N) RAL 9006
Stainless steel - ASTM A351 CF8M
2 Disc Low alloy stainless steel - ASTM A276 (SS201)
Ductile iron - ASTM A536 Gr 65-45-12 (GGG40) Rilsan
Ductile iron F46 (FEP)
Stainless steel - ASTM A351 CF8M
Alu-bronze - ASTM B148 C95800 Duplex
Hastelloy
3 Seat NBR
Copolymer EPDM
FPM
4 Stem Stainless steel - SS420 for PN16
Stainless Steel - SS431 for PN25
5 V-type ring Same material as seat
6 Bushing Bronze Graphite inner coating
7 Bottom cover Ductile iron Polyester
RAL 9006
8 O-type ring NBR
9 Space ring Steel Galvanized
10 Spring ring Spring steel
11 Bolt Stainless steel
12 Gasket Same material as seat
13 Bottom screw Steel Galvanized

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B-2231-UK-07-2012-REV. B An Company
 Type 2231 Wafer - DN40 to DN300

Dimensions (mm) E
øI nxøk nxøJ
øH
C
F G

øZ
A

øD L

Weight [kg]
Dim. A B C D E F G øH øI nxøJ nxøK L M øZ ISO
free stem
DN40 113 63.0 13.5 82.4 11 65 10 50 - 4x7 - 33 29.6 44.3 F05 1.9
DN50 126 72.0 13.5 99.0 11 65 10 50 - 4x7 - 43 34.6 55.2 F05 2.0
DN65 134 78.0 13.5 113.4 11 65 10 50 - 4x7 - 46 47.7 66.3 F05 2.5
DN80 157 91.5 13.5 128.7 11 65 10 50 - 4x7 - 46 69.1 83.0 F05 3.1
DN100 167 108.5 13.5 156.7 11 65 10 50 - 4x7 - 52 87.2 101.5 F05 4.2
DN100* 167 108.5 17.5 156.7 14 90 13 70 50 4x7 4x9 52 87.2 101.5 F05/F07 4.5
DN125 180 124.0 17.5 190.3 14 90 13 70 - 4x9 - 56 116.5 129.3 F07 6.5
DN150 203 137.0 18.5 213.0 17 90 13 70 - 4x9 - 56 144.0 154.5 F07 7.5
DN200 228 167.0 24.5 265.8 22 125 15 102 - 4 x 11 - 60 191.1 200.3 F10 12.0
DN250 266 207.0 24.5 324.2 22 125 15 102 - 4 x 11 - 68 240.6 250.0 F10 19.0
DN300 291 236.0 27.0 376.8 27 150 15 125 102 4 x 11 4 x 14 78 290.7 301.0 F10/F12 26.5
*Optional choise - ON REQUEST

Type 2231 Wafer - DN350 to DN600

Dimensions (mm) E
øH
nxøK nxøJ
C øI
F G

øZ
A

øD L

Weight [kg]
Dim. A B C D E F G øH øI nxøJ nxøK L M øZ ISO
free stem
DN350 332 258.0 30 411.7 27 175 19 140 125 4 x 14 4 x 18 78 329.6 338.7 F12/F14 39.0
DN400 363 301.5 30 471.2 27 175 20 140 125 4 x 14 4 x 18 102 376.3 389.9 F12/F14 57.5
DN450 397 333.0 39 528.0 36 210 25 165 140 4 x 18 4 x 22 114 425.6 440.6 F14/F16 77.0
DN500 425 378.0 49 580.4 46 210 25 165 140 4 x 18 4 x 22 127 474.7 491.4 F14/F16 92.5
DN600 498 438.0 49 687.9 46 300 30 254 165 8 x 18 4 x 22 154 573.0 593.3 F16/F25 158.0

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An Company B-2231-UK-07-2012-REV. B
 Type 2241 Lug - DN40 to DN300

Dimensions (mm)
E nxøJ
C øH
G
F

øZ
A

øD1 L
øD2

Weight [kg]
Dim. A B C D1 D2 E F G øH øI nxøJ nxøK L M øZ ISO
free stem
DN40 113 67.0 13.5 82.0 112.0 11 65 10 50 - 4x7 - 33 29.6 44.3 F05 2.7
DN50 126 76.0 13.5 93.0 122.4 11 65 10 50 - 4x7 - 43 34.6 55.2 F05 2.8
DN65 134 82.0 13.5 107.0 136.5 11 65 10 50 - 4x7 - 46 47.7 66.3 F05 3.5
DN80 157 96.0 13.5 116.0 180.0 11 65 10 50 - 4x7 - 46 69.1 83.0 F05 4.8
DN100 167 113.5 13.5 146.0 198.3 11 65 10 50 - 4x7 - 52 87.2 101.5 F05 6.4
DN100* 167 113.5 17.5 146.0 198.3 14 90 13 70 50 4x7 4x9 52 87.2 101.5 F05/F07 6.6
DN125 180 129.0 17.5 175.0 226.0 14 90 13 70 - 4x9 - 56 116.5 129.3 F07 8.4
DN150 203 143.0 17.5 202.0 261.7 17 90 13 70 - 4x9 - 56 144.0 154.5 F07 10.8
DN200 228 172.0 24.5 253.0 314.5 22 125 15 102 - 4 x 11 - 60 191.1 200.3 F10 16.5
DN250 266 213.0 24.5 307.0 380.0 22 125 15 102 - 4 x 11 - 68 240.6 250.0 F10 25.5
DN300 291 242.0 27.0 360.0 428.4 27 150 15 125 102 4 x 11 4 x 14 78 290.7 301.0 F10/F12 34.4
*Optional choise - ON REQUEST

Type 2241 Lug - DN350 to DN600

Dimensions (mm) E
øH
øI nxøK
C nxøJ
G
F
øZ

L
øD1
øD2

Weight [kg]
Dim. A B C D1 D2 E F G øH øI nxøJ nxøK L M øZ ISO
free stem
DN350 332 278.0 28.5 393.0 493.0 27 179 19 140 125 4 x 14 4 x 18 78 329.6 338.7 F12/F14 50.1
DN400 363 321.5 28.5 456.0 555.1 27 179 20 140 125 4 x 14 4 x 18 102 376.3 389.9 F12/F14 74.3
DN450 397 353.0 39.0 514.0 636.8 36 214 25 165 140 4 x 18 4 x 22 114 425.6 440.6 F14/F16 116.4
DN500 425 400.0 49.0 565.4 706.0 46 214 25 165 140 4 x 18 4 x 22 127 474.7 491.4 F14/F16 155.6
DN600 498 460.0 51.5 668.9 830.5 46 304 31 256 165 8 x 18 4 x 22 154 573.0 593.3 F16/F25 239.1

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B-2231-UK-07-2012-REV. B An Company
 Type 2241 Lug - Bolt Circle Diameter - DN40 to DN600

Bolt Circle Diameter

BC
D

PN 10 PN 16 ANSI 150
Dim.
BCD [mm] No. bolts Nom. size BCD [mm] No. bolts Nom. size BCD [mm] No. bolts Nom. size
DN40 110 4 M16 x 40 110 4 M16 x 40 98,0 4 1/2” x 35
DN50 125 4 M16 x 40 125 4 M16 x 40 120.6 4 5/8” x 35
DN65 145 4 M16 x 45 145 4 M16 x 45 139.7 4 5/8” x 40
DN80 160 8 M16 x 45 160 8 M16 x 45 152.4 4 5/8” x 40
DN100 180 8 M16 x 50 180 8 M16 x 50 190.5 8 5/8” x 45
DN125 210 8 M16 x 50 210 8 M16 x 50 215.9 8 3/4” x 45
DN150 240 8 M20 x 50 240 8 M20 x 50 241.3 8 3/4” x 45
DN200 295 8 M20 x 55 295 12 M20 x 55 298.5 8 3/4” x 50
DN250 350 12 M20 x 60 355 12 M24 x 60 362.0 12 7/8” x 60
DN300 400 12 M20 x 65 410 12 M24 x 65 431.8 12 7/8” x 65
DN350 460 16 M20 x 65 470 16 M24 x 65 476.3 12 1” x 70
DN400 515 16 M24 x 75 525 16 M27 x 75 539.8 16 1” x 85
DN450 565 20 M24 x 80 585 20 M27 x 80 577.9 16 1 1/8” x 90
DN500 620 20 M24 x 90 650 20 M30 x 99 635.0 20 1 1/8” x 100
DN600 725 20 M27 x 100 770 20 M33 x 100 749.3 20 1 1/4” x 110

According to the DIN standard the thread type is metric.

According to the ANSI standard the thread type is UNC.

14 Know-how makes the difference

An Company B-2231-UK-07-2012-REV. B
 Type 2400 - Double flanged - DN50 to DN300

Dimensions (mm)

E L

A øF
øZ

B n-øh

Weight [kg]
Dim. A B C E øF G Top Flange n-øh L M øZ
Free stem
DN50 142 80 14 11 50 65 F05 4-8 108 - 53 9.0
DN65 155 89 14 11 50 65 F05 4-8 112 - 65 12.0
DN80 161 95 14 11 50 65 F05 4-8 114 - 79 15.0
DN100 180 114 14 14 50 65 F05 4-8 127 - 104 18.0
DN125 193 127 20 14 70 90 F07 4-8 140 - 124 20.7
DN150 205 139 20 17 70 90 F07 4 - 10 140 68.8 156 23.9
DN200 250 175 25 22 102 125 F10 4 - 12 152 134.4 203 34.7
DN250 282 203 25 22 102 125 F10 4 - 12 165 189.0 251 49.5
DN300 326 242 27 27 125 150 F12 4 - 14 178 243.8 302 65.4

Type 2400 - Double flanged - DN350 to DN600

Dimensions (mm)

L
E
C
G

øF
A øZ

n-øh
B

Weight [kg]
Dim. A B C E øF1 øF2 G Top Flange n1-h1 n2-h2 L M øZ
Free stem
DN350 358 267 40 36 125 140 175 F12 / F14 4 - 14 4 - 18 190 274.7 334 134.1
DN400 380 301 40 36 125 140 175 F12 / F14 4 - 14 4 - 18 216 324.7 390 119.3
DN450 422 381 40 36 140 165 210 F14 / F16 4 - 18 4 - 23 222 381.0 441 144.0
DN500 479 387 50 46 140 165 210 F14 / F16 4 - 18 4 - 23 229 435.8 492 168.8
DN600 562 457 50 46 165 254 300 F16 / F25 4 - 23 8 - 18 267 529.5 593 248.0

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B-2231-UK-07-2012-REV. B An Company
 Torques and flow capacities for type 2231 / 2241
Kv-valve rated flow coefficients (m³/h at 1 bar ΔP)
Opening angle
Valve Torque
Dim. Valve Torque /Nm *1 10º 20º 30º 40º 50º 60º 70º 80º 90º
/Nm *2
DN40 12 22 <1 <1 4 12 17 32 45 53 62
DN50 12 22 <1 <1 5 14 29 47 71 98 107
DN65 17 34 1 2 11 27 50 77 122 171 213
DN80 PN16 24 45 3 6 28 54 91 140 213 301 404
DN100 35 54 5 14 57 108 175 262 404 594 799
DN125 59 Optional 84 6 27 84 156 248 385 624 954 1239
choise
DN150 84 124 7 51 129 224 363 572 977 1535 1929
DN200 164 200 PN10 374 22 114 229 401 639 1018 1755 2880 3484
DN250 280 280 563 33 171 334 634 970 1530 2650 4403 5753
DN300 402 386 891 49 250 490 925 1416 2231 3865 6641 8828
DN350 770 700 954 118 301 631 1131 1918 3081 4963 8884 10308
DN400 PN10 1094 PN16 850 1298 153 393 824 1478 2506 4024 6482 11603 13464
DN450 1497 1500 1641 195 498 1043 1871 3170 5093 8210 14686 17041
DN500 1988 3690 2219 240 615 1288 2309 3913 6287 10128 18130 21038
DN600 3264 5830 4000 345 885 1853 3326 5635 9054 14584 26109 30295
Above mentioned torques are based on on/off services/lubricating liquid.
*1) NBR / EPDM / FPM, *2) PTFE (Only available as type 2231)

Kv = The number of m³ per hour of 20º C water at 1 bar pressure drop.

Cv = 1.167 Kv.
Cv = The number of US gallons per minute of 60º F water at 1 psi pressure drop.

Torques and flow capacities type 2400

Kv-valve rated flow coefficients (m³/h at 1 bar ΔP)
Opening angle

Valve
Dim. 10º 20º 30º 40º 50º 60º 70º 80º 90º
Torque / Nm
DN50 23 1 3 9 21 39 64 93 104 109
DN65 29 2 6 17 39 72 123 177 199 208
DN80 44 4 10 26 63 114 193 278 313 327
DN100 75 7 13 37 85 151 226 452 567 604
DN125 100 11 30 59 148 247 435 740 919 991
DN150 125 17 45 89 223 372 654 1112 1380 1486
DN200 213 30 68 160 267 482 749 1417 2434 2674
DN250 288 49 127 254 425 764 1189 2252 3867 4260
DN300 450 75 195 380 655 1171 1823 3453 5929 6538
DN350 850 101 262 526 871 1580 2456 4648 7981 8817
DN400 1225 130 342 684 1123 2051 3188 6039 10358 11392
DN450 1688 169 445 890 1484 2672 4156 7868 13508 14859
DN500 2125 212 560 1121 1864 3363 5231 9903 16999 18624
DN600 3625 312 820 1640 2734 4923 7657 14493 24889 27342
Kv = The number of m³ per hour of 20º C water at 1 bar pressure drop.
Cv = 1.167 Kv.
Cv = The number of US gallons per minute of 60º F water at 1 psi pressure drop.
From DN350 to DN600 valves, if the normal pressure is 16 bar, Kv the torque value is the same as the values for the wafer and lug models.

Service- and media factor - Actuator Sizing

Service factor [SF] Multiply by Medium factor [MF] Multiply by Medium factor [MF] Multiply by
For dry service (Dry gas
ON/OFF operation 1.15 Lubricating liquid/gas 0.90 1.25
/air)
...OR...
Dirty air slurry, natural
Modulating operation 1.25 Viscous Liquids, Molasses 1.30 1.50-1.80
gas, dirty slurry,
...OR...
Lime water, chlorin gas,
*) 2 cycle/day “NC” 1.15 Degreasing liquid 1.25 1.50-1.80
oxygen, powder
...OR...
**) 1 cycle/week “NC” 1.50 Saturated steam 1.20 Hydrodynamic torque NA
*Valve is completely closed and opens 2 times a day minimum.
** Valve is completely closed and opens only one time per week or longer. Having a long period without maneuvering the valve, will increase the breakaway torque.
NB: Please maneuver the DVC butterfly valve at least one time per month to avoid deformation of the rubber seat.

EXAMPLE OF ACTUATOR SIZING: Simple ON/OFF operation, Medium: Molasses, Valve: 2231 DN100. 1.15[SF] x 1.30[MF] x 34[Nm] = 50.8Nm (Sizing torque actuator)
Only choose one Service Factor [SF] and one Medium factor [MF] when calculating the sizing torque.

16 Know-how makes the difference

An Company B-2231-UK-07-2012-REV. B
 Valve Sizing

Determining the size of butterfly valves for control purposes should not be done on the basis of the nominal diam-
eter of the pipe but should be calculated on the basis of the operating characteristics in order to attain the correct
control characteristics.

Butterfly valves Type 2231 / Type 2241 from Dansk Ventil Center are designed with approximately equal percentage
characteristics over an opening angle of 65°.

You only need to consider the opening angle when determining the size of control valves. When determining the
valve nominal diameter calculate the Kv value from the below formula:
Example: DN 100
900

800
Type 2231 / 2241
Liquid: KV = Flow coefficient. 700 Type 2400
w Q = Max. flow volume in m3/h.
KV = Q x 600
Δp w = Exact weight in kg/dm3.
500
Δp = Pressure drop in bar.
VN = Max. flow in Nm3/h.
400

Gas: G = Exact weight in kg/Nm3. 300

VN GxT T = Absolute temp. in ° Kelvin. 200

KV =
514 Δp x pd Pd = Absolute pressure downstream in bar 100

0
0 10 20 30 40 50 60 70 80 90

Approvals LINER INFO

Rubber liners (NBR, EPDMm and FKM):
Rubber will over time loose flexibility and compression set. The
higher the temperature rubber is installed in, the shorter the
expected lifespan is. Our values for temperature is given to the
best of our knowledge, and we advice that valves are tested
CE - according to PED 97/23/EC for lifespan if installation is running near the given temperature
limit. If in doubt, please consult us.
3.1 certificate according to EN 10204
PTFE Liners on silicone backup
TYPE 2231 valves with seat in PTFE/silicone
NBR / EPDM certification
backup is just to be used as a chemical
barrier valve, the solution is not for steam
ATEX certification or hot water installations, as the water will
condense and damage the liner.

Chart for temperature and resistance

Liner Temperature Suitable for Unsuitable for

Water, steam, alcohol, glycol, caustic soda, ozone, Mineral oil, chlorine compounds, ketones, acetyl,
food products, glycerine, milk, oxygen, air, saturated chloride, asphalt, bromine, butane, butyl, petrol,
EPDM - 15 ºC
salt, iron chloride, gelatine, dry hydrogen sulphide, diesel oil, acid, fish oil, freon, chlorine, natural gas,
+ 120 ºC
potassium chloride, sodium, magnesium chloride exhaust gas, nitric acid
Mineral oil, grease, air, seawater, gas, boric acid, Ozone, acetone, aniline, chlorine dioxide, chromic
- 10 ºC aluminium chloride, ammonia gas, citric acid, diesel acid, phenol, ethyl acetate, freon 21+22+23, hot
NBR
+ 80 ºC oil, fish oil, petrol, gelatine, glycerine, magnesium nitric acid, styrene, hydrogen sulphide, isopropyl
chloride, lactic acid, linseed oil, natural gas acetate, oxygen, sulphuric acid
Abrasive medium, aluminium chloride, sugar beet Steam, aniline, asphalt, butadiene, diesel oil, eth-
- 30 ºC fluid, boric acid, potassium chloride, citric acid, ane, ethyl acetate, hydraulic oil, hydrochloric acid,
NATURAL RUBBER
+ 80 ºC magnesium chloride, ferritic nitrate, formic acid, linseed oil, methane, mineral oil, oxygen, styrene,
gelatine, sugar, glycerine, lactic acid, nitrogen soyabean oil, turpentine
Mineral, organic and inorganic chemicals, air, Ammonia, diesel oil, grease, ketone, methyl,
- 20 ºC
HYPALON* oxygen, fish oil, glycerine, citric acid, ozone, phenol, propyl, bromine, nitric acid, tar, urea, var-
+ 75 ºC
sodium solphate nish, lectine
Food products, ammonia gas, barium, boric acid, Steam and hot water (max. 100º C), asphalt, diesel
- 40 ºC
SILICONE* potassium, bisulphite, citric acid, copper cyanide, oil, ethane, freon, ethyl chloride, methane, nitric
+ 170 ºC
glycerine, nitrogen, lactic acid acid, olive oil, propane, turpentine
Oil, mineral acid, grease, phosphorus, tannic acid, Hot water, steam, ketone, ammonia gas, acetone,
- 20 ºC
FPM gelatine, glycol, oxygen, slaked lime, carbon acid, formaldehyde, cellulose acetate, freon, urea,
+ 170 ºC
natural gas, pulp, salt, sugar, sulphur ethanoic acid, methyl
PTFE -40 °C Solvents and corrosive media. Alkaline metals and abrasive materials. Steam and
on silicone backup +180 °C (dry gas and dry powder) hot water
PTFE -40 °C Solvents and corrosive media. Alkaline metals and abrasive materials.
on silicone backup +95 °C (liquid, steam, moisturise- gas and powder)

Note: materials marked with * available on special request only.

Know-how makes the difference 17

B-2231-UK-07-2012-REV. B An Company
 Installation Guide

Check that the specifications on the identification plate meet the require-
Installation guide for ments regarding pressure, temperature and media.
Butterfly Valves
The piping must have a straight line and the flanges have to be parallel.
Furthermore there must be a distance between the flanges, corresponding
to the face-to-face dimensions of the butterfly valve.

The butterfly valve can be mounted in any direction. However if there are
a lot of dirt particles on the bottom of the pipe, it will be suitable to mount
the stem of the butterfly valve horizontally. This will protect the pivot point
of the disc.

Before commissioning, the pipework has to be rinsed out to remove dirt

and remnants of welding material, to avoid damage on the liner. During the
rinsing procedure, the butterfly valve has to be positioned as open and may
not be operated, before the rinsing has been completed.

Welding operations may not be performed nearby the butterfly valve, as

welding drops can damage the liner.

Do not use gaskets. The liner works as sealing to the atmosphere.

Where vacuum, high flow rate or water hammering can occur, flanges with-
out a loose collar should be used, to obtain the best conditions.

Carefully place the butterfly Check that the flange covers Carefully open and close the valve to check
valve between the flanges, the area of the liner. Afterwards that the disc centralizes and the disc does not
with the disc in closed posi- tighten the bolt on the flange touch the flange. With the disc in the open
tion. by hand. position, tighten crosswise with a wrench.

As the butterfly valves are

Though the valves are constructed to work as shown on the left,
equipped with the unique wave
counter clockwise rotation - CCW - can be applied without prob-
shaped liner, the operation of the
lems, if consider that the torque in this case will increase.
valves, either free stem, handle or
gear operated, has to follow the
The best angle for a closed valve is 90° because of the special
guidelines as shown below.
design of the liner and rounded disk edge.
A small triangular shaped figure is
placed on the liner - this triangle Turn disc CW
indicates which way the disc has to towards arrow
enter the liner. to close

Generally spoken the disc has to

rotate clockwise - CW - in order to
have the lowest possible torque -
and thus the longest possible life
time. Turn 90° CW to close

18 Know-how makes the difference

An Company B-2231-UK-07-2012-REV. B
 Construction - Handlever

Aluminium handlever
Handlever
Convenient installation and usage.
For DN40 to DN200 Alu.

Excellent surface design and comfortable operating.

Position can be locked by fixing one bolt and nut in the lever hole.

Standard anodized surface with powder epoxy coating.

Steel or Stainless steel handlever

For DN40 to DN200 Steel/SS

Lever, locker and plate are made from steel or stainless steel.

Convenient installation and usage.

Excellent surface design and comfortable operating.

Standard steel has e-coating surface.

Dimensions (mm) and Materials

For DN40 to DN200 Aluminium For DN40 to DN150 Steel or Stainless steel
E øA
Ex

C D
B B

F For DN200 Steel or Stainless steel

øA
E

ExE
Ex

1 234

B
C
D
1 2 3 4 5

H
F

Type Alu Valve Size B C D ExE F Bolts Weight No. Part Name Aluminium Surface
dim. (Kg) standard option

DN40 1 Column Diecast aluminum Powder epoxy Anodized 40µ

DN50
2953100050 DN65 F05 195 228 73 11 x 11 60 M6 x 20 0.35 2 Holding Handle Diecast aluminum Powder epoxy Anodized 40µ
DN80
DN100 3 Locking Handle Diecast aluminum Powder epoxy Anodized 40µ

2953100125 DN125 F07 269 317 101 14 x 14 80 M8 x 25 0.60 4 Spring Carbon Steel Q235 Steel Q235 SS316

2953100150 DN150 F07 269 317 101 17 x 17 80 M8 x 25 0.60

5 Bolt / nut SS304 SS304 SS316
2953100200 DN200 F10 330 405 125 22 x 22 82 M10 x 30 0.80

Type (S/SS) Valve Size A B C D ExE F H Bolts Weight No. Part Name Steel (S) Stainless Steel (SS)
dim. (Kg)

DN40 1 Column Carbon Steel Q235 Stainless Steel AISI 304

DN50
2952009050 /
DN65 F05 30 220 250 26 11 x 11 29 70 M6 x 20 0.25 2 Holding Handle Carbon Steel Q235 Stainless Steel AISI 304
2952029050
DN80
DN100
3 Locking Handle Carbon Steel Q235 Stainless Steel AISI 304
2952009100 /
DN125 F07 35 260 290 28 14 x 14 31 52 M8 x 25 0.50
2952029100 4 Hingle Pin Stainless Steel AISI 304 Stainless Steel AISI 304

2952009150 / 5 Spring Carbon Steel Q235 Stainless Steel AISI 304

DN150 F07 35 260 290 28 17 x 17 31 52 M8 x 25 0.50
2952029150

2952009200 / M10 x Bolt / nut / shim Stainless Steel AISI 304 Stainless Steel AISI 304
DN200 F10 42 370 391 48 22 x 22 38 75 1.00
2952029200 30

Know-how makes the difference 19

B-2231-UK-07-2012-REV. B An Company
Construction - Gear Operators - DN 40 to DN 300

Aluminium alloy housing

Gearboxes

Type 5595 Steel input shaft

(DN50 - DN300)
Steel worm gear

Ductile iron output gear segment

Dustproof enclosure

Units provided with handwheel

Adjustable travel stops are standard and factory set

AISI 304 standard bolts and nuts

Dimensions are valid for type 2231 and 2241

Dimensions (mm)

Output Input
Valve Weight
Type SxS D2 n-d1 Ratio torque torque A B øB C D E øF H H1
dim. (Kg)
(Nm) (Nm)
5595-10-11 DN 40 11 x 11 100 1.0

5595-10-11 DN 50 11 x 11 100 1.0

50
5595-10-11 DN 65 11 x 11 / 4 - M6x20 40:1 150 5 148 108 12 98 80 43 100 48 26 1.0
70
5595-15-11 DN 80 11 x 11 120 1.2

5595-15-11 DN 100 11 x 11 120 1.2

5595-20-14 DN 125 14 x 14 120 1.9

70 4 - M6x20 40:1 150 5 148 108 12 98 80 43 48 26
5595-20-17 DN 150 17 x 17 200 1.9

5595-30-22 DN 200 22 x 22 300 5.6

5595-30-22 DN 250 22 x 22 102 4 - M10x30 45:1 750 30 296 223 15 155 146 60 300 71 38 5.6

5595-30-27 DN 300 27 x 27 300 5.5

20 Know-how makes the difference

An Company B-2231-UK-07-2012-REV. B
 Construction - Gear Boxes - DN 350 to DN 600

Ductile iron housing

Gearboxes

Type 5595 Steel input shaft

(DN350 - DN600)
Steel worm gear

Ductile iron output gear segment

Dustproof enclosure

Units provided with handwheel

Adjustable travel stops are standard and factory set

AISI 304 standard bolts and nuts

Dimensions are valid for type 2231 and 2241

General Parameters

n-m

General Information

Output Input Turns from Stem

Valve Handwheel Bolt size Weight
Type Ratio torque torque open to hole
dim. ø (mm) n-m (Kg)
(Nm) (Nm) closed size
5595-40-27 DN 350 42:1 994 88 300 10 27 x 27 4 - M16 x 40 17.1
5595-50-27 DN 400 60:1 1789 110 300 15 27 x 27 4 - M16 x 40 32.0
5595-60-36 DN 450 68:1 3381 165 400 17 36 x 36 4 - M16 x 45 32.0
5595-60-46 DN 500 68:1 3381 165 400 17 46 x 46 4 - M20 x 45 32.0
5595-70-46 DN 600 88:1 4474 169 500 22 46 x 46 8 - M16 x 55 46.1

Dimensions

Mounting
Type D1 d1 ø ø1 B C D H H1 H2 h E F M N
flange

5595-40 F14 140 65 20 6 168 147 150 81 73 42 7.5 136 157 52 67

5595-50 F14 140 90 20 6 185 192 198 98 80 50 5.2 184 217 86 90
5595-60 F16 / F14 165 115 30 8 250 235 252 105 92 50 9.5 248 292 114 123
5595-70 F25 / F16 254 120 30 8 275 290 315 127 113 50 9.5 313 326 117 153

Know-how makes the difference 21

B-2231-UK-07-2012-REV. B An Company
 Construction - Actuators

Body is hard anodized (40µ) as standard but can be supplied PTFE coated or
Actuators all stainless.

Twin rack pistons made from die-cast aluminium - hard anodized or from
Spring Return galvanized cast steel.
Double Acting
End caps are made from die-cast aluminium powder polyester painted, PTFE
or nickel plated.

The pinion is high-precision and integrative, made from nickel-alloy steel.

Pre-loaded, coated high performance springs are made from corrosion resis-
tance material (only type 5051 - Spring Return Actuators).

Two independent external travel stop adjustment bolts can easily and pre-
cisely be adjusted +/- 5% at both open and close directions.

Bearings and guides made from low friction, long life compound material to
avoid direct contact between metals.

NBR o-rings provide trouble-free operation at standard temperature ranges.

For low and high temperatures FPM and Silicone are used.

Actuator Principle and Torque

Double Acting Actuator Spring Return Actuator

CCW CW CCW CW

A B A B A B
A B

A B A B
A B A B

CCW: Air to Port A forces the pistons outwards, CCW: Air to Port A forces the pistons outwards,
causing the pinion to turn counter clockwise causing the springs to compress. The pinion
while the air is being exhausted from Port B. turns counter clockwise while the air is being
exhausted from Port B.

Air to Port B forces the pistons inwards, caus- Loss of air pressure on Port A, the stored en-
ing the pinion to turn clockwise while the air ergy in the springs forces the pistons inwards.
is being exhausted from Port A. The pinion turns clockwise while air is being
exhausted from Port A.

CCW is standard at Dansk Ventil Center CCW is standard at Dansk Ventil Center

CW: Air to Port A forces the pistons outwards, CW: Air to Port A forces the pistons outwards,
causing the pinion to turn clockwise while the causing the springs to compress. The pinion
air is being exhausted from Port B. turns clockwise while the air is being exhaust-
ed from Port B.

Air to Port B forces the pistons inwards caus- Loss of air pressure on Port A, the stored en-
ing the pinion to turn counter clockwise while ergy in the springs forces the pistons inwards.
the air is being exhausted from Port A. The pinion turns counter clockwise while air is
being exhausted from Port A.

22 Know-how makes the difference

An Company B-2231-UK-07-2012-REV. B
 DVC Actuators - Standard conditions - 6bar air supply

Double Acting Actuators for Butterfly Valves

Actuator BV Dimensions
Output torque [Nm] Air supply ISO 5211 / mm Product no. ISO 5211 / mm
size 2231/2241
40 9.2 6bar F04 / 9 5050032449
DN 40 pn16
52 23.9 6bar F03-F05 / 11 5050052351 DN 50 pn16 F05 / 11
DN 65 pn16
DN 80 pn16 F05 / 11
63 43.8 6bar F05-F07 / 14 5050063574
DN 100 pn16 F05 / 11
75 60.2 6Bar F05-F07 / 14 5050075574
83 94.1 6Bar F05-F07 / 17 5050083577 DN 125 pn16 F07 / 14
92 135.4 6Bar F05-F07 / 22 5050092572 DN 150 pn16 F07 / 17
105 198.4 6Bar F07-F10 / 22 5050105702 DN 200 pn10 F10 / 22
125 301.0 6Bar F07-F10 / 22 5050125702 DN 250 pn10 F10 / 22
140 513.0 6Bar F10-F12 / 27 5050140028 DN 300 pn10 F10-F12 / 27
160 798.0 6Bar F10-F12 / 27 5050160028 DN 350 pn10 F12-F14 / 27
190 1276.0 6Bar F14 / 27 5050190888 DN 400 pn10 F12-F14 / 27
210 1596.0 6Bar F14 / 36 5050210883 DN 450 pn10 F14-F16 / 27
240 2308.5 6Bar F16 / 46 5050240665 DN 500 pn10 F14-F16 / 46
270 3508.9 6Bar F16 / 46 5050270665 DN 600 pn10 F16-F25 / 46

Spring Return Actuators for Butterfly Valves

Actuator Torque air Torque spring BV Dimensions

ISO 5211 / mm Product no. ISO 5211 / mm
size [6bar] Maximum number of springs 2231/2241

Start - End Spring Start - Spring End

52 F03-F05 / 11 5051052351
13.8 - 9.1 14.8 - 10.2
Start - End Spring Start - Spring End DN 40 pn16
63 F03-F05 / 11 5051063351 F05 / 11
27.3 - 18.6 25.0 - 16.4 DN 50 pn16
Start - End Spring Start - Spring End DN 65 pn16
75 F03-F05 / 11 5051075351 F05 / 11
34.9 - 25.4 34.7 - 25.3 DN 80 pn16
Start - End Spring Start - Spring End
83 F05-F07 / 14 5051083574 DN 100 pn16 F05 / 11
56.1 - 38.9 55.2 - 38.0
Start - End Spring Start - Spring End
92 F05-F07 / 17 5051092577
79.4 - 53.0 82.5 - 56.0
Start - End Spring Start - Spring End
105 F07-F10 / 17 5051105707 DN 125 pn16 F07 / 14
112.5 - 80.6 118.1 - 75.9
Start - End Spring Start - Spring End
125 F07-F10 / 22 5051125702 DN 150 pn16 F07 / 17
176.0 - 113.0 188.0 - 125.0
Start - End Spring Start - Spring End
140 F10-F12 / 22 5051140022 DN 200 pn10 F10 / 22
307.0 - 203.0 310.0 - 206.0
Start - End Spring Start - Spring End
160 F10-F12 / 22 5051160022 DN 250 pn10 F10 / 22
463.0 - 298.0 500.0 - 335.0
Start - End Spring Start - Spring End
190 F12 / 27 5051190228 DN 300 pn10 F10-F12 / 27
797.0 - 535.0 742.0 - 480.0
Start - End Spring Start - Spring End
210 F14 / 27 5051210888 DN 350 pn10 F12-F14 / 27
936.0 - 684.0 912.0 - 660.0
Start - End Spring Start - Spring End DN 400 pn10 F12-F14 / 27
240 F14 / 36 5051240883
1323.0 - 979.0 1330.0 - 985.0 dn 450 pn10 f14-f16 / 27
Start - End Spring Start - Spring End
270 F14 / 36 5051270883
2167.0 - 1623.0 1887.0 - 1342.0

Standard conditions: Water, 1kg/dm3, 20oC.

Know-how makes the difference 23

B-2231-UK-07-2012-REV. B An Company
 Know-how makes the difference

Dansk Ventil Center A/S

Product Range

Ball Valves Pneumatic Actuators

Butterfly Valves Soft Seated Electrical Actuators
Butterfly Valves Metal Seated Brackets for Actuators
Y-angle Globe Control Valves Limit Switches
Thin Wafer Check Valves Level Gauges - Reflex & Transparent

Dansk Ventil Center A/S is committed to meet Dansk Ventil Center is located in the northern
the needs of customers with focus on environ- part of Europe, in the heart of Denmark.
ment and sustainability. Through continuous
improvements, we strive to find new total cost Visit us at www.dvcas.dk and learn more about
ownership solutions in close cooperation with Dansk Ventil Center and our products.
our customers.

Dansk Ventil Center A/S

Ferrarivej 14
DK-7100 Vejle
Denmark

Tel.: +45 75 72 33 00
Fax: +45 75 72 75 15
E-mail: mail@dvcas.dk
Web: www.dvcas.dk